KOLEJ VOKASIONAL SULTAN AHMAD SHAH

JABATAN TEKNOLOGI
MEKANIKAL DAN PEMBUATAN

PERANCANGAN KURSUS
COURSE OUTLINE

MAKLUMAT KURSUS
(COURSE INFORMATION)

SEMESTER/SESI (SEMESTER/SESSION) : SEMESTER 2

KOD KURSUS (COURSE CODE) : DMB 2243
NAMA KURSUS (NAME OF COURSE) : WELDING PROCESS 2
BEBAN AKADEMIK PELAJAR (STUDENT ACADEMIC LOAD) :

Kategori Aktiviti Aktiviti Pembelajaran Jumlah Jam/Semester

(Category of Activities) (Learning Activity) (Total Hours/Semester)
Kuliah
11
(Lecture)
Pembelajaran Berbantu Tutorial/Amali
56
(Guided Learning) (Tutorial/Practical)
Aktiviti Pembelajaran Bertumpukan Pelajar
3
(Student Centered Learning Activity)
Persediaan Untuk Tugasan/Projek
23
(Preparation For Assignments/Projects)
Pembelajaran Kendiri Pembelajaran Kendiri/Ulangkaji
11
(Self-Learning) (Independent Study/Revision)
Persediaan Bagi Penilaian
8
(Preparation For Assessment)
Penilaian Berterusan
5
Penilaian Rasmi (Continuous Assessments)
(Formal Assessments) Menduduki peperiksaan akhir
3
(Final examination sitting)
JUMLAH JAM BELAJAR (JJB)
120
[TOTAL STUDENT LEARNING TIME (SLT)]
NILAI KREDIT
3
(CREDIT VALUE)

Kursus Pra-syarat (Pre-Requisite Course) : WELDING PROCESS 1

Nama Pensyarah (Name of Lecturer) :

Disediakan oleh : Ketua Program Disahkan oleh : Ketua Jabatan

(Prepared by) (Head of Programme) (Approved by) (Head of Department)
Tandatangan : Tandatangan :
(Signature) (Signature)

Nama (Name) : NORSUHAILA BT ABD HAMID Nama (Name) : AZMI BIN YUSOF
Tarikh (Date) : 19.10.2020 Tarikh (Date) : 19.10.2020

DMB 2243 1
MATLAMAT (GOALS) :
The course helps students to acquire skills, knowledge and the right attitude to weld carbon steel plate of thickness range 6 mm to
12 mm in 2F and 3G position for GMAW and FCAW process, weld carbon steel pipe 2 inch sch 80 in 2G position for GTAW
process by preparing the plate, setting up the equipment and welding using SMAW and GTAW process.

SINOPSIS (SYNOPSIS):
This course identifies the competence required to weld carbon steel plate of thickness range 6 mm to 12 mm in 2F and 3G position
for GMAW and FCAW process and weld carbon steel pipe 2 inch sch 80 in 2G position for GTAW process 2G position for GTAW
process by preparing the plate, setting up the equipment and welding using GMAW and FCAW process so that the plate is welded
according to a given procedure and the weldment is free from defect and meet the specific welding standard.

HASIL PEMBELAJARAN (LEARNING OUTCOMES):

Upon completion of the course, students will be able to:
1. Differentiate type of consumables, equipment and process of welding according to related standard in welding area (C4,
PLO 1)
2. Weld carbon steel plate and pipe using Flux Core Arc Welding (FCAW), Gas Metal Arc welding (GMAW) and Gas
Tungsten Arc Welding (GTAW) process in various position according to WPS (P4, PLO 2)
3. Respond to safety precautions related to handling consumables, equipment and process of welding in accordance to safety
standard (A2, PLO6)
ISI KANDUNGAN (CONTENT):

MINGGU KANDUNGAN PENTAKSIRAN

(WEEK) (CONTENT) (ASSESSMENT)
1 1.0 GAS METAL ARC WELDING (GMAW)
1.1 Fundamental and Principle of GMAW Process
1.2 Machine, equipment and tools
1.3 Consumable of GMAW process
1.3.1 Type/size of filler wire
1.3.2 Type of shielding gas Quiz
1.4 Power source and polarity
1.5 Applications of welding process
1.6 Metal Transfer Mode
1.7 GMAW procedure
1.8 GMAW welding technique
1.9 Applications of GMAW process
1.10 Advantage and limitation
2-5 2.0 GMAW PROCESS ON CARBON STEEL PLATE OF THICKNESS RANGE 6-12
MM IN 2F AND 3G POSITION
2.1 Select plate required
Quiz
2.2 Edges of material Practical test 1
2.3 Welding current Practical test 2
2.4 Welding electrode
2.5 Weld plates align and tack
2.6 Welding procedure and perform
2.7 Weldment inspect
6 3.0 FLUX CORE ARC WELDING (FCAW) Test
3.1 Fundamental and Principle of FCAW Process
3.2 Machine, equipment and tools
3.3 Consumable of FCAW process
3.3.1 Type/size of filler wire
3.3.2 Type of shielding gas
3.4 Tools and equipment

DMB 2243 2
 3.5 Type of DPI (Liquid-dye, fluorescent)
3.6 DPI Procedure
3.7 Advantages & Limitations
3.8 Applications of DPI
3.9 Applications of FCAW process
3.10 Advantage and limitation
7 - 11 4.0 FCAW PROCESS ON CARBON STEEL PLATE OF THICKNESS RANGE 9-12
mm IN 2F AND 3G POSITION
`4.1 Select plate required
4.2 Edges of material
Test
4.3 Butt and fillet weld features
Practical test 3
4.4 Welding current
Practical test 4
4.5 Welding electrode
4.6 Backing plate/ ceramic backing for 3G position
4.7 Weld plates align, and tack
4.8 Welding procedure and perform
4.9 Weldment inspect
12 - 14 5.0 GTAW PROCESS ON CARBON STEEL PIPE 2 INCH SCH 80 IN 2G POSITION
5.1 Select plate required
5.2 Edges of material
5.3 Welding current Practical test 5
5.4 Welding electrode
5.5 Weld plates align and tack
5.6 Welding Procedure and perform
5.7 Weldment Inspect
15 STUDY WEEK
16 FINAL EXAMINATION WEEK
17 FINAL EXAMINATION WEEK

AMALI (PRACTICAL) :

1. Weld carbon steel pipe and plate in various position according to BS/ AWS

DMB 2243 3
PENILAIAN (ASSESSMENT):

No Type of Assessment CLO

Continuous Assessment CLO 1- C4, PLO1 CLO 2- P4, PLO2 CLO 3-A2, PLO6
QUIZ 5%
TEST 10%
PRACTICAL TEST 1 6% 3%
1
PRACTICAL TEST 2 6% 3%
PRACTICAL TEST 3 6% 3%
PRACTICAL TEST 4 6% 3%
PRACTICAL TEST 5 6% 3%
Final Examination
2 Theory
Practical 40%
Sub Total 15% 70% 15%
Total 100%
ASSESSMENT SPECIFICATIONS TABLE (AST):

CLO ASSESMENT METHOD FOR COURSEWORK (CA)

PRACTICAL TEST 1

PRACTICAL TEST 2

PRACTICAL TEST 3

PRACTICAL TEST 4

PRACTICAL TEST 5
CONTEXT
CLO 1
CLO 2
CLO 3

TEST
QUIZ

1) Gas Metal Arc Welding (GMAW) √

√
2) GMAW process on Carbon Steel Plate of
thickness range 6-12 mm in 2F and 3G √ √ √ √
√
Position
3) Flux Core Arc Welding (FCAW) √
4) FCAW process on Carbon Steel Plate of
√
thickness range 6-12 mm in 2F and 3G √ √ √ √ √
Position

5) GTAW process on Carbon Steel Pipe 2

inch sch 80 in 2G position √ √ √

Remark:
1. Suggested time for
 Quiz : 30 minutes
 Test : 90 minutes
 Practical test 1 : 30 minutes
 Practical test 2 : 30 minutes
 Practical test 3 : 30 minutes

DMB 2243 4
  Practical test 4 : 30 minutes
 Practical test 5 : 60 minutes
*Practical test – hard skills/ soft kills

40 Notional hours is equivalent to 1 credit.

RUJUKAN UTAMA (MAIN REFERENCES):

1. GMAW/ FCAW Handbook, (2016), William H. Minnick, James Mosman : Goodheart Willcox. ISBN
9781631263651
2. TIG welding : GTAW need to know for beginner (2017), Spenser Gould. INDIPENDENT PUB. ISBN
9781973147008

RUJUKAN TAMBAHAN (EXTRA REFERENCES):

1. David J Hoffman, Kevin R Dahle, David J Fisher (2016). Welding. New Jersey: Pearson Education
2. Welding Trainee Guide – fifth Edition, (2015), NCCER, Pearson ISBN-13 : 978-0-13-416310-9
3. David J Hoffman, Kevin R Dahle, David J Fisher (2016). Welding. New Jersey: Pearson Education

KEHADIRAN/PERATURAN SEMASA KULIAH ( LECTURE ATTENDANCE / REGULATION ):

1. Pelajar mesti hadir tidak kurang dari 80% masa pertemuan yang ditentukan bagi sesuatu kursus.
Students must attend lectures not less than 80% of the contact hours for every course .

2. Pelajar yang tidak memenuhi perkara (1) di atas tidak dibenarkan menduduki sebarang bentuk penilaian selanjutnya. Markah
sifar (0) akan diberikan kepada pelajar yang gagal memenuhi perkara (1).
Students who do not fulfill (1) will not be allowed to sit for any further examination. Zero mark (0) will be given to students who
fail to comply with (1).

3. Pelajar perlu mengikut dan patuh kepada peraturan berpakaian yang berkuatkuasa dan menjaga disiplin diri masing-masing
untuk mengelakkan dari tindakan tatatertib diambil terhadap pelajar.
Students must obey all rules and regulations and must discipline themselves in order to avoid any disciplinary actions against
them.

4. Pelajar perlu mematuhi peraturan keselamatan semasa proses pembelajaran dan pengajaran.
Student must obey safety regulations during learning and teaching process.

MATRIK HASIL PEMBELAJARAN KURSUS DAN HASIL PEMBELAJARAN PROGRAM

(MATRIX OF COURSE LEARNING OUTCOMES AND PROGRAMME LEARNING OUTCOMES )

Dilampirkan (As attached).

DMB 2243 5
DMB 2243 6