LSG Manual

37442B
Load Share Gateway (LSG)
Manual
Software Version 1.xxxx
Manual 37442B
Manual 37442B LSG - Load Share Gateway
WARNING
Read this entire manual and all other publications pertaining to the work to be performed before instal-
ling, operating, or servicing this equipment. Practice all plant and safety instructions and precautions.
Failure to follow instructions can cause personal injury and/or property damage.
The engine, turbine, or other type of prime mover should be equipped with an overspeed (overtempera-
ture, or overpressure, where applicable) shutdown device(s), that operates totally independently of the
prime mover control device(s) to protect against runaway or damage to the engine, turbine, or other
type of prime mover with possible personal injury or loss of life should the mechanical-hydraulic gov-
ernor(s) or electric control(s), the actuator(s), fuel control(s), the driving mechanism(s), the linkage(s),
or the controlled device(s) fail.
Any unauthorized modifications to or use of this equipment outside its specified mechanical, electrical,
or other operating limits may cause personal injury and/or property damage, including damage to the
equipment. Any such unauthorized modifications: (i) constitute "misuse" and/or "negligence" within
the meaning of the product warranty thereby excluding warranty coverage for any resulting damage,
and (ii) invalidate product certifications or listings.
CAUTION
To prevent damage to a control system that uses an alternator or battery-charging device, make sure
the charging device is turned off before disconnecting the battery from the system.
Electronic controls contain static-sensitive parts. Observe the following precautions to prevent dam-
age to these parts.
Discharge body static before handling the control (with power to the control turned off, contact a
grounded surface and maintain contact while handling the control).
Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuit boards.
Do not touch the components or conductors on a printed circuit board with your hands or with
conductive devices.
OUT-OF-DATE PUBLICATION
This publication may have been revised or updated since this copy was produced. To verify that you
have the latest revision, be sure to check the Woodward website:
http://www.woodward.com/pubs/current.pdf
The revision level is shown at the bottom of the front cover after the publication number. The latest
version of most publications is available at:
http://www.woodward.com/publications
If your publication is not there, please contact your customer service representative to get the latest
copy.
Important definitions
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, could result in damage to equipment.
NOTE
Provides other helpful information that does not fall under the warning or caution categories.
Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be
correct and reliable. However, Woodward assumes no responsibility unless otherwise expressly undertaken.
Woodward
All Rights Reserved.
Page 2/32 Woodward

Revision History
Rev. Date Editor Changes

NEW 08-07-17 TE Release
A 09-07-29 TE Minor corrections
B 10-04-08 TE Minor corrections
Design and graphics adjustments
New features
Requirements: Load Share Gateway (LSG) with device revision A or higher.
New application mode: Load sharing of easYgen devices and GCP/MFR devices
supported (Refer to easYgen connected to GCP/MFR (CAN) on
page 12 for details).
Woodward Page 3/32

Content
CHAPTER 1. GENERAL INFORMATION ....................................................................................... 6

Related Documents ................................................................................................................................. 6
Overview .................................................................................................................................................. 8
CHAPTER 2. INSTALLATION ...................................................................................................... 9
Safety Precautions ................................................................................................................................... 9
Regulatory Notes ..................................................................................................................................... 9
Electrostatic Discharge Awareness ....................................................................................................... 10
Mounting and Removal .......................................................................................................................... 10
Application Overview ............................................................................................................................. 11
easYgen connected to EGCP-2 (CAN/RS-485) .......................................................................... 11
easYgen connected to GCP/MFR (CAN) .................................................................................... 12
easYgen connected to legacy device (CAN/Analog) .................................................................. 13
CHAPTER 3. HOUSING ........................................................................................................... 16
Terminal and Interface Overview ........................................................................................................... 16
Dimensions ............................................................................................................................................ 16
CHAPTER 4. CONNECTION...................................................................................................... 18
Power Supply ......................................................................................................................................... 18
Analog Load Share ................................................................................................................................ 19
Interfaces ............................................................................................................................................... 20
RS-485 Serial Interfaces ............................................................................................................. 20
CAN Bus Interface ....................................................................................................................... 22
Bus Shielding............................................................................................................................... 24
CHAPTER 5. CONFIGURATION................................................................................................. 25
LSG Configuration ................................................................................................................................. 25
easYgen Configuration .......................................................................................................................... 25
easYgen LSG Display Information ..................................................................................................... 26
EGCP-2 Configuration ........................................................................................................................... 27
GCP/MFR Configuration ........................................................................................................................ 27
CHAPTER 6. OPERATION ........................................................................................................ 28
Status LEDs ........................................................................................................................................... 28
Functional Test ...................................................................................................................................... 29
Testing the CAN Bus Communication ......................................................................................... 29
Testing the EGCP-2 Network Communication ............................................................................ 29
Testing the CAN Bus Communication (GCP/MFR) ..................................................................... 29
CHAPTER 7. TECHNICAL DATA ............................................................................................... 30
CHAPTER 8. ENVIRONMENTAL DATA....................................................................................... 31
Page 4/32 Woodward

Figures and Tables
Figures
Figure 2-1: Application EGCP-2............................................................................................................................................ 11
Figure 2-2: Application GCP/MFR ........................................................................................................................................ 12
Figure 2-3: Application analog active power ......................................................................................................................... 13
Figure 2-4: Application analog active and reactive power ..................................................................................................... 14
Figure 2-5: Application analog active power ......................................................................................................................... 15
Figure 2-6: Application analog active and reactive power ..................................................................................................... 15
Figure 3-1: Terminal and interface overview ............................................................................................................................ 16
Figure 3-2: Housing LSG dimensions .................................................................................................................................... 17
Figure 4-1: Power supply .......................................................................................................................................................... 18
Figure 4-2: Analog load share ................................................................................................................................................... 19
Figure 4-3: RS-485 interface - overview ................................................................................................................................... 20
Figure 4-4: RS-485 Connection EGCP-2 - LSG ....................................................................................................................... 20
Figure 4-5: RS-485 - connection for half-duplex operation ...................................................................................................... 21
Figure 4-6: CAN bus - overview ............................................................................................................................................... 22
Figure 4-7: Interfaces - CAN bus - termination ........................................................................................................................ 23
Figure 4-8: Interfaces - shielding .............................................................................................................................................. 24
Figure 6-1: Status LEDs ............................................................................................................................................................ 28
Tables
Table 1-1: Manual - overview ..................................................................................................................................................... 7
Table 4-1: Conversion chart - wire size .................................................................................................................................... 18
Table 4-2: Power supply - terminal assignment ........................................................................................................................ 18
Table 4-3: Analog load share - terminal assignment ................................................................................................................. 19
Table 4-4: RS-485 interface - pin assignment ........................................................................................................................... 20
Table 4-5: CAN bus - pin assignment ....................................................................................................................................... 22
Table 4-6: Maximum CAN bus length ...................................................................................................................................... 23
Table 5-1: easYgen configuration ............................................................................................................................................. 25
Table 6-1: Outlines the indicator condition and the corresponding status after the baud rate is found. .................................... 28
Woodward Page 5/32

Chapter 1.
General Information
TECHNICAL REQUIREMENTS
The Load Share Gateway (LSG) works only in combination with:
easYgen-3100/3200 (Package P2 Software Version 1.12xx & 1.13xx)
easYgen-3100/3200 (Software Version 1.15xx or higher)
easYgen-2000 Series.
The following Woodward legacy devices are supported:
MFR 2 Series
MFR 3 Series
GCP 20 Series
GCP 30 Series
EGCP-2 Series
All devices must support load sharing. Please refer to Chapter 5: Configuration for details.
State: 8 April 2011
Related Documents

Type English German
Load Share Gateway (LSG)

Load Share Gateway - Manual This Manual 37442 -
easYgen-3100/3200 (Package P2 Software Version 1.12xx & 1.13xx)

easYgen-3100/3200 - Installation 37414 GR37414
easYgen-3100/3200 - Configuration 37415 GR37415
easYgen-3100/3200 - Operation 37416 GR37416
easYgen-3100/3200 - Application 37417 -
easYgen-3100/3200 - Interfaces 37418 -
easYgen-3100/3200 - Parameter List 37420 GR37420
easYgen-3200 - Brief Operation Information 37399 GR37399
easYgen-3100 - Brief Operation Information 37419 -

easYgen-3100/3200 - Installation 37468 DE37468
easYgen-3100/3200 - Configuration 37469 DE37469
easYgen-3100/3200 - Operation 37470 DE37470
easYgen-3100/3200 - Application 37471 -
easYgen-3100/3200 - Interfaces 37472 -
easYgen-3100/3200 - Parameter List 37473 DE37473
easYgen-3200 - Brief Operation Information 37399 GR37399
easYgen-3100 - Brief Operation Information 37474 -

easYgen-3400/3500 - Manual 37528 -
Page 6/32 Woodward

easYgen-2000 Series
easYgen-2000 - Installation 37426 -
easYgen-2000 - Configuration 37427 -
easYgen-2000 - Operation 37428 DE37428
easYgen-2000 - Application 37429 -
easYgen-2000 - Interfaces 37430 -
easYgen-2000 - Parameter List 37431 DE37431
easYgen-2000 - Brief Operation Information 37432 DE37432
Supported Woodward Legacy Devices
MFR 2 Series
MFR 2 - Manual 37355 -
MFR 3 Series
MFR 3 - Manual 37107 GR37107
GCP 20 Series
GCP 20 - Manual 37128 -
GCP 30 Series
GCP 30 - Installation 37364 GR37364
GCP 30 - Configuration 37365 GR37365
GCP 30 - Operation 37238 GR37238
GCP 30 - Application 37240 GR37240
GCP 30 Rental
GCP 30 - Installation 37366 GR37366
GCP 30 - Configuration 37367 GR37367
GCP 30 - Operation 37238 GR37238
GCP 30 - Application 37240 GR37240
EGCP-2 Series
EGCP-2 - Installation and Operation 26076 / 26174 -
EGCP-2 - Application 26086 / 26175 -
EGCP-2 - Communications 26099 / 26181 -
Table 1-1: Manual - overview
Intended Use The unit must only be operated in the manner described by this manual. The prerequisite for a
proper and safe operation of the product is correct transportation, storage, and installation as well as careful oper-
ation and maintenance.
Woodward Page 7/32

Overview

The Load Share Gateway (LSG) is a next generation communication converter specifically designed to operate
the easYgen-2000 / easYgen-3000 Series and legacy devices (RS-485 bus or analog load share line coupled) in
one single load share network.
Page 8/32 Woodward

Chapter 2.
Installation
Safety Precautions

WARNING
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Only qualified workers should install this equipment. Such work should be performed only after read-
ing this entire set of instructions.
NEVER work alone.
Before performing visual inspections, tests, or maintenance on this equipment, disconnect all
sources of electric power. Assume that all circuits are live until they have been completely de-
energized, tested, and tagged. Pay particular attention to the design of the power system. Consider all
sources of power, including the possibility of backfeeding.
Apply appropriate personal protective equipment and follow safe electrical practices.
Turn off all power supplying the equipment in which the LSG is to be installed before installing and
wiring the LSG.
Always use a properly rated voltage sensing device to confirm that power is off.
Beware of potential hazards, wear personal protective equipment, and carefully inspect the work area
for tools and objects that may have been left inside the equipment.
The successful operation of this equipment depends upon proper handling, installation, and opera-
tion. Neglecting fundamental installation requirements may lead to personal injury as well as damage
to electrical equipment or other property.
Failure to follow these instructions will result in death or serious injury!
WARNING
No dead bus closure interlock between easYgen and legacy products is provided by the LSG. A clo-
sure of the easYgen or legacy product onto a dead busbar simultaneously with other controls must be
prevented by external means!
The unit does not provide any protection and in addition renders the built-in protection of the easYgen
dysfunctional!
Regulatory Notes

The LSG is suitable for use in non-hazardous locations only.
The LSG is not authorized for use in life support devices or systems.
Wiring and installation must be in accordance with applicable electrical codes in accordance with the author-
ity having jurisdiction.
The LSG is designed for installation into an electrical switchboard or cubical as part of a fixed installation.
Woodward Page 9/32

Electrostatic Discharge Awareness

All electronic equipment is static-sensitive, some components more than others. To protect these components
from static damage, you must take special precautions to minimize or eliminate electrostatic discharges.
Follow these precautions when working with or near the control.
1. Before doing maintenance on the electronic control, discharge the static electricity on your body to ground
by touching and holding a grounded metal object (pipes, cabinets, equipment, etc.).
2. Avoid the build-up of static electricity on your body by not wearing clothing made of synthetic materials.
Wear cotton or cotton-blend materials as much as possible because these do not store static electric
charges as much as synthetics.
3. Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam cups, cup holders, cigarette
packages, cellophane wrappers, vinyl books or folders, plastic bottles, and plastic ash trays) away from the
control, the modules, and the work area as much as possible.
4. Opening the Control unit will void the warranty!

Do not remove the printed circuit board (PCB) from the control cabinet unless absolutely necessary. If you
must remove the PCB from the control cabinet, follow these precautions:
Make sure that the unit is completely de-energized (all connectors have to be pulled off).
Do not touch any part of the PCB except the edges.
Do not touch the electrical conductors, connectors, or components with conductive devices or with
bare hands.
When replacing a PCB, keep the new PCB in the plastic antistatic protective bag it comes in until you
are ready to install it. Immediately after removing the old PCB from the control unit, place it in the an-
tistatic protective bag.
WARNING
To prevent damage to electronic components caused by improper handling, read and observe the pre-
cautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Printed
Circuit Boards, and Modules.
Mounting and Removal

The enclosure provides protection against solid objects according to IP 20 classification and NEMA Type 1 rat-
ing. When mounting the enclosure observe the following rules:
Avoid splash water and water drops

Avoid aggressive gas, steam or liquids
Avoid dusty environments
Make sure there is sufficient air ventilation and clearance to other devices mounted next to the module
Do not exceed the specified operational temperatures.
Mount inside a sealed electrical switchboard or cubicle
Observe applicable local regulations like EN60204 / VDE0113
Page 10/32 Woodward

Application Overview

The LSG is available in two different types:
Active power load share (P)
Reactive power load share (Q)
The following figures show application examples for both LSG types (marked with P or Q).
easYgen connected to EGCP-2 (CAN/RS-485)
The easYgen devices communicate via CAN bus among each other and therefore cant communicate directly to
EGCP-2 devices which have no CAN bus interface. The LSG is able to connect EGCP-2 and easYgen devices in
a single load share network.
easYgen (CAN)
The LSG is fixed to work as generator with address 15 and 16. For this reason it is not allowed, to set any other
easYgen device to address 15 or 16. (For further information please refer to the easYgen manuals)
EGCP-2 (RS-485)
The LSG is fixed to work as generator with address 8. For this reason it is not allowed, to set any EGCP-2 to ad-
dress 8. (For further information please refer to the EGCP-2 manuals)
CAN, RS-485 interface and power supply are isolated galvanically, so there is no need for any additional galvan-
ic isolation.
Figure 2-1: Application EGCP-2
WARNING
Please arrange additional precautions for the dead bus closure interlock. The LSG connection doesnt
guarantee a dead bus closure interlock.
NOTE
All easYgen devices which are allowed to perform a dead bus closure, independent of the EGCP-2,
must have a generator number <15.
Woodward Page 11/32

easYgen connected to GCP/MFR (CAN)

The easYgen devices communicate via CAN bus among each other with an easYgen specific protocol which dif-
fers from the GCP/MFR protocol. The LSG is able to connect GCP/MFR and easYgen devices in a single load
share network on the same CAN bus. The CAN baud rate of this mode is 125kB. For this reason the number of
devices at the CAN is limited to overall 16.
easYgen (CAN)
The LSG is fixed to work as generator with address 15 or 16. For this reason it is not allowed, to set any other ea-
sYgen device to address 15 or 16. (For further information please refer to the easYgen manuals)
GCP/MFR (CAN)
The LSG is fixed to work as generator with address 8. For this reason it is not allowed, to set any GCP/MFR to
address 8.
CAN interface and power supply are isolated galvanically, so there is no need for any additional galvanic isola-
tion.
Figure 2-2: Application GCP/MFR
NOTE
Dead bus closure interlock
The easYgen device group (LSG) appears for the GCP/MFR devices as a GCP/MFR with generator
number 8. The GCP/MFR device group (LSG) appears for the easYgens devices as an easYgen with ge-
nerator number 16.
If there are two units which want to perform a dead bus closure, the unit with the lowest generator
number gets the permission. For this reason every device group (1x easYgen and 1x GCP/MFR) is al-
lowed to perform a dead bus closure.
WARNING
The above described note makes it necessary to arrange additional precautions for the dead bus clo-
sure interlock. The LSG connection doesnt guarantee a dead bus closure interlock. We highly recom-
mend disabling the dead bus closure on the easYgen device group or the GCP/MFR device group and
enable dead bus closure at all GCP/MFR devices.
Page 12/32 Woodward

easYgen connected to legacy device (CAN/Analog)
The easYgen devices communicate via CAN bus among each other and therefore cant communicate directly to
analog legacy devices which have no CAN bus interface. The LSG is able to connect analog legacy devices and
easYgen devices in a single load share network.
NOTE
Find further informations on supported legacy devices in Chapter 5 - Configuration.
WARNING
Please arrange additional precautions for the dead bus closure interlock. The LSG connection doesnt
guarantee a dead bus closure interlock.
There are two application scenarios possible:
Examples A shows the applications with one LSG for all easYgen devices.
Examples B shows the applications with one LSG for each easYgen devices.
To decide which setup is to prefer in the application, different aspects for operation and safety should be re-
garded.
CAN, Analog Line and power supply are isolated galvanically, so there is no need for any additional galvanic
isolation.
Examples A:
Active power loadshare:

On CAN (easYgen) the LSG is fixed to work as generator with address (15) / 16. For this reason it is not allowed,
to set any easYgen to address (15) / 16.
Figure 2-3: Application analog active power
NOTE
The easYgen device reserves the address 15 and 16 by default. Address 15 is in this case not used.
Woodward Page 13/32

Active and reactive power loadshare:

On CAN (easYgen) the LSG for active power loadsharing is fixed to work as generator with address 16 the LSG
for reactive power loadsharing to work as generator with address 15. For this reason it is not allowed, to set any
easYgen to address 15 or 16.
Figure 2-4: Application analog active and reactive power
Page 14/32 Woodward

Examples B:
Active power loadshare:

On CAN (easYgen) the LSGs are fixed to work as generator with addresses 15 and 16. For this reason it is not al-
lowed, to set any easYgen devices to address 15 and 16.
In this application the easYgen must not connected via CAN
Figure 2-5: Application analog active power
Active and reactive power loadshare:

On CAN (easYgen) the LSGs for active power loadsharing are fixed to work as generator with address 16 the
LSGs for reactive power loadsharing to work as generator with address 15. For this reason it is not allowed, to set
any easYgen device to address 15 or 16.
Figure 2-6: Application analog active and reactive power
Woodward Page 15/32

Chapter 3.
Housing
Terminal and Interface Overview

1. Power terminal block socket

2. RS-485 connector
3. CAN connector
4. Analog terminal block socket
5. Error indication LED
6. RS-485 / GCP/MFR CAN /
Analog Status Indicator
7. easYgen (CAN) Communica-
tion Status LED
Figure 3-1: Terminal and interface overview
Dimensions

Hole Size 4x3,12 mm.375
Page 16/32 Woodward

Figure 3-2: Housing LSG dimensions
Woodward Page 17/32

Chapter 4.
Connection
WARNING
All technical data and ratings indicated in this chapter are not definite! Only the values indicated in
Chapter 7: Technical Data on page 30 are valid!
The following chart may be used to convert square millimeters [mm] to AWG and vice versa:
AWG mm AWG mm AWG mm AWG mm AWG mm AWG mm

30 0.05 21 0.38 14 2.5 4 25 3/0 95 600MCM 300
28 0.08 20 0.5 12 4 2 35 4/0 120 750MCM 400
26 0.14 18 0.75 10 6 1 50 300MCM 150 1000MCM 500
24 0.25 17 1.0 8 10 1/0 55 350MCM 185
22 0.34 16 1.5 6 16 2/0 70 500MCM 240
Table 4-1: Conversion chart - wire size
Power Supply

Figure 4-1: Power supply
Terminal Description Amax

3 Earth Ground 2.5 mm
2 12/24Vdc 2.5 mm
1 0 Vdc 2.5 mm
Table 4-2: Power supply - terminal assignment
NOTE
Earth Ground Terminal #3 is galvanically connected to aluminum housing. If the housing is assembled
on a grounded metal plate possible ground current loops via terminal #3 are to be considered!
Page 18/32 Woodward

Analog Load Share

Figure 4-2: Analog load share

6 Analog Load Share V+ 2.5 mm
5 Analog Load Share V- 2.5 mm
4 Shield 2.5 mm
Table 4-3: Analog load share - terminal assignment
Woodward Page 19/32

Interfaces

RS-485 Serial Interfaces
Figure 4-3: RS-485 interface - overview

1 not connected N/A
2 RS-485 (-) N/A
3 not connected N/A
4 not connected N/A
5 GND N/A
6 not connected N/A
7 RS-485 (+) N/A
8 not connected N/A
9 not connected N/A
Table 4-4: RS-485 interface - pin assignment
Figure 4-4: RS-485 Connection EGCP-2 - LSG
Page 20/32 Woodward

Half-Duplex on RS-485
Figure 4-5: RS-485 - connection for half-duplex operation
NOTE
Please refer to EGCP-2 manual 26076 / 26174 Installation and Operation Chapter 3. Electrical Instal-
lation and Specifications.
This manual describes how the bus needs to be terminated. Is the LSG at the end of the RS-485 bus, a
terminating resistor of 120 ohm needs to be connected to the Sub-D connector.
The EGCP-2 must be configured via DIP switches according to the manual.
Woodward Page 21/32

CAN Bus Interface
The CAN baud rate is detected automatically. For the supported baud rates please refer to Maximum CAN Bus
Length, Page 23.
Figure 4-6: CAN bus - overview

1 not connected N/A
2 CAN-L N/A
3 GND N/A
4 not connected N/A
5 CAN Shield N/A
6 GND N/A
7 CAN-H N/A
8 not connected N/A
9 CAN-VCC N/A
Table 4-5: CAN bus - pin assignment
NOTE
Please make sure that the LSG CAN interface is connected to the corresponding device CAN interface
which supports load sharing.
Page 22/32 Woodward

CAN Bus Topology
NOTE
Please note that the CAN bus must be terminated with a resistor, which corresponds to the impedance
of the cable (e.g. 120 Ohms, 1/4 W) at both ends. The termination resistor is connected between CAN-H
and CAN-L.
Figure 4-7: Interfaces - CAN bus - termination
Troubleshooting Possible CAN Bus Problems
If data is not transmitting on the CAN bus, check the following for common CAN bus communication problems:
A T-structure bus is utilized

CAN-L and CAN-H are interchanged
Not all devices on the bus are using identical baud rates
Terminating resistor(s) are missing
The configured baud rate is too high for wiring length
The CAN bus cable is routed in close proximity with power cables
Woodward recommends the use of shielded, twisted-pair cables for the CAN bus (i.e.: Lappkabel Unitronic
LIYCY (TP) 220.25, UNITRONIC-Bus LD 220.22).
Maximum CAN Bus Length
The maximum length of the communication bus wiring is dependent on the configured baud rate. Refer to Table
4-6 for the maximum bus length (Source: CANopen; Holger Zeltwanger (Hrsg.); 2001 VDE VERLAG GMBH,
Berlin und Offenbach; ISBN 3-8007-2448-0).
Baud rate Max. length

1000 kbit/s 25 m
800 kbit/s 50 m
500 kbit/s 100 m
250 kbit/s 250 m
125 kbit/s 500 m
50 kbit/s 1000 m
20 kbit/s 2500 m
Table 4-6: Maximum CAN bus length
The maximum specified length for the communication bus wiring might not be achieved if poor quality wire is
utilized, there is high contact resistance, or other conditions exist. Reducing the baud rate may overcome these is-
sues.
Woodward Page 23/32

Bus Shielding
All bus connections of the LSG are internally grounded via an RC element. Therefore, they may either be
grounded directly (recommended) or also via an RC element on the opposite bus connection.
CAN / RS-485 / Analog Share Load
Figure 4-8: Interfaces - shielding
Page 24/32 Woodward

Chapter 5.
Configuration
LSG Configuration

The LSG does not need to be configured.
The LSG is receiving his operation mode via CAN from the easYgen with the lowest address.
The CAN baud rate will be detected automatically.
The RS-485 parameters are fixed.
The LSG transmits always segmentnumber 1.
easYgen Configuration

The operation mode of the LSG must be configured by the parameter 5568 of the easYgen.
Operation Modes
No. Device Internal Resistance | Voltage Range
0 Off -
1 Woodward EGCP-2 RS-485 (P & Q)1
Woodward SPM-D R = 4.99k | P: 0 4V (0 to 100%) | Q: 0 5V (-85% to +85%)
2
MFR 15 R = 4.99k | P: 0 4V (0 to 100%)
3 Woodward 2301 A R = 54.90k | P: 0 3V (0 to 100%)
4 Caterpillar LSM R = 25.00k | P: 0 3V (0 to 100%)
5 Cummins
PCC 3100; PCC 3200; PCC 3201; R = 5.00k | P: 0 2.5V (-14.1 to 121.9%) | Q: 0 2.5V (-16.7% to +125.3%)
PCC 3300
6 POW-R-CON R = 20.67k | P: 0 5V (0 to 100%)2
7 Prepared3 R = 25.00k | P: -5 +5V (0 to 100%)2
8 Prepared3 R = 25.00k | P: 0 7V (0 to 100%)2
9 GCP/MFR CAN (P & Q)1 easYgens and GCP/MFR share the same CAN bus
10 to 15 Not defined -
Table 5-1: easYgen configuration
1
Operation mode supports one LSG device. This single device is able to share P and Q.
2
If this setting is reactive power mode, the voltage is representing a Q range: -100% to +100%
3
For Load Share devices that meet the specifications shown in the table above.
If the operation mode is not 0, the device numbers 15/ 16 are reserved for the LSG, the easYgen device
numbers must not be configured as 15 and16.
The loadshare CAN ID must be set to 5xx (=default Value).
The baud rate of the load share bus must be configured to 125kb in the GCP/MFR mode (the baud rate
of the GCP/MFR is fixed to this baud rate).
In GCP/MFR mode the CAN IDs 181h to 18Eh are reserved for the GCP/MFR. It is not allowed to use
these IDs for other things e.g. transmit PDOs.
NOTE
Please refer to the note Dead bus closure interlock on page 12.
Woodward Page 25/32

easYgen LSG Display Information

If the LSG mode is set to 1 (EGCP-2) the icon LSG at the LDSS screen (easYgen) is twinkling if the CAN
connection between easYgen and LSG is OK. This icon is permanent, if an EGCP-2 in automatic mode is de-
tected on the RS-485 bus. The GCB icon shows closed if one or more EGCP-2 has a closed GCB.
If the LSG mode is set to 9 (GCP/MFR) the icon LSG at the LDSS screen (easYgen) is twinkling if the CAN
connection between easYgen and LSG is OK. This icon is permanent, if a GCP/MFR is detected on the CAN bus.
The GCB icon shows closed if one or more GCP/MFR has a closed GCB.
In analog mode LSG at the LDSS screen is permanent if the CAN connection between easYgen and LSG is
OK. The GCB icon shows closed if at least one easYgen device, which is connected via CAN to the LSG, has a
closed GCB.
Page 26/32 Woodward

EGCP-2 Configuration

One EGCP-2 must be configured as the system master. It is recommended to configure the master unit
with device number 1 and priority number 1. The EGCP-2 device numbers must not be configured as 8,
because the LSG is using this device number.
The EGCP-2 must be operating in the automatic mode. The Auto discrete input #1 must be closed on
this unit at all times.
The configuration item Auto Sequencing must be set to disabled.
Please configure DIP switch of the EGCP-2s to a correct termination of the RS-485
The LSG is always slave
If reactive power needs to be shared, the parameters RATED KW and RATED KVAR must be con-
figured to the same values within the EGCP-2.
GCP/MFR Configuration

With the exception of number 8 all generator numbers can be configured. Generator number 8 is not al-
lowed because the LSG is using generator number 8.
Please make sure that easYgen the parameters Active power load share (parameter 5531) and Reac-
tive power load share (parameter 5631) are configured identical than the corresponding GCP/MFR pa-
rameters.
NOTE
Please refer to the note Dead bus closure interlock on page 12.
Woodward Page 27/32

Chapter 6.
Operation
Status LEDs

The three LEDs indicate the status of the module. The LEDs assist maintenance personnel in quickly identifying
wiring or communication errors.
A LED test is exercised at power-up. After power up the LEDs are building a running light until the correct
CAN baud rate is found.
Figure 6-1: Status LEDs
NOTE
The direction of the running light indicates, if the LSG is for active (light is running from LED1 to
LED3 ) part number 8440-1075 or reactive power (light is running from LED3 to LED1 ) part number
8440-1074.
LED Function Condition Indication

1 easYgen Status Off No valid CAN bus messages are received
(CAN bus) Toggling Valid CAN bus messages are received
2 EGCP-2 Status Off No RS-485 messages are received /
(RS-485) / Analog line is on high impedance
GCP/MFR Status Toggling RS-485 or CAN messages are received
(CAN) / Analog line (RS-485 or CAN)
On (Analog) Analog: LSG is sharing load on the analog line
3 Error indication Off The LSG detects no bus communication error
On At least one device on the bus (RS-485 / CAN) is missing
Table 6-1: Outlines the indicator condition and the corresponding status after the baud rate is found.
Page 28/32 Woodward

Functional Test

Testing the CAN Bus Communication
If the connection between the easYgen and the LSG is working properly, the LSG is recognized as a further ea-
sYgen by the easYgen devices. The LSG appears with the address 16. If a second LSG is used for analog reac-
tive Load Share this will appear with address 15.
Testing the EGCP-2 Network Communication
If the connection between the EGCP-2 and the LSG is working properly and the easYgen is detected by the LSG,
the LSG is indicated on the EGCP-2 sequence display screen as an EGCP-2 Slave with device number 8.
Testing the CAN Bus Communication (GCP/MFR)

If the connection between the GCP/MFR and the LSG is working properly, the LSG is recognized as a further
GCP/MFR by the GCP/MFR devices. The LSG appears with the address 8.
Woodward Page 29/32

Chapter 7.
Technical Data
Nameplate
1 P/N Item number

2 REV Item revision number
3 S/N Serial number (numerical)
4 S/N Serial number (barcode)
5 S/N Date of production (year-month)
6 Type Description (short)
7 Type Description (long)
8 Details Technical data
9 Approval Approvals
Ambient variables ---------------------------------------------------------------------------------------------

- Power supply (SELV) ................................................................. 12/24 Vdc (8 to 40.0 Vdc)
Intrinsic consumption ......................................................................... max. 3 W
- Degree of pollution ............................................................................................................. 2
- Maximum Altitude ..................................................................................................... 3000m
- Grounding ........................... Earth Ground Terminal # 3 galvanically connected to housing
Interface --------------------------------------------------------------------------------------------------------
RS-485 interface ..................................................................................................... isolated
- Isolation voltage ....................................................................................................... 500 Vac
- Type ........................................................................................ Half duplex, max 38.4kBaud
- Shield Termination ...........................................internal R||C against Ground (Terminal # 3)
CAN bus interface .................................................................................................. isolated

- Version ................................................................................................................... CAN bus
- Internal line termination ................................................................................... Not available
Analog Load Share Line --------------------------------------------------------------------------------------

................................................................................................................................. isolated
- Input / Output type ............................................... Analog voltage in- / output, configurable
- Internal Resistance ............................................................................................ configurable
Housing ---------------------------------------------------------------------------------------------------------
- Type aluminum .........................................................................
- Dimensions (W H D) .............................. approx. 141mm 98.5mm 21 mm
- Wiring ................................................................................... screw-plug-terminals 2.5 mm
- Recommended locked torque ........................................................... 4 inch pounds / 0.5 Nm
use 60/75 C copper wire only
use class 1 wire only or equivalent
- Weight ................................................................... approx. 280 g
Protection -------------------------------------------------------------------------------------------------------
- Protection system ..................................................................................IP20
- EMC test (CE) ................................................ tested according to applicable EN guidelines
Page 30/32 Woodward

Chapter 8.
Environmental Data
Vibration---------------------------------------------------------------------------------------------------------
- Frequency Range Sine Sweep ..................................................................... 5Hz to 100Hz
- Acceleration ............................................................................................................. 4G
- Frequency Range - Random ......................................................................... 10Hz to 500Hz
- Power Intensity........................................................................................... 0.015G/Hz
- RMS Value ................................................................................................... 1.04 Grms
- Standards ...............................................................................................................................
EN 60255-21-1 (EN 60068-2-6, Fc)
Lloyds Register, Vibration Test2
SAEJ1455 Chassis Data
MIL-STD 810F, M514.5A, Cat.4,
Truck/Trailer tracked-restrained
cargo, Fig. 514.5-C1
Shock -------------------------------------------------------------------------------------------------------------
- Shock ........................................................................................ 40G, Saw tooth pulse, 11ms
- Standards ...............................................................................................................................
EN 60255-21-2
MIL-STD 810F, M516.5, Procedure 1
Temperature ----------------------------------------------------------------------------------------------------
- Cold, Dry Heat (storage) ........................................................ -30C (-22F) / 80C (176F)
- Cold, Dry Heat (operating) ...................................................... -20C (-4F) / 70 C (158F)
- Standards ...............................................................................................................................
IEC 60068-2-2, Test Bb and Bd
IEC 60068-2-1, Test Ab and Ad
Humidity ---------------------------------------------------------------------------------------------------------
- Humidity ........................................................................................... 60C, 95% RH, 5 days
- Standards ...............................................................................................................................
IEC 60068-2-30, Test Db
Woodward Page 31/32

We appreciate your comments about the content of our publications.
Please send comments to: [email protected]
Please include the manual number from the front cover of this publication.
Woodward GmbH
Handwerkstrasse 29 - 70565 Stuttgart - Germany
Phone +49 (0) 711 789 54-0 Fax +49 (0) 711 789 54-100
[email protected]
Homepage
http://www.woodward.com
Woodward has company-owned plants, subsidiaries, and branches, as well as authorized

distributors and other authorized service and sales facilities throughout the world.
Complete address/phone/fax/e-mail information

for all locations is available on our website (www.woodward.com).
2011/04/Stuttgart

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Load Share Gateway (LSG)

Page 2/32 Woodward

Rev. Date Editor Changes

Woodward Page 3/32

CHAPTER 1. GENERAL INFORMATION ....................................................................................... 6

Page 4/32 Woodward

Figures and Tables

Woodward Page 5/32

State: 8 April 2011

Type English German

Load Share Gateway (LSG)

easYgen-3100/3200 (Package P2 Software Version 1.12xx & 1.13xx)

easYgen-3100/3200 (Software Version 1.15xx or higher)

easYgen-3400/3500 (Software Version 1.17xx or higher)

Page 6/32 Woodward

Supported Woodward Legacy Devices

Woodward Page 7/32

Page 8/32 Woodward

Woodward Page 9/32

Electrostatic Discharge Awareness

Follow these precautions when working with or near the control.

4. Opening the Control unit will void the warranty!

Do not touch any part of the PCB except the edges.

Mounting and Removal

Avoid splash water and water drops

Page 10/32 Woodward

easYgen connected to EGCP-2 (CAN/RS-485)

Figure 2-1: Application EGCP-2

Woodward Page 11/32

easYgen connected to GCP/MFR (CAN)

Figure 2-2: Application GCP/MFR

Page 12/32 Woodward

easYgen connected to legacy device (CAN/Analog)

There are two application scenarios possible:

Active power loadshare:

Figure 2-3: Application analog active power

Woodward Page 13/32

Active and reactive power loadshare:

Figure 2-4: Application analog active and reactive power

Page 14/32 Woodward

Active power loadshare:

Figure 2-5: Application analog active power

Active and reactive power loadshare:

Figure 2-6: Application analog active and reactive power

Woodward Page 15/32

Terminal and Interface Overview

1. Power terminal block socket

Figure 3-1: Terminal and interface overview

Hole Size 4x3,12 mm.375

Page 16/32 Woodward

Figure 3-2: Housing LSG dimensions

Woodward Page 17/32

AWG mm AWG mm AWG mm AWG mm AWG mm AWG mm

Figure 4-1: Power supply

Terminal Description Amax

Page 18/32 Woodward

Analog Load Share

Figure 4-2: Analog load share

Terminal Description Amax