KOLEJ VOKASIONAL SUNGAI BULOH

JABATAN TEKNOLOGI MEKANIKAL DAN PEMBUATAN

PERANCANGAN KURSUS
COURSE OUTLINE
MAKLUMAT KURSUS
(COURSE INFORMATION)

SEMESTER / SESI (SEMESTER / SESSION) : SEMESTER 3

KOD KURSUS (COURSE CODE) : DMA 3243
NAMA KURSUS (NAME OF COURSE) : REKABENTUK DAN PEMBANGUNAN
PRODUK
(PRODUCT DESIGN AND DEVELOPMENT)
BEBAN AKADEMIK PELAJAR (STUDENT ACADEMIC LOAD) : -

Kategori Aktiviti Aktiviti Pembelajaran Jumlah Jam / Semester

(Category of Activities) (Learning Activity) (Total Hours / Semester)
Lecture 11
Pembelajaran Berbantu
Tutorial / Practical 56
(Guided Learning)
Student Centered Learning Activities / SCL 3
Preparation for assignments 21
Pembelajaran Kendiri
Independent study / revision 11
(Self-Learning)
Preparation for assessment 9
Continuous assessments 6
Penilaian Rasmi
Final examination sitting for theory 0
(Formal Assessments)
Final examination sitting for practical 3
JUMLAH JAM BELAJAR (JJB)
120
[TOTAL STUDENT LEARNING TIME (SLT)]
NILAI KREDIT
3
(CREDIT VALUE)

Kursus Pra-syarat : DMA 2233 - LUKISAN CAD 2 (CAD DRAWING 2)

(Pre-Requisite
Course)
Nama Pensyarah :
(Name of
Lecturer)
Disediakan oleh : Disahkan oleh :
(Prepared by) (Approved by)

Tandatangan : Tandatangan :
(Signature) (Signature)

Nama (Name) : Nama (Name) :

KURIKULUM DMA 2020 1 EDISI 2.0

 KOLEJ VOKASIONAL SUNGAI BULOH
JABATAN TEKNOLOGI MEKANIKAL DAN PEMBUATAN

Tarikh (Date) : Tarikh (Date) :

MATLAMAT (GOALS) :
The aims of this course is to introduce students to product design concept. Also conduct the CAD software and carried out the
analysis study on variation data concept and finalize the modification product.
SINOPSIS (SYNOPSIS ) :
Design Theory, Design Materials, Develop Concept Design, Human Factor in Design, Design For Manufacturing And Assembly
(DFMA), Rapid Manufacturing, Application
HASIL PEMBELAJARAN (LEARNING OUTCOMES) :
Upon completion of the course, students will be able to:
Construct the product design USING CAD SOFTWARE and analysis to meet the requirement of engineering drawing
CLO1
and specifications. (P4,PLO2)
CLO2 Present the concept of designing product in group/presentation session. (A2,PLO5)
CLO3 Justify the product design analysis to estimate cost and process planning in product development. (A3,PLO8)

ISI KANDUNGAN (CONTENT) :

MINGGU KANDUNGAN PENTAKSIRAN
(WEEK) (CONTENT) (ASSESSMENT)
1 CHAPTER 1 : DESIGN THEORY SKETCHING &
1.1 Design Definition PROPOSAL
1.2 Design Requirements
1.2.1 Functional Requirements
1.2.2 Material Requirements
1.2.3 Visual Requirements
1.3 Industrial Design
1.4 Engineering Design
1.5 Craft Design
1.6. Design Process

Practical:
1. Practice sketching using pencil and drawing paper
2 CHAPTER 2 : DESIGN MATERIALS SKETCHING &
2.1 Material Properties PROPOSAL
2.1.1 Material Selection
2.2 Metals
2.2.1 Iron
2.2.2 Steel
2.2.3 Other Metals
2.3 Plastics
2.4 Woods
2.5 Ceramics
2.6 Composites
2.7 Fibers
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 KOLEJ VOKASIONAL SUNGAI BULOH
JABATAN TEKNOLOGI MEKANIKAL DAN PEMBUATAN

Practical: None
3-4 CHAPTER 3 : DEVELOP CONCEPT DESIGN SKETCHING &
3.1 Product information PROPOSAL
3.1.1 Customer requirement
3.1.2 Product quality requirement
3.1.3 Product dimension and tolerance
3.1.4 Product material requirement
3.1.5 Product assembly information
3.2 Product concept sketching
3.2.1 Steps in designing process; Conceptualization, Synthesis,
Analysis, Evaluation, Generate drawing
3.2.2 Sketching concept design
3.2.3 Drawing dimensioning and tolerance
3.2.4 Product shape related to machining
3.2.5 Product assembly views
3.2.6 Drawing orientation technique
3.3 Design concept approval
3.3.1 Presentation technique
3.3.2 Approval hierarchy
3.3.3 Acquiring approval technique
3.3.4 Negotiation technique
3.4 Final concept
3.4.1 Gathering information and feedback
3.4.2 Improvement planning activities
3.4.3 Product data filing procedure
Practical: None
5-6 CHAPTER 4 : HUMAN FACTOR IN DESIGN GROUP PROJECT
4.1 Ergonomics In Design (PRODUCT
4.1.1 Anthropometry Factors DEVELOPMENT)
4.1.2 Physiology Factors
4.1.3 Anatomy Factors
4.1.4 Psychology Factors
4.2 Applied Ergonomics
4.2.1 Design for Serviceability
4.2.2 Design for Safety
4.2.3 Design for Usability
4.2.4 Design and the Environment

Practical: None
7 - 10 CHAPTER 5 : DESIGN FOR MANUFACTURING AND ASSEMBLY PRACTICAL WORK (3D
(DFMA) MODEL & CASE STUDY)
5.1 Definition of DFMA
5.2 Method to Implement DFM
5.2.1 Organization
5.2.2 Design Rule
5.2.3 CAD Tools
5.3 DFM Process
5.4 Advantages Applying DFMA
5.5 Application of DFA
5.6 Research on Different types of DFMA case studies
KURIKULUM DMA 2020 3 EDISI 2.0
 KOLEJ VOKASIONAL SUNGAI BULOH
JABATAN TEKNOLOGI MEKANIKAL DAN PEMBUATAN

5.7 Conclusion
Practical : None
CHAPTER 6 : RAPID MANUFACTURING PRACTICAL WORK (3D
6.1 Introduction to Rapid Manufacturing MODEL & CASE STUDY)
6.1.1 Critical Factors For Success And Competitive Strategies
6.1.2 Model In Rapid Product Development Process
6.1.3 Rapid Prototyping–Rapid Tooling–Rapid Manufacturing
6.2 Rapid Prototyping Systems
6.2.1 Liquid Based
6.2.2 Solid Based
6.2.3 Powder Based
6.2.4 Selection RP Systems
6.3 Setup and Operation
6.3.1 Creation Of 3D Modelling
6.3.2 Conversion to STL File
6.3.3 Rapid Processing
6.3.4 Rapid Prototyping Operation
6.3.5 Post-Processing
Practical: Print 3D model using 3D printer
11 - 14 CHAPTER 7 : APPLICATION GROUP PROJECT
6.1 Product Design and Optimization (PRODUCT
6.2 Cost Estimation DEVELOPMENT)
6.3 Commercialization of Product

Practical: None
15 STUDY WEEK
16 FINAL EXAMINATION WEEK
17 FINAL EXAMINATION WEEK

KURIKULUM DMA 2020 4 EDISI 2.0

 KOLEJ VOKASIONAL SUNGAI BULOH
JABATAN TEKNOLOGI MEKANIKAL DAN PEMBUATAN

PENILAIAN (ASSESSMENT) :

Type of Assessment Marks

Pentaksiran Berterusan (PB) : 60%
- %
Teori - % %
- %
1. SKETCHING & PROPOSAL 20%
Amali 2. PRACTICAL WORK (3D MODEL & CASE STUDY) 20% 60%
3. GROUP PROJECT (PRODUCT DEVELOPMENT) 20%
Penilaian Akhir (PA) : 40%
Teori Peperiksaan Akhir Teori (Theory Examination) %
40%
Amali Peperiksaan Akhir Amali (Practical Examination) 40%
Jumlah (Total) 100%

LAPORAN HASIL PEMBELAJARAN KURSUS (CLORR) :

Hasil Pembelajaran

CLO 1 (P4,PLO2) CLO 2 (A2,PLO5) CLO 3 (A3,PLO8)

Pentaksiran Berterusan (PB) : 60%

1. SKETCHING & PROPOSAL 20% - -

2. PRACTICAL WORK (3D MODEL & CASE

- 20% -
STUDY)
3. GROUP PROJECT (PRODUCT
- 15% 5%
DEVELOPMENT)

Penilaian Akhir (PA) : 40%

Peperiksaan Akhir Teori (Theory Examination) - - -

Peperiksaan Akhir Amali (Practical

35% - 5%
Examination)
55% 35% 10%
Jumlah ( Total )
100%

KURIKULUM DMA 2020 5 EDISI 2.0

 KOLEJ VOKASIONAL SUNGAI BULOH
JABATAN TEKNOLOGI MEKANIKAL DAN PEMBUATAN

JADUAL SPESIFIKASI PENTAKSIRAN BERTERUSAN (JSPB) :

ASSESSMENT METHODS FOR COURSEWORK (CA)

GROU
P
PROJ
PRACTICAL
CONTENT SKETCHING ECT
WORK (3D
& (PROD
MODEL &
PROPOSAL UCT
ANALYSIS)
DEVEL
OPME
NT)

CHAPTER 1 DESIGN THEORY √

CHAPTER 2 DESIGN MATERIALS √

CHAPTER 3 DEVELOP CONCEPT DESIGN √

CHAPTER 4 HUMAN FACTOR IN DESIGN √

DESIGN FOR MANUFACTURING AND

CHAPTER 5 √
ASSEMBLY (DFMA)

CHAPTER 6 RAPID MANUFACTURING √

CHAPTER 7 APPLICATION √

Remark:
1. Time for
⮚ SKETCHING & PROPOSAL : -
⮚ PRACTICAL WORK (3D MODEL & CASE STUDY) : 180 minutes
⮚ GROUP PROJECT (PRODUCT DEVELOPMENT) : 180 minutes
⮚ PENILAIAN AKHIR AMALI : 180 minutes
2. 2. 40 Notional hours is equivalent to 1 credit.

RUJUKAN (REFERENCES) :

Rujukan Utama (Main References) :

1. Ulrich, Karl T. and Steven D. Eppinger, Product Design and Development, Irwin/McGraw-Hill, New York, 6th Edition, 2015.

Rujukan Tambahan (Additional References):

1. P. N. Rao, “CAD/CAM:Principles and Applications” McGraw-Hill, 2002

KURIKULUM DMA 2020 6 EDISI 2.0

 KOLEJ VOKASIONAL SUNGAI BULOH
JABATAN TEKNOLOGI MEKANIKAL DAN PEMBUATAN

KEHADIRAN / PERATURAN SEMASA KULIAH (LECTURE ATTENDANCE / REGULATION) :

1. Pelajar mesti hadir tidak kurang dari 80% masa pertemuan yang ditentukan bagi sesuatu kursus.
Students must attend lectures not less than 80% of the contact hours for every course .
2. Pelajar yang tidak memenuhi perkara (1) di atas tidak dibenarkan menghadiri kuliah dan menduduki sebarang bentuk penilaian
selanjutnya. Markah sifar (0) akan diberikan kepada pelajar yang gagal memenuhi perkara (1).
Students who do not fulfil (1) will not be allowed to attend further lectures and sit for any further examination. Zero mark (0) will be
given to students who fail to comply with (1).
3. Pelajar perlu mengikut dan patuh kepada peraturan berpakaian yang berkuat kuasa dan menjaga disiplin diri masing-masing untuk
mengelakkan dari tindakan tatatertib diambil terhadap pelajar.
Students must obey all rules and regulations of the university and must discipline themselves in order to avoid any disciplinary
actions against them.
4. Pelajar perlu mematuhi peraturan keselamatan semasa proses pembelajaran dan pengajaran.
Student must obey safety regulations during learning and teaching process.

MATRIK HASIL PEMBELAJARAN KURSUS DAN HASIL PEMBELAJARAN PROGRAM :

(MATRIX OF COURSE LEARNING OUTCOMES AND PROGRAMME LEARNING OUTCOMES ) :

Sila Rujuk Attachment 1.

KURIKULUM DMA 2020 7 EDISI 2.0

 KOLEJ VOKASIONAL SUNGAI BULOH
JABATAN TEKNOLOGI MEKANIKAL DAN PEMBUATAN

Hasil Pembelajaran, Penyampaian dan Pentaksiran Kursus

Nama Matrik ini perlu dilampirkan

KOLEJ VOKASIONAL SUNGAI BULOH, KEMENTERIAN PENDIDIKAN MALAYSIA
PPT: bersama
1. Objektif Pendidikan Program
Program: DIPLOMA TEKNOLOGI PEMESINAN INDUSTRI (PEO)
2. Hasil Pembelajaran Program
Kursus: REKABENTUK DAN PEMBANGUNAN PRODUK (PLO)
( PRODUCT DESIGN AND DEVELOPMENT)
Kod: DMA 3243

Pemetaan kepada PLO  

Kaedah Kaedah
CLO Hasil Pembelajaran Kursus (CLO)
PLO1 PLO2 PLO3 PLO4 PLO5 PLO6 PLO7 PLO8 PLO9 Penyampaian Pentaksiran KPI

Construct the product design 100%

Sketching &
USING CAD SOFTWARE and students
Practical & Proposal,
1 analysis to meet the requirement   P4               Demonstration Peperiksaan
obtain 50%
of engineering drawing and marks and
Akhir Amali
specifications. (P4,PLO2) above

Practical Work
Case Study, 100%
(3D Model &
Present the concept of designing Project, Tutorial, students
Case Study) &
2 product in group/presentation         A2         Group Work & obtain 50%
Group Project
session. (A2,PLO5) Student Centered marks and
(Product
Learning Activities. above
Development)
Group Project 100%
Justify the product design Case Study,
(Product students
analysis to estimate cost and Project & Student
3 process planning in product
              A3   Centered Learning
Development) & obtain 50%
Peperiksaan marks and
development. (A3,PLO8) Activities.
Akhir Amali above
Jumlah   1     1     1  

KURIKULUM DMA 2020 8 EDISI 2.0

 KOLEJ VOKASIONAL SUNGAI BULOH
JABATAN TEKNOLOGI MEKANIKAL DAN PEMBUATAN

KURIKULUM DMA 2020 9 EDISI 2.0