Drill: Mitsubishi Carbide
Drill: Mitsubishi Carbide
Drill: Mitsubishi Carbide
MITSUBISHI CARBIDE
New Products
MZ
Simple straight cutting edge design makes regrinding Wide, deep groove
easy.
GP coating with high wear resistance prolongs tool life.
Solid carbide gives higher hole accuracy than HSS.
5 ~ 10 times higher efficiency tool life than HSS drill.
Abundant standard inventory maintained. Straight
GP coating, cutting performance (Cutting speed : 195 SFM Feed : .010 IPR Hole depth : L/D=3
245
Cutting length (Ft)
245 245
Cutting length (Ft)
80 80 80
0 0 0
Conventional
coating
Conventional
Conventional
GP coating
GP coating
Competitors
Competitors
Competitors
coated drill
coated drill
coated drill
coating
coating
coating
GP
1
MZE drill Standard
MZE type (External coolant)
Drill diameter and tolerance
Ø D Tolerance(hB)
< .118 0
=
ØD(h8)
-.00056
140° Ød .118~.236 0
-.00072
0
.236~.394 -.00088
l2 l3 0
.394~.709 -.00108
l1 .709~.787 0
-.00132
Stock
Drill Drill
Fractional
Decimal
depth depth
Metric
(mm)
l1 l2 l3 l1 l2 l3
MZE06250MA + 5/8 .6250 6-19/64 3-25/32 2-33/64 MZE1600MA + .6299 16.00 160 96 64
2
MZS drill Standard
MZS type (Internal coolant)
Drill diameter and tolerance
Ø D Tolerance(hB)
< .118 0
ØD(h8)
= -.00056
140° Ød .118~.236 0
-.00072
0
.236~.394 -.00088
l2 l3 0
.394~.709 -.00108
l1
Stock
Drill Drill
Order Number Order Number
Decimal
Decimal
depth depth
Metric
Metric
(mm)
(mm)
l1 l2 l3 d l1 l2 l3 d
+
MZS0370MB + 3.7 .1457
80 32
4
MZS0650LB 6.5 .2559 52 MZS0400MB + 4.0 .1575
MZS0670LB + 6.7 .2638
109 53 7
MZS0420MB + 4.2 .1654 86 36 50 5
MZS0680LB + 6.8 .2677 56 MZS0500MB + 5.0 .1968 27.5
MZS0700LB + 7.0 .2756 MZS0550MB + 5.5 .2165 82 52 6
MZS0750LB + 7.5 .2953
118
60
54 8
MZS0600MB + 6.0 .2362 30.0
3
MZS drill Standard
Long type (For 5xD) Standard type (For 3xD)
(Inch standard) (Inch standard)
Drill Diameter Drill Diameter
Dimensions (Inch) Dimensions (Inch)
(ØD) (ØD)
Stocked
Stock
Drill Drill
Fractional
Fractional
Order Number Order Number
Decimal
Decimal
depth depth
l1 l2 l3 d l1 l2 l3 d
MZS01250LB + 1/8 .1250 3.425 1.535 MZS00781MB + 5/64 .0781 2.441 .630 .0781
MZS01405LB + 9/64 .1405
3.622 1.732
1.890 .1575 MZS00938MB + 3/32 .0938 2.598 .787 1.811 .0938
MZS01495LB + #25 .1495 MZS01094MB + 7/64 .1094 2.835 .945 .1094
MZS01562LB + 5/32 .1562 MZS01250MB + 1/8 .1250 2.992 1.102
MZS01590LB + #21 .1590 3.937 1.969 MZS01400MB + #28 .1405
3.150 1.260
1.890 .1575
MZS01719LB + 11/64 .1719
1.969 .1969 MZS01495MB + #25 .1495
MZS01875LB + 3/16 .1875 4.134 2.165
MZS01590MB + #21 .1590
3.386 1.417
MZS02031LB + 13/64 .2031 1-3/4
MZS01719MB + 11/64 .1719 1.969 .1969
4
MZ drill for tube sheet drilling
Tube sheet drills
Drill type Order number Stock Drill diameter Flute length Shank diameter
< 180HB 150 .008 180 .010 215 .012 230 .014
Mild steel = (115 ~ 180) (.004 ~ .010) (150 ~ 215) (.006 ~ .012) (180 ~ 245) (.008 ~ .014) (195 ~ 260) (.008 ~ .016)
130 .008 165 .010 195 .012 215 .014
180 ~ 280HB
Carbon steel (100 ~ 165) (.004 ~ .010) (130 ~ 195) (.006 ~ .012) (165 ~ 230) (.008 ~ .014) (180 ~ 245) (.008 ~ .016)
Alloy steel 115 .006 150 .008 180 .010 195 .012
280 ~ 350HB
(80 ~ 150) (.004 ~ .008) (115 ~ 180) (.004 ~ .010) (150 ~ 215) (.006 ~ .012) (164 ~ 230) (.008 ~ .014)
< 200HB 65 .004 80 .0048 80 .006 80 .008
Stainless steel = (50 ~ 100) (.002 ~ .006) (50 ~ 100) (.002 ~ .006) (50 ~ 100) (.004 ~ .008) (50 ~ 100) (.004 ~ .010)
High hardened 65 .004 80 .0048 80 .006 100 .008
40 ~ 60HRC
steel (30 ~ 80 ) (.002 ~ .006) (50 ~ 100) (.002 ~ .006) (50 ~ 100) (.004 ~ .008) (80 ~115) (.004 ~ .010)
165 .010 195 .012 230 .014 230 .016
Grey cast iron 180 ~ 220HB
(130 ~ 195) (.006 ~ .012) (165 ~ 230) (.008 ~ .014) (195 ~ 160) (.008 ~ .016) (195 ~ 260) (.012 ~ .018)
150 .008 180 .010 215 .012 230 .014
Ductile cast iron 230 ~ 300HB
(115 ~ 180) (.004 ~ .010) (150 ~ 215) (.006 ~ .012) (180 ~ 245) (.008 ~ .014) (195 ~ 260) (.008 ~ .016)
MZS type
Drill diameter Ø .078 ~ Ø .236 Drill diameter Ø .236 ~ Ø .394 Drill diameter Ø .394 ~ Ø .472 Drill diameter Ø .472 ~ Ø .781
Workpiece Hardness Cutting speed Feed Cutting speed Feed Cutting speed Feed Cutting speed Feed
(SFM) (IPR) (SFM) (IPR) (SFM) (IPR) (SFM) (IPR)
< 180HB 260 .008 425 .010 460 .012 490 .014
Mild steel = (165 ~ 395) (.004 ~ .010) (330 ~ 460) (.006 ~ .012) (360 ~ 490) (.008 ~ .014) (395 ~ 525) (.010 ~ .012)
230 .008 360 .008 395 .010 425 .012
180 ~ 280HB
Carbon steel (165 ~ 330) (.004 ~ .010) (260 ~ 395) (.004 ~ .010) (295 ~ 425) (.006 ~ .012) (330 ~ 460) (.008 ~ .014)
Alloy steel 195 .006 230 .008 260 .010 295 .012
280 ~ 350HB
(100 ~ 260) (.0032 ~.008) (130 ~ 295) (.004 ~ .010) (165 ~ 295) (.006 ~ .012) (195 ~ 330) (.008 ~ .014)
< 200HB 130 .004 230 .008 260 .010 295 .010
Stainless steel = (65 ~ 195) (.002 ~ .006) (130 ~ 260) (.004 ~ .010) (165 ~ 295) (.006 ~ .012) (195 ~ 330) (.006 ~ .012)
330 .010 425 .012 460 .014 490 .014
Gray cast iron 180 ~ 220HB
(230 ~ 395) (.006 ~ .012) (330 ~ 460) (.008 ~ .014) (360 ~ 490) (.010 ~ .016) (395 ~ 525) (.010 ~ .016)
195 .008 230 .008 260 .010 295 .012
Ductile cast iron 230 ~ 300HB
(100 ~ 260) (.004 ~ .010) (130 ~ 295) (.004 ~ .010) (165 ~ 330) (.006 ~ .012) (195 ~ 360) (.008 ~ .014)
5
MZ drill, size of screw and drill diameter
Oversize of MZ drill is + .004 ~+ .0012 inches.
When replacing HSS drill or conventional drills for tap drilling, select MZ drill .004 inches larger than the
drills being used. (MZ drill diameter=HSS drill diameter+ .004 inches)
,
3/8 24 NF Q .3320
,
,
,
,
,
11/16 11 NS 19/32 .5937
7/16 14 NC U .3680
11/16 16 NS 5/8 .6250
7/16 20 NF 25/64 .3906
1/2 13 NC 27/64 .4219 3/4 10 NC 21/32 .6560
1/2 20 NF 29/64 ,4531 3/4 16 NF 11/16 .6870
9/16 12 NC 31/64 .4844 7/8 9 NC 49/64 .7650
,
rillholding
Drill holdi Drill length Drill installation Tolerance at installation
Adjusting screw
,
‘
,,
,
c
k ØD
Thrust bearing type collet chuck > D X 1.5
A= Do not hold flutes. < .0012 inch
Tolerance =
holds the drill securely.
Through Through spindle
Coolant
Coolant
, ,
Two coolant positions, at the end and Coolant pressure is app. 72.5~290 PSI.
the middle of a drill, are ideal. Coolant volume is app. .21~1.06 GPM Seal cutting fluid securely.
One proces
One process
Bending
Bending
Lower feedwhen
w Process
Process 1
occurs.
occurs. Lower feed
drilling int
drilling interrupted ted
part. @ @ @
part. Process
Process 2
Require pr
Require prior
machining
Support
Support machining ➀ Divide into two processes.
the workpie
the workpiece ➁ Drill the larger hole first. ➀ Lower feed by 1/2 at the end of
Spot face
Spot facewith
w through cutting.
endmillprior
endmill pri to ➁ Add chamfer angle(45°).
*Tool for machining both chamfer and
drilling.
drilling. @
spot face is produced to order. ➂ Alter the edge angle.
6
MZ drill, cutting resistance
Machine selection standard
MZE type (Vc=165 SFM) MZS type (Vc=330 SFM)
SAE 4140 (300HB) Ductile iron (150 HB) SAE 4140 (230HB)
10.72 10.72 10.72
R
IP
R
Power (HP)
f=
Power (HP)
16
Power (HP)
R
.0
IP
f=
12
PR . 0
5.36 12
I
5.36 PR 5.36 f= IPR
.0 6I 0 08
f= = . 01 f= .
PR f IPR
8I 0 12 IPR
00 = . 04
f=. f
f=.0
2.68 2.68 8 IPR 2.68
4 IPR f=.00
f=.00
f=.004 IPR
0 .197 .394 .591 .787 0 .197 .394 .591 .787 0 .236 .315 .394 .472
Workpiece
24
23.5
Machined pieces Cutting length (Ft) Machined holes Cutting length (Ft)
0 100 200 300 400 500 0 35 65 100 130 0 20 40 0 65 130 195
Results
GP coating GP coating GP coating GP coating
Chicago Branch Office: 5999 New Wilke Road, Suite 200, Rolling Meadows, Illinois 60008, U.S.A.
TEL. 847-806-1550 FAX. 847-806-1563
Detroit Branch Office: 39303 Country Club Drive, Suite A1, Farmington Hills, Michigan 48331
TEL 248-489-1000 FAX. 248-489-3008
Toronto Branch Office: 7301 Danbro Crescent, Mississauga, Ontario Canada L5N 6P8
TEL. 905-814-0240 FAX. 905-814-0245
Mexico Branch Office: MMC Metal de Mexico-MMEX,
Av.Alvaro Obregon #406, Col. Alameda 38040, Celaya, GTO Mexico
TEL. 011-52-461-39493 FAX.011-52-461-29863
7 Printed in U.S.A.