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    CO2421 Inspect Engine Area Leaking

    Uploaded by

    Najib Rahman
    1. A failure analysis report was prepared for a leaking engine on a machine. An inspection found leaking oil at the cylinder head, which was caused by a broken gasket. 2. The probable root cause was determined to be the broken gasket. Replacing the gasket with a new part was recommended to prevent future issues. 3. Photos were included documenting the machine information and inspection findings, such as the leaking cylinder head and new gasket installed.

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    © All Rights Reserved
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    CO2421 Inspect Engine Area Leaking

    Uploaded by

    Najib Rahman
    61 views6 pages
    1. A failure analysis report was prepared for a leaking engine on a machine. An inspection found leaking oil at the cylinder head, which was caused by a broken gasket. 2. The probable root cause was determined to be the broken gasket. Replacing the gasket with a new part was recommended to prevent future issues. 3. Photos were included documenting the machine information and inspection findings, such as the leaking cylinder head and new gasket installed.

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    1. A failure analysis report was prepared for a leaking engine on a machine. An inspection found leaking oil at the cylinder head, which was caused by a broken gasket. 2. The probable root cause was determined to be the broken gasket. Replacing the gasket with a new part was recommended to prevent future issues. 3. Photos were included documenting the machine information and inspection findings, such as the leaking cylinder head and new gasket installed.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    61 views6 pages

    CO2421 Inspect Engine Area Leaking

    Uploaded by

    Najib Rahman
    1. A failure analysis report was prepared for a leaking engine on a machine. An inspection found leaking oil at the cylinder head, which was caused by a broken gasket. 2. The probable root cause was determined to be the broken gasket. Replacing the gasket with a new part was recommended to prevent future issues. 3. Photos were included documenting the machine information and inspection findings, such as the leaking cylinder head and new gasket installed.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 6

    PT Trakindo Utama

    FAILURE ANALYSIS REPORT


    Page 1 of 6

    SO Number : Reported By : OLIA RAHMAN


    SO Reference* : Reported Date : 15/12/2022

    Checked by
    FERIANSYAH / BAMBANG Approved by
    Foreman / : : RUSDIANSYAH
    MARCONES Service Head
    Superior

    (Name and Signature) (Name and Signature)


    *Previous Service Order/Sales Order
    SIMS Information
    DEALER EQUIPMENT CUSTOMER
    CODE J24L NUMBER CO2421 NAME PT. CIPTA KRIDATAMA
    TECHNICIAN EQUIPMENT
    DATE 15/12/22 IDENTIFICATION 10001691 LOCATION SITARUM
    CATERPILLAR CATERPILLAR INSTRUCTION
    MODEL 773E SERIAL NO. PRB01341 INSPECT ENGINE AREA LEAKING
    HOURS 768.6 KILOMETERS

    PART PART NAME QT DESC. GROUP GROUP NAME ✓ IF MADE ✓ IF DESCRIPTIVE COMMENTS
    NUMBER Y * NUMBER PRODUCT DURABILITY (20 SPACES MAXIMUM PER
    RESPONSIBL CODE CONTAINING INOPERABLE ISSUE INCIDENT)
    E PART

    Gasket-
    Cylinder Head Leaking oil at
    225-3099 Cylinder 1 17 476-3211
    GP cylinder head
    Head

    DESCRIPTION CODES * A – Structural C – Leaks E – System Malfunction G – General Repair K - Serviceability X – Operator
    (Refer SIMS Guidelines : B – Surface D – Factory Assembly F – Factory Shipping H – Adjustment N - Abuse Complaint
    SEBD0850)

    Component Information
    Component PCR Schedule Comp. target hours (ex
    Description
    : Hours
    : 12,000)
    Comp. Serial No. / Current hours failed (ex
    ID
    : Component Hours : 8,000)
    Comp. Arr. / Group Remain of target life (4,000)
    No.
    : Life Remaining :
    Mach. Hours – ORIGINAL Component New :
    Installed
    : MACHINE Price
    Mach. Hours – (ex. $ 10,000)
    Removed
    : Cost To Repair :
    Date Comp. Cost/Hour (10,000 / 4,000 = 2.5 $ /hr)
    Installed
    : Remaining
    :
    Date Comp. Failed : Desember 15, 2022

    Supporting Documentation Required


    # Description Yes Comments
    1 Installation Check List ☐
    2 Repair & Maintenance History ☐
    3 SOS History ☐
    4 Magnetic Plug Inspections ☐
    5 ET/VIMS Data ☒ Download data
    Bagian dari / Part of : CSM.OPC.SOP.001.R01 Form Number : CSM.OPC.FRM.013.R01
    PT Trakindo Utama
    FAILURE ANALYSIS REPORT
    Page 2 of 6

    6 TPMS / Payload Data ☐


    7 Performance Test Data
    8 Others ☒ Photo actual condition
    Failure Outline : Brief outline of what the Customer reported
    Customer report engine area leaking

    Background / Research : Write down all the brief backgrounds of failure (includes the taken actions)
    When and on what condition customer reported the failure :

    What were the immediate actions taken :


    1. Check machine condition
    2. Install LOTO and service tag
    3. Inspect actual condition
    4. Clean up engine area
    5. Check leaking at engine area
    6. Found leaking at cylinder head
    Repair & Maintenance History : State all the previous repair and maintenance history related to the current events
    None

    LIST POSSIBLE CAUSES


    Make a list of failure’s possible causes
    1. Gasket was broken

    OBSERVATIONS
    Write down all the observations made during your Failure Analysis investigation including the good and bad findings
    To Help Explain Progression/Stage of Failure,
    Part Number– Name– modifier Code Use Photos/Parts Book Illustration.
    (RH/LH/Upper/Lower etc.) – Detail Explanation Identify Type, Amount, Location of Wear,
    Deposits, Damage, Fractures etc.

    Bagian dari / Part of : CSM.OPC.SOP.001.R01 Form Number : CSM.OPC.FRM.013.R01


    PT Trakindo Utama
    FAILURE ANALYSIS REPORT
    Page 3 of 6

    Machine number “CO2421“

    Machine serial number “PRB01341”

    Machine hours meters “768.6”

    Bagian dari / Part of : CSM.OPC.SOP.001.R01 Form Number : CSM.OPC.FRM.013.R01


    PT Trakindo Utama
    FAILURE ANALYSIS REPORT
    Page 4 of 6

    The Primimg Pump Actual Condition Before Replace


    Check continity found not OK (motor priming pump
    short to ground)

    The Primimg Pump Actual Condition Before Replace


    Check valve bleeding abnormal

    Actual Condition
    Check valve bleeding abnormal

    Bagian dari / Part of : CSM.OPC.SOP.001.R01 Form Number : CSM.OPC.FRM.013.R01


    PT Trakindo Utama
    FAILURE ANALYSIS REPORT
    Page 5 of 6

    The New Primimg Pump Actual Condition


    - Perform install line house
    - tighten 4x mounting bolts
    - connect wiring

    Bagian dari / Part of : CSM.OPC.SOP.001.R01 Form Number : CSM.OPC.FRM.013.R01


    PT Trakindo Utama
    FAILURE ANALYSIS REPORT
    Page 6 of 6

    PROBABLE ROOT CAUSES


    Describe the probable root causes and the sequence of events that caused it
    Priming Pump Fuel Broken

    Solution to Prevent Reoccurrence : Write the recommendations to prevent future reoccurrence of the same failure
    1. Replace with new part
    Service Head Decision : State the Service Head’s agreed decision on justification, whether warranty, goodwill,
    rework, or event revenue

    SUPPORTING DATA
    Show SOS History, Magnetic Plug Inspections, ET/VIMS Data, TPMS / Payload Data, Performance Test Data, others

    Please attach maintenance history, oil sample results and supporting documents.

    Bagian dari / Part of : CSM.OPC.SOP.001.R01 Form Number : CSM.OPC.FRM.013.R01

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