OPERATING & SERVICE

MANUAL

CD-1400 DEGASSER
WITH BLOWER AND STARTER ASSEMBLY

ASSEMBLY NUMBERS
9620604
9620587

P. O. Box 42842
Houston, TX 77242-2842

Global Sales/Technical Support

Tel: 281-988-1866
Fax: 281-988-1889
Watts: 1-800-654-0660

MANUAL PART #90-90-205 (REV. C)

 DISCLAIMER

Recommendations made by M-I Swaco are advisory only. M-I Swaco shall not be
liable under any guarantees or warranties, expressed or implied, in any manner or
form, AND ALL WARRANTIES, EXPRESSED OR IMPLIED, ARE HEREBY
SPECIFICALLY EXCLUDED, and M-I Swaco shall not be liable for the failure to obtain
any particular results from the use of any recommendation made by it or from the use
of this material. In no event shall M-I Swaco be liable for incidental or consequential
damages.

ii
SECTION 1 INTRODUCTION ..................................................................................... 1
SECTION 1.1 SYMBOLS ............................................................................................... 1
SECTION 2 PURPOSE............................................................................................... 2
SECTION 3 DESCRIPTION........................................................................................ 2
SECTION 4 SPECIFICATIONS................................................................................... 3
FIGURE 1. SPECIFICATIONS TABLE ...................................................................... 3
FIGURE 2. TOP VIEW............................................................................................... 4
FIGURE 3. SIDE VIEW.............................................................................................. 5
FIGURE 4. BOTTOM VIEW ....................................................................................... 6
SECTION 5 INSTALLATION....................................................................................... 7
SECTION 5.1 UNPACKING ........................................................................................... 7
FIGURE 5. SHAFT BOTTOM INSTALLATION .......................................................... 7
SECTION 5.2 MOUNTING............................................................................................. 8
FIGURE 6. TANK PLACEMENT ................................................................................ 8
SECTION 5.3 ELECTRICAL CONNECTIONS ............................................................... 9
FIGURE 7. TYPICAL WIRING DIAGRAM ............................................................... 11
SECTION 5.4 PIPING CONNECTIONS....................................................................... 12
SECTION 5.5 DECOMMISSIONING PROCEDURE.................................................... 12
FIGURE 8. BLOWER REMOVAL ............................................................................ 13
SECTION 6 OPERATION ......................................................................................... 14
SECTION 6.1 OPERATING LEVELS........................................................................... 15
SECTION 6.2 CLEANING IN PLACE........................................................................... 16
FIGURE 9. CHECK VALVE VIEW ........................................................................... 16
SECTION 7 MAINTENANCE .................................................................................... 17
SECTION 7.1 GENERAL ............................................................................................. 17
SECTION 7.2 SCHEDULE........................................................................................... 17
FIGURE 10. MAINTENANCE PROCEDURES .......................................................... 18
SECTION 7.3 TROUBLESHOOTING .......................................................................... 18
FIGURE 11. TROUBLESHOOTING GUIDE .............................................................. 19
SECTION 8 DRAWING AND PARTS LIST ............................................................... 20
FIGURE 12. SIDE ASSEMBLY DETAIL .................................................................... 20

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FIGURE 13. TOP ASSEMBLY DETAIL ..................................................................... 21
FIGURE 14. CROSS SECTION ASSEMBLY DETAIL ............................................... 22
FIGURE 15. BOTTOM ASSEMBLY DETAIL ............................................................. 23
FIGURE 16. COUPLING ASSEMBLY DETAIL .......................................................... 24
FIGURE 17. MATERIALS LIST CD-1400 9620604 ................................................... 25
FIGURE 18. CONFIGURATION TABLE .................................................................... 27
FIGURE 19. PADDLE ASSEMBLY DETAIL .............................................................. 28
FIGURE 20. PADDLE ASSEMBLY MATERIALS LIST .............................................. 29
SECTION 8.1 SPARE PARTS LIST............................................................................. 30
APPENDIX A PERFORMANCE/ACCEPTANCE TEST ............................................... 31
APPENDIX B PRESERVATION PROCEDURE .......................................................... 32
APPENDIX C S.S. 256 PACKING PROCEDURE........................................................ 33
APPENDIX D AMETEK ROTRON TMD ...................................................................... 38
APPENDIX E FLENDER GEAR MOTOR .................................................................... 49

iv
SECTION 1 INTRODUCTION

This manual contains the installation, operation and maintenance instructions for
the Model CD-1400 Hurricane Centrifugal Mud Degasser w/Blower manufactured
by M-I Swaco.

When drilling mud is cut with entrained gas, the gas bubbles do not always break
out of the mud in a standard mud system. A degasser removes these small gas
bubbles from the mud before it goes back into the hole. The Hurricane Degasser
uses centrifugal force to separate the gas bubbles from the mud.

SECTION 1.1 SYMBOLS

Instructions in the Operating Manual which concern operating safety are

emphasized as follows:

This symbols draws attention to the safety measures to prevent personal injury.

ATTENTION!
This symbol draws attention to the safety measures which must be observed to
prevent damage to the equipment.

NOTE:
This note draws attention to the general operating notes which should be
especially observed.

The symbols shown on the packing should be noted. Their significance is as

follows:

1
SECTION 2 PURPOSE

When drilling mud is exposed to gas at high pressure in the hole, some of the
gas dissolves into the liquid portion of the mud. As the mud is returned to the
surface, the pressure decreases allowing some of the gas to come out of solution
and form bubbles. Some of the bubbles burst as the gas-cut mud flows through
the shale shaker, but the smaller gas bubbles remain in the mud and drop in the
mud tank below the shale shaker. This gas-cut mud can cause a centrifugal
pump to vapor lock because the fluid at the pump inlet near the impeller center is
at a lower pressure. This lower pressure causes some of the bubbles to burst
and collect as free gas. As the amount of free gas increases, the pump inlet is
blocked and the pump might lose suction.

In addition, if the gas-cut mud is pumped back into the hole, the exact density of
the mud cannot be determined. This can cause a blowout if the weighted mud is
required to offset high bottom hole pressure.

The degasser removes entrained gas from the mud before the gas can cause
any of these problems.

SECTION 3 DESCRIPTION

The Hurricane Mud Degasser functions like a combination of a centrifugal pump

and a centrifuge. The bottom inlet of the degasser unit is submerged in the gas-
cut mud and is filled by gravity. When the degasser motor is started, the impeller
inside the degasser lower body rotates the gas-cut mud. The rotating impeller
forces the mud to rise to the top of the degasser lower body. The path of the
mud is around and up because the bottom orifice of the degasser lower body is
smaller than the top orifice. The mud then spills over the top of the lower body
into the discharge chamber. In the discharge chamber, the mud velocity
decreases, gains pressure and exits through the mud discharge outlet. While
rotating upward in the degasser, the mud is spread into a layer about an inch
thick and subjected to the centrifugal force. This increases the buoyant force on
the tiny gas bubbles and they migrate to the center of rotation. When they reach
the surface of the mud, they pop out and become free gas. The free gas will exit
through the 1-1/4-inch gas discharge outlet and the mud will exit through the 6-
inch mud discharge outlet.

2
SECTION 4 SPECIFICATIONS

FIGURE 1. SPECIFICATIONS TABLE

LENGTH 126.69 IN 3217 MM

WIDTH 47.57 IN 1208 MM
APPROXIMATE WEIGHT 2382 LBS (**) 1217 KG (**)
GAS DISCHARGE 1-1/4 IN 150LB FLANGE
MUD DISCHARGE 6 IN 150 LB FLANGE
FLOWRATE (H2O) 1300 GPM 4921 LPM
MOTOR SEE MOTOR ID PLATE
POWER REQUIREMENT SEE MOTOR ID PLATE
A-WEIGHTED SOUND POWER LwAd <80dB
A-WEIGHTED SOUND
LpAd <80dB
PRESSURE
VIBRATION LEVEL LESS THAN .12 IN/SEC
AMBIENT TEMPERATURE -31oF TO +104oF -35oC TO +40oC

(**)Weight listed is an approximation. Verify weight before lifting or shipping.

3
 PIPING END
NO. SIZE DESCRIPTION
CLASS (PSI) CONNECT
N1 6 150 ANSI RF MUD DISCHARGE
N2 1-1/4 150 ANSI RF GAS DISCHARGE
N3 2-1/2 150 NPT AIR SUCTION

FIGURE 2. TOP VIEW

4
 PIPING
NO. SIZE CLASS END CONNECT DESCRIPTION
(PSI)
N1 6 INCH 150 ANSI RF MUD DISCHARGE
N2 1-1/4 INCH 150 ANSI RF GAS DISCHARGE
N3 2-1/2 INCH 150 NPT AIR SUCTION
N4 20 INCH --- OPEN MUD INLET

FIGURE 3. SIDE VIEW

5
FIGURE 4. BOTTOM VIEW

6
SECTION 5 INSTALLATION

SECTION 5.1 UNPACKING

The degasser is shipped assembled with the exception of the shaft bottom and
the strainer. These items are shipped unassembled due to packaging of the
degasser. Follow the instructions in SECTION 5.3 for ELECTRICAL
CONNECTIONS and SECTION 5.4 for PIPING CONNECTIONS installation.

Remove the shipping bracket (9620593) and shipping blocks from the degasser.
Make sure the shipping bracket and shipping blocks are saved for later use.

Install the shaft bottom (FIGURE 5 on Page 7) over the shaft flush with the
paddle hub and secure with four set-screws provided.

FIGURE 5. SHAFT BOTTOM INSTALLATION

Install the strainer screen to the casing with six bolts and nuts provided.

7
SECTION 5.2 MOUNTING

The degasser must be installed in a vertical position because of the rotation of

the impeller in the lower body. The lower body of the degasser must be installed
in the mud tank. The area around the inlet strainer on the submerged body must
be kept free from sand or solids build-up to allow unrestricted flow of the gas-cut
mud into the degasser inlet. The discharge chamber of the degasser comes
equipped with a mounting flange that has six (6) holes for installing the degasser
on the tank.

FIGURE 6. TANK PLACEMENT

USE THE TWO LIFTING SHACKLES ON THE DEGASSER. DO

NOT ATTEMPT TO LIFT THE DEGASSER USING THE LIFTING
EYE ON THE GEAR UNIT OR THE MOTOR.

8
The degasser has a dry weight of approximately 2,382 lbs (1,217 kg) (**). It is
imperative that the mounting base on the tank is strong enough to support the
degasser.

It is recommended that the mounting base be two (2) I-beams welded to the tank.
The size of the I-beams will depend on the size of the tank. For an eight (8) foot
(2,440 mm) wide tank, a W8 X 18 I-beam or equivalent is recommended. A
minimum of four (4) 3/4-10 UN bolts and four (4) nuts, two (2) on each side are
needed to secure the degasser to the tank mounting base (FIGURE 6 on Page
8).

(**)Weight listed is an approximation. Verify weight before lifting or shipping.

SECTION 5.3 ELECTRICAL CONNECTIONS

BEFORE MAKING ANY ELECTRICAL CONNECTIONS, MAKE

SURE THE POWER SOURCE IS DISCONNECTED, THE SWITCH
IS TAGGED AND LOCKED AND THE STARTER IS IN THE OFF
POSITION.

ATTENTION!
THE GEAR UNIT COMES WITH A VENTING SCREW. MAKE
SURE THE VENTING SCREW IS INSTALLED IN THE GEARBOX
BEFORE START-UP. FOLLOW THE INSTRUCTIONS IN
APPENDIX E, FLENDER MANUAL. DO NOT DISCARD THE
VENTING SCREW.
The CD-1400 uses a 460 or 575 volt, 60 Hz power source. Total current draw is
5 amps maximum, on 460 volts 60 Hz. The power supply cable should be a
good quality armored, 10-4 electrical cable.

Verify that the CD-1400 is wired for the proper voltage, see FIGURE 7 on page
11. Connect the electrical cable from the power source to the starter switch box.

Check and make sure all electrical connections are properly done. After
connecting the power source, turn starter switch to the on position. Verify that
mud is flowing from the mud discharge outlet. If mud is not flowing from the
outlet, the motor may be wired incorrectly with the electrical connections

9
reversed. If the motor is wired correctly see SECTION 7.3
TROUBLESHOOTING on page 18 for additional information.

Turn the blower on and verify that air is flowing from the gas discharge outlet. If
gas or air is not flowing from the gas outlet, the blower motor may be wired
incorrectly with the electrical connections reversed. If the motor is wired correctly
see SECTION 7.3 TROUBLESHOOTING on page 18 for additional information.

10
FIGURE 7. TYPICAL WIRING DIAGRAM

11
SECTION 5.4 PIPING CONNECTIONS

The 6-inch mud discharge and the 1-1/4-inch gas discharge must be attached to
the appropriate discharge line.

NO EXTERNAL LOADING IS ALLOWED ON THE GAS

DISCHARGE AND MUD DISCHARGE.
The degasser should be installed so that the mud discharge will flow into another
tank or another section of the tank. There should be an equalizer line between
the two tanks or sections to keep the degasser inlet submerged in the mud.

SECTION 5.5 DECOMMISSIONING PROCEDURE

TURN OFF THE POWER SUPPLY, TAG AND LOCK TO PREVENT

ACCIDENTAL START-UP DURING SERVICE.
Turn off power, tag and lock.

Disconnect the power to the degasser.

Disconnect gas and fluid discharge.

Remove the blower assembly and flush fresh water through the gas discharge of
the degasser until clear water comes out of the bottom inlet. See FIGURE 8 on
page 13.

12
 FIGURE 8. BLOWER REMOVAL

Install moisture barrier/absorbent, Cortec VCI-101 or equivalent into the motor

junction box and starter box.

Coat motor terminals with moisture barrier, Cortec VCI-238 or equivalent.

Remove the mounting bolts and nuts and remove the degasser from the tank
using suitable means and lifting shackles.

If the degasser is going to be shipped, remove the strainer, the shaft bottom and
install the shipping bracket, part number 9620593, and the casing cover/shipping
block. Refer to APPENDIX C S.S. 256 PACKING PROCEDURE on page 33 for
complete shipping instructions.

13
SECTION 6 OPERATION

Before starting the degasser, the gear unit housing must be filled to the proper
level with the correct grade of lubricant. Follow the instructions in APPENDIX E
on page 49 to check oil level. See lubricant Chart in APPENDIX E on page 49.
The gear unit is filled with synthetic oil (polyglycols) which are suitable for
extreme operating temperatures:

PGLP ISO VG 220 -31oF TO +212oF (-35oC TO +100oC).

ATTENTION!
THE GEAR UNIT COMES WITH A VENTING SCREW. MAKE
SURE THE VENTING SCREW IS INSTALLED IN THE GEARBOX
BEFORE START-UP. FOLLOW THE INSTRUCTIONS IN
APPENDIX E, FLENDER MANUAL. DO NOT DISCARD THE
VENTING SCREW.

Before starting the degasser, make sure the following items are checked:

1. Shaft bottom and strainer are securely installed on degasser.

2. Degasser is securely mounted on the tank.

3. Gas discharge line is properly connected.

4. Mud discharge line is properly connected.

5. Replace gear unit screw with venting screw.

6. Correct oil level.

7. Power is correctly wired to the starter.

Pulse start the degasser to check for proper rotation. Proper rotation is
clockwise looking from the top (motor end) of the degasser. Correct if needed by
switching two of the three power supply leads.

14
If all these items check okay, start the degasser. It takes only a few seconds for
the degasser to start pumping mud. It will not damage the impeller on the
degasser to “run dry”. However mud should not be allowed to dry on the
impeller. This could cause the impeller to be out of balance and will vibrate
excessively. Excess vibration will damage the degasser.

TO AVOID HAZARDOUS CONTACT WITH MEDIA, INSURE GAS

AND FLUID OUTLET CONNECTIONS ARE FREE OF LEAKS.

ATTENTION!
STOP THE DEGASSER IMMEDIATELY IF THERE IS EXCESSIVE
VIBRATION. INSPECT THE IMPELLER FOR DRIED MUD OR
DEFECTS. IF DAMAGED, CONTACT MI-SWACO
REPRESENTATIVE.

SECTION 6.1 OPERATING LEVELS

The discharge mud flow rate will vary with the mud level and mud weight in the
degasser tank. The higher the mud level, the higher the flow rate. The higher
the mud weight the lower the flow rate. FIGURE 6 shows the minimum mud level
and the distance from the degasser mounting flange to the mud level.

NOTE:
THE OPERATING LEVEL SHOULD BE AT LEAST EIGHT (8)
INCHES ABOVE THE INLET (FIGURE 6 ON PAGE 8) AT ALL
TIMES OR MUD FLOW WILL BE IRREGULAR AND VIBRATION
COULD OCCUR.

15
SECTION 6.2 CLEANING IN PLACE

To prevent build up of caked mud around the impeller if the inlet is submerged,
the degasser should be operated at least five minutes daily. If the degasser is to
sit in a tank with the mud level below the inlet for more than one day, it should be
flushed out with clean water. Flushing the degasser can be done by removing
the check valve, shown in FIGURE 9, from the degasser when it is not running.
Make sure the power is off, tagged and locked. Flush fresh water through the
degasser until clear water comes out the bottom inlet.

ATTENTION!
DO NOT OPERATE THE DEGASSER IF IT IS CAKED WITH DRIED
MUD, THIS CAN DAMAGE THE IMPELLER AND GEARBOX.

EXCESSIVE CLEAN WATER FLOW RATE WILL CAUSE WATER

TO ENTER THE BLOWER.

BE SURE TO RE-INSTALL THE CHECK VALVE WITH THE FLOW

ARROW POINTING TOWARD THE DEGASSER CHAMBER.

FIGURE 9. CHECK VALVE VIEW

16
SECTION 7 MAINTENANCE

BEFORE SERVICING, TURN OFF POWER TO THE DEGASSER.

TAG AND LOCK THE POWER SOURCE TO PREVENT
ACCIDENTAL STARTUP. ALL MAINTENANCE AND REPAIR
WORK SHOULD BE CARRIED OUT WITH DUE CARE AND ONLY
BY QUALIFIED PERSONNEL.

SECTION 7.1 GENERAL

The degasser is designed to operate continuously with only periodic

maintenance. This section covers the preventive maintenance and does not
cover repair or replacement of parts. Maintenance of the gear box unit is found
in APPENDIX E of this manual.

SECTION 7.2 SCHEDULE

All maintenance and repair work should be carried out with due care and only by
qualified personnel. The interval listed in FIGURE 10 on page 18 are dependent
on the use of the degasser.

NOTE:
UNDER DIFFERENT OPERATING CONDITIONS, THE PERIOD
SHOULD BE ADJUSTED ACCORDINGLY. MAINTENANCE OR
MAINTENANCE SCHEDULE FOR THE GEARBOX SHOULD BE
REFERRED TO APPENDIX E OF THIS MANUAL.

17
 FIGURE 10. MAINTENANCE PROCEDURES

PROCEDURE INTERVAL
Check oil temperature Daily
Check gear unit for noise changes Daily
Check oil level Monthly
Check gear unit, blower, gas outlet and fluid
Monthly
outlet for leaks
Initial oil change after start up 8,500 operating hours or 2.5 years
Subsequent oil change 8,500 operating hours or 2.5 years
Clean vent plug Every 3 months
Check all mounting screws for tightness At least once a year
Complete inspection of the degasser At least once a year

SECTION 7.3 TROUBLESHOOTING

NOTE:
REFER TO APPENDIX D FOR TROUBLESHOOTING THE
BLOWER AND APPENDIX E FOR TROUBLESHOOTING THE
GEARBOX.

18
 FIGURE 11. TROUBLESHOOTING GUIDE

PROBLEM PROBABLE CAUSE SUGGESTED REMEDY

No mud flowing from the Motor inoperative Check motor AC power
degasser
Incorrect degasser Verify correct rotation
rotation (correct rotation is
clockwise when viewing
from top of degasser)
Intake strainer Clean intake strainer
clogged
Mud level below Raise mud level
intake
Mud flow below normal AC power incorrect Check AC power for
correct voltage and
frequency
Intake strainer Clean intake strainer
partially clogged
Mud level low Raise mud level
Gas outlet line Clean gas outlet line
clogged
Degasser vibrates Mud dried on impeller Clean impeller
excessively
Impeller out of Inspect impeller for
balance defects. If damaged,
contact MI-Swaco
Representative

19
SECTION 8 DRAWING AND PARTS LIST

FIGURE 12. SIDE ASSEMBLY DETAIL

20
FIGURE 13. TOP ASSEMBLY DETAIL

21
FIGURE 14. CROSS SECTION ASSEMBLY DETAIL

22
FIGURE 15. BOTTOM ASSEMBLY DETAIL

23
FIGURE 16. COUPLING ASSEMBLY DETAIL

24
 FIGURE 17. MATERIALS LIST CD-1400 9620604

ITEM QTY. PART NO. DESCRIPTION

1 1 530072 BUSHING 3-1/4 IN BORE
2 1 530124 BUSHING 70 MM BORE
3 1 556096 KEY SHAFT
4 4 1305036 NUT HEX PLT
5 4 1305038 NUT HEX PLT
6 8 1305041 NUT HEX PLT
7 4 1305211 NUT HEX SS
8 6 1305393 NUT HEX NYLON INSERT
9 35 1345092 WASHER FLAT PLT
10 8 1345188 WASHER FLAT SS
11 2 1345241 WASHER FLAT SS
12 8 1345341 WASHER LOCK SPLIT
13 39 1345344 WASHER LOCK SPLIT
14 2 1345393 WASHER LOCK SPLIT SS
15 6 1345541 WASHER LOCK SPLIT SS
16 4 1345873 WASHER FLAT PLT
17 8 1406956 SCREW HEX HD PLT
18 6 1407472 SCREW HEX HD SS
19 4 1407475 SCREW HEX HD SS
20 4 1407476 SCREW HEX HD SS
21 2 1407525 SCREW HEX HD SS
22 6 1444655 SCREW HEX HD
23 16 1444664 SCREW HEX HD
24 15 1444665 SCREW HEX HD
25 4 1466275 SCREW SET HEX SOC SS
26 4 1492031 SCREW DRIVE SS
27 1 3105027 COUPLING DRIVE SHAFT MALE
28 1 3105028 COUPLING DRIVE SHAFT FEMALE

25
ITEM QTY. PART NO. DESCRIPTION
29 1 - SEE CONFIGURATION TABLE ON PAGE 27
30 1 3914101 GASKET FIBER FLEX
31 2 3914655 GASKET CHAMBER DISCHARGE CD-1400 DEGASSER
32 1 3914705 GASKET GUARD SPLASH CD-1400 DEGASSER
33 1 3916026 GASKET FLANGE RF 2-1/2 IN ANSI 150 LB
34 3 5068895 PLUG CONDUIT EP
35 1 5073530 REDUCER CONDUIT
36 1 5624401 VALVE CHECK BRONZE
37 2 5873145 SHACKLE ANCHOR GALVANIZED
38 4 6560161 CONNECTOR CABLE EP
39 1 - SEE CONFIGURATION TABLE ON PAGE 27
40 1 - SEE CONFIGURATION TABLE ON PAGE 27
41 2 7906215 CABLE ELECTRIC 10/4
42 3 8051260 INHIBITOR OXIDATION
43 6 8062677 NUT WIRE RING
44 1 8654006 GEARBOX FLENDER
45 1 9620542 CASING DEGASSER CD-1400 FLENDER
46 1 9620543 STRAINER CASING CD-1400 DEGASSER FLENDER
47 1 9620544 CHAMBER DISCHARGE CD-1400 DEGASSER FLENDER
48 1 9620546 GUARD SPLASH CD-1400 DEGASSER FLENDER
49 1 9620550 PADDLE ASSY CD-1400 DEGASSER FLENDER
50 1 9620554 SHAFT WELDMENT BTM CD-1400 DEGASSER FLENDER
51 1 9620555 FLINGR DEGASSER CD-1400 FLENDER
52 1 9620588 BASE MOUNTING CD-1400 60HZ FLENDER W/ BLOWER
53 1 9620590 INLET WELDMENT BLOWER CD-1400 60HZ FLENDER
54 1 9620591 OUTLET WELDMENT BLOWER CD-1400 60HZ FLENDER
55 1 9620592 SUPPORT WELDMENT BLOWER CD-1400 60HZ FLENDER
56 1 9620605 BRACKET WELDMENT STARTER
57 1 9650360 NAMEPLATE ID PRODUCT M-I SWACO

26
ITEM QTY. PART NO. DESCRIPTION
58 2 9650367 DECAL ARROW ROTATION
59 1 9650471 DECAL SET CD-1400
60 3 9820192 GUSSET BRACKET MTG BLOWER CD-1400 W/BLOWER
61 4 ZBA11414 SCREW HEX HD PLT
62 1 57-076 BAR FLAT STL

ITEM -01 -04 PART NO. DESCRIPTION

29 1 - 3405101 BLOWER REGEN 1.0HP 460V 60HZ EP
29 - 1 3405103 BLOWER REGEN 1.0HP 575V 60HZ EP
39 1 - 6912049 MOTOR 230/460V 25HP 60HZ 1750 RPM EP
39 - 1 6920012 MOTOR 575V 25HP 60HZ 1750 RPM EP
40 1 - 7584042 STARTER ASSY EP/CSA 575V 60HZ
40 - 1 7584043 STARTER ASSY EP/CSA 460V 60HZ

FIGURE 18. CONFIGURATION TABLE

27
FIGURE 19. PADDLE ASSEMBLY DETAIL

28
 FIGURE 20. PADDLE ASSEMBLY MATERIALS LIST

ITEM QTY. PART NO. DESCRIPTION

1 16 1305404 NUT HEX NYL INSERT SS
2 2 1305419 NUT HEX NYL INSERT SS
3 32 1345193 WASHER FLAT SS
4 4 1345194 WASHER FLAT SS
5 2 1407371 SCREW HEX HD SS
6 16 1407544 SCREW HEX HD SS
7 1 9620551 SHAFT PADDLE CD-1400
8 2 9620552 HUB PADDLE CD-1400
9 4 9620553 PADDLE CD-1400

29
 SECTION 8.1 SPARE PARTS LIST

PART # DESCRIPTION 1 YR. 2 YR. QTY.

QTY.
3914101 GASKET FIBER FLEX 1 2
3914655 GASKET CHAMBER DISCHARGE CD-1400 2 4
3914705 GASKET SPLASH GUARD CD-1400 1 2
3916047 GASKET FLANGE RF 6 IN ANSI 150LB 2 4
1305419 NUT HEX NYL INSERT INSPECT 2
1345194 WASHER FLAT SS INSPECT 4
1407371 SCREW HEX HD SS INSPECT 2
1305404 NUT HEX NYL INSERT INSPECT 16
1345193 WASHER FLAT SS INSPECT 32
1407544 SCREW HEX HD SS INSPECT 16
9620551 SHAFT PADDLE CD-1400 INSPECT 1
9620552 HUB PADDLE CD-1400 INSPECT 2
9620553 PADDLE CD-1400 INSPECT 4

30
APPENDIX A PERFORMANCE/ACCEPTANCE TEST

BALANCING PROCEDURE CD-1400

1.0 SCOPE

1.1 The purpose of this specification is to provide instructions for the

balancing of the CD-1400 paddle assembly.

2.0 GENERAL

2.1 All tests shall be conducted in the presence of a representative of

the purchaser if so specified on the purchase order.

2.2 Qualified personnel shall perform testing.

3.0 PROCEDURE

3.1 Balance at 650 RPM minimum.

3.2 Use 3/8 inch screws, nuts and washers on paddle assembly for
balancing of assembly.

4.0 ACCEPTANCE CRITERIA

4.1 Maximum “out-of-balance” is 44 grams per plane.

5.0 REJECTION

5.1 If the assembly is not balanced, add the required weight in the
required location and repeat this test.

31
APPENDIX B PRESERVATION PROCEDURE

1. Thoroughly clean the inside of the equipment by removing all mud and
other contaminants.

2. Thoroughly clean all flange faces, blind flanges, companion flanges,

shackle pins, fasteners and loose spool pieces by removing all mud, oil
residue, metal chips, tape and other contaminants.

3. Dry all the cleaned surfaces.

4. Apply Cortec M-645 to the inside of the equipment. Follow the Cortec
instructions for spray and brush application. The approximate coverage of
Cortec M-645 is 1250-1400 square feet per gallon.

5. Apply Cortec M-645 to all flange faces, companion flange faces, shackle
pins, fasteners and loose spool pieces.

6. Make sure the inside of the vessel is dry.

7. Install and secure 1/2-inch thick marine grade plywood board to all flange
faces. Companion flanges, loose spool pieces and gaskets should be
shipped loose.

32
APPENDIX C S.S. 256 PACKING PROCEDURE

33
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APPENDIX D AMETEK ROTRON TMD

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APPENDIX E FLENDER GEAR MOTOR

49
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