Soktugumun 1
Soktugumun 1
Soktugumun 1
ABSTRACT ........................................................................................................................................... 2
1. INTRODUCTION ............................................................................................................................... 4
2. MOTOR FUNDAMENTAL CONCEPTS ............................................................................................. 4
2.1 General principle of motor ......................................................................................................... 4
a. Magnetic
force ..................................................................................................................... 4
b. Left-hand
rule ...................................................................................................................... 4
c. Right-hand
rule .................................................................................................................... 6
d. Right-hand screw
rule .......................................................................................................... 6
2.2 Stator ........................................................................................................................................ 7
2.3 Rotor ......................................................................................................................................... 7
2.4 Operation theory of motor ......................................................................................................... 8
3. VARIOUS MOTOR TYPES ................................................................................................................ 8
3.1 Various types of motor introduction ........................................................................................... 9
a. Brushed DC
motor ............................................................................................................... 9
b. Brushless DC (BLDC)
motor ................................................................................................ 9
c. AC induction motor
(ACIM) ................................................................................................ 10
d. Permanent magnet synchronous motor
(PMSM) ............................................................... 10
e. Stepper motor & Switched reluctance (SR)
motor ............................................................. 10 3.2 Comparison for various motor
types ....................................................................................... 12
4. BRUSHLESS DC MOTOR CONTROL ............................................................................................. 13
4.1 Switch configuration and PWM ............................................................................................... 13
1. INTRODUCTION
The BLDC motor is widely used in applications including appliances, automotive, aerospace, consumer,
medical, automated industrial equipment and instrumentation.
The BLDC motor is electrically commutated by power switches instead of brushes. Compared with a
brushed DC motor or an induction motor, the BLDC motor has many advantages:[1]
Higher efficiency and reliability
Lower acoustic noise
Smaller and lighter
Greater dynamic response
Better speed versus torque characteristics
Higher speed range
Longer life
This document initially provides a general overview to familiarize the reader with motor control
fundamentals, terms and concepts, and applications. The latter portion of this document provides
detailed descriptions of motor structure, working principle, characteristics and control methods.
N S N S S N N S
F = BILsinθ (1)
Where F is the electromagnetic force, B is the magnetic field density, I is the conductor current, L is the
length of the conductor, and θ is the angular difference between B and I.
Given that a coil usually has two effective conductors: a-b and c-d shown in Figure 3(a), these two
conductors induce two forces of opposite direction when current passes through in the magnetic field.
The Right-Hand Rule: Stretch out the right hand with the four fingers and the thumb on the same
plane,the palm facing the north pole of the external magnetic field, and the thumb pointing in the
direction of the velocity of v. The four fingers point in the direction of the induced electromotive force.
The magnitude of the induced electromotive force can be calculated as:
N Rotor N
Rotor
AA
Air gap
BB
C
S S
S S Air gap
Permane
Permanent N nt magnet
N magnets
interconnections and the distance of the air gap. In addition to the BEMF, the phase current also follows
a trapezoidal and sinusoidal shape. A sinusoidal motor produces smoother electromagnetic torque than
a trapezoidal motor, though at a higher cost due to their use of extra copper windings. A BLDC motor
uses a simplified structure with trapezoidal stator windings.
2.3 Rotor
A rotor consists of a shaft and a hub with permanent magnets arranged to form between two to eight
pole pairs that alternate between north and south poles. Figure 6 shows cross sections of three kinds of
magnets arrangements in a rotor.
There are multiple magnet materials, such as ferrous mixtures and rare-earth alloys. Ferrite magnets
are traditional and relatively inexpensive, though rare-earth alloy magnets are becoming increasingly
popular because of their high magnetic density. The higher density helps to shrink rotors while
maintaining high relative torque when compared to similar ferrite magnets.
Hub
N N
S N Shaft
S S
S S
N N
Permanent
magnets N N
S S
N S
S
N
(a) Surface-Mounted (b) Embedded (c) Inserted Figure 6—Rotor Magnets Cross-
Sections
2.4 Operational Motor Theory
Motor operation is based on the attraction or repulsion between magnetic poles. Using the three-phase
motor shown in Figure 7, the process starts when current flows through one of the three stator windings
and generates a magnetic pole that attracts the closest permanent magnet of the opposite pole. The
rotor will move if the current shifts to an adjacent winding. Sequentially charging each winding will
cause the rotor to follow in a rotating field. The torque in this example depends on the current amplitude
and the number of turns on the stator windings, the strength and the size of the permanent magnets,
the air gap between the rotor and the windings, and the length of the rotating arm.
Magnet bar
A1 A1 A1
N
B2 C2 B2 C2 B2 C2
S Rotating N
S
N magnetic field
S
N
S
N
N S
C1 B1 C1 B1 C1 B1
S
A2 A2 A2
3. MOTOR VARIETIES
There are multiple varieties of electric motor differentiated by structure and signal type, but are
generally based on the same principle as the three-phase motor previously discussed. Figure 8 [2]
diagrams the different motors organized by classifying features.
Series Compound Shunt
Wound
PM
Field
Homopolar Commutator
DC
Electric
Motors
AC
Asynchronous Synchronous
Brushless
Induction Sinusoidal Stepper Hysteresis Reluctance
DC
Poly- Single
phase Phase
The primary difference between AC and DC motors is the power type applied to the armature. From this
vantage, a BLDC motor actually is an AC motor. The difference between an asynchronous and a
synchronous motor is whether or not the rotor runs at the same frequency as the stator. Each motor
favors specific applications. Figure 9 illustrates some of the more popular motor designs. 3.1
Introduction to Various Motor Types
a. Brushed DC Motor
A brushed DC motor consists of a commutator and brushes that convert a DC current in an armature
coil to an AC current, as shown in Figure 9(a). As current flows through the commutator through the
armature windings, the electromagnetic field repels the nearby magnets with the same polarity, and
causes the winging to turn to the attracting magnets of opposite polarity. As the armature turns, the
commutator reverses the current in the armature coil to repel the nearby magnets, thus causing the
motor to continuously turn. The fact that this motor can be driven by DC voltages and currents makes it
very attractive for low cost applications. However, the arcing produced by the armature coils on the
brush-commutator surface generates heat, wear, and EMI, and is a major drawback. b. Brushless DC
(BLDC) Motor
A BLDC motor accomplishes commutation electronically using rotor position feedback to determine
when to switch the current. The structure is shown in Figure 9(b). Feedback usually entails an attached
Hall sensor or a rotary encoder.
The stator windings work in conjunction with permanent magnets on the rotor to generate a nearly
uniform flux density in the air gap. This permits the stator coils to be driven by a constant DC voltage
(hence the name brushless DC), which simply switches from one stator coil to the next to generate an
AC voltage waveform with a trapezoidal shape.
c. AC Induction Motor (ACIM)
A sinusoidal AC current runs through the stator to create a rotating variable magnetic field that induces
a current in the rotor (typically made of non-ferrous materials). This induced current circulates in the
bars of the rotor to generate a magnetic field. These two magnetic fields run at different frequencies
(usually ω-s>ω-r for the motor) and to generate torque. Figure 9(c) shows the motor structure. d.
Permanent Magnet Synchronous Motor (PMSM)
The PMSM motor shares some similarities with the BLDC motor, but is driven by a sinusoidal signal to
achieve lower torque ripple. The sinusoidal distribution of the multi-phase stator windings generates a
sinusoidal flux density in the air gap that is different from BLDC motor’s trapezoidal flux density.
However, newer designs can achieve this sinusoidal flux density with concentrated stator windings and
a modified rotor structure. Rotor magnet position can significantly alter the electrical properties of a
PMSM; Mounting the rotor magnets on the surface—as shown in Figure 6(a)—results in lower torque
ripple, while burying the magnets inside the rotor structure—as shown in Figure 6(b)—increases
saliency, which increases the reluctance torque of the motor. The structure of PMSM is shown in Figure
9(d).
e. Stepper Motor & Switched Reluctance (SR) Motor
Both stepper motors and SR motors have similar physical structures; The stator consists of
concentrated winding coils while the rotor is made of soft iron laminates without coils. It has a doubly
salient structure (teeth on both the rotor and stator) as shown in Figure 9(e).
Stepper motors are designed to replace more expensive servo motors. When the current switches from
one set of stator coils to the next, the magnetic attraction between rotor and stator teeth induces
enough torque to rotate the rotor to the next stable position, or "step." The rotation speed is determined
by the frequency of the current pulse, and the rotational distance is determined by the number of
pulses. Since each step results in a small displacement, a stepper motor is typically limited to low-
speed position-control applications.
There is no reactive torque (magnet to magnet) in an SR motor because the rotor cannot generate its
own magnetic field. Instead, both rotor and stator poles have protrusions so that the flux length is a
function of angular position, which gives rise to saliency torque. This is the only torque-producing
mechanism in an SR motor, which tends to result in high torque ripple. However, due to their simple
design, SR motor is very economical to build, and is perhaps the most robust motor available.
Brushes
Commutator
(c) AC induction motor (ACIM) (d) Permanent magnet synchronous motor (PMSM)
Single-phase
SW1 SW3
Brushless DC Motor
M OUT2
OUT 1
SW2 SW4
W
(a) H-bridge (b) Three-phase bridge Figure 10—Electric driver circuit 4.2
Electronics Commutation Principle
a. Single-Phase BLDC Motor
BLDC commutation relies on feedback on the rotor position to decide when to energize the
corresponding switches to generate the biggest torque. The easiest way to accurately detect position is
to use a position sensor. The most popular position sensor device is Hall sensor. Most BLDC motors
have Hall sensors embedded into the stator on the non-driving end of the motor.
Figure 11 shows the commutation sequence of a single-phase BLDC motor driver circuit. The
permanent magnets form the rotor and are located inside the stator. A Hall position sensor (“a”) is
mounted to the outside stator, which induces an output voltage proportional to the magnetic intensity
(assume the sensor goes HIGH when the rotor’s North Pole passes by, and goes LOW when the
rotor’s South Pole passes by). SW1 and SW4 turn on when Hall sensor output is HIGH, as shown in
Figure 11(a) and (b). At this stage, armature current flows through the stator windings from OUT1 to
OUT2 and induces the alternate stator electromagnetic poles accordingly. The magnetic force
generated by rotor magnetic field and stator electromagnetic field causes the rotor to rotate. After the
rotor signal reaches 180°, the Hall output voltage reverses due to its proximity to a South Pole. SW2
and SW3 then turn on with current reversing from OUT2 to OUT1, as shown in Figure 11(c) and (d).
The opposite stator magnetic poles induce the rotor to continue rotating in the same direction.
Figure 12 shows an example of Hall sensor signals with respect to switch drive signals and armature
current.[5] The armature current exhibits a saw tooth waveform due to PWM control. The applied
voltage, switching frequency, and the PWM duty cycle are three key parameters to determine the speed
and the torque of the motor.
another motor terminal driven low, with the third one left floating. Individual drive controls for the high
and low drivers permit high drive, low drive, and floating drive at each motor terminal.
However, one signal cycle may not correspond to a complete mechanical revolution. The number of
signal cycles to complete a mechanical rotation is determined by the number of rotor pole pairs. Every
rotor pole pair requires one signal cycle in one mechanical rotation. So, the number of signal cycles is
equal to the rotor pole pairs.
b b
Figure 14—Three-phase BLDC motor sensor versus drive timing c. Sensorless BLDC Motor
Control
However, sensors cannot be used in applications where the rotor is in a closed housing and requires
minimal electrical entries, such as a compressor or applications where the motor is immersed in a
liquid. Therefore, the BLDC sensorless driver monitors the BEMF signals instead of the position
detected by
Hall sensors to commutate the signal. The relationship between the sensors’ output and the BEMF is
shown in Figure 15. The sensor signal changes state when the voltage polarity of the BEMF crosses
from positive to negative or from negative to positive. The BEMF zero-crossings provides precise
position data for commutation.[6]
However, as BEMF is proportional to the speed of rotation, this implies that the motor requires a
minimum speed for precise feedback. So under very low speed conditions—such as start-up—
additional detectors—such as open loop or BEMF amplifiers—are required to control the motor (This is
beyond the scope of this application note).
The sensorless commutation can simplify the motor structure and lower the motor cost. Applications in
dusty or oily environments that require only occasional cleaning, or where the motor is generally
inaccessible, benefit from sensorless communation.
5. SUMMARY
This application note introduces the motor fundamentals, with special attention to BLDC motors.. As
described in this document, a BLDC motor has many advantages over a brushed DC motor and an AC
induction motor: It is easily controlled with position feedback sensors and generally performs well,
especially in speed/torque. With these advantages, BLDC motor will spread to more applications.
Moreover, with the development of sensorless technology, BLDC motor will become convenient or
indispensable in applications with environmental limitations.
REFERENCES:
[1]. Muhammad Mubeen, “Brushless DC Motor Primer,” Motion Tech Trends, July, 2008.
[2]. Derek Liu, “Brushless DC Motors Made Easy,” Freescale, 2008.
[3]. Padmaraja Yedamale, “Hands-on Workshop: Motor Control Part 4 -Brushless DC (BLDC) Motor
Fundamentals,” Microchip AN885, 2003.
[4]. Sam Robinson, “Drive and Control Electronics Enhance the Brushless Motor’s Advantages,” Apex,
2006.
[5]. Domenico Arrigo, “L6234 Three Phase Motor Driver,” ST AN1088, 2001.
[6]. “Sensorless BLDC Motor Control and BEMF Sampling Methods with ST7MC,” ST AN1946, July,
2007.
NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third
party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not
assume any legal responsibility for any said applications.