On-Site Installation Guide - Hebeish Group

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ON-SITE INSTALLATION GUIDE

ANCHORING
Anchoring is required, only when fitting with a rubber sealing ring are used or, at the points where valves are

installed. Anchoring is not necessary, when heat-welded fittings are used.

BENDING
HDPE pipes can, at ambient temperature, can be bent to a radius of R=12-20 times above their outside diameter

(DIN 16933 specification ).

SUPPORT DISTANCE FOR HDPE PE100 PIPES

Size
SDR 26
SDR 21
SDR 17
SDR 13.6
SDR 11
SDR 9

(mm) (mtr.) (mtr.) (mtr.) (mtr.) (mtr.) (mtr.)


20 0.5 0.5 0.6 0.6 0.6 0.7

25 0.5 0.6 0.7 0.7 0.7 0.8

32 0.6 0.7 0.8 0.8 0.9 0.9

40 0.7 0.9 0.9 1.0 1.0 1.1

50 0.9 1.0 1.0 1.1 1.2 1.2

63 1.0 1.2 1.2 1.3 1.4 1.4

75 1.1 1.3 1.4 1.5 1.5 1.6

90 1.3 1.5 1.6 1.7 1.7 1.8

110 1.5 1.7 1.8 1.9 2.0 2.1

125 1.6 1.8 2.0 2.1 2.2 2.3

140 1.7 2.0 2.1 2.2 2.4 2.5

160 1.9 2.2 2.3 2.5 2.6 2.7

200 2.2 2.5 2.7 2.9 3.0 3.2

225 2.4 2.7 2.9 3.1 3.3 3.4

250 2.6 3.0 3.1 3.3 3.5 3.7

280 2.8 3.2 3.4 3.6 3.8 4.0

315 3.0 3.4 3.7 3.9 4.1 4.3

355 3.3 3.7 4.0 4.2 4.4 4.7

400 3.5 4.0 4.3 4.5 4.8 5.0

450 3.8 4.4 4.7 4.9 5.2 5.5

500 4.1 4.7 5.0 5.3 5.6 5.9

560 4.4 5.1 5.4 5.7 6.0 6.0


630 4.8 5.5 5.8 6.2 6.5 6.8

SITE PRESSURE TEST


When a Polyethylene pipeline is sealed under a pressure test there will be a reduction in pressure ( pressure decay
), even in a leak free system, due to the visco elastic ( creep ) response of the material. This pressure decay is non-

linear in an unconstrained pipe.

PRESSURE TEST METHOD ON SITE FOR PE PIPE LINES:


The PE Pipe line must be filled with water at least 24 The pressure must be maintained for two hours and
hours prior to the starting of the pressure test. the system fed with water to substitute any drop of
Ventilation of the system must be ensured. pressure during the first hour as a result of a

Calibrated pressure indicator must be installed with relaxation phenomenon.


the system. The permissible drop of pressure during the second

Start raising the pressure gradually. hour is between 5% to 10% according to tested line
The water pumping must be stopped at 1.5 working length ( the suitable length is 500 meter ).
pressure of PE Pipes.

RELATED LINKS
RELATED DOCUMENTS

Service Life vs. Temperature vs. Pressure Quality Approval Certificate

On-site Installation Guide Outer Diameter vs. Inch

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