6se7087 6ah70
6se7087 6ah70
6se7087 6ah70
Part 1
Chassis units (Types E - H)
AC-AC
You will receive Parts 1 and 2 of the Operating Instructions when you use this Order No. Parts 1
and 2 can be individually ordered by specifying the particular Order No.
_-_ stands for the language code, e.g. 0-0 for German Editions.
The following foreign language Editions of these Operating Instructions are available:
Contents
0 Definitions................................................................................................................................. 0-6
Safety and operating instructions for drive converters ....................................................... 0-8
1 Description................................................................................................................................ 1-1
5 Maintenance.............................................................................................................................. 5-1
6.1 Options which can be integrated into the electronics box........................................................... 6-1
9.2 De-rating at installation altitudes > 1000 m above sea level....................................................... 9-8
12 Certificates.............................................................................................................................. 12-1
0 Definitions
• QUALIFIED PERSONAL
For the purpose of these instructions and product labels, a "Qualified person" is someone who is familiar with
the installation, mounting, start-up and operation of the equipment and the hazards involved. He or she must
have the following qualifications:
1. Trained and authorized to energize, de-energize, clear, ground and tag circuits and equipment in
accordance with established safety procedures.
2. Trained in the proper care and use of protective equipment in accordance with established safety
procedures.
3. Trained in rendering first aid.
• DANGER
For the purpose of these instructions and product labels, "Danger" indicates death, severe personal injury or
substantial property damage will result if proper precautions are not taken.
• WARNING
For the purpose of these instructions and product labels, "Warning" indicates death, severe personal injury or
property damage can result if proper precautions are not taken.
• CAUTION
For the purpose of these instructions and product labels, "Caution" indicates that minor personal injury or
material damage can result if proper precautions are not taken.
• NOTE
For the purpose of these instructions, "Note" indicates information about the product or the respective part of
the Instruction Manual which is essential to highlight.
NOTE
These instructions do not purport to cover all details or variations in equipment, nor to provide for every
possible contingency to be met in connection with installation, operation or maintenance.
Should further information be desired or should particular problems arise which are not covered sufficiently for
the purchaser’s purposes, the matter should be referred to the local Siemens sales office.
The contents of this Instruction Manual shall not become part of or modify any prior or existing agreement,
committment or relationship. The sales contract contains the entire obligation of Siemens. The warranty
contained in the contract between the parties is the sole warranty of Siemens. Any statements contained herein
do not create new warranties or modify the existing warranty.
CAUTION
The converters contain components which can be destroyed by electrostatic discharge. These components can
be easily destroyed if not carefully handled. If you have to handle electronic boards please observe the
following:
♦ Electronic boards should only be touched when absolutely necessary.
♦ The human body must be electrically discharged before touching an electronic board
♦ Boards must not come into contact with highly insulating materials - e.g. plastic foils, insulated desktops,
articles of clothing manufactured from man-made fibers
♦ Boards must only be placed on conductive surfaces
♦ When soldering, the soldering iron tip must be grounded
♦ Boards and components should only be stored and transported in conductive packaging (e.g. metalized
plastic boxes, metal containers)
♦ If the packing material is not conductive, the boards must be wrapped with a conductive packaging material,
e.g. conductive foam rubber or household aluminum foil.
The necessary ECB protective measures are clearly shown in the following diagram:
a = Conductive floor surface d = ESD overall
b = ESD table e = ESD chain
c = ESD shoes f = Cubicle ground connection
d
d d
b b
e e
f f f f f
a c c c
a a
Sitting Standing Standing / Siting
WARNING
Hazardous voltages are present in this electrical equipment during operation.
Non-observance of the safety instructions can result in severe personal injury or property
damage.
Only qualified personnel should work on or around the equipment after first becoming
thoroughly familiar with all warning and safety notices and maintenance procedures
contained herein.
The successful and safe operation of this equipment is dependent on proper handling,
installation, operation and maintenance.
1. General
In operation, drive converters, depending on their degree of protection, may have live, uninsulated, and
possibly also moving or rotating parts, as well as hot surfaces.
In case of inadmissible removal of the required covers, of improper use, wrong installation or maloperation,
there is the danger of serious personal injury and damage to property.
For further information, see documentation.
All operations serving transport, installation and commissioning as well as maintenance are to be carried out
by skilled technical personnel (Observe IEC 364 or CENELEC HD 384 or DIN VDE 0100 and IEC 664 or
DIN/VDE 0110 and national accident prevention rules!).
For the purposes of these basic safety instructions, "skilled technical personnel" means persons who are
familiar with the installation, mounting, commissioning and operation of the product and have the qualifications
needed for the performance of their functions.
2. Intended use
Drive converters are components designed for inclusion in electrical installations or machinery.
In case of installation in machinery, commissioning of the drive converter (i.e. the starting of normal operation)
is prohibited until the machinery has been proved to conform to the provisions of the directive 89/392/EEC
(Machinery Safety Directive - MSD). Account is to be taken of EN 60204.
Commissioning (i.e. the starting of normal opertion) is admissible only where conformity with the EMC directive
(89/336/EEC) has been established.
The drive converters meet the requirements of the low-voltage directive 73/23/EEC. They are subject to the
harmonized standards of the series prEN 50178/DIN VDE 0160 in conjunction with EN 60439-1/ VDE 0660,
part 500, and EN 60146/ VDE 0558.
The technical data as well as information concerning the supply conditions shall be taken from the rating plate
and from the documentation and shall be strictly observed.
3. Transport, storage
The instructions for transport, storage and proper use shall be complied with.
The climatic conditions shall be in conformity with prEN 50178.
4. Installation
The installation and cooling of the appliances shall be in accordance with the specifications in the pertinent
documentation.
The drive converters shall be protected against excessive strains. In particular, no components must be bent
or isolating distances altered in the course of transportation or handling. No contact shall be made with
electronic components and contacts.
Drive converters contain electrostatic sensitive components which are liable to damage through improper use.
Electric components must not be mechanically damaged or destroyed (potential health risks).
5. Electrical connection
When working on live drive converters, the applicable national accident prevention rules (e.g. VBG 4) must be
complied with.
The electrical installation shall be carried out in accordance with the relevant requirements (e.g. cross-sectional
areas of conductors, fusing, PE connection). For further information, see documentation.
Instructions for the installation in accordance with EMC requirements, like screening, earthing, location of filters
and wiring, are contained in the drive converter documentation. They must always be complied with, also for
drive converters bearing a CE marking. Observance of the limit values required by EMC law is the
responsibility of the manufacturer of the installation or machine.
6. Operation
Installations which include drive converters shall be equipped with additional control and protective devices in
accordance with the relevant applicable safety requirements, e.g. Act respecting technical equipment, accident
prevention rules etc. Changes to the drive converters by means of the operating software are admissible.
After disconnection of the drive converter from the voltage supply, live appliance parts and power terminals
must not be touched immediately because of possibly energized capacitors. In this respect, the corresponding
signs and markings on the drive converter must be respected.
During operation, all covers and doors shall be kept closed.
1 Description
SIMOVERT MASTER DRIVES are power electronic units. They are available as
♦ Compact units with three-phase- or DC current input
Output range: 2.2 kW to 37 kW
♦ Chassis units with three-phase- or DC current input
Output range: 45 kW to 200 kW
♦ Cabinet units with three-phase- or DC current input
Output range: 250 kW to 1500 kW
1.1 Applications
Drive converter with three-phase current input
The drive converter generates a variable-frequency three-phase system at the motor side from a fixed-frequency
three-phase supply (50/60 Hz). This variable-frequency three-phase system is used to continuously control the
speed of three-phase motors.
In the basic design, SIMOVERT MASTER DRIVES can be used for two-quadrant operation. Four-quadrant
operation is possible using the braking unit option. SIMOVERT MASTER DRIVES are suitable for single-motor-
and multi-motor drives.
Technological functions and expansions can be realized via defined interfaces in the open-loop control section.
The inverter, configured using IGBT modules, generates a three-phase system from the DC link voltage to feed
the motor.
SIMOVERT FC
The inverter open-loop control uses a microprocessor with an adjustable V/f characteristic. The pulse frequency
is preset to 3 kHz when the unit is shipped.
SIMOVERT VC
The inverter open-loop control uses a microprocessor and field-oriented vector control with an extremely fast
closed-loop current control. The drive can be precisely adapted to the demanded load torque as a result of the
field-oriented control, which in turn means that the drive has an extremely high dynamic performance.The pulse
frequency is preset to 2.5 kHz when the unit is shipped.
When the drive is shipped, closed-loop V/f control is preset. Closed-loop frequency control with field-oriented
vector control must be parameterized.
The converter can be set, as a result of the precise motor simulation up to a maximum frequency of 300 Hz, with
and without stall protection and with and without tachometer feedback.
SIMOVERT SC
The inverter open-loop control uses a microprocessor with field-oriented vector control, with a very fast
secondary closed-loop current control. High drive dynamic performance is achieved as a result of the field
oriented vector control. When the unit is shipped, the pulse frequency is preset to 5 kHz. It can be set in the
range from 5 kHz to 7.5 kHz.
After power-up, only the motor must be selected and the drive can then be enabled. The drive can be matched to
the load moment of inertia and optimized by changing a closed-loop control parameter.
The converter operates with motor identification (MOTID). The maximum stator frequency is 400 Hz.
The following operating modes can be selected:
♦ Closed-loop speed control
♦ Closed-loop torque control
When networked with automation systems, the unit open-loop control is realized via optional interfaces and
technology boards.
tronics box CU
Connector for OP1
(serial interface)
DC link - C / L+
connection
D/L-
U1/L1 U2/T1
Supply- Motor-
V1/L2 V2/T2
connection connection
W1/L3 W2/T3
PE1 PE2
Please observe the instructions on the packaging for transport, storage and professional handling.
For transportation with a fork-lift truck the converter is mounted on a wooden pallet.
Vibration and jolts must be avoided during transport, e.g. when setting the unit down.
The converter can be installed after it has been unpacked and checked to ensure that everything is complete
and that the converter is not damaged.
If the converter is damaged you must inform your shipping company immediately.
The packaging consists of a wooden floor sectionand a PE foil to protect the equipment from humidity. It
can be disposed of in accordance with local regulations.
2.2 Storage
The converters must be stored in clean dry rooms.Temperatures between − 25 °C (−13 °F) and + 70 °C (158 °F)
are permissible. Temperature fluctuations > 20 K per hour are not permissible.
WARNING
The equipment should not be stored for longer than one year. If it is stored for longer
periods of time, the converter DC link capacitors must be formed at start-up.
Capacitor forming is described in Part 2 of the Operating Instructions.
2.3 Mounting
The following are required for mounting:
♦ M8 bolt(s)
♦ Dimension drawings: Fig. 2.2 for types of construction E, F, Fig. 2.3 for types of construction G and Fig. 2.4
for type of construction H.
WARNING
Safe converter operation requires that the equipment is mounted and commissioned by
qualified personnel taking into account the warning information provided in this Instruction
Manual.
The general and domestic installation and safety regulations for work on electrical power
equipment (e.g. VDE) must be observed as well as the professional handling of tools and
the use of personnal protective equipment.
Death, severe bodily injury or significant material damage could result if these instructions
are not followed.
Chassis units do not provide any protection against direct contact. It is the users
responsibility to ensure and provide the correct protection against contact according to the
relevant accident prevention regulations VBG4, by appropriately designing the enclosure or
enclosures around the chassis unit.
Cooling air
≤ 40 °C (50 °C)
WARNING
When mounting in cabinets, a clearance of above and below must be provided so that the
cooling air flow is not restricted (refer to dimension drawings, Section 2.4).
Dimension the cabinet cooling in line with the power loss! (+ Section „Technical data“)
The converter ambient climate in operating rooms may not exceed the values of code F according to DIN 40040.
For temperatures > 40 °C (104 °F) and installation altitudes > 1000 m, de-rating is required (+ Section
„Technical data“).
6SE70 IP00
Height Width Depth
Types E and F
Screen connection
Type E
Type F
exhaust air
air intake
10
400
Fig. 2.3
119
389
Vorderansicht Luftaustritt
front view Seitenansicht links exhaust air
350
0
137
271
481
204
367,5
442,5
side view left
450
Type G
1450
1400
1348
Transport, Unpacking, Installation
1257
67,5
Schirmanschlagstellen
für Signalleitungen
Screen connection
107
25
0
0
Lufteintritt
137
230
471
323
air intake
Einbaugeräte AC-AC
320
Bauform G
389
119
Chassis units AC-AC
Type G
08.96
front view
Fig. 2.4
Luftaustritt
Exhaust air 480
508
476
350
119 270
175
86 85 85 90 95
22
Type H
40 46
Siemens AG 6SE7087-6AH70
67,5
1505
1032
Schirmanschlagstellen
für Signalleitungen
Screen connection
111,5
25 38
119 270
380
74 360 Einbaugeräte AC-AC
PE2/GND 399,5
320
1)
Bauform H
Lufteintritt 460
Air intake Chassis units AC-AC
Type H
2-5
Transport, Unpacking, Installation
08.96 Connecting-up
3 Connecting-up
WARNING
SIMOVERT MASTER DRIVES are operated at high voltages.
The equipment must be in a no-voltage condition (disconnected from the supply) before any
work is carried-out!
Only professionally trained, qualified personnel must work on or with the unit.
Death, severe bodily injury or significant material damage could occur if these warning
instructions are not observed.
Extreme caution should be taken when working-on the unit when it is open, as external
power supplies may be connected. The power terminals and control terminals can still be at
hazardous potentials even when the motor is stationary.
Hazardous voltages are still present in the unit up to 5 minutes after it has been powered-
down due to the DC link capacitors. Thus, the appropriate delay time must be observed
before opening-up the unit.
Forming the DC link capacitors:
The storage time should not exceed one year. The converter DC link capacitors must be
formed at start-up if the unit has been stored for a longer period of time.
Forming is described in the Instruction Manual, Part 2.
The user is responsible, that the motor, converter and any other associated devices or units
are installed and connected-up according to all of the recognized regulations in that
particular country as well as other regionally valid regulations. Cable dimensioning, fusing,
grounding, shutdown, isolation and overcurrent protection should be especially observed.
If a protective device trips in a current arm, then a fault current could have been interrupted.
In order to reduce the danger of fire or electric shock, the live parts and over components of
the converter should be checked and damaged components replaced.
INFORMATION
♦ Protection: Fuses must be incorporated in the equipment supply connection. For a list of the
recommended fuses, refer to Table 3.1.
♦ Supply rating: The converter is suitable for connecting to supplies with a short-circuit rating (supply) ≤ 100 ×
rated output (converter).
♦ The converter should be connected via a line reactor according to Table 3.1.
♦ Cabling/wiring: Connecting cables should be dimensioned according to the local regulations and according
to Table 3.1. The insulation should be suitable for 75 °C.
WARNING
♦ The unit will be destroyed if the input- and output terminals are interchanged!
♦ The converter will be destroyed if the DC link terminals are interchanged or short-
circuited!
♦ The coils of contacts and relays which are connected to the same supply as the
converter or are located in the vicinity of the converter, must be provided with
overvoltage limiters, e.g. RC elements.
♦ It is not permisible that the converter is connected-up through an e.l.c.b. (ground fault
circuit interrupter) (DIN VDE 0160).
The converters should be fused on the line side with fuses according to Table 0.1. In order to reduce noise and
to limit the harmonics fed back into the supply a 2% commutating reactor should be used to connect the
converter to the supply. Refer to Table 3.1 for the Order Nos. for the fuses and the line commutating reactors.
To maintain the radio interference suppression regulations, refer to the Instruction Manual, Part 2, Section
„Measures to maintain the radio interference suppression regulations“.
The position of the connecting terminals can be seen in the dimension drawings (+ Section 2.4).
Connections must be established using cable lugs with bolts according to Table 3.2.
NOTE
Converters type of construction H: The busbars of the motor connection are rotated through 90 °.
Due to the 230 V fan a transformer is integrated into the converters. The terminals on the primary side must be
connected corresponding to the rated input voltage.
NOTE FC and VC
Depending on the motor insulation strength and the length of the motor feeder cable, it may be necessary to
install one of the following options between the motor and the converter:
♦ Output reactor
♦ dv/dt-filter only for FC and VC, not permissible for SC
♦ Sinusoidal filter only for FC and VC, not permissible for SC
Information regarding selection and dimensioning is provided in Section „Options“.
The protective conductor should be connected-up on both the supply- and motor sides. It should be dimensioned
according to the power connections.
The "braking unit" (6SE7087-6CX87-2DA0) and "dv/dt filter" (6SE7087-6CX87-1FD0) options can be connected
at the DC link terminals C/L+ and D/L−.
NOTES
The main contactor coil must be provided with overvoltage limiters, e.g. RC element.
4 Operator control
The converter can be controlled via:
♦ the PMU (Parameterization Unit)
♦ the control terminal strip on the CU (+ section “Control terminal strip“)
♦ the OP1 operator control panel (+ section “Options“)
♦ the RS485 and RS232 serial interface on PMU-X300
Seven-segment displays
Reversing key
On key Raise key
X300
4.2 Displays
Basic converter
Setting
parameters Technology board
NOTE
The parameter description is provided in the Operating Instructions, Part 2.
5 Maintenance
WARNING
SIMOVERT MASTER DRIVES are operated at high voltages.
All work carried-out on or with the equipment must conform to all of the relevant national
electrical codes (VBG4 in Germany).
Maintenance and service work may only be executed by qualified personnel.
Only spare parts authorized by the manufacturer may be used.
The specified maintenance intervals and also the instructions for repair and replacement
must be adhered to.
The drive units have hazardous voltage levels up to 5 min after the converter has been
powered-down due to the DC link capacitors so that the unit must only be opened after an
appropriate delay time.
The power- and control terminals can still be at hazardous voltage levels even though the
motor is at a standstill.
If it is absolutely necessary that the drive converter must be worked on when powered-up:
♦ never touch any live components.
♦ only use the appropriate measuring and test equipment and protective clothing.
♦ always stand on an ungrounded, isolated and ESD-compatible pad.
If these warnings are not observed this can result in death, severe bodily injury or significant
material damage.
Always have your MASTER DRIVE converter Order No. and serial No. available when contacting the service
department. These numbers and other important data are located on the drive converter rating plate.
WARNING
The fan may only replaced by qualified personnel.
The drive converters are still at hazardous voltage levels up to 5 min. after the
unit has been powered-down as a result of the DC link capacitors.
If these warnings are not observed, death, severe bodily injury or considerable
material damage could occur.
The board consists of the DC link capacitors, the capacitor mounting element and the DC link connection.
♦ Types of construction E to F ♦ Types of construction G to H
• Release the electrical connection to the inverter • Remove the connection for the symmetrical
busbars resistor (cable lug M6)
• Release the mechanical locking • Release the mechanical mounting
• Swing-out the capacitor bank towards the front • Swing-out the capacitor bank to the front and lift
and remove from the top. out of the converter at a 45 ° angle.
WARNING
The boards may only be replaced by qualified personnel.
It is not permissible that the boards are withdrawn or inserted under voltage.
Death, severe bodily injury or significant materal damage might result if these
instructions are not observed.
CAUTION
Boards contain components which could be damaged by electrostatic discharge. The
human body must be discharged immediately before an electronics board is touched.
This can be simply done by touching a conductive, grounded object immediately beforehand
(e.g. bare metal cubicle components).
♦ Remove connector X205; X206; X208; X31; X33 from the IVI
♦ Types of construction E to F ♦ Types of construction G to H
• Withdraw the fiber-optic cable connections • Remove PSU with insulation
• Remove the capacitor bank
♦ All types of construction
• Remove all boards from the electronics box
• Remove both mounting bolts from the electronics box (Fig. 5.3)
• Release the electronics box and remove towards the front.
• Unbolt the IVI and remove
• Install the new IVI in the inverse sequence
PMU
Snap
♦ Carefully depress the snap on the adapter section and
remove the PMU with adapter section from the
electronics box.
♦ Withdraw connector X108 on the CU
E-Box
♦ Carefully withdraw the PMU board out of the adapter
section towards the front using a screwdriver.
♦ Install the new PMU board in the invsere sequence.
6 Options
NOTE
Only one of each option board type may inserted in the electronics box.
TB (technology boards, e.g. T300) must always be inserted at slot 2. When a TB board is used, a TSY board
my not be inserted.
If the converter is supplied through an external main Board Current drain (mA)
contactor, the option board in the electronics box must
be supplied from an external power supply, according CB1 190
to Table 6.3. SCB1 50
Options Description/function
Circuit-breaker Power-up
Line fuses Protects the motor feeder and limits the short-circuit current
Commutating reactor Reduces harmonic feedback into the supply
Input filter, A1 or B1 Maintains the radio interference suppression level acc. to EN55011
Braking units Converts regenerative power into heat
Braking resistors Load resistor for the braking unit
When longer feeder cables are used between the converter and motor:
♦ the converter has to cope with additional current peaks due to re-charging the cable capacitances
♦ the motor insulation is additionally stressed as a result of transient voltage spikes caused by reflection.
NOTE
In order to prevent premature aging of the motor )
insulation and thus early failures, the following limit VLL [V]
for Siemens 1LA2, 1LA5, 1LA6
values may not be exceeded at the motor terminals:
1500 and 1LA8*) motors
♦ the permissible voltage gradient dv/dt and 1460
for motors in accordance with IEC 34-17:1992
♦ the permissible peak voltage between phase
) (DIN VDE 0530, Part1, Sheet2)
conductors VLL 1000
500
1 2 3 4 t [µ s]
Depending on the application, the voltagerate-of-rise, voltage and current peaks can be reduced using the
following options: Output reactor, dv/dt filter, or sinusoidal filter.
Table 6.8
The output reactor is especially used to limit additional current spikes caused by the cable capacitances when
long cables are used, i.e. it
♦ reduces the charge current spikes for long cables
♦ reduces the voltage rate-of-change dv/dt at the motor terminals.
It does not reduce the magnitude of the transient voltage spikes at the motor terminals.
In order that the reactor temperature rise remains within the specified limits, the pulse frequency fp of the drive
converter, rated motor frequency fmot N and the maximum drive converter output frequency fmax must lie within
the specified limits:
V/f textile fmot N = fmax ≤ 120 Hz not possible not possible not possible
Ferrite reactor fP ≤ 6 kHz
V/f / Vector control fmot N ≤ 150 Hz fmot N ≤ 150 Hz fmax ≤ 300 Hz fmax ≤ 300 Hz
V/f textile fmot N = fmax ≤ 600 Hz not possible not possible not possible
400
200
without output reactor
100
1 10 100 1000
Drive converter outputs / kW
Fig. 6.4 Permissible cable lengths with and without output reactors
NOTE
The specified lengths are valid for unshielded cables; for shielded cables, these values must be reduced to 2/3.
If several motors are connected to a drive converter, the sum of the cables lengths of all the motor feeder
cables must be less than the permissible cable length.
The dv/dt filter protects the motor insulation by limiting the voltage gradient and the transient peak voltage at the
motor winding to uncritical values in accordance with IEC 34-17:1992 (DIN VDE 0530, Part 1, Sheet 2):
♦ Voltage gradient (rate of rise) dv/dt ≤ 500 V/µs
♦ Transient peak voltage at the motor terminals:
Ûtyp. ≤ 800 V for 380 V ≤ UN ≤ 460 V (3 ph. AC)
Ûtyp. ≤ 1000 V for 500 V ≤ UN ≤ 575 V (3 ph. AC)
Ûtyp. ≤ 1250 V for 660 V ≤ UN ≤ 690 V (3 ph. AC).
For long feeder cables, the dv/dt filter simultaneously reduces the current spikes, which additionally load the
drive converter due to the re-charging of the cable capacitances.
The dv/dt filter can be used for the following control versions
♦ FC (Frequency Control) and
♦ VC (Vector Control)
The dv/dt filter is suitable for use with
• grounded supply networks (TN- and TT supply networks)
• ungrounded supplies (IT supplies)
(exceptions: 6SE70_ _ - _ _ B _ _ -1FD0 and 6SE70 _ _ - _ _ C _ _ -1FD0 with version release A)
NOTE
The dv/dt filter is designed for a pulse frequency fp = 3 kHz and can be operated at pulse frequencies
fp ≤ 3 kHz.
In this case, when the drive converter is being set (P052 = 5), parameter P092 should be set to 2. Thus,
parameter P761 (pulse frequency) is automatically limited to values ≤ 3 kHz.
Max. cable length / m
400
dv/dt filter in series
300 with the output reactor
200
dv/dt filter
100
1 10 100 1000
Drive converter output / kW
NOTES
The specified cable lengths are valid for unshielded cables; for shielded cables, these values should be
reduced to 2/3.
If several motors are connected to a drive converter, the sum of the cable lengths of all of the motor feeder
cables must be less than the permissible cable length.
Using the sinusoidal filter, square-wave voltage pulses at the converter output are almost sinusoidal, i.e.
♦ generates an almost sinusoidal motor voltage, and an absolute sinusoidal motor current,
♦ reduces the voltage gradient at the motor terminals to values dv/dt << 500 V/µs,
♦ prevents transient voltage spikes at the motor terminals
♦ reduces the supplementary motor losses
♦ reduces motor noise.
Simultaneously, the sinusoidal filter, for long motor feeder cables, reduces the current peaks, which additionally
stress the drive converter as a result of the periodic re-charging of the cable capacitances.
The sinusoidal filter can be used with the following control versions.
♦ FC (Frequency Control) and
♦ VC (Vector Control)
The sinusoidal filter is suitable for use with
♦ grounded supplies (TN- and TT supply networks)
♦ ungrounded supply networks (IT supply networks)
NOTE
Operation with the sinusoidal filter requires a defined drive converter setting. For this purpose, when setting the
drive converter (P052 = 5), parameter P092 should be set to 1.
Thus, all of the relevant parameters for operation with the sinusoidal filter are correctly set and limited:
P092 = 1 causes: Input voltage, drive converter/inverter
2000
Sinusoidal filter 500 V / 575 V
1500 Sinusoidal filter 400 V / 460 V
1000
500
0 50 100 150
Drive converter output / kW
NOTE
The specified lengths are valid for unshielded cables; for shielded cables, the values must be reduced to 2/3.
If several motors are connected to a drive converter, the sum of the cable lengths of all of the motor feeder
cables must be less than the permissible cable lengths.
When fully utilizing the permissible cable lengths, a line commutating reactor should be used and, if required, a
higher starting current set.
6.5.1.4 Selection criteria for the output reactor, dv/d filter or sinusoidal filter
The following table indicates the selection criteria for the output reactor,dv/dt filter or sinusoidal filters
Voltage range
380 V - 500 V (3AC) 525 V - 575 V (3-ph. AC) 660 V - 690 V (3AC)
Motors, acc. to dv/dt filter or sinusoidal filter dv/dt filter or sinusoidal filter dv/dt filter required!
IEC 34-17:1992 required! required! Cable lengths in accordance
(DIN VDE 0530, Cable lengths in accordance Cable lengths in accordance with the Section „dv/dt filter“,
Part 1, Sheet 2) with the Section „dv/dt filter“, with the Section „dv/dt filter“, Fig. 6.5.
Fig. 6.5 and Section Fig. 6.5 and Section
„Sinusoidal filter“, Fig. 6.6. „Sinusoidal filter“, Fig. 6.6.
Siemens motors An output filter is not dv/dt filter or sinusoidal filter dv/dt filter required!
1LA2, required. required! Cable lengths in accordance
1LA5, For longer motor cable Cable lengths in accordance with the Section „dv/dt filter“,
1LA6, lengths, output reactors are with the Section „dv/dt filter“, Fig. 6.5.
1LA8 .*) required in accordance with Fig. 6.5 and Section
Section „Output reactor“, Fig. „Sinusoidal filter“, Fig. 6.6.
6.4.
*) Standard 1LA8 motors; 1LA8 motors are available with a better insulation.
Table 6.10 Selection criteria for the following options: Output reactor, sinusoidal filter and dv/dt filter between the converter and motor
Option Description
OP1 User-friendly operator control panel with plain text display
SIMOVIS Floppy disk with program for operator control via PC
O P
Jog 7 8 9
4 5 6
1 2 3
0 +/- Reset
7 Spare Parts
8 Environmental friendliness
Environmental aspects during the development
The number of components has been significantly reduced over earlier converter series by the use of highly
integrated components and the modular design of the complete series. Thus, the energy requirement during
production has been reduced.
Special significance was placed on the reduction of the volume, weight and variety of metal and plastic
components.
Plastic components:
PA6.6: Fuse holders, mounting rail, capacitor holder, cable PS: Fan housing
retainer, connecting strips, terminal strip, supports, PMU
adapter, covers UP: Tensioning profile
retaining bolts
Halogen-containing flame retardants were, for all essential components, replaced by environmentally-friendly
flame retardants.
Environmental compatibility was an important criterium when selecting the supplied components.
Surface finishes and coatings were eliminated with the exception of the galvanized sheet steel side panels.
The unit can be broken-down into recyclable mechanical components as a result of the easily releasable screw-
and snap connections.
The plastic components and moulded housing are to DIN 54840 and have a recycling symbol.
Units can be disposed of through certified disposal companies. Addresses are available from your local Siemens
partner.
9 Technical Data
The drive converters correspond to the listed conditions as well as the specified domestic and international
standards.
FC 6SE70... 33-2EG10
VC 6SE70... 33-2EG20 33-7EH20
SC 6SE70... 33-2EG30 33-7EH20
Rated voltage, rated frequency, rated current
Rated voltage in Vn V
Input 3 AC 380 ... 460 ± 15 %
Output 3 AC 0 ... Rated input voltage
Rated frequency fn Hz
Input 50/60 ± 6 %
Output: FC U/f = konst 0 ... 300
U = konst 8 ... 300
VC U/f = konst 0 ... 600
U = konst 8 ... 300
SC 0 ... 400
Rated current In A
Input 315 370
Output 315 370
DC link voltage Vdn V 510...620
Rated output kVA 207...251 244...295
Auxiliary power supply V DC 24 (20-30) (3 A without Options; with Options refer to Section 6.1)
Loading Class II acc. to EN 60146-1-1
Rated current A 287 337
Base load time s 240
Overcurrent A 430 503
Overcurrent time s 60
Loading Class II acc. to EN 60146-1-1 (additionally for VC and SC)
Rated current A 287 337
Base load time s 270
Overcurrent A 504 592
Overcurrent time s 30
Losses, cooling, power factor
Power factor
Supply cosϕ1N > 0,98 > 0,98
Converter cosϕU < 0,92 ind. < 0,92 ind.
Efficiency η
− Pulse frequency 3 kHz 0,98 0,98
Power loss kW
− Pulse frequency 3 kHz 5,19 6,83
Required cooling air flow m3/s 0,41 0,57
Pressure drop ∆p Pa 145 256
Sound pressure level, dimensions, weights
Sound pressure level dB(A) 84 86
Type G H
Width mm 508 508
Height 1450 1580
Depth 460 460
Weight kg
− IP00 165 220
− IP20 196 240
FC 6SE70...
VC 6SE70... 32-1HH20
SC 6SE70...
Rated voltage, rated frequency, rated current, rated output
Rated voltage in Vn V
Input 3 AC 660 ... 690 ±15 %
Output 3 AC 0 ... Rated input voltage
Rated frequency fn Hz
Input 50/60 ± 6 %
Output: FC U/f = konst 0 ... 300
U = konst 8 ... 300
VC U/f = konst 0 ... 600
U = konst 8 ... 300
SC 0 ... 400
Rated current In A
Input 208
Output 208
DC link voltage Vdn V 890...930
Rated output kVA 238...249
Auxiliary power supply V DC 24 (20-30) (3 A without Options; with Options refer to Section 6.1)
Loading Class II acc. to EN 60146-1-1
Rated current A 189
Base load time s 240
Overcurrent A 284
Overcurrent time s 60
Losses, cooling, power factor
Power factor
Supply cosϕ1N > 0,98
Converter cosϕU < 0,92 ind.
Efficiency η
− Pulse frequency 3 kHz 0,97
Power loss kW
− Pulse frequency 3 kHz 6,50
Required cooling air flow m3/s 0,57
Pressure drop ∆p Pa 256
Sound pressure level, dimensions, weights
Sound pressure level dB(A) 86
Type H
Width mm 508
Height 1580
Depth 460
Weight kg
− IP00 220
− IP20 240
100
90
80
75
70
60
cooling medium
temperature in °C
10 20 30 40 50
Fig. 9.1 Max. permissible rated current as a function of the cooling medium temperature
100 100
90 90
80 80
70 70
60 60
500 1000 2000 3000 4000 500 1000 2000 3000 4000
Fig. 9.2 Max. permissible rated current and rated voltage as a function of the installation altitude
100
75
50
pulse frequency
in kHz
0 3 6 7,5 9 16
Fig. 9.3 Max. permissible rated current as a function of the pulse frequency
10 Appendix
10.1 Index
−A− −O−
Addresses 11-1 Operator control 4-1; 6-10
Applications 1-1 Operator control elements 4-1
Auxiliary power supply/main contactor 3-4 Options 6-1
Options which can be integrated into the electronics
−C− box 6-1
Connecting-up 3-1 Output reactor 6-6
Converter 380 V to 460 V 3 AC 7-1 Output reactor, dv/dt filter, sinusoidal filter 6-5
Converter 500 V to 575 V 3AC 7-3
Converter 660 V to 690 V 3 AC 7-4 −P−
Power connections 3-2
−D−
Power section 6-4
DC link connection 3-4
Power supplies 6-3
De-rating as a function of the pulse frequency 9-9
Protective conductor connection 3-4
De-rating at installation altitudes > 1000 m above
sea level 9-8
−R−
De-rating for an increased cooling medium
temperature 9-8 Replacing boards 5-3
Description 1-1 Replacing boards in the electronics box 5-6
Dimension drawings 2-3 Replacing components 5-2
Displays 4-2 Replacing the capacitor bank 5-3
dv/dt filter 6-7 Replacing the fan assembly 5-2
Replacing the fan transformer 5-2
−E−
Replacing the IGBT modules 5-5
Environmental friendliness 8-1
Replacing the IGD 5-5
Replacing the IVI 5-4
−I−
Replacing the PCC 5-4
Interface boards 6-3
Replacing the PCU 5-3
Isolating amplifiers 6-4
Replacing the PMU (Parameterization Unit) 5-6
−M− Replacing the PSU 5-5
Maintenance 5-1 Replacing the rectifier modules 5-4
Maintenance requirements 5-1 Replacing the starting capacitor 5-2
Mode of operation 1-2
Mounting 2-2
−S− −T−
Selection criteria for the output reactor, dv/d filter or Technical Data 9-1
sinusoidal filter 6-9
Transport and unpacking 2-1
Sinusoidal filter 6-8
Transport, Unpacking, Installation 2-1
Spare Parts 7-1
Storage 2-1
FF Fatal fault
FI Fault current
FSW Fixed setpoint
G/R Basic/reserve
GSST(1/2) Basic drive converter serial interface (1/2)
H High (binary signal level)
HLG Ramp-function generator
HTL High-voltage transistor logic
HW Hardware
I/O Input/output
IGBT Insulated gate bipolar transistor
IGD IGBT gate drive
IVI Inverter interface
KIP Kinetic buffering
L Low (binary signal level)
LBA Local bus adapter (option)
LED Light emitting diode
LSB Least significant bit
MC Main contactor
MDS Motor data set
MLFB Machine-readable product designation (machine-readable designation)
MSB Most significant bit
NN Sea level
OP(1) Operation panel (1)
Par Parameter
PC Personal computer
PEU Power electronic unit
PG Programming unit (programmer)
PKW Parameter ID value
PMU Parameterization unit
PROFIBUS Process field bus
PS Power supply
PSU Power supply unit
PWE Parameter value
PZD Process data
Q Source
RC Combination, resistor ® and capacitor (C)
RDS Reserve data set
11 Addresses
Europe
BELGIUM Lódz
Siemens S. A. GREAT BRITAIN LUXEMBOURG Poznan SLOVENIA
Bruxelles Siemens plc Siemens S. A. Wroclaw Siemens d.o.o.
London, Sunbury-on-Thames Luxembourg Ljubljana
BULGARIA Aberdeen PORTUGAL
Siemens AG Vertretung in Birmingham, Walsall MALTA Siemens S. A. SPAIN
Bulgarien Bristol, Clevedon J. R. Darmanin & Co., Ltd. Lisboa, Amadora Siemens S. A.
Sofia Edinburgh Valletta Guia, Albufeira Madrid
Glasgow NETHERLANDS Coimbra CZECHIA REP.
DENMARK Manchester Porto
Siemens A/S Siemens Nederland N. V. Siemens s.r.o.
Belfast Den Haag Praha
Kopenhagen, Ballerup ROMANIA
IRELAND Siemens birou de consultatii Brno
FINLAND NORWAY
Siemens Ltd. Siemens A/S tehnice TURKEY
Siemens Osakeyhtiö Dublin Bucuresti
Helsinki Oslo SIMKO Ticaret ve Sanayi A.S.
ICELAND Bergen-Fyllingsdalen RUSSIAN FERDERATION Istanbul
FRANCE Smith & Norland H/F Stavanger Vertretung der Siemens AG Adana
Siemens S. A. Reykjavik Trondheim Moskau Ankara
Paris, Saint-Denis Bursa
Lille, Seclin ITALY AUSTRIA SWEDEN Izmir
Lyon, Caluire-et-Cuire Siemens S. p. A. Siemens AG Österreich Siemens AB Samsun
Marseille Milano Wien Stockholm
Metz Bari Bregenz Göteborg UKRAINE
Strasbourg Bologna Eisenstadt Jönköping Vertretung der Siemens AG
Brescia Graz-Straßgang Malmö Kiew
GREECE Casoria Innsbruck Sundsvall
Siemens A. E. Klagenfurt HUNGARIAN
Firenze Siemens kft
Athen, Amaroussio Genova Linz SWITZERLAND
Thessaloniki Salzburg Siemens-Albis AG Budapest
Padova
Siemens Industrie A. E. Roma St. Pölten Zürich CYPRUS
Athen, Amaroussio Torino Basel Jolali Ltd.
Eviop-Tempo A. E. POLAND Renens, Lausanne
Siemens Sp.z.o.o. Nicosia
Vassiliko Evias CROATIA
Siemens d.o.o. Warszawa SLOWAKIAN REP.
Zagreb Gdansk Siemens s.r.o.
Katowice Bratislava
Kraków
World
Africa GHANA ZAMBIA TANSANIA
INTEL Merchants Ltd. Electrical Maintenance Lusaka Tanzania Electrical Services
Accra Ltd. (EML) Ltd. America
EGYPT Lusaka Dar-es-Salaam
Siemens Technical Office KENYA ARGENTINIA
Cairo-Mohandessin International Communication ZIMBABWE TUNISIA Siemens S. A.
Alexandria Systems Ltd.(ICS) Electro Technologies Siemens Bureau de Liaison Buenos Aires<F208D>
ELETECH Nairobi Corporation (Pvt.) Ltd. Tunis Siemens S.A.
Cairo-Zamalek Harare Sitelec S. A. Sucursal
LIBYA Ariana
ETHIOPIA Siemens AG SUDAN Bahia Blanca
Addis Electrical Engineering Tripoli National Electrical & ZAIRE Córdoba
Ltd. Commercial Company SOFAMATEL S. P. R. L. La Plata
Addis Abeba MOROCCO (NECC) Kinshasa Las Heras
SETEL Khartoum Mar del Plata
ALGERIA Soci‚te Electrotechnique et de Rosario
Siemens Bureau d’Alger Télécommunications S. A. SOUTH AFRICA Tucumán
Alger-Hydra Casablanca Siemens Ltd.
Johannesburg BOLIVIA
ANGOLA MOZAMBIQUE Cape Town Sociedad Comercial ‚
Siemens Representative Siemens Liaison Office Newcastle Industrial Hansa Ltda.
Office Maputo Pinetown La Paz
Luanda Port Elizabeth
NAMIBIA
CÔTE D'IVOIRE Siemens (Pty.) Ltd. SWAZILAND
Siemens AG Windhoek Siemens (Pty.) Ltd.
Succursalle Mbabane
Abidjan NIGERIA
Electro Technologies Nigeria
Ltd. (ELTEC)
Lagos
12 Certificates
The routine testing according to these test 475 100.9000.00 QP for size A - D
instructions 476 100.9000.00 QP for size E - H
476 200.9000.00 QP for size J - M
Tests performed: I. Product check • checking of presence of all components acc. to
parts list
II. Isolation test • DIN VDE 0160 draft 04.91, par. 7.6.1
• CSA 22.2-14.M91, par. 6.8
III. Functional test • power supply
acc. to DIN VDE 0558, • customer terminals and interfaces
part1 • power conversion section
• protective and monitoring functions
IV. RUN-IN • Ambient temperature 55 °C cycled
• Duration 24 up to 72 hours
• Scampling 10 % to 100 %
1) For complete type, serial number and technical data please see rating plate.
ASI 1 PE D F
ASI 1
System-Based
Drive Technology
Schlögel
This equipment fulfills the shock hazard protection requirements according to DIN VDE 0106
Part 100 when the following safety rules are observed:
· Service work in operation is only permissible at the electronics box
· The converter must be switched into a no-voltage condition and isolated from the supply when
replacing any part/component
· All panels must be closed during operation.
Thus, this equipment conforms to the appropriate regulations in Germany according to VBG 4 §2
(2) (VBG is a German regulatory body for safety-related issues).
The local operating regulations (e.g. DIN VDE 0105) must be observed when operating
the equipment.
ASI 1 PE D T
ASI 1
System-Based
Drive Technology
Dr. Link
The designated product is exclusively designed for installation in another machine. Start-up is
absolutely prohibited until it has been determined that the final product conforms with the Directive
89/392/EEC of the Council.
We confirm the conformance of the above designated product with the relevant Standards:
VDE 0160
VDE 0558 Part 1
Siemens Aktiengesellschaft
i. V. i. V.
H. Mickal G. Löw
This declaration does not guarantee specific equipment characteristics and features.
The safety instructions provided with the product documentation must be observed.
ASI 1 D /U 4100 Copyright ( ) SIEMENS AG 1995 All rights reserved 4SE.476 000 0000.00 HE Page 1 of 1
EC Declaration of Conformity
(acc. to Article 10 of the EEC Directive 73/23/EEC with all revisions NSR)
The designated product fulfills the regulations and rules of the following European
Directives:
73/23/EEC Directive of the council for the harmonisation of the binding regulations
of member states regarding electrical equipment for use within certain
voltage limits, modified by RL 93/68/EEC of the Council.
We confirm the conformance of the above designated product with the relevant Standards:
Erlangen, 21.12.1995
Siemens Aktiengesellschaft
i. V.
Head of the Drive System Production Unit Head of the commercial department
This declaration does not guarantee specific equipment characteristics and features.
ASI 1 D/U 4103 Copyright ( ) SIEMENS AG 1995 All rights reserved Page 1 of 1
Factory certificate *
regarding electromagnetic compatability
When correctly used, the designated product fulfills all the requirements of
Directive 89/336/EEC regarding electromagnetic compatibility.
We confirm the conformance of the above designated product with the relevant Standards:
Note:
The instrucions relating to EMC-correct installation, correct operation, connecting-up
conditions and associated instructions in the product documentation supplied
must be observed.
i. V.
H. Mickal
Head of the Drive System Production Unit
This declaration does not guarantee specific equipment characteristics and features. *) acc. to EN 10204 (DIN 50049)
ASI 1 D/U 4102x Copyright ( ) SIEMENS AG 1995 All rights reserved Page 1 of 1