B231e VFR English

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B231E

VFR
NEXT GENERATION END MILL SERIES
FOR MACHINING HIGH HARDNESS STEELS
VFR
END MILL SERIES
FOR MILLING HIGH HARDNESS STEELS

NEW COATING TECHNOLOGY

Newly developed (AlCrSi)N multi-layer PVD coating offers higher oxidation resistance and better lubricity, together
with improved wear resistance and adhesion strength. Ideal for milling extremely hard materials up to 70 HRC.

• Improved oxidation resistance


• Higher lubricity

(Al,Cr,Si)N

• Increased wear resistance


(Al,Ti,Si)N • Improved adhesion strength

Ultra micro-grain
carbide substrate

2
VFR2XLB
IDEAL FOR FINISHING
Precise machining of vertical walls is possible due to a back taper and a strong, seamless ball nose cutting edge
geometry.

BALL NOSE OPTIMISATION


Ideal centre flute geometry for finish machining.

RAKE ANGLE OPTIMISATION


Optimum geometry provides a sharp edge
together with good fracture resistance that
enables excellent surface finishes.

STRONG BACK TAPER


Reduces chatter and vibration when machining
vertical walls.

CUTTING PERFORMANCE
Machining 1.3344 (62HRC) – Comparison of wear resistance.
Greatly improved wear resistance for high-precision machining.
0.10

0.08
Flank wear (mm)

0.06

0.04

0.02

0.00
0 20 40 60 80 100 120 140
Cutting length (m)

Material 1.3344 (62HRC)


Tool VFR2XLBR0100N120
n (min-1) 1600
f (mm/min) 1600
fz (mm/t.) 0.05
ap (mm) 0.05 x 10
ae (mm) 0.1 x 10
Overhang length (mm) 18
Cutting mode Air blow
Machine Vertical MC (HSK-E32)

VFR2XLB Conventional A Conventional B

VFR2XLB A B: Conventional tool


3
VFRPSRB
CORNER RADIUS, SHORT CUT LENGTH, LONG NECK

WIPER CUTTING EDGE


Enables excellent component surface finishes

STRONG BACK-TAPERED ANGLE


Prevents vibration during wall and shoulder
machining

HIGH PRECISION CORNER RADIUS

Tolerance
Ø 0.5–6: ±0.005
Ø 8–12: ±0.007

Reduces the amount of material to be machined in


the finishing pass.

THE SMOOTH INTERSECTION BETWEEN THE RAKE FACE AND THE FLANK PREVENTS CHIPPING

Chipping occurs at the intersection point and can


Normal wear affect the component surface finish.

VFRPSRB Conventional
4
VFR
CLASSIFICATION
Product
Shape DC P H M S N
code

BALL NOSE END MILLS

VFR2XLB Ball nose, 2 Flute, long neck 0.2–6 6

Ball nose, 2 flute, short cut length,


VFR2SSB 1–12 12
short shank

VFR2SB Ball nose, 2 flute, short cut length 0.2–20 14

Ball nose, 2 flute, short cut length,


VFR2SBF 1–6 18
for mirror finishing

RADIUS END MILLS

Corner radius, short cut length,


VFRPSRB 0.5–12 20
long neck

5
VFR2XLB 20°

BALL NOSE, 2 FLUTE, LONG NECK


1

DN
B2

DC
BHTA2 12°
RE APMX

DCON
LU
LF

DN
DC
RE APMX

DCON
LU
LF

Effective length
RE ≤ 3
for inclined angle
±0.005

4 ≤ DCON ≤6

Effective
length
0
- 0.005

Inclined angle

• Precise machining of vertical walls is possible due to a back taper and a strong, seamless ball nose cutting edge
geometry.

Effective length
Order number RE DC APMX LU DN LF DCON B2 ZEFP for inclined angle
Stock

Type

0.5° 1° 2° 3°
VFR2XLBR0010N005 a 0.1 0.2 0.15 0.5 0.18 50 4 11.5° 2 1 0.5 0.5 0.6 0.7
VFR2XLBR0010N010 a 0.1 0.2 0.15 1 0.18 50 4 10.9° 2 1 1 1.1 1.2 1.3
VFR2XLBR0015N010 a 0.15 0.3 0.24 1 0.28 50 4 10.9° 2 1 1 1.1 1.2 1.3
VFR2XLBR0015N015 a 0.15 0.3 0.24 1.5 0.28 50 4 10.4° 2 1 1.6 1.6 1.8 2
VFR2XLBR0015N020 a 0.15 0.3 0.24 2 0.28 50 4 9.9° 2 1 2.1 2.2 2.4 2.6
VFR2XLBR0020N010 a 0.2 0.4 0.3 1 0.37 50 4 11° 2 1 1 1.1 1.2 1.3
VFR2XLBR0020N015 a 0.2 0.4 0.3 1.5 0.37 50 4 10.4° 2 1 1.5 1.6 1.7 1.9
VFR2XLBR0020N020 a 0.2 0.4 0.3 2 0.37 50 4 9.9° 2 1 2.1 2.2 2.3 2.6
VFR2XLBR0020N025 a 0.2 0.4 0.3 2.5 0.37 50 4 9.5° 2 1 2.6 2.7 2.9 3.3
VFR2XLBR0020N030 a 0.2 0.4 0.3 3 0.37 50 4 9.1° 2 1 3.1 3.2 3.5 3.9
VFR2XLBR0020N040 a 0.2 0.4 0.3 4 0.37 50 4 8.4° 2 1 4.2 4.3 4.7 5.2
VFR2XLBR0025N015 a 0.25 0.5 0.37 1.5 0.47 50 4 10.4° 2 1 1.5 1.6 1.7 1.9
VFR2XLBR0025N020 a 0.25 0.5 0.37 2 0.47 50 4 9.9° 2 1 2.1 2.1 2.3 2.6
VFR2XLBR0025N025 a 0.25 0.5 0.37 2.5 0.47 50 4 9.5° 2 1 2.6 2.7 2.9 3.2
VFR2XLBR0025N030 a 0.25 0.5 0.37 3 0.47 50 4 9.1° 2 1 3.1 3.2 3.5 3.9
VFR2XLBR0025N040 a 0.25 0.5 0.37 4 0.47 50 4 8.3° 2 1 4.1 4.3 4.7 5.2
VFR2XLBR0030N020 a 0.3 0.6 0.45 2 0.57 50 4 9.9° 2 1 2.1 2.2 2.4 2.6
VFR2XLBR0030N020S06 a 0.3 0.6 0.45 2 0.57 50 6 10.6° 2 1 2.1 2.2 2.4 2.6
VFR2XLBR0030N030 a 0.3 0.6 0.45 3 0.57 50 4 9° 2 1 3.1 3.3 3.6 4
VFR2XLBR0030N030S06 a 0.3 0.6 0.45 3 0.57 50 6 9.9° 2 1 3.1 3.3 3.6 4

1. The colour of the coating on the VFR2XLB items is different from other end mills in the VFR series.
9

6 : Inventory maintained. : Inventory maintained in Japan.


VFR2XLB
Effective length
Order number RE DC APMX LU DN LF DCON B2 ZEFP for inclined angle

Stock

Type
0.5° 1° 2° 3°
VFR2XLBR0030N040 a 0.3 0.6 0.45 4 0.57 50 4 8.2° 2 1 4.2 4.4 4.8 5.3
VFR2XLBR0030N050 a 0.3 0.6 0.45 5 0.57 50 4 7.6° 2 1 5.2 5.5 6 6.6
VFR2XLBR0030N060 a 0.3 0.6 0.45 6 0.57 50 4 7.1° 2 1 6.3 6.6 7.2 7.9
VFR2XLBR0040N030 a 0.4 0.8 0.6 3 0.77 50 4 8.9° 2 1 3.1 3.3 3.6 3.9
VFR2XLBR0040N040 a 0.4 0.8 0.6 4 0.77 50 4 8.2° 2 1 4.2 4.4 4.8 5.2
VFR2XLBR0040N060 a 0.4 0.8 0.6 6 0.77 50 4 6.9° 2 1 6.3 6.5 7.2 7.9
VFR2XLBR0040N080 a 0.4 0.8 0.6 8 0.77 50 4 6° 2 1 8.4 8.7 9.5 10.6
VFR2XLBR0050N030 a 0.5 1 0.75 3 0.96 50 4 8.7° 2 1 3.2 3.4 3.7 4.1
VFR2XLBR0050N030S06 a 0.5 1 0.75 3 0.96 50 6 9.8° 2 1 3.2 3.4 3.7 4.1
VFR2XLBR0050N040 a 0.5 1 0.75 4 0.96 50 4 7.9° 2 1 4.3 4.5 4.9 5.4
VFR2XLBR0050N040S06 a 0.5 1 0.75 4 0.96 50 6 9.2° 2 1 4.3 4.5 4.9 5.4
VFR2XLBR0050N060 a 0.5 1 0.75 6 0.96 50 4 6.7° 2 1 6.3 6.5 7.2 7.9
VFR2XLBR0050N060S06 a 0.5 1 0.75 6 0.96 50 6 8.2° 2 1 6.3 6.5 7.2 7.9
VFR2XLBR0050N080 a 0.5 1 0.75 8 0.96 50 4 5.8° 2 1 8.5 8.9 9.7 10.7
VFR2XLBR0050N100 a 0.5 1 0.75 10 0.96 50 4 5.1° 2 1 10.6 11.1 12.1 13.4
VFR2XLBR0050N120 a 0.5 1 0.75 12 0.96 50 4 4.6° 2 1 12.7 13.2 14.5 16
VFR2XLBR0075N060 a 0.75 1.5 1.1 6 1.44 50 4 6.3° 2 1 6.3 6.6 7.2 7.9
VFR2XLBR0075N060S06 a 0.75 1.5 1.1 6 1.44 50 6 8° 2 1 6.3 6.6 7.2 7.9
VFR2XLBR0075N080 a 0.75 1.5 1.1 8 1.44 50 4 5.4° 2 1 8.4 8.8 9.6 10.6
VFR2XLBR0075N080S06 a 0.75 1.5 1.1 8 1.44 50 6 7.2° 2 1 8.4 8.8 9.6 10.6
VFR2XLBR0075N100 a 0.75 1.5 1.1 10 1.44 50 4 4.7° 2 1 10.5 11 12 13.2
VFR2XLBR0075N120 a 0.75 1.5 1.1 12 1.44 50 4 4.2° 2 1 12.6 13.1 14.4 15.9
VFR2XLBR0075N140 a 0.75 1.5 1.1 14 1.44 50 4 3.8° 2 1 14.7 15.3 16.8 18.5
VFR2XLBR0075N160 a 0.75 1.5 1.1 16 1.44 60 4 3.4° 2 1 16.8 17.5 19.2 21.2
VFR2XLBR0100N060 a 1 2 1.5 6 1.94 50 4 5.8° 2 1 6.3 6.6 7.1 7.8
VFR2XLBR0100N060S06 a 1 2 1.5 6 1.94 50 6 7.8° 2 1 6.3 6.6 7.1 7.8
VFR2XLBR0100N080 a 1 2 1.5 8 1.94 50 4 4.8° 2 1 8.4 8.8 9.5 10.5
VFR2XLBR0100N080S06 a 1 2 1.5 8 1.94 50 6 6.9° 2 1 8.4 8.8 9.5 10.5
VFR2XLBR0100N100 a 1 2 1.5 10 1.94 50 4 4.2° 2 1 10.5 10.9 11.9 13.1
VFR2XLBR0100N100S06 a 1 2 1.5 10 1.94 50 6 6.2° 2 1 10.5 10.9 11.9 13.1
VFR2XLBR0100N120 a 1 2 1.5 12 1.94 50 4 3.6° 2 1 12.6 13.1 14.3 15.8
VFR2XLBR0100N120S06 a 1 2 1.5 12 1.94 50 6 5.6° 2 1 12.6 13.1 14.3 15.8
VFR2XLBR0100N160 a 1 2 1.5 16 1.94 60 4 2.9° 2 1 16.8 17.5 19.1 *
VFR2XLBR0100N160S06 a 1 2 1.5 16 1.94 60 6 4.7° 2 1 16.8 17.5 19.1 21.1
VFR2XLBR0100N200 a 1 2 1.5 20 1.94 60 4 2.4° 2 1 20.9 21.8 23.9 *
VFR2XLBR0100N200S06 a 1 2 1.5 20 1.94 60 6 4° 2 1 20.9 21.8 23.9 26.4
VFR2XLBR0125N100 a 1.25 2.5 1.9 10 2.4 60 4 3.5° 2 1 10.4 10.8 11.8 12.9
VFR2XLBR0125N150 a 1.25 2.5 1.9 15 2.4 60 4 2.5° 2 1 15.6 16.3 17.8 *
VFR2XLBR0150N100 a 1.5 3 2.3 10 2.9 60 6 5.5° 2 1 10.4 10.8 11.7 12.9
VFR2XLBR0150N120 a 1.5 3 2.3 12 2.9 60 6 4.9° 2 1 12.5 13 14.1 15.5
VFR2XLBR0150N160 a 1.5 3 2.3 16 2.9 70 6 4° 2 1 16.7 17.3 18.9 20.8
VFR2XLBR0150N200 a 1.5 3 2.3 20 2.9 70 6 3.4° 2 1 20.8 21.7 23.7 26.1
VFR2XLBR0150N250 a 1.5 3 2.3 25 2.9 70 6 2.8° 2 1 26.1 27.2 29.7 *
VFR2XLBR0150N300 a 1.5 3 2.3 30 2.9 70 6 2.5° 2 1 31.3 32.6 35.7 *

7
VFR2XLB
Effective length
Order number RE DC APMX LU DN LF DCON B2 ZEFP for inclined angle

Stock

Type
0.5° 1° 2° 3°
VFR2XLBR0200N100 a 2 4 3 10 3.9 70 6 4.5° 2 1 10.4 10.8 11.6 12.7
VFR2XLBR0200N120 a 2 4 3 12 3.9 70 6 3.9° 2 1 12.5 12.9 14 15.4
VFR2XLBR0200N160 a 2 4 3 16 3.9 70 6 3.1° 2 1 16.6 17.3 18.8 20.7
VFR2XLBR0200N200 a 2 4 3 20 3.9 70 6 2.6° 2 1 20.8 21.7 23.6 *
VFR2XLBR0200N250 a 2 4 3 25 3.9 70 6 2.1° 2 1 26 27.1 29.6 *
VFR2XLBR0200N300 a 2 4 3 30 3.9 70 6 1.8° 2 1 31.2 32.6 * *
VFR2XLBR0250N200 a 2.5 5 3.8 20 4.9 70 6 1.5° 2 1 20.8 21.6 * *
VFR2XLBR0250N250 a 2.5 5 3.8 25 4.9 70 6 1.2° 2 1 26 27.1 * *
VFR2XLBR0300N180 a 3 6 6 18 5.85 80 6 — 2 2 * * * *
VFR2XLBR0300N300 a 3 6 6 30 5.85 80 6 — 2 2 * * * *

* No interference 9

8 : Inventory maintained. : Inventory maintained in Japan.


VFR2XLB
RECOMMENDED CUTTING CONDITIONS

Material RE LU n f ap ae

0.1 0.5 40000 300 0.003 0.01


0.1 1 40000 300 0.002 0.01
0.15 1 40000 500 0.007 0.015
0.15 1.5 40000 500 0.005 0.015
0.15 2 40000 500 0.003 0.015
0.2 1 40000 1400 0.015 0.02
0.2 1.5 40000 1000 0.01 0.02
0.2 2 40000 1000 0.01 0.02
0.2 2.5 40000 700 0.005 0.02
0.2 3 40000 700 0.005 0.02
0.2 4 40000 600 0.004 0.02
0.25 1.5 40000 2000 0.02 0.025
0.25 2 40000 2000 0.02 0.025
0.25 2.5 40000 1500 0.015 0.025
0.25 3 40000 1200 0.015 0.025
0.25 4 36000 900 0.1 0.025
0.3 2 40000 2800 0.03 0.03
0.3 3 40000 2800 0.03 0.03
0.3 4 35000 2000 0.02 0.03
0.3 5 30000 1000 0.01 0.03
0.3 6 30000 800 0.008 0.03
0.4 3 40000 3000 0.04 0.04
0.4 4 40000 3000 0.02 0.04
P Hardened steel (45-55 HRC) 0.4 6 30000 1600 0.02 0.04
0.4 8 25000 1000 0.01 0.04
0.5 3 40000 4000 0.05 0.05
0.5 4 40000 4000 0.05 0.05
0.5 6 35000 2000 0.03 0.05
0.5 8 30000 1600 0.02 0.05
0.5 10 20000 1000 0.01 0.05
0.5 12 20000 1000 0.01 0.05
0.75 6 40000 5000 0.07 0.075
0.75 8 40000 5000 0.07 0.075
0.75 10 40000 4500 0.06 0.075
0.75 12 32000 3400 0.04 0.075
0.75 14 16000 1500 0.04 0.075
0.75 16 13000 1200 0.03 0.075
1 6 40000 6000 0.1 0.1
1 8 40000 5000 0.1 0.1
1 10 40000 5000 0.08 0.1
1 12 40000 5000 0.08 0.1
1 16 32000 3500 0.05 0.1
1 20 10000 1000 0.04 0.1
1.25 10 36000 5000 0.12 0.25
1.25 15 36000 4600 0.08 0.25
1.5 10 32000 5100 0.15 0.3
1.5 12 32000 5100 0.13 0.3

9
VFR2XLB

Material RE LU n f ap ae

1.5 16 32000 4500 0.1 0.3


1.5 20 27000 3800 0.1 0.3
1.5 25 21000 2700 0.08 0.3
1.5 30 9000 1000 0.08 0.3
2 10 24000 4800 0.2 0.4
2 12 24000 4800 0.2 0.4
2 16 24000 3800 0.15 0.4
P Hardened steel (45-55 HRC)
2 20 24000 3800 0.15 0.4
2 25 24000 3800 0.15 0.4
2 30 24000 3000 0.1 0.4
2.5 20 19000 3400 0.2 0.5
2.5 25 19000 3400 0.2 0.5
3 18 16000 3500 0.25 0.6
3 30 16000 3500 0.2 0.6
0.1 0.5 40000 300 0.002 0.01
0.1 1 40000 300 0.002 0.01
0.15 1 40000 500 0.005 0.015
0.15 1.5 40000 500 0.003 0.015
0.15 2 40000 500 0.002 0.015
0.2 1 40000 1400 0.01 0.02
0.2 1.5 40000 1000 0.006 0.02
0.2 2 40000 1000 0.006 0.02
0.2 2.5 40000 700 0.003 0.02
0.2 3 40000 700 0.003 0.02
0.2 4 40000 500 0.003 0.02
0.25 1.5 40000 2000 0.015 0.025
0.25 2 40000 2000 0.015 0.025
0.25 2.5 40000 1500 0.01 0.025
0.25 3 40000 1200 0.01 0.025
0.25 4 36000 900 0.007 0.025
0.3 2 40000 2800 0.02 0.03
0.3 3 40000 2800 0.02 0.03
H Hardened steel (55-70 HRC)
0.3 4 35000 2000 0.015 0.03
0.3 5 30000 1000 0.007 0.03
0.3 6 30000 800 0.005 0.03
0.4 3 40000 3000 0.03 0.04
0.4 4 40000 3000 0.015 0.04
0.4 6 30000 1600 0.01 0.04
0.4 8 25000 1000 0.007 0.04
0.5 3 40000 4000 0.04 0.05
0.5 4 40000 4000 0.04 0.05
0.5 6 35000 2000 0.02 0.05
0.5 8 30000 1600 0.01 0.05
0.5 10 20000 1000 0.01 0.05
0.5 12 20000 800 0.008 0.05
0.75 6 40000 4000 0.06 0.075
0.75 8 40000 3500 0.06 0.075
0.75 10 40000 2400 0.06 0.075
0.75 12 32000 2000 0.04 0.075
0.75 14 16000 1200 0.03 0.075

10
VFR2XLB

Material RE LU n f ap ae

0.75 16 13000 1200 0.02 0.075


1 6 40000 3400 0.1 0.1
1 8 40000 3000 0.1 0.1
1 10 40000 3000 0.07 0.1
1 12 40000 2600 0.05 0.1
1 16 32000 1700 0.03 0.1
1 20 10000 1000 0.03 0.1
1.25 10 36000 2600 0.11 0.25
1.25 15 36000 2000 0.075 0.25
1.5 10 32000 2200 0.15 0.3
1.5 12 32000 2200 0.13 0.3
1.5 16 32000 1800 0.1 0.3
H Hardened steel (55-70 HRC) 1.5 20 27000 1600 0.06 0.3
1.5 25 21000 1200 0.06 0.3
1.5 30 9000 700 0.05 0.3
2 10 24000 2200 0.2 0.4
2 12 24000 2200 0.2 0.4
2 16 24000 1500 0.15 0.4
2 20 24000 1500 0.15 0.4
2 25 24000 1100 0.1 0.4
2 30 24000 1100 0.08 0.4
2.5 20 19000 1400 0.2 0.5
2.5 25 19000 1400 0.2 0.5
3 18 16000 1000 0.2 0.6
3 30 16000 1000 0.2 0.6
≤ae

≤ap

1. When the inclination angle of machined surface is large, or machining with large cutting loads such as in a corner area,
reduce the revolution and feed rate.
2. If the depth of cut is shallow, the revolution and feed rate can be increased.
3. Cutting conditions may differ considerably due to the tool overhang, depth of cut and machine tool condition.
Please use the table above as a reference starting point.

11
VFR2SSB 20°

BALL NOSE, 2 FLUTE, SHORT CUT LENGTH, SHORT SHANK

1
BHTA2 15°

DN

DCON
DC
RE APMX
LU
LF

2
RE ≤ 6

DN

DCON
±0.005

DC
4 ≤ DCON ≤6 8 ≤DCON ≤10 DCON = 12 RE APMX
LU
0 0 0 LF
- 0.005 - 0.006 - 0.008

Order number Stock RE DC APMX LU DN LF DCON ZEFP Type

VFR2SSBR0050S04 a 0.5 1 1 2 0.94 40 4 2 1


VFR2SSBR0050 a 0.5 1 1 2 0.94 40 6 2 1
VFR2SSBR0075S04 a 0.75 1.5 1.5 3 1.44 40 4 2 1
VFR2SSBR0075 a 0.75 1.5 1.5 3 1.44 40 6 2 1
VFR2SSBR0100 a 1 2 2 4 1.9 45 6 2 1
VFR2SSBR0150 a 1.5 3 3 6 2.9 45 6 2 1
VFR2SSBR0200 a 2 4 4 8 3.9 45 6 2 1
VFR2SSBR0250 a 2.5 5 5 10 4.9 50 6 2 1
VFR2SSBR0300 a 3 6 6 12 5.85 50 6 2 2
VFR2SSBR0400 a 4 8 8 14 7.85 60 8 2 2
VFR2SSBR0500 a 5 10 10 18 9.7 70 10 2 2
VFR2SSBR0600 a 6 12 12 22 11.7 75 12 2 2

13

12 : Inventory maintained. : Inventory maintained in Japan.


VFR2SSB
RECOMMENDED CUTTING CONDITIONS
Inclination angle Inclination angle
α < 15° α > 15°
Material RE ap ae
n f n f

R 0.5 40000 8000 40000 3200 0.06 0.10


R 0.75 40000 9600 40000 4000 0.09 0.15
R 1 40000 9600 39000 4700 0.11 0.20
R 1.5 40000 12000 27000 4300 0.13 0.30
R 2 32000 10880 20000 3600 0.15 0.40
P Hardened steel (45–55HRC)
R 2.5 25000 9000 16000 2900 0.20 0.50
R 3 21000 8400 13000 2600 0.25 0.60
R 4 16000 6400 10000 2000 0.30 0.80
R 5 13000 5200 8000 1700 0.50 1.00
R 6 9000 3600 6000 1300 0.50 1.20
R 0.5 40000 5600 40000 2400 0.05 0.10
R 0.75 40000 7200 32000 2500 0.075 0.15
R 1 40000 8000 24000 2400 0.1 0.20
R 1.5 32000 7700 16000 2200 0.12 0.30
R 2 24000 6200 12000 1900 0.13 0.40
Hardened steel (55–62HRC)
R 2.5 19000 5300 9600 1700 0.15 0.50
R 3 16000 4800 8000 1600 0.2 0.60
R 4 12000 3600 6000 1200 0.2 0.80
R 5 10000 3200 4800 960 0.2 1.00
R 6 7000 2200 3600 720 0.3 1.20
H
R 0.5 40000 3600 32000 1300 0.04 0.10
R 0.75 32000 4500 21000 1200 0.05 0.15
R 1 24000 3800 16000 1000 0.07 0.20
R 1.5 16000 3200 11000 880 0.09 0.30
R 2 12000 2400 8000 800 0.1 0.40
Hardened steel (62–70HRC)
R 2.5 9600 2100 6000 600 0.1 0.50
R 3 8000 1700 5000 600 0.11 0.60
R 4 6000 1400 4000 480 0.11 0.80
R 5 4800 1100 3000 420 0.12 1.00
R 6 3600 860 2200 310 0.12 1.20
<0.2RE

ap

1. α is the inclination angle of the machined surface.


2. If the rigidity of the machine or the work materials installation is very low, or chattering and noise are generated,
reduce the revolutions and feed rate proportionately.

RE

α
ap

ae

13
VFR2SB RE<0.3

RE≥0.3
20°

BALL NOSE, 2 FLUTE, SHORT CUT LENGTH

1
BHTA2 10°

DN

DCON
DC
RE APMX
LU
LF
2
BHTA2 20°

DN
10°

DCON
DC
RE APMX
LU LF

3
1

DN
BHTA2 15°

DCON
DC

RE APMX
LU
LF

41

DCON
DC

APMX
RE LF

RE ≤6 RE > 6

±0.005 ±0.010

DCON = 3 4 ≤ DCON ≤ 6 8 ≤ DCON ≤ 10 DCON = 12,16 DCON = 20


0 0 0 0 0
- 0.004 - 0.005 - 0.006 - 0.008 - 0.009

Order number Stock RE DC APMX LU DN LF DCON ZEFP Type

VFR2SBR0010 a 0.1 0.2 0.2 0.4 0.17 45 4 2 1


VFR2SBR0010S06 a 0.1 0.2 0.2 0.4 0.17 50 6 2 2
VFR2SBR0015 a 0.15 0.3 0.3 0.6 0.27 45 4 2 1
VFR2SBR0015S06 a 0.15 0.3 0.3 0.6 0.27 50 6 2 2
VFR2SBR0020 a 0.2 0.4 0.4 0.8 0.36 45 4 2 1
VFR2SBR0020S06 a 0.2 0.4 0.4 0.8 0.36 50 6 2 2
VFR2SBR0030 a 0.3 0.6 0.6 1.2 0.56 45 4 2 3
VFR2SBR0030S06 a 0.3 0.6 0.6 1.2 0.56 50 6 2 3
VFR2SBR0040 a 0.4 0.8 0.8 1.6 0.76 45 4 2 3
VFR2SBR0040S06 a 0.4 0.8 0.8 1.6 0.76 50 6 2 3
VFR2SBR0050 a 0.5 1 1 2 0.94 45 4 2 3
VFR2SBR0050S06 a 0.5 1 1 2 0.94 50 6 2 3
VFR2SBR0060 a 0.6 1.2 1.2 2.4 1.14 45 4 2 3
VFR2SBR0060S06 a 0.6 1.2 1.2 2.4 1.14 50 6 2 3

14 : Inventory maintained. : Inventory maintained in Japan.


VFR2SB

Order number Stock RE DC APMX LU DN LF DCON ZEFP Type

VFR2SBR0070 a 0.7 1.4 1.4 2.8 1.34 45 4 2 3


VFR2SBR0070S06 a 0.7 1.4 1.4 2.8 1.34 50 6 2 3
VFR2SBR0075 a 0.75 1.5 1.5 3 1.44 45 4 2 3
VFR2SBR0075S06 a 0.75 1.5 1.5 3 1.44 50 6 2 3
VFR2SBR0080 a 0.8 1.6 1.6 3.2 1.54 45 4 2 3
VFR2SBR0080S06 a 0.8 1.6 1.6 3.2 1.54 50 6 2 3
VFR2SBR0090 a 0.9 1.8 1.8 3.6 1.74 45 4 2 3
VFR2SBR0090S06 a 0.9 1.8 1.8 3.6 1.74 50 6 2 3
VFR2SBR0100 a 1 2 2 4 1.9 50 4 2 3
VFR2SBR0100S06 a 1 2 2 4 1.9 60 6 2 3
VFR2SBR0125S06 a 1.25 2.5 2.5 5 2.4 60 6 2 3
VFR2SBR0150S03 a 1.5 3 3 — — 60 3 2 4
VFR2SBR0150 a 1.5 3 3 6 2.9 70 6 2 3
VFR2SBR0200S04 a 2 4 4 — — 60 4 2 4
VFR2SBR0200 a 2 4 4 8 3.9 70 6 2 3
VFR2SBR0250 a 2.5 5 5 10 4.9 80 6 2 3
VFR2SBR0300 a 3 6 12 — — 80 6 2 4
VFR2SBR0400 a 4 8 14 — — 90 8 2 4
VFR2SBR0500 a 5 10 18 — — 100 10 2 4
VFR2SBR0600 a 6 12 22 — — 110 12 2 4
VFR2SBR0800 a 8 16 30 — — 140 16 2 4
VFR2SBR1000 a 10 20 38 — — 160 20 2 4

16

15
VFR2SB
RECOMMENDED CUTTING CONDITIONS
Inclination angle Inclination angle
α < 15° α > 15°
Material RE ap ae
n f n f

R 0.1 40000 320 40000 240 0.003 0.02


R 0.15 40000 640 40000 560 0.01 0.03
R 0.2 40000 1600 40000 1200 0.02 0.04
R 0.3 40000 3200 40000 1600 0.03 0.06
R 0.4 40000 6400 40000 2400 0.05 0.08
R 0.5 40000 8000 40000 3200 0.06 0.10
R 0.75 40000 9600 40000 4000 0.09 0.15
R 1 40000 9600 39000 4700 0.11 0.20
R 1.25 40000 10400 32000 4500 0.12 0.25
P Hardened steel (45–55HRC)
R 1.5 40000 12000 27000 4300 0.13 0.30
R 2 32000 10880 20000 3600 0.15 0.40
R 2.5 25000 9000 16000 2900 0.20 0.50
R 3 21000 8400 13000 2600 0.25 0.60
R 4 16000 6400 10000 2000 0.30 0.80
R 5 13000 5200 8000 1700 0.50 1.00
R 6 9000 3600 6000 1300 0.50 1.20
R 8 6000 2400 4000 1000 0.50 1.60
R10 4500 1800 3000 780 0.50 2.00
R 0.1 40000 320 40000 160 0.003 0.02
R 0.15 40000 640 40000 400 0.007 0.03
R 0.2 40000 1400 40000 1000 0.015 0.04
R 0.3 40000 2800 40000 1200 0.025 0.06
R 0.4 40000 4000 40000 1600 0.04 0.08
R 0.5 40000 5600 40000 2400 0.05 0.10
R 0.75 40000 7200 32000 2500 0.075 0.15
R 1 40000 8000 24000 2400 0.1 0.20
R 1.25 37000 8100 19000 2300 0.11 0.25
H Hardened steel (55–62HRC)
R 1.5 32000 7700 16000 2200 0.12 0.30
R 2 24000 6200 12000 1900 0.13 0.40
R 2.5 19000 5300 9600 1700 0.15 0.50
R 3 16000 4800 8000 1600 0.2 0.60
R 4 12000 3600 6000 1200 0.2 0.80
R 5 10000 3200 4800 960 0.2 1.00
R 6 7000 2200 3600 720 0.3 1.20
R 8 5000 1600 2500 500 0.3 1.60
R10 4000 1300 1800 360 0.3 2.00

16
VFR2SB
Inclination angle Inclination angle
α < 15° α > 15°
Material RE ap ae
n f n f

R 0.1 40000 320 40000 160 0.002 0.02


R 0.15 40000 640 40000 400 0.005 0.03
R 0.2 40000 1200 40000 1000 0.01 0.04
R 0.3 40000 2000 40000 1200 0.02 0.06
R 0.4 40000 2800 40000 1600 0.03 0.08
R 0.5 40000 3600 32000 1300 0.04 0.10
R 0.75 32000 4500 21000 1200 0.05 0.15
R 1 24000 3800 16000 1000 0.07 0.20
R 1.25 19000 3400 13000 1000 0.08 0.25
H Hardened steel (62–70HRC)
R 1.5 16000 3200 11000 880 0.09 0.30
R 2 12000 2400 8000 800 0.1 0.40
R 2.5 9600 2100 6000 600 0.1 0.50
R 3 8000 1700 5000 600 0.11 0.60
R 4 6000 1400 4000 480 0.11 0.80
R 5 4800 1100 3000 420 0.12 1.00
R 6 3600 860 2200 310 0.12 1.20
R 8 2500 650 1500 240 0.15 1.60
R10 1800 470 1000 160 0.15 2.00
<0.2RE

ap

1. α is the inclination angle of the machined surface.


2. If the rigidity of the machine or the work materials installation is very low, or chattering and noise are generated,
reduce the revolutions and feed rate proportionately.

RE
α

ap
ae

17
VFR2SBF 30°

BALL NOSE, 2 FLUTE, SHORT CUT LENGTH,


FOR MIRROR FINISHING

DN
BHTA2 15°

DCON
DC
RE APMX
LU
LF

RE ≤ 3 2

DCON
DC
±0.010 APMX
RE LF
4 ≤ DCON ≤ 6
0
- 0.005

Order number Stock RE DC APMX LU DN LF DCON ZEFP Type

VFR2SBFR0050 a 0.5 1 1 2 0.94 45 4 2 1


VFR2SBFR0075 a 0.75 1.5 1.5 3 1.44 45 4 2 1
VFR2SBFR0100 a 1 2 2 4 1.9 60 6 2 1
VFR2SBFR0125 a 1.25 2.5 2.5 5 2.4 60 6 2 1
VFR2SBFR0150 a 1.5 3 3 6 2.9 70 6 2 1
VFR2SBFR0200 a 2 4 4 8 3.9 70 6 2 1
VFR2SBFR0250 a 2.5 5 5 10 4.9 80 6 2 1
VFR2SBFR0300 a 3 6 6 — — 80 6 2 2

19

18 : Inventory maintained. : Inventory maintained in Japan.


VFR2SBF
RECOMMENDED CUTTING CONDITIONS
Inclination angle Inclination angle
α < 15° α > 15°
Material RE ap ae
n f n f

R 0.5 40000 800 40000 800 0.007 0.007


R 0.75 40000 800 40000 800 0.009 0.009
Pre–hardened steel
R 1.0 35000 1050 35000 1050 0.011 0.011
(35–45HRC)
Carbon steel, R 1.25 35000 1050 35000 1050 0.013 0.013
P
Alloy steel (280–350HB) R 1.5 35000 1050 35000 1050 0.015 0.015
Alloy steel (<350HB)
R 2.0 25000 1000 25000 1000 0.017 0.017
Hardened steel (40–62HRC)
R 2.5 25000 1000 25000 1000 0.020 0.020
R 3.0 25000 1000 25000 1000 0.020 0.020
R 0.5 40000 560 40000 560 0.005 0.005
R 0.75 40000 560 40000 560 0.007 0.007
R 1.0 35000 700 35000 700 0.009 0.009
High hardened steel R 1.25 35000 700 35000 700 0.011 0.011
H
(62–70HRC) R 1.5 35000 700 35000 700 0.013 0.013
R 2.0 25000 750 25000 750 0.015 0.015
R 2.5 25000 750 25000 750 0.015 0.015
R 3.0 25000 750 25000 750 0.015 0.015
ae

ap

1. This tool is recommended for finish machining only.


2. Air blow or oil mist is recommended for good chip evacuation.
3. α is the inclination angle of the machined surface.
4. For profile machining such as moulds, machining conditions may differ considerably depending on the workpiece geometry,
machining methods and depth of cut. Reduce the feed rate especially when machining the corner sections of a workpiece.

RE

α
ap

ae

19
VFRPSRB 30°

DC≤1 DC≥1.5

CORNER RADIUS, SHORT CUT LENGTH, LONG NECK

1
B2

DN

DCON
DC
RE BHTA2 15°
APMX
LU
LF

DN
DC APMX

DCON
RE
LU
LF

0.5≤RE ≤6 8≤RE
Effective length
±0.005 ±0.007
for inclined angle
0.5≤DC ≤6 8≤RE
0 0

Effective
length
- 0.01 - 0.015
DCON=6 8≤DCON ≤10 12≤DCON
0 0 0
- 0.005 - 0.006 - 0.008
Inclined angle

• Suitable for high precision machining for creating smooth surfaces on dies and moulds.

Effective length
Order number RE DC APMX LU DN LF DCON B2 ZEFP for inclined angle
Stock

Type

30` 1° 2° 3°
VFRPSRBD0050R005N020 a 0.05 0.5 0.5 2 0.47 50 6 12.6 4 1 2.1 2.2 2.3 2.5
VFRPSRBD0050R010N020 a 0.1 0.5 0.5 2 0.47 50 6 12.7 4 1 2.1 2.2 2.3 2.5
VFRPSRBD0060R005N020 a 0.05 0.6 0.6 2 0.57 50 6 12.5 4 1 2.1 2.2 2.4 2.6
VFRPSRBD0060R010N020 a 0.1 0.6 0.6 2 0.57 50 6 12.5 4 1 2.1 2.2 2.3 2.6
VFRPSRBD0060R010N040 a 0.1 0.6 0.6 4 0.57 50 6 10.8 4 1 4.2 4.4 4.7 5.1
VFRPSRBD0060R020N020 a 0.2 0.6 0.6 2 0.57 50 6 12.6 4 1 2.1 2.2 2.2 2.6
VFRPSRBD0080R005N040 a 0.05 0.8 0.8 4 0.77 50 6 10.7 4 1 4.2 4.4 4.7 5.1
VFRPSRBD0080R010N040 a 0.1 0.8 0.8 4 0.77 50 6 10.7 4 1 4.2 4.4 4.7 5.1
VFRPSRBD0080R020N040 a 0.2 0.8 0.8 4 0.77 50 6 10.8 4 1 4.2 4.4 4.7 5.1
VFRPSRBD0080R030N040 a 0.3 0.8 0.8 4 0.77 50 6 10.8 4 1 4.2 4.4 4.7 5
VFRPSRBD0100R005N040 a 0.05 1 1 4 0.96 50 6 10.4 4 1 4.3 4.5 4.9 5.4
VFRPSRBD0100R010N040 a 0.1 1 1 4 0.96 50 6 10.4 4 1 4.3 4.5 4.9 5.4
VFRPSRBD0100R010N060 a 0.1 1 1 6 0.96 50 6 9.1 4 1 6.4 6.7 7.3 7.9
VFRPSRBD0100R020N040 a 0.2 1 1 4 0.96 50 6 10.5 4 1 4.3 4.5 4.7 5.3
VFRPSRBD0100R020N060 a 0.2 1 1 6 0.96 50 6 9.2 4 1 6.4 6.7 7.3 7.8
VFRPSRBD0100R030N040 a 0.3 1 1 4 0.96 50 6 10.5 4 1 4.3 4.5 4.6 5.3
VFRPSRBD0100R040N040 a 0.4 1 1 4 0.96 50 6 10.6 4 1 4.3 4.5 4.5 5.3
VFRPSRBD0150R010N040 a 0.1 1.5 1.5 4 1.42 50 6 10.2 4 1 4.2 4.4 4.8 5.2

20 : Inventory maintained. : Inventory maintained in Japan.


VFRPSRB
Effective length
Order number RE DC APMX LU DN LF DCON B2 ZEFP for inclined angle

Stock

Type
30` 1° 2° 3°
VFRPSRBD0150R010N060 a 0.1 1.5 1.5 6 1.42 50 6 8.8 4 1 6.3 6.6 7.1 7.7
VFRPSRBD0150R010N100 a 0.1 1.5 1.5 10 1.42 50 6 6.9 4 1 10.5 10.9 11.7 12.7
VFRPSRBD0150R020N040 a 0.2 1.5 1.5 4 1.42 50 6 10.2 4 1 4.2 4.4 4.6 5.2
VFRPSRBD0150R020N060 a 0.2 1.5 1.5 6 1.42 50 6 8.8 4 1 6.3 6.6 7.1 7.7
VFRPSRBD0150R020N100 a 0.2 1.5 1.5 10 1.42 50 6 7 4 1 10.5 10.9 11.7 12.6
VFRPSRBD0150R030N040 a 0.3 1.5 1.5 4 1.42 50 6 10.3 4 1 4.2 4.4 4.5 5.2
VFRPSRBD0150R030N060 a 0.3 1.5 1.5 6 1.42 50 6 8.9 4 1 6.3 6.6 7.1 7.6
VFRPSRBD0150R030N100 a 0.3 1.5 1.5 10 1.42 50 6 7 4 1 10.5 10.9 11.7 12.6
VFRPSRBD0150R050N040 a 0.5 1.5 1.5 4 1.42 50 6 10.5 4 1 4.2 4.4 4.3 5.1
VFRPSRBD0150R050N060 a 0.5 1.5 1.5 6 1.42 50 6 9 4 1 6.3 6.6 7.1 7.6
VFRPSRBD0150R050N100 a 0.5 1.5 1.5 10 1.42 50 6 7.1 4 1 10.5 10.9 11.7 12.6
VFRPSRBD0200R010N060 a 0.1 2 2 6 1.9 50 6 8.4 4 1 6.3 6.6 7.1 7.6
VFRPSRBD0200R010N100 a 0.1 2 2 10 1.9 50 6 6.5 4 1 10.5 10.9 11.7 12.6
VFRPSRBD0200R010N150 a 0.1 2 2 15 1.9 50 6 5.1 4 1 15.7 16.2 17.4 18.8
VFRPSRBD0200R020N060 a 0.2 2 2 6 1.9 50 6 8.4 4 1 6.3 6.6 7.1 7.6
VFRPSRBD0200R020N100 a 0.2 2 2 10 1.9 50 6 6.5 4 1 10.5 10.9 11.7 12.6
VFRPSRBD0200R020N150 a 0.2 2 2 15 1.9 50 6 5.1 4 1 15.7 16.2 17.4 18.8
VFRPSRBD0200R030N060 a 0.3 2 2 6 1.9 50 6 8.5 4 1 6.3 6.6 7 7.6
VFRPSRBD0200R030N100 a 0.3 2 2 10 1.9 50 6 6.6 4 1 10.5 10.8 11.6 12.6
VFRPSRBD0200R030N150 a 0.3 2 2 15 1.9 50 6 5.1 4 1 15.7 16.2 17.4 18.8
VFRPSRBD0200R030N200 a 0.3 2 2 20 1.9 60 6 4.2 4 1 20.8 21.5 23.1 25
VFRPSRBD0200R050N060 a 0.5 2 2 6 1.9 50 6 8.6 4 1 6.3 6.5 7 7.5
VFRPSRBD0200R050N100 a 0.5 2 2 10 1.9 50 6 6.6 4 1 10.5 10.8 11.6 12.5
VFRPSRBD0200R050N150 a 0.5 2 2 15 1.9 50 6 5.2 4 1 15.6 16.2 17.4 18.7
VFRPSRBD0200R050N200 a 0.5 2 2 20 1.9 60 6 4.2 4 1 20.8 21.5 23.1 24.9
VFRPSRBD0250R030N080 a 0.3 2.5 2.5 8 2.35 50 6 6.9 4 1 8.3 8.6 9.2 10
VFRPSRBD0250R030N150 a 0.3 2.5 2.5 15 2.35 50 6 4.7 4 1 15.6 16.1 17.3 18.7
VFRPSRBD0250R050N080 a 0.5 2.5 2.5 8 2.35 50 6 7 4 1 8.3 8.6 9.2 9.9
VFRPSRBD0250R050N150 a 0.5 2.5 2.5 15 2.35 50 6 4.7 4 1 15.6 16.1 17.3 18.6
VFRPSRBD0250R100N080 a 1 2.5 2.5 8 2.35 50 6 7.3 4 1 8.3 8.6 9.1 9.8
VFRPSRBD0300R010N100 a 0.1 3 3 10 2.85 60 6 5.5 4 1 10.4 10.8 11.6 12.5
VFRPSRBD0300R010N150 a 0.1 3 3 15 2.85 60 6 4.2 4 1 15.6 16.1 17.3 18.7
VFRPSRBD0300R020N100 a 0.2 3 3 10 2.85 60 6 5.5 4 1 10.4 10.8 11.6 12.5
VFRPSRBD0300R020N150 a 0.2 3 3 15 2.85 60 6 4.2 4 1 15.6 16.1 17.3 18.7
VFRPSRBD0300R020N200 a 0.2 3 3 20 2.85 60 6 3.4 4 1 20.7 21.5 23.1 24.9
VFRPSRBD0300R030N100 a 0.3 3 3 10 2.85 60 6 5.6 4 1 10.4 10.8 11.5 12.5
VFRPSRBD0300R030N150 a 0.3 3 3 15 2.85 60 6 4.2 4 1 15.6 16.1 17.3 18.7
VFRPSRBD0300R030N200 a 0.3 3 3 20 2.85 60 6 3.4 4 1 20.7 21.5 23 24.9
VFRPSRBD0300R050N100 a 0.5 3 3 10 2.85 60 6 5.6 4 1 10.4 10.7 11.5 12.4
VFRPSRBD0300R050N150 a 0.5 3 3 15 2.85 60 6 4.2 4 1 15.6 16.1 17.3 18.6
VFRPSRBD0300R050N200 a 0.5 3 3 20 2.85 60 6 3.4 4 1 20.7 21.4 23 24.8
VFRPSRBD0300R100N100 a 1 3 3 10 2.85 60 6 5.8 4 1 10.4 10.7 11.4 12.3
VFRPSRBD0300R100N150 a 1 3 3 15 2.85 60 6 4.3 4 1 15.5 16.1 17.2 18.5
VFRPSRBD0300R100N200 a 1 3 3 20 2.85 60 6 3.5 4 1 20.7 21.4 22.9 24.7
VFRPSRBD0400R010N120 a 0.1 4 4 12 3.85 60 6 3.6 4 1 12.5 12.9 13.9 15
VFRPSRBD0400R010N200 a 0.1 4 4 20 3.85 60 6 2.4 4 1 20.7 21.5 23.1 *
VFRPSRBD0400R020N120 a 0.2 4 4 12 3.85 60 6 3.7 4 1 12.5 12.9 13.9 15
VFRPSRBD0400R020N200 a 0.2 4 4 20 3.85 60 6 2.4 4 1 20.7 21.5 23.1 *
VFRPSRBD0400R030N120 a 0.3 4 4 12 3.85 60 6 3.7 4 1 12.5 12.9 13.8 15
VFRPSRBD0400R030N200 a 0.3 4 4 20 3.85 60 6 2.4 4 1 20.7 21.5 23 *

21
VFRPSRB
Effective length
Order number RE DC APMX LU DN LF DCON B2 ZEFP for inclined angle

Stock

Type
30` 1° 2° 3°
VFRPSRBD0400R030N300 a 0.3 4 4 30 3.85 70 6 1.7 4 1 31.1 32.2 * *
VFRPSRBD0400R050N120 a 0.5 4 4 12 3.85 60 6 3.7 4 1 12.5 12.9 13.8 14.9
VFRPSRBD0400R050N200 a 0.5 4 4 20 3.85 60 6 2.5 4 1 20.7 21.4 23 *
VFRPSRBD0400R050N300 a 0.5 4 4 30 3.85 70 6 1.7 4 1 31.1 32.1 * *
VFRPSRBD0400R100N120 a 1 4 4 12 3.85 60 6 3.8 4 1 12.4 12.8 13.7 14.8
VFRPSRBD0400R100N200 a 1 4 4 20 3.85 60 6 2.5 4 1 20.7 21.4 22.9 *
VFRPSRBD0400R100N300 a 1 4 4 30 3.85 70 6 1.7 4 1 31.1 32.1 * *
VFRPSRBD0500R050N150 a 0.5 5 5 15 4.85 60 6 1.7 4 1 15.6 16.1 * *
VFRPSRBD0500R100N150 a 1 5 5 15 4.85 60 6 1.8 4 1 15.5 16.1 * *
VFRPSRBD0600R010N180 a 0.1 6 9 18 5.85 70 6 — 4 2 * * * *
VFRPSRBD0600R020N180 a 0.2 6 9 18 5.85 70 6 — 4 2 * * * *
VFRPSRBD0600R030N180 a 0.3 6 9 18 5.85 70 6 — 4 2 * * * *
VFRPSRBD0600R050N180 a 0.5 6 9 18 5.85 70 6 — 4 2 * * * *
VFRPSRBD0600R100N180 a 1 6 9 18 5.85 70 6 — 4 2 * * * *
VFRPSRBD0600R200N180 a 2 6 9 18 5.85 70 6 — 4 2 * * * *
VFRPSRBD0800R020N240 a 0.2 8 12 24 7.85 90 8 — 4 2 * * * *
VFRPSRBD0800R030N240 a 0.3 8 12 24 7.85 90 8 — 4 2 * * * *
VFRPSRBD0800R050N240 a 0.5 8 12 24 7.85 90 8 — 4 2 * * * *
VFRPSRBD0800R100N240 a 1 8 12 24 7.85 90 8 — 4 2 * * * *
VFRPSRBD0800R200N240 a 2 8 12 24 7.85 90 8 — 4 2 * * * *
VFRPSRBD1000R030N300 a 0.3 10 15 30 9.7 100 10 — 4 2 * * * *
VFRPSRBD1000R050N300 a 0.5 10 15 30 9.7 100 10 — 4 2 * * * *
VFRPSRBD1000R100N300 a 1 10 15 30 9.7 100 10 — 4 2 * * * *
VFRPSRBD1000R200N300 a 2 10 15 30 9.7 100 10 — 4 2 * * * *
VFRPSRBD1000R300N300 a 3 10 15 30 9.7 100 10 — 4 2 * * * *
VFRPSRBD1200R050N360 a 0.5 12 18 36 11.7 110 12 — 4 2 * * * *
VFRPSRBD1200R100N360 a 1 12 18 36 11.7 110 12 — 4 2 * * * *
VFRPSRBD1200R200N360 a 2 12 18 36 11.7 110 12 — 4 2 * * * *
VFRPSRBD1200R300N360 a 3 12 18 36 11.7 110 12 — 4 2 * * * *

* No interference
23

22
VFRPSRB
RECOMMENDED CUTTING CONDITIONS

Material DC RE LU n f ap ae

0.5 0.05 2 25000 1000 0.005 0.1


0.5 0.1 2 25000 1000 0.008 0.1
0.6 0.05 2 21000 1000 0.005 0.1
0.6 0.1 2 21000 1000 0.008 0.1
0.6 0.1 4 18000 890 0.006 0.1
0.6 0.2 2 24000 1100 0.01 0.1
0.8 0.05 4 16000 760 0.015 0.12
0.8 0.1 4 16000 760 0.02 0.12
0.8 0.2 4 20000 950 0.03 0.12
0.8 0.3 4 20000 950 0.03 0.12
1 0.05 4 13000 1000 0.015 0.15
1 0.1 4 13000 1000 0.02 0.15
1 0.1 6 11000 890 0.015 0.12
1 0.2 4 16000 1300 0.03 0.15
1 0.2 6 13000 1000 0.02 0.12
1 0.3 4 16000 1300 0.03 0.15
1 0.4 4 16000 1300 0.04 0.15
1.5 0.1 4 14000 1700 0.025 0.23
1.5 0.1 6 11000 1400 0.025 0.18
1.5 0.1 10 11000 1400 0.025 0.18
1.5 0.2 4 14000 1700 0.05 0.23
1.5 0.2 6 11000 1400 0.05 0.18
1.5 0.2 10 11000 1400 0.05 0.18
H Hardned steel (45-55HRC)
1.5 0.3 4 16000 1900 0.075 0.23
1.5 0.3 6 13000 1500 0.075 0.18
1.5 0.3 10 13000 1500 0.075 0.18
1.5 0.5 4 16000 1900 0.08 0.23
1.5 0.5 6 13000 1500 0.08 0.18
1.5 0.5 10 13000 1500 0.08 0.18
2 0.1 6 11000 1700 0.025 0.3
2 0.1 10 8600 1400 0.025 0.24
2 0.1 15 6400 1000 0.02 0.18
2 0.2 6 11000 1700 0.055 0.3
2 0.2 10 86000 1400 0.055 0.24
2 0.2 15 6400 1000 0.04 0.18
2 0.3 6 12000 1900 0.08 0.3
2 0.3 10 9500 1500 0.08 0.24
2 0.3 15 7200 1100 0.065 0.18
2 0.3 20 7200 1100 0.065 0.18
2 0.5 6 12000 1900 0.085 0.3
2 0.5 10 9500 1500 0.085 0.24
2 0.5 15 7200 1100 0.07 0.18
2 0.5 20 7200 1100 0.07 0.18
2.5 0.3 8 9500 1900 0.08 0.38
2.5 0.3 15 7600 1500 0.08 0.3
2.5 0.5 8 9500 1900 0.09 0.38

23
VFRPSRB

Material DC RE LU n f ap ae

2.5 0.5 15 7600 1500 0.09 0.3


2.5 1 8 9500 1900 0.15 0.33
3 0.1 10 8100 1900 0.025 0.6
3 0.1 15 6500 1600 0.025 0.48
3 0.2 10 8100 1900 0.055 0.6
3 0.2 15 6500 1600 0.055 0.48
3 0.2 20 6500 1600 0.055 0.48
3 0.3 10 9000 2200 0.085 0.6
3 0.3 15 7200 1700 0.085 0.48
3 0.3 20 7200 1700 0.085 0.48
3 0.5 10 9000 2200 0.09 0.6
3 0.5 15 7200 1700 0.09 0.48
3 0.5 20 7200 1700 0.09 0.48
3 1 10 9000 2200 0.15 0.54
3 1 15 7200 1700 0.15 0.43
3 1 20 7200 2000 0.15 0.43
4 0.1 12 6100 1700 0.25 0.8
4 0.1 20 4900 1400 0.25 0.6
4 0.2 12 6100 1700 0.055 0.8
4 0.2 20 4900 1400 0.055 0.6
4 0.3 12 6800 1900 0.085 0.8
4 0.3 20 5400 1500 0.085 0.6
4 0.3 30 4100 1100 0.065 0.5
4 0.5 12 6800 1900 0.09 0.8
4 0.5 20 5400 1500 0.09 0.65
H Hardned steel (45-55HRC) 4 0.5 30 4100 1100 0.075 0.5
4 1 12 6800 1900 0.15 0.7
4 1 20 5400 1500 0.15 0.55
4 1 30 4100 1100 0.1 0.4
5 0.5 15 6400 1800 0.1 1.3
5 1 15 6400 1800 0.15 1.1
6 0.1 18 4800 1500 0.03 1.5
6 0.2 18 4800 1500 0.06 1.5
6 0.3 18 5300 1700 0.09 1.5
6 0.5 18 5300 1700 0.1 1.5
6 1 18 5300 1700 0.15 1.4
6 2 18 5300 1700 0.3 1.3
8 0.2 24 3600 1100 0.06 2
8 0.3 24 4000 1300 0.09 2
8 0.5 24 4000 1300 0.095 2
8 1 24 4000 1300 0.15 1.8
8 2 24 4000 1300 0.3 1.7
10 0.3 30 3200 1000 0.09 2.5
10 0.5 30 3200 1000 0.095 2.5
10 1 30 3200 1000 0.15 2.3
10 2 30 3200 1000 0.3 2.1
10 3 30 3200 1000 0.45 1.9
12 0.5 36 2700 950 0.1 3
12 1 36 2700 950 0.15 2.7
12 2 36 2700 950 0.3 2.6
12 3 36 2700 950 0.45 2.3

24
VFRPSRB

Material DC RE LU n f ap ae

0.5 0.05 2 19000 760 0.004 0.08


0.5 0.1 2 19000 760 0.006 0.08
0.6 0.05 2 16000 760 0.004 0.08
0.6 0.1 2 16000 760 0.006 0.08
0.6 0.1 4 16000 760 0.005 0.08
0.6 0.2 2 19000 890 0.008 0.08
0.8 0.05 4 12000 570 0.01 0.1
0.8 0.1 4 12000 570 0.015 0.1
0.8 0.2 4 16000 760 0.025 0.1
0.8 0.3 4 16000 760 0.025 0.1
1 0.05 4 9500 760 0.01 0.12
1 0.1 4 9500 760 0.015 0.12
1 0.1 6 6400 510 0.01 0.1
1 0.2 4 9500 760 0.025 0.12
1 0.2 6 6400 510 0.02 0.1
1 0.3 4 9500 760 0.025 0.12
1 0.4 4 9500 760 0.03 0.12
1.5 0.1 4 11000 920 0.015 0.2
1.5 0.1 6 9200 730 0.015 0.16
1.5 0.1 10 9200 730 0.015 0.16
1.5 0.2 4 11000 920 0.035 0.2
1.5 0.2 6 9200 730 0.035 0.16
1.5 0.2 10 9200 730 0.035 0.16
H Hardned steel (55-65HRC)
1.5 0.3 4 13000 1000 0.05 0.2
1.5 0.3 6 10000 810 0.05 0.16
1.5 0.3 10 10000 810 0.05 0.16
1.5 0.5 4 13000 1000 0.055 0.2
1.5 0.5 6 10000 810 0.055 0.16
1.5 0.5 10 10000 810 0.055 0.16
2 0.1 6 8600 1000 0.02 0.28
2 0.1 10 6900 830 0.02 0.22
2 0.1 15 5200 620 0.015 0.17
2 0.2 6 8600 1000 0.035 0.28
2 0.2 10 6900 830 0.035 0.22
2 0.2 15 5200 620 0.025 0.17
2 0.3 6 6900 1100 0.055 0.28
2 0.3 10 7600 920 0.055 0.22
2 0.3 15 5700 690 0.045 0.17
2 0.3 20 5700 690 0.045 0.17
2 0.5 6 9500 1100 0.06 0.28
2 0.5 10 7600 920 0.06 0.22
2 0.5 15 5700 690 0.045 0.17
2 0.5 20 5700 690 0.045 0.17
2.5 0.3 8 7600 1400 0.055 0.35
2.5 0.3 15 6100 1100 0.055 0.28
2.5 0.5 8 7600 1400 0.06 0.35

25
VFRPSRB

Material DC RE LU n f ap ae

2.5 0.5 15 6100 1100 0.06 0.28


2.5 1 8 7600 1400 0.09 0.31
3 0.1 10 6500 1200 0.02 0.55
3 0.1 15 5200 940 0.02 0.44
3 0.2 10 6500 1200 0.04 0.55
3 0.2 15 5200 940 0.04 0.44
3 0.2 20 5200 940 0.04 0.44
3 0.3 10 7200 1300 0.055 0.55
3 0.3 15 5800 1000 0.055 0.44
3 0.3 20 5800 1000 0.055 0.44
3 0.5 10 7200 1300 0.06 0.55
3 0.5 15 5800 1000 0.06 0.44
3 0.5 20 5800 1000 0.06 0.44
3 1 10 7200 1300 0.1 0.5
3 1 15 5800 1000 0.1 0.4
3 1 20 5800 1000 0.1 0.4
4 0.1 12 4900 970 0.02 0.74
4 0.1 20 3900 780 0.02 0.6
4 0.2 12 4900 970 0.04 0.74
4 0.2 20 3900 780 0.04 0.6
4 0.3 12 5400 1100 0.055 0.75
4 0.3 20 4300 870 0.055 0.6
4 0.3 30 3200 650 0.045 0.45
4 0.5 12 5400 1100 0.06 0.75
4 0.5 20 4300 870 0.06 0.6
H Hardned steel (55-65HRC) 4 0.5 30 4300 650 0.05 0.45
4 1 12 5400 1100 0.1 0.66
4 1 20 4300 870 0.1 0.53
4 1 30 3200 650 0.075 0.4
5 0.5 15 5100 1000 0.065 1.2
5 1 15 5100 1000 0.1 1
6 0.1 18 3800 920 0.02 1.4
6 0.2 18 3800 920 0.04 1.4
6 0.3 18 4200 1000 0.06 1.4
6 0.5 18 4200 1000 0.065 1.4
6 1 18 4200 1000 0.1 1.2
6 2 18 4200 1000 0.2 1.1
8 0.2 24 2900 690 0.04 1.8
8 0.3 24 3200 760 0.06 1.8
8 0.5 24 3200 760 0.065 1.8
8 1 24 3200 760 0.1 1.7
8 2 24 3200 760 0.2 1.6
10 0.3 30 2500 610 0.06 2.3
10 0.5 30 2500 610 0.065 2.3
10 1 30 2500 610 0.1 2.1
10 2 30 2500 610 0.2 2
10 3 30 2500 610 0.3 1.7
12 0.5 36 2100 510 0.065 2.8
12 1 36 2100 510 0.1 2.5
12 2 36 2100 510 0.2 2.4
12 3 36 2100 510 0.3 2.1

26
VFRPSRB

Material DC RE LU n f ap ae

0.5 0.05 2 13000 510 0.003 0.08


0.5 0.1 2 13000 510 0.005 0.08
0.6 0.05 2 11000 510 0.003 0.08
0.6 0.1 2 11000 510 0.005 0.08
0.6 0.1 4 11000 510 0.004 0.08
0.6 0.2 2 16000 760 0.006 0.08
0.8 0.05 4 7900 380 0.01 0.1
0.8 0.1 4 7900 380 0.01 0.1
0.8 0.2 4 12000 570 0.02 0.1
0.8 0.3 4 12000 570 0.02 0.1
1 0.05 4 6400 510 0.01 0.12
1 0.1 4 6400 510 0.015 0.12
1 0.1 6 6400 510 0.01 0.1
1 0.2 4 6400 510 0.02 0.12
1 0.2 6 6400 510 0.015 0.1
1 0.3 4 6400 510 0.02 0.12
1 0.4 4 6400 510 0.025 0.12
1.5 0.1 4 7200 570 0.01 0.2
1.5 0.1 6 5700 460 0.01 0.16
1.5 0.1 10 5700 460 0.01 0.16
1.5 0.2 4 7200 570 0.025 0.2
1.5 0.2 6 5700 460 0.025 0.16
1.5 0.2 10 5700 460 0.025 0.16
1.5 0.3 4 8000 640 0.035 0.2
1.5 0.3 6 6400 510 0.035 0.16
H Hardned steel (65-70HRC) 1.5 0.3 10 6400 510 0.035 0.16
1.5 0.5 4 8000 640 0.04 0.2
1.5 0.5 6 6400 510 0.04 0.16
1.5 0.5 10 6400 510 0.04 0.16
2 0.1 6 5400 640 0.015 0.28
2 0.1 10 4300 520 0.015 0.22
2 0.1 15 3200 390 0.01 0.17
2 0.2 6 5400 640 0.025 0.28
2 0.2 10 4300 520 0.025 0.22
2 0.2 15 3200 390 0.02 0.16
2 0.3 6 6000 420 0.04 0.27
2 0.3 10 4800 570 0.04 0.22
2 0.3 15 3600 430 0.03 0.16
2 0.3 20 3600 430 0.03 0.16
2 0.5 6 6000 720 0.04 0.27
2 0.5 10 4800 570 0.04 0.22
2 0.5 15 3600 430 0.035 0.16
2 0.5 20 3600 430 0.035 0.16
2.5 0.3 8 4800 860 0.04 0.34
2.5 0.3 15 3800 690 0.04 0.27
2.5 0.5 8 4800 860 0.04 0.34
2.5 0.5 15 3800 690 0.04 0.27
2.5 1 8 4800 860 0.065 0.31
3 0.1 10 4100 730 0.015 0.55
3 0.1 15 3200 580 0.015 0.44
3 0.2 10 4100 730 0.025 0.55

27
VFRPSRB

Material DC RE LU n f ap ae

3 0.2 15 3200 580 0.025 0.44


3 0.2 20 3200 580 0.025 0.44
3 0.3 10 4500 810 0.04 0.55
3 0.3 15 3600 650 0.04 0.44
3 0.3 20 3600 650 4 0.44
3 0.5 10 4500 810 0.045 0.55
3 0.5 15 3600 650 0.045 0.44
3 0.5 20 3600 650 0.045 0.44
3 1 10 4500 810 0.07 0.5
3 1 15 3600 650 0.07 0.4
3 1 20 3600 650 0.07 0.4
4 0.1 12 3000 610 0.015 0.73
4 0.1 20 2400 490 0.015 0.58
4 0.2 12 3000 610 0.025 0.73
4 0.2 20 2400 490 0.025 0.58
4 0.3 12 3400 680 0.04 0.73
4 0.3 20 2700 540 0.04 0.58
4 0.3 30 2000 410 0.035 0.44
4 0.5 12 3400 680 0.045 0.74
4 0.5 20 2700 540 0.045 0.58
4 0.5 30 2000 410 0.035 0.44
4 1 12 3400 680 0.07 0.66
4 1 20 2700 540 0.07 0.53
H Hardned steel (65-70HRC)
4 1 30 2000 410 0.055 0.4
5 0.5 15 3200 640 0.045 1.1
5 1 15 3200 640 0.075 1
6 0.1 18 2400 570 0.015 1.3
6 0.2 18 2400 570 0.03 1.3
6 0.3 18 2700 640 0.045 1.3
6 0.5 18 2700 640 0.045 1.3
6 1 18 2700 640 0.075 1.2
6 2 18 2700 640 0.15 1.1
8 0.2 24 1800 430 0.03 1.8
8 0.3 24 2000 480 0.045 1.8
8 0.5 24 2000 480 0.045 1.8
8 1 24 2000 480 0.075 1.6
8 2 24 2000 480 0.15 1.5
10 0.3 30 1600 380 0.045 2.3
10 0.5 30 1600 380 0.045 2.3
10 1 30 1600 380 0.075 2
10 2 30 1600 380 0.15 1.9
10 3 30 1600 380 0.2 1.7
12 0.5 36 1300 320 0.05 2.7
12 1 36 1300 320 0.075 2.4
12 2 36 1300 320 0.15 2.3
12 3 36 1300 320 0.2 2

1. When the inclination angle of machined surface is large, or machining with large cutting load such as corner area,
reduce the revolution and feed rate.
2. If the depth of cut is shallow, the revolution and feed rate can be increased.
3. Cutting conditions may differ consider ably due to the tool overhang, depth of cut and machine tool condition.
28 Please use the table above as a reference starting point.
APPLICATION EXAMPLES

Material 1.2344 (52 HRC)


Tool VFR2SBFR0300
n (min-¹) 32.000
Vc (m/min) 603
Vf (mm/min) 1.280
fz (mm/t.) 0.02
ap (mm) 0.02
ae (mm) 0.02
Overhang (mm) 15
Cutting mode Air blow
Machine Vertical MC (HSK-E25)

COMPARSION OF FINISHED SURFACES

VFR2SBF Conventional end mills

Surface blemishes

Good surface Poor surface

29
APPLICATION EXAMPLES

Material 1.3343 (64 HRC)


Tool VFR2SBR0300
n (min-¹) 5.400
Vf (mm/min) 540
fz (mm/t.) 0.2 mm
0.05
22 mm
ap (mm) 2.0
ae (mm) 2.0 2.0 mm
Overhang (mm) 22
Cutting mode Air blow
Machine Vertical MC (HSK-A63)

0.2
VFR
Conventional
0.15
Flank wear (mm)

VFR
0.1

0.05

0
0 5 10 15 20
Cutting length (m)

Material 1.2344 (52 HRC)


Tool VFR2SBR0300
n (min-¹) 17.000
Vf (mm/min) 1.700
fz (mm/t.) 0.05
ap (mm) 2.0
0.3 mm
ae (mm) 0.3
22 mm
Overhang (mm) 22
Cutting mode Air blow 2.0 mm

Machine Vertical MC (HSK-A63)

0.2 VFR
Conventional

0.15
Flank wear (mm)

VFR
0.1

0.05

0 Conventional
0 50 100 150 200 250 300 350 400
Cutting length (m)

30
MEMO

31
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Order Code: B231E


Published: 2022.04 (0), Printed in Germany

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