Pump-Transfer

Cooler Filtration Unit

UF 2-3 / UKF 1-3

Symbol Operating Data

General
Ambient temperature +10 °C to +40 °C
Volumetric efficiency >90 % at ν = 40 mm²/s
Mounting position UKF-1: Optional, but easier to maintain if filter below pump
UKF-2 / UKF-3: vertical
Noise levels UKF-1: <64 dB(A) at 1,500 1/min
UKF-2 / UKF-3:
Pump [cm3/rev] 1 bar 6 bar
15 61 61
20 61 61
30 61 62
40 62 63
50 64 66
70 67 68
General 100 68 70
130 70 72
The UKF unit is a compact,
easy-to-install system for offline filtration (Test medium: ISO VG46 at +40 °C)
The noise levels are only a guide as the acoustic properties of a room,
cooling circuits. It consists of a low-noise connections, viscosity and reflections have an effect on the noise level.
feed pump, a filter and a plate heat
Pump
exchanger.
Suction pressure across max. -0.4 bar to 0.5 bar
the suction connection
Product Features Operating pressure (oil side) max. 6 bar
Continuous cooling and offline filtration Medium (oil side) Mineral oil to DIN 51524 Part 1 and Part 2
extend the service life of the oil and Temperature range (oil side) +10 °C to +80 °C
of the hydraulic system. The offline unit Permissible contamination ≤ NAS12 or ISO4406: 22 /21/18
ensures constant oil temperature – (oil side)
regardless of the cycle times of the Max. viscosity see viscosity-temperature graph
hydraulic systems. Furthermore, Drive
consistent flow rates prevent pressure
Motor Three-phase electric motor
spikes in the heat exchanger. Insulation class: F
Protection class: IP55

Application Field Speed 1,500 / 1,800 1/min (50/60 Hz)

Heat exchanger
ll Plastic injection moulding machines
Heat exchanger connections: Female thread (max. tightening torque 160 Nm)
ll Pressing / Stamping The pipes must be connected so that the connections are stress-free.
ll Machining centres Linear expansion and vibrations from the pipes to the heat exchanger
must be avoided.
ll Hydraulic systems Medium (water side): ll Water glycol (HFC)
ll Gears ll Water
ll Oils
Temperature range (water side) +5 °C to +60 °C
Operating pressure (water side): max. 30 bar
Permissible contamination The level of particles in suspension should be less than 10 mg/l.
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(water side) Particle size <0.6 mm (spherical)

Thread-like particles cause a rapid increase in pressure losses.
Water quality The following ions are not corrosive under normal conditions:
phosphate, nitrate, nitrite, manganese, sodium and potassium
also see table on water quality

1
 Design
There are different versions possible depending on the requirements:
UF – Feed pump with filter
UK – Feed pump with plate heat exchanger
UKF – Feed pump with filter and plate heat exchanger

Offline unit consisting of:

ll Low-noise feed pump
ll Filter
ll Oil-water plate heat exchanger
ll The circuit is fitted with check valves to isolate the filter when used with a positive head tank when changing the filter element

UKF-1

Flow rate: 5 – 15 l/min

Motor rating: 0.37 – 0.55 kW
Cooling capacity*: up to 10 kW

UKF-2

UF (without heat exchanger) UKF

Flow rate: 15 – 60 l/min

Motor rating: 0.75 – 1.5 kW
Cooling capacity*: up to 30 kW

UKF-3

UF (without heat exchanger) UKF

Flow rate: 20 – 200 l/min

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Motor rating: 1.5 – 4 kW

Cooling capacity*: up to 90 kW

* Dependent on temperature difference and flow rate of the cold and warm medium (see also “Pump-Transfer Cooler Filtration Unit Selection”).

2
Water Quality
The following maximum limits are based on a water temperature of + 60 °C.
Substances dissolved in water Concentration (ppm)
pH value 7.0 – 9.0
Electrical conductivity 10 – 500 [μ S/cm]
Cl- (max. 60 °C) <300
SO4-2 <50
CaCO3 <50
Fe <0.3
NH3 <2
NO3 <100
S-2 not suitable
SiO2 <30
NH4+ <0.1
Free chlorine <0.1
CO3-2 <0.4
H 2S <0.05

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3
 Dimensions / Weight

UKF-1
Clearance for filter element removal approx. 50 mm

MF160 MF180 N5DM

OUT
~ 250
~135

208
~ 550
~ 655
466
Water 250 HYDAC HEX S610 -10
OUT 110
12

ØG1
HYDAC HEX S615 -10
Ø

Water
IN
Water in
Water out

Oil
50

OUT
Oil out
Oil in

MF160 MF180 N5DM

310
290

IN
OUT

Oil
IN

Weight (unfilled)
Basic unit (motor-pump unit + filter) + heat exchanger
Motor-pump unit Heat exchanger
Basic unit: 12 kg 610-10: 3 kg
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610-20: 5 kg
615-10: 6 kg
615-20: 8 kg

4
 UKF-2 Oil
OUT Oil
IN

30.2
UF-2

M
10
G1
MF180 58.7

~ 500
~ 450
LF500

~ 410
200
140
15
90
~ 485
430

Ø 12.5
208 Oil
IN
30.2
M
10

UKF-2
G1
58.7
MF180
~ 500
~ 450
~ 410

LF500

Water
OUT
~ 345

Ø 12.5
HYDAC HEX S610-XX
15
90

250

HYDAC HEX S615-XX

~ 560
466
430

G1

Water
IN
15

140
50
200 Oil
OUT

Weight (unfilled)
Motor-pump unit + heat exchanger + filter
Motor-pump unit Heat exchanger Filter
0.75 kW: 16 kg 610-20: 11 kg MF180: 2 kg
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1.5 kW: 20 kg 610-40: 14 kg LF330: 5 kg

615-20: 14 kg LF500: 7 kg
615-40: 18 kg

5
 UKF-3 Oil Oil
OUT IN

UF-3

2
M1

42.9
Ø 50
MF180 77.8

~ 625
~ 570
~ 525
LF660

6 x Ø 11
95
240

~ 530
190
20

275
315

Oil
IN

UKF-3 42.9

Ø 50
M1

MF180 77.8
2
~ 625
~ 570
~ 525

LF660

~ 450 Water
OUT
G1
95

HYDAC HEX S615-XX

240

~ 580
466
190

Water
E 5.405.1 / 08.16

IN
6 x Ø 11
20

275 50
Oil
OUT

6
 UKF-3

Oil
IN

2
M1

42.9
Ø 50
MF180 77.8

~ 625
~ 570
~ 525
LF660

~ 375

HYDAC HEX S610-XX

250
Oil G1
OUT
50

Water Water
IN OUT
95
240

~ 670
190

6 x Ø 11
20

275

Weight (unfilled)
Motor-pump unit + heat exchanger + filter
Motor-pump unit Heat exchanger Filter
1.5 kW: 44 kg 610-20: 11 kg MF180: 2 kg
2.2 kW: 48 kg 610-40: 14 kg LF330: 5 kg
4 kW: 52 kg 610-70: 17 kg LF500: 7 kg
610-100: 22 kg LF660: 8 kg
610-120: 25 kg
615-20: 14 kg
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615-40: 18 kg
615-60: 24 kg
615-80: 30 kg

7
 Model Type
 UKF-2 - 1.0 - P - 40 - 1.5 - 610-40 - MF180 - 10 - D
Type
UKF = Pump + heat exchanger + filter
UF = Pump + filter
UK = Pump + heat exchanger
Version
1.0 = Heat exchanger series 610
2.0 = Heat exchanger series 615
1.2 / 2.2 = With filter bypass
Seals
P+V = Static seal Perbunan + Dynamic seal Viton
P = Static and dynamic seal Perbunan
Pump flow rate: cm3/revolution
cm3/revolution 1,000 1/min 1,500 1/min
UKF-1 3.5 5 l/min
5 7.5 l/min
7 10 l/min
10 15 l/min
UKF-2 15 15 l/min 20 l/min
UKF-2 / UKF -3 20 20 l/min 30 l/min
30 30 l/min 45 l/min
40 40 l/min 60 l/min
UKF-3 50 50 l/min 75 l/min
60 60 l/min 90 l/min
70 70 l/min 105 l/min
100 100 l/min 150 l/min
130 130 l/min 180 l/min

Motor
UKF-1 0.37 kW @ 1,500 1/min
0.55 kW @ 1,500 1/min
UKF-2 0.75 kW @ 1,500 1/min
UKF-2 / UKF -3 1.1-6p kW @ 1,000 1/min (6-pole motor)
1.5 kW @ 1,500 1/min
UKF-3 2.2 kW @ 1,500 1/min
2.2-6p kW @ 1,000 1/min (6-pole motor)
4 kW @ 1,500 1/min

Plate heat exchanger – No. of plates

610 -10 -20 -30 -40 -50 -60 -70 -100 -120
UKF-1 ● ●
UKF-2 ● ● ●
UKF-3 ● ● ● ● ● ● ●

615 -10 -20 -30 -40 -60 -80

UKF-1 ● ●
UKF-2 ● ● ●
UKF-3 ● ● ● ●

Other plate heat exchangers on request.

Filter
N5AM/DM MF160 MF180 LF330 LF500 LF660
UKF-1 ● ● ●
UKF-2 ● ●
UKF-3 ● ● ● ●

Filtration rating
-03 = 3 μm
-05 = 5 μm
-10 = 10 μm
-20 = 20 μm
For further details on filter elements, see relevant brochure in Fluid Filters catalogue
E 5.405.1 / 08.16

Differential pressure of clogging indicator

D = visual-electrical
Additional clogging indicators on request, see relevant brochure in Fluid Filters catalogue

8
Pump-Transfer Cooler Filtration Unit Selection
Determining the cooling capacity Selection of the plate heat exchanger:
Estimating the cooling capacity A sizing program is available to calculate accurately the required cooling capacity
requirements for mineral oil based on and a suitable plate heat exchanger. For this, five of the following seven variables are
increase in tank temperature required:
∆T x V 1 ll Oil inlet and outlet temperature
p = x ll Oil flow rate
t 35
ll Water inlet and outlet temperature
p = heat dissipation [kW] ll Water flow rate
∆T = temperature increase
in the reservoir [K] ll Cooling capacity
V = tank capacity [l] Additionally, the viscosity of the oil is required.
T = operating time [min]
The following graphs show the selection of plate heat exchangers
Example: based on cooling capacity.
In an system, the tank temperature
rises from + 20 °C to +70 °C (= 50 K)
in 30 minutes.
The tank volume is 100 l.
50 x 100 1
p =   x 
30 35

p = 4.8 [kW]

Estimating the cooling capacity

requirement based on installed
electrical power
p ≈ ¼ x installed electrical power
Calculating the oil and water outlet
temperature

Drop in oil temperature:

p
∆T  ≈ x 36
Q Oil

Increase in water temperature:

p
∆T  ≈ x 14.4
Q Water

p = Cooling capacity [kW]

QOil = Oil flow rate [l/min]
QWater = Water flow rate [l/min]

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9
 UKF-1
Q Oil
Operating condition: TOil = +55 °C; oil ISO VG 46;   = 1
Q Water

Cooling capacity at 5 l/min

5.00 615-20
615-10
4.50
610-20
4.00 610-10

3.50
Cooling capacity kW

3.00

2.50

2.00

1.50

1.00

0.50

0
10 15 20 25 30 35 40

Water temperature °C

Cooling capacity at 10 l/min

8.00 615-20
615-10
7.00
610-20
6.00 610-10
Cooling capacity kW

5.00

4.00

3.00

2.00

1.00

0
10 15 20 25 30 35 40

Water temperature °C

Cooling capacity at 15 l/min

10.00 615-20
615-10
9.00
610-20
8.00 610-10

7.00
Cooling capacity kW

6.00

5.00

4.00

3.00

2.00

1.00
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0
10 15 20 25 30 35 40

Water temperature °C

10
UKF-2
Q Oil
Operating condition: TOil = +55 °C; oil ISO VG 46;  = 4
Q Water

Cooling capacity at 20 l/min

12.00
615-40
11.00 615-20
610-40
10.00 610-20
Cooling capacity kW

9.00

8.00

7.00

6.00

5.00

4.00
10 15 20 25 30 35

Water temperature °C

Cooling capacity at 45 l/min

25.00 615-40
615-20
23.00
610-40
21.00 610-20
Cooling capacity kW

19.00

17.00

15.00

13.00

11.00

9.00

7.00
10 15 20 25 30 35

Water temperature °C

Cooling capacity at 60 l/min

35.00 615-40
615-20
610-40
30.00 610-20
Cooling capacity kW

25.00

20.00

15.00

10.00
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10 15 20 25 30 35

Water temperature °C

11
 UKF-3
QOil
Operating condition: TOil = +55 °C; oil ISO VG 46;  = 4
Q Water

Cooling capacity at 45 l/min

24.00 615-40
615-20
22.00
610-40
20.00 610-20

18.00
Cooling capacity kW

16.00

14.00

12.00

10.00

8.00

6.00
10 15 20 25 30 35

Water temperature °C

Cooling capacity at 105 l/min

55.00
615-60
50.00 615-40
610-100
45.00 610-40
Cooling capacity kW

40.00

35.00

30.00

25.00

20.00

15.00
10 15 20 25 30 35

Water temperature °C

Cooling capacity at 185 l/min

100.00
615-80
90.00 615-60
610-120
80.00 610-70
Cooling capacity kW

70.00

60.00

50.00

40.00

30.00

20.00
10 15 20 25 30 35
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Water temperature °C

12
 Viscosity
Viscosity / temperature graph Viscosity / temperature graph
to DIN 51519 Viscosity index 50 Viscosity index 0 to 200 oil ISO VG 320

100,000

10,000 10,000

5,000
4,000
IS
3,000 O
VG
2,000 IS
O 15
IS VG 00
O 1

Kinematic viscosity in mm²/s

1,000 IS VG 000 1,000
O 6
IS VG 80
O 46
500
IS VG 0
Kinematic viscosity in mm²/s

400 O 32
300 IS VG 0
O 2
V 2
200 IS G 1 0
O
V 50
IS G 1
O
100 V 00 100
IS G 6
O
V 8
50 ISO G 46
V VI = 200
40 ISO G 3 VI = 150
30 VG 2
ISO 2 VI = 100
20 VG 2 VI = 50
ISO 15 VI = 0
VG
ISO 10 10
10 VG
ISO 7
VG
5 5
ISO
4 VG
3 ISO V 3
G2
2

1 1
10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
Temperature in °C Temperature in °C

To DIN 51519, viscosity index 50, The viscosity index indicates how much the viscosity of the oil
Temperature of medium (oil) +10 °C to +80 °C; short-term changes with temperature.
operation at higher viscosities (cold start) is permitted. It is a measure of the temperature properties of different oils.
The higher the viscosity index of an oil, the smaller the change
in viscosity in relation to the temperature.

E 5.405.1 / 08.16

13
 Graphs for Motor-pump Selection
UKF-1

Motor: 0.2 kW DC
900
3 cm³/rev-0.2 kW
800 7 cm³/rev-0.2 kW
10 cm³/rev-0.2 kW
700

600
Viscosity mm²/s

500

400

300

200

100

0
1 1.5 2 2.5 3 3.5 4

p bar

Motor: 0.37 kW
3,000
5 cm³/rev-0.37 kW
7 cm³/rev-0.37 kW
2,500 10 cm³/rev-0.37 kW

2,000
Viscosity mm²/s

1,500

1,000

500

0
1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

p bar
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14
UKF-2

Motor: 0.75 kW
400 15 cm³/rev-0.75 kW
20 cm³/rev-0.75 kW
350
30 cm³/rev-0.75 kW
300 40 cm³/rev-0.75 kW
Viscosity mm²/s

250

200

150

100

50

0
1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

p bar

Motor: 1.5 kW
2,000
15 cm³/rev-1.5 kW
1,800 20 cm³/rev-1.5 kW
1,600 30 cm³/rev-1.5 kW
40 cm³/rev-1.5 kW
1,400
Viscosity mm²/s

1,200

1,000

800

600

400

200

0
1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

p bar

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15
 UKF-3

Motor: 2.2 kW
700
30 cm³/rev-2.2 kW
40 cm³/rev-2.2 kW
600
50 cm³/rev-2.2 kW

500
Viscosity mm²/s

400

300

200

100

0
1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9

p bar

Motor: 4 kW
1,600
70 cm³/rev-4 kW
1,400 100 cm³/rev-4 kW
130 cm³/rev-4 kW
1,200
Viscosity mm²/s

1,000

800

600

400

200

0
1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9

p bar
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16
Filter Selection
Cleanliness requirements for lubricating and hydraulic components.
The cleanliness level required in lubricating and hydraulic systems
is determined by the most sensitive component.

Type of system/Area of application/ Recommended

Components cleanliness class
Systems with servo hydraulics 15/13/10
sensitive to fine contamination
Industrial hydraulics 17/15/12
ll Proportional technology
ll High pressure systems
Industrial and mobile hydraulics
ll Electromagnetic control valve technology 18/15/12
ll Medium pressure and low pressure systems 19/16/14
Industrial and mobile hydraulics with low 20/18/15
demands on wear protection
Forced-feed circulatory lubrication on gears 18/16/13
New oil 21/19/16
Pumps /Motors
ll Axial piston pump 18/16/13
ll Radial piston pump 19/17/13
ll Gear pump 20/18/15
ll Vane pump 19/17/14
Valves
ll Directional valves 20/18/15
ll Pressure control valves 19/17/14
ll Flow valves 19/17/14
ll Check valves 20/18/15
ll Proportional valves 18/16/13
ll Servo valves 16/14/11
Cylinders 20/18/15

Depending on the conditions of the system and the environment, filters with the same filtration rating perform differently.
Typical fluid cleanliness classes achieved with HYDAC elements are shown below:

25 19/16/13 – 22/19/16
20 18/15/12 – 21/18/15
Filtration rating x

15 17/14/11 – 20/17/14
(βx(c) ≥ 200)

10 15/12/9 – 19/16/13
5 12/9/6 – 17/14/11
3 10/7/4 – 13/10/7
10/7/4 11/8/5 12/9/6 13/10/7 14/11/8 15/12/9 16/13/10 17/14/11 18/15/12 19/16/13 20/17/14 21/18/15 22/19/16

Oil cleanliness to ISO 4406

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17
 Notes Note
On piping The information in this brochure relates
The pressure differential in a hydraulic line is dependent on: to the operating
ll Flow rate conditions and applications described.
ll Kinematic viscosity For applications and operating conditions
not described, please contact the
ll Pipe dimensions and can be estimated for hydraulic oils as follows: relevant technical department.
l [m] Subject to technical modifications.
Δp[bar] = 5.84 x d4 x Q x v [bar]
[mm]

l = Pipe length [m]

d = Internal diameter of pipe [mm]
Q = Flow rate [l/min]
n = Kinematic viscosity [mm²/s]
This applies to straight pipe runs and
hydraulic oils, and to laminar flow.
Additional threaded connections and pipe bends increase the pressure differential.

Notice
ll As few threaded connections as possible
ll Few pipe bends; if unavoidable, use large radius
ll Difference in height between pump and oil level as small as possible
ll Hoses must be suitable for a vacuum of min. 5,000 mmW
ll Do not reduce pipe cross-section predetermined by the unit

HYDAC COOLING GMBH Industriegebiet

66280 Sulzbach / Saar
Germany
E 5.405.1 / 08.16

Tel.: +49 6897 509-01

Fax: +49 6897 509-454
E-mail: [email protected]
Internet: www.hydac.com

18