Welding Gauge
Welding Gauge
Welding Gauge
WGU-7M WGU-8M
[Front] [Back]
117
[Front] [Back] [Dimensions] (mm, approx.) Probe 105
[Dimensions] (mm, approx.)
Probe 95
78
70
Rotor Body 53
42
Rotor Body 82 FEATURES
●All the features of the WGU-7M plus a caliper slide with a wide range of uses,
FEATURES including measuring plate thickness, weld bead width, and OD of round parts.
●Supports standard welding measurements. ●Measures butt weld step alignment with up to 53mm straddle (per new Japan
●Easy to read design with Scale Plate and Rotor are on same MLIT notification.)
plane. ●Measures bevel angles with expanded range of 0∼70°
Undercut Depth Bevel Angle Step Height Straddle Width OD for Round Parts Bead Width
(0∼25mm) (WGU-7M :0∼60°) (WGU-7M :42mm) (WGU-8M:up toȭ30mm) (WGU-8M:0∼50mm)
(WGU-8M・9M:0∼70°) (WGU-8M・9M:53mm) (WGU-9M:up toȭ40mm) (WGU-9M:0∼50mm)
Step Height (0∼25mm) Gas Pressure Welding Bulge, etc.
EXAMPLES ■WGU-9M
●Use only for intended purpose. Misuse may cause accident or injury.
MAIL [email protected]
URL http://www.niigataseiki.co.jp
E324-T7 2011
WG-1(M) ●Makes welding QC work efficient and easy. WG-2(L) ●Makes welding QC work efficient and easy.
FEAT.
FEAT.
●Rugged and convenient. (Comes with ●Rugged and convenient. (Comes with plastic case.)
plastic case.) ●With convenient undercut function.
Probe
46.8 67
Probe
Body Body
Rod OD Length
Gap・Hole WG-1(M) :≦φ10mm (≦40mm)
Leg Length Bead Height WG-1(M)
:≦3.0mm WG-2( L )
:≦φ20mm
Fillet Throat WG-2(L)
:≦5.0mm
■MATERIAL
PREP. Detail
View UNDERCUT
Meas.
Angle
Step・Thickness Angles
Bevel Angle Root Gap Plate Thickness Root Surface Height (≦20mm) (Reading+90°
) ※WG-2 only(10mm)
EXAMPLES ■WG-3・WG-5 (common features) Meas. Base (Adj.) Adj. Groove Meas. Base (Fixed)
FEATURES
⑧Bevel Angle
■WG-3 only (0∼60°
)
■WG-5 only ●Fast and accurate one-touch undercut measurements.
⑨Root Gap ●Dial Gauge for high accuracy.
⑦Undercut (Uses a standard 0.01mm Dial Gauge.)
(0.5∼5mm)
Depth
●Meas. Range = 0 to 4.00mm (0.01mm graduations, ±0.04mm accuracy.)
(0∼5mm)
●3-point base for stability and accuracy.
●Adjustable measurement base for different surface conditions.
⑩Plate ●Measurement base slide range, ~23mm.
Thickness ●Hex wrench included for 0-Point adjustment and Dial Gauge
(0∼30mm) replacement.
ANGLE GAUGE WGA-65 ANGLE PROTRACTOR AP-130
FEATURES FEATURES
●Direct measurement of joint groove angle. ●Wide range of angle measurements for
●Bevel gauge has sharp tip to measure angles welding operations.
for 0mm root gap for 15mm plates, or thinner. ●Measures angles directly without interference
●Easy to read, large scale has 0.5°
graduations. from weld bead.
●Notched scale plate for measuring T-joints ●Measures interior and deflection angles for
without interference. sheet metal bending operations.
●Satin finish measurement scale for high ●Satin finish for easy to read measurement
visibility in the field. scale.
●Rugged and convenient. (Comes with plastic [Dimensions] ●Rugged and convenient. (Comes with plastic
(mm, approx.) case.)
case.)
[Dimensions]
(mm, approx.)
105
EXAMPLES EXAMPLES
ȭ90
117.5
30
30
32 90
Butt Joint Groove Angle T-Joint Groove Angle
Rebar Butt Joint Angle Flange, Plate Joint Angle
Plate. 30mm, Angle 65°(Max.) Plate 30mm, Angle 25°(Min.)
63 Angle = 10° Angle = 160°
(Range: 0∼90° ) (Range: 0∼180° )
SPECS
●Accuracy:±0.5°
SPECS ●Groove (Bevel) Angle:
●Accuracy:±0.5° Scissors Mode 30° ∼130°
●Groove Angle:25° ∼ 65° ●Graduations:1°
(Graduations:0.5° ) ●Butt Joint, Pressure Weld
●Joint・Stud Angle Deflection Angle:0° ∼ 90°
After Welding:70°∼110° Weld Joint Angle Weld Joint Angle ●Welded Stud, Flange Angle:
Weld Joint Angle Scissors Mode
(Graduations :1° ) 0°
∼180°
Angle = 110° Angle = 65°
Angle 110°(Max.) Angle 70°(Min.) (Range: 0∼180° ) (Range; 30∼130° )
ANGLE LIMIT GAUGE WAL 2542・4562 ROOT GAP LIMIT GAUGE WRL 310・1118
FEATURES FEATURES
●Fast Pass/Fail testing of groove angle and fillet ●Fast Pass/Fail testing of root gap and bead height.
weld size. ●Set of 4 in plastic case.
●Set of 4 in plastic case. ●Includes ball chain.
●Includes ball chain.
SPECS
SPECS [WRL310]
●Accuracy : ±0.1mm
●Accuracy: Length, Depth: ±0.1mm, Angle: ±1° ●Root Gap : 3∼18mm
●Groove Angle: 25° ∼62.5°(2.5° steps) ●Bead Height・Leg Length : 2∼17mm
●Fillet Throat Depth: 4∼11mm (1mm steps) ●Meas. Scale : 20mm
●Fillet Leg Length: 5, 7, 8, 10, 11, 13, 14, 15mm
[WAL2542] EXAMPLES
EXAMPLES
Butt Joint
Bead Height
[WRL1118]
Leg Length
Leg Length
[WAL4562] Fillet Th
roa Fillet
Throat Depth tD
ep Leg Length Fillet Leg Length T-Joint Root Gap Butt Joint Root Gap
th
●Measures fillet throat depth and bead height with ease. ■BEAD MEASUREMENT
AWG-10
FEAT.
[Dimensions]
(mm, approx.)
57.5 14.5
Calibration Master
54 (GDCS-20WG Accessory)
Bead Height Throat Depth
GDCS-20WG 100 AWG-10: Max.: 8mm
GDCS-20WG: Max.: 10mm
AWG-10: Max.: 11mm
GDCS-20WG: Max.: 20mm
70 ■ MATERIAL PREP.
69 16
70
3 Groove Angle
120 (60°
, 70° , 90°Fixed Gauges)
, 80°
PATENTED WELDING GAUGES FOR ALL APPLICATIONS
●Measurement and Product Cross Reference
Taper WG-1 WG-2 WG-3 WG-5 WGU-7M WGU-8M WGU-9M WGU-2S FDW-1 WRL310 WAL2542 AWG-10 GDCS-20WG WGA-65 AP-130
Measurement
○ ○ ○ ○ − ○ ○ ○ − − ○ − − − − −
Machining and Assembly (Material Prep.)
11 Fillet Leg
Length − ○ ○ ○ ○ ○ ○ ○ − − ○ ○ − − − −
12 Fillet Throat
Thick.
− ○ ○ ○ ○ ○ ○ ○ − − − ○ ○ ○ − −
13 Butt Bead
Height − ○ ○ ○ ○ ○ ○ ○ − − ○ − ○ ○ − −
− ○ ○ ○ ○ ○ ○ ○ − − ○ − ○ ○ − −
T-Joint
14 Bead Height
Post Weld
15 Undercut − − ○ ○ − ○ ○ ○ ○ ○ − − − − − −
16 Butt Joint
Misalignment − − ○ ○ ○ ○ ○ ○ − − − − − − − −
17 Butt Joint
Angle − − − − − − − − − − − − − − − ○
18 Flange Angle − − − − − − − − − − − − − − ○ ○
19 Stud Angle − − − − − − − − − − − − − − ○ ○
20 Bead Surface
Irregularity − − − − − − ○ ○ − − − − − − − −
※
21 Swell
Diameter − − − − − − ○ − − − − − − − −
Pressure Weld
※
22 Swell Length − − − − − − ○ − − − − − − − −
※
23 Contact
Surface Offset − − − − − − ○ − − − − − − − −
24 Angle − − − − − − − − − − − − − − − ○
※Calculation of desired dimension value required for gas pressure welding.
●Welding Gauge Specifications
Model Material Meas. Bead Leg Throat Undercut Bead Bar Length Groove (Bevel) Butt Flange, Angle
Scale Height Length Thickness Depth Root Gap Width OD Accuracy Angle Stud Accuracy
Angle Angle
±0.6mm
2mm
WGU-2S Stainless 1.5mm Plate 100mm (Accy: ±0.1mm)
− − − − − − − − − −
FDW-1 Stainless 1.5mm Plate −
4mm
(Accy: ±0.04mm) −
Body: 5mm Stainless
AWG-10 8mm 11mm ±0.2mm
Probe: 1.9mm
Body:5.7mm Stainless − − − − − − 60・70・80・90° − − −
GDCS-20WG Probe:3.2mm 10mm 20mm ±0.03mm
Plastic Display Unit
10∼17mm 10∼17mm 3∼10mm
WRL310 Stainless 2mm Plate (1mm steps) (1mm steps) (1mm steps)
20mm − − − − ±0.1mm − − − −
2∼9mm 2∼9mm 11∼18mm
WRL1118 Stainless 2mm Plate (1mm steps) (1mm steps) (1mm steps)
5・7・8・10mm 4∼7mm 25・27.5・30・32.5
WAL2542 Stainless 1.5mm Plate (fixed) (1mm steps) 35・37.5・40・42.5°
− − − − − − ±0.1mm − − ±1°
11・13・14・15mm 8∼11mm 45・47.5・50・52.5
WAL4562 Stainless 1.5mm Plate (fixed) (1mm steps) 55・57.5・60・62.5°
WGA-65 25∼65°
, Grad.: 0.5° − 70∼110°
− − − − − − − − − ±0.5°
Stainless 1.5mm Plate
Satin Finish (Scissors Mode)
AP-130 30∼130° , Grad: 1° 0∼90° 0∼180°