In line high pressure filters

HF 705 series
 THE IMPORTANCE OF AN EFFICIENT FILTRATION

The main cause of anomalies in hydraulic systems has to It is also crucial to limit the presence of solid particles in
be attributed to the presence of contaminants in the fluid. the hydraulic circuit through a suitable filtering system,
The nature of the contaminant may be: gaseous, namely which is indispensable to maintain the project require-
air mixed with the fluid; fluid, in most cases it is water that ments of the system over time and to keep running costs
has penetrated the fluid; solid, therefore particles of va- low.
rious origins and dimensions. The correct choice of a filter and its optimum position in
The customers who operate equipment are always focu- the hydraulic system requires the same care and expe-
sed on obtaining the best possible performance, lower rience needed to choose all the other components.
energy consumptions and greater respect for the envi- The use of filters with larger filtering surfaces reduces, at
ronment. equal flow rates, the superficial contaminant load and
These characteristics can be attained by using top qua- therefore the filter's life is extended proportionally.
lity components in the hydraulic system for generating To maintain the maximum efficiency of the system, the fil-
and regulating the fluid power, which are however rather ters must have a clogging indicator showing the differen-
sensitive to the presence of contaminants in the fluid. tial pressure on the filtering cartridge and to immediately
Starting from these requirements, we understand how point out when the cartridge needs replacing in order to
important and fundamental it is to prevent the presence prevent the by-pass valve from opening.
of air and water from mixing in the fluid tank by using dedi-
cated solutions.

The following factors should be analysed when choosing the ideal filter:

Ø The filtration degree required to protect the most sensitive component from contamination
Ø The points of the circuit in which the filters have to be installed
Ø The working pressure of the system
Ø The maximum flow rate and the type of fluid to be filtered
Ø The duty cycle
Ø The retention efficiency of the filtering cartridge
Ø The contaminant accumulation capacity of the filtering cartridge
Ø The working ambient temperature

Each filter used generates a pressure drop that increases continuously as time goes by. This pressure drop represents
an efficiency index of the filter itself.
When the hydraulic system is about to be assembled, all the components must be perfectly clean and the fluid has to be
added through a device complete with a filter.
During the test phase, it is advisable to run some work cycles at low pressure in order to create the best possible condi-
tions for all the components.
 HF 705

TECHNICAL CHARACTERISTICS

The HF705 filters serie represent the last crash barrier for Characterized by the small space occupied, the high
the hydraulic components of a circuit’s pressure line that working pressure and the sintered bronze element, the
need a steady and absolute control as regards fluid’s HF705 is particularly suggested for mountings on pilota-
contamination level. ge devices and for quick-release couplings.

l Flow up to 30.4 US gpm (115 l/min)

l Maximum working pressure 5076 psi (350 bar)
l Sintered bronze filter element
l Bidirectional flow
l Compact design

MATERIALS OPERATING TEMPERATURE

Housing High strength aluminium With Buna seals -22 ¸ 195 °F (-30 ¸ 90 °C)
Seals Buna - Viton With Viton seals -4 ¸ 230 °F (-20 ¸ 110 °C)
Filter media Sintered bronze

ENDURANCE STRENGTH
FLUID COMPATIBILITY 1.000.000 cycle
Conforming to ISO 2943 (Norm ISO 6743/4) 0 ¸ 5075 psi (0 ¸ 350 bar)
Oil mineral (1) HH - HL - HM - HR - HV - HG
Water emulsion (1) HFAE - HFAS
Water glycol (1) HFC
Syntetic fluid (2) HS - HFDR - HFDU - HFDS
(1) With Buna seals
(2) With Viton seals

FLOW
Flow max. 30.4 US gpm (115 l/min)

PRESSURE
Working pressure 5075 psi (350 bar)
Testing pressure 6019 psi (415 bar)
Burst pressure 7542 psi (520 bar)
Element collapse pressure 1160 psi (80 bar)
rating (conforming to ISO 2941)
02/12.2010

ICAT016-002 002 1
 HF 705

SIZING – PRESSURE DROP

In the filters of series HF 705 in normal working conditions, the total Dp must not be more than 29 psi (2 bar).
To establish the values of pressure drop involved, the following page provide some diagrams with curves referred to the
use of mineral oils SAE 10 with kinematic viscosity of 120 SSU (30 cSt) and density of 7.29 lb/gal (0,856 kg/dm3).

Example calculation

Filter HF705-10.040-SB060-GD-B
Flow rate = 11.9 US gpm (45 l/min)
Kinematic viscosity: 120 SSU (30 cSt)
Oil density : 7.29 lb/gal (0,856 kg/dm3)
Filtering degree: 60 mm

Data obtained from the diagrams:

Total Dp = 15.9 psi (1,1 bar) (pag.3 - Dp is lower than maximum value admitted – therefore sizing is correct).

If oil with different kinematic viscosity and different density is used, the values obtained from the diagrams shall be
re-calculated considering the following indications:

Oil density (lb/gal) Oil viscosity (SSU)

Total Dp = Dp of diagram (psi) • • [psi]
7.29 (lb/gal) 120 (SSU)
Or
Oil density (kg/dm 3 ) Oil viscosity (cSt)
Total Dp = Dp of diagram (bar) • • [bar]
3
0,856 (kg/dm ) 30 (cSt)

Make sure that the total recalculated Dp does not exceed the pressure limit of 29 psi (2 bar).

02/12.2010

2 002 ICAT016-002
 HF 705

HF705-10 PRESSURE DROP CURVE

The curves are obtained in the following conditions: (1) SB010

Mineral oil type SAE 10 (2) SB025
Kinematic viscosity 120 SSU (30 cSt) (3) SB040
Density 7.29 lb/gal (0,856 kg/dm3). (4) SB060

HF 705-10.040 Ports G 1/4 HF 705-10.040 Ports G 3/8

6,0 6,0
(87.00) (87.00)

(1)

(3)
(2)
(1)

(3)
(2)

(4)

(4)
5,0 5,0
(72.50) (72.50)

4,0 4,0
(58.00) (58.00)

3,0 3,0
(43.50) (43.50)

2,0 2,0
(29.00) (29.00)

1,0 1,0
(14.50) (14.50)

0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
(2.6) (5.3) (7.9) (10.6) (13.2) (15.9) (18.5) (21.1) (23.8) (26.4) (2.6) (5.3) (7.9) (10.6) (13.2) (15.9) (18.5) (21.1) (23.8) (26.4)

HF 705-10.040 Ports G 1/2

6,0
(87.00)
(1)

(2)

(3)

5,0
(72.50)

4,0
(58.00)
)
(4

3,0
02/12.2010

(43.50)

2,0
(29.00)

1,0
(14.50)

0
0 10 20 30 40 50 60 70 80 90 100
(2.6) (5.3) (7.9) (10.6) (13.2) (15.9) (18.5) (21.1) (23.8) (26.4)

ICAT016-002 002 3
 HF 705

HF705-20 PRESSURE DROP CURVE

The curves are obtained in the following conditions: (1) SB010

Mineral oil type SAE 10 (2) SB025
Kinematic viscosity 120 SSU (30 cSt) (3) SB040
Density 7.29 lb/gal (0,856 kg/dm3). (4) SB060

HF 705-20.070 Ports G 1/2 HF 705-20.070 Ports G 3/4

6,0 6,0
(87.00) (87.00)
(1)

(2)

(3)

(1)

(2)
5,0 5,0
(72.50) (72.50)

(4)

)
(3
4,0 4,0
(58.00) (58.00)

3,0 3,0
(43.50) (43.50)
)
(4
2,0 2,0
(29.00) (29.00)

1,0 1,0
(14.50) (14.50)

0 0
0 15 30 45 60 75 90 105 120 135 150 0 15 30 45 60 75 90 105 120 135 150
(4.0) (7.9) (11.9) (15.9) (19.8) (23.8) (27.7) (31.7) (35.7) (39.6) (4.0) (7.9) (11.9) (15.9) (19.8) (23.8) (27.7) (31.7) (35.7) (39.6)

02/12.2010

4 002 ICAT016-002
 HF 705

FLOW
Degree of filtration
SB010 SB025 SB040 SB060

Flow
Ports IN/OUT
Dp= 29 psi (2 bar)
Filter type
GAS US gpm
(BSPP) l/min

1.3 4.0 6.6 7.9

G 1/4
(5) (15) (25) (30)

1.8 6.6 9.2 11.9

HF 705-10.040 G 3/8
(7) (25) (35) (45)

2.6 7.9 10.6 17.2

G 1/2
(10) (30) (40) (65)

4.0 9.2 14.5 21.1

G 1/2
(15) (35) (55) (80)
HF 705-20.070
5.3 10.6 18.5 30.4
G 3/4
(20) (40) (70) (115)

HF705 serie filters are devoid of by-pass valves and are not arranged to adopt clogging indicators.

To highlight the element’s clogging level, we advise to mount three-ways connections on the inlet and outlet threads, so
that they can receive suitable pressure gauges with end-scale conformed to the maximum working pressure.

B A
02/12.2010

ICAT016-002 002 5
 HF 705

HF705-10 DIMENSIONS

B A

Unidirectional flow

B A
02/12.2010

Bidirectional flow

Weight A/B (ports)

Filter type
kg
GAS (BSPP)
(lbs)
G 1/4
0,3
HF 705-10.040 (0.66) G 3/8

G 1/2

IN/OUT ports with metric or SAE J514b threads are available.

6 002 ICAT016-003
 HF 705

HF705-20 DIMENSIONS

B A

Unidirectional flow

B A
02/12.2010

Bidirectional flow

Weight A/B (ports)

Filter type
kg
GAS (BSPP)
(lbs)

0,6 G 1/2
HF 705-20.070 (1.32)
G 3/4

IN/OUT ports with metric or SAE J514b threads are available.

ICAT016-003 002 7
 HF 705

ELEMENT'S DIMENSIONS FOR HF 705

A ÆB C ÆD
Element type
mm (in) mm (in) mm (in) mm (in)
39 21 25,5
HE K80-10.040 (1.5354) (0.8268) (1.0039)
10
68 25,5 (0.3937) 32
HE K80-20.070 (2.6772) (1.0039) (1.2598)

PORTS IN/OUT

GAS STRAIGHT THREAD PORTS BSPP

British standard pipe parallel (55°) conforms to UNI - ISO 228

02/12.2010

Nominal ÆB C
CODE A mm mm Nm
size
(in) (in) (lbf in)
12,5 14,0 15 + 1
GB 1/4" G 1/4
(0.4921) (0.5512) (133 ¸ 142)
16,0 14,0 25 + 1
GC 3/8" G 3/8
(0.6299) (0.5512) (221 ¸ 230)
20,0 16,0 50 + 2 , 5
GD 1/2" G 1/2
(0.7874) (0.6299) (443 ¸ 465)
25,5 18,0 90 + 2 , 5
GE 3/4" G 3/4
(1.0324) (0.7087) (797 ¸ 841)

8 002 ICAT016-003
 HF 705

ASSEMBLY AND REPLACING ELEMENT INSTRUCTIONS

ASSEMBLY REPLACING ELEMENT

Once you have checked the integrity of the filter inside its packa- Once the working hours limit indicated in the maintenance in-
ge, proceed as follows: structions of the system is reached, or when there is a considera-
ble circuit’s pressure drop, the cartridge must be replaced, re-
membering that this procedure involves the drainage of hydrau-
A Take the protection caps off the oil inlet and outlet. lic oil and therefore you need to prepare suitable containers to
B Link the circuit’s pipes to the filter and secure the connec- collect the oil.
tions with tightening torques as indicated on page 8.
In case of unidirectional use, make the circuit’s connection Proceed as follows:
in accordance with the symbology of pages 6, 7 .
C Start the circuit for a few minutes. A Stop the system in “Machine stopped” status.
D Make sure there are no leaks. B Secure any shut-off valves on the hydraulic circuit.
C Disconnect the circuit's pipes from the filter.
D Unscrew the closure cap with the maximum care (pos.5).
E Remove the clogged filtering cartridge (pos.2).
F Make sure the O-ring (pos.3) and the gasket (pos.4) are not
damaged, otherwise replace them and consequently posi-
tion the new ones correctly.
G In case of substitution, insert the new element or the one
partially restored after having immersed it in cleaning fluids
and then treated with compressed air.
H Screw the closure cap, then tighten to a tightening torque
as indicated on pages 6, 7.
I Reconnect the pipes and secure the connections with tig-
htening torques as indicated on pages 8.
L Start the circuit for a few minutes.
M Make sure there are no leaks.

Pos. Description
1 Filter body
2 Filtering element
02/12.2010

3 O-Ring
4 Gasket
5 Closure cap

When ordering spare parts, always specify the refe-

rence number, the filter code and quantity.

Example: Spare part pos. 3 - HHQ00010 - Qty 2

ICAT016-004 002 9
 HF 705

HOW TO ORDER A COMPLETE FILTER

1 2 3 4

HF705-10.040 - SB010 - GB - B

1 Filter type CODE 3 Ports IN/OUT CODE

See dimensions from pag. 6 to pag. 7 HF705- Threads GAS (BSPP)
G 1/4 GB
2 Degree of filtration CODE G 3/8 GC
G 1/2 GD
10 [mm] Sintered bronze SB010
G 3/4 GE
25 [mm] Sintered bronze SB025
40 [mm] Sintered bronze SB040
60 [mm] Sintered bronze SB060 4 Seals CODE
Buna B
Viton V

HOW TO ORDER A REPLACEMENT ELEMENT

1 2

HE K80-10.040 - SB010

1 Element type CODE

See dimensions from pag. 8 HE K80-.

2 Degree of filtration CODE

10 [mm] Sintered bronze SB010
25 [mm] Sintered bronze SB025
02/12.2010

40 [mm] Sintered bronze SB040

60 [mm] Sintered bronze SB060

Standard

On request

10 002 ICAT016-005
 HF 705

NOTES:
02/12.2010

ICAT016-005 002 11
 HF 705

NOTES:

02/12.2010

12 002 ICAT016-005
 Building & Agriculture Truck Material Industrial
construction Market Handling

Full range of filters

for all hydraulic circuits
 Suction filters
HF 410
HF 412
HF 431
HF 434
HF 437

Tank mounted
return line filters
HF 502
HF 508
HF 547
HF 554
HF 570
HF 575
HF 578

Tank mounted return

and suction line filters
HF525

Replaces: HF 705 01 T A
In line filters Spin-On
HF 620
HF 625
HF 650

In line medium and high

pressure filters
HF 690
HF 705
HF 710
HF 725
HF 735
HF 745
Edition: 02/12.2010

HF 748
HF 760
HF 761

Accessories
Filler breathers
Air filters
HF 705 02 T A

Level and temperature gauges

Pressure gauges
Pressure/vacuum gauges
Clogging indicators

IKRON S.r.l.
Via Prampolini, 2 - 43044 Lemignano di Collecchio - Parma - Italy
Tel.: + 39 0521 304911 - Fax: + 39 0521 304900
Videoconferecing IP
www.ikron.it
E-mail: [email protected]