Woodward Verificar PDF

37215D
SPM-D10
Synchronizing Unit
Manual
from Version 6.2430
Manual 37215D
Manual 37215D SPM-D10 - Synchronizing Unit
WARNING
Read this entire manual and all other publications pertaining to the work to be performed before
installing, operating, or servicing this equipment. Practice all plant and safety instructions and
precautions. Failure to follow instructions can cause personal injury and/or property damage.
The engine, turbine, or other type of prime mover should be equipped with an overspeed
(overtemperature, or overpressure, where applicable) shutdown device(s), that operates totally
independently of the prime mover control device(s) to protect against runaway or damage to the
engine, turbine, or other type of prime mover with possible personal injury or loss of life should the
mechanical-hydraulic governor(s) or electric control(s), the actuator(s), fuel control(s), the driving
mechanism(s), the linkage(s), or the controlled device(s) fail.
Any unauthorized modifications to or use of this equipment outside its specified mechanical, electrical,
or other operating limits may cause personal injury and/or property damage, including damage to the
equipment. Any such unauthorized modifications: (i) constitute "misuse" and/or "negligence" within
the meaning of the product warranty thereby excluding warranty coverage for any resulting damage,
and (ii) invalidate product certifications or listings.
CAUTION
To prevent damage to a control system that uses an alternator or battery-charging device, make sure
the charging device is turned off before disconnecting the battery from the system.
Electronic controls contain static-sensitive parts. Observe the following precautions to prevent
damage to these parts.
• Discharge body static before handling the control (with power to the control turned off, contact a
grounded surface and maintain contact while handling the control).
• Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuit boards.
• Do not touch the components or conductors on a printed circuit board with your hands or with
conductive devices.
OUT-OF-DATE PUBLICATION
This publication may have been revised or updated since this copy was produced. To verify that you
have the latest revision, be sure to check the Woodward website:
http://www.woodward.com/pubs/current.pdf
The revision level is shown at the bottom of the front cover after the publication number. The latest
version of most publications is available at:
http://www.woodward.com/publications
If your publication is not there, please contact your customer service representative to get the latest
copy.
Important definitions
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, could result in damage to equipment.
NOTE
Provides other helpful information that does not fall under the warning or caution categories.
Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be
correct and reliable. However, Woodward assumes no responsibility unless otherwise expressly undertaken.
© Woodward
All Rights Reserved.
Page 2/71 © Woodward

Revision History
Rev. Date Editor Changes

NEW Tr Release
A Tr
B 03-11-24 Tr
C 05-05-10 TP Improved: description wide-range power supply, technical data; language revision
D 06-03-28 TP Minor corrections; Changed screens for voltage monitoring from V6.2430; Package harmonization
Contents
CHAPTER 1. GENERAL INFORMATION.........................................................................................6

CHAPTER 2. ELECTROSTATIC DISCHARGE AWARENESS .............................................................7
CHAPTER 3. INSTALLATION .......................................................................................................8
Wiring Diagrams......................................................................................................................................9
SPM-D10 / SPM-D10/HJV (Power Supply: 24 Vdc).....................................................................9
SPM-D10/X (Power Supply: 24 Vdc)..........................................................................................10
SPM-D10/N (Power Supply: 90 to 250 Vac/dc)..........................................................................11
SPM-D10/XN (Power Supply: 90 to 250 Vac/dc) .......................................................................12
Reference Point ....................................................................................................................................13
Power Supply ........................................................................................................................................13
Measuring Inputs...................................................................................................................................14
Generator....................................................................................................................................14
Mains/Busbar ..............................................................................................................................15
Mains (HJV Package) .................................................................................................................15
Discrete Inputs ......................................................................................................................................16
Relay Outputs .......................................................................................................................................17
Controller Outputs .................................................................................................................................17
SPM-D10 / SPM-D10/N / SPM-D10/HJV ...................................................................................17
SPM-D10/X & SPM-D10/XN.......................................................................................................18
CHAPTER 4. DESCRIPTION OF FUNCTIONS ...............................................................................20
Function Tables.....................................................................................................................................20
Table for Terminal 6 if Configured "Enable/Release Control" ....................................................20
Table for Terminal 6 if Configured "OFF" ...................................................................................21
Additional Conditions ..................................................................................................................22
Control Inputs........................................................................................................................................23
Isolation of the Power Supply from the Discrete Inputs ........................................................................23
Operating Conditions ............................................................................................................................24
No Load Control..........................................................................................................................24
Synchronizing .............................................................................................................................24
Synch-Check...............................................................................................................................25
Isolated Operation ......................................................................................................................25
Closing the CB Without Synchronization (Dead Bus Start)........................................................25
LED "Gen CB - ON" Flashes ......................................................................................................25
Control Outputs .....................................................................................................................................26
Analog Controller Outputs.....................................................................................................................27
© Woodward Page 3/71

CHAPTER 5. DISPLAY AND OPERATING ELEMENTS .................................................................. 30

Brief Explanation of the LEDs and Push Buttons ................................................................................. 31
LEDs........................................................................................................................................... 31
Buttons ....................................................................................................................................... 31
Others......................................................................................................................................... 31
LEDs ..................................................................................................................................................... 32
Push Buttons ........................................................................................................................................ 34
LC Display ............................................................................................................................................ 35
Display Monitoring in Automatic Mode: Double Voltage / Frequency Display........................... 35
Display Monitoring in Automatic Mode: Alarm Indication........................................................... 35
CHAPTER 6. CONFIGURATION ................................................................................................. 36
Configure Basic Data............................................................................................................................ 36
Password Protection .................................................................................................................. 37
Direct Configuration.................................................................................................................... 38
Configure Basic Settings ...................................................................................................................... 39
Configure Controller ............................................................................................................................. 40
No Load Control ......................................................................................................................... 40
Frequency Controller.................................................................................................................. 41
Voltage Controller....................................................................................................................... 45
Synchronization .................................................................................................................................... 49
Configure Synchronization ......................................................................................................... 49
Synchronization Time Monitoring............................................................................................... 51
Dead Bus Start ..................................................................................................................................... 52
Configure Monitoring ............................................................................................................................ 53
Mains Frequency (HJV Package) .............................................................................................. 53
Mains Voltage (HJV Package) ................................................................................................... 54
Phase/Vector Shift (HJV Package) ............................................................................................ 56
Auto Acknowledge Messages (HJV Package)........................................................................... 57
Password Configuration ....................................................................................................................... 58
CHAPTER 7. COMMISSIONING.................................................................................................. 59
APPENDIX A. DIMENSIONS ...................................................................................................... 61
APPENDIX B. TECHNICAL DATA .............................................................................................. 62
APPENDIX C. LIST OF PARAMETERS ........................................................................................ 64
APPENDIX D. SERVICE OPTIONS ............................................................................................. 66
Product Service Options....................................................................................................................... 66
Returning Equipment for Repair ........................................................................................................... 66
Packing a Control ....................................................................................................................... 67
Return Authorization Number RAN ............................................................................................ 67
Replacement Parts ............................................................................................................................... 67
How to Contact Woodward................................................................................................................... 68
Engineering Services............................................................................................................................ 69
Technical Assistance............................................................................................................................ 70

Illustrations and Tables
Illustrations
Figure 3-1: Wiring diagram SPM-D10 / SPM-D10/HJV ........................................................................................................... 9
Figure 3-2: Wiring diagram SPM-D10/X ................................................................................................................................ 10
Figure 3-3: Wiring diagram SPM-D10/N ................................................................................................................................ 11
Figure 3-4: Wiring diagram SPM-D10/XN.............................................................................................................................. 12
Figure 3-5: Reference point ..................................................................................................................................................... 13
Figure 3-6: Power supply (24 Vdc).......................................................................................................................................... 13
Figure 3-7: Power supply (90 to 250 Vac/dc, N & XN Packages)........................................................................................... 13
Figure 3-8: Measuring inputs - generator (variable system) voltage........................................................................................ 14
Figure 3-9: Measuring inputs - synchronization voltage.......................................................................................................... 15
Figure 3-10: Measuring inputs - mains voltage........................................................................................................................ 15
Figure 3-11: Discrete inputs..................................................................................................................................................... 16
Figure 3-12: Relay outputs - control output #1 (CB control) ................................................................................................... 17
Figure 3-13: Relay outputs - control output #2 (messages) ..................................................................................................... 17
Figure 3-14: Controller - SPM-D10 - three-position controller ............................................................................................... 17
Figure 3-15: Controller - SPM-D10/X & XN - three-position controller................................................................................. 18
Figure 3-16: Controller - SPM-D10/X & XN - analog controller output - speed/frequency.................................................... 19
Figure 3-17: Controller - SPM-D10/X & XN - analog controller output - voltage .................................................................. 19
Figure 4-1: Control loop .......................................................................................................................................................... 27
Figure 4-2: Step response (example)........................................................................................................................................ 27
Figure 4-3: Step response - controller set-up ........................................................................................................................... 29
Figure 5-1: Front foil ............................................................................................................................................................... 30
Figure 7-1: Dimensions............................................................................................................................................................ 61
Tables
Table 3-1: Conversion chart - wire size ..................................................................................................................................... 8
Table 4-1: Operating conditions - terminal 6 = "Enable/Release control" ............................................................................... 20
Table 4-2: Operating conditions - terminal 6 = "OFF" ............................................................................................................ 21
Table 4-3: Operating conditions - terms .................................................................................................................................. 22

Chapter 1.
General Information
The SPM-D10 is a synchronizing unit. The following functions can be realized by using the appropriate discrete
inputs:
• Synchronization
• Synch-check
• Dead bus start
The SPM-D starts as a standard unit that may have additional functions added with each package. The model of
the SPM-D is designated as follows:
SPM-D10 4 0 B/ xx
Packages according to the Package list.

These packages can be found in the manual. Each headline points out
if the described function is standard or part of a package.
Mounting
[B].. Flush-mounting
CT's, current transformers, secondary

[0] = no CT
Voltage transformers/PT's, secondary

[1] = 100 Vac
[4] = 400 Vac
Type
Examples:
• SPM-D1040B (standard unit with 400 Vac PT measuring inputs, no CT inputs,
flush mounted, 24 Vdc power supply)
• SPM-D1010B/N (standard unit with 100 Vac measuring inputs, no CT inputs,
flush mounted, 90 to 250 Vac/dc power supply)
Intended Use The unit must only be operated as described in this manual. The prerequisite for a proper and safe
operation of the product is correct transportation, storage, and installation as well as careful operation and main-
tenance.
NOTE
This manual has been developed for a unit equipped with all available options. Inputs/outputs, func-
tions, configuration screens and other details described, which do not exist on your unit may be ig-
nored.
The present manual has been prepared to enable the installation and commissioning of the unit. Be-
cause of the large variety of parameter settings, it is not possible to cover every possible combination.
The manual is therefore only a guide. In case of incorrect entries or a total loss of functions, the default
settings can be taken from the enclosed list of parameters at the rear of this manual.

Chapter 2.
Electrostatic Discharge Awareness
All electronic equipment is static-sensitive, some components more than others. To protect these components
from static damage, you must take special precautions to minimize or eliminate electrostatic discharges.
Follow these precautions when working with or near the control.
1. Before doing maintenance on the electronic control, discharge the static electricity on your body to
ground by touching and holding a grounded metal object (pipes, cabinets, equipment, etc.).
2. Avoid the build-up of static electricity on your body by not wearing clothing made of synthetic materials.
Wear cotton or cotton-blend materials as much as possible because these do not store static electric
charges as much as synthetics.
3. Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam cups, cup holders, cigarette
packages, cellophane wrappers, vinyl books or folders, plastic bottles, and plastic ash trays) away from
the control, the modules, and the work area as much as possible.
4. Opening the Control unit will void the warranty!

Do not remove the printed circuit board (PCB) from the control cabinet unless necessary. If you must re-
move the PCB from the control cabinet, follow these precautions:
• Make sure that the unit is completely de-energized (all connectors have to be pulled off).
• Do not touch any part of the PCB except the edges.
• Do not touch the electrical conductors, connectors, or components with conductive devices or with
bare hands.
• When replacing a PCB, keep the new PCB in the plastic antistatic protective bag it comes in until you
are ready to install it. Immediately after removing the old PCB from the control unit, place it in the
antistatic protective bag.
WARNING
To prevent damage to electronic components caused by improper handling, read and observe the pre-
cautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Printed
Circuit Boards, and Modules.

Chapter 3.
Installation
CAUTION
A circuit breaker must be provided near to the unit and in a position easily accessible to the operator.
This must also bear a sign identifying it as an isolating switch for the unit.
NOTE
Connected inductive devices (such as operating current coils, undervoltage tripping units, or auxiliary
or power contacts) must be connected to a suitable interference suppressor.
WARNING
All technical data and ratings indicated in this chapter are not definite! Only the values indicated in
Appendix B: Technical Data on page 62 are valid!
The following chart may be used to convert square millimeters [mm²] to AWG and vice versa:
AWG mm² AWG mm² AWG mm² AWG mm² AWG mm² AWG mm²
30 0.05 21 0.38 14 2.5 4 25 3/0 95 600MCM 300
28 0.08 20 0.5 12 4 2 35 4/0 120 750MCM 400
26 0.14 18 0.75 10 6 1 50 300MCM 150 1000MCM 500
24 0.25 17 1.0 8 10 1/0 55 350MCM 185
22 0.34 16 1.5 6 16 2/0 70 500MCM 240
Table 3-1: Conversion chart - wire size

Wiring Diagrams
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
SPM-D10 / SPM-D10/HJV (Power Supply: 24 Vdc)
The socket for the PC configuration

is situated on the side of the unit.
9 10
lower
Drive
SPEED
raise
Three-position controller
11 12 13 8
lower
G
VOLTAGE
raise
20 21
L2
alternatively Generator voltage
L1
SPM-D10 (Synchronizing Unit)
3
HJV Package
7 18 19 33 34 35 36
Reply: CB is open Mains overfrequency
4
Mains underfrequency Function: NC

Enable CB Phase/vector jump
14 15 3
CB
CB
Mains overvoltage Function: NC

Command: close CB Mains undervoltage
Ready for operation Function: NO

3
50 51 52 23 24
L2
alternatively Mains voltage or
Busbar voltage Common (term. 3, 4, 5, 6)
L1
#Battery
L3 Enable control or OFF

6
Mains voltage Enable isolated operation / dead bus start

L2
5
(HJV Package only)

L1 0 Vdc
2
24 Vdc
1
Reference point
0
Subject to technical modifications. 2005-05-09 | SPM-D10 Wiring Diagram spmd10ww-1905-ap.skf
Figure 3-1: Wiring diagram SPM-D10 / SPM-D10/HJV

SPM-D10/X (Power Supply: 24 Vdc)

PWM Voltage Current Voltage Current
Speed Speed Speed

AVR AVR
Governor Governor Governor
GND
GND
GND
GND
GND
PWM
VA
IA
VA
IA
N/C
N/C
8 9 10 8 9 10 8 9 10 11 12 13 11 12 13
9 10
Drive
SPEED
Analog controller
11 12 13 8
G
VOLTAGE
Analog controller
20 21
45 46 47 48
L2 Governing:
SPM-D10/X (Synchronizing Unit)
alternatively Generator voltage - Frequency lower (f-)

L1 - Voltage lower (V-)
3
Governing:
- Frequency raise (f+)
- Voltage raise (V+)
Reply: CB is open
4
Enable CB
14 15 3
CB
CB
Command: close CB
7 18 19
3
23 24
L2
Busbar voltage
L1 Common (term. 3, 4, 5, 6)
#Battery
Enable control or OFF

6
Enable isolated operation / dead bus start

5
0 Vdc
2
24 Vdc
1
Reference point
0
Figure 3-2: Wiring diagram SPM-D10/X

SPM-D10/N (Power Supply: 90 to 250 Vac/dc)

N Package
N
9 10
25 27 29
lower
Drive
SPEED PE
raise
L (90 to 250 Vac/dc)
11 12 13 8
lower
G
VOLTAGE
raise
20 21
L2
SPM-D10/N (Synchronizing Unit)

alternatively Generator voltage
L1
3
Reply: CB is open
4
Enable CB
14 15 3
CB
CB
Command: close CB
7 18 19
3
23 24
L2
Busbar voltage
L1 Common (term. 3, 4, 5, 6)
#Battery
6
Reference point
0
Figure 3-3: Wiring diagram SPM-D10/N

SPM-D10/XN (Power Supply: 90 to 250 Vac/dc)

PWM Voltage Current Voltage Current
Speed Speed Speed

AVR AVR
Governor Governor Governor
GND
GND
GND
GND
GND
PWM
VA
IA
VA
IA
N/C
N/C
8 9 10 8 9 10 8 9 10 11 12 13 11 12 13
XN Package
N
9 10
25 27 29
Drive
SPEED PE
Analog controller
L (90 to 250 Vac/dc)
11 12 13 8
G
VOLTAGE
Analog controller
SPM-D10/XN (Synchronizing Unit)

20 21
45 46 47 48
L2 Governing:
alternatively Generator voltage - Frequency lower (f-)
L1 - Voltage lower (V-)
3
Governing:
- Frequency raise (f+)
- Voltage raise (V+)
Reply: CB is open
4
Enable CB
14 15 3
CB
CB
Command: close CB
7 18 19
3
23 24
L2
Busbar voltage
L1 Common (term. 3, 4, 5, 6)
#Battery

6

5
Reference point
0
Figure 3-4: Wiring diagram SPM-D10/XN

Reference Point
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Reference point
0
Figure 3-5: Reference point
Terminal Description Amax

Reference point: Neutral point of the three-phase system (3Ph4W) or
neutral terminal of the voltage transformer (Measuring reference
0 Sold.lug
point);
with three-conductor systems (3Ph3W), do not connect
Power Supply
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
24 Vdc (+/-25 %)
Standard
0 Vdc
2
Power supply
24 Vdc
1
Figure 3-6: Power supply (24 Vdc)

Standard
1 +24 Vdc, 10 W 2.5 mm²
2 0 V reference potential 2.5 mm²
90 to 250 Vac/dc
Wide-range power supply
29 27 25
+/L
PE Power supply
-/N
Figure 3-7: Power supply (90 to 250 Vac/dc, N & XN Packages)

N & XN Packages - wide range power supply
25 90 to 250 Vac, max. 10 W or 90 to 250 Vdc, max. 10 W 2.5 mm²
27 PE 2.5 mm²
29 0 Vac 2.5 mm²

Measuring Inputs
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
NOTE
The three-phase system must have a clockwise field (right-handed rotary field). If the unit is used with
a counter-clockwise field (left-handed rotary field), the power factor measurement will not be correct.
NOTE
The SPM-D10 can only operate one circuit breaker. This limits the controller to operating one synchro-
nization point. The voltage measured by terminals 23/24 is the synchronization reference voltage for
the generator (variable system) voltage measured by terminals 20/21. The synchronization reference
voltage can be the mains or busbar voltage.
The mains voltage (measured via terminals 50/51/52) is used for monitoring over-/undervoltage and
over-/underfrequency as well as phase/vector shift. Mains voltage will be measured only with the HJV
Package.
NOTE
There are three variations for connection to the generator (variable system) voltage:
Direct connection to the low voltage system
Connection to medium voltage via two-pole isolated transformer (e.g. Connection to a 3Ph3W sys-
tem)
Connection to medium voltage via single-pole isolated transformer (e.g. Connection to a 3Ph4W sys-
tem).
Generator
MCB GCB
L1
L2
L3
G
N
0 20 21
L2 Generator
L1 voltage
3 2 1
Figure 3-8: Measuring inputs - generator (variable system) voltage
NOTE
Connection corresponding to the mains configuration (see wiring diagram).
Terminal Measurement Description Amax

Connection to the measuring circuit voltage corresponding to the variant , or
20 Generator voltage L1 2.5 mm²
21 Generator voltage L2 2.5 mm²
direct or Reference point: N-terminal of the low voltage sys-
Transformer tem or star point of the voltage transducer (measur-
0 ../100 V ing reference point); Sold.lug
do not connect in three wire (3Ph3W) installa-
tions

Mains/Busbar
MCB GCB
L1
L2
L3
G
N
23 24
L2 Synchronizing
L1 voltage
3 2 1 3 2 1
Figure 3-9: Measuring inputs - synchronization voltage
NOTE

Connection to the measuring circuit voltage corresponding to variant , or
23 direct Synchronization voltage L1 2.5 mm²
24 or ../100 V Synchronization voltage L2 2.5 mm²
Mains (HJV Package)

MCB GCB
L1
L2
L3
G
N
50 51 52
L3
L2 Mains voltage
L1
Figure 3-10: Measuring inputs - mains voltage
NOTE

50 Mains voltage L1 for protection use 2.5 mm²
51 direct or meas- Mains voltage L2 for protection use 2.5 mm²
52 urement trans- Mains voltage L3 for protection use 2.5 mm²
ducer ../100 V Neutral point of three-phase system /
0 2.5 mm²
measurement transd. f. protection use

Discrete Inputs
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
CAUTION
Please note that the maximum voltages which may be applied at the discrete inputs are defined as fol-
lows. Voltages higher than those specified will damage the hardware!
• Maximum input range: +/-18 to 250 Vac.
18 to 250 Vac/dc
Signal device
B A
Discrete input
Reply CB 3
D C
Discrete input
Figure 3-11: Discrete inputs
Input terminal Common ter- Description Amax

minal (acc. DIN 40 719 part 3, 5.8.3)
Normally open contact
A B
3 Enable CB 2.5 mm²
5 7 Enable isolated operation / dead bus start 2.5 mm²
6 Enable control or without function 1 2.5 mm²
Normally closed contact
C D
4 7 Reply: CB is open 2.5 mm²
1
refer to parameter "terminal 6" on page 20
Relay Outputs
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
max. 250 Vac
B A
Relay output
external device
Figure 3-12: Relay outputs - control output #1 (CB control)
Root Switched Description Amax

A B
14 15 Synchronizing pulse, Command: close CB 2.5 mm²
max. 250 Vac
B A
Relay output
external device
Figure 3-13: Relay outputs - control output #2 (messages)
Root Switched Description Amax

A B Note: The relays change state when the described func-
tion is met.
18 19 Ready for operation 2.5 mm²
33 34 Mains over-/undervoltage HJV Package 2.5 mm²
35 36 Mains over-/underfrequency, phase jumpHJV Package 2.5 mm²
Controller Outputs
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
The SPM-D10 is equipped with two three-position controllers (made of a form C and form A relay) for raising
and lowering voltage and frequency. The SPM-D10/X & SPM-D10/XN controllers can be configured for differ-
ent output signals. The terminal connects differ dependent upon the signal selected.
SPM-D10 / SPM-D10/N / SPM-D10/HJV
max. 250 Vac

9 10
Speed Lower
controller Raise
Speed / frequency
controller
Common
8
11 12 13
Voltage Lower
controller Raise Voltage controller

Common
Figure 3-14: Controller - SPM-D10 - three-position controller

8 common 2.5 mm²
9 higher Speed/frequency controller 2.5 mm²
10 lower 2.5 mm²
11 common 2.5 mm²
12 higher Voltage controller 2.5 mm²
13 lower 2.5 mm²

SPM-D10/X & SPM-D10/XN

The SPM-D10/X & SPM-D10/XN controller outputs can be configured for the following signals and may re-
quire the use of an external jumper between terminals.
Versions
NOTE
Only one controller output may be configured as three-step controller.
- Three-step controller via relay manager

- Control of n/f: Parameter "f-controller type" = THREESTEP
n+/f+ = Relay connected to terminals 45/46
n-/f- = Relay connected to terminals 47/48
- Control of V: parameter "v-controller type" = THREESTEP
V+ = Relay connected to terminals 45/46
V- = Relay connected to terminals 47/48
- Analog controller output

- Control of n/f: Parameter "f-controller type" = ANALOG
Current output (mA) = no external bridge/jumper necessary
Voltage output (V) = external bridge/jumper between 8/9
Connect the Controller to terminals 9/10
- Control of V: Parameter "v-controller type" = ANALOG
Current output (mA) = no external bridge/jumper necessary
Voltage output (V) = external bridge/jumper between 11/12
Connect the controller to terminals 12/13
- PWM controller output

- Control of n/f: Parameter "f-controller type" = PWM
PWM output = external bridge/jumper between 8/9
Connect the controller to terminals 9/10
Connection of the controllers
Setting: 'THREESTEP' (three-position controller)

max. 250 Vac
B A
Relay output
The relay has to be decoupled.
Figure 3-15: Controller - SPM-D10/X & XN - three-position controller

45 raise Speed / Frequency controller 2.5 mm²
46 or 2.5 mm²
47 Voltage controller 2.5 mm²
lower
48 2.5 mm²

Setting: 'ANALOG' and 'PWM' (analog controller) - Frequency controller
GND
9 10
GND
Governor
Current
Speed
Speed / power
N/C
controller
IA IA
8
GND
9 10
GND
Governor
Voltage
Speed
VA Speed / power
VA
controller
8
GND
9 10
GND
Governor
Speed
Speed / power
PWM
PWM PWM
controller
8
Figure 3-16: Controller - SPM-D10/X & XN - analog controller output - speed/frequency
Type Terminal Description Amax

8 IA 2,5 mm²
I 9 2,5 mm²
Current
10 GND 2,5 mm²
8 2,5 mm²
V 9 VA Speed controller / Frequency controller 2,5 mm²
Voltage
10 GND 2,5 mm²
8 2,5 mm²
PWM 9 PWM 2,5 mm²
10 GND 2,5 mm²
Setting: 'ANALOG' (analog controller) - Voltage controller
GND
11 12 13
GND
Current
Voltage / reactive
AVR
N/C
power controller
IA IA
GND
11 12 13
GND
Voltage
Voltage / reactive
AVR
VA VA
power controller
Figure 3-17: Controller - SPM-D10/X & XN - analog controller output - voltage
Type Terminal Description Amax

11 IA 2.5 mm²
I 12 2.5 mm²
Current
13 GND 2.5 mm²
Voltage controller
11 2.5 mm²
V 12 VA 2.5 mm²
Voltage
13 GND 2.5 mm²

Chapter 4.
Description of Functions
Function Tables
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Table for Terminal 6 if Configured "Enable/Release Control"
The unit may be used as an SPM-A by energizing terminal 6.
The status of the discrete inputs "Reply: CB is open" (terminal 4) and "Enable CB" (terminal 3) are displayed on
the face of the controller via the LEDs "Gen CB - ON" and "Gen CB free" respectively. In addition to the state of
the discrete input signals, the conditions in Table 4-3: Operating conditions - terms will affect the controller as
follows:
Input signal Operating condition Cond. Relay "Command: Operating mode

close CB" SPM-A
(terminals 14/15)
Isolated operation/dead bus start"
LED
LED
"Gen CB free"
"Gen-CB ON"
Discr. inp term. 5: "Enable
"Enable controller"
Discr. inp. term. 6
Refer to Table 4-3
Off or - OFF OFF

0 0 x 0
automatic no-load control C1 OFF
No-load operation or C OFF CHECK
0 0 x 1
synchronization A OFF
0 1 0 0 OFF A Slip or phase match PERMISSIVE
No-load operation or C OFF
0 1 0 1 RUN
synchronization A Slip or phase match
0 1 1 0 OFF A Synchro-Check -
No-load operation or C - RUN
0 1 1 1 synchronization or A Slip or phase match or (extended)
dead bus start B dead bus start
1 x 0 x OFF - OFF -
1 x 1 0 OFF - OFF -
1 x 1 1 Isolated operation D OFF -
0: "OFF" / 1: "ON" / x: Signal of no significance (0 or 1)
Table 4-1: Operating conditions - terminal 6 = "Enable/Release control"

Table for Terminal 6 if Configured "OFF"

The SPM-D10 and 10/X may be used as an ASG 410+ by de-energizing terminal 6.
The status of the discrete inputs "Reply: CB open" (terminal 4) and "Enable CB" (terminal 3) is displayed on the
face of the controller via the LEDs "GCB closed" and "Enable GCB" respectively. In addition to the state of the
discrete input signals, the conditions in Table 4-3: Operating conditions - terms will affect the controller as fol-
lows:
Input signal Operating condition Cond. Relay "Command: close CB"

(terminals 14/15)
isolated op. / dead bus start"

LED
LED
"Gen CB free"
Discr. inp. term. 5: "Enable

"Gen-CB ON"
Refer to Table 4-3

OFF or - OFF
0 0 x
automatic no-load control C1 OFF
0 1 0
synchronization A Slip or phase match
0 1 1 synchronization or A Slip or phase match
dead bus start B dead bus start
1 x 0 OFF - OFF
1 x 1 Isolated operation D OFF
0: "OFF" / 1: "ON" / x: Signal of no significance (0 or 1)
Table 4-2: Operating conditions - terminal 6 = "OFF"

Additional Conditions
The functions described above for terminal 6 are dependent upon the conditions listed in Table 4-3 in conjunc-
tion with the states of the discrete inputs. The desired function must also be enabled when configuring the con-
trol unit.
Condition
- Generator and synchronization reference voltage must meet the following condi-
tions:
Synchronization
A 50 % < V < 125 % of the rated voltage VN
Generator circuit breaker
80 % < f < 110 % of the rated frequency fN
(if time monitoring expires, the synchronization will be aborted)
- Parameter "Dead bus start GCB" is configured "ON"
Dead bus start - Synchronization reference voltage must be less then 5% of the rated voltage
B
Generator circuit breaker - Generator voltage and frequency must be within the configured limits of the dead
bus start
- Parameter "Automatic no-load control" is configured "ON"
- The voltage controller applies to the following conditions:
C1 Automatic no-load control Generator voltage > 50 % of the rated voltage VN
- The frequency controller applies to the following conditions:
Generator frequency > 90 % of the rated frequency fN
- For V control:
Generator voltage > 50 % of rated voltage VN
C No-load operation
- For f control:
Generator frequency > 90 % of rated frequency VN
- Generator voltage > 50 % of rated voltage VN
- For voltage controller: Parameter "Voltage controller in no-load operation" is con-
D Isolated operation figured "ON"
- For frequency controller: Parameter "Frequency controller in isolated operation" is
configured "ON".
Table 4-3: Operating conditions - terms

Control Inputs
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Enable/Release CB • Terminal 6 = "Enable/Release control"
Terminal 3 If terminal 3 is energized, the operation of the power circuit breaker is en-
abled. Circuit breaker operation will be disabled when terminal 3 is de-
energized. This will permit the commissioning personnel to conduct test-
ing for proper operation of the controller without having the circuit
breaker closing even if the control functions are enabled. If the power cir-
cuit breaker is closed, this input has no effect.
• Terminal 6 = "OFF"
If terminal 3 is energized, the control functions and power circuit breaker
operations are enabled simultaneously. If the power circuit breaker is
closed, this input has no effect.
Reply: The status of the CB must be transmitted to the control unit through this in-
CB is open put. The input must be energized if the CB is open. (The status of this input is
Terminal 4
checked for plausibility and is indicated with the LED "Gen CB - ON".)
Enable: Isolated Energizing terminal 5 will enable a dead bus start if the circuit breaker is
operation/dead bus open. If this input is energized and the circuit breaker is closed, the frequency
start and voltage controllers are enabled for isolated operation.
Terminal 5
Enable control If "terminal 6 is configured for "Enable control" the frequency and voltage
Terminal 6 controllers are enabled when this input is energized. If the input is prevented
from energizing, commissioning personnel may conduct testing for proper
operation of the control unit without the circuit breaker closing.
Isolation of the Power Supply from the Discrete Inputs

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The common reference point for the discrete inputs (terminal 7) may be electrically isolated from the supply
voltage (0V, terminal 2) through proper external wiring. This permits the control to utilize more than one voltage
in the control wiring. This is necessary for example if the supply voltage for the control is +24 Vdc and electrical
isolation of the system control voltage (e.g. 220 Vdc or 220 Vac) must be ensured.
The control should be wired as follows:
• If the discrete inputs are to utilize the same voltage as the supply voltage:
Install a jumpere between terminal 7 and terminal 2 (0 V)
• If the supply voltage and control voltage are not the same:
Terminal 2: connect to 0 V of the supply voltage
Terminal 7: connect to 0 V or N of the control voltage

Operating Conditions
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No Load Control
The generator voltage and generator frequency are adjusted to the configured set point values. The generator cir-
cuit breaker is open.
Synchronizing
Slip Frequency Synchronization

The generator voltage and frequency will be adjusted to the synchronization reference voltage. The circuit
breaker connection command is issued with consideration for the inherent delay of the circuit breaker. The syn-
chronization is performed according to the following conditions (refer to the "Function Tables" starting on
page 20):
• The unit is in the automatic mode (LED "Automatic" is illuminated)

• Synchronization is enabled
• The voltages and frequencies are within the specified range
• If terminal 6 = OFF, the input "Enable CB" is energized
• If terminal 6 = Enable control, the input "Enable CB" is energized to enable the connection command and the
input "Enable control" is energized to enable the control functions
• The input "Reply: CB is open" is energized
• The synchronization time monitoring is not enabled or has not expired
Phase Matching Synchronization

The generator voltage will be adjusted to the amplitude of the synchronization reference voltage by the voltage
controller. The frequency controller is operated in one of two possible modes:
• Frequency correction: - As long as the difference between the generator and busbar/mains frequency does not
fall below the configured value "df start", the generator is adjusted to the frequency of the busbar/mains.
• Phase angle correction: - If the the difference between the generator and busbar/mains frequency is less than
the value "df start", the frequency controller adjusts the phase angle of the generator so that its phase angle
matches that of the busbar/mains. The phase angle is controlled until the difference between the generator and
the busbar/mains frequency is greater than the value "df start" plus a hysteresis of 0.8 Hz.
The connect command for the power circuit breaker is issued under the following conditions:
• The configured limits for voltage and frequency are met.

• The phase angle between the systems is less then the maximum permissible angle for the configured time
• If terminal 6 = OFF, the input "Enable CB" is energized
• If terminal 6 = Enable control, the input "Enable CB" is energized to enable the connection command and the
input "Enable control" is energized to enable the control functions
The connection is performed without consideration of the circuit breaker inherent delay. In the phase matching
mode the analog input should be configured for the frequency controller.

Synch-Check
The controller can be utilized as a Synch-check module. Control functions are not performed. The "CB close" re-
lay remains energized as long as the following conditions are met:
• The voltage differential is within the configured limit

(screen "synchronization dVmax)
• The frequency differential is within the configured limit
(screens "synchronization dfmax and dfmin")
• The phase angle is within the configured limit
(screen "Slip synchroniz. Max phase")
• The parameter "Terminal 6" is configured to "Enable/Release control"
• Terminal 6 is not energized (the control is disabled)
• Terminal 5 "Enable isolated operation / dead bus start" is energized
• Terminal 3"Enable CB" is energized
The synchronization time monitoring must be disabled.
Isolated Operation
Isolated operation is only possible if the discrete input "Release isolated operation / dead bus start" (terminal 5) is
energized. To enable the frequency controller, the parameter "frequency controller in isolated operation" must be
configured as "ON". The voltage controller is only enabled if the parameter "voltage controller in isolated opera-
tion" is configured as "ON". Once the generator voltage and frequency have been adjusted to the configured set
point values, the GCB will be closed.
Closing the CB Without Synchronization (Dead Bus Start)

The controller will issue a connect command for the power circuit breaker without synchronization if the follow-
ing conditions are met:
• The unit is in the automatic mode (LED "Automatic" is illuminated)

• The parameter "Gen. circ.break. Dead bus op." has been configured as "ON"
• The bus bar is not energized (Vbus < 5 % Vrated)
• The generator voltage and frequency are within the configured limits
• The discrete input "Enable isolated operation / dead bus start" (terminal 5) is energized t
• The discrete input "Enable CB" (terminal 3) is energized
• The discrete input "Reply: CB is open" (terminal 4) is energized
LED "Gen CB - ON" Flashes

LED "Gen CB - ON" flashes: The controller has detected an incorrect signal state on terminal 4 "Reply: CB is
open".
Possible faults:
• Terminal 4 is de-energized, signaling that the circuit breaker is closed and the generator and mains/bus bar
voltage are not synchronous.
If the LED is flashing, verify that terminal 4 is wired correctly. Terminal 4 will be de-energized when the power
circuit breaker is closed if the wiring is correct.

Control Outputs
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Synchronization pulse: Energizing this relay will close the CB. The relay de-energizes after the clos-
Command: Close CB ing pulse is issued. Exception: Synch-check operation mode.
Terminals 14/15
Ready for operation The contact assembly is closed when the unit is ready for operation. The re-
Terminals 18/19 lay will de-energize if the following occurs:
a) The internal self-monitoring system has detected an alarm condition.
Trouble-free operation of the unit cannot be guaranteed and appropriate
corrective measures must be taken.
b) The synchronization time monitoring system is enabled and the config-
ured time has expired before synchronization has occurred.
NOTE
Alarm conditions must be assessed externally from the controller (i.e. a latching circuit connected with
the circuit breaker control circuit).
The mains monitoring operates independently from the state of the generator circuit breaker. The cir-
cuit breaker must be blocked externally from operating (e.g. in the event of a stationary engine) when
the corresponding alarm condition is detected.
Alarm message Mains overvoltage, mains undervoltage

Terminal 33/34 If a mains overvoltage or undervoltage condition is detected, the correspond-
[only with HJV Package]
ing message is displayed and this relay is de-energized.
Alarm message Mains overfrequency, mains underfrequency, Phase shift

Terminal 35/36 If a mains overfrequency or underfrequency condition is detected, the corre-
[only with HJV Package]
sponding message is displayed and this relay is de-energized.

Analog Controller Outputs

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The analog PID controller forms a closed-loop control loop together with the controlled system (usually a first-
order lag element). The parameters of the PID controller (proportional-action coefficient KP, derivative-action
time TV and reset time Tn) can be modified individually.
Influenciny
Kpr Tn Tv Tt Kp T1
quantity
PID controller Lag element (Tt) Controlled system (PT1)
Figure 4-1: Control loop
If an abrupt disturbance variable is applied to the control loop, the reaction of the controlled system can be re-
corded at the output as a function of time (step response).
x
xm
Tolerance band
xd
1
T rise Rise time

T sett Settling time
xm Overshoot
xd System deviation
0
0 Trise Tsett t/s
Figure 4-2: Step response (example)
Various values can be obtained from the step response; these are required for adjusting the controller to its opti-
mum setting:
Rise time Trise: Period starting when the value of the control variable leaves a predefined tolerance range for the
control variable following a jump in the disturbance variable or reference input variable and ending the first time
the value re-enters this range.
Setting time Tsett: Period starting when the value of the control variable leaves a predefined tolerance range for
the control variable following a step in the disturbance variable or reference input variable and ending when the
value re-enters this range permanently.

Overshoot xm: Highest transient set point value deviation during the transition from one steady-state condition to
a new steady-state condition following modification of the disturbance variable or reference input variable (xm Op-
timal ≤ 10 %).
Permanent control deviation xd: The present deviation between set point value and control variable in the
steady-state condition (PID controller: xd = 0).
From these values, the values KP, Tn and TV can be determined by various calculations. Moreover, it is possible,
by performing various calculations, to determine the optimal controller settings, e. g. by calculating compensa-
tion or adjustment of the time constants, T-sum rule, or symmetric optimum. Other setting procedures and infor-
mation may be obtained from current literature.
CAUTION
The following must be observed regarding the controller setting:
• Ensure that the emergency shutdown system is ready for use.
• While determining the critical frequency, pay attention to the amplitude and frequency.
• If the two values change in an uncontrollable manner:
EMERGENCY SHUTDOWN 
Initial state: The initial state determines the start position of the controller. If the controller is switched off, the
initial state can be used to output a fixed controller position. Even when the analog controller is switched off, the
initial state can be freely adjusted (e.g. the speed controller can be controlled in a statically manner).
Controller output Initial state 0 to 100 %

Initial state 000%
Analog controller output setting with controller switched off.
General settings: The setting rule described below only serves as an example. It has not been and cannot be
taken into account whether this method is suitable for configuring your particular controlled system as each con-
trolled system behaves uniquely.
There are various methods of setting a controller. The setting rules of Ziegler and Nichols are explained below
(determination for abrupt disturbances on the system input); this setting method assumes a pure lag element con-
nected in series with a first-order lag system.

1. Controller operated as a P-only controller

(where Tn = ∞ [screen setting: Tn =0], TV = 0).
2. Increase gain KP (P gain) until the control loop oscillates continuously at KP = KPcrit.
CAUTION
If the unit starts to oscillate uncontrollably, perform an emergency shutdown and change the screen
setting accordingly.
3. Measuring of the cycle duration Tcrit

4. Set the parameters:
PID controller PI controller

KP = 0.6 × KPcrit KP = 0.45 × KPcrit
Tn = 0.5 × Tcrit Tn = 0.83 × Tcrit
TV = 0.125 × Tcrit
Step response
Controller setting Controller setting Controller setting
Optimum (xm ≤ 10 %) Tcrit Incorrect
x x x
1 1 1
0 0 0
0 t/s 0 t/s 0 t/s
Figure 4-3: Step response - controller set-up
--- P gain (KPR) Proportional-action coefficient 1 to 240

Pr.-sensitivity
Kp=000 The proportional-action coefficient KPR indicates the closed-loop control system
gain. By increasing the gain, the response is increased to permit larger corrections to
the variable to be controlled. The farther out of tolerance the process is the larger the
response action is to return the process to the tolerance band. If the gain is config-
ured too high, the result is excessive overshoot/undershoot of the desired value.
--- Reset time (Tn) 0.2 to 60.0 s

Reset time
Tn = 00,0s The reset time Tn represents the I-component of the PID controller. The reset time
corrects for any offset (between set point and process variable) automatically over
time by shifting the proportioning band. Reset automatically changes the output re-
quirements until the process variable and the set point are the same. This parameter
permits the user to adjust how quickly the reset attempts to correct for any offset.
The reset time constant must be greater than the derivative time constant. If the reset
time constant is too small, the engine will continually oscillate. If the reset time con-
stant is too large, the engine will take to long to settle at a steady state.
--- Derivative-action time (TV) 0.00 to 6.00 s

Derivative act.
time Tv=0.00s The derivative-action time TV represents the D-component of the PID controller. By
increasing this parameter, the stability of the system is increased. The controller will
attempt to slow down the action of the throttle in an attempt to prevent excessive
overshoot or undershoot. Essentially this is the brake for the process. This portion of
the PID loop operates anywhere within the range of the process unlike reset.

Chapter 5.
Display and Operating Elements
The foil of the front plate is made of coated plastics. All keys have been designed as touch-sensitive membrane
switch elements. The display is a LC-display, consisting of 2 rows each with 16 characters, which are indirectly
illuminated red. Contrast of the display is infinitely variable by a rotary potentiometer on the left side.
Bus CB Synchronizing System SPM-D

1 Free
Gen CB
2 Free 6 8
Automatic
3 7 9 15
CB close
4
f- f+ V- V+
5
Gen CB - ON Bus CB - ON
10 11 12 13 14
Figure 5-1: Front foil

Brief Explanation of the LEDs and Push Buttons

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LEDs
No Description Function
1 Bus CB Free Non-functional
2 Gen CB Free Enable CB
3 Automatic Automatic mode
4 CB close Close command to the CB issued
5 Synchroscope Display of phase position
6 f- Governor output: frequency lower (reduce speed)
7 f+ Governor output: frequency raise (increase speed)
8 V- Governor output: voltage lower (reduce excitation)
9 V+ Governor output: voltage raise (increase excitation)
10 Gen CB - ON Reply: CB is closed
11 Bus CB - ON Non-functional
Buttons
12 Display↓ Scroll display
12 Select Confirm selection
13 Digit↑ Increase digit
14 Clear Acknowledge alarm
14 Cursor→ Shift input position one digit to the right
Others
15 LC-Display LC-Display
Potentiometer Adjust LCD contrast

LEDs
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1 Bus CB Free Enable mains circuit breaker
here: non-functional
Color: green NOTE: This LED is non-functional, as this control is only designed to oper-
ate one circuit breaker.
2 Gen CB Free Enable power circuit breaker

Color: green
The LED "Gen CB Free" indicates that the power circuit breaker has been
enabled for operation. The status of the LED illuminates when the discrete
input "Enable/Release CB" is energized.
3 Automatic Automatic mode

Color: green
The LED "automatic" is illuminated when the unit is in automatic mode. It
will turn off as soon as the control unit is switched to the configuration
mode.
4 CB close CB close
Color: green
The "CB close" LED illuminates when the unit outputs a closure command
to the power circuit breaker during synchronization. The "CB close" LED il-
luminates when the relay "command: close CB" is energized.
5 LED-row: too fast→ Phase position / Synchroscope

Color: red/yellow/green
The row of LEDs indicates the current phase relationship between the two
voltages indicated in the display. The green LED in the center of the
15 LEDs indicates that the measured phase angle between the voltage sys-
tems is +/- 12 ° electrical. The phase position is only displayed if the control-
ler is in automatic mode, if the difference between the frequency differential
of the two measured systems is less than 2 Hz and the voltages of both sys-
tems are within the specified permissible ranges. These ranges are defined as
follows:
Frequency ranges Generator and mains 80 to 110 % fN

Voltage ranges Generator and mains 50 to 125 % VN
The synchroscope LEDs can move in two directions:

left → right ..If the LEDs illuminate from left to right, the generator (vari-
able system) frequency is higher than the mains or reference
voltage system (i.e. the generator or the variable system has a
frequency of 60.5hz and the mains is 60hz).
right → left ..If the LEDs illuminate from right to left, the generator (vari-
able system) frequency is lower than the mains or reference
voltage system (i.e. the generator respectively the variable sys-
tem has a frequency of 59.5hz and the mains is 60hz).

6 f- Decrease frequency governor output

Color: yellow
Three position controller The "f-" LED indicates if the unit is outputting a pulse to decrease the fre-
quency. The "f-" LED illuminates when the relay "speed lower" is energized.
Analog controller If the controller is issuing a reduce frequency signal, the "f-" LED will illu-
minate.
7 f+ Increase frequency governor output

Color: yellow
Three position controller The "f+" LED indicates if the unit is outputting a pulse to increase the fre-
r quency. The "f+" LED illuminates when the relay "speed raise" is energized.
Analog controller If the controller is issuing a increase frequency signal, the "f+" LED will il-
luminate.
8 V- Decrease voltage governor output

Color: yellow
Three-position controller The "V-" LED indicates if the unit is outputting a pulse to decrease the volt-
age. The "V-" LED illuminates when the relay "voltage lower" is energized.
Analog controller If the controller is issuing a reduce voltage signal, the "V-" LED will illumi-
nate.
9 V+ Increase voltage governor output

Color: yellow
Three-position controller The "V+" LED indicates if the unit is outputting a pulse to increase the volt-
r age. The "V+" LED illuminates when the relay "voltage raise" is energized.
Analog controller r If the controller is issuing a increase voltage signal, the "V+" LED will illu-
minate.
10 Gen CB - ON Power circuit breaker open/closed

Color: green
The "Gen CB - ON" LED indicates if the response of the power circuit
breaker is open or closed. The "Gen CB - ON" LED illuminates if the dis-
crete input "Reply: CB is open" is not energized and will turn off as soon as
the discrete input is energized. (If "LED "Gen CB - ON" Flashes" refer to
page 25).
11 Bus CB - ON Mains power circuit breaker ON

here: non-functional
Color: green NOTE: This LED is non-functional, as this control is only designed to oper-
ate one circuit breaker.

Push Buttons
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Configuration may be performed by manually inputting the desired set points utilizing the pushbuttons and the
LC display. In order to facilitate configuring the parameters, the push buttons have been enabled with an
AUTOROLL function. This permits the user to advance to the next setting, configuration screen, digit, and/or
cursor position more rapidly by pressing and holding the corresponding pushbutton.
12 Display / Select Display / Select
Automatic mode: Display - By pressing this button, the user may navigate
through the displayed measured parameters and alarm mes-
sages.
Configuration: Select - Advances the LC display to the next configuration
screen. If any values in a configuration screen have been modi-
fied with the "Digit↑" or "Cursor→", then the "Select" button
must be pressed to save the new setting. By pressing this push-
button again, the user causes the system to display the next
configuration screen.
13 Digit↑ Digit ↑
Automatic mode: Digit↓ - no function

Configuration: Digit↑ - Numerical values over the cursor are increased by
one digit. The increase is restricted by the admissible limits
(refer to the list of parameters included in the appendix). If the
maximum admissible number is reached, the number automati-
cally returns to the lowest admissible number.
14 Clear / Cursor → Clear / Cursor→
Automatic mode: Clear - Alarms that have occurred may be acknowledged

by pressing this button as long as the fault that triggered the
alarm is no longer present.
Configuration: Cursor→ - This button moves the cursor one position from
left to right. When the cursor is under the last digit that may be
changed, it may be moved to the first number of the value by
pressing the "Cursor→" button again.

LC Display
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15 LC-Display LC-Display
The two-line LC display outputs corresponding text messages and values de-
pending on the mode that the SPM-D is operating. In the configuration mode,
the monitoring parameters may be changed. When the SPM-D is in the auto-
matic mode, the measured values are displayed.
Display Monitoring in Automatic Mode: Double Voltage / Frequency Display

LCD type 1 (V configured) Double voltage and double frequency displays, Generator values
B: 000 V 00.00Hz The generator (variable system) and reference voltage and frequency are displayed
G: 000 V 00.00Hz in this screen. The phase angle between the generator and reference voltage is dis-
played by the synchroscope (LED strip).
LCD type 2 (kV configured)
B........Reference voltage and frequency
B:00.0kV 00.00Hz
G .......Generator (variable system) voltage and frequency
G:00.0kV 00.00Hz
LCD type 1 (V configured) Mains values
M: 000 V 00.00Hz Mains voltage and mains frequency are monitored.

000 V 000 V
only with HJV Package M.......Mains voltage and mains frequency
LCD type 2 (kV configured) • upper line:
- Phase voltage L1-L2
M:00.0kV 00.00Hz
00.0kV 00.0kV
- Frequency
• bottom line:
Display Monitoring in Automatic Mode: Alarm Indication

---------------- Alarm indication, bottom line
xxxxxxxxxxxxxxxx
The indications are displayed according to the following list:
Type of alarm Displayed text

Mains overvoltage HJV Package Mains overvolt.
Mains undervoltage HJV Package Mains undervolt.
Mains overfrequency HJV Package Mains overfreq.
Mains underfrequency HJV Package Mains underfreq.
Phase shift HJV Package Phase shift
Synchronization time is exceeded Synchr. time

Chapter 6.
Configuration
CAUTION
Please note that configuration only should be done when the system is not in operation.
NOTE
Please note the parameter list located in the Appendix of this manual.
The configuration mode is initiated by pressing the "Digit↑" and "Cursor→" pushbuttons simultaneously. The
control is advanced through the various parameters by pressing the "Select" pushbutton. By pressing and holding
the "Select" pushbutton the AUTOROLL function will be enabled permitting the user to rapidly advance through
the parameter screens. The control unit will permit the operator to reverse up to four previous screens (exception:
it is not possible to reverse from the first parameter to the last parameter or to backup through the service
screens). To perform the reverse function through the parameter screens, the "Select" and "Cursor→" push but-
tons must be pressed and released simultaneously. If an entry, modification, or any other action is not carried out
for 10 minutes, the unit reverts to the automatic mode.
Configure Basic Data

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SPRACHE/LANGUAGE Language selection German/English
english
The desired language for the configuration and display screens is selected here. Ei-
ther German or English may be selected.
Software version Software version

x.xxxx
Indicates the software version the control unit is utilizing.

Password Protection
The unit is equipped with a three-level code hierarchy. This permits access to different levels of selected parame-
ters and configuration privileges. A distinction is made between:
• Code level 0 (CL0) - User: Third party

This code level does not allow access to the parameters. The configuration function is locked.
• Code level 1 (CL1) - User: Customer

This code level authorizes the user to change selected parameters. Authorization for changing the pass code is
not permitted at this level.
• Code level 2 (CL2) - User: Commissioner

This code level grants full access privileges to all parameters. Authorization is also granted to changing pass
codes. In this level, the code protection can be turned OFF (see below).
Enter code Enter code number 0000 to 9999

XXXX
When entering the configuration mode, the unit generates a random number. The
appropriate code in now entered and confirmed with the "Select" button. If the ran-
dom number was confirmed without being changed, the code level of the unit re-
mains unchanged. Two four-digit code numbers (0000-9999) exist for accessing the
parameters. The "Third Party" level does not have a code assigned since this level
does not obtain access privileges to the configuration (protected by the code). If an
incorrect pass code is entered, the control unit changes to code level 0.
NOTE
Once the code level has been set, it will remain unchanged, even after repeatedly entering the configura-
tion mode. In the event that an incorrect code number is entered, the code level is set to CL0 and locked
to the third party user level, thus preventing access to any user (reference: change passwords on page
37). Two hours after the last operation, the unit automatically reverts to code level CL0. By entering the
correct code number, the appropriate privileges will be granted again.
The default code number for code level 1 (CL1) is "0001"!
The default code number for code level 2 (CL2) is "0002"!
Only in code level 2 can the password protection be disabled!
Enter Password Password protection ON/OFF

Protection ON
ON................ The password for code level 1 or 2 must be entered to access configu-
ration. If a wrong code number was entered, the configuration will be
blocked.
OFF.............. All users have direct access to all parameters, the pass code is not re-
quired.

Direct Configuration
NOTE
To carry out direct configuration, you require a direct configuration cable (revision B or higher: part
number 5417-557), the LeoPC1 program (supplied with the cable), and the corresponding configuration
files. Please consult the online help installed when the program is installed for a description of the
LeoPC1 PC program and its setup.
The parameters of the unit can be read via the configuration plug at any time. The parameters can only be altered
via direct configuration if the password protection disabled or the unit is in code level 2. If the password protec-
tion is enabled and the unit is in code level 0 or 1, the password (code number) for code level 2 must be entered
via direct configuration, to modify the parameters. The ability to modify parameters via the display is not af-
fected by the password being entered through LeoPC1.
Direct para. Configuration via the lateral plug YES/NO

YES
YES ..............Configuration via the configuration plug is enabled. The following
further conditions must be met in order to carry out configuration via
the configuration plug:
- A connection must be established via the direct configuration cable
between the control and the PC
- The baud rate of the LeoPC1 program must be set to 9600 Baud
- The corresponding configuration file must be used (file name:
"*.cfg")
NO ................Configuration via the configuration plug is disabled.

Configure Basic Settings

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WARNING
The following values must be entered correctly to ensure proper monitoring of the generator. Failure to
do so may lead to incorrect measuring of parameters resulting in damage to or destruction of the gen-
erator and/or personal injury or death!
Parameter 1 System rated frequency 48.0 to 62.0 Hz

Rated Frequency
fn = 00.0Hz
The system rated frequency, which in most cases is 50 Hz or 60 Hz, is entered in this
screen.
Parameter 2 Generator frequency set point 48.0 to 62.0 Hz

Generator freq.
Setpoint= 00.0Hz
The generator (variable system) frequency set point is entered in this screen. The
frequency controller will reference this value for no-load and isolated operations.
Parameter 3 Secondary generator voltage (measuring transducer) 50 to 440 V

Gen. voltage
secondary 000V
The secondary voltage for the generator (variable system) potential transformers is
configured here in Volts. This entry is the reference voltage for displaying the sys-
tem or primary voltage. If potential transformers are not used, the system voltage
must be entered here. Example: if a generator rated for 400v is used without PTs,
then 400v must be entered for this parameter.
Parameter 4 Secondary mains voltage (measuring transducer) 50 to 440 V

Mains voltage
secondary 000V
Secondary voltage for the mains (reference system) potential transformers is con-
figured here in Volts. This entry is the reference voltage for displaying the system or
primary voltage. If potential transformers are not used, the system voltage must be
entered here. Example: if a main rated for 400v is used without PTs, then 400v must
be entered for this parameter.
Parameter 5 Primary generator voltage (measuring transducer) 0.1 to 65.0 kV

Gen. voltage
primary 00.000kV
The primary voltage for the generator (variable system) is configured here in kV.
This entry is the generator voltage to be displaying on the controller. If potential
transformers are not used, the generator voltage must be entered here. Example: if a
generator rated for 400v is used without PTs, then 00.400kV must be entered for this
parameter.
Parameter 6 Primary mains voltage (measuring transducer) 0.1 to 65.0 kV

Mains voltage
primary 00.000kV
The primary voltage for the mains (reference voltage) is configured here in kV. This
entry is the generator (variable system) voltage to be displaying on the controller. If
potential transformers are not used, the generator voltage must be entered here. Ex-
ample: if a generator rated for 400v is used without PTs, then 00.400kV must be en-
tered for this parameter.
Parameter 7 System rated voltage 70 to 420 V

Rated voltage
......Vn = 000V
The system rated voltage is entered in this screen. The controller references this
value to determine the permissible voltage range for synchronization.

Parameter 8 Generator set point voltage 50 to 440 V

Gen. voltage
Setpoint 000V
The generator (variable system) voltage set point is entered in this screen. The volt-
age controller will reference this value for no-load and isolated operations.
Configure Controller
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Entering values in the subsequent screens will result in changes to the dynamics of the controller.
CAUTION
The following values must be entered correctly to ensure proper operation of the generator. Failure to
do so may lead to an uncontrollable operation resulting in damage to or destruction of the generator!
No Load Control
Parameter 9 Automatic no-load control ON/OFF
Automatic idle
Running ON ON ................The generator frequency and voltage are maintained at the configured
set points when the circuit breaker is open regardless if terminal 6 is
energized or not (also refer to "Function Tables" starting on page 20)
OFF ..............The generator frequency and voltage are maintained at the configured
set points when the circuit breaker is open only when terminal 6 is
energized (also refer to "Function Tables" starting on page 20).
Parameter 10 Function terminal 6 Enable control / OFF

Terminal 6
xxxxxxx Enable/Release control The controller is enabled when terminal 6 is energized.
The power circuit breaker is only enabled terminal 3 (Enable CB) is
energized. This setting permits the unit to be used like a SPM-A.
OFF ..............The controller is enabled simultaneously with the power circuit
breaker via terminal 3 (Enable CB). With this setting, the unit can be
used like an ASG410+.

Frequency Controller
The following screens are not found on the SPM-D10, SPM-D10/N & SPM-D10/HJV. They utilize a three-
position controller to regulate the frequency. The SPM-D10/X & SPM-D10/XN have the option to utilize multi-
ple methods of frequency control. The following screens show the available methods of frequency regulation.
The SPM-D10/X & SPM-D10/XN will only display the screens related to the frequency controller type that is
configured.
Parameter 11 Frequency controller type THREESTEP/ANALOG/PWM

f control type
xxxxxxx THREESTEP The frequency controller operates as a three-position controller and
outputs raise (f+) and lower pulses (f-) via the corresponding relays.
X & XN Packages only The frequency and voltage controller cannot output signals at the same
time.
ANALOG .... The frequency controller operates as a continuous controller with an
analog signal output (mA or V).
PWM ........... The frequency controller operates as a continuous controller with a
pulse-width-modulated output signal and constant level.
Note: Only the screens, which pertain to the selected output signal type, will be dis-
played.
Three-position controller (Standard; X & XN Packages: Setting 'THREESTEP')
Parameter 12 Frequency controller ON/OFF

Freq. controller
ON ON................ The generator frequency is controlled by the SPM-D. The generator
frequency is controlled in various manners depending on the task (no
X & XN Packages: load / isolated operation / synchronization). The subsequent screens of
with 'THREESTEP' setting
this function are displayed.
OFF.............. The frequency control is not performed by the SPM-D, and the subse-
quent screens of this function are not displayed.
Parameter 13 Isolated operation frequency controller ON/OFF

Freq. controller
Isol. oper. ON ON................ In isolated operation the frequency controller is enabled.
OFF.............. In isolated operation the frequency controller is disabled.
X & XN Packages:
Parameter 14 Frequency controller set point ramp 0.1 to 99.9 Hz/s

Freq. Controller
Ramp..=.00.0Hz/s
The controller increases the frequency from an initial set point to the configured fre-
quency via a ramp. The slope of the ramp is used to determine how quickly the con-
X & XN Packages: troller changes the frequency. The larger the value configured here, the more rapid
the change in frequency.
Parameter 15 Frequency controller dead band 0.02 to 1.00 Hz

Freq. controller
Dead band 0.00Hz No load/Isolated operation: The generator frequency is controlled in such a man-
ner that when in a steady state the actual frequency does not deviate
X & XN Packages: from the configured generator rated frequency by more than the value
only with 'THREESTEP' setting
configured in this screen.
Synchronization: The generator frequency is controlled in such a manner that when
in a steady state the differential frequency does not deviate from the
frequency set point by more than the value configured in this screen.
The mains or busbar frequency is used as the set point value.

Parameter 16 Frequency controller ON pulse minimum time 10 to 250 ms

Freq. controller
Time pulse>000ms
The frequency controller relay ON pulse is configured in this screen. The time pe-
riod should be configured so that the frequency controller is able to respond accu-
X & XN Packages: rately. The shortest possible time must be set in order to ensure optimum control
behavior.
Parameter 17 Frequency controller gain 0.1 to 99.9

Freq. controller
Gain Kp 00.0
The gain factor Kp influences the operating time of the relays. By increasing the
gain, the response is increased to permit larger corrections to the variable to be con-
X & XN Packages: trolled. The farther out of tolerance the process is the larger the response action is to
return the process to the tolerance band. If the gain is configured too high, the result
is excessive overshoot/undershoot of the desired value.
Analog controller outputs (Only X & XN Packages: Settings 'ANALOG' and 'PWM')
Parameter 18 Controller output signal see table

f control output
xxxxxxx
If parameter 11 has been configured to "ANALOG" this parameter must be config-
ured to the appropriate analog controller signal. The range of the analog output is
X & XN Packages only: configured here. To switch from a current to a voltage or PWM output, a jumper
'ANALOG' or 'PWM' setting
must be added to terminals 8/9 (refer to "Controller Outputs on page 17). The
ranges are listed below:
Type Setting in above con- Jumper Signal range Signal range Signal range
figuration screen between min. max.
terminal 8/9
Current +/-20mA (+/-10V) no +/-20mA -20 mA +20 mA
+/-10mA (+/-5V) +/-10mA -10 mA +10 mA
0 to 10mA (0 to 5V) 0 to 10mA 0 mA 10 mA
4 to 20mA 4 to 20mA 4 mA 20 mA
Voltage +/-20mA (+/-10V) yes +/-10V -10 Vdc +10 Vdc
+/-10mA (+/-5V) +/-5V -5 Vdc +5 Vdc
+/-3V +/-3V -3 Vdc +3 Vdc
+/-2.5V +/-2.5V -2.5Vdc +2.5 Vdc
+/-1V +/-1V -1 Vdc +1 Vdc
0 to 10mA (0 to 5V) 0 to 5V 0 Vdc 5 Vdc
0.5V to 4.5V 0.5 to 4.5V 0.5 Vdc 4.5 Vdc
4.5V to 0.5V 4.5 to 0.5V 4.5 Vdc 0.5 Vdc

Parameter 19 PWM signal level 3.0 to 10.0 V

f control output
Level PWM 00,0V
This configuration screen only appears if the frequency controller is configured as
PWM type! The voltage amplitude for the PWM signal is configured here.
X & XN Packages only:
'PWM' setting
Parameter 20 Logic PWM signal positive / negative

PWM-signal
Logic positive
This configuration screen only appears if the frequency controller is configured as
PWM type!
'PWM' setting
positive ........ If the controller is outputting a PWM signal, the voltage level config-
ured in Parameter 19 is output when the signal is at 100%. When the
PWM signal is at 0% the voltage level is 0 V.
negative ....... If the controller is outputting a PWM signal, the voltage level config-
ured in Parameter 19 is output when the signal is at 0%. When the
PWM signal is at 100% the voltage level is 0 V.
Parameter 21 Initial frequency controller state 0 to 100 %

f control output
Init.state 000%
This parameter is the set point for the frequency when the frequency controller is not
enabled. The value will be entered as a percentage that relates to the minimum and
X & XN Packages only: maximum values for the signal output (refer to Parameter 25 and Parameter 26).
Parameter 22 Frequency controller ON/OFF

Freq. controller
ON ON................ The generator frequency is controlled by the SPM-D. The generator
frequency is controlled in various manners depending on the task (no
X & XN Packages only: load / isolated operation / synchronization). The subsequent screens of
OFF.............. The frequency control is not performed by the SPM-D, and the subse-
quent screens of this function are not displayed.
Parameter 23 Isolated operation frequency controller ON/OFF

Freq. controller
Isol. oper. ON ON................ In isolated operation the frequency controller is enabled.
OFF.............. In isolated operation the frequency controller is disabled.
'ANALOG' or 'PWM' setting '
Parameter 24 Frequency controller set point ramp 0.1 to 99.9 Hz/s

Freq. controller
Ramp....00.0Hz/s
The controller increases the frequency from an initial set point to the configured fre-
quency via a ramp. The slope of the ramp is used to determine how quickly the con-
X & XN Packages only: troller changes the frequency. The larger the value configured here, the more rapid
the change in frequency.

Parameter 25 Maximal value frequency controller 0 to 100%

f control output
(max.) 000%
This parameter permits the user to tailor the controller to their specific needs. This
value specifies the upper limit of the analog frequency controller output.
X & XN Packages only: Example: The frequency controller requires a +/-4 volt input. The user would con-
'ANALOG' or 'PWM' setting '
figure a +/-5 volt signal in Parameter 18 and configure 90% here to limit the output
to +4 volts.
Parameter 26 Minimal value frequency controller 0 to 100%

f control output
(min.) 000%
value specifies the lower limit of the analog frequency controller output.
X & XN Packages only: Example: The frequency controller requires a +/-4 volt input. The user would con-
figure a +/-5 volt signal in Parameter 18 and configure 10% here to limit the output
to -4 volts.
Parameter 27 P gain of the frequency controller 1 to 240

Freq. controller
Gain Kp 000
The proportional-action coefficient KPR indicates the closed-loop control system
X & XN Packages only: the variable to be controlled. The farther out of tolerance the process is the larger
the response action is to return the process to the tolerance band. If the gain is con-
figured too high, the result is excessive overshoot/undershoot of the desired value
(refer to"Analog Controller Outputs" on page 27).
Parameter 28 Reset time load frequency controller 0.0 to 60.0 s

Freq. controller
Reset Tn 00.0s
The reset time Tn represents the Integral component of the PID controller. The reset
time corrects for any offset (between set point and process variable) automatically
X & XN Packages only: over time by shifting the proportioning band. Reset automatically changes the out-
put requirements until the process variable and the set point are the same. This pa-
rameter permits the user to adjust how quickly the reset attempts to correct for any
offset. The reset time constant must be greater than the derivative time constant. If
the reset time constant is too small, the engine will continually oscillate. If the reset
time constant is too large, the engine will take to long to settle at a steady state. The
integral is disabled when Tn=0.00 s is configured here (refer to "Analog Controller
Outputs" on page 27).
Parameter 29 Derivative-action time frequency controller 0.00 to 6.00 s

Freq. controller
Derivat.Tv 0.00s
The derivative-action time TV represents the Derivative component of the PID con-
troller. By increasing this parameter, the stability of the system is increased. The
X & XN Packages only: controller will attempt to slow down the action of the throttle in an attempt to pre-
vent excessive overshoot or undershoot. Essentially this is the brake for the process.
This portion of the PID loop operates anywhere within the range of the process
unlike reset. The derivative is disabled when TV=0.00 s is configured here (refer to
"Analog Controller Outputs" on page 27).

Voltage Controller
The following screens are not found on the SPM-D10, SPM-D10/N & SPM-D10/HJV. They utilize a three-
position controller to regulate the voltage. The SPM-D10/X & SPM-D10/XN have the option to utilize multiple
methods of voltage control. The following screens show the available methods of voltage regulation. The SPM-
D10/X & SPM-D10/XN will only display the screens related to the voltage controller type that is configured.
Parameter 30 Voltage controller type THREESTEP/ANALOG

V contr. type
xxxxxxx THREESTEP The voltage controller operates as a three-position controller and
outputs raise (V+) and lower pulses (V-) via the corresponding relays.
X & XN Packages only The frequency and voltage controller cannot output signals at the same
time.
ANALOG .... The voltage controller operates as a continuous controller with an ana-
log signal output (mA or V).
Note: Only the screens, which pertain to the selected output signal type, will be dis-
played.
Three-position controller (Standard; X & XN Packages: Setting 'THREESTEP')
Parameter 31 Voltage controller ON/OFF

Volt. controller
ON ON................ Generator voltage control is performed by the SPM-D. The generator
voltage is controlled in various manners depending on the task (no
OFF.............. Voltage control is not performed by the SPM-D, and the subsequent
screens of this function are not displayed.
Parameter 32 Voltage controller isolated mode ON/OFF

Volt. controller
Isol. oper. ON ON................ In isolated operation the voltage controller is enabled.
OFF.............. In isolated operation the voltage controller is disabled.
X & XN Packages:
Parameter 33 Voltage controller set point ramp 1 to 99 V/s

Volt. controller
Ramp = 00V/s
The controller increases the voltage from the initial set point to the configured volt-
age via a ramp. The slope of the ramp is used to determine how quickly the control-
X & XN Packages: ler changes the voltage. The larger the value configured here, the more rapid the
change in voltage.
Parameter 34 Voltage controller dead band 0.5 to 60.0 V

Volt. controller
Dead band 00.0V No load/Isolated operation: The generator voltage is controlled in such a manner
that when in a steady state the actual voltage does not deviate from the
X & XN Packages: configured generator rated voltage by more than the value configured
in this screen.
Synchronization: The generator voltage is controlled in such a manner that, in a
steady state, the differential voltage does not deviate from the voltage
set point by more than the value configured in this screen.. The mains
or busbar voltage is used as the set point value.

Parameter 35 Voltage controller ON pulse minimum time 20 to 250 ms

Volt. controller
Time pulse>000ms
The voltage controller relay ON pulse is configured in this screen. The time period
should be configured so that the voltage controller is able to respond accurately.
X & XN Packages: The shortest possible time must be set in order to ensure optimum control behavior.
Parameter 36 Voltage controller gain factor 0.1 to 99.9

Volt. controller
Gain Kp 00.0
The gain factor Kp influences the operating time of the relays. By increasing the
gain, the response is increased to permit larger corrections to the variable to be con-
X & XN Packages: trolled. The farther out of tolerance the process is the larger the response action is to
return the process to the tolerance band. If the gain is configured too high, the result
is excessive overshoot/undershoot of the desired value.
Analog controller outputs (Only X & XN Packages: Setting 'ANALOG')
Parameter 37 Controller output signal see table

V control output
xxxxxxx
If parameter 30 has been configured to "ANALOG" this parameter must be config-
ured to the appropriate analog controller signal. The range of the analog output is
X & XN Packages: configured here. To switch from a current to a voltage or PWM output, a jumper
only with 'ANALOG' setting
must be added to terminals 11/12 (refer to Relay Outputs on page 17).
The ranges are listed below:
Type Setting in above con- Jumper Signal range Signal range Signal
figuration screen between min. range
terminal max.
11/12
Current +/-20mA (+/-10V) no +/-20mA -20 mA +20 mA
+/-10mA (+/-5V) +/-10mA -10 mA +10 mA
Voltage +/-20mA (+/-10V) yes +/-10V -10 Vdc +10 Vdc
+/-10mA (+/-5V) +/-5V -5 Vdc +5 Vdc
+/-3V +/-3V -3 Vdc +3 Vdc
+/-2.5V +/-2.5V -2.5Vdc +2.5 Vdc
+/-1V +/-1V -1 Vdc +1 Vdc
0.5V to 4.5V 0.5 to 4.5V 0.5 Vdc 4.5 Vdc
4.5V to 0.5V 4.5 to 0.5V 4.5 Vdc 0.5 Vdc

Parameter 38 Initial voltage controller state 0 to 100%

V control output
Init.state 000%
This parameter is the set point for the voltage when the voltage controller is not en-
abled. The value will be entered as a percentage that relates to the minimum and
X & XN Packages: maximum values for the signal output (refer to Parameter 42 and Parameter 43).
Parameter 39 Voltage controller ON/OFF

Volt. controller
ON ON................ Generator voltage control is performed by the SPM-D. The generator
voltage is controlled in various manners depending on the task (no
OFF.............. Voltage control is not performed by the SPM-D, and the subsequent
Parameter 40 Voltage controller isolated mode ON/OFF

Volt. controller
Isol. oper. ON ON................ In isolated operation the voltage controller is enabled.
OFF.............. In isolated operation the voltage controller is disabled.
X & XN Packages:
Parameter 41 Voltage controller set point ramp 1 to 99 V/s

Volt. Controller
Ramp = 00V/s
The controller increases the voltage from the initial set point to the configured volt-
age via a ramp. The slope of the ramp is used to determine how quickly the control-
X & XN Packages: ler changes the voltage. The larger the value configured here, the more rapid the
change in voltage.
Parameter 42 Maximal value voltage controller 0 to 100 %

V control output
(max.) 000%
value specifies the upper limit of the analog voltage controller output.
X & XN Packages: Example: The voltage controller requires a +/-4 volt input. The user would configure
a +/-5 volt signal in Parameter 37 and configure 90% here to limit the output to +4
volts.
Parameter 43 Minimal value voltage controller 0 to 100 %

V control output
(min.) 000%
value specifies the lower limit of the analog voltage controller output.
X & XN Packages: Example: The voltage controller requires a +/-4 volt input. The user would config-
ure a +/-5 volt signal in Parameter 37 and configure 10% here to limit the output to
-4 volts.

Parameter 44 P-gain voltage controller 1 to 240

Volt. controller
Gain Kp 000
The proportional-action coefficient KPR indicates the closed-loop control system
X & XN Packages: the variable to be controlled. The farther out of tolerance the process is the larger
the response action is to return the process to the tolerance band. If the gain is con-
figured too high, the result is excessive overshoot/undershoot of the desired value
(refer to "Analog Controller Outputs" on page 27).
Parameter 45 Voltage controller reset time 0.0 to 60.0 s

Volt. controller
Reset Tn 00.0s
The reset time Tn represents the Integral component of the PID controller. The reset
time corrects for any offset (between set point and process variable) automatically
X & XN Packages: over time by shifting the proportioning band. Reset automatically changes the out-
put requirements until the process variable and the set point are the same. This pa-
rameter permits the user to adjust how quickly the reset attempts to correct for any
offset. The reset time constant must be greater than the derivative time constant. If
the reset time constant is too small, the engine will continually oscillate. If the reset
time constant is too large, the engine will take to long to settle at a steady state. The
integral is disabled when Tn=0.00 s is configured here (refer to "Analog Controller
Outputs" on page 27).
Parameter 46 Derivative-action time voltage controller 0.00 to 6.00 s

Volt. controller
Derivat.Tv=0.00s
The derivative-action time TV represents the Derivative component of the PID con-
troller. By increasing this parameter, the stability of the system is increased. The
X & XN Packages: controller will attempt to slow down the action of the throttle in an attempt to pre-
vent excessive overshoot or undershoot. Essentially this is the brake for the process.
This portion of the PID loop operates anywhere within the range of the process
unlike reset. The derivative is disabled when TV=0.00 s is configured here (refer to
"Analog Controller Outputs" on page 27).).

Synchronization
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Configure Synchronization
CAUTION
Please consider that the unit does not have an internal rotating field monitoring.
The unit assumes always a clockwise phase rotation direction of all voltage systems, which are meas-
ured.
A rotating field monitoring must be provided by the customer in order to avoid a CB closure with a
counter-clockwise rotating field.
Parameter 47 Synchronization functions ON/OFF

Synchronizing
functions ON ON................ The generator frequency and voltage is adjusted to the permissible dif-
ferential ranges for the busbar/mains prior to issuing a connect com-
mand. The subsequent screens of this function are displayed.
OFF.............. Synchronization does not occur, but no-load control is performed if
necessary. A connect command is not output. The subsequent screens
of this function are not displayed.
Parameter 48 Max. perm. frequency differential (pos. slip) 0.02 to 0.49 Hz

Synchronization
df max = 0.00Hz
This value specifies the upper generator frequency limit for breaker closure. A close
command will not be issued until the generator and busbar/mains frequency differ-
ential falls below the value configured in this screen. A positive value corresponds
to positive slip generator frequency is greater than the busbar frequency.
Parameter 49 Max. perm. differential frequency (neg. slip) 0.00 to -0.49 Hz

Synchronization
df min =-0.00Hz
This value specifies the lower generator frequency limit for breaker closure. A close
command will not be issued until the generator and busbar/mains frequency differ-
ential exceeds the value configured in this screen. A negative value corresponds to
negative slip generator frequency is less than the busbar frequency.
Parameter 50 Max. perm. differential voltage 1 to 60 V

Synchronization
dV max = 00V
This value specifies the maximum permissible voltage differential for breaker clo-
sure. A close command will not be issued until the generator and busbar/mains volt-
age differential falls below the value configured in this screen.
Parameter 51 Min. pulse duration of connect relay 0.04 to 0.50 s

Synchronization
Brk.hold T>0.00s
The duration of the connect pulse can be adjusted to meet the requirements of the
switchgear.

Parameter 52 Phase matching control ON / OFF

Phase matching
ON ON ................The synchronization is performed with phase matching control and
the power circuit breaker closure is dependent upon the phase angle
(refer to "Synchronizing" on page 24). Only the parameters relating to
phase matching are displayed.
OFF ..............Synchronization is performed when the frequency and voltage differ-
ential are within the specified ranges. The circuit breaker is closed at
the synchronous point (refer to "Synchronizing" on page 24). Only
the parameters relating to slip synchronization are displayed.
Parameter 53 Max. perm. differential angle in case of phase-angle-zero-control 0 to 60°

Slip synchroniz.
Max phase < 00°
This configuration screen is displayed only if the phase matching control is dis-
abled! A connect command is only issued when the phase angle differential is less
Phase matching control = OFF than the value configured in this screen.
Synchronization with slip - In the operation mode "synchronization with slip" this
angle is only used as an additional measurement. If this measurement shall not be
taken into consideration, the user must configure the angle to 60°.
Synch-check - In the operation mode "Synch-check" the phase angle differential
must be less than the value configured here for the relay "Command: close CB" to
be energized.
Parameter 54 Inherent delay of circuit breaker 40 to 300 ms

Slip synchroniz.
TClose GCB=000ms
This configuration screen is displayed only if the phase matching control is dis-
abled! All circuit breakers have an inherent delay from the time the close command
Phase matching control = OFF is issued until the circuit breaker contacts are closed. That time is configured in this
screen. This permits the controller to issue the breaker closure command with
enough lead-time so that the breaker contacts close at the synchronous point.
Parameter 55 Max. perm. differential angle 0 to 60°

Phase matching
Max phase < 00°
This configuration screen is displayed only if the phase matching control is enabled!
A connect command is only issued when the phase angle differential is less than the
Phase matching control = ON value configured in this screen.
Parameter 56 Dwell time for switching in case of phase-angle-zero-control 0.2 to 10.0 s

Phase matching
Dwell time 00.0s
Once the controller detects that the phase angle matching has been achieved, a timer
Phase matching control = ON is started. Only after the expiration of this dwell time is the connect command is-
sued. If the controller detects that one of the synchronization parameters has left the
required range, the dwell timer is reset.

Parameter 57 Phase-angle-zero-control gain 1 to 36

Phase matching
Gain 00
This gain determines how the frequency raise/lower output signal reacts while syn-
Phase matching control = ON chronization is performed. Since the frequency controller is enabled while a phase
matching synchronization is performed, the gain for the frequency controller
(Parameter 27) must be accurately tuned prior to tuning this gain.
Parameter 58 Differential frequency for starting phase-angle-zero-control 0.02 to 0.25 Hz

Phase matching
df start 0.00Hz
The control enables phase matching when the generator and busbar/mains frequency
Phase matching control = ON differential falls below the value configured here.
Synchronization Time Monitoring
Parameter 59 Synchronization time monitoring ON/OFF

Sync.time contr.
Alarm ON ON................ The synchronization timer is enabled. When a synchronization opera-
tion is initiated, this timer starts to count down. If the timer expires
prior to the synchronization being completed and the breaker closing,
the warning message "Synchronization time" is displayed. In addition
to the warning message the “Ready for operation" relay is de-
energized and the synchronization operation is terminated. The alarm
condition may be reset by pressing and holding the "Clear" pushbutton
for at least 3 seconds or removing one of the required conditions for
synchronization (e.g. de-energize terminal 3 "Release CB"). The sub-
sequent screens of this function are displayed.
OFF.............. The synchronization time is not monitored and the control will con-
tinue to attempt to synchronize until the circuit breaker is successfully
closed or the synchronization it terminated. The subsequent screens of
this function are not displayed.
Parameter 60 Final value for synchronization time monitoring 10 to 999 s

Sync.time contr.
Delay time 000s
If the synchronization time monitoring has been enabled, the control will attempt to
synchronize for up to the time period configured here.

Dead Bus Start

≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Closing the circuit breaker may be performed even if synchronization voltage is not present. The close CB com-
mand is issued if the input "Enable CB" (terminal 3) is energized and input "Reply: CB is open" (terminal 4) sig-
nals an open circuit breaker.
Parameter 61 Dead bus start of power circuit breaker ON/OFF

Gen. circ.break.
Dead bus op. ON ON ................The dead bus operation functions are enabled. The circuit breaker will
be closed onto a dead bus when all dead bus start parameters have
been met (refer to "Closing the CB Without Synchronization (Dead
Bus Start)" on page 25). The subsequent screens of this function are
displayed.
OFF ..............The dead bus operation functions are disabled, and the subsequent
Parameter 62 Maximum differential frequency for CB dead bus start 0.05 to 5.00 Hz
Dead bus op. GCB
df max = 0.00Hz
The circuit breaker close command is only issued after the measured generator fre-
quency is within the value configured here of the generator rated frequency.
Example: If the generator is rated at 60Hz and 5.00Hz is configured here, the circuit
breaker will be issued a close command when the generator achieves 55Hz.
Parameter 63 Maximum differential voltage for CB dead bus start 1 to 60 V

Dead bus op. GCB
dV max = 00V
The circuit breaker close command is only issued after the measured generator volt-
age is within the value configured here of the generator rated voltage.
Example: If the generator is rated at 4160 Volts and 60V is configured here, the cir-
cuit breaker will be issued a close command when the generator achieves 4100
Volts.

Configure Monitoring
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Mains Frequency (HJV Package)
Monitoring the mains frequency is vital if a generator is operated in parallel with a public utility. In the event of
mains failure (e.g. short interruption) the generator which is operating in parallel with the mains must be auto-
matically disconnected from the mains. The control can process the fault condition differently depending upon
how the controller application. If an isolated operation is required in the event of a mains failure, the mains cir-
cuit breaker should be opened. If the generator cannot supply enough power for an isolated operation, the genera-
tor circuit breaker should be opened in the event of a mains failure.
NOTE
The control unit monitors the mains voltage (terminals 50/51/52) separately from the synchronizing volt-
age (terminals 23/24). The mains monitoring works independently from the state of the generator circuit
breaker. A disconnection from the mains is only performed if the unit is operating in parallel with the
main.
"Mains frequency within the permissible range" – The mains frequency is within the configured limit values for
over and underfrequency. The relay "mains overfrequency / mains underfrequency is energized (i.e. the contact is
closed).
"Mains frequency not within the permissible range" – The mains frequency is outside the configured limit values
for over and underfrequency. The relay "mains overfrequency / mains underfrequency is de-energized (i.e. the
contact is open).
The corresponding signal is output from terminals 35/36. The control unit will display the corresponding alarm
text in the LC display.
Parameter 64 Mains frequency monitoring ON/OFF

Mains frequency
monitoring ON ON................ Mains frequency monitoring is performed. The mains frequency is
monitored for over and underfrequency. The subsequent screens of
HJV Package only this function are displayed.
OFF.............. Monitoring is not performed, and the subsequent screens of this func-
tion are not displayed.
Parameter 65 Mains overfrequency threshold value 40.0 to 70.0 Hz

Mains overfreq.
f > 00.00Hz
The mains overfrequency threshold value that is to be monitored is configured in
this screen. If this value is reached or exceeded for at least the delay time, the
HJV Package only watchdog triggers.
Parameter 66 Mains overfrequency delay 0.02 to 9.98 s

Mains overfreq.
Delay time=0.00s
If the monitored value exceeds the threshold value for the configured delay time, an
alarm will be issued. If the monitored value falls below the threshold (minus the hys-
HJV Package only teresis) before the delay expires, the delay will be reset.
Parameter 67 Mains underfrequency threshold value 40.0 to 70.0 Hz

Mains underfreq.
f < 00.00Hz
The mains underfrequency threshold value that is to be monitored is configured in
this screen. If this value is reached or exceeded for at least the delay time, the
HJV Package only watchdog triggers.
Parameter 68 Mains underfrequency delay 0.02 to 9.98 s

Mains underfreq.
Delay time=0.00s
If the monitored value falls below the threshold value for the configured delay time,
an alarm will be issued. If the monitored value exceeds the threshold (minus the hys-
Mains Voltage (HJV Package)

Option HJV permits the user to monitor the mains voltage. The phase-phase or phase-neutral voltages are moni-
tored with this option.
Monitoring the mains voltage is vital if a generator is operated in parallel with a public utility. In the event of
mains failure (e.g. short interruption) the generator which is operating in parallel with the mains must be auto-
matically disconnected from the mains. The control can process the fault condition differently depending upon
how the controller application. If an isolated operation is required in the event of a mains failure, the mains cir-
cuit breaker should be opened. If the generator cannot supply enough power for an isolated operation, the genera-
tor circuit breaker should be opened in the event of a mains failure.
NOTE
The control unit monitors the mains voltage (terminals 50/51/52) separately from the synchronizing
voltage (terminals 23/24). The mains monitoring works independently from the state of the generator
circuit breaker. A disconnection from the mains is only performed if the unit is operating in parallel with
the main.
"Mains voltage is within the permissible range" – The mains voltage is within the configured limit values for
over and under voltage. The relay "mains overvoltage / mains undervoltage is energized (i.e. the contact is
closed).
"Mains voltage not within the permissible range" – The mains voltage is outside the configured limit values for
over and undervoltage. The relay "mains overvoltage / mains undervoltage is de-energized (i.e. the contact is
open).
text in the LC display. Refer to "Display Monitoring in Automatic Mode: Alarm Indication" on page 35.
Parameter 69 Mains voltage monitoring ON/OFF

Mains voltage
monitoring ON ON ................Mains voltage monitoring is performed. The mains voltage is moni-
tored for over and undervoltage. The subsequent screens of this func-
HJV Package only tion are displayed.
OFF ..............Monitoring is not performed, and the subsequent screens of this func-
Parameter 70 Mains voltage monitoring phase-phase/phase-neutral

Mains volt.monit
phase-neutral phase-phase .The mains voltage monitoring monitors the phase-phase voltage.
phase-neutral The mains voltage monitoring monitors the phase-neutral voltage.
HJV Package only
Parameter 71 Mains overvoltage threshold value Ph-Ph [1] 20 to 150 V; [4] 20 to 520 V
Mains overvolt.
U Ph.-Ph > 000V
If the phase-phase voltage exceeds the value configured here, the watchdog triggers.
This setting is only effective if the mains voltage monitoring is configured to phase-
HJV Package only phase.
Parameter 72 Mains overvoltage threshold value Ph-N [1] 20 to 180 V; [4] 20 to 300 V
Mains overvolt.
U Ph.-N > 000V
If the phase-neutral voltage exceeds the value configured here, the watchdog trig-
gers. This setting is only effective if the mains voltage monitoring is configured to
HJV Package only phase- neutral.

Parameter 73 Mains overvoltage delay 0.02 to 9.98 s

Mains overvolt.
Delay time=0.00s
If the monitored value exceeds the threshold value for the configured delay time, an
alarm will be issued. If the monitored value falls below the threshold (minus the hys-
Parameter 74 Mains undervoltage threshold value Ph-Ph [1] 20 to 150 V; [4] 20 to 520 V
Mains undervolt.
U Ph.-Ph < 000V
If the phase-phase voltage falls below the value configured here, the watchdog trig-
gers. This setting is only effective if the mains voltage monitoring is configured to
HJV Package only phase-phase.
Parameter 75 Mains undervoltage threshold value Ph-N [1] 20 to 180 V; [4] 20 to 300 V
Mains undervolt.
U Ph.-N < 000V
If the phase-neutral voltage falls below the value configured here, the watchdog
triggers. This setting is only effective if the mains voltage monitoring is configured
HJV Package only to phase- neutral.
Parameter 76 Mains undervoltage delay 0.02 to 9.98 s

Mains undervolt.
Delay time=0.00s
If the monitored value falls below the threshold value for the configured delay time,
an alarm will be issued. If the monitored value rises above the threshold (minus the
HJV Package only hysteresis) before the delay expires, the delay will be reset.

Phase/Vector Shift (HJV Package)

A phase/vector shift is a sudden change in the voltage curve and may be caused by a major generator load
change. If a phase/vector shift occurs, the measuring circuit detects a change in the cycle duration once. This
change in the cycle duration is compared with a calculated mean value from previous measurements. The user
can configure either three-phase monitoring or single-phase monitoring. The phase shift monitoring is only en-
abled if all mains line-to-line voltages are greater than 50 % of the rated system voltage. The phase/vector shift
monitoring may be used as an additional method to decoupling from the mains.
"Cycle duration of the mains voltage within the permissible range" – The cycle duration of the mains voltage is
within the configured limit values for phase shift. The relay "Phase shift is energized (i.e. the contact is closed).
"Cycle duration of the mains voltage is not within the permissible range" – The cycle duration of the mains volt-
age is outside the configured limit values for phase shift. The relay "Phase shift" is de-energized (i.e. the contact
is open).
text in the LC display. Refer to "Display Monitoring in Automatic Mode: Alarm Indication" on page 35.
Parameter 77 Phase/vector shift monitoring ON/OFF

Phase shift
Monitoring ON ON ................Mains phase shift monitoring is performed, and any phase/vector shift
within the defined range is registered. The subsequent screens of this
HJV Package only function are displayed.
OFF ..............Monitoring is not performed, and the subsequent screens of this func-
Parameter 78 Phase/vector shift monitoring one-/threephase / only threephase

Phase shift mon.
one-/threephase one-/threephase - During single-phase voltage phase/vector shift monitoring, trip-
ping occurs if the phase/vector shift exceeds the specified threshold
HJV Package only value in at least one of the three phases. Note: If a phase/vector shift
occurs in one or two phases, the single-phase threshold value is taken
into consideration. If a phase/vector shift occurs in all three phases,
the three-phase threshold value is taken into consideration. This type
of monitoring is very sensitive and may lead to nuisance tripping if
the selected phase angle settings are too small.
only threephase - During three-phase voltage phase/vector shift monitoring, trip-
ping occurs only if the phase/vector shift exceeds the specified thres-
hold value in all three phases within 2 cycles.
Parameter 79 Maximum phase shift one phase 3 to 90 °

Phase shift thr.
one-phase 00°
This screen specifies the permissible limit for a phase/vector shift in any one phase.
If a phase/vector shift is detected greater than the value configured here, an alarm is
This screen is only visible if issued.
monitoring is configured as
"one-/threephase.
HJV Package only
Parameter 80 Maximum phase shift threephase 3 to 90 °

Phase shift thr.
three-phase 00°
This screen specifies the permissible limit for a phase/vector shift in all three
phases. If a phase/vector shift is detected greater than the value configured here, an
HJV Package only alarm is issued.

Auto Acknowledge Messages (HJV Package)

Parameter 81 Auto acknowledgement of messages ON/OFF
Auto-acknowledge
Messages ON ON................ After the fault condition is no longer detected and auto acknowledge
delay time has expired, the corresponding message is deleted.
HJV Package only OFF.............. Messages remain in the display until they are manually acknowledged.
The following screen is not displayed.
Note: Synchronization time monitoring messages are always autoacknowledged.
Parameter 82 Message acknowledge delay 1 to 99 s

Acknowledge
Message aft. 00s
If the message auto acknowledge function has been enabled, the message will be de-
leted from the display after the time configured here has expired.
HJV Package only

Password Configuration
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NOTE
Once the code level is entered, access to the configuration menus will be allowed for two hours or until
another password is entered into the control. If a user needs to exit a code level then code level CL0
should be entered. This will block any configuration of the control. A user may return to CL0 by allow-
ing the entered password to expire after two hours or by changing any one digit on the random number
generated on the password screen and entering it into the unit.
Parameter 83 Code level 1 (Customer) 0000 to 9999

Define level 1
code 0000
This parameter is only accessible with code level 2 rights. After the password has
been set for this parameter, only the personnel who are assigned this password will
have access rights to this code level. When the CL1 (Customer) password is en-
tered, only select parameters may be accessed. Refer to page 37 for more informa-
tion to password protection.
The default setting for this code level is CL1 = 0 0 0 1
Parameter 84 Code level 2 (Commissioner) 0000 to 9999

Define level 2
code 0000
This parameter is only accessible with code level 2 rights. After the password has
been set for this parameter, only the personnel who are assigned this password will
have access rights to this code level. When the CS2 (Commissioner) password is
entered, all parameters may be accessed. Refer to page 37 for more information to
password protection.
The default setting for this code level is CL2 = 0 0 0 2

Chapter 7.
Commissioning
DANGER - HIGH VOLTAGE

When commissioning the unit, please observe all safety rules that apply to the handling of live equip-
ment. Ensure that you know how to provide first aid in the event of an uncontrolled release of energy
and that you know where the first aid kit and the nearest telephone are. Never touch any live compo-
nents of the system or on the back of the system:
LIFE THREATENING
CAUTION
Only a qualified technician may commission unit. The "EMERGENCY-STOP" function must be opera-
tional prior to commissioning of the system, and must not depend on the unit for its operation.
CAUTION
Prior to commissioning, ensure that all measuring devices are connected in correct phase sequence.
The connect command for the unit circuit breaker must be disconnected at the unit circuit breaker. The
field rotation must be monitored for proper rotation. Any absence of or incorrect connection of voltage
measuring devices or other signals may lead to malfunctions and damage the unit, the engine, and/or
components connected to the unit!
CAUTION
Please consider that the unit does not have an internal rotating field monitoring.
The unit assumes always a clockwise phase rotation direction of all voltage systems, which are meas-
ured.
A rotating field monitoring must be provided by the customer in order to avoid a CB closure with a
counter-clockwise rotating field.
Procedure
1. Disconnect the breaker closing circuit directly at the power circuit breakers.
2. After wiring the unit and ensuring all voltage-measuring devices are phased correctly, apply the control
system voltage (24 Vdc). The "automatic" LED will illuminate.
3. By simultaneously pressing the two pushbuttons "Digit↑" and "Cursor→", the configuration mode is ac-
cessed. Prior to entering the configuration mode, ensure that the "configuration locked" discrete input is
de-energized. After entering the access code number, the unit may be configured according to the applica-
tion requirements (see the chapter regarding the parameters). The "automatic" LED will be extinguished.
4. Configure the control unit. The setting limits can be read either from the description of the screen or from
the list of parameters at the end of the operating manual.
5. After configuring the measuring variables, the unit will display the measured values. These values should
be confirmed with a calibrated measuring instrument prior to enabling any breaker or control functions. If
a measuring voltage has been wired incorrect or not at all, this may lead to an asynchronous
breaker closure in an active dead bus start!

6. Check the status of all control and auxiliary inputs and the appropriate LEDs on the front foil of the unit.
Check the status of all control and auxiliary outputs as well as the setting of the controller outputs.
7. Synchronizing the power circuit breaker:

a) Open the power circuit breaker.
b) Ensure the reference voltage that the system has to synchronize to is within the permissible limits.
c) Energize terminal 3 "Enable CB".
d) If the generator voltage is 50 % lower than the rated value, the voltage controller starts to operate.
Configure the controller parameters so that the set point value is efficiently controlled.
e) Prior to the automatic closing of the circuit breaker, ensure that all measuring values have been wired
and applied correctly. At the synchronous point, verify if the synchronizing functions have been con-
figured correctly. It is recommended that a differential voltage meter be used for this test at the power
circuit breaker connection.
8. Dead bus start

a) Open the power circuit breaker.
b) Verify all conditions and measuring voltages are correct and test the close breaker command.
c) The power circuit breaker should close automatically.
9. After successfully closing the power circuit breaker the "Gen CB - ON" LED must illuminate.

Appendix A.
Dimensions
Configuration port Configuration port Front view
35
65
72
27
Back plate mount
option (please order
bracktes P/N 8923-1023)
Bottom view
108.8 50
Back view with

connecting terminals
48 25
144
50 54
136
179
0 1 24
SPM-D
SPM-D10
The presence of the terminal strips
depends on the Package configuration
2006-01-26 | SPM-D Dimensions spmdww-0406-ab.skf
Figure 7-1: Dimensions

Appendix B.
Technical Data
Measuring voltage ---------------------------------------------------------------------------------------------

- Measuring voltage Rated value (Vrated) /Δ........................................[1] 66/115 Vac
[4] 230/400 Vac
Maximum value VPh-Ph (UL/cUL).................. [1] max. 150 Vac
[4] max. 300 Vac
Rated voltage VPh-ground............................................ [1] 150 Vac
[4] 300 Vac
Rated surge voltage....................................................[1] 2.5 kV
[4] 4.0 kV
- Measuring frequency .................................................................................... 40.0 to 70.0 Hz
- Accuracy .................................................................................................................... Class 1
- Resistance .....................................................................................................................0.1 %
- Linear measuring range.........................................................................................1.3 × Vrated
- Input resistance ..........................................................................[1] 0.21 MΩ, [4] 0.696 MΩ
- Maximum power consumption per path .................................................................... 0.15 W
Ambient variables ---------------------------------------------------------------------------------------------

- Power supply Standard, X & HJV Packages ..........................24 Vdc (+/-25 %)
N & XN Packages...........................................90 to 250 Vac/dc
- Intrinsic consumption Standard, X & HJV Packages .................................... max. 10 W
N & XN Packages........................ max. 10 W (10 VA or 10 W)
- Ambient temperature Standard, X & HJV Packages .................................. -20 to 70 °C
N & XN Packages...................................................-20 to 60 °C
- Ambient humidity .............................................................................. 95 %, not condensing
Discrete inputs----------------------------------------------------------------------------------------isolated
- Input range (VCont, digital input).........................................................................18 to 250 Vac/dc
- Input resistance ...................................................................................................... ca. 68 kΩ
Relay outputs ----------------------------------------------------------------------------------------- isolated

- Make contact.....................................................................................................potential free
- Contact material .........................................................................................................AgCdO
- General purpose (GP) (VCont, relay output)
AC...............................................................2.00 Aac@250 Vac
DC................................................................ 2.00 Adc@24 Vdc
0.36 Adc@125 Vdc
0.18 Adc@250 Vdc
- Pilot duty (PD) (VCont, relay output)
AC..............................................................................................
DC................................................................ 1.00 Adc@24 Vdc
0.22 Adc@125 Vdc
0.10 Adc@250 Vdc

Housing ---------------------------------------------------------------------------------------------------------
- Type.............................................................................................APRANORM DIN 43 700
- Dimensions (W × H × D) .......................................................................144 × 72 × 122 mm
- Front cutout (W×H).................................................................... 138 [+1.0] × 67 [+0.7] mm
- Wiring............................................................................ Screw-type terminals depending on

plug connector 1.5 mm² or 2.5 mm²
- Recommended tightening torque.............................................................. 0.4 Nm or 0.5 Nm
use 60/75 °C copper wire only
use class 1 wire only or equivalent
- Weight ............................................................................................................. approx. 800 g
Protection-------------------------------------------------------------------------------------------------------
- Protection system....................................................IP42 from front with correct installation
IP54 from front with gasket (gasket: P/N 8923-1037)
IP21 from back
- Front foil.................................................................................................... insulating surface
- EMV test (CE)................................................ tested according to applicable EN guidelines
- Listings ......................................................... CE marking; UL listing for ordinary locations
UL/cUL listed, Ordinary Locations, File No.: E231544

Appendix C.
List of Parameters
Product number P/N _____________________________ Rev ______________________________
Version SPM-D10 ____________________________________________________________
Project _____________________________________________________________________
Serial number S/N _______________ Date _____________________________
Parameter Default
Option Adjustment range Customer settings
100/400V; 1/5 A setting
CONFIGURE GENERAL PARAMETERS

SPRACHE/LANGUAGE German/Englisch English G E G E
Software version 6.2xxx
Enter code 0000 to 9.999 XXXX
Enter code Protection ON/OFF OFF on off on off
Direct para. YES/NO NO Y N Y N
CONFIGURE BASIC SETTINGS
Rated Frequency fn 48.0 to 62.0 Hz 50.0 Hz
Generator freq. Setpoint 48.0 to 62.0 Hz 50.0 Hz
Gen. voltage secondary 50 to 440 V 400 V
Mains voltage secondary 50 to 440 V 400 V
Gen. voltage primary 0.1 to 65.0 kV 0.4 kV
Mains voltage primary 0.1 to 65.0 kV 0.4 kV
Rated voltage Vn 70 to 420 V 400 V
Gen. voltage Setpoint 50 to 440 V 400 V
CONFIGURE CONTROLLER
Automatic idle Running ON/OFF OFF on off on off
Release con-
Terminal 6 Release control/OFF
trol
f control type THREEP/ANA./PWM ANALOG
Freq. controller ON/OFF ON on off on off
Freq. controller Isol. oper ON/OFF OFF on off on off
Freq. Controller Ramp 0.1 to 99.9 Hz/s 5.0 Hz/s
Freq. controller Dead band 0.02 to 1.00 Hz 0.10 Hz
Freq. controllerTime pulse> 10 to 250 ms 80 ms
Freq. controller Gain Kp 0.1 to 99.9 15.0
f control output refer to table under +/-20 mA
Parameter 18 (+/-10 V)
f control output Level PWM 3.0 to 10.0 V 10.0 V
PWM-signal Logic positive positive/negative positive
f control output Init.state 0 to 100 % 50 %
f control output (max.) 0 to 100 % 100 %
f control output (min.) 0 to 100 % 0%
Freq. controller Gain Kp 1 to 240 15
Freq. controller Reset Tn 0.0 to 60.0 s 2.5 s
Freq. controller Derivat.Tv 0.00 to 6.00 s 0.00 s
V contr. type THREESTEP/ANALOG ANALOG
Volt. controller ON/OFF ON on off on off
Volt. controllerIsol. oper. ON/OFF OFF on off on off
Volt. controller Ramp 1 to 99 V/s 25 V/s
Volt. controller Dead band 0.5 to 60 V 2.0 V
Volt. controllerTime pulse> 20 to 250 ms 80 ms
Volt. controller Gain Kp 0.1 to 99.9 15.0

Parameter Standard
Option Adjustment range Customer settings
100/400V; 1/5 A setting
V control output refer to table under +/-20 mA

Parameter 37 (+/-10 V)
V control outputInit.state. 0 to 100 % 50 %
V control output (max.) 0 to 100 % 100 %
V control output (min.) 0 to 100 % 0%
Volt. controller Gain Kp 1 to 240 15
Volt. controller Reset Tn 0.0 to 60.0 s 2.5 s
Volt. controller Derivat.Tv 0.00 to 6.00 s 0.00 s
CONFIGURE SYNCHRONIZATION
Synchronizing functions ON/OFF ON on off on off
Synchronization df max 0.02 to 0.49 Hz 0.18 Hz
Synchronization df min 0.00 to -0.49 Hz -0.10 Hz
Synchronization dV max 1 to 60 V 24 V
Synchronization Brk.hold T> 0.04 to 0.50 s 0.20 s
Phase matching ON/OFF OFF on off on off
Phase matching Max phase < 0 to 60° 7°
Slip synchroniz. TClose GCB 40 to 300 ms 80 ms
Slip synchroniz.Max phase < 0 to 60 ° 7°
Phase matching Dwell time 0.2 to 10.0 s 10.0 s
Phase matching Gain 1 to 36 2
Phase matching df start 0.02 to 0.25 Hz 0.20 Hz
CONFIGURE SYNCH TIME MONITORING
Sync.time contr. Alarm ON/OFF OFF on off on off
Synch. Delay time 10 to 999 s 120 s
CONFIGURE DEAD BUS START
Gen.circ.break Dead bus op ON/OFF OFF on off on off
Dead bus op. GCB df max 0.05 to 5.00 Hz 0.25 Hz
Dead bus op. GCB dV max 1 to 60 V 40 V
CONFIGURE MONITORING (HJV PACKAGE ONLY)
Mains frequency monitoring ON/OFF OFF on off on off
Mains overfreq. f> 40.0 to 70.0 Hz 50.2 Hz
Mains overfreq. Delay time 0.02 to 9.98 s 0.10 s
Mains underfreq. f< 40.0 to 70.0 Hz 48.8 Hz
Mains underfreq. Delay time 0.02 to 9.98 s 0.10 s
Mains voltage monitoring ON/OFF OFF on off on off
Mains volt.monit phase-phase/phase-neutral phase-phase p-p p-n p-p p-n
Mains overvolt. U Ph.-Ph > [1] 20 to 150 V
[4] 20 to 520 V
Mains overvolt. U Ph.-N > [1] 20 to 150 V
[4] 20 to 300 V
Mains overvolt. Delay time 0.02 to 9.98 s 0.10 s
Mains undervolt. U Ph.-Ph < [1] 20 to 150 V
[4] 20 to 520 V
Mains undervolt. U Ph.-N < [1] 20 to 150 V
[4] 20 to 300 V
Mains undervolt Delay time 0.02 to 9.98 s 0.10 s
Phase shift Monitoring ON/OFF OFF on off on off
Phase shift mon. 1/3phase / 3phase 1/3phase 1/3 3 1/3 3
Phase shift thr. one-phase 3 to 90 ° 30 °
Phase shift thr.three-phase 3 to 90 ° 8°
Auto-acknowledge Messages ON/OFF ON E A E A
Acknowledge Message aft 1 to 99 s 1s
CONFIGURE PASSWORD
Define level 1 code 0000 to 9999 0001
Define level 2 code 0000 to 9999 0002

Appendix D.
Service Options
Product Service Options

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The following factory options are available for servicing Woodward equipment, based on the standard Wood-
ward Product and Service Warranty (5-01-1205) that is in effect at the time the product is purchased from
Woodward or the service is performed. If you are experiencing problems with installation or unsatisfactory per-
formance of an installed system, the following options are available:
• Consult the troubleshooting guide in the manual.

• Contact Woodward technical assistance (see "How to Contact Woodward" later in this chapter) and discuss
your problem. In most cases, your problem can be resolved over the phone. If not, you can select which
course of action you wish to pursue based on the available services listed in this section.
Returning Equipment for Repair

≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
If a control (or any part of an electronic control) is to be returned to Woodward for repair, please contact Wood-
ward in advance to obtain a Return Authorization Number. When shipping the unit(s), attach a tag with the fol-
lowing information:
• name and location where the control is installed;

• name and phone number of contact person;
• complete Woodward part numbers (P/N) and serial number (S/N);
• description of the problem;
• instructions describing the desired repair.
CAUTION
To prevent damage to electronic components caused by improper handling, read and observe the pre-
cautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Printed
Circuit Boards, and Modules.

Packing a Control
Use the following materials when returning a complete control:
• protective caps on any connectors;

• antistatic protective bags on all electronic modules;
• packing materials that will not damage the surface of the unit;
• at least 100 mm (4 inches) of tightly packed, industry-approved packing material;
• a packing carton with double walls;
• a strong tape around the outside of the carton for increased strength.
Return Authorization Number RAN

When returning equipment to Woodward, please telephone and ask for the Customer Service Department in
Stuttgart [+49 (0) 711-789 54-0]. They will help expedite the processing of your order through our distributors or
local service facility. To expedite the repair process, contact Woodward in advance to obtain a Return Authoriza-
tion Number, and arrange for issue of a purchase order for the unit(s) to be repaired. No work can be started until
a purchase order is received.
NOTE
We highly recommend that you make arrangement in advance for return shipments. Contact a Wood-
ward customer service representative at +49 (0) 711-789 54-0 for instructions and for a Return Authoriza-
tion Number.
Replacement Parts
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
When ordering replacement parts for controls, include the following information:
• the part numbers P/N (XXXX-XXX) that is on the enclosure nameplate;
• the unit serial number S/N, which is also on the nameplate.

How to Contact Woodward

≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Please contact following address if you have questions or if you want to send a product for repair:
Woodward GmbH
Handwerkstrasse 29
70565 Stuttgart - Germany
Phone: +49 (0) 711-789 54-0 (8.00 - 16.30 German time)

Fax: +49 (0) 711-789 54-100
e-mail: [email protected]
For assistance outside Germany, call one of the following international Woodward facilities to obtain the address
and phone number of the facility nearest your location where you will be able to get information and service.
Facility Phone number

USA +1 (970) 482 5811
India +91 (129) 409 7100
Brazil +55 (19) 3708 4800
Japan +81 (476) 93 4661
The Netherlands +31 (23) 566 1111
You can also contact the Woodward Customer Service Department or consult our worldwide directory on
Woodward’s website (www.woodward.com) for the name of your nearest Woodward distributor or service fa-
cility.
For worldwide directory information, go to www.woodward.com/corp/locations/locations.cfm

Engineering Services
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Woodward Industrial Controls Engineering Services offers the following after-sales support for Woodward
products. For these services, you can contact us by telephone, by e-mail, or through the Woodward website.
• Technical support
• Product training
• Field service during commissioning
Technical Support is available through our many worldwide locations, through our authorized distributors, or
through GE Global Controls Services, depending on the product. This service can assist you with technical ques-
tions or problem solving during normal business hours. Emergency assistance is also available during non-
business hours by phoning our toll-free number and stating the urgency of your problem. For technical engineer-
ing support, please contact us via our toll-free or local phone numbers, e-mail us, or use our website and refer-
ence technical support.
Product Training is available on-site from several of our worldwide facilities, at your location, or from GE
Global Controls Services, depending on the product. This training, conducted by experienced personnel, will as-
sure that you will be able to maintain system reliability and availability. For information concerning training,
please contact us via our toll-free or local phone numbers, e-mail us, or use our website and reference customer
training.
Field Service engineering on-site support is available, depending on the product and location, from our facility
in Colorado, or from one of many worldwide Woodward offices or authorized distributors. Field engineers are
experienced on both Woodward products as well as on much of the non-Woodward equipment with which our
products interface. For field service engineering assistance, please contact us via our toll-free or local phone
numbers, e-mail us, or use our website and reference field service.

Technical Assistance
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
If you need to telephone for technical assistance, you will need to provide the following information. Please write
it down here before phoning:
Contact
Your company____________________________________________________
Your name_______________________________________________________
Phone number ____________________________________________________
Fax number ______________________________________________________
Control (see name plate)

Unit no. and Revision: P/N:____________________ REV: ____________
Unit type SPM-D10 __________________________________
Serial number S/N _______________________________________
Description of your problem

_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
Please be sure you have a list of all parameters available.

We appreciate your comments about the content of our publications.
Please send comments to: [email protected]
Please include the manual number from the front cover of this publication.
Woodward GmbH
Handwerkstrasse 29 - 70565 Stuttgart - Germany
Phone +49 (0) 711-789 54-0 • Fax +49 (0) 711-789 54-100
[email protected]
Homepage
http://www.woodward.com/power
Woodward has company-owned plants, subsidiaries, and branches, as well as authorized

distributors and other authorized service and sales facilities throughout the world.
Complete address/phone/fax/e-mail information

for all locations is available on our website (www.woodward.com).
2008/02/Stuttgart

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37215D

Page 2/71 © Woodward

Rev. Date Editor Changes

CHAPTER 1. GENERAL INFORMATION.........................................................................................6

© Woodward Page 3/71

CHAPTER 5. DISPLAY AND OPERATING ELEMENTS .................................................................. 30

Page 4/71 © Woodward

Illustrations and Tables

© Woodward Page 5/71

Packages according to the Package list.

CT's, current transformers, secondary

Voltage transformers/PT's, secondary

Page 6/71 © Woodward

Follow these precautions when working with or near the control.

4. Opening the Control unit will void the warranty!

• Do not touch any part of the PCB except the edges.

© Woodward Page 7/71

Page 8/71 © Woodward

The socket for the PC configuration

Mains underfrequency Function: NC

Mains overvoltage Function: NC

Ready for operation Function: NO

L3 Enable control or OFF

Mains voltage Enable isolated operation / dead bus start

(HJV Package only)

Subject to technical modifications. 2005-05-09 | SPM-D10 Wiring Diagram spmd10ww-1905-ap.skf

Figure 3-1: Wiring diagram SPM-D10 / SPM-D10/HJV

© Woodward Page 9/71

SPM-D10/X (Power Supply: 24 Vdc)

The socket for the PC configuration

Speed Speed Speed

alternatively Generator voltage - Frequency lower (f-)

Enable control or OFF

Enable isolated operation / dead bus start

Subject to technical modifications. 2005-05-09 | SPM-D10 Wiring Diagram spmd10ww-1905-ap.skf

Figure 3-2: Wiring diagram SPM-D10/X

Page 10/71 © Woodward

SPM-D10/N (Power Supply: 90 to 250 Vac/dc)

The socket for the PC configuration

SPM-D10/N (Synchronizing Unit)

Enable control or OFF

Subject to technical modifications. 2005-05-09 | SPM-D10 Wiring Diagram spmd10ww-1905-ap.skf

Figure 3-3: Wiring diagram SPM-D10/N

© Woodward Page 11/71

SPM-D10/XN (Power Supply: 90 to 250 Vac/dc)

The socket for the PC configuration

Speed Speed Speed

SPM-D10/XN (Synchronizing Unit)

Enable control or OFF

Enable isolated operation / dead bus start

Subject to technical modifications. 2005-05-09 | SPM-D10 Wiring Diagram spmd10ww-1905-ap.skf

Figure 3-4: Wiring diagram SPM-D10/XN

Page 12/71 © Woodward

Terminal Description Amax

Terminal Description Amax

Figure 3-7: Power supply (90 to 250 Vac/dc, N & XN Packages)

Terminal Description Amax

© Woodward Page 13/71

Figure 3-8: Measuring inputs - generator (variable system) voltage