Tank Maintenance ITP

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INSPECTION AND TEST PLAN FOR TANKAGE

TITLE : TANK MAINTENANCE W.O:


EQUIPMENT NO : T 132 TEST PACK NO : TP-TKG-T132-ITP-0001

IC: HIAP SENG SEPL


QUALITY

DISPOSITION

DISPOSITION
ACCEPTANCE COMPLETION, COMPLETION,
CONTROL
S/N ACTIVITIES DESCRIPTION ACCEPTANCE ACCEPTANCE
MANUFACTURER
CRITERIA DATE & DATE &
ACTIVITY
SIGNATURE SIGNATURE

1 Document Review

1.1 WPS & PQR Review WPS & PQR ASME Sec. IX P/R R

Review Welder
1.2 Welder's Qualification ASME Sec. IX R/M R
Primos Certificate

Packing, Storage &


1.3 Welding Consumable Control API 577 M R
Baking Control

Review Material
1.4 Material Verification/ Inspection Certificate/ Visual API 577 R/H R
Inspection

2 Tank Bottom.

Renew Entire Bottom plate for


common plates, sketch plates and
As Per Approved
2.1 sketch to annular welding. WPS- Visual Inspection R/H W
Drawing/ API 653
222A/PQR-222 SAW-F7A4-
EM12KH8 / SMAW E7016

Fit-up inspection common plate lap As Per Approved


2.2 Visual Inspection R/H W
joints Drawing/ API 653

Fit up inspection of Annular plate Butt


joints & Sumps. WPS-300/PQR-300 As Per Approved
2.3 Visual Inspection R/H W
GTAW TGS50 SMAW E-7016; WPS- Drawing/ API 653
72/PQR-72 SMAW E7016

Performe 100% RT on Annular at least As Per Approved


2.4 Visual Inspection M/R R
6" on Critical Zone Drawing/ API 653

Fit up and Welding one layer between


As Per Approved
2.5 Shell and Annular. WPS-072/PQR-072 Visual Inspection R/H W
Drawing/ API 653
SMAW E7016

2.6 Perform Oil Leak Test Visual Inspection API 653 H/R H/R

Perform Vacuum Box Test on Entire


2.7 Bottom Plate and Shell Plate to Visual Inspection API 653 M/R R/W
Annular Plate (Internal)

Renew center & Side drain sumps. As Per Approved


2.8 Visual Inspection R/H W
WPS/PQR-311; E6013 Drawing/ API 653

100% MPI on the Sumps and sump to Witness & Review


2.9 API 653 M/R R
Bottom plate welding. Report

3 Tank Shell Repair


3.1 Tank Shell External

Fit-up and Welding Jacking Support on


As Per Approved
3.1.1 Shell wall. WPS-072/PQR-072; Dimension Check R/H W
Drawing/ API 653
SMAW E7016

Page 1 of 24
INSPECTION AND TEST PLAN FOR TANKAGE

TITLE : TANK MAINTENANCE W.O:


EQUIPMENT NO : T 132 TEST PACK NO : TP-TKG-T132-ITP-0001

IC: HIAP SENG SEPL


QUALITY

DISPOSITION

DISPOSITION
ACCEPTANCE COMPLETION, COMPLETION,
CONTROL
S/N ACTIVITIES DESCRIPTION ACCEPTANCE ACCEPTANCE
MANUFACTURER
CRITERIA DATE & DATE &
ACTIVITY
SIGNATURE SIGNATURE

As Per Approved
Visual Inspection and 100% MPI for Monitor and Review
3.1.2 Drawing/ ASME M/R R
Jacking Support Plate Report
SEC V

MPI/DPT on Shell bottom after


As Per Approved
removal-gauging of existing annular Monitor and Review
3.1.3 Drawing/ ASME M/R R
plates & grinding for surface Report
SEC V
preparation prior for fit-up.

Full Welding of Annular to Shell Plate. Approved


3.1.4 Visual Inspection H W
WPS-072/PQR-072; SMAW E7016 Drawing

MPI on welding of Shell plate to Monitor and Review


3.1.5 API 653 M/R R
Annular (External) Report

Sampling system Approved


3.1.6 Visual Inspection R/W R/W
WPS/PQR-316; GTAW TGS-50 Drawing

MPI/DPT welding on shell to sampling


Monitor & Review
3.1.7 nozzles. WPS/PQR-316; GTAW TGS- API 653 M/R R
Report
50

Monitor & Review


3.1.8 Perform 10% PT on sampling system. API 653 M/R R
Report

Wind Girder/Stiffener ring Patch/Weld Approved


3.1.9 Visual Inspection M/R R
repair (On Discovery). Drawing

Monitor & Review


3.1.10 MPI/DPT on weld repair. API 653 M/R R
Report

3.2 Tank Shell Internal

MPI/DPT on Shell bottom after


As Per Approved
removal-gauging of existing annular Monitor and Review
3.2.1 Drawing/ ASME M/R R
plates & grinding for surface Report
SEC V
preparation prior for fit-up.

Deposit Welding as per marking on


Approved
3.2.2 Corrosion Shell Plate (On Discovery) Visual Inspection R/H R/W
Drawing/API 653
WPS-072/PQR-072; SMAW E7016

MPI/DPT on Shell deposit Welding, Monitor & Review


3.2.3 API 653 M/R R
Tack weld grind off spots. Report

Welding of Temporary Stiffener Ring


Approved
3.2.4 & Supports WPS-072/PQR-072; Visual Inspection W W
Drawing
SMAW E7016

Removal of Temporary Stiffener Ring As Per Approved


Witness & Review
3.2.5 & Supports. MPI/DPT on repair (touch- Drawing/ASME M/R R
Report
up). Sec.V

4 Tank Roof Modification and Repair

Page 2 of 24
INSPECTION AND TEST PLAN FOR TANKAGE

TITLE : TANK MAINTENANCE W.O:


EQUIPMENT NO : T 132 TEST PACK NO : TP-TKG-T132-ITP-0001

IC: HIAP SENG SEPL


QUALITY

DISPOSITION

DISPOSITION
ACCEPTANCE COMPLETION, COMPLETION,
CONTROL
S/N ACTIVITIES DESCRIPTION ACCEPTANCE ACCEPTANCE
MANUFACTURER
CRITERIA DATE & DATE &
ACTIVITY
SIGNATURE SIGNATURE

4.1 Roof

Deposit Welding/Patch plate welding


on roof deck/Pontoon perforated As Per Approved
4.1.1 Visual Inspection R/H R/W
areas(On discovery). WPS/PQR-311B; Drawing
SMAW E-6013

MPI/DPT on Patch plate/weld deposit Monitor & Review


4.1.2 API 653 M/R R
location Report

Roof Drain Sumps ( upon As Per Approved


4.1.3 Visual Inspection R/H R/W
Discovery;Use E-6013;WPS-E311B) Drawing

MPI on weld of nozzle and reinforcing Witness & Review


4.1.4 API 653 M/R R
pad Report

Renew HMT Roof Drain Line (TGS- As Per Approved


4.1.5 Visual Inspection R/H R/W
50+E-6013;WPS-311). Drawing

Witness & Review


4.1.6 10% RT on the Roof Drain Line API 653 M/R R
Report

Witness & Review As Per Approved


4.1.7 Hydro Test on the Roof Drain Line P/H R/H
Report Drawing/ API 653

Roof Leg repair by welding As Per Approved


4.1.8 Visual Inspection R/W R/W
(Discovery). WPS-311B; E6013 Drawing

Monitor & Review


4.1.9 MPI on roof leg weld repair spots API 653 M/R R
Report

Perform vacuum box test on the entire Monitor & Review


4.1.10 API 653 M/R R
roof deck welds. Report

Witness & Review


4.1.11 Air Test Pontoon Compartments. API 653 P/H R/H
Report

4.1.12 Patch back roof openings Visual Inspection API 653 W W

Monitor & Review


4.1.13 VBT on weld back roof openings API 653 M/R R
Report

5 Tank Internal

Gauge Pole & Guide Pole with Along


As Per Approved
5.1 Sampling Lines.WPS/PQR-311; Visual Inspection R/W R/W
Drawing
GTAW-TGS 50, SMAW-E6013

Perform 10% RT on Gauge Pole Monitor & Review


5.2 API 653 M/R R
( Butt joints ) Report

Monitor & Review


5.3 MPI/DPT on Gauge pole supports. API 653 M/R R
Report

Renew Drain Lines. WPS/PQR-311; As Per Approved


5.4 Visual Inspection R/W R/W
TGS 50, SMAW E6013 Drawing

Monitor & Review


5.5 MPI for the Supports and base plates. API 653 M/R R
Report

Page 3 of 24
INSPECTION AND TEST PLAN FOR TANKAGE

TITLE : TANK MAINTENANCE W.O:


EQUIPMENT NO : T 132 TEST PACK NO : TP-TKG-T132-ITP-0001

IC: HIAP SENG SEPL


QUALITY

DISPOSITION

DISPOSITION
ACCEPTANCE COMPLETION, COMPLETION,
CONTROL
S/N ACTIVITIES DESCRIPTION ACCEPTANCE ACCEPTANCE
MANUFACTURER
CRITERIA DATE & DATE &
ACTIVITY
SIGNATURE SIGNATURE

Renew Sampling lines.WPS-021 / PQR


As Per Approved
5.6 -286 ER308L; & WPS / PQR- Visual Inspection R/W R/W
Drawing
179;ER309L.

MPI or DPT on Sampling lines & Monitor & Review


5.7 API 653 M/R R `
supports. Report

6 Final Inspection Before Despade

Monitor & Review


6.1 Full Tank Water Test API 653 P/H/R R/H
Report

As per Punch List


6.2 Clear Punch List Verifying/ Witness P/H/W R/W
Attached

As Per Approved
6.3 Final Inspection of Tankage Visual Inspection P/H R/W
Drawing

As Per Contract
6.4 Final Review of Test Pack Review Document P/R R
Requirement

As Per Contract As Per Contract


6.5 Final Boxed-up & Handover M/R R/W
Requirement Requirement

Legends
H = Hold Point ( Mandatory Inspection ) M = Monitoring R = Review of Document
W = Witness ( Can Proceed without Inspection ) N/A = Not Applicable P= Prepare Document / Report

Remarks:

Disposition proposed and endorsed by HIAP SENG Approved by SEPL


Prepared by Reviewed by

Oscar C. Celiz Jr. Mr. Tang Hong Phang SEPL MAINTENANCE SEPL INSPECTION

Page 4 of 24
Revision: 0

TP-TKG-T132-ITP-0001

FOCAL POINT

H.S./Inspection

H.S./Inspection

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H.S./Inspection

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H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Verwater

Page 5 of 24
Revision: 0

TP-TKG-T132-ITP-0001

FOCAL POINT

H.S./Inspection

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H.S./Inspection

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Revision: 0

TP-TKG-T132-ITP-0001

FOCAL POINT

H.S./Inspection

H.S./Inspection

H.S/Inspection

H.S/Inspection

H.S/Inspection

H.S/Inspection

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Revision: 0

TP-TKG-T132-ITP-0001

FOCAL POINT

H.S./Inspection

H.S./Inspection

H.S/Maintenance
/Inspection

H.S/Maintenance

H.S/Maintenance

H.S/Maintenance
/Inspection

H.S/Maintenance

R = Review of Document
P= Prepare Document / Report

Approved by SEPL

SEPL INSPECTION

Page 8 of 24
INSPECTION AND TEST PLAN FOR TANKAGE

TITLE : TANK MAINTENANCE W.O:


EQUIPMENT NO : T 132 TEST PACK NO : TP-TKG-T132-ITP-0001

IC: HIAP SENG SEPL


QUALITY

DISPOSITION

DISPOSITION
ACCEPTANCE COMPLETION, COMPLETION,
CONTROL
S/N ACTIVITIES DESCRIPTION ACCEPTANCE ACCEPTANCE
MANUFACTURER
CRITERIA DATE & DATE &
ACTIVITY
SIGNATURE SIGNATURE

1 Document Review

1.1 WPS & PQR Review WPS & PQR ASME Sec. IX P/R R

Review Welder
1.2 Welder's Qualification ASME Sec. IX R/M R
Primos Certificate

Packing, Storage &


1.3 Welding Consumable Control API 577 M R
Baking Control

Review Material
1.4 Material Verification/ Inspection Certificate/ Visual API 577 R/H R
Inspection

2 Tank Bottom.

Renew Entire Bottom plate for


common plates, sketch plates and
As Per Approved
2.1 sketch to annular welding. WPS- Visual Inspection R/H W
Drawing/ API 653
222A/PQR-222 SAW-F7A4-
EM12KH8 / SMAW E7016

Fit-up inspection common plate lap As Per Approved


2.2 Visual Inspection R/H W
joints Drawing/ API 653

Fit up inspection of Annular plate Butt


As Per Approved
2.3 joints & Sumps. WPS-72/PQR-72 Visual Inspection R/H W
Drawing/ API 653
SMAW E7016

Performe 100% RT on Annular at least As Per Approved


2.4 Visual Inspection M/R R
6" on Critical Zone Drawing/ API 653

Fit up and Welding one layer between


As Per Approved
2.5 Shell and Annular. WPS-072/PQR-072 Visual Inspection R/H W
Drawing/ API 653
SMAW E7016

2.6 Perform Oil Leak Test Visual Inspection API 653 H/R H/R

Perform Vacuum Box Test on Entire


2.7 Bottom Plate and Shell Plate to Visual Inspection API 653 M/R R/W
Annular Plate (Internal)

Renew center & Side drain sumps. As Per Approved


2.8 Visual Inspection R/H W
WPS/PQR-311; E6013 Drawing/ API 653

100% MPI on the Sumps and sump to Witness & Review


2.9 API 653 M/R R
Bottom plate welding. Report

Renew Roof Leg Pad Plates As Per Approved


2.10 Visual Inspection R/H W
WPS/PQR-311B; SMAW E-6013 Drawing/ API 653

100% MPI on Roof Leg Pad Plates to Witness & Review


2.11 API 653 M/R R
Bottom Plate Welding. Report

3 Tank Shell Repair


3.1 Tank Shell External

Page 9 of 24
INSPECTION AND TEST PLAN FOR TANKAGE

TITLE : TANK MAINTENANCE W.O:


EQUIPMENT NO : T 132 TEST PACK NO : TP-TKG-T132-ITP-0001

IC: HIAP SENG SEPL


QUALITY

DISPOSITION

DISPOSITION
ACCEPTANCE COMPLETION, COMPLETION,
CONTROL
S/N ACTIVITIES DESCRIPTION ACCEPTANCE ACCEPTANCE
MANUFACTURER
CRITERIA DATE & DATE &
ACTIVITY
SIGNATURE SIGNATURE

Fit-up and Welding Jacking Support on


As Per Approved
3.1.1 Shell wall. WPS-072/PQR-072; Dimension Check R/H W
Drawing/ API 653
SMAW E7016

As Per Approved
Visual Inspection and 100% MPI for Monitor and Review
3.1.2 Drawing/ ASME M/R R
Jacking Support Plate Report
SEC V

MPI/DPT on Shell bottom after


As Per Approved
removal-gauging of existing annular Monitor and Review
3.1.3 Drawing/ ASME M/R R
plates & grinding for surface Report
SEC V
preparation prior for fit-up.

Full Welding of Annular to Shell Plate. Approved


3.1.4 Visual Inspection H W
WPS-072/PQR-072; SMAW E7016 Drawing

MPI on welding of Shell plate to Monitor and Review


3.1.5 API 653 M/R R
Annular (External) Report

Sampling system Approved


3.1.6 Visual Inspection R/W R/W
WPS/PQR-316; GTAW TGS-50 Drawing

MPI/DPT welding on shell to sampling


Monitor & Review
3.1.7 nozzles. WPS/PQR-316; GTAW TGS- API 653 M/R R
Report
50

Monitor & Review


3.1.8 Perform 10% PT on sampling system. API 653 M/R R
Report

Wind Girder/Stiffener ring Patch/Weld Approved


3.1.9 Visual Inspection M/R R
repair (On Discovery). Drawing

Monitor & Review


3.1.10 MPI/DPT on weld repair. API 653 M/R R
Report

3.2 Tank Shell Internal

MPI/DPT on Shell bottom after


As Per Approved
removal-gauging of existing annular Monitor and Review
3.2.1 Drawing/ ASME M/R R
plates & grinding for surface Report
SEC V
preparation prior for fit-up.

Deposit Welding as per marking on


Approved
3.2.2 Corrosion Shell Plate (On Discovery) Visual Inspection R/H R/W
Drawing/API 653
WPS-072/PQR-072; SMAW E7016

MPI/DPT on Shell deposit Welding, Monitor & Review


3.2.3 API 653 M/R R
Tack weld grind off spots. Report

Welding of Temporary Stiffener Ring


Approved
3.2.4 & Supports WPS-072/PQR-072; Visual Inspection W W
Drawing
SMAW E7016

Page 10 of 24
INSPECTION AND TEST PLAN FOR TANKAGE

TITLE : TANK MAINTENANCE W.O:


EQUIPMENT NO : T 132 TEST PACK NO : TP-TKG-T132-ITP-0001

IC: HIAP SENG SEPL


QUALITY

DISPOSITION

DISPOSITION
ACCEPTANCE COMPLETION, COMPLETION,
CONTROL
S/N ACTIVITIES DESCRIPTION ACCEPTANCE ACCEPTANCE
MANUFACTURER
CRITERIA DATE & DATE &
ACTIVITY
SIGNATURE SIGNATURE

Removal of Temporary Stiffener Ring As Per Approved


Witness & Review
3.2.5 & Supports. MPI/DPT on repair (touch- Drawing/ASME M/R R
Report
up). Sec.V

4 Tank Roof Modification and Repair

4.1 Roof

Deposit Welding/Patch plate welding


on roof deck/Pontoon/Rib
As Per Approved
4.1.1 Compartment perforated areas (On Visual Inspection R/H R/W
Drawing
discovery). WPS/PQR-311B; SMAW
E-6013

MPI/DPT on Patch plate/weld deposit Monitor & Review


4.1.2 API 653 M/R R
location Report

Roof Drain Sumps ( upon As Per Approved


4.1.3 Visual Inspection R/H R/W
Discovery;Use E-6013;WPS-E311B) Drawing

MPI on weld of nozzle and reinforcing Witness & Review


4.1.4 API 653 M/R R
pad Report

Renew HMT Roof Drain Line (TGS- As Per Approved


4.1.5 Visual Inspection R/H R/W
50+E-6013;WPS-311). Drawing

Witness & Review


4.1.6 10% RT on the Roof Drain Line API 653 M/R R
Report

Witness & Review As Per Approved


4.1.7 Hydro Test on the Roof Drain Line P/H R/H
Report Drawing/ API 653

Roof Legs replacement. WPS-311B; As Per Approved


4.1.8 Visual Inspection R/W R/W
E6013 Drawing

Monitor & Review


4.1.9 Visual on roof leg welds API 653 M/R R
Report

Perform vacuum box test on the entire Monitor & Review


4.1.10 API 653 M/R R
roof deck welds. Report

Witness & Review


4.1.11 Air Test Pontoon Compartments. API 653 P/H R/H
Report

4.1.12 Patch back roof openings Visual Inspection API 653 W W

Monitor & Review


4.1.13 VBT on weld back roof openings API 653 M/R R
Report

5 Tank Internal

Gauge Pole & Guide Pole with Along


As Per Approved
5.1 Sampling Lines.WPS/PQR-311; Visual Inspection R/W R/W
Drawing
GTAW-TGS 50, SMAW-E6013

Perform 10% RT on Gauge Pole Monitor & Review


5.2 API 653 M/R R
( Butt joints ) Report

Page 11 of 24
INSPECTION AND TEST PLAN FOR TANKAGE

TITLE : TANK MAINTENANCE W.O:


EQUIPMENT NO : T 132 TEST PACK NO : TP-TKG-T132-ITP-0001

IC: HIAP SENG SEPL


QUALITY

DISPOSITION

DISPOSITION
ACCEPTANCE COMPLETION, COMPLETION,
CONTROL
S/N ACTIVITIES DESCRIPTION ACCEPTANCE ACCEPTANCE
MANUFACTURER
CRITERIA DATE & DATE &
ACTIVITY
SIGNATURE SIGNATURE

Monitor & Review


5.3 MPI/DPT on Gauge pole supports. API 653 M/R R
Report

Renew Drain Lines. WPS/PQR-311; As Per Approved


5.4 Visual Inspection R/W R/W
TGS 50, SMAW E6013 Drawing

Monitor & Review


5.5 MPI for the Supports and base plates. API 653 M/R R
Report

Renew Sampling lines.WPS-021 / PQR


As Per Approved
5.6 -286 ER308L; & WPS / PQR- Visual Inspection R/W R/W
Drawing
179;ER309L.

MPI or DPT on Sampling lines & Monitor & Review


5.7 API 653 M/R R `
supports. Report

6 Final Inspection Before Despade

Monitor & Review


6.1 Full Tank Water Test API 653 P/H/R R/H
Report

As per Punch List


6.2 Clear Punch List Verifying/ Witness P/H/W R/W
Attached

As Per Approved
6.3 Final Inspection of Tankage Visual Inspection P/H R/W
Drawing

As Per Contract
6.4 Final Review of Test Pack Review Document P/R R
Requirement

As Per Contract As Per Contract


6.5 Final Boxed-up & Handover M/R R/W
Requirement Requirement

Legends
H = Hold Point ( Mandatory Inspection ) M = Monitoring R = Review of Document
W = Witness ( Can Proceed without Inspection ) N/A = Not Applicable P= Prepare Document / Report

Remarks:

Disposition proposed and endorsed by HIAP SENG Approved by SEPL/HSE


Prepared by Reviewed by

Oscar C. Celiz Jr. Mr. Tang Hong Phang SEPL MAINTENANCE HSE INSPECTION

Page 12 of 24
Revision: 1

TP-TKG-T132-ITP-0001

REMARKS

Page 13 of 24
Revision: 1

TP-TKG-T132-ITP-0001

REMARKS

Page 14 of 24
Revision: 1

TP-TKG-T132-ITP-0001

REMARKS

Page 15 of 24
Revision: 1

TP-TKG-T132-ITP-0001

REMARKS

R = Review of Document
P= Prepare Document / Report

Approved by SEPL/HSE

HSE INSPECTION

Page 16 of 24
INSPECTION AND TEST PLAN FOR TANKAGE

TITLE : TANK MAINTENANCE W.O: 82644169


EQUIPMENT NO : T 132 TEST PACK NO : TP-TKG-T132-ITP-0001

IC: HIAP SENG


QUALITY

DISPOSITION

DISPOSITION
CONTROL REFERENCE COMPLETION, COMPLETION,
S/N ACTIVITIES DESCRIPTION ACCEPTANCE ACCEPTANCE
MANUFACTURER DOCUMENT
ACTIVITY DATE & DATE &
SIGNATURE SIGNATURE

1 Document Review

1.1 WPS & PQR Review WPS & PQR ASME Sec. IX P/R R

Review Welder
1.2 Welder's Qualification ASME Sec. IX R/M R
Primos Certificate

Packing, Storage &


1.3 Welding Consumable Control API 577 M R
Baking Control

Review Material
1.4 Material Verification/ Inspection Certificate/ Visual API 577 R/H H/R
Inspection

2 Tank Bottom.

Renew Entire Bottom plate for


common plates, sketch plates and
As Per Approved
2.1 sketch to annular welding. WPS- Visual Inspection R/H R
Drawing/ API 653
222A/PQR-222 SAW-F7A4-
EM12KH8 / SMAW E7016

Fit-up inspection common plate lap As Per Approved


2.2 Visual Inspection R/H H/R
joints Drawing/ API 653

Fit up inspection of Annular plate Butt


As Per Approved
2.3 joints & Sumps. WPS/PQR-72 SMAW Visual Inspection R/H H/R
Drawing/ API 653
E7016

Performe 100% RT on Annular at least As Per Approved


2.4 Visual Inspection M/R R
6" on Critical Zone Drawing/ API 653

Fit up and Welding one layer between


As Per Approved
2.5 Shell and Annular. WPS/PQR-72 Visual Inspection R/H H/R
Drawing/ API 653
SMAW E7016

2.6 Perform Oil Leak Test Visual Inspection API 653 H/R H/R

Perform Vacuum Box Test on Entire


2.7 Bottom Plate and Shell Plate to Visual Inspection API 653 M/R R/H
Annular Plate (Internal)

Renew center & Side drain sumps. As Per Approved


2.8 Visual Inspection R/H R/W
WPS/PQR-311; E6013 Drawing/ API 653

100% MPI on the Sumps and sump to Witness & Review


2.9 API 653 M/R R
Bottom plate welding. Report

Renew Roof Leg Pad Plates As Per Approved


2.10 Visual Inspection R/H W
WPS/PQR-311B; SMAW E-6013 Drawing/ API 653

100% MPI on Roof Leg Pad Plates to Witness & Review


2.11 API 653 M/R R
Bottom Plate Welding. Report

3 Tank Shell Repair


3.1 Tank Shell External

Page 17 of 24
INSPECTION AND TEST PLAN FOR TANKAGE

TITLE : TANK MAINTENANCE W.O: 82644169


EQUIPMENT NO : T 132 TEST PACK NO : TP-TKG-T132-ITP-0001

IC: HIAP SENG


QUALITY

DISPOSITION

DISPOSITION
CONTROL REFERENCE COMPLETION, COMPLETION,
S/N ACTIVITIES DESCRIPTION ACCEPTANCE ACCEPTANCE
MANUFACTURER DOCUMENT
ACTIVITY DATE & DATE &
SIGNATURE SIGNATURE

Fit-up and Welding Jacking Support on


As Per Approved
3.1.1 Shell wall. WPS/PQR-72; SMAW Dimension Check R/H H
Drawing/ API 653
E7016

As Per Approved
Visual Inspection and 100% MPI for Monitor and Review
3.1.2 Drawing/ ASME M/R R
Jacking Support Plate Report
SEC V

MPI/DPT on Shell bottom after


As Per Approved
removal-gauging of existing annular Monitor and Review
3.1.3 Drawing/ ASME M/R R
plates & grinding for surface Report
SEC V
preparation prior for fit-up.

Full Welding of Annular to Shell Plate. Approved


3.1.4 Visual Inspection H W
WPS/PQR-72; SMAW E7016 Drawing

MPI on welding of Shell plate to Monitor and Review


3.1.5 API 653 M/R R
Annular (External) Report

Sampling system Approved


3.1.6 Visual Inspection R/W R/W
WPS/PQR-316; GTAW TGS-50 Drawing

MPI/DPT welding on shell to sampling


Monitor & Review
3.1.7 nozzles. WPS/PQR-316; GTAW TGS- API 653 M/R R
Report
50

Monitor & Review


3.1.8 Perform 10% PT on sampling system. API 653 M/R R
Report

Wind Girder/Stiffener ring Patch/Weld Approved


3.1.9 Visual Inspection M/R R/W
repair (On Discovery). Drawing

Monitor & Review


3.1.10 MPI/DPT on weld repair. API 653 M/R R
Report

3.2 Tank Shell Internal

MPI/DPT on Shell bottom after


As Per Approved
removal-gauging of existing annular Monitor and Review
3.2.1 Drawing/ ASME M/R R
plates & grinding for surface Report
SEC V
preparation prior for fit-up.

Deposit Welding as per marking on


Approved
3.2.2 Corrosion Shell Plate (On Discovery) Visual Inspection R/H R/W
Drawing/API 653
WPS/PQR-72; SMAW E7016

MPI/DPT on Shell deposit Welding, Monitor & Review


3.2.3 API 653 M/R R
Tack weld grind off spots. Report

Welding of Temporary Stiffener Ring


Approved
3.2.4 & Supports WPS/PQR-72; SMAW Visual Inspection W W
Drawing
E7016

Page 18 of 24
INSPECTION AND TEST PLAN FOR TANKAGE

TITLE : TANK MAINTENANCE W.O: 82644169


EQUIPMENT NO : T 132 TEST PACK NO : TP-TKG-T132-ITP-0001

IC: HIAP SENG


QUALITY

DISPOSITION

DISPOSITION
CONTROL REFERENCE COMPLETION, COMPLETION,
S/N ACTIVITIES DESCRIPTION ACCEPTANCE ACCEPTANCE
MANUFACTURER DOCUMENT
ACTIVITY DATE & DATE &
SIGNATURE SIGNATURE

Removal of Temporary Stiffener Ring As Per Approved


Witness & Review
3.2.5 & Supports. MPI/DPT on repair (touch- Drawing/ASME M/R R
Report
up). Sec.V

4 Tank Roof Modification and Repair

4.1 Roof

Deposit Welding/Patch plate welding


on roof deck/Pontoon/Rib
As Per Approved
4.1.1 Compartment perforated areas (On Visual Inspection R/H R/W
Drawing
discovery). WPS/PQR-311B; SMAW
E-6013

MPI/DPT on Patch plate/weld deposit Monitor & Review


4.1.2 API 653 M/R R
location Report

Roof Drain Sumps ( upon As Per Approved


4.1.3 Visual Inspection R/H R/W
Discovery;Use E-6013;WPS-E311B) Drawing

MPI on weld of nozzle and reinforcing Witness & Review


4.1.4 API 653 M/R R
pad Report

Renew HMT Roof Drain Line (TGS- As Per Approved


4.1.5 Visual Inspection R/H R/W
50+E-6013;WPS-311). Drawing

Witness & Review


4.1.6 10% RT on the Roof Drain Line API 653 M/R R
Report

Witness & Review As Per Approved


4.1.7 Hydro Test on the Roof Drain Line P/H R/H
Report Drawing/ API 653

Roof Legs replacement. WPS-311B; As Per Approved


4.1.8 Visual Inspection R/W R/W
E6013 Drawing

Monitor & Review


4.1.9 Visual on roof leg welds API 653 M/R R
Report

Perform vacuum box test on the entire Monitor & Review


4.1.10 API 653 M/R R
roof deck welds. Report

Air Test on Pontoon / Rib Witness & Review


4.1.11 API 653 P/H R/H
Compartments. Report

4.1.12 Patch back roof openings Visual Inspection API 653 W W

Monitor & Review


4.1.13 VBT on weld back roof openings API 653 M/R R/H
Report

5 Tank Internal

Gauge Pole & Guide Pole with Along


As Per Approved
5.1 Sampling Lines.WPS/PQR-311; Visual Inspection R/W R/H
Drawing
GTAW-TGS 50, SMAW-E6013

Perform 10% RT on Gauge Pole Monitor & Review


5.2 API 653 M/R R
( Butt joints ) Report

Page 19 of 24
INSPECTION AND TEST PLAN FOR TANKAGE

TITLE : TANK MAINTENANCE W.O: 82644169


EQUIPMENT NO : T 132 TEST PACK NO : TP-TKG-T132-ITP-0001

IC: HIAP SENG


QUALITY

DISPOSITION

DISPOSITION
CONTROL REFERENCE COMPLETION, COMPLETION,
S/N ACTIVITIES DESCRIPTION ACCEPTANCE ACCEPTANCE
MANUFACTURER DOCUMENT
ACTIVITY DATE & DATE &
SIGNATURE SIGNATURE

Monitor & Review


5.3 MPI/DPT on Gauge pole supports. API 653 M/R R
Report

Renew Drain Lines. WPS/PQR-311; As Per Approved


5.4 Visual Inspection R/W R/W
TGS 50, SMAW E6013 Drawing

Monitor & Review


5.5 MPI for the Supports and base plates. API 653 M/R R
Report

Renew Sampling lines.WPS-021/PQR -


As Per Approved
5.6 286 ER308L; & WPS/PQR- Visual Inspection R/W R/W
Drawing
179;ER309L.

MPI or DPT on Sampling lines & Monitor & Review


5.7 API 653 M/R R `
supports. Report

6 Final Inspection Before Despade

Monitor & Review


6.1 Full Tank Water Test API 653 P/H/R R/H
Report

As per Punch List


6.2 Clear Punch List Verifying/ Witness P/H/W R/W
Attached

As Per Approved
6.3 Final Inspection of Tankage Visual Inspection P/H R/W
Drawing

As Per Contract
6.4 Final Review of Test Pack Review Document P/R R
Requirement

As Per Contract As Per Contract


6.5 Final Boxed-up & Handover M/R R/W
Requirement Requirement

Legends
H = Hold Point ( Mandatory Inspection ) M = Monitoring R = Review of Document
W = Witness ( Can Proceed without Inspection ) N/A = Not Applicable P= Prepare Document / Report

Remarks:
UTG to be taken on new center sump, side drain sump, & roof legs.

Disposition proposed and endorsed by HIAP SENG Approved by SEPL


Prepared by Reviewed by

Oscar C. Celiz Jr. Mr. Tang Hong Phang SEPL MAINTENANCE SEPL INSPECTION

Page 20 of 24
Revision: 1

TP-TKG-T132-ITP-0001

FOCAL POINT

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

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H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

Page 21 of 24
Revision: 1

TP-TKG-T132-ITP-0001

FOCAL POINT

H.S./Verwater

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

Page 22 of 24
Revision: 1

TP-TKG-T132-ITP-0001

FOCAL POINT

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

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H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

Page 23 of 24
Revision: 1

TP-TKG-T132-ITP-0001

FOCAL POINT

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S./Inspection

H.S/Maintenance
/Inspection

H.S/Maintenance

H.S/Maintenance

H.S/Maintenance
/Inspection

H.S/Maintenance

R = Review of Document
P= Prepare Document / Report

ump, & roof legs.

Approved by SEPL

SEPL INSPECTION

Page 24 of 24

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