FINAL DOCUMENTATION PACKAGE

Petrex Rig 5802

Rapid Rig Package

Section 3.1
ST-80R Iron Roughneck

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 User Manual
ST-80R Iron Roughneck

Reference Reference Description

30181300 IRON ROUGHNECK, ST-80R
This document contains proprietary and confidential information which
belongs to National Oilwell Varco; it is loaned for limited purposes only
and remains the property of National Oilwell Varco. Reproduction, in
National Oilwell Varco
whole or in part; or use of this design or distribution of this information to 12950 West Little York
others is not permitted without the express written consent of National Houston, TX 77041
Oilwell Varco. This document is to be returned to National Oilwell Varco Phone: 713-937-5000
upon request and in any event upon completion of the use for which it was
loaned.
Fax: 713-856-4138
© National Oilwell Varco
Document Number Rev.

D811000224-MAN-001 01

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 D811000224-MAN-001
Revision 01

Revision History

01 06.13.2007 New Issue P. Solovyov K. Schmidt B.Winter

Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved

Change Description
Revision Change Description

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Table of Contents

Chapter 1: General Information

Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Illustrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Chapter 2: Overview
Tool Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Mast Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Column and Arm Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Stabbing Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Hydraulic Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Wrench Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Shipping Data (approx., allowing for crate/palette) . . . . . . . . . . . . . . . . . . . . . . 2-12
Allowable Tool Joint Differentials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Chapter 3: Operation
Operating the ST-80R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Checking System Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Positioning ST-80R Properly for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Making and Breaking Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Making Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Breaking Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Adjusting the Makeup Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Adjusting the Torque Gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Storing the ST-80R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Adjusting Stabbing Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Chapter 4: Maintenance
Lubricant Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Selecting a Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Recommended General Lubricants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Recommended Hydraulic Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Recommended Gear Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

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Inspection and Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Inspecting Hardware and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Lubricating the ST-80R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
6 Months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Changing the Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
MPI Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Disassembly and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Changing Dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Replacing Spin Rollers and Slide Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Chapter 5: Troubleshooting
Troubleshooting the ST-80R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Troubleshooting Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Operating Mode Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Vertical Positioning Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Troubleshooting the Torque Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Troubleshooting the Spinner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Chapter 6: Contact Information

National Oilwell Varco Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

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General Information
1

Intended Audience
This manual is intended for use by field engineering, installation, operation, and repair
personnel. Every effort has been made to ensure the accuracy of the information
contained herein. National Oilwell Varco® will not be held liable for errors in this material,
or for consequences arising from misuse of this material.

Conventions
Notes, Cautions, and Warnings
Notes, cautions, and warnings are safety messages that provide readers with additional
information, and advise the reader to take specific action to protect personnel from
potential injury or lethal conditions. Safety messages may also inform the reader of actions
necessary to prevent equipment damage. Please read and follow instructions in safety
messages.
Note:

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The note symbol indicates that additional information is
provided about the current topics.

Caution:

The caution symbol indicates that potential damage to

equipment or injury to personnel exists. Follow instructions
explicitly. Extreme care should be taken when performing
operations or procedures preceded by this caution symbol.

Warning:

The warning symbol indicates a definite risk of

equipment damage or danger to personnel. Failure to
observe and follow proper procedures could result in
serious or fatal injury to personnel, significant
property loss, or significant equipment damage.

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Illustrations
Illustrations (figures) provide a graphical representation of equipment components or
screen snapshots for use in identifying parts or establishing nomenclature, and may or
may not be drawn to scale. For component information specific to your rig configuration,
see the technical drawings included with your National Oilwell Varco documentation.

Safety Requirements
National Oilwell Varco equipment is installed and operated in a controlled drilling rig
environment involving hazardous situations. Proper maintenance is important for safe and
reliable operation. Procedures outlined in National Oilwell Varco manuals are the
recommended methods of performing operations and maintenance.

To avoid injury to personnel or equipment damage,

carefully observe requirements outlined in this section.

Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool
operation, and maintenance to ensure their safety.

Personnel should wear protective gear during installation,

maintenance, and certain operations.

Contact the National Oilwell Varco Drilling Equipment training department for more
information about equipment operation and maintenance training.

Recommended Tools
Service operations may require the use of tools designed specifically for the purpose
described. National Oilwell Varco recommends that only those tools specified be used
when stated. Ensure that personnel and equipment safety are not jeopardized when
following service procedures or using tools not specifically recommended by National
Oilwell Varco.

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General Information
1

Safety Requirements
General System Safety Practices
The equipment discussed in this manual may require or contain one or more utilities, such
as electrical, hydraulic, pneumatic, or cooling water.

To avoid endangering exposed persons or damaging

equipment, read and follow the guidelines below before
installing equipment or performing maintenance.

R Isolate energy sources before beginning work.

R Avoid performing maintenance or repairs while the equipment is in operation.
R Wear proper protective equipment during equipment installation, maintenance, or
repair.
Replacing Components
R Verify that all components (such as cables, hoses, etc.) are tagged and labeled
during assembly and disassembly of equipment to ensure correct installment.
R Replace failed or damaged components with National Oilwell Varco certified parts.
Failure to do so could result in equipment damage or injury to personnel.
Routine Maintenance
Equipment must be maintained on a routine basis. See the service manual for
maintenance recommendations.

Failure to conduct routine maintenance could result in

equipment damage or injury to personnel.

Proper Use of Equipment

National Oilwell Varco equipment is designed for specific functions and applications, and
should be used only for its intended purpose.

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Overview
2

Tool Orientation

Rear Right

Left Front

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General Description
The ST-80R Roughneck can make or break all tool connections from 4 1/4” to 8 1/2”
outside diameter, and can handle nominal drill pipe from 3 1/2” up to 6 5/8”. It can also
make and brake stabilizers, spiral colors and other bottom hole assembly (BHA)
components with sufficient connection length.

Mast Support

Column

Guide

Swing Arm
Stabbing
Guide

Stabbing
Arms
Carriage

Wrench
Front

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Overview
2

General Description
Mast Mount

Mast
Support

Column

Guide

Swing Arm Stabbing

Guide
Assembly

Bumper
Pads

Stabbing
Arms

Front

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General Description
Carriage

Valve
Bank Hydraulic
Manifold

Guide

Carriage

Wrench

Front

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Overview
2

General Description
Column and Arm Assembly

Front Left

Lift Cylinder
(not shown)

Extend/Retract
Cylinder

!
If air is introduced into the duplex
extend cylinder, use extreme caution
when extending the platform for the first
time. As the load moves over center, the
air will compress causing the support
arm to retract rapidly. Support the unit
with a tugger and stand to the side until
air is purged.

Carriage
Assembly
(covers removed)

Right Rear

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General Description
Wrench
The ST-80R uses a combination spinning and torque wrench. The dies of the upper jaws
are located between the spinner rollers. the spinner rollers grip the connection and spins
with a torque of 1,750 ft.-lb.
The torque wrench can make up the connection with a maximum torque of 60,000 ft.-lb.
The wrench can break out connections with a maximum torque of 80,000 ft.-lb.

Centralizer Plate

Upper Jaw Dies

1 each side

Clamp Cylinder
2 places

Spin Rollers
2 each side

Lower Die
and Die Holder
1 each side
Torque Cylinder Spinner
1 each side 1 each side

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Overview
2

General Description
Stabbing Arms

Stabbing
Guide Bumper Stabbing
Assembly Pads Cylinders

Stabbing
Arms

Front View Rear View

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General Description
Controls
Refer to the NOV document, ST-80R Amphion Users Manual, for system interface and
control information.

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Overview
2

General Specifications
Left RIght

Top VIew

53.0"
Left Front View Right

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General Specifications

Front 65.0
Rear

Top View 53.5

26.6

Right Side
View
203.3

44.8

51.5

Front Shown in retracted position Rear

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Overview
2

General Specifications
Rear Front

Top View

65.0

203.3

Left Side View

44.8

51.6

Shown in retracted position

Rear Front

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General Specifications
Hydraulic Requirements
Hydraulic supply pressure (max.) 2,500 psi

Hydraulic supply pressure (min.) 2,000 psi

Hydraulic flow rate required (min.) 28 gpm @ 1000 psi

Hydraulic flow rate required (max.) 40 gpm (150 l/min)

Supply connections (min.) 1-inch Hose (1 1/4 inch if hose

length > 20 ft)

Return connections (min.) 1 1/4-inch Hose (1 1/2 inch if

hose length > 20 ft)

Wrench Assembly
Motor spinning roller ratio 2:1

Spin speed (rollers) 135 rpm

Spin speed (8 1/2" OD) 90 rpm

Make up torque 60,000 ft.-lb max.

Break out torque 80,000 ft.-lb max.

Shipping Data
(approx., allowing for crate/palette)
Height 220 in.

Width 53 in.

Depth 52 in.

Weight 7,600 lb.

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2

Allowable Tool Joint Differentials

D + 5/8" max. D - 3/8" min.

D D

Max. difference in diameter Max. difference in diameter

pin larger than box. pin smaller than box.

Neither pin nor box may be smaller than 4-1/2"

nor larger than 8-1/2".

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Operation
3

Operating the ST-80R

Checking System Pressure

PRV Manifold Procedure

(Rear side
of guide) 1. Remove the cover plate to gain access to the
main manifold.
2. Attach a pressure gage to test port LC on the
main manifold.
Cover 3. Clamp the ST-80R using the clamp lever. It is not
necessary
to have a pipe in the jaws. Read the pressure on
the gage, while holding the lever in the clamp
Cartridge position. The pressure should be 1,900-1,950 psi.
Adjustment 4. Remove the gage and replace the cover plates.
Hex Socket

Procedure

When System pressure is NOT between

1,900 and 1,950 psi.

1. Remove the tamper resistant cover from the PRV

cartridge.
2. Follow steps 1 through 3 as described above.
3. One person needs to hold the clamp lever in the
clamp position.
4. Another person adjusts the hex socket on the PRV
cartridge (clockwise to increase pressure, counter
clockwise to decrease pressure).
5. Remove gage, and replace the tamper resistant
cover and cover plates.

Test Port
LC

Main Manifold

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Operating the ST-80R

Positioning ST-80R Properly for Operation
Refer to the NOV document, ST-80R Amphion Users Manual, for system interface and
control information.

Procedure

1. Adjust the ST-80R to fully retract.

2. Extend the ST-80R to its fullest extent.
3. Raise the ST-80R to position the top of
the box above the lower dies and below
the spin rollers.

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Special attention is necessary if hard
banding is present. Do not grip on hard
banding.

4. Adjust the ST-80R until the base plate

touches the connection diameter. Verify
that the base plate is on the connection
diameter and not on the taper or pipe.
Adjust elevation as necessary, staying
within the guidelines of step 3.

!
Over extension will show contact with the
base plate, but will tilt the wrench out of
alignment.
Bubble Level
(2 places)
5. Verify correct adjustment. Retract and Connection
Pin
extend the ST-80R. Ensure both lights
have gone out on the control panel. If Spin Rollers
one light is still lit, adjust the position of (4 places)
the ST-80R until both lights are off.
Box Shoulder
! Spin Rollers
(4 places) Range
Before operating the ST-80R for the first
time, be sure to remove the transport
beam and place it in it’s storage position.

Lower Dies
i (2 places)
The ST-80R requires adjustment whenever
the connection or pipe diameter changes Base Plate
and requires periodic verification per step 5
Connection
of adjustment procedure. Box

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Operation
3

Operating the ST-80R

Making and Breaking Connections
Refer to the NOV document, ST-80R Amphion Users Manual, for system interface and
control information.

Making Connections
1. CLAMP the jaws on the connection and release the switch.
2. Activate the SW mode in the SW position. Wait 1 second before torquing.
3. Spin the connection IN.
4. Activate the TW mode in the TW position. Wait 1 second before torquing.
5. Hold the BREAK/MAKE switch in the MAKE position until the desired torque is
achieved.

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If the wrench does not reach the desired value in one
stroke, repeat.

6. UNCLAMP the jaws.

7. Recycle the torque wrench to BREAK to prepare for the next connection.

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If the wrench does not reach the desired value in one
stroke, repeat.

Breaking Connections
1. CLAMP the jaws on the connection and release the switch.
2. Activate the TW mode in the TW position. Wait 1 second before torquing.
3. Hold the BRAKE/MAKE switch in the BREAK position until the connection is broken.
4. Activate the SW mode. Wait 1 second before spinning.
5. Spin the connection OUT.
6. UNCLAMP the jaws.
7. Recycle the torque wrench to MAKE to prepare for the next connection.

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Operating the ST-80R

Adjusting the Makeup Torque
Refer to the NOV document, ST-80R Amphion Users Manual, for system interface and
control information.

Adjusting the Torque Gage

Refer to the NOV document, ST-80R Amphion Users Manual, for system interface and
control information.

Storing the ST-80R

Palletize the ST-80R for indoor storage. A cargo container is appropriate for indoor or
outdoor storage.
Avoid wide temperature and humidity variations. The ideal environment for storing the
ST-80R is clean and dry with an ambient temperature of 60° F (16° C). If high humidity is
unavoidable, National Oilwell Varco recommends storing the ST-80R at 70° F (21° C).
All exposed, unpainted metal surfaces are coated with rust preventive at the factory prior
to shipment. Coat all unpainted metal surfaces with rust preventive prior to storage or
transport.
Cover all openings to prevent water or dust from entering. National Oilwell Varco does not
recommend using silica or dehydrating agents.
When the ST-80R is not being used for more than 3 months, perform the following:
1. Clean the ST-80R.
2. Grease the ST-80R as described in the Maintenance section.
3. Clean and cap all hydraulic quick disconnects (QDs) if equipped.

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National Oilwell Varco recommends Kendall Grade 5
(GE-D6C6A1) rust preventive, or an equivalent.

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Operation
3

Operating the ST-80R

Adjusting Stabbing Guide

Procedure

1. Remove the stabbing guide guard.

2. Loosen the stabbing guide anchor stud.
3. With drillpipe at well center, extend the
stabbing guide to the horizontal position.
4. Close the stabbing arms and arm should
self adjust. Shut down the Hydraulic Power
Unit (HPU).
5. With stabbing arms still closed around the
drillpipe, tighten the anchor stud to lock the
stabbing guide in place. Return power to
the HPU.
6. Lower the stabbing guide and replace the cover.

Stabbing
Guide Stabbing
Bumper
Assembly Cylinders
Pads

Stabbing
Arms

Front View Rear View

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Maintenance
4

Lubricant Specifications
Selecting a Lubricant
Use the following two tables to select the appropriate lubricant for your specific application

Recommended General Lubricants.

Ambient Temperature Range

Below -20û C Above -20û C
(Below -4û F) (Above -4û F)

Manufacturer
Castrol N/R MP Grease
Chevron Avi-Motive W Avi-Motive
Exxon Lidok EP1 Lidok EP2
Gulf Gulf Crown EP31 Gulf Crown EP32
Mobil Mobilux EP1 Mobilux EP2
Shell Alvania EP1 Alvania EP2
Statoil Uniway EP1N Uniway EP2N
Texaco Multifak EP1 Multifak EP2
Total Multis EP1 Multis EP2
Union Unoba EP1 Unoba EP2

Viscosity Index
NGLI 1 2

Recommended Hydraulic Fluids

Oil Temperature Range
-15û to 75û C -10û to 85û C
(5û to 167û F) (14û to 185û F)

Manufacturer
Castrol Hyspin AWS-32 Hyspin AWS-46
Chevron AW Hyd oil 32 AW Hyd oil 46
Exxon Nuto H32 Nuto H46
Gulf Harmony 32AW Harmony 46AW
Mobil DTE 24 DTE 25
Shell Tellus 32 Tellus 46
Statoil Hydraway HMA 32 Hydraway HMA 46
Texaco Rando oil HD32 Rando oil HD46
Total Azolla ZS 32 Azolla ZS 46
Union Unax AW32 Unax AW46

Viscosity Index
ISO Viscosity Grade 32 46

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Lubricant Specifications
Selecting a Lubricant
Recommended Gear Oil

Ambient Temperature Range

-6û to 16û C 7û to 30û C Above 21û C
(20û to 60û F) (45û to 85û F) (Above 70û F)

Manufacturer
Castrol Alpha LS-68 Alpha LS-150 Alpha LS-320
Chevron NL Gear 68 NL Gear 150 NL Gear 320
Exxon Spartan EP68 Spartan EP150 Spartan EP320
Gulf EP Lube HD68 EP Lube HD150 EP Lube HD320
Mobil MobilGear 626 MobilGear 629 MobilGear 632
Shell Omala 68 Omala 150 Omala 320
Statoil Loadway EP68 Loadway EP150 Loadway EP320
Texaco Meropa 68 Meropa 150 Meropa 320
Total Carter EP 68 Carter EP 150 Carter EP 320
Union Extra Duty NL2EP Extra Duty NL4EP Extra Duty NL6EP

Viscosity Index
AGMA 2EP 4EP 6EP
ISO Viscosity Grade 68 150 320

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Maintenance
4

Inspection and Lubrication

Inspecting Hardware and Fittings
Visually inspect the ST-80R for loose or missing hardware and fittings daily. Make sure all
lock safety wire is undamaged and that the safety cable between the 3 guiding pins of the
lower jaws is present.
Check the inline pressure filter weekly. Replace as necessary if the indicator is red during
operation.
Inspect all hoses for wear or damage. Replace as necessary.

i
All hoses are clearly labeled. Consult hose kit drawings for
proper routing and hose specification and always label
when replacing hoses on the ST-80R.

Lubricating the ST-80R

The lubrication intervals described in this manual are based on lubricant supplier
recommendations. Severe conditions such as extreme loads or temperature, corrosive
atmosphere, etc., may require more frequent lubrication.
Worn bushings, binding parts, rust accumulations, and other abnormal conditions indicate
more frequent lubrication is necessary.
Apply grease daily to all grease fittings as shown on the following page.

i
When greasing the spinner assembly, watch for clean
grease extruding from under the spinning wrench rollers. If
it becomes difficult to inject grease and no grease extrudes
from under the spinner rollers, the grease vent maybe
missing or clogged. This can jam the spinner rollers.
Repair or replace as necessary.

Clean any grease which falls to the floor to prevent

possible injury due to slipping.

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Inspection and Lubrication

Daily
Grease
Fitting
(2 places)

Each grease fitting is to be greased until clean

grease is seen extruding from the related
component, except where noted.
Grease
Fitting
Grease (1 each side)
Fitting
(2 places)

Guide Pins
Brush mating
surfaces with grease.

Grease
Fitting
(1 each side)

Front View
Grease Grease
Fitting Fitting
(2 places) (2 places)
Grease
Fitting
(2 places)

Right Side View

(cover removed)

Grease
Fitting

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Maintenance
4

Inspection and Lubrication

Weekly

Grease
Fitting
(2 places)

Front View

Rear View

Grease
Fitting
(10 places)

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Inspection and Lubrication

Monthly

Spinner
Gearbox
Check oil level.

Procedure

1. Remove this fitting and view oil level.

2. Oil level should be approximately
2-1/2 inches below the top surface of
the top plate.

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Maintenance
4

Inspection and Lubrication

6 Months
Changing the Oil

RH Spinner
Assembly Manifold

LH Spinner
Spinner
Assembly Manifold
Gearbox

Fill Plug

Spinner
Spinner Assembly
Gearbox Pivot Pin

Spinner
Assembly
Pivot Pin
Level Plug
Typical each Fill Plug
gearbox

Procedure
Change the oil in the ST-80R spinner gear box every 6 months.
1. Disconnect the hydraulic hoses from the spinner assembly manifolds and cap fittings.
2. Remove the spinner assembly pivot pin.
3. Lift out the spinner assembly.
4. Remove fill and level plug.
5. Drain oil by tipping gearboxes. Look for sign of debris or contamination. Report any unusual
findings to your local Varco Service Center.
6. Place the spinner assembly in position.
7. Apply anti-seize to the spinner assembly pivot pin and install it in the spinner assembly,
torque to 350-400 ft.-lb.
8. Fill the gearboxes with fresh oil through the fill port (approx. 0.5 gallons). Refer to the
Recommended General Lubricants chart.
9. Replace the fill and level plug.
10. Attach the hydraulic hoses to the spinner assembly manifold.
11. Operate the tool and verify SPIN-IN causes all rollers to turn CCW as viewed from above.

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MPI Inspections

MPI inspect bore every two years

for linear indications and
repair as necessary.
Disassembly is required
MPI inspect radius including
overlap of one inch on top
and bottom surfaces yearly
for linear indications and
repair as necessary.
Disassembly is not required

MPI inspect bore every two years

for linear indications and
repair as necessary.
Disassembly is required

Upper Right Hand Jaw Shown

Inspection is Typical for
Upper Right Hand Jaw,
Lower Right Jaw,
Upper Left Hand Jaw
and Lower Left Jaw.

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Maintenance
4

Disassembly and Assembly

Precautions

Transport hydraulic components to a clean, dust-free

service area before disassembling for service.

Disassembly procedures are performed when replacing damaged components that are
causing a tool function to fail. Whenever performing a disassembly, practice preventive
maintenance by:
R Cleaning and inspecting all disassembled parts.
R Replace all worn and damaged parts before they can cause another failure.
R Installing thread protectors on exposed threads.

Torque all fasteners to the limits given in DS 00008 (Design

Specification Design Torque Standard) unless an
alternative torque value is given in the procedure.

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Disassembly and Assembly

Release all hydraulic oil pressure before

disconnecting hydraulic lines. Hydraulic oil under
pressure can penetrate skin and cause serious injury.

Before opening the hydraulic system, thoroughly clean

the work area. Maintain system cleanliness by
promptly capping all disconnected lines. Dirt is
extremely harmful to hydraulic system components
and can cause equipment failure and subsequent
injury to personnel.

Ensure all hydraulic lines are isolated and the ball

valve is closed before any work is performed on the
ST-80R

If air is introduced into the duplex extend cylinder, use

extreme caution when extending the platform for the
first time. As the load moves over center, the air will
compress causing the support arm to extend rapidly.
Support unit with tugger and stand to the side until air
is purged.

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Maintenance
4

Disassembly and Assembly

Changing Dies
Procedure

Replacing upper dies:

1. Clean the area around the dies and remove the two screws
holding each die and discard the screws.
d
2. Remove the worn die.
3. Clean the backing surfaces with a wire brush. Inspect and
Carriage grease lightly.
4. Install new dies and screws. Torque to 138-152 ft.-lb.

Replacing lower dies:

1. Remove all main socket head screws (2 per die carrier)
and all set screws (4 per die carrier) from both die carriers.
2. Screw handtight 1 socket head screw in each of the 4 corners.
3. Advance each of the 4 socket head screws 1/2 turn at a time in
an X pattern until the die carrier comes free.

!
Caution: The die can slip out of the die holder once it is
free of the housing.

4. Remove the die and socket head screws from the die carrier.
5. Discard the existing screws, set screws, and dies after dissassembly.
6. Clean the receiving pocket and die holder thoroughly, and liberally
apply anti-seize to all mating surfaces before reinstalling them.
7. Install new dies in the die carrier and slide the die carrier back
in the pocket.
8. Install new screws and torque to 70-80 ft.-lb.
9. Install and tighten the jacking screws to prevent them from falling out.
(15-20 ft.-lb.)

Upper
Die
(1 each side)

Screw
(2 each side)

Jacking Screw
(4 each side)
Die Holder
(1 each side)

Screw Lower Die

(2 each side) (1 each side)

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Disassembly and Assembly

Replacing Spin Rollers and Slide Rings

Spinner
Assembly
Pivot Pin

RH Spinner
Assembly
Manifold

Lift Thread
1/2-UNC

Disassembly Spinner
1. Disconnect the hydraulic hoses from the spinner assembly manifolds Gearbox
and cap fittings.
2. Remove the spinner assembly pivot pin.
3. Lift out the spinner assembly and place it on a table.
4. Remove the socket head screw from the bottom of the lower
assembly.
Upper
5. Remove the lower assembly.
Slide Ring
6. Slide off rollers, remove keys and upper and lower slide rings.

Key
Assembly
1. Install upper slide rings with grooves.
2. Ensure the shaft keys are in place and slide on new rollers.
3. Install lower slide rings and replace the lower assembly. Roller
4. Replace socket head screw in bottom of lower assembly. Apply
anti-seize to entire length and torque to 450-500 ft.-lb.
5. Reassemble the spinner assembly to upper jaws and install spinner
assembly pivot pin. Apply anti-seize to the threads of the pin and Lower
torque to 350-400 ft.-lb. Slide Ring
6. Attach hydraulic hoses to spinner assembly manifold.
7. Operate the tool and verify SPIN-IN causes all rollers to turn CCW Lower
as viewed from above. Assembly
Socket
Head
Screw

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4

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Troubleshooting
5

Troubleshooting the ST-80R

This section describes general troubleshooting methods and provides tables for
troubleshooting specific problems or components.

Make sure all hydraulic lines are isolated and the ball valve
is closed before any work is performed on the ST-80R.

When troubleshooting the ST-80R, make sure the hydraulic pressure is between 1,900
and 1,950 psi at the inlet of the manifold. Check the back pressure of the tank line (ensure
the pressure does not exceed 30 psi).
1. Ensure that all hoses and QDs are properly connected.
2. Check manifold, fittings, QDs and hoses for leaks or damage.
3. Ensure the tool is lubricated per the Maintenance section.
The most important things to check after each rig move and before operating the
ST-80R are:
1. Ensure that the ST-80R is attached to the mast properly.
2. Ensure all QDs are fully engaged
3. Ensure the operating pressures are correct.
4. Verify the condition of the filter.
5. Check all fittings for leaks.
6. Lubricate entire ST-80R and check the condition of the filter per the Maintenance
section.

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Troubleshooting the ST-80R

Troubleshooting Tables
Operating Mode Problems

Symptom Probable cause Remedy

Hydraulic quick disconnect on

Tool runs slowly. supply or return lines not fully Tighten until fully shouldered.
shouldered.

Power unit not delivering full Check power supply flow while spin out valve is
flow. actuated. Flow should be 35 GPM minimum.

Power unit return line filter

Replace filter element of HPU.
dirty.

Pressure filter dirty. Replace filter element of ST80R.

Torque pressure set too low. Increase pressure setting.

Vertical Positioning Problems

Symptom Probably cause Remedy

Vertical positioning assembly

Power supply not operating, or
moves in one direction only or Re-establish hydraulic power.
pressure too low.
does not move at all.

Lift cylinder damaged or dirty. Clean or repair cylinder.

Binding of carriage in column. Lubricate or replace side rollers.

Solenoid damaged or loose

Replace coil or check connection.
wires.

Does not maintain vertical Counterbalance valve out of Replace, or adjust counterbalance valve to
position adjustment. maintain vertical position.

Lift cylinder leak. Replace seals.

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Troubleshooting
5

Troubleshooting the ST-80R

Troubleshooting Tables
Troubleshooting the Torque Wrench

System Probable cause Remedy

Torque cylinders do not

Torque valve set too low. Increase setting.
makeup.

Torque valve or pressure reducing

valve stuck closed, dirty, or Check valves, clean or replace.
damaged.

Torque cylinders already at end of

Recycle the upper jaw for next bite.
stroke.

Torque setting damaged. Check, clean, or replace.

Torque setting pressure reducing

Torque cylinders do not
valve stuck closed, dirty or Check valves, clean or replace.
breakout.
damaged.

Disassemble valve, inspect for

Torque cylinders drift in Sticking or worn main operating
contamination or wear, and repair or
makeup direction. valve.
replace.

Check for restriction in return line. Check

Torque cylinders drift in Excessive back pressure on return
hydraulic power supply. Check for other
breakout direction. line.
equipment using same tank line.

Disassemble valve, inspect for

Sticking or worn main operating
contamination or wear, and repair or
valve.
replace.

Torque cylinders don’t move or

Solenoid damaged or loose wires. Replace coil or check connection.
move slowly.

Dirty return filter in power supply. Replace filter element.

Torque gage does not indicate

Dirty inlet port or gage. Clean inlet port or replace gage.
pressure during makeup

Torque cylinders reached end of

Reset for additional stroke.
stroke and actuated dump valve.

Pressure transducer failure. Check connection and replace as needed.

Torque gage goes not return Rotate zero adjust knob on back of gage
gage not adjusted to zero.
to zero. case. Recheck torque setting.

Tank line pressure. Check and correct.

Defective pressure transducer. Replace.

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Troubleshooting the ST-80R

Troubleshooting Tables
Troubleshooting the Torque Wrench (continued)

System Probable cause Remedy

Jaws slip on tool joint. Worn or broken dies. Replace dies.

Make sure the pressure at the manifold is

Hydraulic pressure too low.
set to 1,900-1,950 psi.

Upper torque wrench body lifts

Interference between upper and
while cycling in makeup or Check and remove interference.
lower body sets.
breakout mode.

Torque wrench clamp Check valves on manifold

Clean, repair, or adjust valves.
cylinders too slow or uneven. contaminated or defective.

Lack of lubrication. Lube all grease fittings.

Solenoid damaged or loose wires. Replace coil or check connection.

Troubleshooting the Spinner Assembly

Symptom Probable cause Remedy

Spinner assemblies do not clamp

or unclamp and/or motors do not Flow restricted. Locate cause or restriction and correct.
run.

Power supply defective. Check power supply.

Solenoid damaged or loose

Replace coil or check connection.
wires.

Spinner assemblies or motor Return valve to center position manually. If

creep with valve in neutral Leaking or sticky valve. problem persists, inspect valve spool for
position. wear or contamination. Repair or replace.

Motor runs irregularly. Contaminated motor. Repair motor or replace.

Bent shaft. Repair motor or replace.

Spinner assemblies do not move Check hinge pins and bores and repair or
Defective pivot.
in unison. replace as required.

Lack of lubrication. Lube all grease fittings.

Defective piston/gland. Repair or replace.

Check for pinched, clogged, or otherwise

Restriction in hydraulic line. obstructed hydraulic lines. Clear
obstruction.

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Troubleshooting
5

Troubleshooting the ST-80R

Troubleshooting Tables
Troubleshooting the Spinner Assembly (continued)

System Probable cause Remedy

Spin rollers do not turn with

motor running, or have Sheared drive roller key. Replace key.
insufficient power.

Nut that keeps bevel gear in

Remove motor, retighten nut and secure nut
place on motor shaft is backed
with lock tab.
off.

Replace motor seals. Check that motor

Motor seal blown.
drain lines are open to tank.

Flow restricted to motor. Locate cause of restriction and correct.

Defective roller bearings. Replace bearings.

Defective motor. Repair motor.

Motor Drive shaft broken. Replace Shaft.

Check power supply pressure gage for

indication. Ensure that supply pressure
Loss of power, torque. Power supply not operating.
remains high with operating valve
energized.

Check for pinched, clogged, or otherwise

Restricted hydraulic lines. obstructed hydraulic lines. Clear
obstruction.

Worn cylinder seals. Replace seals.

Drill pipe or collars rub against

Spin rollers worn excessively. Replace spin rollers.
spinner housing during spinning.

Check pressure at manifold set to 1,900-

1,950 psi. Check for leaks in clamping lines
Spin rollers slip. Insufficient clamping pressure. and replace as required. Replace and
check relieving valves in manifold (CB8,
CB9 and RV1).

Defective seal on spin clamp

Replace seal.
cylinder piston.

Slippery connection. Clean connection.

Spin rollers worn. Replace spin rollers.

Solenoid damaged or loose

Spinner motor does not run. Replace coil or check connection.
wires.

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Contact Information
6

National Oilwell Varco Contacts

Americas Europe

NOV Service (Houston) NOV Service and Repair (Aberdeen/Montrose)

12950 W. Little York Forties Road
Houston, Texas 77429 Montrose
+1 713 856 4128 Scotland
DD10 9ET
+44(0)1674 677 222

NOV Repair (Houston) NOV Service (Kristiansand)

5900 Brittmoore Road Skibaasen 2
Houston, Texas 77041 4636 Kristiansand - Norway
+1 281 847 9990 +47 38 19 20 00

NOV Service and Repair (Houston) NOV Service (Stavanger)

Facility Under Construction Lagerveien 8
5100 North Sam Houston Parkway West 4069 Stavanger - Norway
Houston, Texas +47 51 81 81 81

NOV Service and Repair (New Iberia, Hwy 90) NOV Service (Molde)
8404 West Hwy. 90 Granfjaera 24
New Iberia, Louisiana 70560 6415 Molde - Norway
+1 337 359 8000 +47 71 20 20 20

NOV Service and Repair (Broussard) NOV Service (Asker)

1030 Cruise Avenue Blakstadmarka 26
Broussard, Louisiana 70518 1374 Asker - Norway
+1 337 837 3890 +47 64 00 50 24

NOV Service and Repair (New Iberia, Sugar Mill) NOV Repair (Stavanger)
150 Sugar Mill Road Dusavik Base
New Iberia, Louisiana 70560 Midtre Basevei 4
+1 337 365 3423 4029 Stavanger - Norway
+47 51 83 56 00

NOV Service and Repair (Leduc/Edmonton) Asia

6621 - 45 Street
Leduc, Alberta, Canada NOV Service and Repair (Singapore)
T9E 7E3 No. 9 Tuas Avenue 5
+1 780 986 1712 Singapore 639335
+65 6861 1566

NOV Service and Repair (Macaé) Middle East

Av. Prefeito Aristeu Ferreira da Silva, 70
Macaé - RJ - RJ NOV Service and Repair (Dubai)
CEP 27930-070 P.O. Box 61490
+55 (22) 2773 5401 R/A No.13, Plot MO 0682
Daimler Chrysler Street
Jebel Ali Free Zone
Dubai, UAE
+971 4 8838776

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 Technical Drawing Package

ST-80R
AUTOMATED
IRON ROUGHNECK

RIG/PLANT
REFERENCE REFERENCE DESCRIPTION
30181300
ADDITIONAL CODE SDRL CODE TOTAL PGS Automated
REMARKS Iron Roughneck
This document contains proprietary and confidential information
MAIN TAG NUMBER DISCIPLINE which is the property of National Oilwell Varco, L.P., its affiliates or
subsidiaries (all collectively referred to hereinafter as "NOV"). It is
CLIENT PO NUMBER loaned for limited purposes only and remains the property of NOV. National Oilwell Varco
Reproduction, in whole or in part, or use of this design or
distribution of this information to others is not permitted without the RIG SOLUTIONS
CLIENT DOCUMENT NUMBER express written consent of NOV. This document is to be returned to 12950 West Little York
NOV upon request or upon completion of the use for which it was Houston, TX 77041
loaned. This document and the information contained and
Client Document Number represented herein is the copyrighted property of NOV.
© National Oilwell Varco

DOCUMENT NUMBER REV

D811000225-DOS-001 01

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REVISION HISTORY

01 08.09.2007 First Issue P. Solovyov K. Schmidt B. Winter

Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved

CHANGE DESCRIPTION

Revision Change Description

01 First issue

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Technical Drawing Package

This document provides a list of drawings for the ST-80R. The actual drawings are arranged in
the binder, in numerical order.

Drawings by Assembly
Drawing Description Drawing Number

Iron Roughneck Assembly, Remote Controlled ...................................... 30181300

Swing Arm Assembly .......................................................................... 1100380
Swing Arm Hose Kit ..................................................................... M361000042
Carriage Assembly .................................................................................. 30180759
Guard Assembly, RH.................................................................. 30171798-100
Guard Assembly, LH .................................................................. 30171799-100
Carriage Hose Kit .............................................................................. 30182331
Wrench Assembly ............................................................................. 30174930
Manifold Assembly ................................................................... 30154910-2
Upper Die Set Package ............................................................... 30174222
Lower Die Set Package ............................................................... 30172029
Hydraulic Control Valve ................................................................. 1100328
Die Holder Assembly ................................................................... 30160384
LH Spin Wrench Assembly.......................................................... 30160387
LH Transmission Assembly ................................................... 30160389
RH Spin Wrench Assembly ..................................................................... 30160390
RH Transmission Assembly................................................... 30160392
Clamp Cylinder Assembly ........................................................... 30160444
SW Clamp Cylinder Assembly..................................................... 30160658
LH Torque Cylinder Assembly..................................................... 30160684
RH Torque Cylinder Assembly .................................................... 30160685
Upper Jaw Assembly................................................................... 30174072
Lower Jaw Assembly................................................................... 30174073

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Drawings in Alpha-Numerical Order

Drawing Description Drawing Number

Swing Arm Hose Kit ........................................................................... M361000042

Hydraulic Control Valve............................................................................. 1100328
Swing Arm Assembly ................................................................................ 1100380
Manifold Assembly ............................................................................... 30154910-2
Die Holder Assembly............................................................................... 30160384
LH Spin Wrench Assembly...................................................................... 30160387
LH Transmission Assembly..................................................................... 30160389
RH Spin Wrench Assembly ..................................................................... 30160390
RH Transmission Assembly .................................................................... 30160392
Clamp Cylinder Assembly ....................................................................... 30160444
SW Clamp Cylinder Assembly ................................................................ 30160658
LH Torque Cylinder Assembly................................................................. 30160684
RH Torque Cylinder Assembly ................................................................ 30160685
Guard Assembly, RH........................................................................ 30171798-100
Guard Assembly, LH ........................................................................ 30171799-100
Lower Die Set Package........................................................................... 30172029
Upper Jaw Assembly............................................................................... 30174072
Lower Jaw Assembly............................................................................... 30174073
Upper Die Set Package........................................................................... 30174222
Wrench Assembly ................................................................................... 30174930
Carriage Assembly .................................................................................. 30180759
Iron Roughneck Assembly, Remote Controlled ...................................... 30181300
Carriage Hose Kit .................................................................................... 30182331

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 8 7 6 5 4 3 2 1

NOTES:

1. APPLY ANTI SIEZE COMPOUND FOR ALL THREADS

AND TORQUE PER DS00008 .

3
D D

6 7

DETAIL A
2
SCALE 1 : 2

C C

5 9

4 3

6 7

B B

B
A

DETAIL B
SCALE 1 : 2

1
2 118836-28-46 BUSHING, THRUST, 1.75 ID X 2.88 OD 9
1 30183082 HYDRAULIC SCHEMATIC 8
2 50006-08-C5D SCREW, DR HD HEX HD CAP 3/8"-16 X 1" LG 7
2 50906-C WASHER, REG SPG LOCK 3/8" 6
2 30172475-28-24 BUSHING, GARLOCK 5
1 30170669 PLATE, RETAINER 4
1 30170662 PIN, AUX. LINK 3
1 1100380 SWING ARM ASSEMBLY, ST80-R 2
1 30180759 CARRIAGE, ASSEMBLY ST-80R 1
QTY PART NUMBER DESCRIPTION MATERIAL ITEM
A PRODUCT: ST-80R
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES.
TOLERANCES ARE:
THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL
INFORMATION WHICH BELONGS TO NATIONAL OILWELL VARCO,
A
L.P., ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY
END ITEM: X.X ±.1 ANGLES ±.50 DEG REFERRED TO HEREINAFTER AS "NOV"). IT IS LOANED FOR
LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF
NEXT ASSY:
X.XX ±.03 FRACTIONS ±1/64 NOV. REPRODUCTION, IN WHOLE OR IN PART, OR USE OF TITLE:
ASSY., IRON ROUGHNECK,
X.XXX ±.015 BREAK EDGES 1/32 THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO
OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN
SIMILAR TO: DO NOT SCALE DRAWING CONSENT OF NOV. THIS DOCUMENT IS TO BE RETURNED
TO NOV UPON REQUEST OR UPON COMPLETION OF THE

ST-80R
WT LBS: 7148 CURRENT INITIAL USE FOR WHICH IT WAS LOANED. THIS DOCUMENT AND
THE INFORMATION CONTAINED AND REPRESENTED HEREIN
FINISH DRAWN M. ANDERSON B. SHUKLA IS THE COPYRIGHTED PROPERTY OF NOV.

D
UNLESS OTHERWISE SPECIFIED SCALE: PROJECTION: SIZE: SHT:
CHECKED E. AXELSON B. WINTER 1:32 1 1 OF
TOL < ±.06 TOL > ±.06 RIG SOLUTIONS
APPVD B. WINTER B. WINTER MECHANICAL ENGINEERING
DWG NO. REV:

30181300 B
250 1000
DATE 7.27.07 06-SEPT-06
DRAWN IN SW
8 7 6 5 4 3 2 1 RS-MECH_D-TPL-001
 8 7 6 5 4 3 2 1

2 1100368 TAG, LUBRICATION 68

1 1100395 GUARD, CENTRALIZER 67
10 56538-6-6-S ADAPTER, AEROQUIP 2041-6-6S 66
1 1100494-1 CONDULET ASSEMBLY, MARK 9 SERIES 65
86 87 89 2 56501-8-8-S ADAPTER, AEROQUIP 2021-8-8S 64
2 56522-6-6-S ELBOW, AEROQUIP BLKHD 2043-6-6S 63
D 10 7619033 WASHER, REG SPG LOCK 1/4" CD PL 62
D
61 2 1100322 U-BOLT, 3/4: DIA 61
0 REMOVED 60
2 56524-2-4-S ELBOW, AEROQUIP 202411-2-4S 59
2 30172475-28-24 BUSHING, GARLOCK 58
10 50004-4-C5 SCREW, HEX HD CAP 1/4"-20 X 1/2" LG GR5 CD PL 57
1 1100361 PLATE, KEEPER/GUIDE 56
21 53301-6-6-SS SCREW, DRIVE RD HD #6 X 3/8" TYPE U SST 55
NOTES: UNLESS OTHERWISE SPECIFIED 4 1100321 U-BOLT, 1" DIA 54
1 30176764 LOGO, NOV 53
1. APPLY ANTI-SEIZE COMPUND TO ALL THREADS. 1 51403-16-S PIN, COTTER 3/16 x 2 52
TORQUE FASTENERS PER DS00008. 13 926033 GREASE FITTING 1/4 NPT STRAIGHT 51
4 56506-2-4-S ELBOW, AEROQUIP 2024-2-4S 50
2. GREASE ALL FITTINGS AT ASSEMBLY. 4 56506-4-4-S ELBOW, AEROQUIP 2024-4-4S 49
10 56501-2-4-S ADAPTER, AEROQUIP 2021-2-4S 48
SEE SHEET 2 1 3. PROTECT ALL EXPOSED HYDRAULIC FITTINGS. 0 REMOVED 47
FOR DETAILS 2 700030611 SCREW, HEX HD CAP 1/2"-13 X 1-3/4" LG GR5 CD PL 46
1 1100346 BUMPER PAD, STABBING 45
1 30179558 DAMPER, HYDRAULIC 44
1 1100432 STUD, 1"-8 UNC X 8 1/2 LG. TEFLON COAT 43
40 3 7801471 BUMPER PAD, SYNTHETIC RUBBER 42
C 1 M361000042 KIT, HOSE 109 4 56519-4-4-S ELBOW, AEROQUIP 2062-4-4S 41 C
54 90 88 29
1 30172475-16-22 BUSHING, GARLOCK 108 3 7804123 ELBOW, AEROQUIP 2062-6-6S 40
1 56538-08-08-s UNION, BULKHEAD, -8 37 DEG (VARCO) 107 4 56529-6-6-S ADAPTER, AEROQUIP 202702-6-6S 39
1 30184227 LOGO, ST-80R 106 12 50905-C WASHER, LOCK-REGULAR 5/16" 38
1 30184308 WELDMENT, KEEPER, PROXIMITY TARGET 105 3 7634072 WASHER, NORDLOCK NL1 1" ZINC PL 37
78 79 80 81 1 30184307 BRACKET, PROXIMITY 104 2 7619050 WASHER, REG SPG LOCK 1/2" CD PL 36
1 52008-40-G NIPPLE, 1/2" DIA CONDUIT 103 8 50808-N-C WASHER, FLAT 1/2 N TYPE A 1.062 OD 35
1 51300-210-b O-RING 102 1 50008-30-C5 SCREW, HEX HD CAP 1/2-13 X 3-3/4 GR5 CD PL 34
1 7804998 ELBOW, PARKER 4-AOEG5-S 101 2 50008-8-C5 SCREW, HEX HD 1/2-13 X 1 GR5 CD PL 33
#16 JIC HYDR. 4 50005-16-C5 SCREW, HEX HD CAP 5/16"-18 X 2" LG GR5 CD PL 100 6 50008-8-C5D SCREW, DR HD HEX HD CAP 1/2"-13 X 1" LG GR5 CD PL 32
85 PRESSURE 1 87196-2-s PLUG, HOLLOW HEX, -2 SAE STR THD 99 6 50005-8-C5 SCREW, HEX HD CAP 5/16-18 X 1, GR5 CD PL 31
CONNECTION 1 87196-4-s PLUG, STRAIGHT THD, HEX W/ O-RING 98 2 51405-24-S PIN, COTTER 5/16" X 3" SST 30
1 87196-8-S PLUG, HOLLOW HEX, -8 SAE STR THD 97 11 50416-C NUT, HEX 1"-8 GR8 CD PL 29
69 CABLE CLAMP 1 56529-4-6-S CONNECTOR, O-RING BOSS / 37° 96 1 55517-C NUT,HEX CASTLE 1"-14NF 28
SEE SHEET 3 1 56529-8-6-S CONNECTOR, O-RING BOSS/37 DEGREE 95 1 50408-C NUT, HEX 1/2"-13UNC CD PL 27
FOR DETAILS 1 56555-6S TEE, RUN TUBE, -6 SAE STR THD 94 2 SL02-11 BEARING, CYLINDER 26
84 1 93024-4sae TEST COUPLING, -4 SAE 93 2 SL02-10 BEARING, ARM 25
1 94518-13hn VALVE, C 'BAL VENTED, 1000-4000 PSI 92 2 bw03-08 BUSHING FLANGE, ORKOT 24
#20 JIC HYDR. 1 30181558-2 MANIFOLD, LOAD HANDLING, T-11A, .50 CODE 61 91 2 ar04-12 LOCKING PLATE 23
76 RETURN 8 50816-N-C WASHER, FLAT 1" 90 4 ar04-50 BUSHING FLANGE, ORKOT 22
CONNECTION 4 50812-N-C WASHER, FLAT 3/4" 89 1 AR03-03-13A KEEPER, PIN 21
B 8 50916-C WASHER, REG SPG LOCK 1" 88 6 30182336 BUSHING, GARLOCK 20 B
SEE SHEET 4
4 51012-C WASHER, LOCK-HEAVY 3/4" 87 3 1100362 PIN, CLEVIS 19
FOR DETAILS
4 50412-C NUT, HEX HVY 3/4-10UNC A194 2H CD PL 86 1 30182395 MANIFOLD ASSEMBLY, FD/CB 18
1 56519-16-16-S ELBOW, AEROQUIP 2062-16-16S 85 2 1100338 PIN, SLIDE 17
1 56501-4-6-S ADAPTER, AEROQUIP 2021-4-6S 84 2 30172475-12-08 BUSHING, GARLOCK 16
1 56529-16-16-S ADAPTER, AEROQUIP 202702-16-16S 83 1 1100464 COVER DETAIL, HOSE 15
1 56538-16-16-S ADAPTER, AEROQUIP 2041-16-16S 82 1 1100384 WELDMENT, STABBING LIFT BRACKET 14
4 7619041 WASHER, REG SPG LOCK 3/8" CD PL 81 2 1100327 FLANGE BUSHING 13
4 50006-28-C5 SCREW, HEX HD CAP 3/8"-16 X 3-1/2" LG GR5 CD PL 80 1 1100433-2 WELDMENT, CENTRALIZER 12
1 97631-4an CARTRIDGE, PRESSURE REDUCING 79 1 1100433-1 WELDMENT, CENTRALIZER 11
1 109270-KFM VALVE BODY, PRESSURE REDUCING 78 2 1100319 PIN, CLEVIS 10
44
2 56529-8-6-S ADAPTER, AEROQUIP 202702-8-6S 77 2 1100315 HYDRAULIC CYLINDER 9
1 M361000039 ELBOW, MODIFIED 76 1 1100330 PIN, SWING 8
2 56519-8-6-S ELBOW, AEROQUIP 2062-8-6S 75 1 1100385 WELDMENT, STABBING ARM 7
2 50005-12-C5 SCREW, HEX HD CAP 5/16"-18 X 1-1/2" LG GR5 CD PL 74 1 1100316 HYDRAULIC DUPLEX CYLINDER 6
1 HC01-18 COUNTER BALANCE VALVE SUN HYDR 73 1 1100314 HYDRAULIC CYLINDER 5
2 1100336 GO SWITCH 72 1 1100396 HYDRAULIC CYLINDER 4
3 50006-6-C5 SCREW, HEX HD CAP 3/8-16 X 3/4 GR5 CD PL 71 1 1100309 WELDMENT, SWING ARM 3
3 50806-N-C WASHER, FLAT 3/8" 70 1 1100387 WELDMENT, LIFTING ARM 2
1 1100375 CLAMP, 1" DIA STANDARD SERIES 69 1 1100381 WELDMENT, COLUMN 1
QTY PART NUMBER DESCRIPTION MATERIAL ITEM QTY PART NUMBER DESCRIPTION MATERIAL ITEM
A PRODUCT: ST-80R
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES.
TOLERANCES ARE:
THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL
INFORMATION WHICH BELONGS TO NATIONAL OILWELL VARCO,
A
L.P., ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY
END ITEM: 30181300 X.X ±.1 ANGLES ±.50 DEG REFERRED TO HEREINAFTER AS "NOV"). IT IS LOANED FOR
LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF
NEXT ASSY: 30181300
X.XX ±.03 FRACTIONS ±1/64 NOV. REPRODUCTION, IN WHOLE OR IN PART, OR USE OF TITLE:
SWING ARM ASSEMBLY,
X.XXX ±.015 BREAK EDGES 1/32 THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO

SIMILAR TO: 1100325 DO NOT SCALE DRAWING

OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN
CONSENT OF NOV. THIS DOCUMENT IS TO BE RETURNED
TO NOV UPON REQUEST OR UPON COMPLETION OF THE

ST-80R
WT LBS: 2301 CURRENT INITIAL USE FOR WHICH IT WAS LOANED. THIS DOCUMENT AND
THE INFORMATION CONTAINED AND REPRESENTED HEREIN
FINISH DRAWN M. ANDERSON N. HAPPACHER IS THE COPYRIGHTED PROPERTY OF NOV.

D
UNLESS OTHERWISE SPECIFIED SCALE: PROJECTION: SIZE: SHT:
CHECKED B. WINTER B. WINTER 1:10 1 OF 4
TOL < ±.06 TOL > ±.06 RIG SOLUTIONS
APPVD B. WINTER B. WINTER MECHANICAL ENGINEERING
DWG NO. REV:

1100380 F
250 1000
DATE 8.8.07 10/6/06
DRAWN IN SW
8 7 6 5 4 3 2 1 RS-MECH_D-TPL-001
 8 7 6 5 4 3 2 1

49 4 49
8

59 59

D D

52 28

2 INSTALL (QTY 2) BEARING

ITEM 20 INTO LUG

19
52 28 50 28 52
100 38
C C

4 31 38 4 93
INSTALL O-RING (ITEM 102) 91
BETWEEN CYL. FACE & MANIF.
97
56
99
95

96
92

39 39

6
55.2
6
4

94
64
B B
104 2
6
108 4 64

6 DETAIL B
104 72 INSTALL PARTS NOTED TO
LIFT CYLINDER ITEM 4
31 38 105 38 31 BEFORE INSTALLING INTO FRAME

50
105 50

19 19

27 59 59
34 59

27
A 8 59 8 8 A

22.8
-
SCALE:
1:5
PROJECTION: SIZE:
D SHT:
2 OF 4
DWG NO. REV:
1100380 F
DRAWN IN SW
8 7 6 5 4 3 2 1 RS-MECH_D-TPL-001
 8 7 6 5 4 3 2 1

21.8
INSTALL (QTY 2) BEARING
ITEM 20 INTO ITEM 3 3
3
D D
50
E E
24 50
24
24 24

66
19 66

50 19
66
107
62 57 107 66
57 62
62 57
21
15
57 62
15
40
C 3 77 SECTION E-E C
SCALE 1 : 4

74 38

5
75 75
5
C
40
73
81.2

72 103 65
72
103
72 5
C
INSTALL (QTY 2) BEARING
ITEM 16 INTO LUG 64
65

B B

3
64

51

51
68 SECTION C-C

68

48 51 48
55 51
A 55 A
58 51
20.3 58
51
-
ITEM 15 REMOVED
SCALE:
1:5
PROJECTION: SIZE:
D SHT:
3 OF 4
FOR CLARITY DWG NO. REV:
1100380 F
DRAWN IN SW
8 7 6 5 4 3 2 1 RS-MECH_D-TPL-001
 8 7 6 5 4 3 2 1

14.2 13

13
17 45 17

45
D A A D
13
17 17 17

14
43 29 37
63 14

30 30
30
29 37 71 70
71 70
INSTALL BEARING
55
ITEM 26 INTO LUG
(2 PLACES) 71 70
80 81
18
43 53
9
7 9
41 67

41
C 80 81 106 33 36 C
36 33
9 55
18 12 11
INSTALL BEARING
ITEM 25 INTO PLATE
(2 PLACES)

10

23 51 51 23
70 71 71 70
42
42 42
DETAIL D
12 VIEW SHOWING MANIFOLD ASSY WITH
11
PARTS/FITTINGS INSTALLED
B (COVER (ITEM 67) REMOVED FOR CLARITY) B

42 35 32 22 42 22 41 32 35 42
13 13
10 45 10

17 17
7

7
12
9 11
9
10
10
A 22
A
42 14 30 30
35 46 46 35 42 22
14
INSTALL (QTY 2) BEARING ITEM 20
INTO LUG OF ITEM 14 LIFT BRACKET
-
SECTION A-A
SCALE:
1:5
PROJECTION: SIZE:
D SHT:
4 OF 4
DWG NO. REV:
1100380 F
DRAWN IN SW
8 7 6 5 4 3 2 1 RS-MECH_D-TPL-001
 8 7 6 5 4 3 2 1
NOTES: UNLESS OTHERWISE SPECIFIED NOTES: CONTINUED

1. VENDOR INFORMATION: SECTION 1: 34.3 GPM SPOOL

SECTION 2: 34.3 GPM SPOOL
HYDRAQUIP CORPORATION SECTION 3: 34.3 GPM SPOOL
4723 PINEMONT SECTION 4: 6.6 GPM SPOOL
HOUSTON, TEXAS 77092 SECTION 5: 6.6 GPM SPOOL
SECTION 6: 6.6 GPM SPOOL
D PHONE: 713-680-1951
FAX: 713-680-9799
SECTION 7:
SECTION 8:
6.6 GPM SPOOL
6.6 GPM SPOOL
D
SECTION 9: 6.6 GPM SPOOL
2. VENDOR PART NUMBER: 159U0888

9-SECTION PVG32 PROPORTIONAL VALVE STACK HIGH FLOW

CLOSED CENTER INLET WITH FIXED RELIEF;
SECTIONS 1, 3-9 ARE NON-COMPENSATED; SECTION 2 IS COMPENSATED
WITH L/S LIMITING; ALL 9 SECTIONS HAVE 24 VDC PVEO, ATEX APPROVED SOLENOIDS.

19.9

C C

5.0

18.3455

B B

P
A9 A8 A7 A6 A5 A4 A3 A2 A1
3.7402
B9 B8 B7 B6 B5 B4 B3 B2 B1 11.2
T

A PRODUCT:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES.
TOLERANCES ARE:
THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL
INFORMATION WHICH BELONGS TO NATIONAL OILWELL VARCO,
L.P., ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY
A
REFERRED TO HEREINAFTER AS "NOV"). IT IS LOANED FOR
END ITEM: X.X ±.1 ANGLES ±.50
LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF

NEXT ASSY: 30180759

X.XX ±.03 FRACTIONS ±1/64 NOV. REPRODUCTION, IN WHOLE OR IN PART, OR USE OF
THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO TITLE:
BREAK EDGES

CONTROL VALVE
X.XXX ±.015 1/32 OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN
SIMILAR TO: DO NOT SCALE DRAWING
CONSENT OF NOV. THIS DOCUMENT IS TO BE RETURNED
TO NOV UPON REQUEST OR UPON COMPLETION OF THE
USE FOR WHICH IT WAS LOANED. THIS DOCUMENT AND
WT LBS: 104 CURRENT INITIAL THE INFORMATION CONTAINED AND REPRESENTED HEREIN
IS THE COPYRIGHTED PROPERTY OF NOV.
FINISH DRAWN M. ANDERSON B. SHUKLA
UNLESS OTHERWISE SPECIFIED

D
SCALE: PROJECTION: SIZE: SHT:
TOL < ± .06 TOL > ± .06
CHECKED B. WINTER B. WINTER
RIG SOLUTIONS 1:2 1 OF 1
MIN MAX APPVD B. WINTER B. WINTER
250 1000 MECHANICAL ENGINEERING DWG. NO. REV:
DATE 8.02.07 09-NOV-06 1100328 C
8 7 6 5 4 3 2 1 DRAWN IN SOLIDWORKS
DCF0022_D1 (REV E)