In line high pressure filters

HF 745 / HF 748 series

 THE IMPORTANCE OF AN EFFICIENT FILTRATION

The main cause of anomalies in hydraulic systems has to It is also crucial to limit the presence of solid particles in
be attributed to the presence of contaminants in the fluid. the hydraulic circuit through a suitable filtering system,
The nature of the contaminant may be: gaseous, namely which is indispensable to maintain the project
air mixed with the fluid; fluid, it depends on water requirements of the system over time and to keep
penetrating the fluid; solid, therefore particles of various running costs low.
origins and dimensions. The correct choice of a filter and its optimum position in
Customers who operate equipments are always focused the hydraulic system requires the same care and
on obtaining the best possible performance, lower experience needed to choose all the other components.
energy consumptions and greater respect for the The use of filters with larger filtering surfaces reduces, at
environment. equal flow rates, the superficial contaminant load and
These characteristics can be attained by using top therefore the filter's life is extended proportionally.
quality components in the hydraulic system for To maintain the maximum efficiency of the system, the
generating and regulating the fluid power, which are also filters must have a clogging indicator showing the
more sensitive to the presence of contaminants in the differential pressure on the filtering cartridge and to
fluid. immediately point out when the cartridge needs
Starting from these requirements, we understand how replacing in order to prevent the by-pass valve from
important and fundamental it is to prevent the presence opening.
of air and water from mixing in the fluid tank by using
dedicated solutions.

The following factors should be analysed when choosing the ideal filter:

Ø The filtration degree required to protect the most sensitive component from contamination
Ø The points of the circuit in which the filters have to be installed
Ø The working pressure of the system
Ø The maximum flow rate and the type of fluid to be filtered
Ø The duty cycle
Ø The retention efficiency of the filtering cartridge
Ø The contaminant accumulation capacity of the filtering cartridge
Ø The working ambient temperature

Each filter used generates a pressure drop that increases continuously as time goes by. This pressure drop represents
an efficiency index of the filter itself.
When the hydraulic system is about to be assembled, all the components must be perfectly clean and the fluid has to be
added through a device complete with a filter.
During the test phase, it is advisable to run some work cycles at low pressure in order to create the best possible
conditions for all the components.
 HF 745 / HF 748

TECHNICAL CHARACTERISTICS

The filters of the HF745 / HF748 series are connected to For applications which need maximum protection of the
the pressure line of the circuit and protect the system’s system, such as servo drives or proportional controls, the
components against contaminant particles. filters are equipped with highly resistant filtering
The standard filters are supplied with by-pass valve elements (versions “HC”) and do not have a by-pass
calibrated at 87 psi (6 bar). valve.

l Flow up to 58 US gpm (220 l/min)

l Maximum working pressure 4496 psi (310 bar)
l High efficiency multilayer system
l Low pressure drop

MATERIALS OPERATING TEMPERATURE

Spheroidal cast iron With Buna seals -22 ¸ 195 °F (-30 ¸ 90 °C)
Head GS 450-10 UNI ISO 1083
With Viton seals -4 ¸ 230 °F (-20 ¸ 110 °C)
Bowl Steel
Seals Buna - Viton
ENDURANCE STRENGTH
End cap Zinc plated steel
1.000.000 cycle
Inner tube Zinc plated steel
0 ¸ 4496 psi (0 ¸ 310 bar)
Filter media Inorganic micro-fibre glass

DEGREE OF FILTRATION
FLUID COMPATIBILITY
Conforming to ISO 2943 (Norm ISO 6743/4) Multi-pass test conforming to ISO 16889 (regulation in force)
Oil mineral (1) HH - HL - HM - HR - HV - HG Contaminant ISO MTD - final Dp 87 psi (6 bar)

Water emulsion (1) HFAE - HFAS Code Degree of Ratio Percentage of

filtration ß x(c) efficiency
Water glycol (1) HFC
FG003 5 mm ß 5(c) ³ 200 99,5 %
Syntetic fluid (2) HS - HFDR - HFDU - HFDS
(1) With Buna seals
FG006 7 mm ß 7(c) ³ 200 99,5 %

(2) With Viton seals FG010 10 mm ß 10(c) ³ 200 99,5 %

FG025 21 mm ß 21(c) ³ 200 99,5 %

FLOW
Flow max. 45 US gpm (170 l/min) Multi-pass test conforming to ISO 4572 (previous regulation)
Contaminant ACFTD - final Dp 87 psi (6 bar)
Code Degree of Ratio Percentage of
PRESSURE filtration ßx efficiency
Working pressure 4496 psi (310 bar)
FG003 3 mm ß 3 ³ 200 99,5 %
Testing pressure 6744 psi (465 bar)
FG006 6 mm ß 6 ³ 200 99,5 %
Burst pressure 8992 psi (620 bar)
FG010 10 mm ß 10 ³ 200 99,5 %
06/03.2016

Element collapse pressure 290 psi (20 bar) (version LC)

rating (conforming to ISO 2941) 3045 psi (210 bar) (version HC) FG025 25 mm ß 25 ³ 200 99,5 %

BY-PASS VALVE INDICATORS (3)

By-pass setting 87 psi (6 bar) Visual differential indicator
Visual electrical differential indicator
Visual electrical differential indicator with thermostat
(3) Characteristics and dimensions pag. 14

ICAT018-002 002 1
 HF 745 / HF 748

SIZING – PRESSURE DROP

The total pressure drop of the filter is calculated by summing the pressure drop value in the housing to the one in the
filtering element.

Total Dp = Dp in housing + Dp in element

In filters of series HF 745 in normal working conditions, the total Dp must not be more than 11 psi (0,75 bar) whereas, for
use in harsh conditions, it must be within 14.5 ¸ 22 psi (1 ¸ 1,5 bar).
To establish the values of pressure drop involved, the following pages provide some diagrams with curves referred to
the use of mineral oils ISO VG46 with kinematic viscosity of 120 SSU (30 cSt) and density of 7.29 lb/gal (0,856 kg/dm3).

Calculation example

Filter HF745-20.106-AS-FG010-LC-B60-GD-B-DD-G
Flow rate= 12 US gpm (45 l/min)
Kinematic viscosity: 120 SSU (30 cSt)
Oil density : 7.29 lb/gal (0,856 kg/dm3)
Filtering degree: 10 mm

Data obtained from the diagrams:

Dp in housing = 2.00 psi (0,14 bar) (page 4)
Dp in element = 7.25 psi (0,50 bar) (page 5)
Total Dp = 2.00 + 7.25 = 9.25 psi (0,64 bar) (Dp is lower than maximum value admitted – therefore sizing is correct).

If oil with different kinematic viscosity and different density is used, the values obtained from the diagrams will be
re-calculated considering the following indications:

1) The pressure drop of the housing is proportional with the oil density, therefore for oil with density different to 7.29
lb/gal (0,856 kg/dm3) the value of the Dp in the head-bowl will be:

Dp of diagram (psi) • Oil density ( lb/gal)

Dp in housing = [psi]
7.29 (lb/gal)
Or
Dp of diagram (bar) • Oil density ( kg/dm 3 )
Dp in housing = [bar]
0,856 (kg/dm 3 )

2) The pressure drop of the element is proportional with the oil density and kinematic viscosity, therefore for oil with
density different to 7.29 lb/gal (0,856 kg/dm3) and kinematic viscosity different to 120 SSU (30 cSt) the value of Dp in the
element will be:
06/03.2016

Oil density (lb/gal) Oil viscosity (SSU)

Dp element = Dp of diagram (psi) • • [psi]
7.29 (lb/gal) 120 (SSU)
Or
Oil density (kg/dm 3 ) Oil viscosity (cSt)
Dp element = Dp of diagram (bar) • • [bar]
0,856 (kg/dm 3 ) 30 (cSt)

Now you sum the values of the pressure drop of the housing to the value of the pressure drop of the filtering element,
always making sure the total Dp does not exceed the pressure limit of 11 psi (0,75 bar).

2 002 ICAT018-002
 HF 745 / HF 748

PRESSURE DROP CURVES THROUGH THE BY-PASS VALVES

The pressure drop values are directly proportional with The curves are obtained in the following conditions:
the specific weight of the fluid and do not affect the Mineral oil type ISO VG46
establishment of the total pressure drop of the complete Kinematic viscosity 120 SSU (30 cSt)
filter. Density 7.29 lb/gal (0,856 kg/dm3).

HF 745 / HF748-20 HF 745-30

15,0 15,0
(217.50) (217.50)

12,0 12,0
(174.05) (174.05)

9,0 9,0
(130.53) (130.53)

6,0 6,0
(87.02) (87.02)

3,0 3,0
(43.51) (43.51)

0 0
0 10 20 30 40 50 60 70 80 90 100 0 20 40 60 80 100 120 140 160
(2.6) (5.3) (7.9) (10.6) (13.2) (15.9) (18.5) (21.1) (23.8) (26.4) (5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3)
06/03.2016

ICAT018-002 002 3
 HF 745 / HF 748

PRESSURE DROP CURVES THROUGH THE HOUSING

The curves are obtained in the following conditions: (1) G 1/2

Mineral oil type ISO VG46 (2) G 3/4
Kinematic viscosity 120 SSU (30 cSt) (3) G 1
Density 7.29 lb/gal (0,856 kg/dm3).

HF 745 / HF 748-20 HF 745-30

1,0 1,0
(14.50) (14.50)

(1)

(2)
0,8 0,8
(11.60) (11.60)

0,6 0,6
(8.70) (8.70)

)
(2
0,4 0,4
(5.80) (5.80) )
(3

0,2 0,2
(2.90) (2.90)

0 0
0 20 40 60 80 100 120 140 160 0 20 40 60 80 100 120 140 160 180 200
(5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8)

06/03.2016

4 002 ICAT018-002
 HF 745

PRESSURE DROP CURVES THROUGH THE ELEMENT HEK85-20

The curves are obtained in the following conditions: (1) HEK85-20.080

Mineral oil type ISO VG46 (2) HEK85-20.106
Kinematic viscosity 120 SSU (30 cSt) (3) HEK85-20.203
Density 7.29 lb/gal (0,856 kg/dm3).

FG003 FG006
3,0 3,0
(43.50) (43.50)
(2)
(1)

(1)

(2)
(3)
2,5 2,5
(36.25) (36.25)

(3)
2,0 2,0
(29.00) (29.00)

1,5 1,5
(21.75) (21.75)

1,0 1,0
(14.50) (14.50)

0,5 0,5
(7.25) (7.25)

0 0
0 20 40 60 80 100 120 140 160 0 20 40 60 80 100 120 140 160
(5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3)

FG010 FG025
3,0 3,0
(43.50) (43.50)
(1 )

( 1)
(2)

(2)
2,5 2,5
(36.25) (36.25)

2,0 2,0
(29.00) (29.00)
06/03.2016

1,5 1,5
(21.75) (21.75)
)
(3

1,0 1,0
(14.50) (14.50)
(3)
0,5 0,5
(7.25) (7.25)

0 0
0 20 40 60 80 100 120 140 160 0 20 40 60 80 100 120 140 160
(5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3)

ICAT018-002 002 5
 HF 745

PRESSURE DROP CURVES THROUGH THE ELEMENT HEK85-30

The curves are obtained in the following conditions: (1) HEK85-30.115

Mineral oil type ISO VG46 (2) HEK85-30.223
Kinematic viscosity 120 SSU (30 cSt)
Density 7.29 lb/gal (0,856 kg/dm3).

FG003 FG006
3,0 3,0
(43.50) (43.50)
(1)

(1)
2,5 2,5
(36.25) (36.25)

2,0 2,0
(29.00) ) (29.00)
(2

1,5 1,5
(21.75) (21.75)

)
(2
1,0 1,0
(14.50) (14.50)

0,5 0,5
(7.25) (7.25)

0 0
0 20 40 60 80 100 120 140 160 180 200 0 20 40 60 80 100 120 140 160 180 200
(5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8) (5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8)

FG010 FG025
3,0 3,0
(43.50) (43.50)
(1)

2,5 2,5
(36.25) (36.25)
)
(1

2,0 2,0
(29.00) (29.00)
06/03.2016

1,5 1,5
(21.75) (21.75)

1,0 1,0
(14.50) (14.50)
( 2)
0,5 0,5
(7.25) (7.25) (2)

0 0
0 20 40 60 80 100 120 140 160 180 200 0 20 40 60 80 100 120 140 160 180 200
(5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8) (5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8)

6 002 ICAT018-002
 HF 745 / HF 748

PRESSURE DROP CURVES THROUGH THE ELEMENT HEK86-20

The curves are obtained in the following conditions: (1) HEK86-20.074

Mineral oil type ISO VG46 (2) HEK86-20.111
Kinematic viscosity 120 SSU (30 cSt) (3) HEK86-20.153
Density 7.29 lb/gal (0,856 kg/dm3). (4) HEK86-20.201

FG003 FG006
6,0 6,0
(87.00) (87.00)
( 1)

(2)

(1)
5,0 5,0
(72.50) (72.50)

(2)
4,0 4,0
(58.00) (58.00)
)
(3

3,0 3,0
(43.50) (43.50)

)
(3
2,0 2,0
(29.00) ) (29.00)
(4

1,0 1,0 (4)

(14.50) (14.50)

0 0
0 20 40 60 80 100 120 140 160 0 20 40 60 80 100 120 140 160
(5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3)

FG010 FG025
6,0 6,0
(87.00) (87.00)
(1)

5,0 5,0
(72.50) (72.50)
(1)

4,0 4,0
(58.00) (58.00)
06/03.2016

3,0 3,0
)
(2

(43.50) (43.50)

2,0 2,0
(29.00) (29.00) )
(2
(3)
1,0 1,0
(14.50)
(4)
(14.50) (3)
(4)
0 0
0 20 40 60 80 100 120 140 160 0 20 40 60 80 100 120 140 160
(5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3)

ICAT018-002 002 7
 HF 745 / HF 748

FLOW
Degree of filtration

Flow US gpm (l/min) Flow US gpm (l/min)

Dp= 11 psi (0.75 bar) Dp= 21.8 psi (1.5 bar)
Ports IN/OUT
Filter type GAS
NPT SAE J514b FG003 FG006 FG010 FG025 FG003 FG006 FG010 FG025
(BSPP)

6.6 7.9 9.2 11.9 9.2 11.9 14.5 17.2

G 1/2 1/2 NPT 3/4-16 UNF-2B
(25) (30) (35) (45) (35) (45) (55) (65)
HF 745-20.080
6.6 7.9 9.2 11.9 10.6 11.9 14.5 17.2
G 3/4 3/4 NPT 1 1/16-12 UN-2B
(25) (30) (35) (45) (40) (45) (55) (65)

9.2 10.6 13.2 15.9 13.2 14.5 18.5 22.5

G 1/2 1/2 NPT 3/4-16 UNF-2B
(35) (40) (50) (60) (50) (55) (70) (85)
HF 745-20.106
9.2 10.6 13.2 15.9 14.5 15.9 19.8 22.5
G 3/4 3/4 NPT 1 1/16-12 UN-2B
(35) (40) (50) (60) (55) (60) (75) (85)

15.9 17.2 19.8 22.5 22.5 25.1 29.1 31.7

G 1/2 1/2 NPT 3/4-16 UNF-2B
(60) (65) (75) (85) (85) (95) (110) (120)
HF 745-20.203
17.2 18.5 21.1 25.1 25.1 27.7 30.4 34.3
G 3/4 3/4 NPT 1 1/16-12 UN-2B
(65) (70) (80) (95) (95) (105) (115) (130)

15.9 17.2 21.1 26.4 21.1 23.8 29.1 34.3

G 3/4 3/4 NPT 1 1/16-12 UN-2B
(60) (65) (80) (100) (80) (90) (110) (130)
HF 745-30.115
15.9 18.5 22.5 27.7 21.1 23.8 29.1 37.0
G 1 1 NPT 1 5/16-12 UN-2B
(60) (70) (85) (105) (80) (90) (110) (140)

27.7 31.7 35.7 40.9 39.6 44.9 50.2 55.5

G 3/4 3/4 NPT 1 1/16-12 UN-2B
(105) (120) (135) (155) (150) (170) (190) (210)
HF 745-30.223
29.1 33.0 38.3 44.9 39.6 44.9 52.8 58.1
G 1 1 NPT 1 5/16-12 UN-2B
(110) (125) (145) (170) (150) (170) (200) (220)

Degree of filtration

Flow US gpm (l/min) Flow US gpm (l/min)

Dp= 11 psi (0.75 bar) Dp= 21.8 psi (1.5 bar)
Ports IN/OUT
Filter type GAS
NPT SAE J514b FG003 FG006 FG010 FG025 FG003 FG006 FG010 FG025
(BSPP)

9.2 10.6 11.9 14.5 10.6 13.2 15.9 19.8

G 1/2 1/2 NPT 3/4-16 UNF-2B
(35) (40) (45) (55) (40) (50) (60) (75)
HF 748-20.074
9.2 10.6 11.9 14.5 11.9 14.5 17.2 21.1
G 3/4 3/4 NPT 1 1/16-12 UN-2B
(35) (40) (45) (55) (45) (55) (65) (80)

11.9 14.2 15.9 18.5 15.9 18.5 22.5 26.4

G 1/2 1/2 NPT 3/4-16 UNF-2B
(45) (55) (60) (70) (60) (70) (85) (100)
HF 748-20.111
11.9 14.2 17.2 19.8 17.2 19.8 23.8 27.7
06/03.2016

G 3/4 3/4 NPT 1 1/16-12 UN-2B

(45) (55) (65) (75) (65) (75) (90) (105)

15.9 17.2 19.8 22.5 21.1 23.8 27.7 31.7

G 1/2 1/2 NPT 3/4-16 UNF-2B
(60) (65) (75) (85) (80) (90) (105) (120)
HF 748-20.153
17.2 18.5 21.1 23.8 22.5 25.1 29.1 35.7
G 3/4 3/4 NPT 1 1/16-12 UN-2B
(65) (70) (80) (90) (85) (95) (110) (135)

18.5 19.8 22.5 25.1 26.4 27.7 31.7 34.3

G 1/2 1/2 NPT 3/4-16 UNF-2B
(70) (75) (85) (95) (100) (105) (120) (130)
HF 748-20.201
19.8 22.5 25.1 27.7 27.7 30.4 34.3 38.3
G 3/4 3/4 NPT 1 1/16-12 UN-2B
(70) (80) (95) (105) (105) (115) (130) (145)

8 002 ICAT018-002
 HF 745 / HF 748

HF745-20 DIMENSIONS

VERSION F2

B60 B6N B6R

VERSION F3
By-pass By-pass and By-pass and
no return valve reverse flow valve

B00 B0N B0R

Without by-pass Without by-pass Without by-pass

with no return valve with reverse flow
06/03.2016

Weight A B (Ports) (1) C (2)

Filter type
kg mm
Availability
(lbs) (in)
3,8 173
HF745-20.080 (8.38) (6.8110) GAS (BSPP)
M 8 (drilling F2)
4,2 199
HF745-20.106 NPT
(9.26) (7.8346)
M10 (drilling F3)
5,7 299 SAE J514b
HF745-20.203 (12.57) (11.7716)

(1) Ports dimensions: see pages 15 ¸ 16

(2) Are available the respective threads 5/16-18 UNC-2B for drilling F2 and 3/8-16 UNC-2B for drilling F3.
On request, mounting holes can have special threads and different locations between center lines.

ICAT018-003 002 9
 HF 745 / HF 748

HF745-30 DIMENSIONS

VERSION F2

B60 B6N B6R

VERSION F3

By-pass By-pass and By-pass and

no return valve reverse flow valve

B00 B0N B0R

06/03.2016

Without by-pass Without by-pass Without by-pass

with no return valve with reverse flow

Weight A B (ports) (1) C (2)

Filter type
kg mm
Availability
(lbs) (in)
6,0 213 GAS (BSPP)
HF745-30.115 (13.23) (8.3858)
NPT M 10
7,8 320
HF745-30.223 (17.20) (12.5984) SAE J514b

(1) Ports dimensions: see pages 15 ¸ 16

(2) The respective threads 3/8-16 UNC-2B are available.
On request, mounting holes can have special threads and different locations between center lines.

10 002 ICAT018-003
 HF 745 / HF 748

HF748-20 DIMENSIONS

VERSION F2

B60 B6N B6R

VERSION F3 By-pass By-pass and By-pass and

no return valve reverse flow valve

B00 B0N B0R

Without by-pass Without by-pass Without by-pass

with no return valve with reverse flow

Weight A B (Ports) (1) C (2)

06/03.2016

Filter type
kg mm
Availability
(lbs) (in)
3,4 171
HF748-20.074 (7.49) (6.7322)
3,8 204 GAS (BSPP)
HF748-20.111 (8.38) (8.0314) M 8 (drilling F2)
NPT
4,2 250 M10 (drilling F3)
HF748-20.153 (9.26) (9.8424) SAE J514b
4,8 301
HF748-20.201 (10.58) (11.8503)

(1) Ports dimensions: see pages 15 ¸ 16

(2) Are available the respective threads 5/16-18 UNC-2B for drilling F2 and 3/8-16 UNC-2B for drilling F3.
On request, mounting holes can have special threads and different locations between center lines.

ICAT018-003 002 11
 HF 745 / HF 748

ELEMENTS DIMENSIONS FOR HF745

Filtering elements with Dp - collapse pressure of 3046 psi (210 bar) are also available (please consult our technical
department).
Technical data for (MS) version elements are available on request.

Dirt holding capacity (ISO MTD)

ØA ØB C Filtering Dp = 72.5 psi (5 bar)
Element type surface (AS) FG003 FG006 FG010 FG025
mm mm mm cm 2 gr gr gr gr
(in) (in) (in) (in 2 ) (lbs) (lbs) (lbs) (lbs)

87 415 2,3 3,0 3,3 4,8

HEK85-20.080 (3.4252) (64.3251) (0.0051) (0.0066) (0.0073) (0.0106)
25,5 46,5 113 560 3,1 4,0 4,5 6,5
06/03.2016

HEK85-20.106 (1.0039) (1.8307) (4.4488) (86.8002) (0.0069) (0.0089) (0.0099) (0.0143)

210 1103 6,2 7,9 8,8 12,8

HEK85-20.203 (8.2677) (170.9653) (0.0136) (0.0175) (0.0195) (0.0282)

122 908 5,1 6,5 7,3 10,5

HEK85-30.115 (4.8031) (140.7403) (0.0112) (0.0144) (0.0160) (0.0232)
27,5 54,5
(1.0827) (2.1457) 230 1808 10,1 13,0 14,5 21,0
HEK85-30.223 (9.0551) (280.2405) (0.0223) (0.0287) (0.0319) (0.0462)

12 002 ICAT018-003
 HF 745 / HF 748

ELEMENTS DIMENSIONS FOR HF748

Filtering elements with Dp - collapse pressure of 3046 psi (210 bar) are also available (please consult our technical
department).
Technical data for (MS) version elements are available on request.

Dirt holding capacity (ISO MTD)

A Filtering Dp = 72.5 psi (5 bar)
Element type surface (AS) FG003 FG006 FG010 FG025
mm cm 2 gr gr gr gr
(in) (in 2 ) (lbs) (lbs) (lbs) (lbs)

80 493 2,8 3,5 3,9 5,7

HEK86-20.074 (3.1495) (76.4151) (0.0061) (0.0077) (0.0085) (0.0125)

117 739 4,1 5,3 5,9 8,6

06/03.2016

HEK86-20.111 (4.6062) (114.5452) (0.0090) (0.0116) (0.0130) (0.0189)

157 1019 5,7 7,3 8,1 11,8

HEK86-20.153 (6.1810) (157.9453) (0.0125) (0.0160) (0.0178) (0.0260)

207 1339 7,5 9,6 10,7 15,5

HEK86-20.201 (8.1495) (207.5454) (0.0165) (0.0211) (0.0235) (0.0348)

ICAT018-003 002 13
 HF 745 / HF 748

INDICATORS

VISUAL DIFFERENTIAL VISUAL ELECTRICAL DIFFERENTIAL WITH

THERMOSTAT
Code: H
Code: W

2 3 1

N.O.
N.C.
116 psi (8 bar) without by-pass
Differential pressure setting T=30°C
72.5 psi (5 bar) with by-pass

VISUAL ELECTRICAL DIFFERENTIAL

Code: U

116 psi (8 bar) without by-pass

Differential pressure setting
72.5 psi (5 bar) with by-pass
250 VAC
Max. working voltage
30 VCC
3 A (resistivity)
Max. working current
3 A (inductive)
Protection class IP 66 - Cable clamp PG 11
Min. function temperature 86 °F (30 °C)

2 3 1
N.O.
N.C.

06/03.2016

116 psi (8 bar) without by-pass

Differential pressure setting
72.5 psi (5 bar) with by-pass
250 VAC
Max. working voltage
30 VCC
3 A (resistivity)
Max. working current
3 A (inductive)
Protection class IP 66 - Cable clamp PG 11

14 002 ICAT018-003
 HF 745 / HF 748

PORTS IN/OUT

PORTS TYPE

Nominal Gas NPT SAE

Filter type size BSPP ODT

HF745-20 1/2" GD ND OB

HF748-20 3/4" GE NE OD

3/4" GE NE OD
HF 745-30
1" GF NF OF

GAS STRAIGHT THREAD PORTS BSPP

British standard pipe parallel (55°) conforms to UNI - ISO 228
06/03.2016

ÆB C
Nominal
CODE A mm mm Nm
size
(in) (in) (lbf in)
19,0 16,0 50 + 2 , 5
GD 1/2" G 1/2
(0.7480) (0.6299) (443 ¸ 465)
24,5 18,0 90 + 5
GE 3/4" G 3/4
(0.9646) (0.7087) (797 ¸ 841)
30,5 22,0 130 + 1 0
GF 1" G 1
(1.2008) (0.8661) (1151 ¸ 1239)

ICAT018-003 002 15
 HF 745 / HF 748

PORTS IN/OUT

NPT STRAIGHT THREAD PORTS NPT

NPT thread (60°) conforms to ANSI - ASME B1-20

ÆB C
Nominal
CODE A mm mm Nm
size
(in) (in) (lbf in)
18,0 13,5 45 + 2 , 5
ND 1/2" 1/2 NPT
(0.7087) (0.5315) (398 ¸ 420)
23,5 14,0 75 + 5
NE 3/4" 3/4 NPT
(0.9252) (0.5512) (664 ¸ 708)
29,5 17,5 120 + 1 0
NF 1" 1 NPT
(1.1614) (0.6889) (1062 ¸ 1151)

SAE STRAIGHT THREAD PORTS J514 ODT

American straight thread UNC-UNF 60° conforms to ANSI B 1.1

06/03.2016

ÆB C
Nominal
CODE A mm mm Nm
size
(in) (in) (lbf in)
17,3 15,0 45 + 2 , 5
OB 1/2" 3/4" - 16 UNF - 2B
(0.6811) (0.5906) (398 ¸ 420)
24,7 20,0 120 + 1 0
OD 3/4" 1 1/16" - 12 UN - 2B
(0.9724) (0.7874) (1062 ¸ 1151)
31,0 20,0 170 + 1 0
OF 1" 1 5/16" - 12 UN - 2B
(1.2205) (0.7874) (1505 ¸ 1593)

16 002 ICAT018-003
 HF 745 / HF 748

ASSEMBLY AND REPLACING ELEMENT INSTRUCTIONS

ASSEMBLY REPLACING ELEMENT

Once you have checked the integrity of the filter inside its Once the working hours limit indicated in the maintenance
package, proceed as follows: instructions of the system is reached, or when the clogging
indicators point out the limit pressure drop created inside the
filter, the cartridge must be replaced, remembering that this
A Secure the filter to the attachment device via the threaded procedure involves the drainage of hydraulic oil and therefore
holes in the head (pos.6). you need to prepare suitable containers to collect the oil.
B Take the protection caps off the oil inlet and outlet.
C Connect the circuit pipes to the filter, checking the flow di- Proceed as follows:
rection, which is pointed out by the arrow on the head
(pos.6).
A Stop the system in “Machine stopped” status.
D If the clogging indicator (pos.9 - 10 - 11) is immediately
mounted in the filter, take the protection cap off and screw B Secure any shut-off valves on the hydraulic circuit.
the indicator in the dedicated seat, then tighten to a C Unscrew the filter container (pos.1).
tightening torque of 531 lbf in (60 Nm). If the indicator is
electric, complete the required connections. D Remove the clogged filtering cartridge (pos.5), making
sure no residual particles have settled on the bowl bottom
E Start the circuit for a few minutes. (pos.1).
F Make sure there are no leaks. E Make sure the seal (pos.2), the O-ring (pos.4) and the
anti-extrusion ring (pos.3) are not damaged, otherwise
replace them and consequently position the new ones
correctly.
F Insert the new filtering cartridge, lubricating the sealing
O-ring beforehand.
G Screw the container tight (pos.1) making sure the threading
is screwed correctly. Tighten to a tightening torque as
indicated on pages 9, 10 and 11.
H Start the machine for a few minutes.
I Make sure there are no leaks.

Pos. Description
1 Filter bowl
2 External O-Ring
3 Anti-extrusion ring
4 Sealing O-Ring
5 Filtering element
06/03.2016

6 Filter head
7 By-pass valve
8 Sealing cap
9 Visual differential indicator
10 Visual electrical differential indicator
11 Visual electrical differential indicator
with thermostat

When ordering spare parts, always specify the

reference number, the filter code and quantity.

Example: Spare part pos. 4 - HHP51430 - Qty 2

ICAT018-004 002 17
 HF 745 / HF 748

HOW TO ORDER A COMPLETE FILTER

1 2 3 4 5 6 7 8 9 10

HF745
- 20.080 - AS - FG010 - LC - B60 - GD - B - XA - G - F2
HF748

1 Filter type CODE 7 Seals CODE

See table from pag. 9 to pag. 11 HF74.. Buna B
Viton V

2 Filtering surface CODE

Standard AS 8 Indicator ports CODE
Multilayer MS Right side arranged XA
Left side arranged XB

3 Degree of filtration CODE Upper side arranged

XD
(only for HF745/748-20...F3 and HF745-30...F2)
3 [mm] Micro-fibre glass FG003
6 [mm] Micro-fibre glass FG006 Indicator CODE
9
10 [mm] Micro-fibre glass FG010
Without indicator, with plug G
25 [mm] Micro-fibre glass FG025
Visual differential indicator H
Visual electrical differential indicator U
4 Dp collaps pressure CODE Visual electrical differential indicator with
thermostat W
290 [psi] (20 [bar]) LC
3046 [psi] (210 [bar]) HC
10 Drilling CODE
5 Valves CODE 2 Holes M8 (HF745/HF748-20)
F2
4 Holes M10 (HF745-30)
By-pass setting 87 [psi] (6 [bar]) B60
3 Holes M10 F3
By-pass setting 87 [psi] (6 [bar]) and no re- B6N
turne valve
By-pass setting 87 [psi] (6 [bar] and reverse B6R
flow valve
Without B00
Without by-pass, with no returne valve B0N
Without by-pass, with reverse flow valve B0R

6 Ports IN/OUT CODE

Threads GAS (BSPP)
G 1/2 GD
G 3/4 GE
G1 GF
Threads NPT
1/2 ND
3/4 NE
06/03.2016

1 NF
Threads SAE ODT
1/2 OB
3/4 OD Standard

1 OF On riquest

18 002 ICAT018-005
 HF 745 / HF 748

HOW TO ORDER A REPLACEMENT ELEMENT

1 2 3 4 5

HEK85
- 20.080 - AS - FG010 - LC - B
HEK86

1 Element type CODE 4 Dp collapse pressure CODE

See table pag. 11 HEK85-.. 290 [psi] (20 [bar]) LC
See table pag. 13 HEK86-.. 3046 [psi] (210 [bar]) HC

2 Filtering surface CODE 5 Seals CODE

Standard AS Buna B
Multilayer MS Viton V

3 Degree of filtration CODE

3 [mm] Micro-fibre glass FG003
6 [mm] Micro-fibre glass FG006
10 [mm] Micro-fibre glass FG010
25 [mm] Micro-fibre glass FG025
Standard

On request
06/03.2016

ICAT018-005 002 19
 HF 745 / HF 748

NOTES:

06/03.2016

20 002 ICAT018-005
 Building & Agriculture Truck Material Industrial
construction Market Handling

Full range of filters

for all hydraulic circuits
 Suction filters
HF 410
HF 412
HF 431
HF 434
HF 437

Tank mounted
return line filters
HF 502
HF 508
HF 547
HF 554
HF 570
HF 575
HF 578

Tank mounted return

and suction line filters
HF 525

Replaces: HF 745 05 T A
In line filters Spin-On
HF 620
HF 625
HF 650

In line medium and high

pressure filters
HF 690
HF 705
HF 710
HF 725
Edition: 06/03.2016

HF 735
HF 745
HF 748
HF 760
HF 761

Accessories
Filler breathers
HF 745 06 T A

Air filters
Level and temperature gauges
Pressure gauges
Pressure/vacuum gauges
Clogging indicators

IKRON S.r.l.
Via Prampolini, 2 - 43044 Lemignano di Collecchio - Parma - Italy
Tel.: + 39 0521 304911 - Fax: + 39 0521 304900
IP Videoconferencing
www.ikron.it
E-mail: [email protected]