P r o d u c t i n f o r m at i o n

Safe AGV Easy

SAFETY FOR AUTOMATED GUIDED VEHICLES MADE EASY

Functional safety systems

END-TO-END SAFETY FOR
AUTOMATED GUIDED VEHICLE SYSTEMS

Easy to integrate
Economical
Modular expansion possible

Gapless safety

Future-proof

Complies with international

standards

Safe AGV Easy is the comprehensive end-to-end safety solution for automated guided ve-
hicles and transport carts (AGVs and AGCs). The functional safety system implements the
safety functions for collision avoidance and works reliably even under difficult ambient
conditions such as dust. Integration is quick and easy because the Safe AGV Easy consists
of tried-and-tested components in a compact design.

Safe AGV Easy primarily serves to protect employees, but also prevents damages to indus-
trial vehicles or production machines. Compared to protection with bumpers, much higher
speeds can be implemented with Safe AGV Easy. It is the easy and cost-effective solution
for protecting your process and productivity in the long term.

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SICK offers a wide range of products for the protection of automated guided vehicles and transport
carts (AGVs and AGCs). Safe AGV Easy combines the most important products with a range of decisive
advantages.

Safe AGV Easy is economical, Safe AGV Easy offers end-to-end Safe AGV Easy fulfils international
easy to integrate and allows for safety standards
modular expansion
With small transport vehicles and trans- The tried-and-tested safety components The standards for safety solutions in
port carts in particular, it is important of the Safe AGV Easy ensure end-to-end automated guided vehicles vary from
to keep track of both the costs and the safety of automated guided vehicles country to country. Due to internation-
size of the safety solution. Safe AGV Easy and transport carts. The safety laser al business relationships, increasing
consists of a safety laser scanner and a scanner, combined with the Flexi Classic standardization and the strengthening
Flexi Classic safety controller or a safety safety controller or a safety relay, detects of standards, however, requirements can
relay. The system can also be easily people and objects in the path of the ve- grow quickly. With Safe AGV Easy, you
mounted and expanded in the transport hicle even under challenging application are already on the safe side - the system
vehicle even if space is tight. Safe AGV conditions, thereby reliably preventing consists of tried-and-tested and com-
Easy is therefore the right safety solution collisions. pletely safe components which will also
for any automated guided vehicle. fulfill upcoming standards for modern
safety systems.

Benefits at a glance
Complete safety solution for automated guided vehicles and transport carts (AGVs and AGCs)
Easy to integrate – consists of safety laser scanners and safety controller or safety relay in a compact design
Can be used anywhere – flexible application due to expandable functions
High reliability - even under difficult application conditions

Reliable detection of people and obstacles located in the path of the vehicle

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Safe AGV Easy
OFFERS EXPANDABLE APPLICATION PACKAGES

A modular and application-specific solution package is available from Safe AGV Easy for applications which
require different directions of travel, quick cornering or AGV docking processes. This way you only invest
in the components you need. And should your requirements change, the Safe AGV Easy can be expanded
flexibly at any time. This secures your investment and keeps your processes running.

Safe AGV Easy is available in three variants. All are easy to integrate and offer reliable protection thanks to
tried-and-tested safety components.

AGV transports motorcycle

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 Safe AGV Easy 1 Safe AGV Easy 2 Safe AGV Easy 3
Type SAPP03D-08A0005 SAPP03D-08A0006 SAPP03D-08A0007
Part number 1084027 1084028 1084029

Features
Number of directions of travel 1 1 2
Switchable protective fields O O O
Quick cornering O O O
Docking process O O O

Components
1x 1x 2x
Sensors safety laser scanner safety laser scanner safety laser scanner
S300 Mini Standard S300 Professional S300 Professional
1x 1x 1x
Logic safety relay safety controller safety controller
UE48-30S Flexi Classic Flexi Classic

Safe Safe
signal signal

Drive Drive Drive

Integration example
Safe signal – For switchable field sets For switchable field sets

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 Safe AGV Easy Functional safety systems

A
SAFETY FOR AUTOMATED GUIDED VEHICLES
B MADE EASY
C Product description

D Safe AGV Easy is the perfect safety

solution for large and small automated
guided vehicles and carts. Vehicles
This enables important logistics objec-
tives, such as short throughput times,
low stock levels, and high flexibility to be

E are made safe in an instant thanks to

components that are easy to install and
configure. The Safe AGV Easy safety
reliably achieved. The high reliability of
the tried-and-tested SICK components
increases availability and reduces follow-

F
system ensures safe, economical, and up costs.
compliant vehicle operation.

At a glance
• Proven combination of reliable safety • Compact design
components • 270° scanning angle of the safety

H • Integration into all common field­

buses
laser scanner
• Modular expansion module
• Easy-to-configure fields and functions

I Your benefits
• Easy handling reduces costs and • Fewer downtimes thanks to automa-
J Additional information integration work
• Ideal for mobile applications thanks
ted restart
• End-to-end safety thanks to a combi-
Safe AGV Easy 1 to easy installation, commissioning, nation of safety laser scanners with

K Detailed technical data������������������������7

Ordering information������������������������� 11
and maintenance
• Decades of proven safety technology
safety controller or relay

for maximum reliability and availability

L Dimensional drawings����������������������� 11
Accessories��������������������������������������� 12
– even under difficult conditions

Dimensional drawings

M for accessories ��������������������������������� 14

Safe AGV Easy 2

N Detailed technical data��������������������� 15

Ordering information������������������������� 19

O Dimensional drawings����������������������� 20
Accessories����������������������������������������21
Dimensional drawings

P for accessories ��������������������������������� 23

Safe AGV Easy 3

Q Detailed technical data����������������������24 

Ordering information������������������������� 28

R
Dimensional drawings����������������������� 29
Accessories��������������������������������������� 30
Dimensional drawings -- www.sick.com/Safe_AGV_Easy

S for accessories ��������������������������������� 33 For more information, simply enter the link or scan the QR code and get direct access to
technical data, CAD design models, operating instructions, software, application examples, and
much more.

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 Functional safety systems Safe AGV Easy 1

Safe AGV Easy 1 A

Detailed technical data
S300 Mini Standard B
Features

Protective field range 3 m C

Warning field range 8 m (at 15 % reflectivity)
Distance measuring range
Type of field set
30 m
Triple field sets
D
E
Number of field sets 1
Number of fields 3
Number of monitoring cases 1
Scanning angle
Resolution
270°
30 mm, 40 mm, 50 mm, 70 mm, 150 mm, configurable F
Used resolution 70 mm
Angular resolution 0.5°
Response time 80 ms 1)
Protective field supplement
Number of multiple samplings
100 mm
2 ... 16, configurable H
Delay of automatic reset 2 s ... 60 s, configurable
1)
 Depending on basic response time and multiple sampling.
I
Safety-related parameters

Type Type 3 (IEC 61496) J

Safety integrity level SIL2 (IEC 61508)

K
SILCL2 (EN 62061)
Category Category 3 (EN ISO 13849)
Performance level PL d (EN ISO 13849)
PFHD (mean probability of a dangerous
failure per hour)
8.0 x 10-8 (EN ISO 13849)
L
TM (mission time) 20 years (EN ISO 13849)
Safe state in the event of a fault At least one OSSD is in the OFF state.
M
Functions

Restart interlock
External device monitoring (EDM)
l
l
N
Multiple sampling
Contour as a reference
l
l
O
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 Safe AGV Easy 1 Functional safety systems

A Interfaces

Connection type Cable, 250 mm, with male connector M12, 8-pin

B Universal I/Os​
Inputs
2

External device monitoring (EDM) 1 1)

C Reset/restart
Standby
1 1)
1 1)

D
Outputs
Safety outputs (OSSD) 2
Outputs for warning field 2 1)

E Configuration method
Reset required 1 1)
PC with CDS (Configuration and Diagnostic Software)
Configuration interface M8, 4-pin

F 1)
 Availability depends on the configuration of the universal I/Os.

Electrical data

Protection class III (EN 50178, EN 60950)

Supply voltage Vs 24 V DC (16.8 V DC ... 30 V DC)

H Power consumption ≤ 0.25 A 1)

≤ 1.35 A 2)
1)
 At 24 V DC without output load.

I 2)
 At 24 V DC including maximum output load.

Mechanical data

J Dimensions (W x H x D)

Weight
102 mm x 116 mm x 105 mm
0.8 kg, without connecting cables

K Housing material
Housing color
Aluminum die cast
RAL 1021 (yellow), RAL 9005 (black)
Optics cover material Polycarbonat

L Optics cover surface finish Outside with scratch-resistant coating

Ambient data

M Enclosure rating IP65 (EN 60529)

Ambient operating temperature –10 °C ... +50 °C

N Storage temperature
Vibration resistance
–25 °C ... +50 °C
5 g, 10 Hz ... 150 Hz (IEC 61496-1, IEC 61496-3)
Shock resistance

O Continuous shock
Single shock
10 g, 16 ms (IEC 61496-1, IEC 61496-3)
15 g, 11 ms (IEC 61496-1, IEC 61496-3)

P Other information

Type of light Pulsed laser diode

Q Wave length
Detectable remission
905 nm
1.8 % ... > 1,000 % (reflectors)

R
Laser class 1 (21 CFR 1040.10 and 1040.11, IEC 60825-1)

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 Functional safety systems Safe AGV Easy 1

UE48-3OS
Safety-related parameters
A
Safety integrity level SIL3 (IEC 61508)
SILCL3 (EN 62061)
B
Category Category 4 (EN ISO 13849)
Performance level
B10d parameter
PL e (EN ISO 13849)
1.26 x 106 switching cycles (AC-15, 230 V, I = 1.5 A)
C
5.9 x 106 switching cycles (AC-15, 230 V, I = 0.75 A)
4.35 x 105 switching cycles (DC-13, 24 V, I = 2.5 A)
1 x 107 switching cycles (DC-13, 24 V, I = 0.63 A)
D
PFHD (mean probability of a dangerous 3.0 x 10-8 (EN ISO 13849)
failure per hour)
TM (mission time) 20 years (EN ISO 13849)
E
Stop category 0 (EN 60204-1)

Interfaces
F
Connection type Fixed screw terminals
Conductor cross-section
Single wire (2x, same cross-section) 0.14 mm² ... 0.75 mm²
Fine wire with ferrules (2x, same cross-section)
Fine wire with ferrules (1x)
0.2 mm² ... 0.5 mm²
0.25 mm² ... 2.5 mm²
H
Electrical data
Operating data
I
Voltage supply
Output circuit > 25 V AC / 60 V DC
A1, A2
PELV
J
K
Output circuit ≤ 25 V AC / 60 V DC PELV or SELV
Supply voltage Vs A1, A2
24 V AC (21.6 V AC ... 26.4 V AC)

Residual ripple
24 V DC (20.4 V DC ... 26.4 V DC)
≤ 2.4 Vpp 1)
L
Power consumption
5.0 VA (AC)
2,6 W (DC)
M
Overvoltage category
Rated insulation voltage Ui
II
300 V AC N
Rated impulse withstand voltage Uimp 4 kV (EN 60664-1)
Test voltage
1)
 In DC operation, within the limits of VS.
2 kV (50 Hz) (EN 60439-1)
O
Control voltage: S11, S21

Control voltage 22 V DC (≥ 17.4 V DC)

P
Control current
Short-circuit current
40 mA ... 100 mA
≤ 300 mA, between S33 / S11 and S21 Q
Short-circuit protection Electronic fuse

R
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 Safe AGV Easy 1 Functional safety systems

A Input circuits: S12, S31, S22, S34, S35

Input voltage

B HIGH
LOW
17.4 V DC ... 26.4 V DC
–3 V DC ... 5 V DC
Input current

C S12, S31/S22
S34/S35
≤ 100 mA
≤ 50 mA

D
Reset time
Manual ≤ 40 ms
Automatic ≤ 80 ms

E Activation time of reset button

Test pulse width
≥ 50 ms
≤ 1,000 µs
Test pulse rate ≤ 10 Hz

F Cable resistance ≤ 35 Ω

Electrical output circuits: 13/14, 23/24, 33/34

Response time ≤ 25 ms 1)

Number of enable current (N/O) contacts 3, relevant for safety

H Contact type
Contact material
Positively driven
Silver alloy, gold flashed

I
Switching voltage
Enable current contact 10 V AC ... 230 V AC / 10 V DC ... 300 V DC
Switching current

J Enable current contact

Total current
10 mA ... 6 A
≤ 12 A
Usage category AC-15/DC-13 (EN 60947-5-1)

K Rated operating current (voltage) 4 A (230 V AC) 360 switching cycles/h

3 A (230 V AC) 3600 switching cycles/h
4 A (24 V DC) 360 switching cycles/h

L Switching frequency
2.5 A (24 V DC) 3600 switching cycles/h
≤ 3600/h
Mechanical life (relay contacts) 1 x 107 switching cycles

M 1)
 K1/K2.

Mechanical data

N Dimensions (W x H x D) 22.5 mm x 114 mm x 96.5 mm

Weight 0.21 kg

O Ambient data

P
Enclosure rating
Terminals IP20 (EN 60529)
Housing IP40 (EN 60529)

Q Interference emission
Interference resistance
EN 61000-6-4
EN 61000-6-2

R
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 Functional safety systems Safe AGV Easy 1

Ordering information
Items supplied Safe AGV Easy 1:
A
• Safe AGV Easy operating instructions for download  www.sick.com/Safe_AGV_Easy
• S300 Mini Standard safety laser scanner with cable, 0.25 m, male connector M12, 8-pin
• S300 Mini Standard operating instructions and CDS (Configuration & Diagnostic Software) on DVD B
• S300 Mini Standard adhesive label with information on the daily check
• UE48-3OS safety relay
• UE48-3OS operating instructions as hard copy C
Description Type Part no.
Safe AGV Easy 1 SAPP03D-08A0005 1084027
D
Dimensional drawings (Dimensions in mm (inch))
Laser scanner Safety relay
E
Ø 94 (3.70) 82.5
(3.25)
63
(2.48)
F

H
116 (4.57)
79.7 (3.14)
43.3 (1.70)

I
107.6
(4.24)

(4.49)
114
J

(3.69)
93.6
36.5 (1.44)

(2.96)
75.3
73 (2.87)
102 (4.02)

K
Max. 200 (7.87)
104 (4.09) 93.3
(3.67) L
Min. 15 (0.59)

54.5 (2.15) 96.5

(3.8)

M
N
(0.89)
22.5
(0.94)
23.8
(1.43)
36.4

48.3

O
Min. 15 (0.59)

(1.9)
66.7
43.3 (1.70)

(2.63)

M5 x 7.5

5
P
250 (9.84)

Q
(0.50)
10.5
49±0.2 (1.93) (0.41)

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 Safe AGV Easy 1 Functional safety systems

A Accessories required for commissioning

Description Number Items Further information
supplied
B Safe AGV Easy: Operating instructions
S300 Mini Standard: Mounting bracket
1
1
–
–
-- www.sick.com/Safe_AGV_Easy
-- Mounting brackets and mounting plates

C S300 Mini Standard: Connecting cable

S300 Mini Standard: Connection cable for configuration
and diagnosis
1

1
–

–
-- Plug connectors and cables

-- Plug connectors and cables

D
S300 Mini Standard: CDS (Configuration & Diagnostic
1 l –
Software)
S300 Mini Standard: Operating instructions 1 l –

E
UE48-3OS: Operating instructions 1 l –

Accessories
F Mounting systems
Mounting brackets and mounting plates
Mounting brackets

Figure Description Packing unit Type Part no.

H Mounting bracket for rear mounting on

wall or machine
1 piece Mounting kit 1a 2034324

I Mounting bracket for rear mounting on

wall or machine with protection of optics 1 piece Mounting kit 1b 2034325

J
hood

Mounting bracket, adjustable lateral axis,

only in conjunction with mounting kit 1a 1 piece Mounting kit 2 2039302

K (2034324) or 1b (2034325)

Mounting plate, adjustable longitudinal

L
axis, only in conjunction with mounting 1 piece Mounting kit 3 2039303
kit 2 (2039302)

Dimensional drawings g page 14

M
N
O
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 Functional safety systems Safe AGV Easy 1

Connection systems
Plug connectors and cables
A
Connecting cables with female connector

Figure Connection type Model Conductor Cable length Type Part no.
B
cross-section

Female
connector,
PUR,
2.5 m
5 m
DOL-127SG2M5E25KM0
DOL-127SG05ME25KM0
2076540
2076541
C
Cable halogen-free, 0.25 mm²

D
M12, 8-pin, 7.5 m DOL-127SG7M5E25KM0 2076542
shielded
straight
10 m DOL-127SG10ME25KM0 2076543
Female 5 m DOL-127SW05ME25KM0 2076548

E
PUR,
connector,
Cable halogen-free, 0.25 mm² 7.5 m DOL-127SW7M5E25KM0 2076549
M12, 8-pin,
shielded
angled 10 m DOL-127SW10ME25KM0 2076550

Connection cables with male and male connector

• Model: PVC, unshielded
F
Figure Connection type Description Conductor Cable length Type Part no.
cross-section
For connecting

H
the configurati- 2 m DSL-8U04G02M025KM1 6034574
Male
Male connector, on connection
connector, M8, 0.25 mm²
USB-A, straight to the USB
4-pin, straight
interface on 10 m DSL-8U04G10M025KM1 6034575

I
the PC

Power supply units and power cord connectors

Figure Input voltage Output voltage Output current Type Part no.
J
≤ 2.1 A PS50WE24V 7028789

100 V AC ... 240 V AC 24 V DC K

≤ 3.9 A PS95WE24V 7028790
Illustration
may differ
L
Further accessories
Test and monitoring tools M
Figure Description Type Part no.

N
Scan finder, receiver to localize infrared scans Scan-Finder LS-80L 6020756 O
Illustration
may differ
P
Spare parts
Q
Figure Description Type Part no.

Spare part set optics cover with replacement seal and screws
Spare parts set optics
cover S100/S300/S300 2039248
R
Mini

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 Safe AGV Easy 1 Functional safety systems

A Dimensional drawings for accessories (Dimensions in mm (inch))

Mounting brackets and mounting plates

B Mounting kit 1a
73
(2.87)
Mounting kit 1b
Ø 100
(3.94)

C
48
(1.89)

4 DIN74-F5
(0.16)

D
110.2
(4.34) 109.6 (4.31)
4
(0.63)
15.9

(0.16)

37.9 (1.49)
E
DIN74-F5

102.5 (4.04)
110.2

(0.86)
21.9
(4.34)

78 (3.07)
49
(0.63)
16

(1.93) 15.7

(0.63)
15.9
F
(0.62)
74.7
(2.94)

(0.86)
21.9
49

(0.63)
15.7

16
(1.93) 73
(0.62) (2.87)
74.7
(2.94)

H
Mounting kit 2 Mounting kit 3

139.4
(5.49)

I 130
(5.12) 4
(0.16)
158.8
(6.25)

J
37.7 (1.48)
33.4 (1.31)
(0.71)

150
18

(5.91)
(0.71)
18

118.5

K
(4.67) 130

41 (1.61)
(5.12)
(0.78)
19.7

L 40.7
(1.60)
(0.78)
19.7

M
78.2
(3.08) 5
(0.20)

N
O
(0.81)
20.5

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Q
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 Functional safety systems Safe AGV Easy 2

Safe AGV Easy 2 A

Detailed technical data
S300 Professional B
Features

Protective field range 3 m C

Warning field range 8 m (at 15 % reflectivity)
Distance measuring range
Type of field set
30 m
Triple field sets
D
E
Number of field sets 8
Number of fields 24
Number of monitoring cases 32 1)
Scanning angle
Resolution
270°
30 mm, 40 mm, 50 mm, 70 mm, 150 mm, configurable F
Used resolution 70 mm
Angular resolution 0.5°
Response time 80 ms 2)
Protective field supplement
Number of multiple samplings
100 mm
2 ... 16, configurable H
Delay of automatic reset 2 s ... 60 s, configurable
1)

2)
 In combination with an additional static input via EFI or using the dynamic inputs on the device. Otherwise eight.
 Depending on basic response time and multiple sampling. I
J
Safety-related parameters

Type Type 3 (IEC 61496)

K
Safety integrity level SIL2 (IEC 61508)
SILCL2 (EN 62061)
Category Category 3 (EN ISO 13849)

L
Performance level PL d (EN ISO 13849)
PFHD (mean probability of a dangerous 8.0 x 10-8 (EN ISO 13849)
failure per hour)

M
TM (mission time) 20 years (EN ISO 13849)
Safe state in the event of a fault At least one OSSD is in the OFF state.

N
Functions

Restart interlock l

O
External device monitoring (EDM) l
Multiple sampling l
Monitoring case switching l
Static protective field switching
Dynamic protective field switching
l
l
P
Contour as a reference l
Integrated configuration memory
Measured data output
l
l
Q
Safe SICK device communication via EFI l
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 Safe AGV Easy 2 Functional safety systems

A Interfaces

Connection type System plug with connecting cable, 10 m, 15-wire, unshielded, flying leads

B Universal I/Os​
Inputs
5 1)

External device monitoring (EDM) 1 2)

C Reset/restart
Static control inputs
1 2)
3 3)

D
Static control inputs with EFI 5 4)
Dynamic control inputs (incremental encoder) 2 5)
Standby 1

E Outputs
OSSD pairs 1
Diagnostic outputs 3 6)

F Configuration method
Configuration interface
PC with CDS (Configuration and Diagnostic Software)
M8, 4-pin
Data interface RS-422
Transmission rate ≤ 500 kBaud
Safe SICK device communication via EFI

H Transmission rate
Cable length
≤ 500 kBaud
≤ 50 m

I
Conductor cross-section 0.22 mm²
1)
 Freely programmable, e.g., external device monitoring input, reset input, contamination warning, reset required.
2)
 Availability depends on the configuration of the universal I/Os.

J
3)
 2+1; additional input is only available if reset and reset required are not being used.
4)
 In combination with an EFI device (Flexi Soft or EFI gateway) five static control inputs are available. Otherwise three.
5)
 Two of the static swichting signals can be used either as dynamic or as static switching signals.
6)
 Freely programmable, e.g. warning field, contamination, reset required.

K Electrical data

Protection class III (EN 50178, EN 60950)

L Supply voltage Vs
Power consumption
24 V DC (16.8 V DC ... 30 V DC)
≤ 0.33 A 1)

M
≤ 1.7 A 2)
Outputs
Safety outputs (OSSD) 2 x 250 mA

N 1)
 At 24 V DC without output load.
Diagnostic outputs 3 x 100 mA 3)

2)
 At 24 V DC including maximum output load.

O
3)
 Freely programmable, e.g. warning field, contamination, reset required.

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 Functional safety systems Safe AGV Easy 2

Mechanical data

Dimensions (W x H x D) 102 mm x 152 mm x 106 mm

A
Weight
Housing material
1.2 kg
Aluminum die cast B
Housing color RAL 1021 (yellow)
Optics cover material
Optics cover surface finish
Polycarbonat
Outside with scratch-resistant coating
C
Ambient data
D
Enclosure rating IP65 (EN 60529)
Ambient operating temperature
Storage temperature
–10 °C ... +50 °C
–25 °C ... +50 °C
E
F
Vibration resistance 5 g, 10 Hz ... 150 Hz (IEC 61496-1, IEC 61496-3)
Shock resistance
Continuous shock 10 g, 16 ms (IEC 61496-1, IEC 61496-3)
Single shock 15 g, 11 ms (IEC 61496-1, IEC 61496-3)

Other information

Type of light
Wave length
Pulsed laser diode
905 nm
H
I
Detectable remission 1.8 % ... > 1,000 %, reflectors
Laser class 1 (21 CFR 1040.10 and 1040.11, IEC 60825-1)

J
K
L
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 Safe AGV Easy 2 Functional safety systems

A Flexi Classic
Safety-related parameters

B Safety integrity level SIL3 (IEC 61508)

SILCL3 (EN 62061)
Category Category 4 (EN ISO 13849)

C Performance level
PFHD (mean probability of a dangerous
PL e (EN ISO 13849)
2.5 x 10-9 (EN ISO 13849)
failure per hour)

D TM (mission time) 20 years (EN ISO 13849)

Functions

E Restart interlock Manual / automatic (configurable)

External device monitoring (EDM) l

F AND operation
OR operation
l
l
Bypass l
Differentiation between man and material l
(muting)

H Interfaces

Inputs 4 safety inputs

I Number of muting sensors

4 switching inputs
0 / 2
Outputs 4 safety outputs

J Delay time (outputs Q3/Q4)

2 test outputs
0 s ... 5 s
Connection type Plug-in screw-type terminals

K Permitted cross-section
Single wire or fine wire (1x) 0.14 mm² ... 2.5 mm²

L
Single wire or fine wire (2x) 0.14 mm² ... 0.75 mm²
Finely stranded with ferrules (1x) 0.25 mm² ... 2.5 mm²
Finely stranded with ferrules (2x) 0.25 mm² ... 0.5 mm²

M Display elements
Fieldbus, industrial network
LEDs
CANopen
DeviceNet™

N EtherNet/IP™
Modbus TCP
PROFIBUS DP

O Type of fieldbus integration

PROFINET
Flexi Classic gateway

P
Electrical data

Protection class III (EN 61140)

Q
Type of voltage supply PELV or SELV 1)
Supply voltage VS 24 V DC (19.2 V DC ... 30 V DC)
Residual ripple ≤ 10 %

R Power consumption
Switch-on time
≤ 3 W (DC)
≤ 60 s
1)
 The current of the power supply that powers the main unit must be limited to a maximum of 4 A, either through the power supply itself or a fuse.

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 Functional safety systems Safe AGV Easy 2

Mechanical data

Dimensions (W x H x D) 22.5 mm x 96.5 mm x 120.8 mm

A
Weight

Ambient data
180 g
B
Enclosure rating
Housing IP40 (EN 60529)
C
D
Terminals IP20 (EN 60529)
Ambient operating temperature –25 °C ... +55 °C
Storage temperature –25 °C ... +70 °C
Air humidity
Climate conditions according to
10 % ... 95 %, non-condensing
EN 61131-2 (55 °C ambient operating temperature, 95% rel. humidity)
E
F
Vibration resistance 5 g RMS, 5 Hz ... 500 Hz (EN 60068-2-64)

Ordering information
Items supplied Safe AGV Easy 2:
• Safe AGV Easy operating instructions for download  www.sick.com/Safe_AGV_Easy
• S300 Professional safety laser scanner
• S300 Professional system plug with cable, 10 m, 15-wire, flying leads
• S300 Professional operating instructions and CDS (Configuration & Diagnostic Software) on DVD
• S300 Professional adhesive label with information on the daily check
H
• Flexi Classic main module
• Flexi Classic screw terminal connector
• Flexi Classic operating instructions for download g www.sick.com/Flexi_Classic
I
J
Description Type Part no.
Safe AGV Easy 2 SAPP03D-08A0006 1084028

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 Safe AGV Easy 2 Functional safety systems

A Dimensional drawings (Dimensions in mm (inch))

Laser scanner Flexi Classic main module

B
102 (4.02) 78
(3.07)
Ø 94 (3.70)
58
(2.28)

C
D
152 (5.98)

E
116 (4.57)

114.4
(4.5)

120.8
M5 x 7.5

(4.76)
79.3 (3.12)

(3.69)
93.7
36.5
(1.44)

73 (2.87)

H 93.3
(3.67)
96.5

I
(3.8)

(0.89)
22.5
K 67
(2.64)
85
(3.35)

L
5 10.5
(0.20) 49±0.2 (1.93) (0.41)

M
N
O M5 x 7.5
79.3 (3.12)

P
Q
(0.98)
25

24
54.5 (2.15) (0.94)

R
106 (4.17)

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 Functional safety systems Safe AGV Easy 2

Accessories required for commissioning

A
Description Number Items Further information

Safe AGV Easy: Operating instructions 1

supplied
– -- www.sick.com/Safe_AGV_Easy B
S300 Professional: Mounting bracket 1 – -- Mounting brackets and mounting plates
S300 Professional: System plug with connecting cable
S300 Professional: Connection cable for configuration and
1

1
l

– -- Plug connectors and cables

–
C
diagnosis
S300 Professional: CDS (Configuration & Diagnostic
Software)
1 l –
D
S300 Professional: Operating instructions 1 l –
Flexi Classic: Screw-terminal connector
Flexi Classic: Operating instructions
1
1
l
– -- www.sick.com/Flexi_Classic
–
E
UE48-3OS (for switching current above 2 A and/or

F
0 / 1 – -- Safety relays
switching voltage above 24 V DC (up to 230 V AC))

Accessories
Mounting systems
Mounting brackets and mounting plates
Mounting brackets H
Figure Description Packing unit Type Part no.

Mounting bracket for rear mounting on

1 piece Mounting kit 1a 2034324
I
wall or machine

Mounting bracket for rear mounting on

J
wall or machine with protection of optics 1 piece Mounting kit 1b 2034325
hood
K
Mounting bracket, adjustable lateral axis,
only in conjunction with mounting kit 1a
(2034324) or 1b (2034325)
1 piece Mounting kit 2 2039302
L
M
Mounting plate, adjustable longitudinal
axis, only in conjunction with mounting 1 piece Mounting kit 3 2039303
kit 2 (2039302)

N
Dimensional drawings g page 23

Connection systems
Plug connectors and cables
Connection cables with male and male connector
O
P
• Model: PVC, unshielded
Figure Connection type Description Conductor Cable length Type Part no.
cross-section

Male
For connecting
the configurati-
Male connector, on connection
2 m DSL-8U04G02M025KM1 6034574 Q
connector, M8, 0.25 mm²
USB-A, straight to the USB

R
4-pin, straight
interface on 10 m DSL-8U04G10M025KM1 6034575
the PC

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 Safe AGV Easy 2 Functional safety systems

A Power supply units and power cord connectors

Figure Input voltage Output voltage Output current Type Part no.

B ≤ 2.1 A PS50WE24V 7028789

C
100 V AC ... 240 V AC 24 V DC

≤ 3.9 A PS95WE24V 7028790

Illustration
may differ

D Further accessories
Test and monitoring tools
E Figure Description Type Part no.

F
Scan finder, receiver to localize infrared scans Scan-Finder LS-80L 6020756

H Illustration
may differ

Spare parts

I Figure Description Type Part no.

Spare parts set optics

J Spare part set optics cover with replacement seal and screws cover S100/S300/S300
Mini
2039248

K Safety relays
UE48-3OS

L Figure Description Number of enable current

(N/O) contacts
Connection type Type Part no.

M Evaluation unit for safety

sensors for switching

N
current above 2 A and/or 3 Fixed screw terminals UE48-3OS2D2S1 1067636
switching voltage above 24
V DC (up to 230 V AC)
Illustration

O may differ

Safety controllers

P Flexi Classic

Figure Module Inputs Outputs Connection type Type Part no.

Q
R
Flexi Classic Plug-in screw-type
8 safety inputs 8 test outputs UE410-8DI3 6026139
input extension terminals

S
Illustration
may differ

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 Functional safety systems Safe AGV Easy 2

Dimensional drawings for accessories (Dimensions in mm (inch))

Mounting brackets and mounting plates
A
Mounting kit 1a
73
(2.87)
Mounting kit 1b
Ø 100
(3.94)
B
C
48
(1.89)

4 DIN74-F5
(0.16)

D
110.2
(4.34) 109.6 (4.31)
4
(0.63)
15.9

(0.16)

37.9 (1.49)
E
DIN74-F5

102.5 (4.04)
110.2
(0.86)
21.9
(4.34)

78 (3.07)
49
(0.63)
16

(1.93) 15.7

(0.63)
15.9
F
(0.62)
74.7
(2.94)

(0.86)
21.9
49

(0.63)
15.7

16
(1.93) 73
(0.62) (2.87)
74.7
(2.94)

H
Mounting kit 2 Mounting kit 3

139.4
(5.49)

130
(5.12) 4
(0.16)
158.8
(6.25)
I
J
37.7 (1.48)
33.4 (1.31)
(0.71)

150
18

(5.91)
(0.71)
18

118.5

K
(4.67) 130

41 (1.61)
(5.12)
(0.78)
19.7

40.7
(1.60)
L
(0.78)
19.7

M
78.2
(3.08) 5
(0.20)

N
O
(0.81)
20.5

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 Safe AGV Easy 3 Functional safety systems

A Safe AGV Easy 3

Detailed technical data
B S300 Professional
Features

C Protective field range 3 m

Warning field range 8 m (at 15 % reflectivity)

D Distance measuring range

Type of field set
30 m
Triple field sets

E
Number of field sets 8
Number of fields 24
Number of monitoring cases 32 1)

F Scanning angle
Resolution
270°
30 mm, 40 mm, 50 mm, 70 mm, 150 mm, configurable
Used resolution 70 mm
Angular resolution 0.5°
Response time 80 ms 2)

H Protective field supplement

Number of multiple samplings
100 mm
2 ... 16, configurable
Delay of automatic reset 2 s ... 60 s, configurable

I 1)

2)
 In combination with an additional static input via EFI or using the dynamic inputs on the device. Otherwise eight.
 Depending on basic response time and multiple sampling.

J
Safety-related parameters

Type Type 3 (IEC 61496)

K
Safety integrity level SIL2 (IEC 61508)
SILCL2 (EN 62061)
Category Category 3 (EN ISO 13849)

L
Performance level PL d (EN ISO 13849)
PFHD (mean probability of a dangerous 8.0 x 10-8 (EN ISO 13849)
failure per hour)

M
TM (mission time) 20 years (EN ISO 13849)
Safe state in the event of a fault At least one OSSD is in the OFF state.

N
Functions

Restart interlock l

O
External device monitoring (EDM) l
Multiple sampling l
Monitoring case switching l

P Static protective field switching

Dynamic protective field switching
l
l
Contour as a reference l

Q Integrated configuration memory

Measured data output
l
l

R Safe SICK device communication via EFI l

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 Functional safety systems Safe AGV Easy 3

Interfaces

Connection type System plug with connecting cable, 10 m, 15-wire, unshielded, flying leads
A
Universal I/Os​
Inputs
5 1)
B
External device monitoring (EDM) 1 2)
Reset/restart
Static control inputs
1 2)
3 3)
C
D
Static control inputs with EFI 5 4)
Dynamic control inputs (incremental encoder) 2 5)
Standby 1
Outputs
OSSD pairs 1
E
Diagnostic outputs 3 6)
Configuration method
Configuration interface
PC with CDS (Configuration and Diagnostic Software)
M8, 4-pin
F
Data interface RS-422
Transmission rate ≤ 500 kBaud
Safe SICK device communication via EFI
Transmission rate
Cable length
≤ 500 kBaud
≤ 50 m
H
I
Conductor cross-section 0.22 mm²
1)
 Freely programmable, e.g., external device monitoring input, reset input, contamination warning, reset required.
2)
 Availability depends on the configuration of the universal I/Os.

J
3)
 2+1; additional input is only available if reset and reset required are not being used.
4)
 In combination with an EFI device (Flexi Soft or EFI gateway) five static control inputs are available. Otherwise three.
5)
 Two of the static swichting signals can be used either as dynamic or as static switching signals.
6)
 Freely programmable, e.g. warning field, contamination, reset required.

Electrical data K
Protection class III (EN 50178, EN 60950)
Supply voltage Vs
Power consumption
24 V DC (16.8 V DC ... 30 V DC)
≤ 0.33 A 1)
L
M
≤ 1.7 A 2)
Outputs
Safety outputs (OSSD) 2 x 250 mA

1)
 At 24 V DC without output load.
Diagnostic outputs 3 x 100 mA 3)
N
2)
 At 24 V DC including maximum output load.

O
3)
 Freely programmable, e.g. warning field, contamination, reset required.

P
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 Safe AGV Easy 3 Functional safety systems

A Mechanical data

Dimensions (W x H x D) 102 mm x 152 mm x 106 mm

B Weight
Housing material
1.2 kg
Aluminum die cast
Housing color RAL 1021 (yellow)

C Optics cover material

Optics cover surface finish
Polycarbonat
Outside with scratch-resistant coating

D Ambient data

Enclosure rating IP65 (EN 60529)

E Ambient operating temperature

Storage temperature
–10 °C ... +50 °C
–25 °C ... +50 °C

F
Vibration resistance 5 g, 10 Hz ... 150 Hz (IEC 61496-1, IEC 61496-3)
Shock resistance
Continuous shock 10 g, 16 ms (IEC 61496-1, IEC 61496-3)
Single shock 15 g, 11 ms (IEC 61496-1, IEC 61496-3)

Other information

H Type of light
Wave length
Pulsed laser diode
905 nm

I
Detectable remission 1.8 % ... > 1,000 % (reflectors)
Laser class 1 (21 CFR 1040.10 and 1040.11, IEC 60825-1)

J
K
L
M
N
O
P
Q
R
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Flexi Classic
Safety-related parameters
A
Safety integrity level SIL3 (IEC 61508)
SILCL3 (EN 62061)
B
Category Category 4 (EN ISO 13849)
Performance level
PFHD (mean probability of a dangerous
PL e (EN ISO 13849)
2.5 x 10-9 (EN ISO 13849)
C
failure per hour)
TM (mission time) 20 years (EN ISO 13849)
D
Functions

Restart interlock Manual / automatic (configurable) E

External device monitoring (EDM) l
AND operation
OR operation
l
l
F
Bypass l
Differentiation between man and material l
(muting)

Interfaces
H
Inputs 4 safety inputs

Number of muting sensors

4 switching inputs
0 / 2 I
Outputs 4 safety outputs

Delay time (outputs Q3/Q4)

2 test outputs
0 s ... 5 s J
Connection type Plug-in screw-type terminals
Permitted cross-section
Single wire or fine wire (1x) 0.14 mm² ... 2.5 mm²
K
L
Single wire or fine wire (2x) 0.14 mm² ... 0.75 mm²
Finely stranded with ferrules (1x) 0.25 mm² ... 2.5 mm²
Finely stranded with ferrules (2x) 0.25 mm² ... 0.5 mm²
Display elements
Fieldbus, industrial network
LEDs
CANopen
M
DeviceNet™
EtherNet/IP™
Modbus TCP
PROFIBUS DP
N
Type of fieldbus integration
PROFINET
Flexi Classic gateway O
P
Electrical data

Protection class III (EN 61140)

Q
Type of voltage supply PELV or SELV 1)
Supply voltage VS 24 V DC (19.2 V DC ... 30 V DC)
Residual ripple ≤ 10 %
Power consumption
Switch-on time
≤ 3 W (DC)
≤ 60 s R
1)
 The current of the power supply that powers the main unit must be limited to a maximum of 4 A, either through the power supply itself or a fuse.

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 Safe AGV Easy 3 Functional safety systems

A Mechanical data

Dimensions (W x H x D) 22.5 mm x 96.5 mm x 120.8 mm

B Weight

Ambient data
180 g

C Enclosure rating
Housing IP40 (EN 60529)

D
Terminals IP20 (EN 60529)
Ambient operating temperature –25 °C ... +55 °C
Storage temperature –25 °C ... +70 °C

E Air humidity
Climate conditions according to
10 % ... 95 %, non-condensing
EN 61131-2 (55 °C ambient operating temperature, 95% rel. humidity)

F
Vibration resistance 5 g RMS, 5 Hz ... 500 Hz (EN 60068-2-64)

Ordering information
Items supplied Safe AGV Easy 3:
• Safe AGV Easy operating instructions for download  www.sick.com/Safe_AGV_Easy
• 2 x S300 Professional safety laser scanner

H • 2 x S300 Professional system plug with cable, 10 m, 15-wire, flying leads
• 2 x S300 Professional operating instructions and CDS (Configuration & Diagnostic Software) on DVD
• 2 x S300 Professional adhesive label with information on the daily check
• Flexi Classic main module
I • Flexi Classic screw terminal connector
• Flexi Classic operating instructions for download g www.sick.com/Flexi_Classic

J
Description Type Part no.
Safe AGV Easy 3 SAPP03D-08A0007 1084029

K
L
M
N
O
P
Q
R
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 Functional safety systems Safe AGV Easy 3

Dimensional drawings (Dimensions in mm (inch))

Laser scanner Flexi Classic main module
A
B
102 (4.02) 78
(3.07)
Ø 94 (3.70)
58
(2.28)

C
D
152 (5.98)

E
116 (4.57)

114.4
(4.5)

120.8
M5 x 7.5

(4.76)
79.3 (3.12)

(3.69)
93.7
36.5
(1.44)

73 (2.87)

93.3
(3.67) H
96.5

I
(3.8)

(0.89)
22.5
67
(2.64)
85
(3.35)
K
L
5 10.5
(0.20) 49±0.2 (1.93) (0.41)

M
N
M5 x 7.5 O
79.3 (3.12)

P
Q
(0.98)
25

24
54.5 (2.15) (0.94)

R
106 (4.17)

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 Safe AGV Easy 3 Functional safety systems

A Accessories required for commissioning

Description Number Items Further information
supplied
B Safe AGV Easy: Operating instructions
S300 Professional: Mounting bracket
1
2
–
–
-- www.sick.com/Safe_AGV_Easy
-- Mounting brackets and mounting plates

C S300 Professional: System plug with connecting cable

S300 Professional: EFI connecting cable
2
1
l
–
–
-- Plug connectors and cables
S300 Professional: Connection cable for configuration and

D
1 – -- Plug connectors and cables
diagnosis
S300 Professional: CDS (Configuration & Diagnostic
2 l –
Software)

E
S300 Professional: Operating instructions 2 l –
Flexi Classic: Screw-terminal connector 1 l –
Flexi Classic: Operating instructions 1 – -- www.sick.com/Flexi_Classic

F UE48-3OS (for switching current above 2 A and/or

switching voltage above 24 V DC (up to 230 V AC))
0 / 1 – -- Safety relays

Accessories
Mounting systems

H Mounting brackets and mounting plates

Mounting brackets

I Figure Description Packing unit Type Part no.

Mounting bracket for rear mounting on

J
1 piece Mounting kit 1a 2034324
wall or machine

Mounting bracket for rear mounting on

K wall or machine with protection of optics

hood
1 piece Mounting kit 1b 2034325

L
Mounting bracket, adjustable lateral axis,
only in conjunction with mounting kit 1a 1 piece Mounting kit 2 2039302
(2034324) or 1b (2034325)

M Mounting plate, adjustable longitudinal

axis, only in conjunction with mounting
kit 2 (2039302)
1 piece Mounting kit 3 2039303

N Dimensional drawings g page 33

O
P
Q
R
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 Functional safety systems Safe AGV Easy 3

Connection systems
Plug connectors and cables
A
Connection cables with male and male connector
• Model: PVC, unshielded
B
Figure Connection type Description

For connecting
Conductor
cross-section
Cable length Type Part no.
C
2 m DSL-8U04G02M025KM1 6034574

D
the configurati-
Male
Male connector, on connection
connector, M8, 0.25 mm²
USB-A, straight to the USB
4-pin, straight
interface on 10 m DSL-8U04G10M025KM1 6034575

E
the PC

Cables (ready to assemble)

F
Figure Description Model Conductor Cable Number of Items Type Part no.
cross- diameter cores supplied
section

Fitting for
PVC, 1 x 2 x
EFI connec- Ø 5.7 mm 2-wire by the meter EFI connecting cable 6029448
shielded 0.22 mm²
tions

Cable glands

Figure Connection type Description Permitted cable diameter Type Part no.
H
M12
For EFI connections and
incremental encoders,
for quick and easy shield
3 mm ... 6.5 mm M12 gland 5314772
I
connection, EMC proof

Power supply units and power cord connectors J

K
Figure Input voltage Output voltage Output current Type Part no.

≤ 2.1 A PS50WE24V 7028789

100 V AC ... 240 V AC 24 V DC L

≤ 3.9 A PS95WE24V 7028790

M
Illustration
may differ

Further accessories
Test and monitoring tools N
Figure Description Type Part no.

O
Scan finder, receiver to localize infrared scans Scan-Finder LS-80L 6020756 P
Illustration
may differ
Q
R
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 Safe AGV Easy 3 Functional safety systems

A Spare parts

Figure Description Type Part no.

B Spare part set optics cover with replacement seal and screws
Spare parts set optics
cover S100/S300/S300
Mini
2039248

C Safety relays

D
UE48-3OS

Figure Description Number of enable current Connection type Type Part no.
(N/O) contacts

E Evaluation unit for safety

F
sensors for switching
current above 2 A and/or 3 Fixed screw terminals UE48-3OS2D2S1 1067636
switching voltage above 24
V DC (up to 230 V AC)
Illustration
may differ

Safety controllers
H Flexi Classic

I
Figure Module Inputs Outputs Connection type Type Part no.

J Flexi Classic
input extension
8 safety inputs 8 test outputs
Plug-in screw-type
terminals
UE410-8DI3 6026139

K Illustration
may differ

L
M
N
O
P
Q
R
S
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Subject to change without notice
 Functional safety systems Safe AGV Easy 3

Dimensional drawings for accessories (Dimensions in mm (inch))

Mounting brackets and mounting plates
A
Mounting kit 1a
73
(2.87)
Mounting kit 1b
Ø 100
(3.94)
B
C
48
(1.89)

4 DIN74-F5
(0.16)

D
110.2
(4.34) 109.6 (4.31)
4
(0.63)
15.9

(0.16)

37.9 (1.49)
E
DIN74-F5

102.5 (4.04)
110.2
(0.86)
21.9
(4.34)

78 (3.07)
49
(0.63)
16

(1.93) 15.7

(0.63)
15.9
F
(0.62)
74.7
(2.94)

(0.86)
21.9
49

(0.63)
15.7

16
(1.93) 73
(0.62) (2.87)
74.7
(2.94)

H
Mounting kit 2 Mounting kit 3

139.4
(5.49)

130
(5.12) 4
(0.16)
158.8
(6.25)
I
J
37.7 (1.48)
33.4 (1.31)
(0.71)

150
18

(5.91)
(0.71)
18

118.5

K
(4.67) 130

41 (1.61)
(5.12)
(0.78)
19.7

40.7
(1.60)
L
(0.78)
19.7

M
78.2
(3.08) 5
(0.20)

N
O
(0.81)
20.5

P
Q
R
S
8020053/2017-02-13
Subject to change without notice
S y s t e m s o l u t i o n s | S I C K 33
T
 NOTES

A
B
C
D
E
F

H
I
J
K
L
M
N
O
P
Q
R
S
T 34 S y s t e m s o l u t i o n s | S I C K 8020053/2017-02-13
Subject to change without notice
 SERVICES

REGISTER AT WWW.SICK.COM TODAY AND

ENJOY ALL THE BENEFITS

m Select products, accessories, documentation and soft-

ware quickly and easily.
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made easy.
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moments.
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Receive e-mail notifications of status changes. 
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your systems.

SERVICES FOR MACHINES AND SYSTEMS: SICK LifeTime Services

Our comprehensive and versatile LifeTime Services are the perfect addition to the comprehensive range of products from SICK.
The services range from product-independent consulting to traditional product services.

Consulting and design

Safe and professional

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Reliable, fast and on-site

Verification and optimization

Safe and regularly inspected

Upgrade and retrofits

Easy, safe and economical

Training and education

Practical, focused and professional
 SICK AT A GLANCE
8020053/2017-02-13 ∙ IFLX ∙ Pre USmod en46

SICK is a leading manufacturer of intelligent sensors and sensor solutions for industrial applications. With
more than 7,400 employees and over 50 subsidiaries and equity investments as well as numerous agencies
worldwide, we are always close to our customers. A unique range of products and services creates the
perfect basis for controlling processes securely and efficiently, protecting individuals from accidents and
preventing damage to the environment.

We have extensive experience in various industries and understand their processes and requirements.
With intelligent sensors, we can deliver exactly what our customers need. In application centers in Europe,
Asia and North America, system solutions are tested and optimized in accordance with customer specifica-
tions. All this makes us a reliable supplier and development partner.

Comprehensive services round out our offering: SICK LifeTime Services provide support throughout the
machine life cycle and ensure safety and productivity.

For us, that is “Sensor Intelligence.”

Worldwide presence:

Australia, Austria, Belgium, Brazil, Canada, Chile, China, Czech Republic, Denmark, Finland, France,
Germany, Great Britain, Hungary, India, Israel, Italy, Japan, Malaysia, Mexico, Netherlands, New Zealand,
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Detailed addresses and further locations - www.sick.com

SICK AG | Waldkirch | Germany | www.sick.com