™

TT4018 EOM-P200P 6/03

REPLACES EOM P200P 7/02
TABLE OF CONTENTS
PAGE #

SECTION 1 — PUMP DESIGNATION SYSTEM ......................................... 1

SECTION 2 — HOW IT WORKS (PUMP & AIR SYSTEMS)............. 2

SECTION 3 — CAUTIONS ............................................................................................ 3

SECTION 4 — DIMENSIONAL DRAWING ....................................................... 4

SECTION 5 — PERFORMANCE CURVES

A. Model P200 ADVANCED™ PLASTIC Rubber-Fitted ......................................................... 5
B. Model P200 ADVANCED™ PLASTIC TPE-Fitted............................................................... 5
C. Model P200 ADVANCED™ PLASTIC Teflon®-Fitted .......................................................... 6

SECTION 6 — SUCTION LIFT CURVES & DATA ..................................... 6

SECTION 7 — INSTALLATION AND OPERATION

A. Installation........................................................................................................................... 7
B. Operation & Maintenance................................................................................................... 8
C. Troubleshooting .................................................................................................................. 9

SECTION 8 — DIRECTIONS FOR DISASSEMBLY/REASSEMBLY

A. Model P200 ADVANCED™ PLASTIC Wetted Path — Tools Required..................................... 10
B. Pro-Flo™ Air Valve/Center Block — Disassembly, Cleaning, Inspection ......................... 13
C. Reassembly Hints & Tips, Torque Specs. ......................................................................... 15

SECTION 9 — EXPLODED VIEW/PARTS LISTING

A. Model P200 ADVANCED™ PLASTIC Rubber/TPE-Fitted.................................................. 16
B. Model P200 ADVANCED™ PLASTIC Teflon®-Fitted .......................................................... 18

SECTION 10 — ELASTOMER OPTIONS .......................................................... 20

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WILDEN PUMP & ENGINEERING, LLC
SECTION 1
WILDEN PUMP DESIGNATION SYSTEM

MODEL P200 ADVANCED™ PLASTIC

MATERIAL CODES
WETTED PARTS DIAPHRAGMS VALVE SEAT
K = PVDF BN = Buna-N (Red Dot) K = PVDF
P = POLYPROPYLENE EL = TETRA-FLEX™ PTFE LAMINATE P = POLYPROPYLENE
T = TEFLON® PFA W/NORDEL® T = TEFLON® PTFE
FG = SANIFLEX™ (Cream)
CENTER SECTION ND = NORDEL® (Blue Dot) VALVE SEAT O-RING
P = POLYPROPYLENE NE = NEOPRENE (Green Dot) BN = Buna-N
NT = TETRA-FLEX™ PTFE LAMINATE ND = NORDEL®
AIR VALVE PU = POLYURETHANE
W/NEOPRENE
P = POLYPROPYLENE TV = TEFLON® ENCAP. VITON®
PU = POLYURETHANE (Clear)
TF = TEFLON® W/NEOPRENE WF = WIL-FLEX™
VT = VITON® (Silver or White Dot)
WF = WIL-FLEX™ (Orange)

VALVE BALL
BN = Buna-N (Red Dot)
FG = SANIFLEX™ (Cream)
ND = NORDEL® (Blue Dot)
NE = NEOPRENE (Green Dot)
PU = POLYURETHANE (Brown)
TF = TEFLON® PTFE (White)
VT = VITON® (Silver or White Dot)
WF = WIL-FLEX™ (Orange)

NOTE: MOST ELASTOMERIC MATERIALS USE COLORED DOTS FOR IDENTIFICATION.

Nordel and Viton are registered trademarks of DuPont Dow Elastomers.
Teflon is a registered trademark of DuPont.
1 WILDEN PUMP & ENGINEERING, LLC
SECTION 2
THE WILDEN PUMP — HOW IT WORKS
The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show the flow
pattern through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke.

FIGURE 1 The air valve directs pressurized air to FIGURE 2 When the pressurized diaphragm, FIGURE 3 At completion of the stroke, the air
the back side of diaphragm A. The compressed air diaphragm A, reaches the limit of its discharge valve again redirects air to the back side of
is applied directly to the liquid column separated by stroke, the air valve redirects pressurized air to the diaphragm A, which starts diaphragm B on its
elastomeric diaphragms. The diaphragm acts as a back side of diaphragm B. The pressurized air exhaust stroke. As the pump reaches its original
separation membrane between the compressed air forces diaphragm B away from the center block starting point, each diaphragm has gone through
and liquid, balancing the load and removing while pulling diaphragm A to the center block. one exhaust and one discharge stroke. This consti-
mechanical stress from the diaphragm. The Diaphragm B is now on its discharge stroke. tutes one complete pumping cycle. The pump may
compressed air moves the diaphragm away from Diaphragm B forces the inlet valve ball onto its seat take several cycles to completely prime depending
the center block of the pump. The opposite due to the hydraulic forces developed in the liquid on the conditions of the application.
diaphragm is pulled in by the shaft connected to chamber and manifold of the pump. These same
the pressurized diaphragm. Diaphragm B is on its hydraulic forces lift the discharge valve ball off its
suction stroke; air behind the diaphragm has been seat, while the opposite discharge valve ball is
forced out to the atmosphere through the exhaust forced onto its seat, forcing fluid to flow through the
port of the pump. The movement of diaphragm B pump discharge. The movement of diaphragm A
toward the center block of the pump creates a toward the center block of the pump creates a
vacuum within chamber B. Atmospheric pressure vacuum within liquid chamber A. Atmospheric pres-
forces fluid into the inlet manifold forcing the inlet sure forces fluid into the inlet manifold of the pump.
valve ball off its seat. Liquid is free to move past the The inlet valve ball is forced off its seat allowing the
inlet valve ball and fill the liquid chamber (see fluid being pumped to fill the liquid chamber.
shaded area).

PRO-FLO™ AIR DISTRIBUTION SYSTEM

OPERATION — HOW IT WORKS
Figure A The Pro-Flo™ patented air distribution
system incorporates three moving parts:
the air valve spool, the pilot spool, and the
main shaft/diaphragm assembly. The
heart of the system is the air valve spool
and air valve. As shown in Figure A, this
valve design incorporates an unbalanced
spool. The smaller end of the spool is
pressurized continuously, while the large
end is alternately pressurized then
exhausted to move the spool. The spool
directs pressurized air to one air chamber
while exhausting the other. The air causes
the main shaft/diaphragm assembly to
shift to one side — discharging liquid on
that side and pulling liquid in on the other
side. When the shaft reaches the end of its
stroke, the inner piston actuates the pilot
spool, which pressurizes and exhausts the
large end of the air valve spool. The repo-
sitioning of the air valve spool routes the
air to the other air chamber.

WILDEN PUMP & ENGINEERING, LLC. 2

SECTION 3
WILDEN MODEL P200 ADVANCED™
PLASTIC CAUTIONS – READ FIRST!
TEMPERATURE LIMITS* CAUTION: Before any maintenance or repair is
Wetted Path attempted, the compressed air line to the pump
Polypropylene (PP) 0°C to 79.4°C 32 °F to 175°F should be disconnected and all air pressure allowed
Polyvinylidene fluoride (PVDF) to bleed from pump. Disconnect all intake, discharge
-12.2°C to 107.2°C 10 °F to 225°F and air lines. Drain the pump by turning it upside
Teflon® PFA -28.9°C to 87.8°C -20 °F to 190°F down and allowing any fluid to flow into a suitable
container.
Elastomers
CAUTION: Blow out air line for 10 to 20 seconds
Neoprene -17.8°C to 93.3°C 0 °F to 200°F
before attaching to pump to make sure all pipe line
Buna-N -12.2°C to 82.2°C 10 °F to 180°F
debris is clear. Use an in-line air filter. A 5µ (micron)
Nordel® -51.1°C to 137.8°C -60 °F to 280°F
air filter is recommended.
Viton® -40°C to 176.7°C -40 °F to 350°F
Wil-Flex™ -40°C to 107.2°C -40 °F to 225°F NOTE: Tighten all bolts prior to installation. Fittings
Polyurethane 12.2°C to 65.6°C 10 °F to 150°F may loosen during transportation. See torque speci-
Tetra-Flex™ PTFE w/Neoprene fications on page 15.
4.4°C to 107.2°C 40 °F to 225°F NOTE: When installing polytetrafluoroethylene (PTFE)
Tetra-Flex™ PTFE w/Nordel® diaphragms, it is important to tighten outer pistons
-10°C to 137°C 14 °F to 280°F simultaneously (turning in opposite directions) to
Polytetrafluoroethylene (PTFE) ensure tight fit.
4.4°C to 104.4°C 40 °F to 220 °F
CAUTION: Verify the chemical compatibility of the
*Elastomer choice may change temperature limits process and cleaning fluid to the pump’s component
CAUTION: When choosing pump materials, be sure to materials in the Chemical Resistance Guide (see E4).
check the temperature limits for all wetted components. CAUTION: When removing the end cap using
Example: Viton® has a maximum limit of 176.7°C compressed air, the air valve end cap may come out
(350°F) but polypropylene has a maximum limit of only with considerable force. Hand protection such as a
79.4°C (175°F). padded glove or rag should be used to capture the
CAUTION: Maximum temperature limits are based upon end cap.
mechanical stress only. Certain chemicals will signifi- CAUTION: Do not over-tighten the air inlet reducer
cantly reduce maximum safe operating temperatures. bushing. Additionally, too much torque on the
Consult engineering guide for chemical compatibility and muffler may damage the air valve muffler plate. Do
temperature limits. not exceed 0.9 N·m (8 in.-lbs.).
CAUTION: Always wear safety glasses when operating
pump. If diaphragm rupture occurs, material being
pumped may be forced out air exhaust.
WARNING: Prevention of static sparking — If static
sparking occurs, fire or explosion could result. Proper
grounding of pump, valves, and containers is critical
when handling flammable fluids or whenever discharge
of static electricity is a hazard.
NOTE: Do not exceed 5.2 Bar (75 psig) air supply for PFA
pumps.
CAUTION: Do not exceed 8.6 bar (125 psig) air supply
on polypropylene and PVDF pumps.
CAUTION: Advanced™ series plastic pumps are made
with plastic that is not UV stabilized. Direct sunlight for
prolonged periods can cause deterioration of plastics.

3 WILDEN PUMP & ENGINEERING, LLC

SECTION 4
DIMENSIONAL DRAWING

6 mm (1/4") FNPT
13 mm
AIR INLET
(1/2") FNPT
AIR EXHAUST

DIMENSIONS – P200 ADVANCED™ PLASTIC

ITEM METRIC (mm) STANDARD (inch)
A 457 18.0
B 66 2.6
C 260 10.2
D 378 14.9
E 434 17.1
F 99 3.9
G 104 4.1
H 122 4.8
J 259 10.2
K 231 9.1
L 353 13.9
M 310 12.2
N 124 4.9
P 158 6.2
R 10 0.4
DIN (mm) ANSI (inch)
S 85.0 DIA. 3.125 DIA.
T 115.0 DIA. 4.25 DIA.
U 14.0 DIA. .620 DIA.

WILDEN PUMP & ENGINEERING, LLC 4

SECTION 5A
PERFORMANCE CURVES
Height ..................................434 mm (17.1")
Width ...................................457 mm (18.0")
Depth .....................................231 mm (9.1")
Ship Weight .............Polypropylene 10 kg (22 lbs.)
PVDF 15 kg (32 lbs.)
PFA 18 kg (40 lbs.)
Air Inlet.........................................6 mm (1⁄4")
Inlet ............................................25 mm (1")
Outlet ..........................................25 mm (1")
Suction Lift.........................3.6 m Dry (11.9')
9.1 m Wet (30.0')
Displacement per
Stroke ............................ .32 l (.086 gal.)1
Max. Flow Rate .................221 lpm (58 gpm)
Max. Size Solids .....................4.76 mm (3⁄16")
1
Displacement per stroke was calculated at 4.8 Bar
(70 psig) air inlet pressure against a 2 Bar (30 psig)
head pressure.
Example: To pump 68 lpm (18 gpm) against
a discharge head pressure of 3.4 Bar (50 psig)
requires 4.1 Bar (60 psig) and 34 Nm3/h
(20 scfm) air consumption. (See dot on chart.) Flow rates indicated on chart were determined by pumping water.
Caution: Do not exceed 5.2 Bar (75 psig) air
supply pressure on PFA pumps. For optimum life and performance, pumps should be specified so that daily operation parameters
will fall in the center of the pump performance curve.
Caution: Do not exceed 8.6 Bar (125 psig) air
supply pressure on polypropylene and PVF
pumps.

SECTION 5B
PERFORMANCE CURVES
Height ..................................434 mm (17.1")
Width ...................................457 mm (18.0")
Depth .....................................231 mm (9.1")
Ship Weight .............Polypropylene 10 kg (22 lbs.)
PVDF 15 kg (32 lbs.)
PFA 18 kg (40 lbs.)
Air Inlet.........................................6 mm (1⁄4")
Inlet ............................................25 mm (1")
Outlet ..........................................25 mm (1")
Suction Lift.........................3.5 m Dry (11.4')
9.8 m Wet (32.0')
Displacement per
Stroke ............................ .33 l (.088 gal.)1
Max. Flow Rate .................215 lpm (57 gpm)
Max. Size Solids .....................4.76 mm (3⁄16")
1
Displacement per stroke was calculated at 4.8 Bar
(70 psig) air inlet pressure against a 2 Bar (30 psig)
head pressure.
Example: To pump 76 lpm (20 gpm) against
a discharge head pressure of 3.1 Bar (45 psig)
requires 4.1 Bar (60 psig) and 34 Nm3/h
(20 scfm) air consumption. (See dot on chart.) Flow rates indicated on chart were determined by pumping water.
Caution: Do not exceed 5.2 Bar (75 psig) air
supply pressure on PFA pumps. For optimum life and performance, pumps should be specified so that daily operation parameters
will fall in the center of the pump performance curve.
Caution: Do not exceed 8.6 Bar (125 psig) air
supply pressure on polypropylene and PVDF
pumps.
5 WILDEN PUMP & ENGINEERING, LLC
SECTION 5C
PERFORMANCE CURVES
Height ..................................434 mm (17.1")
Width ...................................457 mm (18.0")
Depth .....................................231 mm (9.1")
Ship Weight .............Polypropylene 10 kg (22 lbs.)
PVDF 15 kg (32 lbs.)
PFA 18 kg (40 lbs.)
Air Inlet.........................................6 mm (1⁄4")
Inlet ............................................25 mm (1")
Outlet ..........................................25 mm (1")
Suction Lift...........................2.4 m Dry (7.9')
9.4 m Wet (31.0')
Displacement per
Stroke ............................ .22 l (.057 gal.)1
Max. Flow Rate .................174 lpm (46 gpm)
Max. Size Solids .....................4.76 mm (3⁄16")
1
Displacement per stroke was calculated at 4.8 Bar
(70 psig) air inlet pressure against a 2 Bar (30 psig)
head pressure.
Example: To pump 76 lpm (20 gpm) against
a discharge head pressure of 2.7 Bar (65 psig)
requires 4.1 Bar (100 psig) and 37 Nm3/h
(40 scfm) air consumption. (See dot on chart.)
Caution: Do not exceed 5.2 Bar (75 psig) air Flow rates indicated on chart were determined by pumping water.
supply pressure on PFA pumps. For optimum life and performance, pumps should be specified so that daily operation parameters
Caution: Do not exceed 8.6 Bar (125 psig) air will fall in the center of the pump performance curve.
supply pressure on polypropylene and PVDF
pumps

SECTION 6
SUCTION LIFT CURVES & DATA
P200 Advanced™ Plastic Suction Lift Capability

Suction lift curves are calibrated for pumps operating at 305 m discharge elbows, viscosity of pumping fluid, elevation
(1,000') above sea level. This chart is meant to be a guide (atmospheric pressure) and pipe friction loss all affect the
only. There are many variables which can affect your pump’s amount of suction lift your pump will attain.
operating characteristics. The number of intake and

WILDEN PUMP & ENGINEERING, LLC 6

SECTION 7A
INSTALLATION
The Pro-Flo™ model P200 Advanced™ plastic has a 25 mm ELEVATION: Selecting a site that is well within the pump’s
(1") inlet and 25 mm (1") outlet and is designed for flows to dynamic lift capability will assure that loss-of-prime troubles
221 lpm (58 gpm). The P200 Advanced™ plastic pump is will be eliminated. In addition, pump efficiency can be
manufactured with wetted parts of pure, unpigmented adversely affected if proper attention is not given to site loca-
Polypropylene or PVDF. The P200 Advanced™ plastic tion.
pump is constructed with a glass fiber filled PP center
section. A variety of diaphragms and o-rings are available to PIPING: Final determination of the pump site should not be
satisfy temperature, chemical compatibility, abrasion, and made until the piping problems of each possible location
flex concerns. have been evaluated. The impact of current and future instal-
lations should be considered ahead of time to make sure that
The suction pipe size should be at least 25 mm (1") diameter inadvertent restrictions are not created for any remaining
or larger if highly viscous material is being pumped. The sites.
suction hose must be non-collapsible, reinforced type as the
The best choice possible will be a site involving the shortest
P200 Advanced™ plastic pump is capable of pulling a high
and straightest hook-up of suction and discharge piping.
vacuum. Discharge piping should be at least 25 mm (1");
Unnecessary elbows, bends, and fittings should be avoided.
larger diameter can be used to reduce friction losses. It is
Pipe sizes should be selected to keep friction losses within
critical that all fittings and connections are airtight or a reduc-
practical limits. All piping should be supported independently
tion or loss of pump suction capability will result.
of the pump. In addition, the piping should be aligned to
INSTALLATION: Months of careful planning, study, and avoid placing stresses on the pump fittings.
selection efforts can result in unsatisfactory pump perfor-
Flexible hose can be installed to aid in absorbing the forces
mance if installation details are left to chance.
created by the natural reciprocating action of the pump. If
Premature failure and long term dissatisfaction can be the pump is to be bolted down to a solid location, a mount-
avoided if reasonable care is exercised throughout the instal- ing pad placed between the pump and the foundation will
lation process. assist in minimizing pump vibration. Flexible connections
between the pump and rigid piping will also assist in mini-
LOCATION: Noise, safety, and other logistical factors usually mizing pump vibration. If quick-closing valves are installed at
dictate where equipment should be situated on the produc- any point in the discharge system, or if pulsation within a
tion floor. Multiple installations with conflicting requirements system becomes a problem, a surge suppressor should be
can result in congestion of utility areas, leaving few choices installed to protect the pump, piping and gauges from surges
for additional pumps. and water hammer.
Within the framework of these and other existing conditions, The P200 Advanced™ plastic Pro-Flo™ equipped pump
every pump should be located in such a way that five key can be installed in submersible applications only when
factors are balanced against each other to maximum advan- both the wetted and non-wetted portions are compatible
tage. with the material being pumped. If the pump is to be used in
ACCESS: First, the location should be accessible. If it is a submersible application, a hose should be attached to the
easy to reach the pump, maintenance personnel will have an air and pilot spool exhaust ports of the pump. These should
easier time carrying out routine inspections and adjustments. then be piped above the liquid level. The exhaust area for
Should major repairs become necessary, ease of access can the pilot spool is designed to be tapped for a 1/8" NPT fitting.
play a key role in speeding the repair process and reducing When pumps are installed in applications involving flooded
total downtime. suction or suction head pressures, a gate valve should be
AIR SUPPLY: Every pump location should have an air line installed in the suction line to permit closing of the line for
large enough to supply the volume of air necessary to pump service.
achieve the desired pumping rate (see Section 5). Do not If the pump is to be used in a self-priming application, be
exceed 5.2 Bar (75 psig) air supply for PFA pumps. Use air sure that all connections are airtight and that the suction-lift
pressure up to a maximum of 8.6 Bar (125 psig) for is within the ability of the model. Note: Materials of construc-
polypropylene and PVDF pumps depending on pumping tion and elastomer material have an effect on suction lift
requirements. parameters. Please consult Wilden distributors for specifics.
For best results, the pumps should use a 5-µ (micron) air Pumps in service with a positive suction head are most effi-
filter, needle valve and regulator. The use of an air filter before cient when inlet pressure is limited to 0.5–0.7 Bar (7–10 psig).
the pump will insure that the majority of any pipeline conta- Premature diaphragm failure may occur if positive suction is
minants will be eliminated. 0.7 Bar (10 psig) and higher.
SOLENOID OPERATION: When operation is controlled by a THE MODEL P200 ADVANCED™ PLASTIC WILL PASS
solenoid valve in the air line, three-way valves should be 4.76 mm (3/16-in) SOLIDS. WHENEVER THE POSSIBILITY
used, thus allowing trapped air to bleed off and improving EXISTS THAT LARGER SOLID OBJECTS MAY BE SUCKED
pump performance. Pumping volume can be set by counting INTO THE PUMP, A STRAINER SHOULD BE USED ON THE
the number of strokes per minute and multiplying by SUCTION LINE.
displacement per stroke.
CAUTION: DO NOT EXCEED 5.2 BAR (75 PSIG) AIR
SOUND: Sound levels are reduced using the standard SUPPLY FOR PFA PUMPS. DO NOT EXCEED 8.6 BAR
Wilden muffler element. Other mufflers can be used, but (125 PSIG) AIR SUPPLY PRESSURE FOR POLYPROPY-
usually reduce pump performance. LENE AND PVDF PUMPS.

7 WILDEN PUMP & ENGINEERING, LLC

SUGGESTED INSTALLATION

COMBINATION
FILTER &
REGULATOR GAUGE
(OPTIONAL)
SHUT OFF
VALVE

FLEXIBLE
AIR CONNECTION
SHUT
OFF
VALVE NEEDLE
VALVE

PIPE CONNECTION EQUALIZER DISCHARGE

(STYLE OPTIONAL) SURGE DAMPENER
(OPTIONAL)

SUCTION

AIR-OPERATED PUMPS: To stop the pump from operating in an

emergency situation, simply close the “shut-off” valve (user
supplied) installed in the air supply line. A properly functioning valve
will stop the air supply to the pump, therefore stopping output. This
“shut-off” valve should be located far enough away from the pump-
ing equipment such that it can be reached safely in an emergency
situation.

NOTE: In the event of a power failure, the shutoff valve should be

closed, if the restarting of the pump is not desirable once power is
regained.

SECTION 7B
SUGGESTED OPERATION AND
MAINTENANCE INSTRUCTIONS
OPERATION: Pump discharge rate can be controlled by limit- RECORDS: When service is required, a record should be
ing the volume and/or pressure of the air supply to the pump made of all necessary repairs and replacements. Over a
(preferred method). An air regulator is used to regulate air period of time, such records can become a valuable tool for
pressure. A needle valve is used to regulate volume. Pump predicting and preventing future maintenance problems and
discharge rate can also be controlled by throttling the pump unscheduled downtime. In addition, accurate records make
discharge by partially closing a valve in the discharge line of it possible to identify pumps that are poorly suited to their
the pump. This action increases friction loss, which reduces applications.
flow rate. This is useful when the need exists to control the
pump from a remote location. When the pump discharge MAINTENANCE AND INSPECTIONS: Since each application
pressure equals or exceeds the air supply pressure, the is unique, maintenance schedules may be different for every
pump will stop; no bypass or pressure relief valve is needed, pump. Frequency of use, line pressure, viscosity and
and pump damage will not occur. The pump has been abrasiveness of process fluid all affect the parts life of a
"deadheaded." It can be restarted by reducing the fluid Wilden pump. Periodic inspections have been found to offer
discharge pressure, or increasing the air inlet pressure. The the best means for preventing unscheduled pump downtime.
Wilden P200 Advanced™ plastic pump runs solely on Personnel familiar with the pump’s construction and service
compressed air and does not generate heat, therefore your should be informed of any abnormalities that are detected
process fluid temperature will not be affected. during operation.

WILDEN PUMP & ENGINEERING, LLC 8

SECTION 7C
TROUBLESHOOTING
Pump will not run or runs slowly. 3. Check for sticking ball check valves. If material being
1. Ensure that the air inlet pressure is at least 0.35 Bar pumped is not compatible with pump elastomers,
(5 psig) above startup pressure and that the differential swelling may occur. Replace ball check valves and seals
pressure (the difference between air inlet and liquid with proper elastomers. In addition, valve balls become
discharge pressures) is not less than 0.7 Bar (10 psig). smaller as the wear. This may cause them to become
2. Check air inlet filter for debris (see recommended instal- stuck in the seats. In this case, replace balls and seats.
lation).
3. Check for extreme air leakage (blow by) which would Pump air valve freezes.
indicate worn seals/bores in the air valve, pilot spool, 1. Check for excessive moisture in compressed air. Install
main shaft. either a dryer, or hot air generator for compressed air.
4. Disassemble pump and check for obstructions in the air Alternatively, a coalescing filter may be used to remove
passageways or objects which would obstruct the the water from the compressed air in some applications.
movement of internal parts.
5. Check for sticking ball check valves. If material being Airbubbles in pump discharge.
pumped is not compatible with pump elastomers, 1. Check for ruptured diaphragm.
swelling may occur. Replace ball check valves and seals 2. Check tightness of outer pistons.
with proper elastomers. In addition, valve balls become
3. Check torque of bolts and integrity of O-rings and seals,
smaller as the wear. This may cause them to become
especially at intake manifold.
stuck in the seats. In this case, replace balls and seats.
4. Ensure pipe connections are airtight.
6. Check for broken inner piston, which will prevent the air
valve spool from shifting.
7. Remove plug from pilot spool exhaust, check pilot spool Product comes out air exhaust.
exhaust for blockage. 1. Check for diaphragm rupture.
2. Check tightness of outer pistons to shaft.
Pump runs but little or no product flows.
1. Check for pump cavitation; slow pump speed down to
allow thick material to flow into liquid chambers.
2. Verify that vacuum required to lift liquid is not greater
than the vapor pressure of the material being pumped
(cavitation).

9 WILDEN PUMP & ENGINEERING, LLC

SECTION 8A
MODEL P200 ADVANCED™ PLASTIC
DIRECTIONS FOR DISASSEMBLY/REASSEMBLY
CAUTION: Before any maintenance or repair is attempted,
the compressed air line to the pump should be discon-
nected and all air pressure allowed to bleed from the pump.
Disconnect all intake, discharge, and air lines. Drain the
pump by turning it upside down and allowing any fluid to
flow into a suitable container. Be aware of any hazardous
effects of contact with your process fluid.

TOOLS REQUIRED:
13 mm (1/2") Box Wrench
2 – 25 mm (1") Sockets or Adjustable Wrench
Adjustable Wrench
Vise equipped with soft jaws (such as plywood, plastic
or other suitable material)
NOTE: The model used for these instructions incorporates
Teflon® diaphragms and balls. Models with rubber
diaphragms and balls are the same except where noted.

DISASSEMBLY: Figure 1

Step 1.
Please see pre-molded alignment marks on the liquid chamber
and center section. (Figure 1)

Step 2. Figure 2 Step 3. Figure 3

Using the 13 mm (1/2”) box wrench, loosen the discharge Remove the discharge manifold to expose the valve balls,
manifold from the liquid chambers. (Figure 2) valve seats and valve seat O-rings. (Figure 3)

WILDEN PUMP & ENGINEERING, LLC 10

Step 4. Figure 4 Step 5. Figure 5
Remove the discharge valve balls, seats and valve seat O- Using a 13 mm (1/2") box wrench, remove the inlet manifold.
rings from the discharge manifold and liquid chamber, (Figure 5)
inspect for nicks, gouges, chemical attack or abrasive
wear. Replace worn parts with genuine Wilden parts for
reliable performance. (Figure 4)

Step 6. Figure 6 Step 7. Figure 7 Step 8. Figure 8

Remove the inlet valve balls, seats and With a 13 mm (1/2") box wrench, remove The liquid chamber should be removed
valve seat O-rings from the liquid cham- the liquid chambers from the center to expose the diaphragm and outer
ber and discharge manifold, inspect for section. (Figure 7) piston. Rotate center section and
nicks, gouges, chemical attack or abra- remove the opposite liquid chamber.
sive wear. Replace worn parts with (Figure 8)
genuine Wilden parts for reliable perfor-
mance. (Figure 6)

11 WILDEN PUMP & ENGINEERING, LLC

Step 9. Figure 9 Step 10. Figure 10
Using two crescent wrenches or 25 mm (1") sockets, remove After loosening and removing the outer piston the diaphragm
diaphragm assembly from center section assembly. (Figure 9) assembly can be disassembled. (Figure 10)

Step 11. Figure 11 Step 12. Figure 12

To remove the remaining diaphragm Inspect diaphragms, outer and inner
assembly from the shaft, secure shaft with pistons for signs of wear. Replace with
soft jaws (a vise fitted with plywood or genuine Wilden parts if necessary.
other suitable material) to ensure shaft is
not nicked, scratched, or gouged. Using
an adjustable wrench, remove diaphragm
assembly from shaft. Inspect all parts for
wear and replace with genuine Wilden
parts if necessary. (Figure 11)

WILDEN PUMP & ENGINEERING, LLC 12

SECTION 8B
PRO-FLO™ AIR VALVE/CENTER SECTION
DISASSEMBLY, CLEANING, INSPECTION

AIR VALVE DISASSEMBLY:

CAUTION: Before any maintenance or repair is attempted,
the compressed air line to the pump should be disconnected
and all air pressure allowed to bleed from the pump. Discon-
nect all intake, discharge, and air lines. Drain the pump by
turning it upside down and allowing any fluid to flow into a
suitable container. Be aware of hazardous effects of contact
with your process fluid.
The Wilden P200 Advanced™ Plastic Pump utilizes a revo-
lutionary Pro-Flo™ air distribution system. A 6 mm (1⁄4") air
inlet connects the air supply to the center section. Propri-
etary composite seals reduce the coefficient of friction and
allow the P200 to run lube-free. Constructed of polypropy-
lene, the Pro-Flo™ air distribution system is designed to
perform in on/off, non-freezing, non-stalling, tough duty
applications.

TOOLS REQUIRED:
⁄16" Allen Wrench
3

Snap Ring Pliers

O-Ring Pick
Step 1. Figure 1
Loosen the air valve bolts utilizing a ⁄16" Allen wrench. (Figure 1)
3

Step 2. Figure 2 Step 3. Figure 3 Step 4. Figure 4

Remove muffler plate and air valve bolts Lift away air valve assembly and remove Remove air valve end cap to expose air
from air valve assembly (Figure 2) expos- air valve gasket for inspection (Figure 3). valve spool by simply lifting up on end
ing muffler gasket for inspection. Replace if necessary. cap once air valve bolts are removed.
Replace if necessary. (Figure 4).

13 WILDEN PUMP & ENGINEERING, LLC

Step 5. Figure 5 Step 6. Figure 6
Remove air valve spool from air valve body by threading one Remove pilot spool sleeve retaining snap ring on both sides
air valve bolt into the end of the spool and gently sliding the of center section with snap ring pliers (Figure 6).
spool out of the air valve body (Figure 5). Inspect seals for
signs of wear and replace entire assembly if necessary. Use
caution when handling air valve spool to prevent damaging
seals.
NOTE: Seals should not be removed from assembly.
Seals are not sold separately.

Step 7. Figure 7 Step 8. Figure 8 Step 9. Figure 9

Remove pilot spool sleeve from center With O-ring pick, gently remove the Check center section Glyd™ rings for
section (Figure 7). O-ring from the opposite side of the signs of wear. If necessary, remove
“center hole” cut on the spool. Gently Glyd™ rings with O-ring pick and
remove the pilot spool from sleeve and replace. (Figure 9)
inspect for nicks or gouges and other
signs of wear. Replace pilot sleeve
assembly or outer sleeve O-rings if
necessary. During re-assembly never
insert the pilot spool into the sleeve with
the “center cut” side first, this end incor-
porates the urethane O-ring and will be
damaged as it slides over the ports cut
in the sleeve.
NOTE: Seals should not be removed
from pilot spool. Seals are not
sold separately.
WILDEN PUMP & ENGINEERING, LLC 14
SECTION 8C
REASSEMBLY HINTS & TIPS
ASSEMBLY:
Upon performing applicable maintenance to the air distribution
system, the pump can now be reassembled. Please refer to the
disassembly instructions for photos and parts placement. To
reassemble the pump, follow the disassembly instructions in
reverse order. The air distribution system needs to be assem-
bled first, then the diaphragms and finally the wetted path.
Please find the applicable torque specifications on this page.
The following tips will assist in the assembly process.
• Clean the inside of the center section shaft bore to ensure
no damage is done to new seals.
• Stainless bolts should be lubed to reduce the possibility of
seizing during tightening.
• Be sure to tighten outer pistons simultaneously on Teflon®-
fitted pumps to ensure proper torque values.
• Apply a small amount of Loctite 242 to the shaft interval
threads before the diaphragm assembly.
• Concave side of disc spring in diaphragm assembly faces
toward inner piston.

MAXIMUM TORQUE SPECIFICATIONS

Part Description Torque
Pro-flo® Air Valve 3.1 N•m (27 in.-lbs.)
Air Inlet Reducer Bushing 0.9 N•m (8 in.-lbs.)
Outer Piston (rubber, TPE, & PTFE
diaphragm fitted) 2.8 N•m (25 in.-lbs.)
Top & Bottom Manifolds (Poly & PVDF) 5.6 N•m (50 in.-lbs.)
Liquid Chamber (Poly & PVDF) 8.5 N•m (75 in.-lbs.)
Top & Bottom Manifolds (PFA) 3.4 N•m (30 in.-lbs.)
Liquid Chamber (PFA) 5.6 N•m (50 in.-lbs.)

15 WILDEN PUMP & ENGINEERING, LLC

SECTION 9A
EXPLODED VIEW/PARTS LISTING

P200
ADVANCED™
PLASTIC
RUBBER-
FITTED

WILDEN PUMP & ENGINEERING, LLC 16

MODEL P200 ADVANCED™ PLASTIC BOLTED RUBBER-FITTED
Qty. P200/ P200/ P200/ P200/
Per PPPP PPPP/502 KPPP KPPP/502
Item Part Description Pump P/N P/N P/N P/N
1 Pro-Flo™ Air Valve Assembly1 1 01-2010-20 01-2010-20 01-2010-20 01-2010-20
2 End Cap 1 01-2332-20 01-2332-20 01-2332-20 01-2332-20
3 O-Ring, End Cap 1 01-2395-52 01-2395-52 01-2395-52 01-2395-52
4 Gasket, Air Valve 1 01-2615-52 01-2615-52 01-2615-52 01-2615-52
5 Screw, HSHC, Air Valve 1/4-20 4 01-6001-03 01-6001-05 01-6001-03 01-6001-05
6 Center Section 1 02-3141-20 02-3141-20 02-3141-20 02-3141-20
7 Bushing, Reducer 1 01-6950-20 01-6950-20 01-6950-20 01-6950-20
8 Removable Pilot Sleeve Assembly 1 02-3880-99 02-3880-99 02-3880-99 02-3880-99
9 Glyde™ Ring II 2 02-3210-55-225 02-3210-55-225 02-3210-55-225 02-3210-55-225
10 Retaining Ring 2 00-2650-03 00-2650-03 00-2650-03 00-2650-03
11 Muffler Plate 1 01-3181-20 01-3181-20 01-3181-20 01-3181-20
12 Gasket, Muffler Plate 1 01-3505-52 01-3505-52 01-3505-52 01-3505-52
13 Muffler 1 02-3510-99 02-3510-99 02-3510-99 02-3510-99
14 Shaft, Pro-Flo™ 1 02-3810-03 02-3810-03 02-3810-03 02-3810-03
15 Disc Spring (Belleville Washer) 2 02-6802-08 02-6802-08 02-6802-08 02-6802-08
16 Inner Piston 2 02-3701-01 02-3701-01 02-3701-01 02-3701-01
17 Outer Piston 2 02-4550-21-500 02-4550-21-500 02-4550-21-500 02-4550-21-500
18 Liquid Chamber 2 02-5005-20 02-5005-20 02-5005-21 02-5005-21
19 Discharge Manifold 1 02-5030-20 02-5030-20 02-5030-21 02-5030-21
20 Inlet Manifold 1 02-5090-20 02-5090-20 02-5090-21 02-5090-21
21 Valve Seat 4 02-1125-20 02-1125-20 02-1125-21 02-1125-21
22 Valve Seat O-Ring 4 * * * *
23 Flange O-Ring 4 * * * *
24 Valve Ball 4 * * * *
25 Flange Bolt 16 02-6181-03 02-6181-05 02-6181-03 02-6181-05
26 Washer 32 02-6731-03 02-6731-05 02-6731-03 02-6731-05
27 Chamber Bolt 16 02-6191-03 02-6191-05 02-6191-03 02-6191-05
28 Diaphragm 2 * * * *
1
Air Valve Assembly includes items 2 and 3.
*Refer to corresponding elastomer chart in Section 10.
502 Specialty Code = PFA Coated, ANSI Flange

All boldface items are primary wear parts.

Consult Factory for DIN Flange.

17 WILDEN PUMP & ENGINEERING, LLC

SECTION 9B
EXPLODED VIEW/PARTS LISTING

P200
ADVANCED™
PLASTIC
TEFLON®-
FITTED

WILDEN PUMP & ENGINEERING, LLC 18

MODEL P200 ADVANCED™ PLASTIC BOLTED TEFLON®-FITTED
Qty. P200/ P200/ P200/ P200/ P200/ P200/
Per PPPP PPPP/502 KPPP KPPP/502 TPPP TPPP/502
Item Part Description Pump P/N P/N P/N P/N P/N P/N
1 Pro-Flo™ Air Valve Assembly1 1 01-2010-20 01-2010-20 01-2010-20 01-2010-20 01-2010-20 01-2010-20
2 End Cap 1 01-2332-20 01-2332-20 01-2332-20 01-2332-20 01-2332-20 01-2332-20
3 O-Ring, End Cap 1 01-2395-52 01-2395-52 01-2395-52 01-2395-52 01-2395-52 01-2395-52
4 Gasket, Air Valve 1 01-2615-52 01-2615-52 01-2615-52 01-2615-52 01-2615-52 01-2615-52
5 Screw, HSHC, Air Valve 1/4-20 4 01-6001-03 01-6001-05 01-6001-03 01-6001-05 01-6001-03 01-6001-05
6 Center Section 1 02-3141-20 02-3141-20 02-3141-20 02-3141-20 02-3141-20 02-3141-20
7 Bushing, Reducer 1 01-6950-20 01-6950-20 01-6950-20 01-6950-20 01-6950-20 01-6950-20
8 Removable Pilot Sleeve Assembly 1 02-3880-99 02-3880-99 02-3880-99 02-3880-99 02-3880-99 02-3880-99
9 Glyde™ Ring II 2 02-3210-55-225 02-3210-55-225 02-3210-55-225 02-3210-55-225 02-3210-55-225 02-3210-55-225
10 Retaining Ring 2 00-2650-03 00-2650-03 00-2650-03 00-2650-03 00-2650-03 00-2650-03
11 Muffler Plate 1 01-3181-20 01-3181-20 01-3181-20 01-3181-20 01-3181-20 01-3181-20
12 Gasket, Muffler Plate 1 01-3505-52 01-3505-52 01-3505-52 01-3505-52 01-3505-52 01-3505-52
13 Muffler 1 02-3510-99 02-3510-99 02-3510-99 02-3510-99 02-3510-99 02-3510-99
14 Shaft, Pro-Flo™ 1 02-3840-03 02-3840-03 02-3840-03 02-3840-03 02-3840-03 02-3840-03
15 Disc Spring (Belleville Washer) 2 02-6802-08 02-6802-08 02-6802-08 02-6802-08 02-6802-08 02-6802-08
16 Inner Piston 2 02-3751-01 02-3751-01 02-3751-01 02-3751-01 02-3751-01 02-3751-01
17 Outer Piston 2 02-4600-21-500 02-4600-21-500 02-4600-21-500 02-4600-21-500 02-4600-22 02-4600-22
18 Liquid Chamber 2 02-5005-20 02-5005-20 02-5005-21 02-5005-21 02-5005-22 02-5005-22
19 Discharge Manifold 1 02-5030-20 02-5030-20 02-5030-21 02-5030-21 02-5030-22 02-5030-22
20 Inlet Manifold 1 02-5090-20 02-5090-20 02-5090-21 02-5090-21 02-5090-22 02-5090-22
21 Valve Seat 4 02-1125-20 02-1125-20 02-1125-21 02-1125-21 02-1125-55 02-1125-55
22 Valve Seat O-Ring 4 02-1220-60 02-1220-60 02-1220-60 02-1220-60 02-1220-60 02-1220-60
23 Flange O-Ring 4 04-1300-60-500 04-1300-60-500 04-1300-60-500 04-1300-60-500 04-1300-60-500 04-1300-60-500
24 Valve Ball 4 02-1085-55 02-1085-55 02-1085-55 02-1085-55 02-1085-55 02-1085-55
25 Flange Bolt 16 02-6181-03 02-6181-05 02-6181-03 02-6181-05 02-6181-03 02-6181-05
26 Washer 32 02-6731-03 02-6731-05 02-6731-03 02-6731-05 02-6731-03 02-6731-05
27 Chamber Bolt 16 02-6191-03 02-6191-05 02-6191-03 02-6191-05 02-6191-03 02-6191-05
28 Diaphragm 2 02-1010-55 02-1010-55 02-1010-55 02-1010-55 02-1010-55 02-1010-55
29 Backup Diaphragm 2 02-1060-51 02-1060-51 02-1060-51 02-1060-51 02-1060-51 02-1060-51
1
Air Valve Assembly includes items 2 and 3.
*Refer to corresponding elastomer chart in Section 10.
502 Specialty Code = PFA Coated, ANSI Flange

All boldface items are primary wear parts.

Consult Factory for DIN Flange.

19 WILDEN PUMP & ENGINEERING, LLC

SECTION 10
ELASTOMER OPTIONS
P200 ADVANCED™ PUMPS
Color Diaphragm (2) Valve Ball (4) Valve Seat O-Ring (4) Flange O-Ring (4) Backup Diaphragm
Material Code P/N P/N P/N P/N P/N
Polyurethane Natural 02-1010-50 02-1085-50 02-1220-50 04-1300-50-500 N/A
Buna-N Red 02-1010-52 02-1085-52 04-2390-52-700 04-1300-52-500 N/A
Teflon® Encapsulated Viton® None N/A N/A 02-1220-60 04-1300-60-500 N/A
Neoprene Green 02-1010-51 02-1085-51 N/A N/A 02-1060-56
Viton® Silver 02-1010-53 02-1085-53 N/A N/A N/A
Nordel® Blue 02-1010-54 02-1085-54 N/A N/A 02-1060-541
Teflon PTFE® White 02-1010-55 02-1085-55 N/A N/A N/A
Tetra-Flex™ PTFE
White 02-1010-64 N/A N/A N/A N/A
w/Neoprene
Tetra-Flex™ PTFE
White 02-1010-81 N/A N/A N/A N/A
w/Nordel®
Saniflex™ Off-White 02-1010-56 02-1085-56 N/A N/A 02-1060-561
Wil-Flex™ Orange 02-1010-58 02-1085-58 02-1220-58 02-1370-58 N/A
Saniflex™ and Nordel® back-up diaphragms are available upon request. Please consult your local distributor.
1

WILDEN PUMP & ENGINEERING, LLC 20

 WARRANTY

Each and every product manufactured by Wilden Pump and Engineering, LLC is built to meet the highest
standards of quality. Every pump is functionally tested to insure integrity of operation.

Wilden Pump and Engineering, LLC warrants that pumps, accessories and parts manufactured or supplied
by it to be free from defects in material and workmanship for a period of one year from date of startup or
two years from date of shipment, whichever comes first. Failure due to normal wear, misapplication, or
abuse is, of course, excluded from this warranty.

Since the use of Wilden pumps and parts is beyond our control, we cannot guarantee the suitability of any
pump or part for a particular application and Wilden Pump and Engineering, LLC shall not be liable for any
consequential damage or expense arising form the use or misuse of its products on any application.
Responsibility is limited solely to replacement or repair of defective Wilden pumps and parts.

All decisions as to the cause of failure are the sole determination of Wilden Pump and Engineering, LLC.

Prior approval must be obtained from Wilden for return of any items for warranty consideration and must
be accompanied by the appropriate MSDS for the product(s) involved. A Return Goods Tag, obtained from
an authorized Wilden distributor, must be included with the items which must be shipped freight prepaid.

The foregoing warranty is exclusive and in lieu of all other warranties expressed or implied (whether written
or oral) including all implied warranties of merchantability and fitness for any particular purpose. No
distributor or other person is authorized to assume any liability or obligation for Wilden Pump and
Engineering, LLC other than expressly provided herein.

PLEASE PRINT OR TYPE AND FAX TO WILDEN

Item #_______________________________ Serial # ______________________________________

Company Purchased From __________________________________________________________
Your Company Name ________________________________________________________________
Industry ____________________________________________________________________________
Your Name ___________________________ Title________________________________________
Your Address (Street) ________________________________________________________________
(City)_________________ (State)________ (Postal Code)_________ (Country) ________________
(Telephone)______________ (Fax)__________________ (e-mail) ____________________________
Number of pumps in facility? _________Diaphragm _________Centrifugal
________Gear ________Submersible ________Lobe ________Other ______________________
Fluid being pumped ________________________________________________________________
How did you hear of Wilden Pump? ________Trade Journal ________Trade Show
________Internet/E-mail ________Distributor ________Other ______________________________

ONCE COMPLETE, FAX TO (909) 783-3440

NOTE: WARRANTY VOID IF PAGE IS NOT FAXED TO WILDEN

21 WILDEN PUMP & ENGINEERING, LLC

Advance Your Process Enrich Your Process

Advanced wetted path designs Simplicity of design

Lower the cost of operation Unique Technology
Maximize product containment Reliable, leak-free & quiet
Longer MTBF (Mean Time Between Failures) Validated & certified
Enhanced internal clearance Intrinsically safe
The result of advanced thought The result of unique thought

Refine Your Process Optimize Your Process

Designed for sanitary applications Validated & certified

Minimize product degradation Clean room assembled
Improved production yields Low particle count
Easy to inspect, clean & assemble Compact, efficient & quiet
Minimized water requirements Runs on clean-dry air
The result of progressive thought The result of pure thought

Simplify Your Process Maximize Your Process

Long standing design simplicity Electronic control & monitoring

Portable & submersible Level control & containment
Variable connection options Pulsation dampening
Fewest parts in industry Drum unloading systems
Solutions since 1955 Complete system solutions
The result of original thought The result of innovative thought

Your Local Authorized Distributor:

Printed in the U.S.A. Copyright 2003, Wilden Pump & Engineering, LLC