SPM-D2-10B/PSY5 Synchronizing Unit: Manual
SPM-D2-10B/PSY5 Synchronizing Unit: Manual
SPM-D2-10B/PSY5 Synchronizing Unit: Manual
37616C
SPM-D2-10B/PSY5
Synchronizing Unit
Manual
From Release 7.10-1
Manual 37616C
Released
WARNING
Read this entire manual and all other publications pertaining to the work to be performed before in-
stalling, operating, or servicing this equipment. Practice all plant and safety instructions and precau-
tions. Failure to follow instructions can cause personal injury and/or property damage.
The engine, turbine, or other type of prime mover should be equipped with an overspeed (overtemper-
ature, or overpressure, where applicable) shutdown device(s), that operates totally independently of
the prime mover control device(s) to protect against runaway or damage to the engine, turbine, or oth-
er type of prime mover with possible personal injury or loss of life should the mechanical-hydraulic
governor(s) or electric control(s), the actuator(s), fuel control(s), the driving mechanism(s), the link-
age(s), or the controlled device(s) fail.
Any unauthorized modifications to or use of this equipment outside its specified mechanical, electri-
cal, or other operating limits may cause personal injury and/or property damage, including damage to
the equipment. Any such unauthorized modifications: (i) constitute "misuse" and/or "negligence" with-
in the meaning of the product warranty thereby excluding warranty coverage for any resulting damage,
and (ii) invalidate product certifications or listings.
CAUTION
To prevent damage to a control system that uses an alternator or battery-charging device, make sure
the charging device is turned off before disconnecting the battery from the system.
Electronic controls contain static-sensitive parts. Observe the following precautions to prevent dam-
age to these parts.
Discharge body static before handling the control (with power to the control turned off, contact a
grounded surface and maintain contact while handling the control).
Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuit boards.
Do not touch the components or conductors on a printed circuit board with your hands or with
conductive devices.
OUT-OF-DATE PUBLICATION
This publication may have been revised or updated since this copy was produced. To verify that you
have the latest revision, be sure to check the Woodward website.
The revision level is shown at the bottom of the front cover after the publication number. The latest
version of most publications is available at:
http://www.woodward.com/publications
If your publication is not there, please contact your customer service representative to get the latest
copy.
Important definitions
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, could result in damage to equipment.
NOTE
Provides other helpful information that does not fall under the warning or caution categories.
Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be
correct and reliable. However, Woodward assumes no responsibility unless otherwise expressly undertaken.
© Woodward
All Rights Reserved.
All information and instructions in this manual have been provided under due consideration of applicable guide-
lines and regulations, the current and known state of the art, as well as our many years of in-house experience.
Woodward GmbH assumes no liability for damages due to:
The originator is solely liable to the full extent for damages caused by such conduct. The agreed upon obligations
in the delivery contract, the general terms and conditions, the manufacturer’s delivery con-ditions, and the statuto-
ry regulations valid at the time the contract was concluded, apply.
Copyright
This manual is protected by copyright. No part of this manual may be reproduced in any form or incor-porated into
any information retrieval system without written permission of Woodward GmbH.
Delivery of this manual to third parties, duplication in any form - including excerpts - as well as exploita-tion and/or
communication of the content, are not permitted without a written declaration of release by Woodward GmbH.
Warranty terms
Please enquire about the terms of warranty from your nearest Woodward representative.
For our contact search webpage please go to: http://www.woodward.com/Directory.aspx
Intended Use
The SPMD device must be used exclusively for synchronization of two electrical systems. By opening the device
you will loose any warranty.
Any unauthorized modifications to or use of this equipment outside its specified mechanical, electrical, or other
operating limits may cause personal injury and/or property damage, including damage to the equipment. Any
such unauthorized modifications: (1) constitute "misuse" and/or "negligence" within the meaning of the product
warranty thereby excluding warranty coverage for any resulting damage, and (2) invalidate product certifications
or listings.
Before starting any operation and after any modification of the parameterization make a documentary proof that
your programming and parameterization meets the requirements of your synchronization concept.
Typical applications for this product family/device line are for instance:
Any usage beyond these applications the devices are not designed for. This applies also to the use as a partly
completed machinery. The manufacturer cannot be held liable for any resulting damage, the user alone bears the
risk for this. As to the appropriate use of the device: The technical data and tolerances specified by Woodward
have to be met.
Revision History
Content
Illustrations
Figure 4-1: Wiring diagram SPM-D2-10B/PSY5-FU-D ..................................................................................... 10
Figure 4-2: Wiring diagram SPM-D2-10B/PSY5-FU-D-W ................................................................................ 11
Figure 4-3: Reference point .................................................................................................................................12
Figure 4-4: Power supply (24 Vdc, standard) ...................................................................................................... 12
Figure 4-5: Power supply (90..250 Vac / 120 to 375 Vdc, SPM-D2-10B/PSY5-FU-D-W) ................................ 12
Figure 4-6: Measuring inputs – voltage system 2 ................................................................................................ 13
Figure 4-7: Measuring inputs – Voltage system 1 ............................................................................................... 14
Figure 4-8: Discrete inputs .................................................................................................................................. 15
Figure 4-9: Relay outputs – control outputs I (CB control) ................................................................................. 16
Figure 4-10: Relay outputs – control outputs II (messages) ................................................................................ 16
Figure 4-11: Controller - SPM-D2-10B/PSY5-..D.. – three position controller .................................................. 17
Figure 6-1: Front foil ........................................................................................................................................... 24
Figure 8-1: Dimensions ....................................................................................................................................... 48
Tables
Table 5-1: Operating conditions .......................................................................................................................... 18
Table 5-2: Operating conditions - terms .............................................................................................................. 19
Chapter 2.
General Information
Intended Use The unit must only be operated for the uses described in this manual. The prerequisite for a proper
and safe operation of the product is correct transportation, storage, and installation as well as careful operation
and maintenance.
NOTE
This manual has been developed for a unit fitted with all available options. Inputs/outputs, func-
tions, configuration screens and other details described, which do not exist on your unit may be
ignored.
The present manual has been prepared to enable the installation and commissioning of the unit.
On account of the large variety of parameter settings, it is not possible to cover every possible
combination. The manual are therefore only a guide. In case of incorrect entries or a total loss of
functions, the default settings can be taken from the enclosed list of parameters.
Chapter 3.
Electrostatic Discharge Awareness
All electronic equipment is static-sensitive, some components more than others. To protect these components
from static damage, you must take special precautions to minimize or eliminate electrostatic discharges.
1. Before doing maintenance on the electronic control, discharge the static electricity on your body to ground
by touching and holding a grounded metal object (pipes, cabinets, equipment, etc.).
2. Avoid the build-up of static electricity on your body by not wearing clothing made of synthetic materials.
Wear cotton or cotton-blend materials as much as possible because these do not store static electric charg-
es as easily as synthetics.
3. Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam cups, cigarette packages, cello-
phane wrappers, vinyl books or folders, plastic bottles, etc.) away from the control, modules, and work ar-
ea as much as possible.
Ensure that the device is completely voltage-free (all connectors have to be disconnected).
Do not touch the electrical conductors, connectors, or components with conductive devices or with bare
hands.
When replacing a PCB, keep the new PCB in the plastic antistatic protective bag it comes in until you
are ready to install it. Immediately after removing the old PCB from the control cabinet, place it in the
antistatic protective bag.
CAUTION
To prevent damage to electronic components caused by improper handling, read and observe the pre-
cautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Print-
ed Circuit Boards, and Modules.
NOTE
The unit is capable to withstand an electrostatic powder coating process with a voltage of up to 85 kV
and a current of up to 40 µA.
Chapter 4.
Installation
CAUTION
A circuit breaker must be provided near to the unit and in a position easily accessible to the op-
erator. This must also bear a sign identifying it as an isolating switch for the unit.
NOTE
Inductivities connected (such as coils of operating current or undervoltage tripping units, or
auxiliary or power contacts) must be connected to a suitable interference suppressor.
Wiring diagram
lower
Drive
raise SPEED
Three-positioncontroller
lower
G
raise VOLTAGE
Three-positioncontroller
20 21
L2
alternatively Voltagesystem2
L1
3
23 24 16 17 14 15 3 4
Reply: CBisopen
EnableCB
CB
CB
Command: closeCB
0 1 2 5 6 7 18 19
Function:
Additional command: closeCB Readinessfor operation make-
3
contact
L2 Common(term. 3, 4, 5, 6)
alternatively #Battery
Voltagesystem1
L1 Activationof parameter set B
Enableisolatedoperation / blackstart
0Vdc
24 Vdc
Referencepoint
Subject to technical modifications.
25 27 29
11 12 13 8 9 10
lower N
Drive
raise SPEED PE
Three-positioncontroller
L (90..250 Vac / 120..375 Vdc)
lower
G
raise VOLTAGE
Three-positioncontroller
20 21
L2
alternatively Voltagesystem2
L1
3
23 24 16 17 14 15 3 4
Reply: CBisopen
EnableCB
CB
CB
Command: closeCB
5 6 7 18 19
Function:
Additional command: closeCB Readinessfor operation make-
3
contact
L2 Common(term. 3, 4, 5, 6)
alternatively #Battery
Voltagesystem1
L1 Activation of Parameter Set B
Enableisolatedoperation / blackstart
0
Referencepoint
Subject to technical modifications.
Reference point
Reference point
0
Figure 4-3: Reference point
Terminal Description Amax
Reference point: Neutral point of the three-phase system or neutral
0 terminal of the voltage transformer (Measuring reference point); Sold.lug
with three-conductor systems, do not connect
2
Power supply
24 Vdc
1
Figure 4-4: Power supply (24 Vdc, standard)
Terminal Description Amax
Standard
1 +24 Vdc, 10 W 2.5 mm²
2 0 V reference potential 2.5 mm²
Figure 4-5: Power supply (90..250 Vac / 120 to 375 Vdc, SPM-D2-10B/PSY5-FU-D-W)
Terminal Description Amax
SPM-D2-10B/PSY5-..W - wide range power supply
25 90..250 Vac / 120 to 375 Vdc, max. 10 VA 2.5 mm²
27 PE 2.5 mm²
29 0 Vac 2.5 mm²
Measuring inputs
NOTE
The SPM-D2-10B/PSY5 can operate (monitor) only one synchronization point (one power circuit
breaker), because it is a 1-power-circuit-breaker configuration. The voltage at terminals 23/24
(system 1) is the voltage to which the assessment of the synchronization at terminals 20/21 (sys-
tem 2) refers. The synchronization voltage can be, e. g., the mains or busbar voltage.
NOTE
There are generally three different variants for connection of the measuring circuit voltage:
Direct connection to the low voltage system,
Connection to medium voltage via two-pole isolated transformer (e. g. in the case of a
V-connection) and
Connection to medium voltage via single-pole isolated transformer (e. g. Y-connection).
System 2
MCB GCB
L1
L2
L3
G
N
L2
0 20 21
Voltage
L1 System 2
3 2 1
System 1
MCB GCB
L1
L2
L3
G
N
23 24
L2 Voltage
L1 System 1
3 2 1 3 2 1
Discrete inputs
CAUTION
Please note that the maximum voltages which may be applied at the discrete inputs are defined
as follows. Voltages higher than those specified destroy the hardware!
Maximum input range: +/-18..250 Vac.
18..250 Vac/dc
Signal device
B A
Enable CB
Reply CB CB 3
D C
Reply: CB is open
Relay outputs
max. 250 V AC
B A
Relay output
external device
max. 250 V AC
B A
Relay output
external device
Controller outputs
The SPM-D2-10B/PSY5-FU-D.. is equipped with two three-position controllers for voltage and frequency (made
of a form C and form A relay). With the version SPM-D2-10B/PSY5-FU-A different controller output signals can
be selected by configuration, which are connected in different ways.
SPM-D2-10B/PSY5-..D..
max. 250 Vac
9 10
Speed Lower
controller Raise
Speed / frequency
controller
8
Common
11 12 13
Voltage Lower
Chapter 5.
Description of Functions
Functionality
Function tables
The status of the discrete inputs "Reply: CB open" and "Enable CB" is displayed via the LEDs "Closed" und "En-
able" on the pressure-sensitive front membrane. Additionally to the input signals the conditions in Table 5-2: Op-
erating conditions - terms must be noticed.
LED
OFF or - OFF
0 0 x
automatic no-load control C1 OFF
No-load operation or C OFF
0 1 0 synchronization or A Slip or phase zero
synch-check A1 Synch-check
No-load operation or C OFF
synchronization or A Slip or phase zero
0 1 1
Synch-check or A1 Synch-check
Black start B Black start
1 x 0 OFF - OFF
1 x 1 Isolated operation D OFF
0: "OFF" / 1: "ON" / x: Signal of no significance (0 or 1)
Additional conditions
The function of the unit is also dependent, apart from the discrete input signals, on the state of the available meas-
ured voltages. The particular function must also be activated in configuration mode:
Condition
- Voltage of system 1 and system 2 must apply to the following conditions:
50 % < U < 125 % of the rated voltage VN
A Synchronization
80 % < f < 110 % of the rated frequency fN
(after time monitoring trips, the synchronization will be aborted)
- Voltage of system 1 and system 2 must apply to the following conditions:
A1 Synch-check 50 % < U < 125 % of the rated voltage VN
80 % < f < 110 % of the rated frequency fN
- Parameter "black start gen. switch ON"
B Blackstart - One of the three black start options must be switched on and the voltages
U1 and U2 must be within the configured limits for the black start
- Parameter "Automatic no-load control ON"
- The frequency controller applies to the following conditions:
C1 Automatic no-load control Voltage of system 2 > 50 % of the rated voltage VN
- The voltage controller applies to the following conditions:
Frequency of system 2 > 90 % of the rated frequency fN
- for f control:
Voltage of system 2 > 50 % of rated voltage VN
C No-load operation
- for V control:
Frequency of system 2 > 90 % of rated frequency VN
- Voltage of system 2 > 50 % of rated voltage VN
- For voltage controller: Parameter "Voltage controller in no-load operation
D Isolated operation ON"
- For frequency controller: Parameter "Frequency controller in isolated op-
eration ON".
Table 5-2: Operating conditions - terms
Control inputs
Enable CB If this discrete input is set, the operation of the power circuit breaker
Terminal 3 and the control functions are enabled at the same time, if this input is
set. If the power circuit breaker is closed, this input has no effect.
Reply: The status of the CB must be transmitted to this unit through this in-
CB is open put. The input must be set if the CB is open. (The status of this input
Terminal 4
is checked for its plausibility and is signaled with the LED "Closed".)
Enable: Isolated With an opened power circuit breaker a black start is enabled, by set-
operation/black start ting this input. With a closed power circuit breaker the frequency and
Terminal 5
voltage controllers are enabled for isolated operation, by setting this
input.
Activation of set of With this discrete input you can switch between the two parameter
parameters B sets A and B. If this discrete input is set the unit works with parameter
Terminal 6
set B, otherwise with parameter set A. One set of parameters includes
the parameters
Operating conditions
No load control
The voltage and frequency of system 2 are adjusted to the configured setpoint values. The generator circuit break-
er is open.
Synchronizing
Frequency correction: - As long as the difference of the frequency between system 2 and system 1 does not fall
below the configured value "df start", the system 2 is corrected to the frequency of system 1.
Phase angle correction: - If the frequency difference between system 2 and system 1 is less than the value "df
start", the frequency controller adjusts the phase angle of system 2 to that of system 1, in view of turning the
phase difference to zero. The control of the phase angle is stopped only, when the frequency difference be-
tween system 2 and system 1 is getting greater then the value "df start" plus a firmly deposited hysteresis of
0.8 Hz.
The controller can be switched off in configuration mode, if the switch-on shall occur without control.
The connect command for the power circuit breaker is done under the following conditions:
The connection is done without consideration of the inherent delay. In the phase-angle-zero-control mode the ana-
log input should be selected for the frequency controller.
Synch check
In this condition, the unit can be used as a synchronization control. No control is carried out. The relay "CB
close" remains picked up, as long as the following conditions are met:
Isolated operation
Frequency and voltage of system 2 will be adjusted to the configurable setpoint values. The circuit breaker is
closed. To activate the voltage controller, the parameter "voltage controller in isolated operation" must be set to
"ON". To activate the frequency controller, the parameter "frequency controller in isolated operation" must be set
to "ON". More over, isolated operation is only possible, if the discrete input "Release isolated operation / black
start" is set.
Moreover, in case a) and b) the frequency of U1 and U2 must be within the configured limits.
If the LED flashes, one must check to see whether the input on terminal 4 is correctly wired. For the wiring to be
correct, there must be 0 V applied to the input when the power circuit breaker is closed.
Control outputs
Synchronization pulse: By setting this relay the CB will be closed. The relay drops out after
Command: Close CB Stheschließen
pulse is output. Exception: Operation mode Synch-check.
Terminals 14/15
"Message: For the description of these control inputs please refer to chap-
Connect 2" ter "Relay output 16-17" on page 44
Terminal 16/17
Readiness for operation The contact assembly is closed when the unit is ready for operation.
Terminals 18/19 The relay will drop out if the following occurs:
a) The internal self-monitoring system stated an alarm. In this case a
trouble-free function of the unit cannot be guaranteed and other
appropriate measures have to be taken into account, if necessary.
b) The synchronization time monitoring system is activated and has
responded.
Chapter 6.
Display and Operating Elements
The foil of the front plate is made of coated plastics. All keys have been designed as touch-sensitive membrane
switch elements. The display is a LC-display, consisting of 2 × 16 characters, which are indirectly illuminated red.
Contrast of the display is infinitely variable by a rotary potentiometer at the left side.
1
2 6 8
15
3 7 9
12 13 14
LEDs
No Description Function
1 Enable Enable CB
2 Connect Close command to the CB issued
3 Closed Reply: CB is closed
5 Synchroscope Display of phase position
6 f- Governor output: frequency lower (reduce speed)
7 f+ Governor output: frequency raise (increase speed)
8 V- Governor output: voltage lower (reduce excitation)
9 V+ Governor output: voltage raise (increase excitation)
Buttons
No Description Function
12 Display Advance display
12 Select Confirm selection
13 Digit Increase digit
14 Clear Acknowledge alarm
14 Cursor Shift input position one digit to the right
Others
No Description Function
15 LC-Display LC-Display
Potentiometer Adjust LCD contrast
LEDs
2 Connect CB close
Color: green
Die LED "Connect" lights up when the unit outputs an add-on order
to the power circuit breaker. The status of the LED corresponds to the
status of the relay "synchronizing pulse command: close CB.
Three position controller The LED "f-" indicates if the unit outputs a pulse to decrease the fre-
quency. The status of the LED corresponds to the status of the relay
"speed lower".
Three position controller The LED "f+" indicates if the unit outputs a pulse to increase the fre-
r quency. The status of the LED corresponds to the status of the relay
"speed raise".
Three-position controller The LED "V-" indicates if the unit outputs a pulse to decrease volt-
age. The status of the LED corresponds to the status of the relay
"voltage lower".
Analog controller If the actuating signal of the controller is changing to reduce the volt-
age, the LED illuminates.
Three-position controller The LED "V+" indicates if the unit outputs a pulse to increase volt-
r age. The status of the LED corresponds to the status of the relay
"voltage raise".
Analog controller r If the actuating signal of the controller is changing to increase the
voltage, the LED illuminates.
Push buttons
In order to facilitate the setting of the parameters the buttons are equipped with a "AUTOROLL-function". It al-
lows to switch to the next setting and configuration screens, the digits, or the cursor position. The "AUTOROLL"
function will only be activated when the user depresses the corresponding keys for a certain period of time.
13 Digit Digit
LC display
15 LC-Display LC-Display
1: 000 V 00,00Hz Voltage and frequency of system 1 and system 2 are displayed. The phase
2: 000 V 00,00Hz angle between the generator and synchronization voltage is displayed by the
synchroscope (LED strip).
LCD type 2 (kV configured)
1......... Voltage and frequency of system 1
1:00,0kV 00,00Hz
2:00,0kV 00,00Hz
2......... Voltage and frequency of system 2
Chapter 7.
Configuration
1. Install Toolkit*1 and the USB Driver for the SPM-D2 from the CD that is provided with the product or
from the webpage.
2. Copy the *.wtool*2 and *.sid*2 file from the product CD to your PC or Notebook.
4. Start Toolkit
5. Select “File –> open tool” and use the copied wtool file
6. Click on the “connect button” and select the network type. The USB driver is listed as a COM port.
7. “Toolkit” will establish the connection to the device and ask for a “SID” file. Please navigate to location
from the copied *.sid file.
8. Now the communication with the device is active and measured values and parameter settings will be
displayed.
9. Please note, that during the online communication all modified parameter will be automatically saved on
the device.
10. Back up your settings by “Settings -> Save from Device to file”. A file with the extension “*.WSET”
will be written to your storage media.
11. Remove the USB cable not before all settings are done and backed up.
*1
= To get the latest Toolkit software via the web:
Call up http://www.woodward.com/software within your browser.
Select ToolKit in the list and click the “Go” button.
Click “More Info” to get further information about ToolKit.
Choose the preferred software version and click “Download”
Login with your e-mail address or register first.
The download will start immediatly.
*2
= To get the configuration files (WTool and the SID) from the website:
Call up http://www.woodward.com/software/configfiles within your browser.
Insert the part number (P/N) and revision of your device into
the corresponding fields.
Select "ToolKit" in the “application type” list.
Click “Search” .
Download the file displayed in the search result.
The file is a ZIP archive which must be extracted for use
in ToolKit.
CAUTION
Please note that configuration only should be done in a standstill of the system.
NOTE
Please note the parameter list at the end of this manual.
While in configuration mode, (simultaneous depression of "Digit" and "Cursor"), the function "Select" causes the
input masks to scroll. A long depression of the key "Select" activates the scrolling function, causing a quick
scrolling of the indication displays. Please note that a backward scrolling of the configuration masks is possible
(Exception: Jumping from the first to the last mask is not possible). To do this you must simultaneously press the
buttons "Select" and "Cursor". If no entry, modification or any other action is carried out for about 10 minutes,
the unit automatically returns to the automatic mode.
Parameter 945
Softwareversion Softwareversion
x.x-y zzzzz
x.x indicates the release.
-y indicates the hotfix version.
zzzzz indicates the build number (hand off)
Password protection
The unit is equipped with a three-level code and configuration hierarchy, which enables it to visualize various
configuration screens for different users. A distinction is made between:
Parameter 10400
NOTE
Two hours after entering the code number the code level automatically drops back to CL0!
The default code number for code level 1 (CL1) is "0001"!
The default code number for code level 2 (CL2) is "0002"!
Only in code level 2 the password protection can be switched off!
Parameter 10419
Parameter 10417
Factory default Factory default settings Yes/No
settings No
Yes ............... Parameter 1701 (Set factory default values) will become visible.
No ................. Parameter 1701 (Set factory default values) will be hidden.
Parameter 1701
Set factory default Set factory default values Yes/No
values No
Please note: This parameter will become visible only if parameter 10417
“Factory default settings” is set to “Yes”.
Yes ............... All parameters that are accessible via the set code level will be set back
on factory defaults.
No ................. All parameters will keep their current setting.
WARNING
An incorrect input may lead to wrong measuring values and destroy the generator!
Parameter 1750
Rated Frequency Rated system frequency 48.0..62.0 Hz
fn = 00.0Hz
Enter the rated frequency of the generator (or the public mains) which in
most cases is 50 Hz or 60 Hz.
Parameter 5500
Generator freq. Setpoint frequency system 2 48.0..62.0 Hz
Setpoint= 00.0Hz
The setpoint frequency of system 2 is to be entered in this mask. It will be
needed for the frequency controller while in no-load operation.
Parameter 8978
Voltage system 1 Secondary voltage system 1 (measuring transducer) 50..440 V
secondary 000V
Secondary voltage of system 1 is set here in V. This entry serves to indicate
the primary voltages in the display. In the case of measured voltages of
400 V without a measurement transducer, 400 V must be set here.
Parameter 8979
Voltage system 2 Secondary voltage system 2 (measuring transducer) 50..440 V
secondary 000V
The secondary voltage of system 2 is set here in V. This entry serves to indi-
cate the primary voltages in the display. In the case of measured voltages of
400 V without a measurement transducer, 400 V must be set here.
Parameter 8980
Voltage system 1 Primary voltage system 1 (measuring transducer) 0.1..65.0 kV
primary 00.000kV
The primary voltage of system 1 is set her in kV. The entry is used to output
the primary voltages on the display. In the case of measured voltages of
400 V without a measurement transducer 0.40 kV must be set here.
Parameter 8981
Voltage system 2 Primary voltage system 2(measuring transducer) 0.1..65.0 kV
primary 00.000kV
The primary voltage of system 2 is set here in kV. The entry is used to output
the primary voltages on the display. In the case of measured voltages of
400 V without a measurement transducer, 0.40 kV must be set here.
Parameter 1767
Rated voltage Rated voltage 70..420 V
Vn = 000V
This value is used, among other things, to determine the permissible range
for the synchronization.
Parameter 8982
Voltage system 2 Setpoint voltage of system 2 50..440 V
Setpoint 000V
This value of the voltage specifies the setpoint of system 2 voltage for no-
load and isolated operation.
Configure controller
Entering the values in the subsequent masks will change the parameters of the controller.
CAUTION
An incorrect entry may lead to uncontrolled actions of the governor and may destroy the auto-
matically regulated generator!
Parameter 6662
No load control
Automatic idle Automatic no-load control ON/OFF
Running ON
ON................ With the power circuit breaker open, frequency and voltage
are controlled to the adjusted setpoint values in spite of miss-
ing the enable of the controllers (see also chapter "Function
tables" on page 18)
OFF.............. No-load control is carried out only with controllers released
(see also chapter "Function tables" on page 18).
Frequency controller
The SPM-D2-10B/PSY5 is equipped with a three-position controller for frequency.
Three-position controller
Parameter 5507
Freq. controller Frequency controller ON/OFF
ON
ON ................The frequency of system 2 is controlled. The frequency is con-
on SPM-D2-10B/PSY5-..D ' trolled in various manners depending on the task (no load /
isolated operation / synchronization). The subsequent screens
of this option are displayed.
OFF ..............Control is not carried out, and the subsequent screens of this
option are not displayed.
Parameter 6655
Freq. controller Isolated operation frequency controller ON/OFF
Isol. oper. ON
ON ................In isolated operation the frequency controller is enabled.
on SPM-D2-10B/PSY5-..D. OFF ..............In isolated operation the frequency controller is disabled.
Parameter 5503
Freq. Controller Frequency controller setpoint ramp 0.1..99.9 Hz/s
Ramp = 00.0Hz/s
A change in setpoint is supplied to the controller via a ramp. The slope of the
on SPM-D2-10B/PSY5-..D.. ' ramp is used to alter the rate at which the controller modifies the setpoint
value. The more rapidly the change in the setpoint is to be carried out, the
greater the value input here must be.
Voltage controller
Three-position controller
Parameter 5607
Volt. controller Voltage controller ON/OFF
ON
ON ................System 2 voltage control is carried out. The voltage of sys-
on SPM-D2-10B/PSY5-..D.. ' tem 2 is controlled in various manners depending on the task
(no load / isolated operation / synchronization). The subse-
quent screens of this option are displayed.
OFF ..............Control is not carried out, and the subsequent screens of this
option are not displayed.
Parameter 6657
Volt. controller Voltage controller isolated mode ON/OFF
Isol. oper. ON
ON ................In isolated operation the voltage controller is activated.
on SPM-D2-10B/PSY5-..D OFF ..............In isolated operation the voltage controller is inactive.
Parameter 5603
Volt. controller Voltage controller setpoint ramp 1..99 V/s
Ramp = 00V/s
A change in setpoint is supplied to the controller via a ramp. The slope of the
on SPM-D2-10B/PSY5-..D ramp is used to alter the rate at which the controller modifies the setpoint
value. The more rapidly the change in the setpoint is to be carried out, the
greater the value input here must be.
Synchronization
Parameter 6665
Synchronizing Synchronization functions ON/OFF
functions ON
ON ................An adaptation of the frequency and voltage of system 2 to the
values of system 1 (respectively mains values) is carried out
and a connect command is output. The subsequent screens of
this option are displayed.
OFF ..............No synchronization occurs, but no-load control if necessary.
No connect command is output. The subsequent screens of this
option are not displayed.
Parameter 9040
Synchrocheck- Synch check mode ON / OFF
mode ON
ON ................In this state the device works as a pure synchro check unit. No
regulation occurs (see chapter "Operating conditions" on page
21).
OFF ..............The device does not work as a synchronizing control, but as a
synchronizing unit with controllers.
Parameter 9041
Synchronization Offset frequency 0.02..0.25 Hz
df offs.= 0.00Hz
During synchronization the setpoint value of the frequency of the system 2 is
calculated out of the frequency of system 1 added by this offset. This offset
should be at least 0.1 Hz smaller or half the value of dfmax (next parameter).
Please also note the setting of the insensitivity of the controller, too.
Parameter 5701
Synchronization Max. perm. differential frequency (pos. slip) 0.02..0.49 Hz
df max = 0.00Hz
The prerequisite of a connect command's being output is negative deviation
from this set differential frequency. This value specifies the upper frequency
(positive value corresponds to positive slip system 2 frequency is greater
than system 1 frequency).
Parameter 5702
Synchronization Max. perm. differential frequency (neg. slip) 0.00..-0.49 Hz
df min =-0.00Hz
The prerequisite of a connect command's being output is positive deviation
from this set differential frequency. This value specifies the lower frequency
(negative value corresponds to negative slip system 2 frequency is less
than the system 1 frequency).
Parameter 9012
Synchronization Max. perm. differential voltage 0.1..15.0 %
dV max = 00%
To ensure that a connect command will be issued, the actual value must fall
below the entered differential voltage.
Parameter 3416
Synchronization Min. pulse duration of connect relay 0.04..0.50 s
Brk.hold T>0.00s
The duration of the connect impulse can be adjusted to the subordinate
switching unit.
Parameter 5729
Phase matching Phase-angle-zero-control ON / OFF
ON
ON................ The synchronization is carried out with phase-angle-zero-
control and the switching of the power circuit breaker is done
dependent of the phase angle [see chapter "Connection with
zero phase control"]. In the following, the screens for adjust-
ing the phase-angle-zero-control appear.
OFF.............. The synchronization is carried out on frequency and voltage of
system 1 and closing the contacts of the power circuit breaker
is done in the synchronous point [see chapter "Connection
with slip"]. In the following, the screens for adjusting the slip
synchronization appear.
Parameter 6667
Slip synchroniz. Max. perm. differential angle 0..60°
Max phase < 00°
This configuration screen only appears, if the phase-angle-zero-control is
Zero phase control = OFF switched off! The prerequisite of a connect command's being output is nega-
tive deviation from this set differential angle.
Synchronization with slip - In the operation mode "synchronization with
slip" this angle is only used as an additional criterion. If this criterion shall
not take effect, one has to set the angle to 60° here.
In the operation
Synchro check - In the operation mode "Synchro check" the negative devia-
tion from this angle is obligatory for picking up the relay "Close CB".
Parameter 5505
Phase matching Phase-angle-zero-control gain 1..36
Gain 00
This configuration screen only appears, if the phase-angle-zero-control is
Zero phase control = ON switched on! When phase-angle-zero-control is active, this gain determines,
how much the output signal is changed depending on phase difference. It
must be pointed out, that the frequency controller is also active during a
phase-angle-zero-control and has to be adjusted accurately first, before this
gain is adapted.
Parameter 5506
Phase matching Differential frequency for starting phase-angle-zero-control 0.02..0.25 Hz
df start 0.00Hz
This configuration screen only appears, if the phase-angle-zero-control is
Zero phase control = ON switched on! The phase-angle-zero-control is activated, when the differential
frequency between system 2 and system 1 undershoots the value adjusted
here.
Black start
Parameter 9011
Black start Blackstart ON/OFF
ON
ON................ Release of all black start functions. The subsequent screens of
this option are displayed.
OFF.............. No black start is carried out, and the subsequent screens of this
option are not displayed.
Parameter 9044
Black start Black start function 1: U1=U2=0 ON/OFF
U1=O/U2=O ON
Release of the black start function 1. In this case, both systems, U1 and U2,
must fall below an adjustable threshold value in order to enable the output of
an add-on order (dead bus-dead line).
Parameter 9045
Black start Black start function 2: U1=0, U2=Un ON/OFF
U1=O/U2=Un ON
Release of the black start function 2. In this case, the approximate value of
the voltage of system U1 must be zero, and the voltage of system U2 must be
applied (dead line-live bus).
Parameter 9046
Black start Black start function 3: U1=Un, U2=0 ON/OFF
U1=Un/U2=O ON
Release of the black start function 3. In this case, the approximate value of
the voltage of system U2 must be zero and the voltage of system U1 must be
applied (live bus-dead line).
Parameter 9047
Black start Min. monitoring time of the black start conditions 0..20 s
Tmin > 00s
Before a black start can be carried out, all conditions for the add-on of the
power circuit breaker must be at least maintained for the pre-set time.
Parameter 9048
Black start Max. adm. zero voltage diff. for switching to the black busbar 3..50 %
dV |V-O| < 00%
To ensure that the value of a voltage is detected as "approximate zero" the
maximum deviation from zero must not exceed the pre-set value (referring to
the rated voltage) .
Parameter 9049
Black start Mini. rated voltage diff. for switching to the black busbar 1..20 %
dV |V-Vn| < 00%
To ensure that a voltage is detected as "applied", the deviation from the rated
voltage must not exceed the pre-set value.
Parameter 9063
Black start Max. rated voltage diff. for switching to the black busbar 0.05..5.00 Hz
df max = 0.00Hz
To make sure that the power circuit breaker will be closed, the deviation of
the frequency of the voltage-carrying system from the rated frequency must
not exceed the differential frequency pre-set .
Password configuration
NOTE
Once the code level is set, this is not changed, even if the configuration mode is accessed
steady. If an incorrect code number is input, the code level is set to CL0, and the item is thereby
blocked for third parties.
If the supply voltage is present, uninterrupted, at the item for 2 hours, code level 0 is automati-
cally set.
Parameter 10413 --
Code level 1 (Customer) 0..9999
Define level 1 This screen first appears in code level 2 (password protection active). Fol-
code 0000 lowing the input of digits in this screen, the code level for level 1 (Customer)
is set. More information to password protection see on page 32.
Parameter 10411
Define level 2 Code level 2 (Commissioner) 0..9999
code 0000
This screen first appears in code level 2 (password protection active). Fol-
lowing the input of digits in this screen, the code level for level 2 (mechanic)
is set. More information to password protection see on page 32.
Chapter 8.
Commissioning
LIFE THREATENING
CAUTION
The unit may only be commissioned by a qualified technician. The "EMERGENCY STOP function
must function safely before the commissioning and must not depend on the particular engine.
CAUTION
Prior to commissioning, check that all measuring voltages are correctly connected with regard
to phases. The connect commands for the power circuit breakers must be disconnected at the
power circuit breakers. The rotating field must be measured. Any lack or incorrect connection of
measuring voltages or other signals may lead to incorrect functions and damage the unit as well
as engines and components connected to the unit!
Procedure
1. Disconnect the add-on orders directly at the power circuit breakers.
2. After checking if all measuring voltages are connected in-phase, the power supply has to be applied
(24 Vdc) .
3. By simultaneous depression of the two buttons "Digit" and "Cursor" you enter into configuration mode.
4. Enter the parameters following the sequence of the different masks. The setting limits can be either read
from the description of the masks or from the list of parameters at the end of the operating manual.
5. Do not enable any function (breaker or control) and ensure that all displayed values are correct (are the
same as measured with an separate measuring device). If a measuring voltage has been wired incorrect
or not at all, this may lead to an asynchronous add-on order in case of an active black start!
6. Check the status of all control and auxiliary inputs and the appropriate LEDs on the front foil of the unit.
Check the status of all control and auxiliary outputs as well as the setting of the controller outputs.
8. Black start
a) Disconnect the connection to the power circuit breaker.
b) Check all conditions and measuring voltages and test the add-on command.
c) Automatically switching of the power circuit breaker.
9. After successful closing of the power circuit breaker the LED "Closed" has to light up.
Appendix A.
Dimensions
35
65
72
27
Back plate mounting
optionally
Bottom view
108,8 50
PSY5-FU-A >>
48 25
144
136
179
0 1 24
Appendix B.
List of Parameters
Project ___________________________________________________________
Parameter Standard
Option Adjustment range Customer settings
100/400V; 1/5 A setting
Parameter Standard
Option Adjustment range Customer settings
100/400V; 1/5 A setting
Appendix C.
Technical Data
Ambient variables----------------------------------------------------------------------------------
Power supply
Standard: ........................................12/24 Vdc (9.5 to 32 Vdc)
SPM-D2-10B/PSY5-FU-D-W:
.....................................90..250 Vac / 120…375 Vdc;
............ 100 to 240 Vac -15%/+10% (UL rating only)
Intrinsic consumption
Standard: .................................................................. max. 6 W
SPM-D2-10B/PSY5-FU-D-W: .. max. 10 W (10 VA or 10 W)
Ambient temperature
Standard: ............................................................ -20 to +70 °C
SPM-D2-10B/PSY5-FU-D-W: .......................... -20 to +60 °C
- Ambient humidity ............................................................. 95 %, not condensing
Housing ----------------------------------------------------------------------------------------------
- Type ........................................................................... APRANORM DIN 43 700
- Dimensions (W × B × H) ...................................................... 144 × 72 × 122 mm
- Front cutout (W×H) .................................................. 138 [+1.0] × 68 [+0.7] mm
Protection -------------------------------------------------------------------------------------------
- Protection system .................................. IP42 from front with correct installation
IP54 from front with gasket (gasket: P/N 8923-1037)
IP20 from back
- Front foil .................................................................................. insulating surface
- EMV test (CE) .............................. tested according to applicable EN guidelines
- Listings ......................................... CE marking; UL listing for ordinary locations
UL/cUL listed, Ordinary Locations, File No.: E231544
Appendix D.
Service Options
CAUTION
To prevent damage to electronic components caused by improper handling, read and observe the pre-
cautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Printed
Circuit Boards, and Modules.
Packing A Control
Use the following materials when returning a complete control:
NOTE
We highly recommend that you make arrangement in advance for return shipments. Contact a
Woodward customer service representative at +49 (0) 711 789 54-510 for instructions and for a
Return Authorization Number.
Replacement Parts
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When ordering replacement parts for controls, include the following information:
the part numbers P/N (XXXX-XXX) that is on the enclosure nameplate;
the unit serial number S/N, which is also on the nameplate.
Woodward GmbH
Handwerkstrasse 29
70565 Stuttgart - Germany
Phone: +49 (0) 711 789 54-510 (8.00 - 16.30 German time)
Fax: +49 (0) 711 789 54-101
e-mail: [email protected]
For assistance outside Germany, call one of the following international Woodward facilities to obtain the address
and phone number of the facility nearest your location where you will be able to get information and service.
You can also contact the Woodward Customer Service Department or consult our worldwide directory on Wood-
ward’s website (www.woodward.com) for the name of your nearest Woodward distributor or service facility.
[For worldwide directory information, go to www.woodward.com/ic/locations.]
Engineering Services
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Woodward Industrial Controls Engineering Services offers the following after-sales support for Woodward prod-
ucts. For these services, you can contact us by telephone, by e-mail, or through the Woodward website.
Technical support
Product training
Field service during commissioning
Technical Support is available through our many worldwide locations, or through our authorized distributors de-
pending on the product. This service can assist you with technical questions or problem solving during normal
business hours. Emergency assistance is also available during non-business hours by phoning our toll-free number
and stating the urgency of your problem. For technical engineering support, please contact us via our toll-free or
local phone numbers, e-mail us, or use our website and reference technical support.
Product Training is available on-site from several of our worldwide facilities, or at your location, depending on
the product. This training, conducted by experienced personnel, will assure that you will be able to maintain sys-
tem reliability and availability. For information concerning training, please contact us via our toll-free or local
phone numbers, e-mail us, or use our website and reference customer training.
Field Service engineering on-site support is available, depending on the product and location, from our facilitys,
or from one of many worldwide Woodward offices or authorized distributors. Field engineers are experienced on
both Woodward products as well as on much of the non-Woodward equipment with which our products interface.
For field service engineering assistance, please contact us via our toll-free or local phone numbers, e-mail us, or
use our website and reference field service.
Technical Assistance
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If you need to telephone for technical assistance, you will need to provide the following information. Please write
it down here before phoning:
Contact
Your company ____________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
Please be sure you have a list of all parameters available. You can print this using ToolKit. Additionally you can
save the complete set of parameters (standard values) and send them to our Service department via e-mail.
Woodward GmbH
Handwerkstrasse 29 - 70565 Stuttgart - Germany
Phone +49 (0) 711 789 54-510 Fax +49 (0) 711 789 54-101
[email protected]
Homepage
http://www.woodward.com
2017/03/Stuttgart