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    C15 Additional Part Bushing Cam Shaft

    Uploaded by

    Yeremia
    1) The bushing on the cam shaft of a Caterpillar C15 engine was found to be worn out after a scheduled maintenance check. Photos show that all 7 bushings were worn on their surfaces. 2) An investigation found that the bushings with part number 216-5582 were the failed components. The root cause was determined to be normal wear. 3) It was recommended to follow the maintenance schedule more closely, including scheduled services TA1 and TA2, to prevent future occurrences of bushing wear. The failure was determined to not be eligible for warranty.

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    © All Rights Reserved
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    C15 Additional Part Bushing Cam Shaft

    Uploaded by

    Yeremia
    118 views7 pages
    1) The bushing on the cam shaft of a Caterpillar C15 engine was found to be worn out after a scheduled maintenance check. Photos show that all 7 bushings were worn on their surfaces. 2) An investigation found that the bushings with part number 216-5582 were the failed components. The root cause was determined to be normal wear. 3) It was recommended to follow the maintenance schedule more closely, including scheduled services TA1 and TA2, to prevent future occurrences of bushing wear. The failure was determined to not be eligible for warranty.

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    report of dealer

    Original Title

    C15 additional part bushing cam shaft

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    1) The bushing on the cam shaft of a Caterpillar C15 engine was found to be worn out after a scheduled maintenance check. Photos show that all 7 bushings were worn on their surfaces. 2) An investigation found that the bushings with part number 216-5582 were the failed components. The root cause was determined to be normal wear. 3) It was recommended to follow the maintenance schedule more closely, including scheduled services TA1 and TA2, to prevent future occurrences of bushing wear. The failure was determined to not be eligible for warranty.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    118 views7 pages

    C15 Additional Part Bushing Cam Shaft

    Uploaded by

    Yeremia
    1) The bushing on the cam shaft of a Caterpillar C15 engine was found to be worn out after a scheduled maintenance check. Photos show that all 7 bushings were worn on their surfaces. 2) An investigation found that the bushings with part number 216-5582 were the failed components. The root cause was determined to be normal wear. 3) It was recommended to follow the maintenance schedule more closely, including scheduled services TA1 and TA2, to prevent future occurrences of bushing wear. The failure was determined to not be eligible for warranty.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 7

    CONDITION REPORT

    Trakindo WO : 8500143191 Reported By : YEREMIA R K


    Original WO : Reported Date : 04 Agustus 2021

    Checked by
    Approved by
    Foreman/Supervis : :
    Service Head
    or

    (Name and Signature) (Name and Signature)


    SIMS Information
    DEALER EQUIPMENT CUSTOMER
    CODE J213 NUMBER CAT C15 NAME PT. PLN
    TECHNICIAN EQUIPMENT PLTD MALIFUT – HALMAHERA
    DATE
    08 / 04 / 21 27280
    IDENTIFICATION LOCATION
    Mo/da/yr UTARA
    CATERPILLAR CATERPILLAR INSTRUCTION
    MODEL C15 SERIAL NO LXJ03776 BUSHING CAMSHAFT WORN OUT AND
    HOURS 18899 KILOMETERS SCRATCH
    PART NUMBER PART NAME QTY DESC,* GROUP NUMBER GROUP NAME DID THIS INCIDENT DESCRIPTIVE COMMENTS (20
    RESPONSIBLE CODE CONTAINING MAKE THE PRODUCT SPACES MAXIMUM PER
    PART INOPERABLE INCIDENT)
    216-5582 BUSHING CYLINDER Yes No WORN OUT
    7 13 223-7263 HEAD AS
    Yes No
    Yes No
    DESCRIPTION CODES * A – Structural C – Leaks E – System Malfunction G – General Repair K - Serviceability X – Operator
    (Refer SIMS Guidelines : B – Surface D – Factory Assembly F – Factory Shipping H – Adjustment N - Abuse Complaint
    SEBD0850)

    Component Information
    Component Description : BUSHING PCR Schedule Hrs :
    Comp Serial No / ID : 216-5582 Comp Hours :
    Comp Arr / Gp No : Life Remaining :
    Mach Hrs Install : Comp New Price :
    Mach Hrs Removed : Cost To Repair :
    Date Comp Installed : Cost/Hr Remaining :
    Date Comp Failed : 04 Agustus 2021
    Supporting Documentation Required
    # Description Y/N Comments
    1 Installation Check List
    2 Repair & Maintenance History
    3 SOS History
    4 Magnetic Plug Inspections
    5 ET/VIMS Data
    6 TPMS / Payload Data
    7 Performance Test Data
    8 Others Y PHOTO

    Failure Outline:Brief outline of what the Customer report


    Bagiandari / Part of :TSD.TEC.SOP.001.R00 1 of 7 Form Number : PSDV.SVTC.FRM.001.R00
    CONDITION REPORT

    Customer report Schedule MOH Engine C15 .

    Background / Research: Include all observations made during your Failure Analysis investigation including good and bad

    After check bushing cam shaft P/N found worn out.

    OBSERVATION
    Part Number -Name – Modifier Code To Help Explain Progression/Stage of Failure, Use –
    (RH/LH/Upper/Lower etc) Notes /Photos/Parts Book Illustration.
    Identify Type, Amount, Location of Wear, Deposits,
    Damage, Fractures etc.

    VIEW OF

    ENGINE C15 (#01)


    S/N : LXJ03776

    VIEW OF

    Bushing Cam Shaft P/N 216-5582

    Fig.1

    VIEW OF BUSHING NO. 1

    216-5582 BUSHING CAM SHAFT


    WAS WORN OUT ON SURFACE

    Bagiandari / Part of :TSD.TEC.SOP.001.R00 2 of 7 Form Number : PSDV.SVTC.FRM.001.R00


    CONDITION REPORT

    Fig.2

    VIEW OF BUSHING NO. 2

    216-5582 BUSHING CAM SHAFT


    WAS WORN OUT ON SURFACE

    Fig.3

    VIEW OF BUSHING NO. 3

    216-5582 BUSHING CAM SHAFT


    WAS WORN OUT ON SURFACE

    Bagiandari / Part of :TSD.TEC.SOP.001.R00 3 of 7 Form Number : PSDV.SVTC.FRM.001.R00


    CONDITION REPORT

    Fig.4

    VIEW OF BUSHING NO. 4

    216-5582 BUSHING CAM SHAFT


    WAS WORN OUT ON SURFACE

    Bagiandari / Part of :TSD.TEC.SOP.001.R00 4 of 7 Form Number : PSDV.SVTC.FRM.001.R00


    CONDITION REPORT

    Fig.5

    VIEW OF BUSHING NO. 5

    216-5582 BUSHING CAM SHAFT


    WAS WORN OUT ON SURFACE

    Fig.6

    VIEW OF BUSHING NO. 6

    216-5582 BUSHING CAM SHAFT


    WAS WORN OUT ON SURFACE

    Bagiandari / Part of :TSD.TEC.SOP.001.R00 5 of 7 Form Number : PSDV.SVTC.FRM.001.R00


    CONDITION REPORT

    Fig.7

    VIEW OF BUSHING NO. 7

    216-5582 BUSHING CAM SHAFT


    WAS WORN OUT ON SURFACE

    VIEW OF
    BUSHING CAM SHAFT P/N 216-5582

    Conclusions (What Caused the Failure):Describe the root cause and the sequence of events that caused it.
    ~

    Warranty Decision or Recommendation:Please mark X in only one box below.

    Not warranty : X Warranty Accepted : ASA Claim* :


    Comments:

    Bagiandari / Part of :TSD.TEC.SOP.001.R00 6 of 7 Form Number : PSDV.SVTC.FRM.001.R00


    CONDITION REPORT
    *) Application Severity Analysis

    Solution to Prevent Reoccurrence:


    ~ Please maintenance schedule service
    ~ Please performance schedule TA1 and TA2

    Check SIS for Service Letters and Service Magazines related to this failure. AMT history, MIM’s history, Oil sample results,
    please attach supporting documents below.

    Spv Kit Malifut

    Bagiandari / Part of :TSD.TEC.SOP.001.R00 7 of 7 Form Number : PSDV.SVTC.FRM.001.R00

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