PERANCANGANKOLEJ

KURSUSVOKASIONAL
COURSE OUTLINE PENDIDIKAN MALAYSIA
KEMENTERIAN
JABATAN TEKNOLOGI
MEKANIKAL DAN PEMBUATAN
MAKLUMAT KURSUS
(COURSE INFORMATION)

SEMESTER/SESI (SEMESTER/SESSION) : SEMESTER 2

KOD KURSUS (COURSE CODE) : DMB 2113
NAMA KURSUS (NAME OF COURSE) : WELDING QUALITY CONTROL
BEBAN AKADEMIK PELAJAR (STUDENT ACADEMIC LOAD) :

Kategori Aktiviti Aktiviti Pembelajaran Jumlah Jam/Semester

(Category of Activities) (Learning Activity) (Total Hours/Semester)
Kuliah
24
(Lecture)
Pembelajaran Berbantu Tutorial/Amali
28
(Guided Learning) (Tutorial/Practical)
Aktiviti Pembelajaran Bertumpukan Pelajar
4
(Student Centered Learning Activity)
Persediaan Untuk Tugasan/Projek
26
(Preparation For Assignments/Projects)
Pembelajaran Kendiri Pembelajaran Kendiri/Ulangkaji
24
(Self-Learning) (Independent Study/Revision)
Persediaan Bagi Penilaian
7
(Preparation For Assessment)
Penilaian Berterusan
5
Penilaian Rasmi (Continuous Assessments)
(Formal Assessments) Menduduki peperiksaan akhir
2
(Final examination sitting)
JUMLAH JAM BELAJAR (JJB)
120
[TOTAL STUDENT LEARNING TIME (SLT)]
NILAI KREDIT
3
(CREDIT VALUE)

Kursus Pra-syarat (Pre-Requisite Course) : NONE

Nama Pensyarah (Name of Lecturer) :

Disediakan oleh : Ketua Program Disahkan oleh : Ketua Jabatan

(Prepared by) (Head of Programme) (Approved by) (Head of Department)
Tandatangan : Tandatangan :
(Signature) (Signature)

Nama (Name) : Nama (Name) :

Tarikh (Date) : Tarikh (Date) :

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MATLAMAT (GOALS) :
The course helps students to acquire skills, knowledge and the right attitude to check fabrication materials and consumable
characteristics, knowledge in welding quality, check welding defect and distortion, plan outgoing quality control system, check
construction of weldment, structural alignment and dimensions.

SINOPSIS (SYNOPSIS):
This course identifies the competence required for checking fabrication materials & consumable, characteristics, checking
construction of weldment, structural alignment & dimensions, checking welding quality (welding defect/distortion and weld repair),
Basic knowledge in Inspection Test Plan (ITP), Welding Procedure Specification (WPS),Procedure Qualification Record (PQR) and
Welding Qualification Test (WQT)

HASIL PEMBELAJARAN (LEARNING OUTCOMES):

Upon completion of the course, students will be able to:
1. Classify aspect and criteria of quality control in welding and fabrication work according to related standard in welding area
(C3, PLO3)
2. Construct quality control in welding and fabrication work according to related standard in welding area (P3, PLO2)
3. Practice accountability and cautious in quality control for welding product according to related standard (A2, PLO6)

ISI KANDUNGAN (CONTENT):

MINGGU KANDUNGAN PENTAKSIRAN

(WEEK) (CONTENT) (ASSESSMENT)
1-3 1.0 FABRICATION MATERIALS, CONSUMABLE CHARACTERISTICS & CHECK
DESIGN, DRAWING & SPECIFICATION
1.1 Consumable
1.1.1 Consumable characteristics
1.1.2 Storage and handling
1.2 Material specification Quiz 1
1.2.1 Introduction to material fabrication
1.2.2 Mill certification
1.2.3 Quality material inspection (Thickness and dimension)
1.2.4 Introduction to Positive Material Identification (PMI)
1.3 Design, drawing & specification
1.3.1 checking design and drawing based on project
1.3.2 Fit-up check (size, thickness and dimension)
4-6 2.0 WELDING DEFECT AND DISCONTINUITIES
2.1 Definition of welding defect and discontinuities
2.2 Type of weld defect in SMAW, GMAW, GTAW and FCAW process2.
2.2.1 Surface and Contour Defect
2.2.2 Root Defects Test
2.2.3 Internal defect (inclusion)
2.2.4 Material and Mechanical defect
2.2.5 Cracks
2.2.6 Miscellaneous Defect
2.3 Possible causes of defect
2.4 Corrective actions of defect (prevention)
7-8 3.0 RESIDUAL STRESS AND DISTORTION Test
Practical test 1
3.1 Definition of stresses
3.2 Definition of residual stress and distortion

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 3.3 Type of distortion
3.4 Factor of distortion
3.5 Control of distortion
3.6 Troubleshooting (solution)
9 - 11 4.0 WELD REPAIR
`4.1 Definition of weld repairs

4.2 Type of weld repair

Test
4.3 Step of weld repair Practical test 2
4.4 Gouging method
4.4.1 Definition of gouging
4.4.2 Purpose of gouging
4.4.3 Type of gouging
4.4.4 Gouging technique
12 - 14 5.0 QUALITY CONTROL SYSTEM
5.1 Introduction to Inspection Test Plan (ITP)
5.2 Introduction to Welding Procedure Specification (WPS), Welding
Quiz 2
Procedure Qualification Test (WPQT) and procedure qualification record
(PQR) Practical test 3
5.3.1 Type of qualification test in PQR (NDT and DT)
5.3 Introduction to Welding Qualification Test (WQT)
5.4.1 Coupon qualification test (NDT and DT)
5.4.2 Bend Test
15 STUDY WEEK
16 FINAL EXAMINATION WEEK
17 FINAL EXAMINATION WEEK

AMALI (PRACTICAL) :

1. Perform various method of distortion control (strongback, clamp, weld sequence and etc), weld repair and WQT coupon
qualification test.

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 No Type of Assessment CLO
Continuous Assessment CLO 1- C3, PLO3 CLO 2- P3, PLO2 CLO 3-A2, PLO6
QUIZ 1 5%
QUIZ 2 5%
1 TEST 10%
PRACTICAL TEST 1 10% 3%
PRACTICAL TEST 2 10% 3%
PRACTICAL TEST 3 10% 4%
Final Examination
2 Theory 40%
Practical
Sub Total 60% 30% 10%
Total 100%
PENILAIAN (ASSESSMENT):

ASSESSMENT SPECIFICATIONS TABLE (AST):

ASSESMENT METHOD FOR COURSEWORK

CLO
(CA)

PRACTICAL TEST 1

PRACTICAL TEST 2

PRACTICAL TEST 3
CONTEXT QUIZ 1

QUIZ 2
CLO 1
CLO 2
CLO 3

TEST
1) Fabrication Materials & Consumable
Characteristics
√ √

2) Welding Defect and Discontinuities √

3) Residual Stress and Distortion √ √ √ √ √

4) Weld Repair √ √ √ √

5) Quality Control System √ √ √ √ √

Remark:
1. Suggested time for
 Quiz 1 : 30 minutes
 Quiz 2 : 30 minutes
 Test : 60 minutes
 Practical test 1 : 60 minutes
 Practical test 2 : 60 minutes
 Practical test 3 : 60 minutes
*Practical work – hard skills/ soft kills

40 Notional hours is equivalent to 1 credit.

RUJUKAN UTAMA (MAIN REFERENCES):

1. Welding : Principles and Applications (2016), Larry Jeffus, Cengage ISBN 9781305494695

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 2. David J Hoffman, Kevin R Dahle, David J Fisher (2016). Welding. New Jersey: Pearson Education

RUJUKAN TAMBAHAN (EXTRA REFERENCES):

1. Alireza Bahadori (2016). Oil and Gas Pipelines and Piping System Design
2. Amitava Mitra (2016). Fundamentals of Quality Control and Improvement . J. Paul Guyer (2017). An Introduction to
Welding Inspection
3. John C. Uppold (2014). Welding Metallurgy and Weldability
4. Ram Babu Sao (2016). Perfect: Quality Assurance & Quality Control. New York: CreateSpace Independent Publishing
Platform.

AWS D1.1/D1.1m 2010 : STRUCTURAL WELDING CODE STEEL, Author : AWS

KEHADIRAN/PERATURAN SEMASA KULIAH ( LECTURE ATTENDANCE / REGULATION ):

1. Pelajar mesti hadir tidak kurang dari 80% masa pertemuan yang ditentukan bagi sesuatu kursus.
Students must attend lectures not less than 80% of the contact hours for every course .

2. Pelajar yang tidak memenuhi perkara (1) di atas tidak dibenarkan menduduki sebarang bentuk penilaian selanjutnya. Markah
sifar (0) akan diberikan kepada pelajar yang gagal memenuhi perkara (1).
Students who do not fulfill (1) will not be allowed to sit for any further examination. Zero mark (0) will be given to students who
fail to comply with (1).

3. Pelajar perlu mengikut dan patuh kepada peraturan berpakaian yang berkuatkuasa dan menjaga disiplin diri masing-masing
untuk mengelakkan dari tindakan tatatertib diambil terhadap pelajar.
Students must obey all rules and regulations and must discipline themselves in order to avoid any disciplinary actions against
them.

4. Pelajar perlu mematuhi peraturan keselamatan semasa proses pembelajaran dan pengajaran.
Student must obey safety regulations during learning and teaching process.

MATRIK HASIL PEMBELAJARAN KURSUS DAN HASIL PEMBELAJARAN PROGRAM

(MATRIX OF COURSE LEARNING OUTCOMES AND PROGRAMME LEARNING OUTCOMES )

Dilampirkan (As attached).

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