KOLEJ VOKASIONAL .

JABATAN TEKNOLOGI
MEKANIKAL DAN PEMBUATAN

PERANCANGAN KURSUS
COURSE OUTLINE

MAKLUMAT KURSUS
(COURSE INFORMATION)

SEMESTER/SESI (SEMESTER/SESSION) : SEMESTER 4

KOD KURSUS (COURSE CODE) : DMB 4142
NAMA KURSUS (NAME OF COURSE) : ADVANCED WELDING
BEBAN AKADEMIK PELAJAR (STUDENT ACADEMIC LOAD) :

Kategori Aktiviti Aktiviti Pembelajaran Jumlah Jam/Semester

(Category of Activities) (Learning Activity) (Total Hours/Semester)
Kuliah
11
(Lecture)
Pembelajaran Berbantu Tutorial/Amali
28
(Guided Learning) (Tutorial/Practical)
Aktiviti Pembelajaran Bertumpukan Pelajar
3
(Student Centered Learning Activity)
Persediaan Untuk Tugasan/Projek
13
(Preparation For Assignments/Projects)
Pembelajaran Kendiri Pembelajaran Kendiri/Ulangkaji
11
(Self-Learning) (Independent Study/Revision)
Persediaan Bagi Penilaian
7
(Preparation For Assessment)
Penilaian Berterusan
5
Penilaian Rasmi (Continuous Assessments)
(Formal Assessments) Menduduki peperiksaan akhir
2
(Final examination sitting)
JUMLAH JAM BELAJAR (JJB)
80
[TOTAL STUDENT LEARNING TIME (SLT)]
NILAI KREDIT
3
(CREDIT VALUE)

Kursus Pra-syarat (Pre-Requisite Course) : WELDING PROCESS 3

Nama Pensyarah (Name of Lecturer) :

Disediakan oleh : Ketua Program Disahkan oleh : Ketua Jabatan

(Prepared by) (Head of Programme) (Approved by) (Head of Department)
Tandatangan : Tandatangan :
(Signature) (Signature)

Nama (Name) : Nama (Name) :

Tarikh (Date) : Tarikh (Date) :

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MATLAMAT (GOALS) :
The course helps students to acquire skills, knowledge and the right attitude to conduct advanced welding process such as
Submerged Arc Welding (SAW) process on carbon steel plate of thickness range 9-12 mm in 1G position.

SINOPSIS (SYNOPSIS):
This course identifies the competence required to weld carbon steel plate of thickness range 9-12 mm in 1G position by using
Submerged Arc Welding (Saw) process according to a given procedure and the weldment is free from defect and meet the specific
welding standard and learning another type of welding process beside the conventional welding process.

HASIL PEMBELAJARAN (LEARNING OUTCOMES):

Upon completion of the course, students will be able to:
1. Interpret principle and process of Advance Welding according to codes and standards (C3, PLO 1)
2. Weld carbon steel plate in various position using advance welding process according to codes and standards (P5, PLO2)
3. Demonstrate safety precautions related to handling of electrical equipment in accordance to work safety requirement (A2,
PLO6)

ISI KANDUNGAN (CONTENT):

MINGGU KANDUNGAN PENTAKSIRAN

(WEEK) (CONTENT) (ASSESSMENT)
1-4 1.0 SUBMERGED ARC WELDING (SAW)
1.1 Fundamental and Principle of SAW Process
Type of SAW process
1.1.1 Advance SAW process
1.1.2 Automatic pipe welding (SAW+GTAW)
1.1.3 Automatic pipe welding (SAW+GMAW)
1.2 Test 1
Machine, equipment and tools

1.3 Consumable of SAW process

1.3.1Type/size of filler wire
1.3.2 Type of flux
1.4 SAW procedure

1.5 Application

1.6 Advantages and limitations

5-9 2.0 SAW PROCESS ON CARBON STEEL PLATE OF THICKNESS RANGE 9-12 MM
IN 1G POSITION
2.1 Select plate required Test 1,
2.2 Edges of material Practical work,
Presentation
2.3 Welding current
2.4 Weld plates align and tack
2.5 Weldment inspect
10 3.0 ROBOTIC WELDING Test 1
3.1 Introduction and fundamental of robotic welding

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 3.2 Principle of robotic welding
3.3 Type of robotic welding (GTAW Robotic, GMAW Robotic, Arc Welding
Robotic and etc)
3.4 Application
3.5 Advantages and limitations
11 - 12 4.0 RESISTANCE WELDING
4.1 Introduction and fundamental of resistance welding
4.2 Principle of resistance welding
4.3 Type of resistance welding (fundamental)
4.3.1 Resistance spot welding (RSW)
4.3.2 Resistance seam welding
4.3.3 Projection welding Test 2
4.3.4 Flash welding
4.4.5 Resistance butt welding (Upset welding – USA)
4.4.6 Resistance stud welding
4.4.7 HF Resistance welding
4.4.8 Other resistance processes
4.4 Application
4.5 Advantages and limitations
13 5.0 ORBITAL WELDING
5.1 Introduction and fundamental of orbital welding
5.2 Principle of orbital welding
5.3 Type of orbital welding Test 2
5.3.1 GTAW orbital welding
5.4 Machine, equipment and tools
5.5 Application
5.6 Advantages and limitations
14 6.0 OTHER TYPE OF ADVANCE WELDING (FUNDAMENTAL)
6.1 Laser beam welding
6.2 Explosion welding
6.3 Thermite welding
6.4 MIAB welding Quiz
6.5 Laser welding
6.6 Ultrasonic welding
6.7 Friction welding
6.8 Electroslag and electrogas welding
15 Final examination week (Theory)
16 - 17 Final examination week (Practical)

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AMALI (PRACTICAL) :

1. Conduct Submerged Arc Welding (Saw) process on carbon steel plate according to BS/ AWS

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PENILAIAN (ASSESSMENT):

No Type of Assessment CLO

Continuous Assessment CLO 1- C3, PLO1 CLO 2- P5, PLO2 CLO 3-A2, PLO6
QUIZ 5%
TEST 1 10%
1
TEST 2 10%
PRACTICAL WORK 30%
PRESENTATION 5%
Final Examination
2 Theory 40%
Practical
Sub Total 25% 70% 5%
Total 100%
ASSESSMENT SPECIFICATIONS TABLE (AST):

ASSESMENT METHOD FOR COURSEWORK

CLO
(CA)

PRACTICAL WORK

PRESENTATION
CONTEXT

TEST 1

TEST 2
CLO 2
CLO 1

CLO 3

QUIZ

1) Submerged arc welding (SAW) √ √ √

√
2) SAW process on carbon steel plate of √ √
√ √ √
thickness range 9-12 mm in 1g position

3) Robotic welding √ √

4) Resistance welding √ √ √

5) Orbital welding √ √

6) Other type of advance welding

√ √ √
(fundamental)

Remark:
1. Suggested time for
 Quiz : 30 minutes
 Test 1 : 60 minutes
 Test 2 : 60 minutes
 Practical work : 150 minutes
*Practical work – hard skills/ soft kills

2. 40 Notional hours is equivalent to 1 credit.

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RUJUKAN UTAMA (MAIN REFERENCES):

1. ADVANCE WELDING TECHNOLOGY (2017). S.A Rivzi. Katson Book : Publisher of Engineering
Book. India. ISBN 9380027397
2. Welding (2016). David J Hoffman, Kevin R Dahle, David J Fisher New Jersey: Pearson Education

RUJUKAN TAMBAHAN (EXTRA REFERENCES):

1. Welding : Principle and Application (2017), Eight Edition, Larry Jeffus. Cengage Learning. ISBN -13 : 978-1-305-
49469-5
2. MODERN WELDING (2012) Andrew D. Althouse, Carl H.Turnquist, William A. Bowditch, Kevin E.
Bowditch, Mark A.Bowditch ISBN :

KEHADIRAN/PERATURAN SEMASA KULIAH ( LECTURE ATTENDANCE / REGULATION ):

1. Pelajar mesti hadir tidak kurang dari 80% masa pertemuan yang ditentukan bagi sesuatu kursus.
Students must attend lectures not less than 80% of the contact hours for every course .

2. Pelajar yang tidak memenuhi perkara (1) di atas tidak dibenarkan menduduki sebarang bentuk penilaian selanjutnya. Markah
sifar (0) akan diberikan kepada pelajar yang gagal memenuhi perkara (1).
Students who do not fulfill (1) will not be allowed to sit for any further examination. Zero mark (0) will be given to students who
fail to comply with (1).

3. Pelajar perlu mengikut dan patuh kepada peraturan berpakaian yang berkuatkuasa dan menjaga disiplin diri masing-masing
untuk mengelakkan dari tindakan tatatertib diambil terhadap pelajar.
Students must obey all rules and regulations and must discipline themselves in order to avoid any disciplinary actions against
them.

4. Pelajar perlu mematuhi peraturan keselamatan semasa proses pembelajaran dan pengajaran.
Student must obey safety regulations during learning and teaching process.

MATRIK HASIL PEMBELAJARAN KURSUS DAN HASIL PEMBELAJARAN PROGRAM

(MATRIX OF COURSE LEARNING OUTCOMES AND PROGRAMME LEARNING OUTCOMES )

Dilampirkan (As attached).

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