OPERATION and

MAINTENANCE MANUAL
SAMSUNG MOSVOLD
MAIN
FRH-200-8C
ROTARY SLIP DEADLINE ANCHOR
S/N: E-200-JAN2007-23
Tag No.: 3D17101A
Job No.: C22868
PO No.: 338248

ADDITIONAL INFORMATION

This document contains proprietary and NATIONAL OILWELL VARCO

confidential information of National Oilwell Varco 6415-75 Street
production or use of this design or distribute
information by others is permissible only if Edmonton, AB
expressly authorized in writing by National Canada T6E 0T3
Oilwell Varco. ©Copyrights National Oilwell Ph. (780) 944-3800
Varco

DOCUMENT NO.
Rev
5191E420 1

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TABLE OF CONTENTS

1. INTRODUCTION 2
1.1 MANUAL OVERVIEW AND SCOPE........................................................................................ 2
1.2 WARRANTY INFORMATION ................................................................................................. 3
1.3 WARRANTY LIMITATIONS ................................................................................................... 4
1.4 EQUIPMENT SERVICE LIFE ................................................................................................. 4

2. SAFETY SUMMARY 5
2.1 SAFETY TERMS AND CONVENTIONS ................................................................................... 5

3. STORAGE AND PRESERVATION 7

3.1 STORAGE AND PRESERVATION .......................................................................................... 7

4. OPERATING AND MAINTENANCE INSTRUCTIONS 8

4.1 TECHNICAL SPECIFICATIONS ............................................................................................. 8
4.2 PERSONNEL ...................................................................................................................... 8
4.3 INSTALLATION ................................................................................................................... 8
4.4 PRE-COMMISSIONING / COMMISSIONING ............................................................................ 9
4.5 SLIPPING WIRELINE ........................................................................................................... 9
4.6 RE-SPOOLING WIRELINE .................................................................................................. 10
4.7 OPERATING TEMPERATURE RANGE ................................................................................. 11
4.8 LUBRICATION .................................................................................................................. 11
4.9 INSERT REMOVAL/REPLACEMENT .................................................................................... 12
4.10 MAINTENANCE ................................................................................................................ 13
4.11 TROUBLESHOOTING ........................................................................................................ 13
4.12 OVERHAUL ...................................................................................................................... 13

5. TIGHTENING TORQUE GUIDE 14

5.1 BOLT TORQUE CHARTS ................................................................................................... 14
5.2 SOCKET HEAD CAPSCREW TENSILE REQUIREMENTS ....................................................... 16
5.3 TURN-OF-NUT TIGHTENING .............................................................................................. 17

6. SPARE PARTS 18

7. CERTIFICATES 19

8. DRAWINGS 20

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1. INTRODUCTION
1.1 Manual Overview and Scope
1.2 Warranty Information
1.3 Warranty Limitations
1.4 Equipment Service Life

1.1 Manual Overview and Scope

This operation and maintenance manual provides instruction on the FRH-200-8C

deadline anchor. The mechanical components discussed here are engineered and
selected for the most reliable and cost-effective operation. However, correct preventive
maintenance should be considered an investment, as it minimizes equipment wear,
failures, and downtime. New parts can be installed at less expense when the equipment
is in the shop for repairs or strip-down than when the equipment requires emergency
servicing.

The scope of this manual includes only equipment supplied by National Oilwell Varco
and does not pertain to equipment supplied by the Customer or others. The Vendor
Information section provides information pertaining to the equipment supplied, but not
manufactured, by National Oilwell Varco. If there is any overlapping information between
this manual and a manual from a vendor, the vendor’s manual shall take precedence
unless otherwise noted.

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1.2 Warranty Information

1. All National Oilwell Varco equipment built in our plant is guaranteed to be free from
defects in workmanship for a period of 12 months from the date of delivery to the
original customer or as specified in the contract.
2. In the event of any failure on which a warranty claim may be presented the owner
must notify National Oilwell Varco and follow our instructions relative to the
inspection or disposition of the defective part or parts and to the repairing and/or
replacement thereof.
3. The foregoing warranty is contingent on the proper application of equipment and
products by the owner in accordance with the recommendations of the manufacturer
National Oilwell Varco, and shall not apply to any products which shall have been
repaired or altered in any way so as in the judgment of National Oilwell Varco to
affect adversely their performance and reliability nor which have been subject to
misuse, negligence or accident or equipment that has been repaired to the
customer's specifications rather than to National Oilwell Varco’s specifications.
4. Our obligation under this warranty is limited to supplying parts and labors to correct
defective workmanship to an amount not exceeding the charges for the original
repair and shall not include any transportation charges, loss of revenue, or any direct
or indirect consequential damages.
5. Travel time and travel expenses will be charged to customer's account at cost.
6. All warranty work will be done on a straight time basis and the customer will be
charged for the difference between straight time and overtime.
7. The warranty does not cover any hoisting, trucking or transportation charges.
8. Products furnished by National Oilwell Varco but not manufactured by National
Oilwell Varco will carry only the warranty of the manufacturer of such products.
9. The entire liability and obligation of National Oilwell Varco with respect to
workmanship is defined by this warranty and is given in lieu of any and all other
warranties, expressed or implied. No oral or written statements or representations
with respect to the subject matter hereof shall be binding. Upon the expiration of this
warranty, all liability on the part of National Oilwell Varco in connection herewith shall
terminate in any event.

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1.3 Warranty Limitations

This manual is prepared as a guide for the proper installation, care, and operation of the
unit. Due to varying methods and requirements for the functions listed above it is not
possible to detail all facets of the subject. If situations outside the scope of this
publication are encountered, refer to the manufacturer’s technical services department.
The manufacturer will, upon request and contract, provide trained personnel to assist in
the maintenance and servicing of this equipment.

Improvements in design, engineering, materials, production methods, etc. may require

changes in this product over time. National Oilwell Varco reserves the right to make
these design changes without incurring any obligation for equipment previously
delivered.

1.4 Equipment Service Life

National Oilwell Varco equipment that is properly maintained and operated within rated
loads has a long service life. The service life of the equipment is dependent on the
operator’s operating practices and the codes under which the country is regulated. The
operator will test and maintain the equipment at intervals as per his or her set program.

In order to prolong the life of their equipment, operators should compile and retain
accurate and clear maintenance records. These should include the following
information:

• Inspector/Mechanic
• Date of inspection
• Records of performance
• Preventative maintenance
• Repair/Replacement history

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2. SAFETY SUMMARY
2.1 Safety Terms and Conventions

2.1 Safety Terms and Conventions

This manual uses the following standard safety terms and conventions that span all
areas of the industry:

WARNING: A Warning provides a specific procedure or additional instructions/

information which must be followed while completing the procedure
at hand. Failure to comply with a Warning will result in personal
injury and or equipment damage.

CAUTION: A Caution provides a specific procedure or additional instructions/

information which must be followed while completing the procedure
at hand. Failure to comply with a Caution will result in damage to
the assembly/ equipment being worked on.

NOTE: A Note provides information necessary to complete the procedure properly

or information that will make the procedure easier to understand.

Only qualified personnel should be allowed to operate and maintain the equipment.
Personnel should not operate the unit unless they are thoroughly familiar with all unit
operating controls and functions and have read the equipment manual.

Deadline anchors are designed to minimize mechanical dangers. Nevertheless,

operating and maintenance personnel should wear suitable protective clothing and
equipment. Keep hands, hair, clothing, jewelry, rags, tools, etc. away from all moving
parts during operation.

Do not attempt equipment operation with inadequate visibility.

Promote good safety measures, including training, at all times around the equipment
throughout all operating phases. It is the equipment owner's/operator's responsibility to
establish safety measures as well as to enforce them.

Equipment used to lift and move the unit must be sufficiently rated to handle the weights
involved.

Before performing maintenance or disconnecting any high-pressure piping or hoses,

ensure the unit has been bled to zero pressure. Observe a similar procedure for
electrical connections, ensuring electrical power is locked out before attempting
maintenance.

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Housekeeping Note:

Do not place loose objects or tools on the deadline anchor during use or maintenance.
Objects may fall into the anchor causing mechanical damage or difficult/dangerous
retrieval. Provision of proper workspaces and maintaining correct operating practices
will help ensure safety.

WARNING: Deadline anchor not to be serviced or handled during drilling

operations.

WARNING: DO NOT stand on the deadline anchor or rely on it for support or

stability at any time.

WARNING: Pinch hazards exist - keep clear of the anchor during line slip and
normal operation. The deadline must be unloaded during anchor
servicing.

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3. STORAGE AND PRESERVATION

3.1 Storage and Preservation

3.1 Storage and Preservation

Proper storage and preservation measures will help ensure a maximum design life for
the anchor. Protect accessory items, spare parts, etc. in accordance with these
guidelines.
ƒ Ensure the equipment has been cleaned of all foreign matter and thoroughly dried
before preservation.
ƒ Protect all machined surfaces with a rust inhibitor (i.e. Denso Tape or Tecteel
spray or equivalent) where applicable.
ƒ Place rubber gaskets and metal blanks over all interface connections. Interface
surfaces, which are not corrosion resistant, should be protected with a corrosion
inhibitor before sealing.
ƒ Ensure all grease points are well-greased.
ƒ Indoor storage is preferred for the equipment because condensation and corrosion
can be minimized in a controlled environment.
ƒ Remove mud, adhering dirt, and other foreign matter able to hold moisture. If
cleaning is done with steam or a solvent, avoid washing lubricating oil or grease
from unpainted surfaces or close-fitting elements. Touch up the paint if necessary.
ƒ Elevate the equipment some distance from the ground or floor. Enough beams
should be provided to give normal support to the equipment and be high enough to
avoid water accumulation; a drained location is preferable. Remove any
accumulated moisture on or near equipment.
ƒ If the equipment must be stored outdoors, moisture must be prevented from
contacting the equipment. All equipment should be packed with heat-shrunk plastic
or tarpaulin of at least 0.15 mm thickness or crated. Ensure the integrity of the
tarpaulin and/or crating. Where storage temperature is not stable, sufficient sealing
of the equipment with tape and plastic sheet is recommended along with use of
desiccant. Cable ends are preserved with sealing tape or blanks. Desiccant bags
are used inside all enclosed areas such as instrument cabinets and junction boxes.
Renew desiccant and sealing tape as necessary.
ƒ Place packing around valve panels (if applicable) to protect against shock or
impact.
ƒ All applicable reservoirs should be shipped with sufficient oil in order to minimize
the areas that may become exposed to condensation or corrosion.
NOTE: Preservation done by National Oilwell Varco at the time of shipping is only
valid for a period of three months unless otherwise noted in the contract. It is
required for the customer to inspect the product and upgrade preservation
for any storage period longer than three months.

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4. OPERATING AND MAINTENANCE INSTRUCTIONS

4.1 Technical Specifications
4.2 Personnel
4.3 Installation
4.4 Pre-commissioning / Commissioning
4.5 Slipping Wireline
4.6 Re-spooling Wireline
4.7 Operating Temperature Range
4.8 Lubrication
4.9 Insert Removal/Replacement
4.10 Maintenance
4.11 Troubleshooting
4.12 Overhaul

4.1 Technical Specifications

General Specifications
Serial Number: E-200-JAN2007-23
Model: FRH-200
Line Size: 2”
Weight: 9,541 lbs. (4,328 kg)
Max. Deadline Anchor Load: 200,000 lbs. (90,718 kg)

4.2 Personnel

Only experienced personnel should perform deadline anchor maintenance and

operation activities. Personnel should be qualified by the operator and should follow the
operator’s set procedures. There are many variables that could affect operation; care
should be taken to develop complete procedures deemed appropriate by the
operator/owner. If there are problems that are not addressed here and cannot be
solved, please contact National Oilwell Varco for assistance.

4.3 Installation

Drawing: 5191A076M & 5191A077M

Place the deadline anchor in its proper location on the rig, lowering it over the bolt holes
on the foundation. Bolt the anchor down using the appropriate bolts specified on the
assembly drawing or equivalent using suitable structural bolt installation methods (i.e.:
AISC turn of nut method). Install the deadline onto the drum.

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4.4 Pre-Commissioning / Commissioning

Place the deadline anchor on the location for it, lowering it over the bolt holes. Bolt the
anchor down using the appropriate bolts specified on the assembly drawing or
equivalent using suitable structural bolt installation methods (i.e.: AISC turn of nut
method). Install the deadline on to the drum.

NOTE: The wireline must be in contact with the drum for the number of wraps
specified on the assembly drawing and pass through the set(s) of inserts
inside the pigtail camps.

Torque pigtail bolts to the torque specified on the assembly drawing. Check stops for
obstructions and drum for smooth operation, this may require removal of load cell.

4.5 Slipping Wireline

Drawing: 5191A076M & 5191A077M

This slipping wireline procedure and the following re-spooling wireline procedure should
be applied when line slip & cut is performed, when new inserts are installed, when a
new anchor is put into service, when an anchor is returned to service after any period of
significant “down-time”, at any time when line has or may have passed through the
clamps while the inserts were in place, or when there is any reason to suspect a change
in condition of the clamping assembly.

NOTE: This piece of equipment is only to be operated by personnel with oilfield

experience and who are following procedures developed by the operator
or owner. The procedures below apply to typical use. Refer to the
assembly drawing for additional instructions.

CAUTION: Always verify clamp bolts are torqued to the specified torque when a
wire line is installed on the anchor, and always check clamp bolt
torque before applying a load to the drill line.

NOTE: The ease of re-spooling or slipping is directly proportional to tension from

the wireline spool or drawworks. Removing back tension will reduce the
effort required to slip the wireline.

1. Verify the correct wireline size and the correct bronze inserts are used.
2. Apply grease to piloted flange bearings as required.
3. Ensure guide bars are in place as specified on the assembly drawing. Position
wireline wraps appropriately relative to the guide bar rollers.

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4. Remove tension from the wireline (deadline) between the anchor and the crown by
supporting the travelling equipment loads on a support that is independent from the
drill line. Support is to be determined and verified by the operator or owner.
5. Unclamp the wireline from the pigtail clamp and remove the inserts from the
clamps. Refer to section 4.9, Insert removal/replacement, for correct removal
procedure.
6. Check the inserts for wear or cracking and replace them as necessary. Refer to
section 4.9, Insert Removal/Replacement, for correct replacement procedure.
7. Pull the locking pin out of the deadline drum.

CAUTION: Handle and store locking pin in a safe manner to avoid pin surface
damage.
8. Pull wireline to the desired amount of slippage.
9. Reinstall the locking pin into the deadline drum. Secure the locking pin in place
with its keeper hardware as shown on the anchor assembly drawing.
10. Ensure guide bars are in place as specified on the assembly drawing. Reposition
the deadline in the lead in drum groove and wireline wraps appropriately relative to
the guide bar rollers.
11. Clamp the wireline in the inserts of the pigtail clamp. Torque the pigtail clamp bolts
to the torque specified on the assembly drawing.

NOTE: Pigtail clamp bolt torque should be checked periodically and all bolts re-
torqued as specified on the assembly drawing. The appropriate time
period for checking torque is to be determined by the operator or the
owner based on rig operating conditions.

4.6 Re-spooling Wireline

Drawing: 5191A076M & 5191A077M

NOTE: This piece of equipment is only to be operated by personnel with oilfield

experience and who are following procedures developed by the operator
or owner. The procedures below apply to typical use. Refer to the
assembly drawing for additional instructions.

CAUTION: Always verify clamp bolts are torqued to the specified torque when a
wire line is installed on the anchor, and always check clamp bolt
torque before applying a load to the drill line.

NOTE: The ease of re-spooling or slipping is directly proportional to tension from

the wireline spool or drawworks. Removing back tension will reduce the
effort required to slip the wireline.

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1. Remove tension from the wireline (deadline) by supporting the travelling equipment
loads on a support that is independent from the drill line. The support is to be
determined and verified by the operator or owner.
2. Ensure guide bars are in place as specified on the assembly drawing. Position
wireline wraps appropriately relative to the guide bar rollers.
3. Pull the locking pin out of the deadline drum.

CAUTION: Handle and store locking pin in a safe manner to avoid pin surface
damage.

4. Unclamp the wireline from the pigtail clamp by loosening all of the pigtail clamp
bolts and remove the pigtail clamping bolts and inserts.
5. Check the inserts for wear or cracking and replace them as necessary. Refer to
section 4.9, Insert removal/replacement, for correct removal/replacement
procedures.
6. Re-spool the wireline.
7. Reinstall the locking pin into the deadline drum. Secure the locking pin in place
with its keeper hardware as shown on the anchor assembly drawing. Re-install
clamps, bolts and inserts.

4.7 Operating Temperature Range

This deadline anchor is designed and constructed for operation at ambient temperatures
equal to or exceeding -20°C (-4°F) or minimum temperature specified in contract,
whichever is lower. The upper limit for the operation of this anchor depends on the
lubricants used. By using the recommended lubricants, the anchor, as supplied, may be
operated at ambient temperatures up to a maximum of 40°C (104°F), or maximum
operating temperature specified in contract, whichever is higher.

4.8 Lubrication

Lubricate the grease zerks located on the piloted flange bearings every six months.
Use extreme pressure multi-purpose grease of No.1 or No.2 consistency.

NOTE: More frequent lubrication may be required in harsh conditions.

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4.9 Insert Removal/Replacement

Drawing: 5191E105

Removal:
Knock out inserts using a large flat blade screw driver, a pry bar, or a punch.

NOTE: In some anchor models holes are included in pigtail clamp blocks to assist
in knocking out inserts with a punch.

Replacement:
1. Check that the inserts are made for the correct wireline diameter. Inserts and
wireline must be an exact match to be used.
2. Ensure the insert support surfaces are clean and flat.

3. Assemble the clamp with the inserts only. Clearance should exist at all edges of
the inserts.
NOTE: All assembly should be by hand using hand tools only. Additional force
should not be required. If the inserts do not assemble freely, remove burrs or
other interfering material with a hand file. If excessive material must be
removed to assemble, clamps may be damaged. Inspect the clamp for
straightness and replace as necessary.
4. Assemble the clamp with wireline and torque the bolts to the specified torque (refer
to the assembly drawing, 5191A076M & 5191A077M). For bolt torque pattern and
general guidelines refer to drawing 5191E105.
5. Disassemble the clamp and inspect the inserts and the clamp; excessive
deformation of the inserts or deformation of the clamp must not be present.

NOTE: Depressions caused by individual strands of wire are normal.

6. If all of the components are satisfactory, reposition the wireline in the drum groove,
re-clamp the wireline, and torque the bolts as specified on the assembly drawing.

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4.10 Maintenance

1. Grease the bearings during the initial assembly and prior to every slip and cut.
Refer to section 4.8 for recommended lubricants.
2. Clean the anchor with a grease cutting solvent, and inspect the base assembly,
drum assembly, drum line guards, and bronze inserts for cracks or excessive wear
prior to every slip and cut. Examine the bearing seal monthly for signs of
deterioration.
3. Check for drum assembly wobble and bearing wear prior to every slip and cut.

4.11 Troubleshooting

• Pigtail clamp bolt torque should be checked periodically and all bolts retorqued as
specified on the assembly drawing. The appropriate period for checking is to be
determined by the operator or the owner based on the rig operating conditions.

• If there is no electronic signal, check the connections to the load cell. For hydraulic
load cells also check the fluid level (check anchor stops for clearance), and ensure
all air has been removed from load cell.

4.12 Overhaul

CAUTION: Only personnel qualified for servicing overhead equipment should

be allowed to overhaul the anchor.

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5. TIGHTENING TORQUE GUIDE

5.1 Bolt Torque Charts
5.2 Socket Head Capscrew Tensile Requirements
5.3 Turn-of-Nut Tightening

5.1 Bolt Torque Charts

Tightening Torque Guide

SAE Grade 5 - Fine Thread
Size Clamp Load (lbs.) Plain Plated
1/4 - 28 (.250) 2,325 10 ft·lbs 7 ft·lbs
5/16 - 24 (.3125) 3,675 19 ft·lbs 14 ft·lbs
3/8 - 24 (.375) 6,699 35 ft·lbs 26 ft·lbs
7/16 - 20 (.4375) 7,575 55 ft·lbs 41 ft·lbs
1/2 - 20 (.500) 10,200 85 ft·lbs 64 ft·lbs
9/16 - 18 (.5625) 12,975 122 ft·lbs 91 ft·lbs
5/8 - 18 (.625) 16,350 170 ft·lbs 128 ft·lbs
3/4 - 16 (.750) 23,775 297 ft·lbs 223 ft·lbs
7/8 - 14 (.875) 32,475 474 ft·lbs 355 ft·lbs
1 - 12 (1.000) 42,300 705 ft·lbs 529 ft·lbs
1 - 14 (1.000) 32,275 721 ft·lbs 541 ft·lbs
1 1/8 - 12 (1.125) 47,475 890 ft·lbs 668 ft·lbs
1 1/4 - 12 (1.250) 59,550 1,241 ft·lbs 930 ft·lbs
1 3/8 - 12 (1.375) 72,975 1,672 ft·lbs 1,254 ft·lbs
1 1/2 - 12 (1.500) 87,750 2,194 ft·lbs 1,645 ft·lbs

Tightening Torque Guide

SAE Grade 5 - Coarse Thread
Size Clamp Load (lbs.) Plain Plated
1/4 - 20 (.250) 2,025 8 ft·lbs 7 ft·lbs
5/16 - 18 (.3125) 3,338 17 ft·lbs 13 ft·lbs
3/8 - 16 (.375) 4,950 31 ft·lbs 23 ft·lbs
7/16 - 14 (.4375) 6,788 50 ft·lbs 37 ft·lbs
1/2 - 13 (.500) 9,075 76 ft·lbs 57 ft·lbs
9/16 - 12 (.5625) 11,625 109 ft·lbs 82 ft·lbs
5/8 - 11 (.625) 14,400 150 ft·lbs 112 ft·lbs
3/4 - 10 (.750) 21,300 266 ft·lbs 200 ft·lbs
7/8 - 9 (.875) 29,475 430 ft·lbs 322 ft·lbs
1 - 8 (1.000) 38,625 644 ft·lbs 483 ft·lbs
1 1/8 - 7 (1.125) 42,375 794 ft·lbs 596 ft·lbs
1 1/4 - 7 (1.250) 53,775 1,120 ft·lbs 840 ft·lbs
1 3/8 - 6 (1.375) 64,125 1,470 ft·lbs 1,102 ft·lbs
1 1/2 - 6 (1.500) 78,000 1,950 ft·lbs 1,462 ft·lbs

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CAUTION: Torque pigtail bolts according to assembly drawing specifications.

Tightening Torque Guide

SAE Grade 8 - Fine Thread
Size Clamp Load (lbs.) Plain Plated
1/4 - 28 (.250) 3,263 14 ft·lbs 10 ft·lbs
5/16 - 24 (.3125) 5,113 27 ft·lbs 20 ft·lbs
3/8 - 24 (.375) 7,875 49 ft·lbs 37 ft·lbs
7/16 - 20 (.4375) 10,650 78 ft·lbs 58 ft·lbs
1/2 - 20 (.500) 14,400 120 ft·lbs 90 ft·lbs
9/16 - 18 (.5625) 18,300 172 ft·lbs 129 ft·lbs
5/8 - 18 (.625) 23,025 240 ft·lbs 180 ft·lbs
3/4 - 16 (.750) 33,600 420 ft·lbs 315 ft·lbs
7/8 - 14 (.875) 45,825 668 ft·lbs 501 ft·lbs
1 - 12 (1.000) 59,700 995 ft·lbs 746 ft·lbs
1 - 14 (1.000) 61,125 1,019 ft·lbs 764 ft·lbs
1 1/8 - 12 (1.125) 77,025 1,444 ft·lbs 1,083 ft·lbs
1 1/4 - 12 (1.250) 96,600 2,012 ft·lbs 1,509 ft·lbs
1 3/8 - 12 (1.375) 118,350 2,712 ft·lbs 2,034 ft·lbs
1 1/2 - 12 (1.500) 142,275 3,557 ft·lbs 2,668 ft·lbs

Tightening Torque Guide

SAE Grade 8 - Coarse Thread
Size Clamp Load (lbs.) Plain Plated
1/4 - 20 (.250) 2,850 12 ft·lbs 9 ft·lbs
5/16 - 18 (.3125) 4,725 25 ft·lbs 18 ft·lbs
3/8 - 16 (.375) 6,975 44 ft·lbs 33 ft·lbs
7/16 - 14 (.4375) 9,600 70 ft·lbs 52 ft·lbs
1/2 - 13 (.500) 12,750 106 ft·lbs 80 ft·lbs
9/16 - 12 (.5625) 16,350 153 ft·lbs 115 ft·lbs
5/8 - 11 (.625) 20,325 212 ft·lbs 159 ft·lbs
3/4 - 10 (.750) 30,075 376 ft·lbs 282 ft·lbs
7/8 - 9 (.875) 41,550 606 ft·lbs 454 ft·lbs
1 - 8 (1.000) 54,525 909 ft·lbs 682 ft·lbs
1 1/8 - 7 (1.125) 68,700 1,288 ft·lbs 966 ft·lbs
1 1/4 - 7 (1.250) 87,225 1,817 ft·lbs 1,363 ft·lbs
1 3/8 - 6 (1.375) 103,950 2,382 ft·lbs 1,787 ft·lbs
1 1/2 - 6 (1.500) 126,450 3,161 ft·lbs 2,371 ft·lbs

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5.2 Socket Head Capscrew Tensile Requirements

per ASTM A574-83

Screw Dia. (in) Threads Inches Tensile Load Min. Rec. UNC Torque in lbs.
UNC UNF UNC UNF UNRC UNRF
0.060 - 80 - 324 - 2
0.073 64 72 473 500 4 4
0.086 56 64 666 709 6 7
0.099 48 56 877 941 10 11
0.112 40 48 1,090 1,190 15 16
0.125 40 44 1,430 1,490 20 21
0.138 32 40 1,640 1,830 28 30
0.184 32 36 2,520 2,650 49 50
0.190 24 32 3,150 3,600 64 76
¼ 20 28 5,730 6,500 150 170
5/16 18 24 9,440 10,400 305 325
3/8 16 24 13,900 15,800 545 570
7/16 14 20 19,100 21,400 840 900
½ 13 20 25,500 28,800 1,300 1,370
5/8 11 18 38,400 43,500 1,850 1,970
¾ 10 16 56,800 63,400 2,630 2,660
7/8 9 14 78,500 86,500 4,400 4,800
1 8 12 103,000 113,000 7,000 7,600
1½ 7 12 129,000 146,000 10,400 11,000
1¼ 7 12 165,000 182,000 14,900 15,600
1 3/8 6 12 196,000 224,000 21,000 22,600
1½ 6 12 239,000 269,000 27,800 29,300

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5.3 Turn-of-Nut Tightening

(Ref. RCSC specification, AISC (8)C for more details).

With any tensioning method of making connections, it is important to install bolts in all
holes of the connection and bring them to a snug-tight condition to compact the joint.
Tightening should begin at the most rigidly fixed or stiffest point and progress toward the
free edges both in the initial snugging-up and in the final tightening.

Equipment consistency and reliability depends on assuring the joint is well compacted
and all bolts at a joint are at a snug-tight condition prior to application of the final
required partial turn. It is critical that the element not turned in tightening be prevented
from rotating while the required degree of turn is applied to the turned element.

Nut-Rotation from Snug-Tight Conditiona,b

Disposition of Outer Face of Bolted Parts
Bolt Length One face normal to bolt axis Both faces sloped no more
(under side of Both faces and other sloped no more than 1:20 from normal to the
head to end of normal to than 1:20 bolt axis
bolt) bolt axis (beveled washer not used) (beveled washer not used)
Up to and
including 4 1/3 turn 1/2 turn 2/3 turn
diameters
Over 4 diameters
but not exceeding 1/2 turn 2/3 turn 5/6 turn
8 diameters
Over 8 diameters
but not exceeding 2/3 turn 5/6 turn 1 turn
12c diameters

a Nut rotation is relative to bolt regardless of the element (nut or bolt) being turned. For bolts installed
by 1/2 turn and less, tolerance is ± 30°; for bolts installed by 2/3 turn and more, tolerance is ± 45°.
b Applicable only on connection in which all materials within the grip of the bolt are steel.
c No research has been performed by AISC to establish the turn-of-nut values for bolt lengths
exceeding 12 diameters. Therefore, the required rotation must be established by actual test in a
suitable tension measuring device that simulates conditions of solidly fitted steel.

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 Document No. 5191E420
Page 18

6. SPARE PARTS
This list is only intended as a recommended one year spare parts list. It is the
responsibility of the operator to decide whether any other spare parts are needed.

Reference drawing: 5191A076M & 5191A077M

Dwg Oper. Comm.

Part Number Description
(Item #) Qty. Qty.
5191D035F Bronze Inserts BB 2
5191A076M-1B Pigtail Bolts 1B 8
CF-2-S Cam Followers FF 8
7006B373 Piloted Flange Bearing GG 1

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 Document No. 5191E420
Page 19

7. CERTIFICATES

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 Document No. 5191E420
Page 20

8. DRAWINGS

Drawing No. Drawing Title

-- Deadline Anchor Nameplate
5191A076M FRH-200-CR Deadline Anchor Assembly
5191A077M FRH-200-CR Assembly Section Details
5191E105 Insert Replacement Guide

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