50000805
50000805
50000805
User’s Manual
250 & 350 Tons
BJ-style
Elevator / Spider
Manual and Air Operated
Original Instructions
Keep for future use
50000805-MAN-001 E
www.nov.com
Document number 50000805-MAN-001
Revision E
Page 2 of 84
Revision History
Change Description
Varco is a registered trademark of National Oilwell Varco reg. U.S. Patent & Trademark Office. This publication is the property of,
and contains information proprietary to National Oilwell Varco. No part of this publication may be reproduced or copied in any
form, or by any means, including electronic, mechanical, photocopying, recording or otherwise, without the prior written
permission of National Oilwell Varco®.
All product, brand, or trade names used in this publication are the trademarks or registered trademarks of their respective
owners. Information in this manual is subject to change without notice.
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Document number 50000805-MAN-001
Revision E
Page 3 of 84
Table of Contents
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Special information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Note: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Caution: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Warning: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Elevator Spider restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Limited warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Identification numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Warning plates and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Dropped Object Prevention (DROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Theory of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
BJ-type Elevator / Spiders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Part numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.5/8" 250-Ton Elevator / Spider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
13.5/8" 350-Ton Elevator / Spider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Lubrication and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Recommended inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Recommended grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
For slip type tools and/or different operating temp. range . . . . . . . . . . . . . . . . 18
Recommended slot coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Recommended Air tool lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Daily Inspection (when tool is in use) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6 Monthly Inspection (when tool is in use) . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Annual (1 year) Inspection (when tool is in use) . . . . . . . . . . . . . . . . . . . . . . . 20
Slip test (paper test) procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
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Document number 50000805-MAN-001
Revision E
Page 4 of 84
Table of Contents
Magnetic Particle Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Evaluations of indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Qualifications and certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Criteria for API 8A & 8C PSL 1 equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Criteria for API 8C PSL 2 equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Procedure daily maintenance & lubrication (when in use) . . . . . . . . . . . . . . . . . . 23
Lubricator maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Regulator/filter maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Inspection of bottom guides guide keepers . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Installation and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Installing the elevator/spider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Typical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pneumatic schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Checking guide plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Elevator installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Spider installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Normal usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Manual operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Pneumatic operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Operation elevator together with spider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1. Running In Hole (RIH) Manual E/S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2. Pulling out of hole (POOH) manual E/S . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1. Running In Hole (RIH) air operated E/S . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2. Pulling out of hole (POOH) air operated E/S . . . . . . . . . . . . . . . . . . . . . . . 33
Changing slips and inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Changing slips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Changing inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Changing elevator bottom guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Changing spider top guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Assembly and dis-assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
A. Elevator/spider disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
B. Air cylinder disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
250 ton elevator/spider: Upgrade manually to air operated . . . . . . . . . . . . . . 36
Shop adjustment of the lock mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Adjustment slips in down postion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Field adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Initial checks, solves most problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Appendixes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
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Document number 50000805-MAN-001
Revision E
Page 5 of 84
Table of Contents
Risk assessment acc. to EN-ISO 12100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Conclusion Risk assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Applicable standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Receipt, storage, transport & decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Immediatelly after receipt* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Inspection and test during storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Storage general recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Storage after use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Torque values (US) for bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Torque values (metric) for bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
ATEX-essential tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
CA-drawings, wear data and parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Material Safety Data Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Test procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
250 Ton 7-5/8” elevator/spider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
250 Tons 7-5/8” manual operated E/S 50364Y parts . . . . . . . . . . . . . . . . . . . 57
Upgrade 250 Ton E/S from Manual-to-Air Operated . . . . . . . . . . . . . . . . . . . . . . . 58
Lock assembly for 250 Ton elevator spider, pn 200372-3 . . . . . . . . . . . . . . . 60
250 Ton elevator/spider slips, guides & inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Change of numbering of 250 Ton slip sets . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Cross-over list for 250 Ton BJ elevator/spider slips . . . . . . . . . . . . . . . . . . . . 61
Slips, inserts, retainers & guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
250 Ton elevator/spider Slip Assembly parts . . . . . . . . . . . . . . . . . . . . . . . . . 62
350 Ton 13-5/8” elevator/spider assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
350 tons 13-5/8” manual operated elevator/spider pn 34301Y parts . . . . . . . 65
Upgrade 350Ton E/S from Manual-to-Air Operated . . . . . . . . . . . . . . . . . . . . . . . 67
Pneumatic system 350 Ton elevator/spider pn 33492Y . . . . . . . . . . . . . . . . . 67
Lock assembly 350 Ton elevator/spider pn 33492Y . . . . . . . . . . . . . . . . . . . . 68
Lock assembly parts for 350 Ton elevator /spider . . . . . . . . . . . . . . . . . . . . . 68
350 Ton elevator/spider slips, guides & inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
350 Ton E/S Slip Assembly parts OLD part numbers . . . . . . . . . . . . . . . . . . . 71
NEW NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
350 Ton E/S Slip Assembly parts NEW part numbers . . . . . . . . . . . . . . . . . . 74
Valve and latch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
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Document number 50000805-MAN-001
Revision E
Page 6 of 84
Table of Contents
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Document number 50000805-MAN-001
1: General Information
Revision E
Page 7 of 84
General information
Instructions
Original Instructions are published in English; in the event the end-user may wish to obtain a
translation of these in the official language of the country in which the machinery is to be
used please contact your local NOV representative. Please note that this service may not be
free of charge. Original Instruction can be downloaded from www.NOV.com/drilling
PĤvodní návod je zveĜejnČn v angliþtinČ; pokud si koncový uivatel pĜeje získat pĜeklad
návodu v úĜedním jazyce zemČ, ve které se zaĜízení bude pouívat, mĤe se obrátit na
místního zástupce spoleþnosti NOV. UpozorĖujeme, e tato sluba nemusí být zdarma.
PĤvodní návod je k dispozici ke staení na adrese www.NOV.com/drilling
Juhendi originaal on avaldatud inglise keeles. Kui lõppkasutaja soovib tõlget selle riigi
ametlikus keeles, kus seadmeid kasutatakse, palume pöörduda NOV-i kohaliku esindaja
poole. Palume silmas pidada, et see teenus ei pruugi olla tasuta. Juhendi originaali saab alla
laadida veebisaidilt www.NOV.com/drilling.
Instrukcijǐ originalas yra skelbiamas anglǐ kalba. Jei galutinis vartotojas norơtǐ gauti iǐ
instrukcijǐ vertimą Ƴ alies, kurioje Ƴrengimai turi bnjti naudojami, oficialiąją kalbą, reikơtǐ
kreiptis Ƴ vietinƳ NOV atstovą. Praome atkreipti dơmesƳ, kad i paslauga gali bnjti mokama.
Instrukcijǐ originalą galima parsisiǐsdinti i tinklalapio www.NOV.com/drilling
Oryginalne instrukcje zostaáy wydane w jĊzyku angielskim. Aby uzyskaü táumaczenie tych
instrukcji na jĊzyk kraju, w którym urządzenie ma byü uĪywane, naleĪy skontaktowaü siĊ
z lokalnym przedstawicielem firmy NOV. NaleĪy pamiĊtaü, Īe taka usáuga jest páatna.
Oryginalną instrukcjĊ moĪna pobraü na stronie www.NOV.com/drilling
As Instruções Originais são publicadas em inglês; se o utilizador final pretender obter uma
tradução destas instruções no idioma oficial do país onde a maquinaria vai ser utilizada,
deverá contactar o representante local da NOV. Chamamos a atenção para o facto de este
serviço poder não ser gratuito. As Instruções Originais podem ser transferidas a partir do site
www.NOV.com/drilling
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Document number 50000805-MAN-001
Revision E 1: General Information
Page 8 of 84
Pôvodný návod je vydaný v anglickom jazyku. Ak si koncový pouívateĐ elá získaĢ preklad
v úradnom jazyku tátu, v ktorom sa stroj bude pouívaĢ, obráĢte sa na miestneho zástupcu
spoloþnosti NOV. UpozorĖujeme, e táto sluba nemusí byĢ bezplatná. Originálny návod je k
dispozícii na prevzatie zo stránky www.NOV.com/drilling.
Originalna navodila so objavljena v angleþini; þe konþni uporabnik eli prevod teh navodil v
uradnem jeziku drave, kjer se bodo stroji uporabljali, se obrnite na lokalnega predstavnika
podjetja NOV. Ta storitev mogoþe ne bo brezplaþna. Originalna navodila lahko prenesete s
spletne strani www.NOV.com/drilling
Las instrucciones originales son publicadas en inglés. En el caso de que el usuario final quiera
obtener una traducción en el idioma oficial del país donde la maquinaria será utilizada, debe
ponerse en contacto con su representante local de NOV. Tenga en cuenta que este servicio
puede conllevar gastos. Es posible descargar las instrucciones originales desde
www.NOV.com/drilling.
Alkuperäiset ohjeet on julkaistu englannin kielellä; mikäli loppukäyttäjä haluaa saada niiden
käännöksen sen maan virallisella kielellä, jossa konetta käytetään, on otettava yhteys
paikalliseen NOV-edustajaan. On mahdollista, että tästä palvelusta peritään maksu.
Alkuperäiset ohjeet voi ladata osoitteesta www.NOV.com/drilling
Les consignes originales sont publiées en anglais; dans le cas où lutilisateur final demande
une traduction de ces consignes vers la langue officielle du pays dans lequel la machine doit
être utilisée, veuillez contacter le représentant NOV sur place. Le service de traduction peut
être payant. Les consignes originales peuvent être téléchargées du site
www.NOV.com/drilling.
Foilsítear Treoracha bunúsacha sa Bhéarla; i gcás ar mian leis an úsáideoir aistriúchán a fháil i
dteanga oifigiúil na tíre ina bhfuil an t-innealra le húsáid déan teagmháil le d'ionadaí áitiúil
NOV le do thoil. Bíodh a fhios agat gur féidir nach bhfuil an tseirbhís sin saor in aisce. Is
féidir Treoir Bhunúsach a íoslódáil ag www.NOV.com/drilling
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Document number 50000805-MAN-001
1: General Information
Revision E
Page 9 of 84
Le Istruzioni originali sono pubblicati in lingua inglese, nel caso in cui l'utente finale intenda
ottenere una traduzione di queste istruzioni nella lingua ufficiale del paese in cui la macchina
deve essere usata si prega di contattare il rappresentante locale della NOV. Facciamo inoltre
rilevare che questo servizio può non essere a titolo gratuito. Le Istruzioni originali possono
essere scaricate dal sito: www.NOV.com/drilling
Istruzzjonijiet oriƥinali bl-IngliĪ; jekk l-uttent aƫƫari jixtieq jakwista traduzzjoni ta dawn fil-
lingwa uffiƛjali tal-pajjiĪ fejn il-makkinarju gƫandu jintuĪa kkuntattja r-rappreĪentant lokali
tan-NOV. Innota li dan is-servizz huwa bxejn. L-istruzzjoni oriƥinali jista jitniĪĪel minn
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Special information
Detailed descriptions of standard workshop procedures, safety principles and service operations
are not included. Please note that this manual may contain warnings about procedures which
could damage equipment, make it unsafe, or cause PERSONAL INJURY. Please understand
that these warnings cannot cover all conceivable ways in which service (whether or not
recommended by NOV) might be done, or the possible hazardous consequences of each
conceivable ways. Anyone using service procedures or tools, whether or not recommended by
NOV, must be thoroughly satisfied that neither personal safety nor equipment safety will be
jeopardized.
All information contained in this manual is based upon the latest product information available at
any time of printing. We reserve the right to make changes at any time without notice.
Intended audience
This manual is intended for use by field engineering, installation, operation, and repair
personnel. Every effort has been made to ensure the accuracy of the information contained
herein. NOV, Varco®, 2020, Varco LP, will not be held liable for errors in this material, or for
consequences arising from misuse of this material.
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Revision E 1: General Information
Page 10 of 84
Conventions
Notes, Cautions, and Warnings
Notes, cautions, and warnings provide readers with additional information, and to advise the
reader to take specific action to protect personnel from potential injury or lethal conditions. They
may also inform the reader of actions necessary to prevent equipment damage. Please pay
close attention to these advisories.
Note:
The note symbol indicates that additional information is
provided about the current topics.
Caution:
The caution symbol indicates that potential damage to
equipment or injury to personnel exists. Follow
instructions explicitly. Extreme care should be taken when
performing operations or procedures preceded by this
caution symbol.
Warning:
The warning symbol indicates a definite risk of
equipment damage or danger to personnel. Failure to
observe and follow proper procedures could result in
serious or fatal injury to personnel, significant
property loss, or significant equipment damage.
Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not be
drawn to scale.
For component information specific to your rig configuration, see the technical drawings included
with your NOV documentation.
Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation.
Procedures outlined in NOV manuals are the recommended methods of performing operations
and maintenance.
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CAUTION: Read and follow the guidelines below before installing equipment or
performing maintenance to avoid endangering exposed persons or damaging
equipment.
Contact the NOV training department for more information about equipment operation and
maintenance training.
Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
NOV recommends that only those tools specified be used when stated. Ensure that personnel
and equipment safety are not jeopardized when following service procedures or using tools not
specifically recommended by NOV.
Replacing Components
Verify that all components (such as cables, hoses, etc.) are tagged and labeled during
assembly and disassembly of equipment to ensure correct installation.
Replace failed or damaged components with NOV certified parts. Failure to do so could
result in equipment damage or injury to personnel.
Routine Maintenance
Equipment must be maintained on a routine basis. See this manual for maintenance
recommendations.
Lifting
The lifting procedures should carefully be observed and carried out according to the manual.
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Revision E 1: General Information
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Limited warranty
The warranty will be void if the Elevator Spider or parts were either:
unauthorized modified, repaired or serviced
replacement parts not manufactured by NOV were utilized
not properly stored or maintained
Identification numbers
You will find the serial number of the tool stamped into the body.
SIZE
pn 10714264-001 Rev E
WARNING
Dies and inserts could be hazardous if improperly
handled, installed or removed. Such misuse could
cause serious injury to personnel. Wear eye
protection at all times when installing or removing.
Wear gloves when handling.
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CE marking
The Elevator/Spider complies with the Machinery Directive 2006/42/EC and ATEX Directive
2014/34/EU “Equipment and protective systems in potentially explosive atmospheres”.
The marking is as follows:
h II 2 G T4 Tamb 55°C
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Revision E 1: General Information
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2: Specifications
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General specifications
The Elevator / Spider is a tool designed for lifting and suspending tubular goods, from light tubing
to heavy wall pipe and drill collars.
Description
The main body of these units can be dressed as a casing elevator or as a spider. The upper unit
is dressed as an elevator, using a bottom guide and a bell guide. The lower unit is dressed as a
spider, using a top guide to aid in centering the casing.
The elevator is attached to the derrick traveling block and hook with 250, 350 or 500 Tons
standard Varco Weldless links. The spider can be located directly on the master bushing or
rotary, assuming flat and sufficient contact surface is assured. If the rated load capacity of the
rotary table is less than the capacity of the elevator/spider, or if the rotary table surface is not flat,
a NOV adapter plate may be used.
Elevator Spider
Theory of operation
When the slips are lowered into the tapered bowl they are forced inward radially to center and
grip the casing. When set, the slips hold casing securely, without damage. The direct air lift and
lock mechanism enables instant actuation of the slips. In offshore or land operations this allows
the rig hands to raise and lock, or lower and set the slips instantly.
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Technical data
BJ style. 250 sTON 350 sTON
Rating (short Tons/metric Tons) 250 (227) 350 (317)
Casing size range 2.3/8” - 7.5/8” 4.1/2” - 13.5/8”
Weight w/o slip assembly [lbs/kg] 2,043 / 927 3,500 / 1,587
Weight slips w/ inserts [lbs/kg] 550 / 250 650 / 295
Minimum allowed ambient temperature* -4°F / -20°C -4°F / -20°C
Maximum allowed ambient temperature* 131°F / +55°C 131°F / +55°C
Air operated E/S
Normal operating pressure 85 psi (585 kPa) 85 psi (585 kPa)
Maximum operating pressure 125 psi (861 kPa) 125 psi (861 kPa)
* Ask NOV for guidance in case the temperature is outside this range
Part numbers
7.5/8" 250-Ton Elevator / Spider
Part number Description
50364Y Assembly complete, manual
50006260Y Assembly complete, air operated
31021 Guide Bell Assembly, elevator
50422-2 Upper Guard Assembly, spider
31008 Spider Adapter Plate
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3: Lubrication and maintenance
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Safety
WARNING: Make sure that all pneumatic supply is isolated before ANY work
is carried out to the Elevator/Spider. Shut off the Power Unit / Close the
valves.
WARNING: NOV elevators are load tested after manufacture or repair. Load
testing is mandatory on elevators which have not been load tested before.
Load testing is required on elevators which have been overloaded, for
example jarring operations or operations that have induced elevators to
high accelerations or high impact loads.
WARNING: Only original NOV parts must be used. Elevators are produced
from cast alloy heat treated steel and must not be welded in the field.
Improper welding can cause cracks and brittleness in heat-affected areas
which can result in dramatic weakening of the part and possible failure.
Repairs involving welding and/or machining should be performed only by
an NOV authorized repair facility. Using an Elevator that has
beenimproperly welded or repaired is dangerous.
NOTE: To reduce the chance of inserts seizing in the insert slots, NOV
recommends to remove inserts after each job and coat the insert slot with a
corrosion preventive like motor oil 10W40. No grease or anti-seize compound
allowed.
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Revision E 3: Lubrication and maintenance
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Recommended grease
Use extreme pressure, lithium based, multi purpose grease classification according to ISO
6743-9:2003 Lubricants, industrial oil and related products (class L) - Classification - Part 9:
Family X (greases) or equivalent.
Minimum requirements:
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Inspection
Daily Inspection (when tool is in use)
Category I.
This category involves observing the equipment during operation for indications of inadequate
performance. When in use, equipment shall be visually inspected on a daily basis for cracks, loose fits or
connections, elongation of parts, and other signs of wear, corrosion or overloading. Any equipment found to
show cracks, excessive wear, etc., shall be removed from service for further examination. The equipment
shall be visually inspected by a person knowledgeable in that equipment and its function.
Category II.
This is Category I inspection plus further inspection for corrosion, deformation, loose or missing
components, deterioration, proper lubrication, visible external cracks, and adjustment.
Procedure
Procedure
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Evaluations of indications
Relevant indications: Only those indications with major dimensions greater than 1/16 Inch (2
mm) and associated with a surface rupture shall be considered relevant. Relevant indications
are indications that results from discontinuities within the test part.
NOTE: If any relevant indications are found, contact NOV to determine the next course
of action. Preferably an inspection report (with photograph or sketch) detailing the
serial number of the equipment and the type, length and location of the indication
should be presented. NOV will be able to advise the proper and most efficient repair.
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Pressure test
Procedure
Conduct a pressure test to verify the integrity of the air circuit and the condition of the cylinder
seals as follows:
1. Add a ball valve and pressure gauge to the air supply line according to schematic below
Elevator/spider
BV 1
PG 1
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3: Lubrication and maintenance
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NOTE: Ensure that when greasing the grease is extruding from the bores and
surfaces.
Fig. 1
Grease fitting (left
center) is located
under cover plate
(manual elevator)
or from the
outside (air op
elevator)
Fig. 2
250 ton: 2 grease
fittings on each
side
350 ton: 4 grease
nipples in door
hinge pin
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Fig. 3
One of 3
lubricators at top
of tool (350 ton
only)
.
Fig. 4
One of two door
hinge pins, shown
partially removed.
WARNING:
Ensure that the
door is properly
supported when
removing both
pins. It is heavy.
Fig. 5
Oil the insert slots.
Do not use anti-
seize compound
(pipe dope) or
grease. Lubricate
with light machine
oil or EP-2.
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Fig. 6
Air cylinder on 250
Tons E/S shown
as it appears with
slips in set
position.
Fig. 7
One of two yoke
pivot pins, at sides
of tool, w/o cotter
pin.
Lubricator maintenance
Procedure
1. Close shutoff valve.
2. Remove self-venting fill plug.
3. Fill reservoir to within 1/4 inch (6 mm) of top of bowl with industrial type ISO air tool
lubricant.
4. Install fill plug.
5. Open shutoff valve one turn
Regulator/filter maintenance
Procedure
1. Open petcock at bottom of the bowl and drain accumulated water.
2. Remove filter element and clean every 3 months or more often if required.
CAUTION: Plastic bowl can be damaged and fail if strong solvents are used for
cleaning.
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Guide keeper
Guide keeper does not overlap guide with 1/8” Easy to slide out
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4: Installation and commissioning
Revision E
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Typical installation
Tie to structure at or
near stabbing board
To elevator
To elevator
Temporarely Permanent
installation installation
To spider
To spider
Regulator-
filter
attached to
rig air
source
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Pneumatic schematic
A RAISE
B
SET CYLINDERS
LOCK MECHANISM
Elevator installation
Procedure
Remove the link block bolts and allow the link block assembly to swing open (Figure 8).
Place the links in the now-open assembly and secure by installing the bolts removed in the
previous step. Use castlenated nuts and new cotter pins.
Raise the elevator in the derrick to a height sufficient to allow installation of the spider.
Spider installation
Procedure
Place the spider adapter plate (Figure 9) on the rotary table.
Secure the spider to the adapter plate, aligning the opening through the spider body with
the opening in the adapter plate.
For air-operated models, connect the rig air supply to the quick-connect coupling, which is
located at the bottom, rear of the tool. Operating air pressure ranges from from 85-125 psi
(585 - 860 KPa)
.
Fig. 8 Fig. 9
Link block Spider adapter
assembly plate
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5: Operation
Revision E
Page 29 of 84
Operation
Normal usage
The Elevator /Spider is designed to:
Handle and suspend various types of tubular goods, from light tubing to heavy wall pipe
and drill collars
NOTE: It is recommended to have the E/S operated by the roughneck & derrick man.
WARNING: Functionally check the lock at each slip exchange. Ensure the proper
guide is installed. Check if the slip dimension is OUTSIDE the guide circumference
when slip in UP-position. The lock must function properly in UP and DOWN position
(check with test pipe in DOWN-position), see chapter “Assembly” for correct
procedure.
Manual operation
Procedure Raising Slips
Push the lock handle which is located in a curved slot at the rear of the tool (Figure 10), to
the bottom of its run.
Insert the yoke handle in the slot to the right(350 t) or left (250 t) of the lock handle and
push down. As the handle reaches the end of its travel, listen for a click, which indicates
that the slips are properly locked in the up position.
Fig. 10
Lock handle
assembly is
located in curved
slot at rear of tool.
Yoke handle slot
is to its immediate
right (350 ton
elevator)
Yoke handle
Pneumatic operation
The pneumatic slips are activated with the air control valve (figures 10 & 11) which may be
actuated by hand or foot depending on the elevation of the tool at the time of operation. For the
derrick man, this will vary according to the length of each pipe joint.
Procedure Raising Slips
Push the lock handle to the bottom of its run, than depress the control marked ”U'' to raise
the slips.
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Pull up on the lock handle to the top of its run, then depress the control marked “D” to
lower the slips.
NOTE: To regulate the speed of the slips as they set, adjust the flow control valve handle
(Figure 12).This valve is mounted under the cover plate.
Fig. 11
Air control valve
and quick-connect
coupling, bottom
right.
Fig. 12
Flow control valve
(hoses removed for
image)
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WARNING: The spider slips must be set before releasing the elevator slips and vice
versa. Double check by observing the hook load.
CAUTION: Releasing a pipe string from a spider can only be done while raising the pipe
string slightly while raising the slips. Setting the slips can best be carried out while lowering
the pipe string slightly. Raising the slips from an elevator can only be done while lowering
the elevator slightly, and setting the slips while lifting the elevator slightly
CAUTION: Be careful not to hit the spider top guard with the elevator guide bell.
Procedure
WARNING: When the hook is traveling downwards, the pipe may inadvertently get
stuck in the hole. The slips will be pushed upwards too far and the pipe will fall thru
the spider when the pipe releases down hole. Therefore, leave the E/S-elevator lock
handle in UP position. Now the slips remain set while running in in case the pipe gets
stuck.
12. Stop the elevator guide bell approximately 6 Inches (15 cm) above the spider.
13. Set the E/S-spider slips by pulling the lever UP to set the slips.
14. Lower the string and verify the spider holds the load.
15. Now release the E/S-elevator slips.
16. Verify the slips are raised.
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Lock handle
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WARNING: Do NOT operate the air valve yet. Wait till you are convinced the E/S-
elevator is holding the load.
8. Now the pipe string will slide upwards through the E/S-spider slips. Ensure the pipe weight
is in the E/S-elevator.
9. Now operate the E/S-spider air valve U(p), releasing the slips.
10. Verify the slips are raised
11. Lower the pipe string.
WARNING: When the hook is traveling downwards, the pipe may inadvertently get
stuck in the hole. The slips will be pushed upwards too far and the pipe will fall thru
the spider when the pipe releases downhole. Therefore, leave the E/S-elevator lock
handle in the UP position and the air valve in D(own) position. Now the slips remain
set while running in in case the pipe gets stuck.
12. Stop the elevator guide bell approximately 6 Inches (15 cm) above the spider.
13. Set the E/S-spider slips by pulling the lock handle UPWARDS to set the slips and operate
the air valve to the D(own) position.
14. Verify the slips are set.
15. Lower the string and verify the spider takes the load.
16. Now release the E/S-elevator slips by pushing the lock handle DOWN and the operate the
air valve U(p).
17. Verify the slips are raised.
18. Pick up the elevator to clear the joint of pipe
19. Repeat above steps for the next joint(s).
2. Pulling out of hole (POOH) air operated E/S
1. Lower the E/S-elevator over the tooljoint, stopping the elevator guide bell approximately 6
Inches (15 cm) above the spider.
2. Set the ES-elevator slips by pulling the lock handle UP and set the air valve to D(own).
3. Verify the slips are set.
4. Pick up the string slowly.
5. Raise the E/S-spider by pushing the lock handle DOWNWARDS
WARNING: Do NOT operate the air valve yet. Wait till you are convinced the E/S-
spider is holding the load.
6. Now the pipe string will slide upwards throught the E/S-spider slips. Ensure the pipeweight
is in the E/S-elevator.
7. Now operate the ES-spider air valve U(p), releasing the slips.
8. Verify the slips are raised.
9. Pick up the string.
10. While lowering the string slightly, set the slips of the E/S-spider by pulling the lock handle
UPWARDS and operate the air valve to the D(own) position.
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CAUTION: Keep slips together as a set with the same serial number. This to prevent
slipping or dropping pipe due to improper gripping.
Procedure
Changing slips
Raise the slips, suspend them from a line and pull out the two retainer pin assemblies. Install the
slip size desired and then reinstall the retainer pin assemblies. If the slips appear to sit
excessively high or low in the bore, the yoke eyebolt in between the yoke and lock assy should
be adjusted so the slips retract as far as possible, clearing the pipe, see chapter “Assembly”.
Changing inserts
Remove the insert retainer cap screws (Figure 13), Then pull the inserts and replace them with
the size desired. When reinstalling inserts, make sure the insert slots are oiled with light
machine oil or EP-2 grease and the insert teeth are pointing upward.
Fig. 13.
Socket head cap
screws secure
the insert retainer
above inserts.
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6: Assembly
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Disassembly
Procedure
A. Elevator/spider disassembly
1. Raise slips to the up (release) position.
2. Check proper engagement of lock.
3. Remove all air lines. Disconnect tool from power supply.
4. Use an overhead lift to remove the upper guard, after removing the screws.
5. Remove slip segments, by removing the slip retainer pin assemblies.
6. Remove yoke eye bolt and disconnect lock rod.
7. Remove the air and grease hoses.
8. Remove bolts and lockwashers holding control valve in position.
9. Remove bolts and lockwashers holding locking mechanism in position.Remove the locking
mechanism.
10. Remove nut, lockwasher and flat washer from the air cylinder.
11. Remove hinge pins of cylinder.
12. Now take out the control valve and cylinder.
B. Air cylinder disassembly
1. Remove top plate from cylinder barrel at rod end.
2. Carefully remove piston rod with piston head.
3. Remove seals from piston head.
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The welded
bracket. After
cooling down
preserve the
bracket with a coat
of paint.
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Rod
* Dimensions are pipe size related; see paragraph “Adjustment of the lock mechanism”.
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Y
Z
First stage
Second stage
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Big diameter
Small diameter
Example of mandrel
with combined 2
tolerance limits
Procedure
a. Put a 7.5/8” slipset in the elevator/spider. Use the MAXIMUM size 7.585” mandrel. .
0.25”
max
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d. The slips are now set on the mandrel. However when pushing the mandrel the slips
may set tighter around the pipe and thus may allow the lock to engage beneath the
second (bottom) stage.
e. Now open the slips by using the bar and pushing the lock handle downwards.
f. SWAP MANDREL to the MINIMUM SIZE and set the slips. Make sure the slips are
fully set by tapping against the mandrill. Adjust the bracket on the lock rod and yoke
until a clearance of 0.25” +_ 0.04” (6.35 mm +_ 1 mm) is maintained between finger
and second stage. Adjustments to make with slips in slips up position.
0.25”
g. Adjust the bracket on the lock rod and yoke until the slips will be sitting 0.45” - 0.9” in
the bowl when they are raised.
h. Check the operation of the lock in “up” and “down” position by operating the E/S.
i. Ensure the slip is able to move freely in radial direction if the slips are in the “ up”
position.
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6: Assembly
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Field adjustment
CAUTION: This procedure must be followed after any change to the slip moving
mechanism, and after any change of slips.
Ensure to adjust the lock mechanism with a pipe within API pipe tolerances.
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7: Trouble shooting
Revision E
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Trouble shooting
Prior to trouble shooting a problematic E/S, carry out the following checks to prevent making
loopholes in solving the problem. When problems cannot be solved please contact an
authorized NOV repair facility.
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Fig. 15
1) Lock rod
2)Yoke eye bolt
3) Overload plunger
4) Cam lock
Fig. 16
Lock rod
(upper left)
and locking
mechanism
Fig. 17
Hinge pin and
spring
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8: Appendixes
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Appendixes
Risk assessment acc. to EN-ISO 12100
Conclusion Risk assessment
In general, crew must:
wear personal safety protection like safety glasses, hard hats etc
follow instructions as stated in the manual
have knowledge of rig procedures
must have been instructed for safe use of the tool
Always use secundairy retention as established and implemented by NOV
Applicable standards
EN-ISO 4413 Pneumatic fluid power- General rules and safety requirements for systems and
their components
EN-1127-1: 2019 Explosive atmospheres - Explosion prevention and protection - Part 1: Basic
concepts and methodology
EN ISO 80079-36 Non electrical equipment for use in potentially explosive atmospheres. Part 1:
Basic methods and requirements
EN ISO 80079-37 Non electrical equipment for use in potentially explosive atmospheres. Part 5:
Protection by constructional safety ‘c’
EN-ISO-12100 Safety of machinery - General principles for design - Risk assessment and risk
reduction
API specification 8C Petroleum and natural gas industries - Specification for Drilling and
Production Hoisting Equipment
ATEX-directive: 2014/34/EU
Machinery Directive: 2006/42/EC
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The best way of transporting the tool is in its original crate. Use oiled paper and seal the box with
plastic to prevent leaking when stored outside. Secure the top safely.
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Decommissioning
The tool may contain grease, steel, rubbers, plastic, stainless steel, mild steel and several
assembled components with undefined consistency or mixtures. The tool can be contaminated
with drilling fluids, hydraulic fluids and preservatives. After the tool is decommissioned, it is
recommended to disassemble the tool in a place where waste fluids can be contained and
properly disposed of..
WARNING: Any fluids, mud and grease are potentially unsafe when in contact
with the skin. Always wear gloves and safety goggles when disassembling the
tool.
4. Accumulator (if applicable): let all the pressure out and remove the valve. Decontaminate if
necessary.
5. Remove the parts.
6. Carry off to proper place for final storage or destruction.
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Revision E 8: Appendixes
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ATEX-essential tests
The maximum reached temperature is 20°C.
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Document number 50000825-MAN-001
9: Spare Parts
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Spare parts
Please check the drawings for required (spare) parts.
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Test procedures
Number Rev Name
TSEL-0158 - Inspection criteria for slip type tools
TSEL-0194 G Handling, storage and preservation
Drawings
Number Rev Name
WD-070 C Wear data
CA-207 B Critical areas Slips 175-250-350-500-1000 Ton
CA-218 B Critical Area Drawing
CA-219 B Critical Area Drawing
DD-50364Y C Dimensional drawing 250 ton E/S
DD-50006260 - Dimensional drawing air E/S 250 ton
DD-34301 B Dimensional drawing 13.3/8” - 350 ton manual operated E/S
DD-33492 A Dimensional drawing air operated 350 ton E/S
50006291 - 250 Ton 3.1/2” Slip Ass’y
50006292 - 250 Ton 4.1/2” Slip Ass’y
50006293 - 250 Ton 5.1/2” Slip Ass’y
50006294 - 250 Ton 7.5/8” Slip Ass’y
50006480 - 350 Ton 6” Slip Ass’y
50006485 A 350 Ton 8” Slip Ass’y
50006490 - 350 Ton 10.3/4” Slip Ass’y
50006495 A 350 Ton 13.3/8” Slip Ass’y
50006701 A 350 Ton 5.1/2” Slip Ass’y
50006702 A 350 Ton 7.5/8’ Slip Ass’y
50006703 - 350 Ton 9.5/8” Slip Ass’y
NOTE: Yoke pins (see exploded view 250 & 350 Ton elevator/spider; item 32, pn
50006474) for OLD slipsets are part of the standard Elevator/Spider delivery.
However, yoke pins (pn 50006327) for NEW slipsets are a part of the Slipset
delivery.
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Revision E 10: CA drawings, wear data and parts
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48
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250T slip Ass'y 250T slip Ass'y 250T slip Ass'y slip hanger kit
* All old slip assemblies need to have an upgrade to fit in the FMS275
** After upgrade, part number changed into xxxxx-U. This needs to be stamped into the slip
assembly
*** New style slip set for BJ250 Tons and FMS275 compatible when slip hanger kit is installed.
**** Slip hanger kit, required when slips are run in FMS275
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(inch)
3-1/2 2-3/8 50006291Y238 24777 18 31003 51920 51925
2-7/8 50006291Y278 25780 18 31004 51920 51925
3-1/2 50006291Y312 16441 18 31005 51920 51925
4-1/2 3-1/2 50006292Y312 24779 27 31177 51921 51926
4 50006292Y400 24781 27 31177 51921 51926
4-1/2 50006292Y412 BJ16408 27 31177 51921 51926
5-1/2 4-1/2 50006293Y412 24785 27 31014 51922 51927
5 50006293Y500 24783 27 31013 51922 51927
5-1/2 50006293Y512 BJ16407 27 31012 51922 51927
7-5/8 6-5/8 50006294Y658 25474 45 31011 51924 51928
7 50006294Y700 26750 45 31010 51924 51928
7-5/8 50006294Y758 BJ16407 45 31009 51924 51928
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80
84
82
66 67
65 81
66 83
67 67
67
68 66 84
81
72 69 67
82
73 68
80 66 67
84 75 65
70 71
81 70
76
83 67 68 74
77
84 68
67 78
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Pipe size Slip size Slip Insert Qty Insert retainer Bottom plate Top guide plate
Nominal assembly part number part number assembly part assembly part
(inch) (inch) Part number number number
Pipe Slip size Slip assembly Slip assembly Insert Qty- Qty Qty Insert retainer Insert retainer
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Document number 50000805-MAN-001
Revision E 10: CA drawings, wear data and parts
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Pipe size Slip size Bottom guide plate Bottom guide plate Top guide plate Top guide plate
(nominal) assembly assembly assembly assembly Oracle
[inches] [inches] Part Number Oracle number Part Number number
4.1/2 6 51936 10145142-001 51949 10145149-001
5 6 51936 10145142-001 51950 10145150-001
5.1/2 6 51936 10145142-001 51950 10145150-001
5.3/4 6 28568 & 28578 Contact NOV 51951 Contact NOV
6 6 28568 & 28578 Contact NOV 51951 Contact NOV
6.5/8 8 51937 10111438-001 51952 10111440-001
7 8 51937 10111438-001 51952 10111440-001
7.5/8 8 51938 10145144-001 51953 10111440-003
8.5/8 8.5/8 51939 10145145-001 51954 10187271-001
9.5/8 10.3/4 51940 10111439-001 51955 10111441-001
9.7/8 10.3/4 51940 10111439-001 51955 10111441-001
10.3/4 10.3/4 51941 10145147-001 51956 10145154-001
11.3/4 13.3/8 51941 10145147-001 51957 10145155-001
12.3/4 13.3/8 28571* 10111310-001 51958 10111442-001
13.3/8 13.3/8 28571* 10111310-001 51958 10111442-001
13.5/8 13.5/8 28571* 10111310-001 51958-1 10145157-001
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OLD NUMBERS
10-3/4 slip assy. 350 Ton E/S 28531Y
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OLD NUMBERS
7-5/8 slip assy 350 Ton E/S 28546Y
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NEW NUMBERS
350 Ton E/S Slip Assembly parts NEW part numbers
50006480Y412 4.1/2" slip ass'y, PSL1 for BJ 350T E/S replaces 28556Y8
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NEW NUMBERS
50006480Y534 5.3/4" slip ass'y, PSL1 for BJ 350T E/S replaces 28551Y10
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NEW NUMBERS
50006485Y700 7" slip ass'y, PSL1 for BJ 350T E/S replaces 28551Y
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NEW NUMBERS
50006785Y858 8.5/8" slip ass'y, PSL1 for BJ 350T E/S replaces 28536Y
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NEW NUMBERS
50006490Y978 9.5/8" slip ass'y, PSL1 for BJ 350T E/S replaces 28536Y
50006490Y1034 10 3/4" slip ass'y, PSL1 for BJ 350T E/S replaces 28531Y
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NEW NUMBERS
50006495Y1134 11.3/4" slip ass'y, PSL1 for BJ 350T E/S replaces 28526Y
50006495Y1234 12 3/4" slip ass'y, PSL1 for BJ 350T E/S replaces 28521Y5
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NEW NUMBERS
50006495Y1338 13 3/8" slip ass'y, PSL1 for BJ 350T E/S replaces 28521Y
50006795Y1358 13.5/8" slip ass'y, PSL1 for BJ 350T E/S replaces 38383Y
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NEW NUMBERS
50006701Y412 4.1/2” slip ass’y for BJ 350T E/S
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NEW NUMBERS
50006702Y658 6.5/8” slip ass’y for BJ 350T E/S
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NEW NUMBERS
50006703Y858 8.5/8” slip ass’y for BJ 350T E/S
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AUTOL TOP 2000 Page 1 of 4
2. Hazards identification
Classification CLP EUH 210
Description of hazard The product has not been classified according to the legislation in force.
msds for available for professionel users.
3. Composition/information on ingredients
Component name Identification Classification Contents
Zincdialkyldithiophosfate CAS no.: 68649-42-3 Xi, N; R38, R41, R51/53 < 2,5 %
Mineral oil 10 - 30 %
Column headings CAS no. = Chemical Abstracts Service; EU (Einecs or Elincs number) =
European inventory of Existing Commercial Chemical Substances; Ingredient
name = Name as specified in the substance list (substances that are not
included in the substance list must be translated, if possible). Contents given
in; %, %wt/wt, %vol/wt, %vol/vol, mg/m3, ppb, ppm, weight%, vol%
HH/HF/HE T+ = Very toxic, T = Toxic, C = Corrosive, Xn = Harmful, Xi = Irritating, E
= Explosive, O = Oxidizing, F+ = Extremly flammable, F = Very flammable,
N = Environmental hazard
Component comments Contains in addition component which are not classified. Mineral oil contains
DMSO<3% and therefor not classified as cancer.
4. First-aid measures
General Remove affected person from source of contamination. Provide rest, warmth
and fresh air.
Inhalation Fresh air and rest. Get medical attention if any discomfort continues.
Skin contact Wash skin with soap and water. Remove contaminated clothes and rinse skin
thoroughly with water. Get medical attention if any discomfort continues.
Clothes must be washed before re-use.
Eye contact Immediately flush with plenty of water for up to 15 minutes. Remove any
AUTOL TOP 2000 Page 2 of 4
contact lenses and open eyes wide apart. Contact physician if irritation
persists.
Ingestion Immediately give a couple of glasses of water or milk, provided the victim is
fully conscious. DO NOT INDUCE VOMITING! Get medical attention.
5. Fire-fighting measures
Suitable extinguishing media Water spray, carbon dioxide, dry powder or polar resistant foam. If possible,
remove containers exposed to heat or cool with water.
Improper extinguishing media Water-jet.
Fire and explosion hazards Not flammable Fire causes formation of toxic gases. Irritating
gases/vapours/fumes of: Carbon dioxide (CO2). Carbon monoxide (CO).
Personal protective equipment Fire brigade must use fresh-air helmet.
2. Composition/information on ingredients
Hydrocarbon solvent, film forming corrosion preventives and additives.
Chemical name CAS no. % EINECS / ELINCS. Classification
Low boiling point hydrogen treated naphtha (white spirit) 64742-82-1 50 - 100 265-185-4 R10
Xn; R65
R66, 67
N; R51/53
Barium long chain alkaryl sulphonate 93028-28-5 1-5 296-719-4 Xn; R20/22
2-(2-Butoxythoxy) ethanol; diethylene glycol-monobutyl ether 112-34-5 1-5 203-961-6 Xi; R36
See Section 16 for the full text of the R Phrases declared above
* Occupational Exposure Limit(s), if available, are listed in Section 8
3. Hazards identification
This preparation is classified as dangerous according to Directive 1999/45/EC as amended and adapted.
Physical/chemical Hazards Flammable.
Human health hazards Harmful: may cause lung damage if swallowed.
Repeated exposure may cause skin dryness or cracking.
Vapours may cause drowsiness and dizziness.
Residual film: Harmful by inhalation and if swallowed.
Environmental hazards Toxic to aquatic organisms. May cause long-term adverse effects in the aquatic environment.
Effects and symptoms
Eyes May cause eye irritation.
Skin Prolonged or repeated contact can defat the skin and lead to irritation and/or dermatitis.
Inhalation Vapors and aerosol can produce mucous membrane, nose and throat irritation.
Vapours may cause drowsiness and dizziness.
Ingestion Ingestion may cause gastrointestinal irritation and diarrhoea.
Aspiration hazard if swallowed -- harmful or fatal if liquid is aspirated into lungs.
4. First-aid measures
Eye Contact In case of contact, immediately flush eyes with a copious amount of water for at least 15 minutes. Get
medical attention if irritation occurs.
Skin contact Immediately wash exposed skin with soap and water. Remove contaminated clothing and shoes. Wash
clothing before reuse. Clean shoes thoroughly before reuse. Get medical attention if irritation develops.
Inhalation If inhaled, remove to fresh air. Get medical attention if symptoms appear.
Ingestion If swallowed, do NOT induce vomiting. Never give anything by mouth to an unconscious person.
Aspiration hazard if swallowed- can enter lungs and cause damage. Obtain medical attention.
Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language
Control Measures Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapours
below their respective occupational exposure limits. Local exhaust ventilation is preferred because it
prevents contaminant dispersion into the work area by controlling it at its source.
Hygiene measures Wash hands after handling compounds and before eating, smoking, using lavatory, and at the end of day.
Personal protective equipment
Respiratory system Use with adequate ventilation. In case of insufficient ventilation, wear suitable respiratory equipment.
Skin and body Avoid contact with skin. Wear clothing and footwear that cannot be penetrated by chemicals or oil.
Hands Wear gloves that cannot be penetrated by chemicals or oil.
Eyes Safety glasses with side shields.
Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language
Chronic toxicity
Carcinogenic effects No component of this product at levels greater than 0.1% is identified as a carcinogen by ACGIH, the
International Agency for Research on Cancer (IARC) or the European Commission (EC).
Regulatory UN number Proper shipping name Class Packing group Label Additional Information
Information
Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language
Marine pollutant
IMDG Class: Marine
Pollutant. (Pollutant.)
Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language
Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language
34.1.12
Safety data sheet Page 2/3
according to 1907/2006/EC, Article 31 Printing date 19.04.2012
Revision: 18.04.2012
Version 2
34.1.12
Safety data sheet Page 3/3
according to 1907/2006/EC, Article 31 Printing date 19.04.2012
Revision: 18.04.2012
Version 2
34.1.12
SAFETY DATA SHEET
according to 1907/2006/EC, Article 31
Page 1/5
Premtape
Revision 1
Revision date 2013-10-14
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4.1. Description of first aid measures
Inhalation If you feel unwell, seek medical advice (show the label where possible).
Eye contact Avoid contact with eyes.
Skin contact Avoid contact with skin. Wash with soap and water.
Ingestion If you feel unwell, seek medical advice (show the label where possible).
4.2. Most important symptoms and effects, both acute and delayed
Inhalation Solid. Potential Suffocation.
Eye contact May cause irritation to eyes.
Skin contact May cause irritation to skin.
Ingestion If you feel unwell, seek medical advice (show the label where possible).
4.3. Indication of any immediate medical attention and special treatment needed
Inhalation Seek medical attention.
Eye contact Rinse immediately with plenty of water.
Skin contact Wash off immediately with plenty of soap and water.
Ingestion If swallowed, do not induce vomiting: seek medical advice immediately and show this container or
label.
Premtape
Revision 1
Revision date 2013-10-14
8.2. Exposure controls
State Solid
Colour Brown
Odour Characteristic
pH Not determined
Melting point Not determined
Freezing Point Not determined
Boiling point Not determined
Flash point Not relevant
Evaporation rate Not relevant
Flammability limits No data available
Vapour Flammability No data available
Vapour pressure Not relevant
Vapour density Not relevant
Relative density Not relevant
Fat Solubility Not determined
Partition coefficient Not determined
Autoignition temperature Not determined
Viscosity Not relevant
Explosive Not relevant
Oxidising Not relevant
Solubility Insoluble in water
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10.4. Conditions to avoid
Heat, sparks and open flames.
10.5. Incompatible materials
Keep away from food, drink and animal feedingstuffs.
10.6. Hazardous decomposition products
Will not decompose if stored and used as recommended.
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4
TEST SPECIFICATION
Paper Test for verification of slip
type tools
Fill in data for applicable parts (1 or 2).
1) Hand slips
Master bushing
Part number:……………………………
Serial number:………………………….
Insert bushing
Part number:……………………………
Serial number:………………………….
Slip set
Part number:……………………………
Serial number:………………………….
Verification date:………………………………………………………………………
Company:……………...………………………………………………………….…….
General Notes
Before commencing a test, pls. take note of the following advisories:
Clean the inserts by wire brush
Clean the section of tubular/mandrill where no bite or insert marks exist
Clean the slips and tool bore which are going to be inspected.
Check for visible wear.
Remove old grease / mud from the slip seat
Lubricate the slip back and slip seat
Ensure the load applied is 10,000 Lbs (4,535 kg) times the number of inserts
columns.
Bottom
3. About 80 contact most likely due to inserts worn, damaged or not made within the
tolerances. This is NOT acceptable
Preservation Procedure.
TOOL DESCRIPTION:____________________________
SERIAL NUMBER:_______________________________
SHOP ORDER:__________________________________
_______________________________________________
_______________________________________________
REMARKS: _____________________________________
_______________________________________________
_______________________________________________
REFERENCE REFERENCE DESCRIPTION
TSEL-0194 G
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REVISION HISTORY
CHANGE DESCRIPTION
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Document number TSEL-0194
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TABLE OF CONTENTS
1 INTRODUCTION ............................................................................................................... 4
1.1 Purpose................................................................................................................... 4
1.2 Definition ................................................................................................................. 4
1.3 Procedure ............................................................................................................... 4
1.4 Safety ...................................................................................................................... 4
2 SHOP-PRESERVATION & RE-PRESERVATION ............................................................ 5
2.1 Shop-Preservation during manufacturing. ............................................................... 5
2.2 Long term storage procedure .................................................................................. 5
2.3 Re-Preservation procedure ..................................................................................... 5
3 INSTALLATION ................................................................................................................ 6
3.1 Welding ................................................................................................................... 6
3.2 Installation period .................................................................................................... 6
4 RECOMMENDED PRESERVATIVES (OR EQUIVALENT): ............................................. 6
5 PRESERVATION SPECIFICATION RECORDS ............................................................... 7
6 PRESERVATION CHECKS RECORDS .......................................................................... 8
7 DE-PRESERVATION ........................................................................................................ 9
8 PRESERVATION LABEL ............................................................................................... 10
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1 INTRODUCTION
1.1 Purpose
The purpose of this procedure is to provide information involving Shop and Long term
preservation of the product .
All the outlined procedures in this document shall be governing for the entire period
from manufacturing until installation.
1.2 Definition
Shop-Preservation: Preservation in the manufacturer’s plant during final
assembly and before transport.
Re-preservation: Any preservation carried out AFTER Shop-Preservation.
De-preservation: Removal of any preservative materials.
Preservation record: The Preservation log + the log of any Re-preservation
carried out.
Preservation label: The label attached to the PRODUCT to be filled in when
preservation activities are carried out.
Preservation period: The period AFTER shipping the PRODUCT from
manufacturer’s plant.
Long term storage: Long term storage preservation, only when ordered from
NOV, will guarantee the correct preservation for a period of 12 months.
1.3 Procedure
This document must be kept with the PRODUCT at final assembly.
The Preservation record shall be filled in by assembly-crew.
Prior to shipment from manufacturer’s plant, a copy of this document must be
attached to the PRODUCT, ensuring availability at receipt of the PRODUCT.
The original document shall be filed in the DATA book at manufacturers
Document Control Dept.
Prior to shipment from manufacturer’s plant, a Preservation label shall be
attached to the PRODUCT. The label reflects the most recent preservation work
carried out.
PURCHASERS RESPONSIBILITY:
After shipment, any preservation action must be logged in the preservation-log.
1.4 Safety
Handling of the PRODUCT involves lifting operations. Only certified lifting gear
shall be used. To avoid any injury of personnel and damage to the PRODUCT,
the lifting procedure must be followed.
Forklift handling may be used when the PRODUCT is in it’s wooden crate.
Personnel familiar with PRODUCT-handling procedures are the only personnel
that shall be allowed to enter the lifting operation area.
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3 INSTALLATION
3.1 Welding
The PRODUCT must be protected from spatter of welding and grinding with
suitable protective sheets.
Any black steel spatter on stainless steel material shall be removed with suitable
method to avoid pitting corrosion and to re-establish Pre surface quality.
1. Castrol Rustilo DWX 32: For medium to long term protective for use in severe
conditions where a high degree of protection is required: Leaves a soft greasy
protective film (to be used on dynamic surfaces e.g. cylinder rods & static
surfaces e.g. blank steel surfaces)
2. Dow Corning Molykote® 1000 Paste: Anti-seize compound for application on
bolts and nuts (to be used when bolts/nuts have to be released on a regular
basis, e.g. hatches).
3. Premier coatings Ltd, Premtape: Flexible anti corrosion tape (to be used for
application on hydraulic fittings, e.g. sockets)
4. Autol Top 2000 grease: Lubricant for general purpose, OLF-complient (to be
used mandatory for all bowls and slips lubrication applications).
5. Paint repairs according to P-001.
6. Castrol Hyspin AWH-M 32: Hydraulic fluid (to be used for the hydraulic system,
see also user's manual for details).
7. Plugs / caps: Plastic/steel plugs/caps (to be used for plugging/capping open
fittings/QD's)
8. Castrol Spheerol EP2: General multi purpose grease
9. Eoniromonpastax: Anti-galvanic corrosion paste (to be used on stainless steel
threads).
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13 n/a* J-boxes seals present and correctly fitted Visual n/a* n/a* n/a*
14 n/a* J-boxes checked for proper closing Visual n/a* n/a* n/a*
All non-terminated cable ends fitted with
15 n/a* Visual n/a* n/a* n/a*
shrinking shroud.
16 n/a* All spare cable entrances plugged Visual n/a* n/a* n/a*
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7 DE-PRESERVATION
De-preservation must be done after installation and prior to commissioning. The
commissioning activities comprise checking, functional activities and operational
activities.
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8 PRESERVATION LABEL
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1 2 3 4 5 6 7 8
ITEM QTY PART NUMBER DESCRIPTION
1 72 15660 INSERT REGULAR
2 2 28519 LATCH LOCK SPRING
3 9 50112-10-C SCREW,CAP-SOCKET HEAD (UNC 3/4"x1.25")
4 9 51112-C WASHER, LOCK-STEEL
5 2 51404-16 COTTER PIN0.250X2
0.52
B B
C C
SECTION C-C
SCALE 1:4
D D
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ITEM QTY PART NUMBER DESCRIPTION
1 38 15660 INSERT REGULAR
2 6 50112-10-C SCREW,CAP-SOCKET HEAD (UNC 3/4"x1.25")
3 6 51112-C WASHER, LOCK-STEEL
4 2 51404-16 COTTER PIN0.250X2
5 2 50004950 COTTER PIN SPEC
0.52
B B
4.25 2PLC
C C
D D
SLIP ASSY NUMBERSIZE PARTNUMBER INSERTQUANTITY
50006701Y412 4-1/2" 24785 38 x
50006701Y500 5" 24783 38 x
50006701Y512 5-1/2" BJ16407 38 x
NOTES:
1. BREAK SHARP EDGES, R=0.1"
2. STAMP EACH SEGMENT WITH CORRECT ASS'Y NUMBER (SEE TABLE), USING
0.25" HIGH CHARACTERS.
3. GRIND OUT 6".
UNLESS OTHERWISE SPECIFIED
PARTNUMBER SEE TABLE
TOLERANCES (PER ANSI Y 14.5)
3 PLACE DECIMAL .XXX # .010
MATERIAL 2 PLACE DECIMAL
1 PLACE DECIMAL
.XX # .03
.X # .1 NATIONAL OILWELL VARCO
ANGLES # .5 DEGREE
SURF. FINISH
- THIS DOCUMENT CONTAINS PROPRIETARY
/ PAINTSPEC. BREAK SHARP CORNERS
.010 # .005 INFORMATION AND SUCH INFORMATION MAY
E E
NOT BE DISCLOSED TO OTHERS FOR ANY
COLOR - MACHINED SURFACES
PURPOSE, NOR USED FOR MANUFACTURING
PURPOSES, WITHOUT WRITTEN PERMISSION
WEIGHT 644.2 Lbs 292.2 kg TORCHCUT SURFACES
OF THE OWNER
ORIGINAL DOCUMENT LATEST REVISION PROJ.
DO NOT SCALE DOCUMENT SCALE 2:5
NAME N.U. NAME N.U. REV.
DATE 28-Mar-11 DATE 27-Jul-11 THIS DOCUMENT IS PDMlink
E.C.N. 700495 A CONTROLLED
UNITS INCH (mm)
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ITEM QTY PART NUMBER DESCRIPTION
1 60 15660 INSERT REGULAR
2 6 50112-10-C SCREW,CAP-SOCKET HEAD (UNC 3/4"x1.25")
3 6 51112-C WASHER, LOCK-STEEL
4 2 51404-16 COTTER PIN0.250X2
5 2 50004950 COTTER PIN SPEC
0.52
B B
4.25 2PLC
C C
D D
NOTES:
1. BREAK SHARP EDGES, R=0.1"
2. STAMP EACH SEGMENT WITH CORRECT ASS'Y NUMBER (SEE TABLE), USING
0.25" HIGH CHARACTERS.
3. GRIND OUT 8"
UNLESS OTHERWISE SPECIFIED
PARTNUMBER SEE TABLE
TOLERANCES (PER ANSI Y 14.5)
3 PLACE DECIMAL .XXX # .010
MATERIAL 2 PLACE DECIMAL
1 PLACE DECIMAL
.XX # .03
.X # .1 NATIONAL OILWELL VARCO
ANGLES # .5 DEGREE
SURF. FINISH
- THIS DOCUMENT CONTAINS PROPRIETARY
/ PAINTSPEC. BREAK SHARP CORNERS
.010 # .005 INFORMATION AND SUCH INFORMATION MAY
E E
NOT BE DISCLOSED TO OTHERS FOR ANY
COLOR - MACHINED SURFACES
PURPOSE, NOR USED FOR MANUFACTURING
PURPOSES, WITHOUT WRITTEN PERMISSION
WEIGHT 685.0 Lbs 310.7 kg TORCHCUT SURFACES
OF THE OWNER
ORIGINAL DOCUMENT LATEST REVISION PROJ.
DO NOT SCALE DOCUMENT SCALE 2:5
NAME N.U. NAME N.U. REV.
DATE 05-Apr-11 DATE 27-Jul-11 THIS DOCUMENT IS PDMlink
E.C.N. 700495 A CONTROLLED
UNITS INCH (mm)
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ITEM QTY PART NUMBER DESCRIPTION
1 72 15660 INSERT REGULAR
2 2 28519 LATCH LOCK SPRING
3 9 50112-10-C SCREW,CAP-SOCKET HEAD (UNC 3/4"x1.25")
4 9 51112-C WASHER, LOCK-STEEL
5 2 51404-16 COTTER PIN0.250X2
0.52
B B
5.20
2PLC
C C
SECTION C-C
SCALE 1:4
D D
NOTES:
1. BREAK SHARP EDGES, R=0.1"
2. STAMP EACH SEGMENT WITH CORRECT ASS'Y NUMBER (SEE TABLE), USING
0,25" HIGH CHARACTERS.
3. GRIND OUT 10.3/4"
UNLESS OTHERWISE SPECIFIED
PARTNUMBER 50006703
TOLERANCES (PER ANSI Y 14.5)
3 PLACE DECIMAL .XXX # .010
MATERIAL 2 PLACE DECIMAL
1 PLACE DECIMAL
.XX # .03
.X # .1 NATIONAL OILWELL VARCO
ANGLES # .5 DEGREE
SURF. FINISH
- THIS DOCUMENT CONTAINS PROPRIETARY
/ PAINTSPEC. BREAK SHARP CORNERS
.010 # .005 INFORMATION AND SUCH INFORMATION MAY
E E
NOT BE DISCLOSED TO OTHERS FOR ANY
COLOR - MACHINED SURFACES
PURPOSE, NOR USED FOR MANUFACTURING
PURPOSES, WITHOUT WRITTEN PERMISSION
WEIGHT 734.8 Lbs 333.3 kg TORCHCUT SURFACES
OF THE OWNER
ORIGINAL DOCUMENT LATEST REVISION PROJ.
SLIP ASSY NUMBERSIZE PARTNUMBER INSERTQUANTITY DO NOT SCALE DOCUMENT SCALE 2:5
NAME N.U. NAME N.U. REV.
50006703Y858 8-5/8" 25474 72 x DATE 27-Jul-11 DATE 27-Jul-11 THIS DOCUMENT IS PDMlink
50006703Y958 9-5/8" 13660 72 x E.C.N. 700495 - CONTROLLED
UNITS INCH (mm)
1 2 3 4 5 6 7 8