OPERATOR'S MANUAL

MANUEL de L'UTILISATEUR
MANUAL del OPERADOR

Catalog No.
No de Cat.
Catálogo No.
49-24-0200

JOB SITE RADIO

RADIO DE CHANTIER
RADIO EN EL SITIO DE TRABAJO

TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND OPERATOR'S MANUAL.
AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET BIEN COMPRENDRE LE
MANUEL DE L'UTILISATEUR.
PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DEL
OPERADOR.

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 IMPORTANT SAFETY INSTRUCTIONS

WARNING!

READ, UNDERSTAND AND FOLLOW ALL INSTRUCTIONS.

Failure to heed all warnings listed below, may result in electric shock, fire and/or serious
personal injury.
KEEP THESE INSTRUCTIONS.

1. Read these instructions. 12. Unplug this apparatus during lightning storms or when
2. Keeps these instructions. unused for long periods of time.

3. Heed all warnings. 13. Refer all servicing to qualified service personnel. Servicing
is required when the radio has been damaged in any way, such as
4. Follow all instructions. power-supply cord or plug is damaged, liquid has been spilled or
5. Do not use this apparatus near water. Never immerse the appa- objects have fallen into the radio, the radio has been exposed to
ratus in liquid or allow a liquid to flow inside the apparatus. Water rain or moisture or does not operate normally. Service or mainte-
entering an apparatus will increase the risk for electric shock. nance performed by unqualified personnel could result in a risk of
injury.
6. Clean only with dry cloth. Certain cleaning agents and solvents
are harmful to plastics and other insulated parts. Some of these 14. A battery operated radio with integral batteries or a sepa-
include: gasoline, turpentine, lacquer thinner, paint thinner, chlori- rate battery pack must be recharged only with the specified
nated cleaning solvents, ammonia and household detergents con- charger for the battery. A charger that may be suitable for one
taining ammonia. Clean dust and debris from vents. Keep the type of battery may create a risk of fire when used with another
apparatus handle clean, dry and free of oil or grease. battery.
7. Do not block any ventilation openings. Install in accordance 15. Use battery operated radio only with specifically designated
with the manufacturer’s instructions. battery packs. Use of any other batteries may create a risk of fire.
8. Do not install near any heat sources such as radiators, heat 16. When battery pack is not in use, keep it away from other
registers, stoves, or other apparatus (including amplifiers) that pro- metal objects like: paper clips, coins, keys, nails, screws,
duce heat. or other small metal objects that can make a connection
from one terminal to another. Shorting the battery terminals
9. Do not defeat the safety purpose of the polarized or
together may cause sparks, burns, or a fire.
grounding-type plug. A polarized plug has two blades with one
wider than the other. A grounding type plug has two blades and a 17. Avoid body contact with grounded surfaces such as pipes,
third grounding prong. The wide blade or the third prong are pro- radiators, ranges and refrigerators. There is an increased risk
vided for your safety. If the provided plug does not fit into your of electric shock if your body is grounded.
outlet, consult an electrician for replacement of the obsolete outlet. 18. Do not use any adaptor plugs.
10. Protect the power cord from being walked on or pinched 19. When operating a radio outside, use an outdoor
particularly at plugs, convenience receptacles, and the point where extension cord marked “W-A” or “W”. These cords are rated
they exit from the apparatus. Do not abuse the cord. Never use the for outdoor use and reduce the risk of electric shock.
cord to carry the radio or pull the plug from an outlet. Keep cord
away from heat, oil, sharp edges or moving parts. Replace damaged 20. Never disassemble the radio or try to do any rewiring on
cords immediately. Damaged cords increase the risk of electric shock the radio's electrical system.
and may create a fire. 21. Do not expose this apparatus to dripping and splashing, or
11. Use only attachments/accessories specified by the place objects filled with liquids on this unit.
manufacturer.

SPECIFIC SAFETY RULES

1. Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free
replacement.
2. This radio is designed to be powered by a standard 120 volt AC line or AC generator. It may also be powered using a 12, 14.4 or 18
volt MILWAUKEE Power Plus battery pack. Do not attempt to use with any other voltage or power supply.

THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES, OPERATION IS SUBJECT TO THE
Federal FOLLOWING TWO CONDITIONS: (1) THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE,
Communications
Commission AND (2) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE
THAT MAY CAUSE UNDESIRED OPERATION.

Specifications

Volts
Cat. No. AC mA

49-24-0200 120 500

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 Symbology

Double Insulated Underwriters Laboratories, Inc.

(UL Listed to U.S. and Canadian
safety standards)
Volts Alternating Current

Caution. Risk of electric shock.

Amps

Presence of important operating

Hertz instructions.

Federal Communications
Commission

Double Insulated Radios: Double insulated tools can use either a two or three wire extension cord.
Radios with Two Prong Plugs As the distance from the supply outlet increases, you must use a heavier
Radios marked “Double Insulated” gauge extension cord. Using extension cords with inadequately sized wire
do not require grounding. They causes a serious drop in voltage, resulting in loss of power and possible
have a special double insulation tool damage. Refer to the table shown to determine the required minimum
system which satisfies OSHA re- wire size.
quirements and complies with the The smaller the gauge number of the wire, the greater the capacity of the
applicable standards of Under- cord. For example, a 14 gauge cord can carry a higher current than a 16
writers Laboratories, Inc., the Ca- gauge cord. When using more than one extension cord to make up the total
nadian Standard Association and length, be sure each cord contains at least the minimum wire size required.
the National Electrical Code. If you are using one extension cord for more than one tool, add the name-
Double Insulated radios may be plate amperes and use the sum to determine the required minimum wire
used in either of the 120 volt out- Fig. A Fig. B size.
lets shown in Figures A and B.
Recommended Minimum Wire Gauge
Guidelines for Using Extension Cords
for Extension Cords*
• If you are using an extension cord outdoors, be sure it is marked
with the suffix “W-A” (“W” in Canada) to indicate that it is accept- Extension Cord Length
Nameplate
able for outdoor use. Amperes 25' 50' 75' 100' 150' 200'
• Be sure your extension cord is properly wired and in good elec-
trical condition. Always replace a damaged extension cord or 0-5 16 16 16 14 12 12
have it repaired by a qualified person before using it. 5.1 - 8 16 16 14 12 10 --
8.1 - 12 14 14 12 10 -- --
• Protect your extension cords from sharp objects, excessive heat 12.1 - 15 12 12 10 10 -- --
and damp or wet areas. 15.1 - 20 10 10 10 -- -- --
• Unplug all cords during lightning storms or when unused for long
periods of time. * Based on limiting the line voltage drop to five
volts at 150% of the rated amperes.

READ AND SAVE ALL INSTRUCTIONS

FOR FUTURE USE.

page 3

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 FEATURES
Battery Compartment Clock/Preset Backup
This radio can be powered using a MILWAUKEE Power-Plus 12, 14.4 or 18 The clock and station presets are maintained by two (2) double AA
volt battery. Run time can be maximized using an 18 volt battery. batteri es, located on the bottom of the radio unit. Batteries are included.
For your convenience, this radio has a deep discharge prevention feature
Mono or Stereo Sound
that stops the radio if a battery pack is running too low. This prevents a full
electrical discharge and prolongs the life of the battery. Push down the tuning knob to switch between Mono or Stereo sound.
Mono sound is better for listening to talk radio and for receiving weaker
Stereo AUX Jack radio signals.
This jack can be used to import the audio sound of a CD player,
Weather Band Station
MP3 player or other audio device.
Seven (7) different weather forecast stations are programmed into memory
12 Volt DC Output Jack for faster tuning.
This jack can be used to charge a cell phone, power a CD player or any The broadcast range from the weather radio transmitter is approximately
other device that uses less than one (1) amp of DC electrical current. forty miles. The effective range depends on such things as terrain and
quality of indoor/ outdoor antenna. Some stations may not be available in
NOTE: Any device that uses more than one (1) amp of DC electrical current
all locations.
will trip a self-resetting function and disable the output.
For more information on weather band stations, visit the following address
Output wiring is on the Internet: www.nws.noaa.gov/nwrhome.html
center positive
Punch EQ Button
Detachable Bag
This bass boost can be set to three different levels of output or turned off.
This water-resistant bag is designed to store a portable CD player, cell
phone and pencils or pens. Durable Construction
This radio is designed to withstand harsh operating environments as well
20 Station AM/FM Preset
as unintentional drops.
Up to 10 different radio stations per frequency band can be programed into
memory for faster tuning. External Antenna Connection
Allows connection of an additional antenna which may improve reception
for FM and weather band frequencies.

FUNCTIONAL DESCRIPTION

1 3 2
1. On/off volume control knob
3 6
2. Tuning knob (Mono/Stereo button)
3. Display window
4. Battery compartment
5. Lock/ release latch
6. CLOCK button
7. MODE button
8. MEM button
9. PRESET button
10. Punch EQ button
11. Stereo AUX jack
7 8 9 10
12. Detachable bag hooks
4 5
13. External antenna connection
14. Line cord
15. 12 volt DC output jack 16
12 13 14 17
16. Soft grip
15
17. Protective handle 18
18. Detachable bag 11

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 OPERATION

WARNING! Setting Clock

1. Push the CLOCK button to view time.
To reduce the risk of fire or electric shock, do not expose this NOTE: Radio has to be powered on.
radio to rain or moisture.
2. Push MEM button. Display window will flash.
3. Turn the tuning knob clockwise to set hours, counterclockwise to
To power the radio, plug the cord into an appropriate AC outlet or install
set minutes.
a suitable battery pack.
4. Push the MEM button or wait five (5) seconds to set time.

Installing Battery Pack (Fig. 1 & 2)

Setting Preset Stations
1. Lift lock/release latch to open battery compartment.
1. Select AM or FM band with the MODE button.
2. Insert battery pack all the way until you here a click.
2. Tune to desired station.
3. Close battery compartment door and secure the lock/release latch.
3. Press the MEM button.

Fig. 1 NOTE: "MEMORY" will appear in the top right corner of the display
w i n d o w.
4. Use the PRESET button to select a number one (1) through 10.
5. Push the MEM button to store preset selection.

Using Punch EQ Feature

Push the Punch EQ button to set the desired level of bass sound. The
level of sound is indicated by the color of the Punch EQ button
as follows:
• Off- No Light
Removing Battery Pack (Fig. 1 & 2) • Low- Green Light
• Medium- Orange Light
Fig. 2
• High- Red Light

Using Stereo AUX Jack

1. Turn the volume down all the way using the on/off volume control
knob. This is to prevent speaker blowout.
2. Plug the auxiliary device into the Stereo AUX jack.
3. Press MODE button until "AUX" appears in the bottom left corner of
the display window.
Eject button 4. Press the "PLAY" button on the auxiliary device.

1. Lift lock/release latch to open battery compartment 5. Adjust volume to desired level using the on/off volume control knob.

2. Push the eject button and pull the battery pack out. NOTE: When in this mode the clock appears in the display window
and A.M. may also be displayed depending on time of day.
3. Close battery compartment door and secure the lock/release latch.

Finding Stations
Selecting Band:
Push the MODE button to select AM, FM, or weather band before tuning.

Manual Tuning:
Turn the tuning knob right or left until it clicks to step through stations on
the current frequency band.

Auto Seek Tuning:

Turn the tuning knob slightly and hold for one (1) second or more. The
radio automatically tunes to the nearest station on the current frequency
band. Turn the tuning knob clockwise to go up on the band frequency,
counterclockwise to go down on the band frequency.

page 5

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 WARNING! ACCESSORIES

Batteries may leak chemicals or may explode if used incor- WARNING!

rectly. The following care should be taken to prevent such
an incident:
To reduce the risk of injury, always unplug the tool before
• Make sure the positive (+) and negative (-) battery attaching or removing accessories. Use only specifically
terminals are positioned correctly. recommended accessories. Others may be hazardous.
• Do not mix new and old batteries together, or mix
different types of batteries.
For a complete listing of accessories refer to your MILWAUKEE Electric
• Do not try to recharge non-rechargeable batteries. Tool catalog or go on-line to www.milwaukeetool.com. To obtain a
If chemicals from the batteries come in contact with your catalog, contact your local distributor or a service center.
skin, wash them off immediately with water. If chemicals
leak onto the unit, clean the unit completely. WARNING!
Changing or Installing Clock Batteries (Fig. 3) Charge only 12, 14.4 and 18 volt battery packs in a charger.
1. If the clock display begins to fade, change the batteries. Other types of batteries may explode causing personal
injury and damage.
Fig. 3
Battery cover
18 Volt Battery Pack
Cat. No. 48-11-2230

14.4 Volt Battery Pack

Cat. No. 48-11-1024

12 Volt Battery Pack

Cat. No. 48-11-1960 & Cat. No. 48-11-1900

One-Hour Universal Charger

Cat. No. 48-59-0245
2. Remove the screw and battery cover.
3. Insert two (2) AA batteries according to matching positive (+) and One-Hour Universal Vehicle Charger
negative (-) marks. Cat. No. 48-59-0186
NOTE: If the radio is unplugged, replace batteries within 15 seconds
to avoid loosing preset station memory.
4. Replace the battery cover and screw.

FIVE YEAR TOOL LIMITED WARRANTY

Every MILWAUKEE tool is tested before leaving the factory and is war-
ranted to be free from defects in material and workmanship. MILWAUKEE
will repair or replace (at MILWAUKEE’s discretion), without charge, any
tool (including battery chargers) which examination proves to be defec-
tive in material or workmanship from five (5) years after the date of
purchase. Return the tool and a copy of the purchase receipt or other
proof of purchase to a MILWAUKEE Factory Service/Sales Support
Branch location or MILWAUKEE Authorized Service Station, freight pre-
paid and insured. This warranty does not cover damage from repairs
made or attempted by other than MILWAUKEE authorized personnel,
abuse, normal wear and tear, lack of maintenance, or accidents.
Battery Packs, Flashlights, and Radios are warranted for one (1) year
from the date of purchase.
THE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN ARE
EXCLUSIVE. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY
INCIDENTAL, SPECIAL, OR CONSEQUENTIAL DAMAGES, INCLUDING
LOSS OF PROFITS.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRAN-
TIES, OR CONDITIONS, WRITTEN OR ORAL, EXPRESSED OR IMPLIED FOR
MERCHANTABLILITY OR FITNESS FOR PARTICULAR USE OR PURPOSE.
This warranty gives you specific legal rights. You may also have other
rights that vary from state to state and province to province. In those
states that do not allow the exclusion of implied warranties or limitation
of incidental or consequential damages, the above limitations or exclu-
sions may not apply to you. This warranty applies to the United States,
Canada, and Mexico only.
page 6

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 UNITED STATES CANADA
MILWAUKEE Service Service MILWAUKEE

MILWAUKEE prides itself in producing a MILWAUKEE est fier de proposer un produit de

premium quality product that is première qualité NOTHING BUT HEAVY DUTY®. Votre
NOTHING BUT HEAVY DUTY®. satisfaction est ce qui compte le plus!
Your satisfaction with our products is En cas de problèmes d’utilisation de l’outil ou
very important to us! pour localiser le centre de service/ventes ou le
centre d’entretien le plus proche, appelez le...
If you encounter any problems with the
operation of this tool, or you would like to 416.439.4181
locate the factory Service/Sales Support Branch
fax: 416.439.6210
or authorized service station nearest you,
Milwaukee Electric Tool (Canada) Ltd
please call...
755 Progress Avenue
1-800-SAWDUST Scarborough, Ontario M1H 2W7

(1.800.729.3878) Notre réseau national de distributeurs agréés se tient

NATIONWIDE TOLL FREE à votre disposition pour fournir l’aide technique,
Monday-Friday • 8:00 AM - 4:30 PM • Central Time l’outillage et les accessoires nécessaires. Composez
or visit our website at le 416.439.4181 pour obtenir les noms et adresses
des revendeurs les plus proches ou bien consultez
www.milwaukeetool.com la section «Où acheter» sur notre site web à l’adresse
For service information, use the 'Service Center www.milwaukeetool.com
Search' icon found in the 'Parts & Service' section.

Additionally, we have a nationwide network of

authorized Distributors ready to assist you with your MEXICO
tool and accessory needs. Check your “Yellow Pages”
phone directory under “Tools-Electric” for the names Servicios de MILWAUKEE
& addresses of those nearest you or see the
'Where To Buy' section of our website. Milwaukee Electric Tool
Blvd. Abraham Lincoln no. 13
Corporate After Sales Service - Technical Support Colonia Los Reyes Zona Industrial
Brookfield, Wisconsin USA Tlalnepantla, Edo. México C.P. 54073
•Technical Questions •Service/Repair Questions •Warranty Tel. 55 5565-1414 Fax: 55 5565-6874
1-800-SAWDUST Adicionalmente, tenemos una red nacional de
(1.800.729.3878) distribuidores autorizados listos para ayudarle con
fax:1.800.638.9582 su herramienta y sus accesorios. Por favor, llame
email: [email protected] al 55 5565-1414 para obtener los nombres y
Monday-Friday • 8:00 AM - 4:30 PM • Central Time direcciones de los más cercanos a usted, o consulte
la sección ‘Where to buy’ (Dónde comprar) de
nuestro sitio web en
www.milwaukeetool.com

MILWAUKEE ELECTRIC TOOL CORPORATION

13135 West Lisbon Road • Brookfield, Wisconsin, U.S.A. 53005
58-14-3895d3 10/04 Printed in China

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 SERVICE PARTS LIST BULLETIN NO.
54-49-0162
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS REVISED BULLETIN DATE
54-49-0161 Aug. 2006
JOB SITE RADIO WIRING INSTRUCTION
CATALOG NO. 49-24-0200 STARTING
SERIAL NO. 414C  58-01-0162
EXAMPLE:
00 0 Component Parts (Small #) Are Included Stopper #35 and washer #94 secure tube
When Ordering The Assembly (Large #). assemblies #89 and #90 from the inside of
the LCD Housing Assembly #25.
= Part number change from
previous service parts list.

BEFORE SERVICING,
SEE THE BACK PAGE OF THIS
BULLETIN FOR SERVICE NOTES

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

1 12-20-3370 Service Nameplate Kit (1)
2 22-09-1575 LCD PCB Assembly (1)
7 22-64-0980 Cord (1)
10 23-66-0740 Volume Control Switch (1)
13 31-06-0130 Base (1)
18 31-10-0370 LH Handle Support Mount (1)
19 31-10-0375 RH Handle Support Mount (1)
22 31-15-0725 LCD PCB Cover (1)
23 31-15-2080 Battery Door (1)
24 31-17-0420 Cord Wrap clamp (1)
25 31-50-0835 LCD Housing Assembly (1)
33 31-58-0610 Handle Cushion Ring (2)
34 31-86-0250 Cord Wrap Washer (4)
35 34-80-2025 Tube Stopper (2)
38 42-09-1005 FM Antenna Assembly (1)
42 42-38-0270 Cord Wrap Bumper - Right (1)
43 42-38-0275 Cord Wrap Bumper - Left (1)
44 42-42-0500 Tuner Button Assembly (1)

FIG. PART NO. DESCRIPTION OF PART NO. REQ. FIG. PART NO. DESCRIPTION OF PART NO. REQ.
45 42-42-0520 4 Button Pad (1) 88 45-60-0635 Metal Handle RH Assembly (1)
46 42-42-0530 Button Pad - Clock (1) 89 45-76-0440 Tube Assembly - Right (1)
47 42-82-0100 Handle Cushion (2) 90 45-76-0445 Tube Assembly - Left (1)
49 43-62-1325 Handle Grip (1) 94 45-88-0980 Tube Washer (2)
50 43-74-0275 Back Bag Clip (2) 95 45-88-1600 Wire Washer (1)
51 43-98-0540 Tuner Knob (1) 96 45-88-1625 Base Ring (7)
52 43-98-0545 Volume Knob (1) 97 05-85-0025 6 x 13 Hex Screw (8)
59 44-20-1075 Battery Door Latch Assembly (1) 98 05-85-0030 M6 x 30 Hex Screw (2)
65 44-34-0290 FM Antenna Screw Mount (1) 99 05-85-0035 M6 x 50 Hex Screw (2)
68 44-52-0765 Back Mounting Pad - Left (1) 101 05-88-0625 M3 x 8 Philips Screw (4)
69 44-52-0770 Back Mounting Pad - Right (1) 102 05-88-0660 3 x 10 Philips Screw (33)
70 44-52-0780 Front Mounting Pad (2) 104 05-88-0680 4.0 x 28 Hex Ring Screw (2)
75 --------------- Battery Door Hinge (2) 106 05-88-0700 3 x 6 Philips Screw (6)
76 44-60-1365 Battery Door Lock Latch (1) 107 05-88-0710 3 x 8 Philips Screw (6)
78 44-66-1050 FM Antenna Plate (1) 109 05-88-0730 3.5 x 15 Hex Ring Screw (17)
79 44-86-0290 Battery Door Spring Plate (1) 42-16-0700 Tote Bag (Not Shown) (1)
81 45-06-0780 Door Seal (1)
83 45-06-0850 Tuner Switch Seal (1)
 84 45-34-0170 12 Volt Socket Assembly (1)
85 45-34-0160 Aux. Socket (1) MILWAUKEE ELECTRIC TOOL CORPORATION
86 45-56-3000 Hook and Loop (1)
87 45-60-0630 Metal Handle LH Assembly (1)
13135 W. LISBON RD., BROOKFIELD, WI 53005
Drwg. 4

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 FIG. PART NO. DESCRIPTION OF PART NO. REQ. = Part number change from
3 22-09-1549 Speaker PCB Assembly (1) previous service parts list.
4 ------------- Transformer PCB (1)
5 22-09-1651 Battery Contact Assembly (1)
6 22-56-0780 Battery Connector (1)
8 23-45-2000 5-1/4" Speaker (2)
9 23-45-2100 Tweeter (2)
11 23-81-0545 Transformer Assembly (1)
12 31-01-1080 Milwaukee Logo - Molded (1)

NOTE: Some radios have Power

Cord leads (7) that connect directly
into the Transformer PCB leads (4)
via individual terminals. Other radios
utilize a Connector Block (110) to
join those leads. q
See wiring bulletin
58-01-0162.

q REMOVE FASTENERS IN THE ORDER

THAT IS INDICATED (n,o,p,q)
TO SERVICE INTERNAL
COMPONENTS.
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
14 31-10-0320 Tweeter Plate - Right (1)
15 31-10-0325 Tweeter Plate - Leftt (1)
16 31-10-0330 Speaker PCB Mount (2)
20 31-10-0390 Battery Spring Retainer (1)
21 31-12-0320 Logo Cap Plate (1)
26 31-50-0996 Speaker Housing Assembly (1)
27 31-50-1195 AA Battery Assembly (1)
28 31-50-1560 Transformer Top Housing (1)
29 31-50-1565 Transformer Bottom Housing (1)
32 31-15-2095 AA Battery Lid Assembly (1)
36 40-50-0670 Battery Cushion Spring (2)
48 43-52-0080 Speaker Grill (1)
56 44-20-0625 Door Lock Hinge (1)
60 44-20-1045 Battery Lock Assembly (1)
66 44-52-0750 Battery Cushion (1)
73 44-52-0920 Foam Insulator (1)
 84 45-34-0170 12 Volt Socket Assembly (1)
91 45-88-0880 Speaker Grill Washer (8)
97 05-85-0025 6 x 13 Hex Screw (8)
100 05-88-0600 2.6 x 8 Philips Screw (2)
101 05-88-0625 M3 x 8 Philips Screw (4)
102 05-88-0660 3 x 10 Philips Screw (33)
103 05-88-0670 3.5 x 10 Hex Ring Screw (12)
105 05-88-0690 3.5 x 15 Hex Ring Screw (2)
108 05-88-0720 M3 x 8 Philips Screw (1)
109 05-88-0730 3.5 x 15 Hex Ring Screw (17)
110 22-56-0635 Terminal Block (1)
111 23-78-0100 Plastic Wire Tie (1)

SAFETY NOTE: Before opening the unit, disconnect all power sources
(120 volt cord and/or battery pack and AA batteries) and turn on the power
switch momentarily to discharge stored energy.

BASIC TROUBLESHOOTING
NOTE: Before opening the unit or soldering, disconnect ALL power sources. Turn
the power switch "on" momentarily to discharge stored energy.

Radio operates on DC but not on AC:

1. Plug in radio and using a voltmeter, check for DC voltage across items #14
and #15 shown on the wiring diagram. (Approx. 15-22 Vdc).
2. If there is no voltage, change the Transformer Assembly (23-81-0545).
3. If voltage is present, continue to "All other electrical issues" shown below.

All other electrical issues

1. Disconnect the LCD Assembly (22-09-1575) from the Speaker PCB
Assembly (22-09-1549) by disconnecting items #11, #13 and #20 on the
wiring diagram.
2. Plug a new LCD Assembly into the Speaker PCB Assembly and check for
proper operation.
3. If the radio works, the LCD Assembly is bad. If the radio still does not NOTE: All screws should be HAND TIGHTENED.
function correctly, replace the Speaker PCB Assembly or Volume Control Do not over tighten screws. Over tightening screws
Switch. may cause part warpage or damage.

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 STATIC SENSITIVE DEVICES
USE A GROUND STRAP
WIRING INSTRUCTIONS
WHEN SERVICING JOB SITE RADIO BULLETIN
MILWAUKEE ELECTRIC TOOL CORP. 13135 WEST LISBON RD. BROOKFIELD, WIS. DATE 58-01-0162
Dec. 2003
REFER TO SERVICE POWER
SPEAKER PARTS LIST NO. 54-49-0162 CORD
PCB ASSEMBLY FOR THE PLACEMENT OF
(REVERSE SIDE) COMPONENTS OF THE
45-34-0170 12V SOCKET
ASSEMBLY.

SEE THE
BACK OF
LCD HOUSING
THIS BULLETIN ASSEMBLY
TO SERVICE
RADIOS WITH
WIRES 1,2,3 & 4
THAT DO NOT
HAVE TERMINALS
AND ARE ROUTED VOLUME
TO CONNECTOR CONTROL
BLOCK 22-56-0635 SWITCH
TUNER
ASSY.

LCD
ASSEMBLY

SPEAKER
PCB
ASSY.

TUNER ASSY.
DETAIL
(BACK SIDE)

RED AND BLACK WIRES FROM THE RED STRIPE

TWEETERS, 23-45-2100, ARE TO BE AA TO THE
SOLDERED TO THE 5-1/2" SPEAKERS, BATT.
OUTSIDE.
NO. 23-45-2000. ASSY.

ROUTE WIRE #10 THROUGH THE HOLE

IN THE SPEAKER HOUSING ASSEMBLY
BEFORE PLACEMENT INTO THE LCD BATTERY 12
HOUSING ASSEMBLY. CONTACT
ASSEMBLY

AS AN AID TO REASSEMBLY,
TAKE NOTE OF WIRE
SAFETY NOTE: Before opening the unit,
ROUTING AND POSITION SPEAKER
HOUSING disconnect all power sources (120 volt cord
IN WIRE GUIDES AND TRAPS ASSEMBLY and/or battery pack and AA batteries). Turn on the
WHILE DISMANTLING RADIO.
power switch momentarily to discharge stored energy.
WIRING SPECIFICATIONS
Wire Wire Origin or
No. Color Gauge Length Terminals, Connectors and 1 or 2 End Wire Preparation
1 Black 22-64-0980 ----- Component of cord set.
__________________________________________________________________________________________________________
2 White 22-64-0980 ----- Component of cord set.
__________________________________________________________________________________________________________
3 Red 23-81-0545 ----- Component of the transformer assembly.
__________________________________________________________________________________________________________
4 Red 23-81-0545 ----- Component of the transformer assembly.
__________________________________________________________________________________________________________
5 Red/Blk 45-34-0170 ----- Component of the 12 volt socket assembly.
__________________________________________________________________________________________________________
6 Black 45-34-0160 ----- Component of the auxiliary socket assembly.
__________________________________________________________________________________________________________
7 Red/Blk 31-50-1195 ----- Component of the AA battery assembly.
__________________________________________________________________________________________________________
8 Red/Blk 22-09-1651 ----- Component of the battery contact assembly.
__________________________________________________________________________________________________________
9 Black 23-66-0740 ----- Component of the volume control switch assembly.
__________________________________________________________________________________________________________
10 White 22-09-1545 ----- Component of the speaker PCB assembly. Soldered to "FM-ANT-IN".
__________________________________________________________________________________________________________
11 Grey 22-09-1575 ----- Component of the PCB on the LCD assembly.
__________________________________________________________________________________________________________
12 Grey 42-42-0500 ----- Component of the PCB on the tuner assembly.
__________________________________________________________________________________________________________
13 Grey 22-09-1575 ----- Component of the PCB on the LCD assembly.
__________________________________________________________________________________________________________
14 Red 23-81-0545 ----- Component of the transformer assembly. Soldered to the "+" on the PCB.
__________________________________________________________________________________________________________
15 Black 23-81-0545 ----- Component of the transformer assembly. Soldered to the "-" on the PCB.
__________________________________________________________________________________________________________
16 Yellow 22-09-1546 ----- Component of the speaker PCB assembly. Soldered to the "R-SP".
__________________________________________________________________________________________________________
17 Brown 22-09-1546 ----- Component of the speaker PCB assembly. Soldered to the "R-SND".
__________________________________________________________________________________________________________
18 Orange 22-09-1546 ----- Component of the speaker PCB assembly. Soldered to the "L-SP".
__________________________________________________________________________________________________________
19 Blue 22-09-1546 ----- Component of the speaker PCB assembly. Soldered to the "L-SND".
__________________________________________________________________________________________________________
20 Black 22-09-1575 ----- Component of the PCB on the LCD assembly. Solder to the "FM-I SGND".
__________________________________________________________________________________________________________ Drwg. 2

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 STATIC SENSITIVE DEVICES
SEE THE FRONT OF THIS BULLETIN FOR RADIOS WITH WIRES
USE A GROUND STRAP
1,2,3 & 4 THAT HAVE TERMINALS THAT CONNECT TOGETHER.
WHEN SERVICING

SPEAKER PCB ASSEMBLY

(REVERSE SIDE) REFER TO SERVICE POWER
PARTS LIST NO. 54-49-0162 CORD
FOR THE PLACEMENT OF
COMPONENTS OF THE
45-34-0170 12V SOCKET
ASSEMBLY.

LCD HOUSING
ASSEMBLY

VOLUME
CONTROL
SWITCH
TUNER
ASSY.

LCD
ASSEMBLY

SPEAKER
PCB
ASSY.

TUNER ASSY.
DETAIL
(BACK SIDE)

RED AND BLACK WIRES FROM THE RED STRIPE

TWEETERS, 23-45-2100, ARE TO BE AA TO THE
SOLDERED TO THE 5-1/2" SPEAKERS, BATT. OUTSIDE.
NO. 23-45-2000. ASSY.

ROUTE WIRE #10 THROUGH THE HOLE

BATTERY
IN THE SPEAKER HOUSING ASSEMBLY
BEFORE PLACEMENT INTO THE LCD
CONTACT
ASSEMBLY
12
HOUSING ASSEMBLY.

AS AN AID TO REASSEMBLY,
TAKE NOTE OF WIRE SPEAKER
HOUSING SAFETY NOTE: Before opening the unit,
ROUTING AND POSITION ASSEMBLY disconnect all power sources (120 volt cord
IN WIRE GUIDES AND TRAPS
and/or battery pack and AA batteries). Turn on the
WHILE DISMANTLING RADIO.
power switch momentarily to discharge stored energy.
WIRING SPECIFICATIONS
Wire Wire Origin or
No. Color Gauge Length Terminals, Connectors and 1 or 2 End Wire Preparation
1 Black 22-64-0980 ----- Component of cord set. Strip 3/16" and secure to Connector Block 22-56-0635.
__________________________________________________________________________________________________________
2 White 22-64-0980 ----- Component of cord set. Strip 3/16" and secure to Connector Block 22-56-0635.
__________________________________________________________________________________________________________
3 Red 23-81-0545 ----- Component of the transformer assembly. Strip 3/16" and secure to Connector Block 22-56-0635.
__________________________________________________________________________________________________________
4 Red 23-81-0545 ----- Component of the transformer assembly. Strip 3/16" and secure to Connector Block 22-56-0635.
__________________________________________________________________________________________________________
5 Red/Blk 45-34-0170 ----- Component of the 12 volt socket assembly.
__________________________________________________________________________________________________________
6 Black 45-34-0160 ----- Component of the auxiliary socket assembly.
__________________________________________________________________________________________________________
7 Red/Blk 31-50-1195 ----- Component of the AA battery assembly.
__________________________________________________________________________________________________________
8 Red/Blk 22-09-1651 ----- Component of the battery contact assembly.
__________________________________________________________________________________________________________
9 Black 23-66-0740 ----- Component of the volume control switch assembly.
__________________________________________________________________________________________________________
10 White 22-09-1545 ----- Component of the speaker PCB assembly. Soldered to "FM-ANT-IN".
__________________________________________________________________________________________________________
11 Grey 22-09-1575 ----- Component of the PCB on the LCD assembly.
__________________________________________________________________________________________________________
12 Grey 42-42-0500 ----- Component of the PCB on the tuner assembly.
__________________________________________________________________________________________________________
13 Grey 22-09-1575 ----- Component of the PCB on the LCD assembly.
__________________________________________________________________________________________________________
14 Red 23-81-0545 ----- Component of the transformer assembly. Soldered to the "+" on the PCB.
__________________________________________________________________________________________________________
15 Black 23-81-0545 ----- Component of the transformer assembly. Soldered to the "-" on the PCB.
__________________________________________________________________________________________________________
16 Yellow 22-09-1546 ----- Component of the speaker PCB assembly. Soldered to the "R-SP".
__________________________________________________________________________________________________________
17 Brown 22-09-1546 ----- Component of the speaker PCB assembly. Soldered to the "R-SND".
__________________________________________________________________________________________________________
18 Orange 22-09-1546 ----- Component of the speaker PCB assembly. Soldered to the "L-SP".
__________________________________________________________________________________________________________
19 Blue 22-09-1546 ----- Component of the speaker PCB assembly. Soldered to the "L-SND".
__________________________________________________________________________________________________________
20 Black 22-09-1575 ----- Component of the PCB on the LCD assembly. Solder to the "FM-I SGND".
__________________________________________________________________________________________________________

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