Technical Datasheet h250 m40 r6 en GB

H250 M40 Technical Datasheet
Variable area flowmeter

• Secure, cost-effective measurement and display, even without power supply
• A device that meets all Ex requirements, worldwide
• Sturdy, closed design for high resistance to pressure, temperature and medium
© KROHNE 03/2020 - 4000685606 - TD H250-M40 R06 en

CONTENTS H250 M40
1 Product features 4
1.1 Intelligent modularity ....................................................................................................... 4

1.2 Options and variants......................................................................................................... 6
1.3 Functional principle.......................................................................................................... 8
2 Technical data 9
2.1 Technical data................................................................................................................... 9

2.1.1 Temperatures for mechanical indicators without auxiliary power...................................... 11
2.1.2 Temperatures for devices with electrical components ....................................................... 12
2.1.3 Pressure tightness (vacuum) H250/C................................................................................... 13
2.1.4 Process connections............................................................................................................. 14
2.1.5 Electrical connections, inputs and outputs .......................................................................... 15
2.1.6 Ex approvals .......................................................................................................................... 18
2.2 Dimensions and weight .................................................................................................. 19
2.3 Measuring ranges........................................................................................................... 20
2.3.1 H250/HC - Hastelloy®, H250/RR - stainless steel ............................................................... 21
2.3.2 H250/C - Ceramic/PTFE ....................................................................................................... 23
2.3.3 H250/RR (Low flow)............................................................................................................... 25
2.3.4 H250H - Horizontal installation position .............................................................................. 26
2.3.5 H250U - Vertical installation position................................................................................... 28
3 Installation 29
3.1 Intended use ................................................................................................................... 29

3.2 Installation conditions .................................................................................................... 30
3.2.1 Tightening torques ................................................................................................................ 32
3.2.2 Magnetic filters ..................................................................................................................... 32
3.2.3 Heat insulation ...................................................................................................................... 33
3.2.4 Float damping ....................................................................................................................... 34
3.2.5 Pointer damping.................................................................................................................... 34
4 Electrical connections 35
4.1 Safety instructions.......................................................................................................... 35

4.2 Electrical connection for indicator M40 ......................................................................... 36
4.2.1 Connection of the limit switches K1/K2................................................................................ 36
4.2.2 Current output ESK4A........................................................................................................... 39
4.2.3 ESK4-T limit outputs............................................................................................................. 42
4.2.4 ESK4-T pulse output ............................................................................................................. 44
4.2.5 ESK4-T binary input .............................................................................................................. 45
4.2.6 ESK4-FF / ESK4-PA fieldbus communication...................................................................... 46
4.2.7 Harting HAN 7D connection.................................................................................................. 47
4.3 Grounding connections................................................................................................... 48
4.4 Ingress protection .......................................................................................................... 48
2 www.krohne.com 03/2020 - 4000685606 - TD H250-M40 R06 en

H250 M40 CONTENTS
5 Order form 49
6 Notes 50
03/2020 - 4000685606 - TD H250-M40 R06 en www.krohne.com 3

1 PRODUCT FEATURES H250 M40
1.1 Intelligent modularity

The H250 metal variable area flowmeters cover the entire range of requirements of the process
industry. The modular device design and flexible production structure form the basis for
application and customer-based device versions.
The basis of the H250 M40 is its purely mechanical

design.
Additional electronic modules can be added or replaced
at any time without interrupting the process.
This way, the functionality of the device adapts to any
changed requirements.
From analogue flow measurement without auxiliary
power up to digital integration into a fieldbus system.
Simply screw off the cover, insert the module until it

clicks, screw the cover back on and that's it. It is just as
easy to replace the measuring scale in the event of a
change in application.
1 1 or 2 limit switches, type NAMUR

Transistor (3-wire) or Reed
2 2-wire signal output 4...20 mA with HART®
3 Additional LCD for flow rate value and/or volume

counter, 2 configurable binary outputs for limit or
pulse output and 1 binary input for
starting/stopping or resetting the counter.
4 2-wire fieldbus communication Foundation

Fieldbus or Profibus PA
All modules are intrinsically safe (Ex i) and can be built into an explosion-proof indicator
housing (Ex d, Ex t, Ex nA) as an option.

H250 M40 PRODUCT FEATURES 1
Highlights
• Simple, low-cost installation: Measurement and indication without auxiliary power supply
• Universal Ex concept: Ex i and Ex d
• Modular scalability – from mechanical to fieldbus
• Any installation position: vertical upward, horizontal, vertical downward
• Robust measuring tube construction for high process temperatures and extreme operating
pressures
• Choice of material: stainless steel, Hastelloy®, titanium, Monel®, Inconel®, PTFE/TFM etc.
• Many connection variants: flanged, screwed, clamped, weld-on ends etc.
• Extended measuring span: up to 100 : 1
• High application safety, even with extremely low flows
• Low Flow option down to full scale 1.5 l/h / 0.4 GPH liquid or 16 Nl/h / 0.6 SCFH gas
Industries
Can be used in all industrial sectors, for example:
• Chemicals
• Petrochemicals
• Pharmaceuticals
• Machine building
• Food & Beverage
• Oil & Gas
• Iron, Steel & Metals
• Power plants
• Pulp & Paper
• Water & Wastewater
Applications
• Nitrogen inerting to avoid explosive atmospheres
• Measurement of additives such as catalysts, tensides, anti-foaming and anti-corrosion
agents
• Measurement of chlorine, sulphur and ethylene compounds
• Measurement of distilled or demineralised water
• Monitoring of lubricating and cooling agents for process pumps and rotating machines
• Monitoring of sealing systems on compressors
• Gas measurement for industrial furnaces
• Hygienic applications in the food industry and in pharmaceuticals

1.2 Options and variants

Robust design for harsh process conditions
The measuring principle allows for a robust, closed
design without sensor integration, as the height of the
float is transferred to the indicator by way of a magnetic
coupling. This enables high pressure versions that can
withstand up to 900 barg / 13000 psig.
All wetted, pressurised parts are made as standard of

dual certified 1.4401/1.4404 respectively 316/316L
stainless steel and meet the requirements of the
NACE MR0175 standard.
To guarantee the durability of the device even with

chemically harsh products, it is possible to use special
materials such as Hastelloy®, titanium, Monel®,
Inconel®, etc. in production.
In addition, the H250 M40 is also available with a PTFE

liner for applications involving aggressive acids and
bases.
(Example: H250 M40R)
Hygienic design for FOOD & PHARMA

Smooth stainless steel surfaces with a surface
roughness of ≤ 0.8 µm or 0.6 µm of the wetted parts
make it difficult for deposits and are very easy to clean.
Combined with a design featuring no dead spaces or

stagnation zones, micro-organisms have no chance to
adhere and multiply.
The measuring devices can be cleaned (CIP) and
sterilised (SIP) in place.
The appropriate connections and FDA, EC 1935/2023

and GB4806 compliant materials are available for Food
& Pharma.
(Example: H250F M40R)

H250 M40 PRODUCT FEATURES 1
Versions for special installation positions

Variable area flowmeters typically have a vertically
positioned measuring cone through which the medium
flows from bottom to top, lifting a float against the
weight.
If the installation structure does not permit otherwise,

versions for horizontal or inverted (from top to bottom)
installation positions are used.
The missing reset force of the variable area float weight

is replaced by a spring.
(Example: H250H / H250U)
Version with extended measuring span 100 : 1

The usual measuring span of the H250 measuring
device is 10 : 1.
A measuring span of 100 : 1 can be achieved by using a

special design. This eliminates the need for an
additional device for minimal volumes.
Display options
M40 Aluminium, two-layer powder coating (epoxy / polyester)
M40R Stainless steel without coating
M40HT High temperature version
Offshore wet coating for aluminium or stainless steel housing as well as for the measuring unit on request

1.3 Functional principle

The H250 flowmeter operates in accordance with the float measuring principle. The measuring
unit consists of a metal cone in which a float can move freely up and down. The medium flows
through the flowmeter from bottom to top. The float adjusts itself so that the buoyancy force F1
acting on it, the form resistance F2 and its weight F3 are in equilibrium: F3 = F1 + F2
Figure 1-1: Measuring principle - general

1 Indication principle M40 magnetic coupling
2 Magnetic coupling sensors
1 For the indicator, the flow-dependent height of the float in the measuring unit is transmitted
by means of a magnetic coupling and displayed on a scale.
2 For a built-in signal converter (ESK4A), the flow-dependent height of the float in the
measuring unit is detected by the S1 and S2 magnetic field sensors and electronically
processed.
Figure 1-2: Measuring principle for H250H and H250U

1 H250H - horizontal flow direction
2 H250U - flow direction from top to bottom
The flowmeter operates in accordance with a modified float measuring principle.

The guided float adjusts itself so that the flow force acting on it is in equilibrium with the
opposing spring force. The flow-dependent position of the float in the measuring unit is
displayed on a scale by means of a magnetic coupling.

H250 M40 TECHNICAL DATA 2
2.1 Technical data

• The following data is provided for general applications. If you require data that is more
relevant to your specific application, please contact us or your local sales office.
• Additional information (certificates, special tools, software,...) and complete product
documentation can be downloaded free of charge from the website (Downloadcenter).
HT High-temperature version
ESK4A 2-wire current output 4…20 mA with HART® 7
ESK4-T ESK4-IO (LCD, binary status outputs, digital counter and pulse output)
ESK4-FF FOUNDATION FIELDBUS interface
ESK4-PA PROFIBUS PA interface
Table 2-1: Used abbreviations
Measuring system
Application range Flow measurement of liquids, gases and vapours
Function / Measuring principle Float measuring principle
Measured value
Primary measured value Float position
Secondary measured value Operating volume flow, standard volume flow or mass flow
Measuring accuracy
H250 /RR /HC /F 1.5% of full scale
1.6% of measured value according to VDI/VDE 3513-2 (qG = 50%)
H250/C (ceramic, PTFE), H250H, H250U, 2.0% of full scale
H250 (100 : 1), H250 (Low flow)
2.5% of measured value according to VDI/VDE 3513-2 (qG = 50%)
Precision (repeatability)
H250 /RR /HC /F 0.25%
H250H, H250U, H250 (100 : 1) 0.5%
Operating conditions
Temperature
Max. operating temperature TS -196...+300°C / -321...+572°F
Depending on the version (refer to nameplate)
Higher temperatures up to +400°C /+752°F are on request.
Mechanical indicators For detailed information on product and ambient temperatures refer to
Temperatures for mechanical indicators without auxiliary power on page 11.
Devices with electrical components For detailed information on product and ambient temperatures refer to
Temperatures for devices with electrical components on page 12.

2 TECHNICAL DATA H250 M40
Pressure
Max. operating pressure PS, max. test Depending on the version (refer to nameplate)
pressure PT
Min. required operating pressure 2 times greater than pressure loss (refer to measuring ranges)
Pressure tightness (vacuum) H250/C For detailed information refer to Pressure tightness (vacuum) H250/C on
page 13.
Pressure/temperature for the optional heating of the measuring cone
DN15...DN50 PS = 40 barg / 580 psig, TS = 300°C / 572°F
DN80...DN100 PS = 25 barg / 363 psig, TS = 300°C / 572°F
Ingress protection
M40, M40R IP66/68 according to EN 60529, NEMA 4/4X/6 according to NEMA 250
M40R IP69K according to DIN 40050-9
Float damping during gas measurement recommended
DN15...25 / 1/2...1" Operating pressure <0.3 barg / 4.4 psig
DN50...100 / 2...4" Operating pressure <0.2 barg / 2.9 psig
Installation conditions
Inlet section ≥ 5 x DN
Outlet section ≥ 3 x DN
Note: Straight inlet and outlet sections are not required for accuracy
reasons, but may reduce instable flow indication caused by fluctuating flow
profiles and may increase lifetime because of reduced mechanical wear.
It is recommended to consider the inlet / outlet sections especially for
devices ≥ DN50 / 1".
Protect devices from vibration and high- Use in accordance with IEC 61298-3 in control room or field with medium
frequency oscillation vibration level.
Materials
H250/RR
Flange & measuring tube CrNi steel 1.4401 / 1.4404, 316 / 316L (dual certification)
Float & float guide 1.4404, 316L
H250/HC
Flange Hastelloy® C4 (2.4610) solid or plated
Measuring tube, float & float guide Hastelloy® C4
H250/F - Food
Flange & measuring tube CrNi steel 1.4435
Float & float guide CrNi-steel 1.4435 / 1.4404
H250/C - Ceramic/PTFE (DN100 / 4" only PTFE)
Flange & measuring tube CrNi steel 1.4571 with TFM/PTFE
TFM/PTFE liner (electrically non-conductive), conductive PTFE on request
Float PTFE or Al2O3 with FFKM gasket
Float guide Al2O3 and PTFE
Ring orifice Al2O3

Indicators
M40 Aluminium, two-layer powder coating (epoxy / polyester)
M40R Stainless steel without coating 1.4408 / CF8M
Offshore Wet coating on request
Cable glands
Standard Polyamide
Optional Nickel-plated brass or stainless steel
Other options on request
Special materials e.g. SMO 254/6Mo/1.4547, Titanium Grade 2, Hastelloy® C276/2.4819,
Hastelloy® C4/2.4610, Monel®/2.4360, Inconel®/2.4856,...
Float damping PEEK (only for gas) or ceramic
Gaskets Standard for devices with female thread as insert: O-ring FPM / FKM
Others optional: e.g. FFKM, EPDM
Process connections
Options Flanges, clamp connections, screw connections and thread connections.
For detailed information refer to Process connections on page 14.
Electrical connections, inputs and outputs

Cable glands
Standard M20x1.5 (PA) with cable diameter: 8...13 mm / 0.315...0.512"
Optional M20x1.5 (Nickel-plated brass or stainless steel) with cable diameter:
10...14 mm / 0.394...0.552"
For detailed information refer to Electrical connections, inputs and outputs on page 15.
Table 2-2: Technical data
2.1.1 Temperatures for mechanical indicators without auxiliary power

For devices to be used in hazardous areas, special temperature ranges apply. These can be
found in the Ex supplementary instructions.
Material Product temperature Ambient temperature
Float Liner [°C] [°F] [°C] [°F]

H250/RR Stainless steel -196...+300 -321...+572 -40...+120 -40…+248
H250/RR screw fitting FPM/FKM -20...+200 -4...+392 -20…+120 -4…+248
H250/RR Stainless steel or Titanium -40...+200 -40...+392 -40...+120 -40…+248
(Low flow)
H250/HC Hastelloy® -196...+300 -321...+572 -40...+120 -40…+248
H250/C PTFE -196...+70 -321...+158 -40...+70 -40…+158
H250/C Ceramic PTFE -196...+150 -321...+302 -40...+70 -40…+158
H250/C Ceramic TFM / Ceramic -196...+250 -321...+482 -40...+120 -40…+248
H250 H/U Spring material stainless steel 1.4301 -40...+100 -40…+212 -40…+120 -40…+248
Spring material Hastelloy® 2.4610 -40...+200 -40...+392 -40…+120 -40…+248
Table 2-3: Product and ambient temperatures in °C and °F

2.1.2 Temperatures for devices with electrical components

For devices to be used in hazardous areas, special temperature ranges apply. These can be
found in the Ex supplementary instructions.
Type Ambient temperature
[°C] [°F]
ESK4A, ESK4-FF, ESK4-PA 1 -40...+70 -40...+158
Limit switches SJ3,5-SN / I7S23,5-N / Reed SPST -40...+70 -40...+158
Limit switches SC3,5-N0 / SJ3,5-S1N / SB3,5-E2 -25...+70 -13...+158
Table 2-4: Ambient temperature in °C and °F
1 Display contrast out of the temperature range 0...+60°C / +32...+140°F decreasing.
The device must not be heated by radiated heat (e.g. exposure to the sun) to an electronics
housing surface temperature above the maximum permissible ambient temperature.
A sunshade is available as option.
Maximum product temperature in °C
Tamb < +40°C Tamb < +60°C 1
EN ASME Version with Standard HT Standard HT

DN15, 1/2", 1" ESK4A, ESK4-FF, ESK4-PA +200 +300 +180 +300
DN25
ESK4-T +200 +300 +140 +290
Limit switch NAMUR +200 +300 +200 +300
Limit switch 3-wire +200 +300 +130 +295
DN50 2" ESK4A, ESK4-FF, ESK4-PA +200 +300 +165 +300
ESK4-T +200 +300 +140 +290
DN80, 3", 4" ESK4A, ESK4-FF, ESK4-PA +200 +300 +150 +250
DN100
ESK4-T +200 +300 +130 +270
Table 2-5: Maximum product temperature in °C
1 If there are no heat insulation measures, a heat-resistant cable is necessary (continuous operating temperature of the cable to be
used: +100°C)

Maximum product temperature in °F
Tamb < +104°F Tamb < +140°F 1
EN ASME Version with Standard HT Standard HT

DN15, 1/2", 1" ESK4A, ESK4-FF, ESK4-PA 392 572 356 572
DN25
ESK4-T 392 572 284 554
Limit switch NAMUR 392 572 392 572
Limit switch 3-wire 392 572 266 563
DN50 2" ESK4A, ESK4-FF, ESK4-PA 392 572 165 572
ESK4-T 392 572 284 554
DN80, 3", 4" ESK4A, ESK4-FF, ESK4-PA 392 572 302 482
DN100
ESK4-T 392 572 266 518
Table 2-6: Maximum product temperature in °F
1 If there are no heat insulation measures, a heat-resistant cable is necessary (continuous operating temperature of the cable to be
used: +212°F)
2.1.3 Pressure tightness (vacuum) H250/C
Max. process temperature +70°C / +158°F +150°C / +302°F +250°C / +482°F
Min. operating pressure
Nominal size Float Liner [mbara] [psia] [mbara] [psia] [mbara] [psia]
DN15...100 PTFE PTFE 100 1.45 - - - -
DN15...80 Ceramic PTFE 100 1.45 250 3.63 - -
DN15...80 Ceramic TFM / Ceramic 100 1.45 100 1.45 100 1.45
Table 2-7: Pressure tightness (vacuum) H250/C

2.1.4 Process connections
Standard Dimensions Pressure rating

Flanges (H250/RR /HC /C) EN 1092-1 DN15...150 PN16...250
ASME B16.5 1/2...6" 150...2500 lb
JIS B2220 15…100 10...20K
Clamp connections (H250/RR /F) DIN 32676 DN15...100 10...16 bar
ISO 2852 Size 25...139.7 10...16 bar
Threaded coupling (H250/RR /HC /F) DIN 11851 DN15...100 25...40 bar
SMS 1146 1...4" 6 barg / 88.2 psig
Female thread welded (H250/RR /HC) ISO 228 G1/2...G2" ≥ 50 barg / 735 psig
ASME B1.20.1 1/2…2" NPT
Female thread (H250/RR /HC) with insert, FPM ISO 228 G1/2…2 ≤ 50 barg / 735 psig
gasket and union nut
ASME B1.20.1 1/2…2" NPT
Thread connection aseptic (H250/F) DIN 11864-1 DN15…50 PN40
DN80…100 PN16
Flange aseptic (H250/F) DIN 11864-2 DN15…50 PN40
DN80…DN100 PN16
Measuring device (H250/RR /HC) with heating
Heating with flange connection EN 1092-1 DN15 PN40
ASME B16.5 1/2" 150 lb / RF
Heating pipe connection for Ermeto - E12 PN40
Table 2-8: Process connections
Higher pressure ratings and other connections are on request.

2.1.5 Electrical connections, inputs and outputs

Limit switches K1/K2
Terminal connection 2.5 mm2
Limit switches I7S23,5-N SJ3,5-SN 1 SJ3,5-S1N 1 SB3,5-E2 Reed
SC3,5-N0
NAMUR (IEC 60947-5-6) Yes Yes Yes No No
Connection type 2-wire 2-wire 2-wire 3-wire 2-wire
Switching element Normally Normally Normally open PNP NO NC SPST
function closed closed
Nominal voltage U0 8.2 VDC 8.2 VDC 8.2 VDC 10...30 VDC max. 32 VDC 2
Pointer vane not detected ≥ 3 mA ≥ 3 mA ≤ 1 mA ≤ 0.3 VDC U0
Pointer vane detected ≤ 1 mA ≤ 1 mA ≥ 3 mA UB - 3 VDC 0 VDC
Continuous current - - - Max. 100 mA Max. 100 mA
No load current I0 - - - ≤ 15 mA -
Switching cycles - - - - 100000
Table 2-9: Limit switches K1/K2
1 Safety oriented
2 No inductances
Current output ESK4A

Terminal connection 2.5 mm2
Power supply 14...32 VDC (12...32 VDC without ESK4-T), intrinsically safe max. 30 VDC
Min. power supply for HART® 20 VDC at 250 Ω load
Measuring signal 4.00...20.00 mA = 0...100% flow value in 2-wire technology
Power supply influence <0.1%
External resistance dependency <0.1%
Temperature influence <5 µA/K (reference temperature: +20°C / +68°F)
Max. external resistance / load 650 Ω at 30 VDC
Min. load for HART® 250 Ω
NAMUR conformity NE21:2012 (EMC), NE43:2003 (4...20 mA standard signal and failure
information), NE107:2017 (self monitoring and diagnostics including
application diagnostics like blocked float, pulsating flow and magnetic field
interference)
ESK4A HART® configuration

Manufacturer name (code) KROHNE Messtechnik (0x45 = 69)
Model name / HART® revision ESK4A (17854 = 0x45BE) / HART 7.4
Physical Layer FSK

ESK4A process variable

Values [%] from full scale range Signal output [mA]
Upper range limit +102.5 (±1%) 20.24...20.56
Device error identification > 106.25 >21.00
(changeable to 3.6 mA)
Multidrop operation 4.5
Table 2-10: Current output ESK4A
ESK4-FF Foundation Fieldbus

Physical Layer IEC 61158-2 and FISCO model
Communication standard H1 FOUNDATION Fieldbus protocol
ITK version 6.3 (FW ≥ V 2.01)
Power supply Bus supply: 9...32 VDC, intrinsically safe max. 30 VDC
Nominal current 16 mA typical (17 mA rated)
Error current 23 mA
Boot-up current after 10 ms < Nominal current
Table 2-11: ESK4-FF
For more details refer to the supplementary instructions "H250 M40 Foundation Fieldbus".
ESK4-PA Profibus PA
Physical Layer IEC 61158-2 and FISCO model
Communication standard Profibus PA profile 3.02
PNO ID 4531 HEX
Power supply Bus supply: 9...32 VDC, intrinsically safe max. 30 VDC
Nominal current 16 mA
Error current 23 mA
Boot-up current after 10 ms < Nominal current
Table 2-12: ESK4-PA
For more details refer to the supplementary instructions "H250 M40 Profibus PA".

ESK4-T with LCD, binary inputs and outputs and digital counter
Binary output
Two binary outputs Galvanically isolated, passive
Mode Switching output NAMUR or transistor (OC)
Configurable as switch contact or pulse output NC / NO or max. 10 pulses/s
NAMUR switching output
Power supply 8.2 VDC
Signal current > 3 mA switching value not reached; < 1 mA switching value reached
Switching output transistor (Open Collector)
Power supply Nominal 24 VDC, maximum 30 VDC
Pmax 500 mW
Continuous current Max. 100 mA
No load current I0 ≤ 2 mA
Pulse output
Ton Configurable from 50...500 ms
Toff Depending on flow rate
Pulse weight Configurable in flow units e.g. 5 pulses/m3
Binary input
Input Galvanically isolated
Mode Reset counters or Start / Stop
Configurable as active HI / active LO
H signal 16...30 VDC
Internal resistance Ri Typical 20 kΩ
Ton (active) ≥ 500 ms
LC display
Technology Passive graphic LCD
Display Measurement with units and/or counter reading with units.
Counter reading max. 11-digit with power failure proof storage.
Binary flags for limit value status. 0...100% bargraph for measurement.
NE 107 diagnostic status symbols. Plain text menu for configuration.
Configuration Local plain text menu navigation via microswitch or bar magnet or using
DD/DTM software
Table 2-13: ESK4-T with LCD, binary inputs and outputs and digital counter

2.1.6 Ex approvals
Approval Indicator type Marking

ATEX / IECEx M40 mechanical II2GD IIC Ex h
II3GD IIIC Ex h
M40 electrical II2G Ex ia IIC T6 Gb
II2G Ex db IIC T6 Gb
II3G Ex nA/ec IIC T6 Gc
II2D Ex tb IIIC T70°C Db
II2D Ex ia IIIC T85°C Db
FM (USA) NEC500 M40 electrical IS Class I Div 1, Class I Zone 1 AEx ia
FM (Canada) NEC505 XP Class I Div 1, Class I Zone 1 AEx d
NI Class I Div 2, Class I Zone 2 AEx nA
DIP Class II / III Div 1, Class II/III Zone 21 AEx tb
NEPSI M40 electrical Ex ia, Ex d, Ex nA, Ex t
CCOE/PESO M40 electrical Ex ia, Ex d
EAC M40 mechanical Ex c
M40 electrical Ex ia, Ex d, Ex nA, Ex t
INMETRO M40 electrical Ex ia, Ex d, Ex nA, Ex t
KGS M40 electrical Ex ia, Ex d, Ex nA, Ex t
Table 2-14: Ex approvals

2.2 Dimensions and weight

Front view Side view with heating High-temperature
a b d h
[mm] ["] [mm] ["] [mm] ["] [mm] ["]

H250/RR flange, 141 5.56 250 9.85 150 5.91 150 5.91
H250/F Clamp connection
H250/RR from 2" 600 lb, 300 11.82
ISO 228, ASME B1.20.1, SMS
EN ASME c1 e2 Øf g j
[mm] ["] [mm] ["] [mm] ["] [mm] ["] [mm] ["]
DN15 1/2" 94 3.70 114 4.49 20 0.80 97 3.82 197 7.76
DN25 1" 94 3.70 127 5.00 32 1.28 109 4.27 209 8.23
DN50 2" 107 4.22 141 5.55 65 2.57 125 4.90 222 8.74
DN80 3" 107 4.22 157 6.18 89 3.51 143 5.61 238 9.37
DN100 4" 107 4.22 167 6.57 114 4.50 150 5.91 248 9.76
Table 2-15: Dimensions in mm and inch
1 Without cable gland
2 Ex d, Ex t, Ex nA +10 mm / 0.39"
ISO 228 / ASME B1.20.1 ISO 228 / ASME B1.20.1 H250/F 1 Clamp H250/F screw connection
Female thread screwed Female thread welded connection DIN 11851
1 Stainless steel 1.4435 - wetted surfaces Ra ≤ 0.8 / 0.6 µm

Weight
H250 Heating
Nominal size EN 1092-1 with flange connection with Ermeto connection
EN ASME [kg] [lb] [kg] [lb] [kg] [lb]

DN15 1/2" 3.5 7.7 5.6 12.6 3.9 8.6
DN25 1" 5 11 7.5 16.5 5.8 12.8
DN50 2" 8.2 18.1 11.2 24.7 9.5 21
DN80 3" 12.2 26.9 14.8 32.6 13.1 28.9
DN100 4" 14 30.9 17.4 38.4 15.7 34.6
Table 2-16: Weight for versions with heating in kg and lb
H250/C [Ceramic / PTFE] Screw connection
Nominal size EN 1092-1 ASME 150 lb ASME 300 lb DIN 11864-1
EN ASME [kg] [lb] [kg] [lb] [kg] [lb] [kg] [lb]

DN15 1/2" 3.5 7.7 3.2 7.1 3.5 7.7 2 4.4
DN25 1" 5 11 5.2 11.5 6.8 15 3.5 7.7
DN50 2" 10 22.1 10 22.1 11 24.3 5 11
DN80 3" 13 28.7 13 28.7 15 33.1 7.6 16.8
DN100 4" 15 33.1 16 35.3 17 37.5 10.3 22.7
Table 2-17: Weight for flange and screw connection in kg and lb
2.3 Measuring ranges
Measuring span: 10 : 1
Flow values: Values = 100% Water: +20°C / +68°F Air: +20°C / +68°F, 1.013 bara / 14.7 psia
The operating pressure should be at least double the pressure loss for liquids and five times for
gases. The indicated pressure losses are valid for water and air at maximum flow rate. Other
flow ranges on request. Conversion of other media or operating data is performed using the
calculation method in accordance with VDI/VDE directive 3513.
Reference condition for gas measurements

Flow measurements for gases are attributed to:
Nl/h or Nm3/h: Volume flow at standard (norm.) conditions 0°C / +32°F, 1.013 bara / 14.7 psia
(DIN 1343)
SCFM or SCFH: Volume flow at standard (std.) conditions +15°C / +59°F, 1.013 bara / 14.7 psia
(ISO 13443)

2.3.1 H250/HC - Hastelloy®, H250/RR - stainless steel
Water Air Max. pressure loss
Float TIV CIV DIV TIV TIV DIV TIV TIV CIV DIV
Alu. Alu.
Nominal Cone [l/h] [Nm3/h] [mbar]

size
DN15, 1/2" K 15.1 18 25 - 0.42 0.65 - 12 21 26 -
K 15.2 30 40 - 0.7 1 - 12 21 26 -
K 15.3 55 63 - 1 1.5 - 12 21 26 -
K 15.4 80 100 - 1.7 2.2 - 12 21 26 -
K 15.5 120 160 - 2.5 3.6 - 12 21 26 -
K 15.6 200 250 - 4.2 5.5 - 12 21 26 -
K 15.7 350 400 700 6.7 10 18 1 12 21 28 38
K 15.8 500 630 1000 10 14 28 1 13 22 32 50
K 15.8 - - 1600 2 - - 50 2 - - - 85
DN25, 1" K 25.1 480 630 1000 9.5 14 - 11 24 32 72
K 25.2 820 1000 1600 15 23 - 11 24 33 74
K 25.3 1200 1600 2500 22 35 - 11 25 34 75
K 25.4 1700 2500 4000 37 50 110 1 12 26 38 78
K 25.5 3200 4000 6300 62 95 180 1 13 30 45 103 3
DN50, 2" K 55.1 2700 6300 8400 58 80 230 1 8 13 74 60
K 55.2 3600 10000 14000 77 110 350 1 8 13 77 69
K 55.3 5100 16000 25000 110 150 7001 9 13 84 104
DN80, 3" K 85.1 12000 25000 37000 245 350 1000 1 8 16 68 95
K 85.2 16000 40000 64000 280 400 1800 1 9 16 89 125
DN100, 4" K105.1 19000 63000 100 000 - 550 2800 1 - - 120 220
Table 2-18: H250/RR - stainless steel, H250/HC - Hastelloy®, metric
1 P >0.5 bar
2 With TR float
3 300 mbar with damping (gas measurement)

Water Air Max. pressure loss
Float TIV CIV DIV TIV TIV DIV TIV TIV CIV DIV
Alu. Alu.
Nominal Cone [GPH] [SCFM] [psig]

size
DN15, 1/2" K 15.1 4.76 6.60 - 0.26 0.40 - 0.18 0.31 0.38 -
K 15.2 7.93 10.6 - 0.43 0.62 - 0.18 0.31 0.38 -
K 15.3 14.5 16.6 - 0.62 0.93 - 0.18 0.31 0.38 -
K 15.4 21.1 26.4 - 1.05 1.36 - 0.18 0.31 0.38 -
K 15.5 31.7 42.3 - 1.55 2.23 - 0.18 0.31 0.38 -
K 15.6 52.8 66.0 - 2.60 3.41 - 0.18 0.31 0.38 -
K 15.7 92.5 106 185 4.15 6.20 11.2 1 0.18 0.31 0.41 0.56
K 15.8 132 166 264 6.20 8.68 17.4 1 0.19 0.32 0.47 0.74
K 15.8 - - 423 2 - - 31.0 2 - - - 1.25
DN25, 1" K 25.1 127 166 264 5.89 8.68 - 0.16 0.35 0.47 1.06
K 25.2 217 264 423 9.30 14.3 - 0.16 0.35 0.49 1.09
K 25.3 317 423 660 13.6 21.7 - 0.16 0.37 0.50 1.10
K 25.4 449 660 1057 22.9 31.0 68.2 1 0.18 0.38 0.56 1.15
K 25.5 845 1057 1664 38.4 58.9 111 1 0.19 0.44 0.66 1.51 3
DN50, 2" K 55.1 713 1664 2219 36.0 49.6 143 1 0.12 0.19 1.09 0.88
K 55.2 951 2642 3698 47.7 68.2 217 1 0.12 0.19 1.13 1.01
K 55.3 1347 4227 6604 68.2 93.0 434 1 0.13 0.19 1.23 1.53
DN80, 3" K 85.1 3170 6604 9774 152 217 620 1 0.12 0.24 1.00 1.40
K 85.2 4227 10567 16907 174 248 1116 1 0.13 0.24 1.31 1.84
DN100, 4" K105.1 5019 16643 26418 - 341 1736 1 - 1.76 3.23
Table 2-19: H250/RR - stainless steel, H250/HC - Hastelloy®, imperial
1 P >7.4 psig
2 With TR float
3 4.4 psig with damping (gas measurement)

2.3.2 H250/C - Ceramic/PTFE
Flow rate Max. pressure loss
Water Air Water Air
Liner / Float PTFE Ceram. PTFE Ceram. PTFE Ceram. PTFE Ceram.
Nominal Cone [l/h] [Nm3/h] [mbar]

size
DN15, 1/2" E 17.2 25 30 0.7 - 65 62 65 62
E 17.3 40 50 1.1 1.8 66 64 66 64
E 17.4 63 70 1.8 2.4 66 66 66 66
E 17.5 100 130 2.8 4 68 68 68 68
E 17.6 160 200 4.8 6.5 72 70 72 70
E 17.7 250 250 7 9 86 72 86 72
E 17.8 400 - 10 - 111 - 111 -
DN25, 1" E 27.1 630 500 16 18 70 55 70 55
E 27.2 1000 700 30 22 80 60 80 60
E 27.3 1600 1100 45 30 108 70 108 70
E 27.4 2500 1600 70 50 158 82 158 82
E 27.5 4000 1 2500 120 75 290 100 194 100
DN50, 2" E 57.1 4000 4500 110 140 81 70 81 70
E 57.2 6300 6300 180 200 110 80 110 80
E 57.3 10000 11000 250 350 170 110 170 110
E 57.4 16000 1 - - - 284 - - -
DN80, 3" E 87.1 16000 16000 - - 81 70 - -
E 87.2 25000 25000 - - 95 85 - -
E 87.3 40000 1 - - - 243 - - -
DN100, 4" E 107.1 40000 - - - 100 - - -
E 107.2 60000 1 - - - 225 - - -
Table 2-20: H250/C - Ceramic/PTFE, metric
1 Special float

Flow rate Max. pressure loss
Water Air Water Air
Liner / Float PTFE Ceram. PTFE Ceram. PTFE Ceram. PTFE Ceram.
Nominal Cone [GPH] [SCFM] [psig]

size
DN15, 1/2" E 17.2 6.60 7.93 0.43 - 0.94 0.90 0.94 0.90
E 17.3 10.6 13.2 0.68 1.12 0.96 0.93 0.96 0.93
E 17.4 16.6 18.5 1.12 1.49 0.96 0.96 0.96 0.96
E 17.5 26.4 34.3 1.74 2.48 0.99 0.99 0.99 0.99
E 17.6 42.3 52.8 2.98 4.03 1.04 1.02 1.02 1.02
E 17.7 66.0 66.0 4.34 5.58 1.25 1.04 1.25 1.04
E 17.8 106 - 6.2 - 1.61 - 1.61 -
DN25, 1" E 27.1 166 132 9.92 11.2 1.02 0.80 1.02 0.80
E 27.2 264 185 18.6 13.6 1.16 0.87 1.16 0.87
E 27.3 423 291 27.9 18.6 1.57 1.02 1.57 1.02
E 27.4 660 423 43.4 31.0 2.29 1.19 2.29 1.19
E 27.5 1056 1 660 74.4 46.5 4.21 1.45 2.81 1.45
DN50, 2" E 57.1 1057 1189 68.2 86.8 1.18 1.02 1.18 1.02
E 57.2 1664 1664 111.6 124 1.60 1.16 1.60 1.16
E 57.3 2642 2906 155 217 2.47 1.60 2.47 1.60
E 57.4 4226 1 - - - 4.12 - - -
DN80, 3" E 87.1 4227 4227 - - 1.18 1.02 - -
E 87.2 6604 6604 - - 1.38 1.23 -
E 87.3 10567 1 - - - 3.55 - -
DN100, 4" E 107.1 10567 - - - 1.45 - -
E 107.2 15850 1 - - - 3.29 - -
Table 2-21: H250/C - Ceramic/PTFE, imperial
1 Special float

2.3.3 H250/RR (Low flow)
Flow, water Flow, air Pressure loss
Nominal Cones Float [l/h] [GPH] [Nl/h] [SCFH] [mbar] [psi]

size
DN15, 1/2" K 005 N3 titanium 1 - - 16 0.6 17 0.25
K 005 N1 titanium 1 - - 25 1
K 005 N1 Stainless steel - - 50 2 31 0.45
K 010 N1 titanium 1 1.5 0.4 70 2.6 31 0.45
K 010 N1 Stainless steel 3 0.8 100 4 38 0.55
K 015 N1 titanium 1 3 0.8 100 4 17 0.25
K 040 N2 titanium 1 7 1.8 250 10 17 0.25
K 080 N2 titanium 1 16 4.2 550 20 32 0.47
Table 2-22: H250/RR (Low flow)
1 Titanium components are not suitable for use in oxygen applications (media with an oxygen content that is significantly higher than
the oxygen content in the earth's atmosphere)!

2.3.4 H250H - Horizontal installation position
EN ASME Cone Water [l/h] Air [Nm3/h] Pressure loss

[mbar]
DN15 1/2" K 15.1 70 1.8 195
K 15.2 120 3 204
K 15.3 180 4.5 195
K 15.4 280 7.5 225
K 15.5 450 12 250
K 15.6 700 18 325
K 15.7 1200 30 590
K 15.8 1600 40 950
K 15.8 2400 60 1600
DN25 1" K 25.1 1300 35 122
K 25.2 2000 50 105
K 25.3 3000 80 116
K 25.4 5000 130 145
K 25.5 8500 220 217
K 25.5 10000 260 336
DN50 2" K 55.1 10000 260 240
K 55.2 16000 420 230
K 55.3 22000 580 220
K 55.3 34000 900 420
DN80 3" K 85.1 25000 650 130
K 85.2 35000 950 130
K 85.2 60000 1600 290
DN100 4" K 105.1 80000 2200 250
K 105.1 120000 3200 340
Table 2-23: H250H - Horizontal installation position, metric

EN ASME Cone Water [GPH] Air [SCFM] Pressure loss

[psig]
DN15 1/2" K 15.1 18.5 1.12 2.87
K 15.2 31.7 1.86 3.00
K 15.3 47.6 2.79 2.87
K 15.4 74.0 4.65 3.31
K 15.5 119 7.44 3.68
K 15.6 185 11.2 4.78
K 15.7 317 18.6 8.68
K 15.8 423 24.8 14.0
K 15.8 634 37.2 23.5
DN25 1" K 25.1 343 21.7 1.79
K 25.2 528 31.0 1.54
K 25.3 793 49.6 1.71
K 25.4 1321 80.6 2.13
K 25.5 2245 136 3.19
K 25.5 2642 161 4.94
DN50 2" K 55.1 2642 161 3.53
K 55.2 4227 260 3.38
K 55.3 5812 360 3.23
K 55.3 8982 558 6.17
DN80 3" K 85.1 6604 403 1.91
K 85.2 9246 589 1.91
K 85.2 15851 992 4.26
DN100 4" K 105.1 21134 1364 3.68
K 105.1 31701 1984 5.00
Table 2-24: H250H - Horizontal installation position, imperial

2.3.5 H250U - Vertical installation position

Flow direction: vertical downwards
EN ASME Cone Water [l/h] Air [Nm3/h] Pressure loss

[mbar]
DN15 1/2" K 15.1 65 1.6 175
K 15.2 110 2.5 178
K 15.3 170 4 180
K 15.4 260 6 200
K 15.5 420 10 220
K 15.6 650 16 290
K 15.7 1100 28 520
K 15.8 1500 40 840
DN25 1" K 25.1 1150 30 97
K 25.2 1800 45 85
K 25.3 2700 70 92
K 25.4 4500 120 115
K 25.5 7600 200 172
DN50 2" K 55.1 9000 240 220
K 55.2 15000 400 230
K 55.3 21000 550 240
Table 2-25: H250U - Vertical installation position, metric
EN ASME Cone Water [GPH] Air [SCFM] Pressure loss

[psig]
DN15 1/2" K 15.1 17.2 0.99 2.57
K 15.2 29.1 1.55 2.62
K 15.3 44.9 2.48 2.65
K 15.4 68.7 3.72 2.94
K 15.5 111 6.20 3.23
K 15.6 172 9.92 4.26
K 15.7 291 17.4 7.64
K 15.8 396 24.8 12.3
DN25 1" K 25.1 304 18.6 1.42
K 25.2 476 27.9 1.25
K 25.3 713 43.4 1.35
K 25.4 1189 74.4 1.69
K 25.5 2008 124 2.53
DN50 2" K 55.1 2378 149 3.23
K 55.2 3963 248 3.38
K 55.3 5548 341 3.53
Table 2-26: H250U - Vertical installation position, imperial

H250 M40 INSTALLATION 3
3.1 Intended use

Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.
This device is a Group 1, Class A device as specified within CISPR11:2009. It is intended for use in
industrial environment. There may be potential difficulties in ensuring electromagnetic
compatibility in other environments, due to conducted as well as radiated disturbances.
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.
The variable area flowmeters are suitable for measuring clean gases, vapours and liquids.
Intended use
• The product may not contain any ferromagnetic particles or solids. It may be necessary to
install magnetic filters or mechanical filters.
• The product must be sufficiently liquid and free of deposits.
• Avoid pressure surges and pulsing flows.
• Open valves slowly. Do not use solenoid valves.
Use suitable measures to eliminate compression vibrations during gas measurements

• Short pipeline lengths to next restriction
• Nominal pipe size not greater than nominal device size
• Use of floats with damping
• Increase in operating pressure (while taking into account the resulting change in density and
thus change in scale)
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
Do not use any abrasive media containing solid particles or highly viscous media.

3 INSTALLATION H250 M40
3.2 Installation conditions

When installing the device in the piping, the following points must be observed:
• The variable area flowmeter must be installed vertically (measuring principle).

Flow direction from bottom to top.
H250Hs are installed horizontally and H250U devices are installed vertically with the flow
direction from top to bottom.
• A straight unimpeded inlet run of ≥ 5 DN upstream of the device and a straight outlet run of
≥ 3 DN downstream of the device are recommended. Especially for devices equal or bigger
than DN50 / 2" in order to minimise wear by turbulent float movements.
• Screws, bolts and gaskets are to be provided by the customer and must be selected in
accordance with the pressure rating of the connection or the operating pressure.
• The inner diameter of the flange deviates from the standard dimensions. Flange seal
standard DIN 2690 or ASME B16.21 can be applied.
• Align the gaskets. Tighten the nuts with the tightening torques of the appropriate pressure
rating.
For devices with PTFE liner or ceramic liner and PTFE raised faces, refer to chapter
"Tightening torques".
• Control devices are to be positioned downstream of the measuring device.
• Shutoff devices are preferably to be positioned upstream of the measuring device.
• Before connecting, blow or flush out the pipes leading to the device.
• Piping for gas flow need to be dried before the device is installed.
• Use connectors suitable for the particular device version.
• Align the piping centrically with the connection bores on the measuring device so they are
free of stresses.
• If necessary, the piping has to be supported to reduce the vibrations transmitted to the
measuring device.
• Do not lay signal cables directly next to cables for the power supply.

Minimum distance between devices

When several devices are installed next to each other, a minimum distance of > 300 mm / 11.8"
between the devices is necessary.
Figure 3-1: Minimum distance between devices
Take special note of the installation position for the H250H with horizontal flow
direction:
Figure 3-2: Installation position for H250H
In order to comply with thermal parameters and measuring accuracy, H250H flowmeters for
horizontal installation are to be installed in the pipeline so that the display is located on the side
of the measuring tube. The maximum product and ambient temperatures indicated as well as
the measuring accuracy are based on lateral installation of the indicator.

3.2.1 Tightening torques

For devices with PTFE liner or ceramic liner and PTFE raised face, tighten the flange threads
with the following torques:
Nominal size according to Stud bolts Max. torque
EN 1092-1 ASME B16.5 EN ASME EN 1092-1 ASME 150 lb
DN PN Inch lb 150 lb 300 lb Nm ft*lbf Nm ft*lbf

15 40 1/2" 150/300 4x M12 4x 1/2" 4x 1/2" 9.8 7.1 5.2 3.8
25 40 1" 150/300 4x M12 4x 1/2" 4x 5/8" 21 15 10 7.2
50 40 2" 150/300 4x M16 4x 5/8" 8x 5/8" 57 41 41 30
80 16 3" 150/300 8x M16 4x 5/8" 8x 3/4" 47 34 70 51
100 16 4" 150/300 8x M16 8x 5/8" 8x 3/4" 67 48 50 36
Table 3-1: Tightening torques
3.2.2 Magnetic filters

The use of magnetic filters is recommended when the medium contains particles which can be
influenced magnetically. The magnetic filter is to be installed in the flow direction upstream of
the flowmeter. Bar magnets are positioned helically in the filter to provide optimal efficiency at
low pressure loss. All of the magnets are coated individually with PTFE to protect against
corrosion. Material: 1.4404 / 316L
Figure 3-3: Types of magnetic filters

1 Type F - fitting part with flange - overall length 100 mm / 4"
2 Type FS - fitting part without flange - overall length 50 mm / 2"

3.2.3 Heat insulation

The indicator housing may not be heat-insulated.
The heat insulation 3 may only reach as far as the housing fastening 4.
Figure 3-4: Heat insulation

1 Standard indicator M40
2 Indicator with HT extension
The heat insulation 1 may only reach to the rear of the housing 2. The area around the cable
entries 3 must be freely accessible.
Figure 3-5: Heat insulation - cross-section

3.2.4 Float damping

Float damping is characterised by high standstill times and self-centering. The damping sleeve
is made of high performance ceramic or PEEK, depending on the medium and the application.
Float damping can also be retrofitted for the user (refer to "Service").
Use of damping
• Generally when CIV and DIV floats are used for gas measurement.
• For TIV floats (H250/RR and H250/HC only) with an operating primary pressure:
Nominal size according to Operating primary pressure
EN 1092-1 ASME B16.5 [bar] [psig]

DN50 1/2" ≤0.3 ≤4.4
DN25 1" ≤0.3 ≤4.4
DN50 2" ≤0.2 ≤2.9
DN80 3" ≤0.2 ≤2.9
DN100 4" ≤0.2 ≤2.9
Table 3-2: Float damping
3.2.5 Pointer damping

In principle, the indicating element with its magnetic system contains indicator damping.
An additional eddy current brake is advantageous in the event of fluctuating or pulsing flows.
The magnets on the eddy current brake surround the pointer vane without touching it, damping
its movement. The result is a much steadier pointer position, without distorting the measured
value. The eddy current brake can be retrofitted during operation without recalibration.
Note the maximum tightening torque (0.12 Nm) for the turnbuckle!
Figure 3-6: Pointer damping

1 Eddy current brake
2 Pointer vane
3 Support
4 Pointer cylinder
5 Turnbuckle, max. tightening torque is 0.12 Nm

H250 M40 ELECTRICAL CONNECTIONS 4
4.1 Safety instructions

All work on the electrical connections may only be carried out with the power disconnected.
Take note of the voltage data on the nameplate!
Observe the national regulations for electrical installations!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
Observe without fail the local occupational health and safety regulations.
Any work done on the electrical components of the measuring device may only be carried out by
properly trained specialists.
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.

4 ELECTRICAL CONNECTIONS H250 M40
4.2 Electrical connection for indicator M40

4.2.1 Connection of the limit switches K1/K2
The M40 indicator can be fitted with a maximum of two limit switches.
The limit switch operates as a proximity switch which is activated inductively by the semicircular
metal vane of the pointer. The switching points are set using the contact pointers.
The position of the contact pointers is indicated on the scale.
Figure 4-1: Design of limit switch module

1 MIN contact
2 MAX contact
3 Locking screw
4 Contact pointers
5 Connection terminal
The connection terminals have a pluggable design and can be removed to connect the cables.
The built-in limit switch types are shown on the nameplate of the indicator.
Contact MIN MAX
Terminal number 1 2 3 4 5 6
Connection 2-wire NAMUR - + - +
Connection 3-wire + - + -
Connection Reed SPST + - + -

Table 4-1: Electrical connection of the limit switches

Connection diagram for the limit switches
Figure 4-2: Connection terminals for limit switches

1 Limit switch 2-wire NAMUR
2 Limit switch 3-wire
3 Limit switch Reed SPST
4 Terminal connection of Min. contact
5 Terminal connection of Max. contact
6 3-wire load
7 NAMUR isolated switching amplifier
8 3-wire power supply
Limit setting
Figure 4-3: Limit setting

1 Contact pointer MAX
2 Contact pointer MIN
3 Locking screw (max. tightening torque is 0.2 Nm)
4 Scale support
Setting is carried out directly via contact pointers 1 and 2:

• Pull the upper scale support 2 mm / 0.08" flexibly upwards and pull out the scale from its
locking point to the side.
• Loosen the locking screw 3 slightly.
• Slide in the scale up to the locking point.
• Set contact pointers 1 and 2 to the desired switching point.

After the setting:

• Pull the upper scale support 2 mm / 0.08" flexibly upwards and pull out the scale again from
its locking point to the side.
• Tighten the locking screw 3 with max. 0.2 Nm.
• Slide in the scale up to the locking point.
If the maximum torque (0.2 Nm) is exceeded, the locking screw can be torn off during tightening!
Definition of switch contact
Figure 4-4: Definition of switch contact

1 MIN contact
2 MAX contact
3 Pointer vane with switching vane
If the pointer vane goes into the slot, an alarm is triggered.

If the pointer vane is outside of the proximity switch, a wire break in a NAMUR contact also
triggers the alarm.
The 3-wire limit switch does not have any wire break detection.
Figure 4-5: Definition MIN-MIN - MAX-MAX

1 MIN 2 contact or MAX 1 contact
2 MIN 1 contact or MAX 2 contact
Contact Type Current consumption

MIN 1 NAMUR ≤ 1 mA
MIN 2 NAMUR ≤ 1 mA
MAX 1 NAMUR ≥ 3 mA
MAX 2 NAMUR ≥ 3 mA
Table 4-2: Current consumption in the position shown:

4.2.2 Current output ESK4A

The connecting terminals of the ESK4A have a pluggable design and can be removed in order to
connect the cables.
Figure 4-6: ESK4A connection

1 Current output of ESK4A
2 Power supply 14...32 VDC (intrinsically safe max. 30 VDC)
3 Measuring signal 4...20 mA
4 External load, HART® communication
Power supply ESK4A with galvanic isolation

Wiring must be planned with great care when it comes to connecting other devices such as
evaluation units or process control. Internal connections in these devices (e.g. GND with PE,
mass loops) may lead to non-permitted voltage potentials which could negatively affect the
function of the converter itself or that of a device connected to it. In such cases a protected extra-
low voltage (PELV) is recommended.
Figure 4-7: Power supply ESK4A with galvanic isolation

1 Terminal connection
2 Converter supply isolator with galvanic isolation
3 Power supply (refer to isolator information)
4 Measuring signal 4...20 mA
5 External load, HART® communication

Power supply
The supply voltage has to be between 14 VDC and 32 VDC. This is based on the total resistance of
the measuring loop. To calculate this, the resistance of each component in the measuring loop
(not including the device) must be added up.
The required supply voltage can be calculated using the following formula:
Uext. = RL * 22 mA + 14 V
with
Uext. = minimum supply voltage
RL = total measuring loop resistance
The power supply has to be able to supply a minimum of 22 mA.
HART® communication
When HART® communication is carried out with the ESK4A, the analogue measured data
transmission (4...20 mA) is not impaired in any way.
Exception for multidrop operation. In multidrop operation a maximum of 15 devices with HART®
function can be operated in parallel, whereby their current outputs are switched to inactive
(I approx. 4 mA per device).

Load for HART® communication

For HART® communication a load of at least 250 Ω is required.
The maximum load resistance is calculated as follows:
RL = (Uext. - 14 V) / 22 mA
Use a twisted two-core cable to prevent electrical interference from impeding the DC output
signal.
In some cases a shielded cable may be necessary, e.g if noise levels higher than the NE 21
specification are anticipated.
Configuration
The ESK4A can be configured via HART® communication. DD (Device Description) for AMS and
PDM as well as a DTM (Device Type Manager) for PACTwareTM are available for the
configuration. They can be downloaded free of charge from the website of the manufacturer.
The current flow rate can be transmitted using the integrated HART® communication. A flow
counter can be configured. Two limit values can be monitored. The limit values are assigned
either to flow values or to the counter overflow.
Self monitoring - Diagnostics

During both start-up and operation, a wide variety of diagnostic functions are performed
cyclically in the ESK4A in order to guarantee function reliability. When an error is detected, a
failure signal (high) is activated (factory setting: current >21 mA, optional configuration as failure
signal (low): < 3.6 mA) via the analogue output.
The failure signal is not activated for information and warnings. In addition more detailed
information can be requested via HART® (CMD#48).
Diagnostic functions (Monitoring):

• Plausibility of FRAM data
• Plausibility of ROM data
• Working range of internal reference voltages
• Signal detection of the measuring range of the internal sensors
• Temperature compensation of the internal sensors
• Calibration based on the application
• Plausibility of counting value
• Plausibility of physical unit, system and selected unit
• Application diagnostics blocked float, pulsating flow, magnetic field interference
For ESK4A (HART® 7) the diagnosis is reported in compliance with NE 107.

4.2.3 ESK4-T limit outputs

Once the housing cover has been unscrewed, the scale can be removed. The connection
terminals have a pluggable design and can be removed to connect the cables.
Figure 4-8: Position of the connection terminals

1 Binary output 1
2 ESK4A power supply / current output
3 Binary output 2
4 Binary input
The binary inputs/outputs are electrically isolated from each other and from the ESK4A current
output.
The binary inputs/outputs can only be operated if the power supply is applied to ESK4A terminal
11+ and 12-. The binary inputs/outputs are inactive by default and must thus be activated prior to
first use.
Connection binary outputs

In accordance with the desired signal transmission, select one of the following connection types
for binary outputs B1 and B2:
• NAMUR (DC interface acc. to EN 60947-5-6)

• Transistor output (passive, Open Collector)
Binary output B1 B2
Terminal no. 1 2 3 4 5 6
Connection NAMUR + - + -
Connection transistor output + BOC + BOC
Table 4-3: Terminal assignment of the binary output

Figure 4-9: Connection switching output

1 NAMUR terminal connection
2 Isolated switching amplifier
3 OC switch output terminal connection
4 Power supply Uext.
5 Load RL
N/C contact N/O contact

Switching value reached < 1 mA > 3 mA
Switching value not reached > 3 mA < 1 mA
Table 4-4: Value range for NAMUR
Value range applies only when connected to a switching amplifier with the following
reference values:
• Open-circuit voltage U0 = 8.2 VDC
• Internal resistance Ri = 1 kΩ
Signal voltages UL [V] UH [V]

lower limit upper limit lower limit upper limit
via load RL 0 2 16 30
Table 4-5: Value range for transistor output
Signal currents IL [mA] IH [mA]

Category 2 0 2 20 110
Table 4-6: Value range for transistor output
To ensure the value ranges, a load RL between 250 Ω and 1 kΩ is recommended for the passive transistor
output with a nominal voltage of 24 VDC.
If other loads are used, caution is advised as the range of values of the signal voltages then no longer
corresponds to the range of values for the inputs of process control systems and controls (DIN IEC 946).
The upper limit of the signal current must not be exceeded as this may damage the transistor
output.

4.2.4 ESK4-T pulse output

The binary outputs can also be operated as pulse outputs. When using the binary outputs as a
pulse output, two separate signal circuits are required. Each signal circuit requires its own
power supply.
The total resistance 4 must be adapted so that the total current Itot does not exceed 100 mA.
Figure 4-10: Electrical connection of pulse output

1 Terminal for power supply - current output
2 Terminal B2
3 Flow measurement 4...20 mA
4 Pulse output load e.g. counter
5 Power supply for ESK4
6 Power supply for pulse output
The pulse output B2 is a passive "Open Collector" output which is electrically isolated from the
current output and output B1. It can be operated as a low-resistance output or as a NAMUR
output.
Figure 4-11: Data for pulse output

1 fmax = 10 Hz
2 ton
3 toff
The pulse width ton can be configured from 50...500 ms in the indicator menu.

4.2.5 ESK4-T binary input

The binary input can be used to control the internal flow counter (start/stop/reset).
Binary input B3
Terminal no. 7 8
Connection + -
Table 4-7: Value range for NAMUR
Figure 4-12: Binary input

1 Function active HI
2 Function active LO
This binary input can be activated in the menu of the indicator and can be configured to ACTIVE
HI or ACTIVE LO.
If the input is set as ACTIVE LO, an interruption causes the counter to be reset.
Input voltage UL [V] UH [V]

Terminal (7) (8) 0 2 16 30
Table 4-8: Value range
The binary input has an internal resistance Ri of 20 kΩ.

4.2.6 ESK4-FF / ESK4-PA fieldbus communication
Figure 4-13: ESK4-FF / ESK4-PA fieldbus communication

1 FF HSE Bus / Profibus DP
2 Linking device / bus coupler
3 FF H1 Bus / Profibus PA, 2-wire with shielding
4 H250/M40/ESK4-FF / H250/M40/ESK4-PA
ESK4-FF / ESK4-PA
• 2-wire, bus-supplied
• Polarity protected
• Bus voltage 9...32 VDC
• Nominal current 16 mA

4.2.7 Harting HAN 7D connection
Figure 4-14: Terminal assignment
1 Terminal assignment of HAN® 7D - View of plug connection
1 Pin number HAN® 7D K1/K2 NAMUR R1/R2 Reed ESK4A Terminal number
contacts contacts
NAMUR Reed
1 2 NAMUR MIN (-) 2 Reed MIN - 1 1
2 2 NAMUR MIN (+) 2 Reed MIN - 2 3
3 3 NAMUR MAX (-) 3 Reed MAX - 4 4
4 3 NAMUR MAX (+) 3 Reed MAX - 5 6
5 - - 4 4...20mA (+) 11
6 - - 4 4...20mA (-) 12
7 - - -
8 - - -
Table 4-9: Terminal assignment - Harting plug to terminal number
Combinations of K1 / K2 and ESK4A are possible.
1 Pin number HAN® 7D ESK4-T Terminal number
1 5 Binary output B1 open coll. (+) 1

2 5 Binary output B1 open coll. (-) 3
3 7 Binary output B2 open coll. (+) 4
4 7 Binary output B2 open coll. (-) 6
5 6 4...20mA (+) 11
6 6 4...20mA (-) 12
7 -
8 -
Table 4-10: Terminal assignment - Harting plug to terminal number for ESK4-T
No Harting connection for module ESK4-FF/PA is provided and is only available on request.

4.3 Grounding connections
Figure 4-15: Grounding connections

1 Grounding connection on the indicator
2 Outer grounding connection
The grounding wire may not transfer any interference voltage.

Do not use this grounding cable to ground any other electrical devices.
4.4 Ingress protection

The measuring device meets all requirements of ingress protection IP66/68.
After all servicing and maintenance work on the measuring device, the specified protection class
must be ensured again.
Therefore it is essential to observe the following points.

• Use only original gaskets. They must be clean and free of any damage. Defective gaskets must
be replaced.
• The electrical cables must be undamaged and must comply with regulations.
• The cables must be laid with a loop 3 upstream of the measuring device to prevent water
from getting into the housing.
• The cable feedthroughs 2 must be tightened.
• Close the unused cable feedthroughs using blanking plugs 1.
Figure 4-16: Laying the cable

1 Use blanking plugs if no cable is routed through
2 Tighten cable feedthrough firmly
3 Lay the cable in a loop

H250 M40 ORDER FORM 5
You can help us to assist you the best possible way by giving us the following information:
Device data
Connection type:
Nominal connection
size:
Pressure rating:
Raised face:
Material of pipeline:
Display options: _ K1: 1 limit
_ K2: 2 limits
_ ESK4A: 4...20 mA / HART®
_ ESK4-T: 4...20 mA / HART® / LCD counter, pulse output
_ ESK4-FF: Foundation Fieldbus
_ ESK4-PA: Profibus PA
_ M40: Aluminium, two-layer powder coating (epoxy / polyester)
_ M40R: Stainless steel without coating
Approvals: _ None _ ATEX / IECEx _ FM / FMc _ NEPSI _ Others:
Rating data
Medium:
Operating pressure: _ Absolute _ Gauge pressure
pressure
Rated pressure:
Operating temperature:
Rated temperature:
Density: _ Standard density _ Operating density
Viscosity:
Flow range:
Comments:
Contact data
Company:
Contact person:
Telephone number:
Fax number:
E-mail:

6 NOTES H250 M40

H250 M40 NOTES 6

KROHNE – Process instrumentation and measurement solutions
• Flow
• Level
• Temperature
• Pressure
•
© KROHNE 03/2020 - 4000685606 - TD H250-M40 R06 en - Subject to change without notice.
Process Analysis
• Services
Head Office KROHNE Messtechnik GmbH

Ludwig-Krohne-Str. 5
47058 Duisburg (Germany)
Tel.: +49 203 301 0
Fax: +49 203 301 10389
[email protected]
The current list of all KROHNE contacts and addresses can be found at:
www.krohne.com

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H250 M40 Technical Datasheet

Variable area flowmeter

© KROHNE 03/2020 - 4000685606 - TD H250-M40 R06 en

1.1 Intelligent modularity ....................................................................................................... 4

2.1 Technical data................................................................................................................... 9

3.1 Intended use ................................................................................................................... 29

4.1 Safety instructions.......................................................................................................... 35

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03/2020 - 4000685606 - TD H250-M40 R06 en www.krohne.com 3

1.1 Intelligent modularity

The basis of the H250 M40 is its purely mechanical

Simply screw off the cover, insert the module until it

1 1 or 2 limit switches, type NAMUR

2 2-wire signal output 4...20 mA with HART®

3 Additional LCD for flow rate value and/or volume

4 2-wire fieldbus communication Foundation

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03/2020 - 4000685606 - TD H250-M40 R06 en www.krohne.com 5

1.2 Options and variants

All wetted, pressurised parts are made as standard of

To guarantee the durability of the device even with

In addition, the H250 M40 is also available with a PTFE

(Example: H250 M40R)

Hygienic design for FOOD & PHARMA

Combined with a design featuring no dead spaces or

The appropriate connections and FDA, EC 1935/2023

(Example: H250F M40R)

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Versions for special installation positions

If the installation structure does not permit otherwise,

The missing reset force of the variable area float weight

(Example: H250H / H250U)

Version with extended measuring span 100 : 1

A measuring span of 100 : 1 can be achieved by using a

03/2020 - 4000685606 - TD H250-M40 R06 en www.krohne.com 7

1.3 Functional principle

Figure 1-1: Measuring principle - general

Figure 1-2: Measuring principle for H250H and H250U

The flowmeter operates in accordance with a modified float measuring principle.

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2.1 Technical data

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Electrical connections, inputs and outputs

2.1.1 Temperatures for mechanical indicators without auxiliary power

Material Product temperature Ambient temperature

Float Liner [°C] [°F] [°C] [°F]

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2.1.2 Temperatures for devices with electrical components

Type Ambient temperature

1 Display contrast out of the temperature range 0...+60°C / +32...+140°F decreasing.

Maximum product temperature in °C

Tamb < +40°C Tamb < +60°C 1

EN ASME Version with Standard HT Standard HT

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Maximum product temperature in °F

Tamb < +104°F Tamb < +140°F 1

EN ASME Version with Standard HT Standard HT

2.1.3 Pressure tightness (vacuum) H250/C

Max. process temperature +70°C / +158°F +150°C / +302°F +250°C / +482°F