GRI Compact Bellows Pumps Overview 0222

Compact Bellows Pumps
Compact Bellows Metering Pumps were specifi-

cally designed for metering applications requiring
low discharge pressures. Compact pumps have been
successfully applied in photo, X-ray and dental film
processors; silver recovery; and scientific and analyti-
cal instruments.
The compact bellows pumps utilize GRI’s proven
bellows and valving technology to provide an accu-
rate and economical metering pump with long life.
The proprietary blended polypropylene materials of
construction and a wide selection of valve and O-ring
elastomers produce chemical resistant pumps capable
of handling a wide range of fluids.
Features:
• Average repeatability from stroke-to-stroke to ±
0.75%
• Dry run capability
• Self-priming
• No dynamic seals
• Corrosion resistant
• Long, maintenance-free operation
• Simple Flow adjustment
Contents Pages
• Overview.................................... 2-4
• Pump Selection Guide................. 5-6
• Options...................................... 7-8
• Accessories....................................9
• Replacement Kits................... 10-11
• Typical Dimensions.......................12
• Exploded View..............................13
180 Hines Ave. • Bellville, OH 44813 • PH: 419-886-3001 • FAX: 419-886-2338 • www.GRIpumps.com
GRI Compact Bellows Pumps Overview 0222 030322 Page 1
Compact Bellows Metering Pumps Overview
GRI’s line of Compact Bellows Metering Pumps were specifically designed for metering applications requiring low discharge
pressures. Compact pumps have been successfully applied in photo, X-ray and dental film processors; silver recovery; and
scientific and analytical instruments.
The compact bellows pumps utilize GRI’s proven bellows and valving technology to provide an accurate and economical
metering pump with long life. The proprietary blended polypropylene materials of construction and a wide selection of valve
and O-ring elastomers produce chemical resistant pumps capable of handling a wide range of fluids.
Compact Bellows Metering Pump Operation:
The Compact Bellows Metering Pumps operate on a positive displacement principle. The rotation of the motor shaft is
transmitted into an up and down linear motion through an adjustable concentric crank mechanism. This motion provides
a continuous compressing and relaxing force on the bellows module, forcing fluid between two check valves located in
the module’s valve body. Up to four separate bellows modules can be operated by single motor for proportioning up to four
separate fluid mediums. The flow rate of each module is independently adjustable. Multiple bellows modules operate out-of-
phase with each other for most efficient power usage.
Any combination of ½”, ¾”, 1”, 1-1/2” and 2” bellows may be used in a pump. However, the total output must be limited to
a maximum flow rate of 3000 ml/min.
Optimum Operating Conditions:
Optimum operating conditions consist of a 6” minimum suction life and a discharge head of not less than 6”. Pumps must
be mounted vertically with the valve body at the top to obtain maximum metering accuracy. For conditions where a positive
suction head condition exists, an anti-siphon spring or anti-siphon spring kit can be added to aid the poppet valve seal
properly during operation. See pages 9 and 10 for Accessories.
Flow Rates:
The flow rate of each pump is regulated by three factors:
1. Diameter of the bellows,
2. Speed of the gearmotor,
3. Adjustment of the module stroke length.
The full stroke displacement and discharge pressure of the pump is dependent on the size of the bellows as shown below. If
higher discharge pressure is required, please consult factory for an OEM solution.*
COMPACT BELLOWS MODULE FLOW RATE CHART
Bellows Size /2”
1
/4”
3
1” 11/2” 2” *
Full Stroke
.5 1.8 5 10.5 18
Displacement (ml)
Max Discharge
5 5 5 5 5
Pressure (psi)
Motor Max Flow per Module (ml/min)
HZ
RPM Min Max Min Max Min Max Min Max Min Max
38 50 3.8 19 13.7 68.4 19 190 39.9 399 68.4 684
45 60 4.5 22.8 16.4 82.1 22.8 228 47.8 478.8 82.1 820.8
75 50 7.5 37.5 27 135 37.5 375 78.8 787.5 135 1350
90 60 9 45 32.4 162 45 450 94.5 945 162 1620
Flow Adjustment:
The ½” and ¾” bellows modules can be adjusted to 20% of maximum stroke length, while 1”, 1-1/2” and 2” bellows mod-
ules can be adjusted down to 10% of maximum stroke.
Note: Best priming and metering accuracy occurs when the stroke length is 50% or greater.
Standard Crank - Adjustment cannot be made while pump is operating. An adjusting screw changes the stroke length of an
eccentric crank.
Compact Bellows Metering Pump Specifications:
Flow Rates - Range from 3.8 ml/min to 1620 ml/min, Tandem flow rates to 3,000 ml/min.
Max Discharge Pressure - 5 psi
Max Fluid Temperatures - To 140°F (60°C)
Note: Reduce pressure rating by 50% for fluid temperatures over 120°F (49°C).
Viscosity/Slurries - Maximum fluid viscosity is 5,000 centistokes. Poppet valves can handle fine slurries.
MAXIMUM DRY AND WET PRIMING SPECIFICATIONS • Feet (Meters)
Dry Prime Wet Prime
Bellows Dry Prime Wet Prime
100% of Full 100% of Full
Sizes 50% of Full Stroke 50% of Full Stroke
Stroke Stroke
1
/2” 2.5 (.76) 8.67 (2.64) 5.83 (1.78) 17.17 (5.23)
3
/4” 1.08 (.33) 3.75 (1.14) 2.5 (.76) 6.25 (1.91)
1” 3.08 (.94) 8.33 (2.54) 6.25 (1.19) 14.25 (4.34)
11/2” 4.33 (1.32) 11.00 (3.35) 9.58 (2.92) 20.58 (6.27)
2” * 8.08 (2.46) 16.67 (5.08) 12.75 (3.89) 23.50 (7.16)
Note: All testing is done with water at an ambient temperature of 80 degree F. If specific gravity or viscosity of fluid being
pumped is significantly greater than water (1.0), please consult factory.
Gearmotors:
Catalog gearmotors are available in 115V, 50/60 Hz or 220V, 50/60 Hz. Standard motor speeds are 45.6 and 90 RPM at 60
Hz and 38 and 75 RPM at 50 Hz. Motors are UL recognized and continuous duty rated with a minimum life expectancy of
2000 hours. Perpetual running of motor is not recommended. If a non-stop application is encountered, the Gorman-Rupp
Industries Heavy-Duty Bellows Metering Pump is recommended.
Materials in Contact with Solution:
Connectors - Polypropylene
O-Rings (Elastomers) - EPT/EPDM or Viton®/Fluoroelastomer
Poppet - EPT/EPDM or Viton®/Fluoroelastomer
Bellows - Standard Polypropylene Materials
Additional materials available, refer to OEM Section for details.
Compact Bellows Metering Pump Selection:

The pump selection procedure is detailed in the Pump Selection Guide on the following two pages, (5 & 6).
Pump Selection Guide
Compact Bellows Pumps
The Compact Bellows Metering Pumps are designed for applications with low pressure requirements. Maximum discharge
pressure to 5 psi. Pumps are only available with standard crank mechanism. Pumps with up to four (4) bellow modules are
available. Flow rate for each module is independently adjustable.
Order Notes: When ordering a compact bellows model, refer to the Pump Selection Process steps 1 through 6 and follow the
example provided below.
Example: The model number and code for a 4-Tandem Pump with 1-1/2”, 1”, 1, and 1/2” bellows, Viton® elastomers for the
first two bellows modules and EPT/EPDM for the last two, all with 3/8” elbow swivel barbed tube connectors except for the 1/2”
using 1/8” ID compression fittings, driven by a 230V-AC, 50/60 Hz, 45 RPM motor would be: 16004-004 F-009 T-008, F-006
T-008, F-004 T-008, F-001 T-001.
Pump Selection Process:
1. Using Chart A, select a bellows module and motor RPM combination whose maximum output meets or exceeds your flow
requirements. Best metering accuracy occurs when bellows are adjusted at 50% or more of their maximum output.
2. Using Chart B, determine base model module configuration.
3. Using Chart C, select appropriate 3-digit dash number to add to base model number according to the desired motor volt-
age and RPM determined in Chart A.
CHART A: Compact Bellow Module Flow Rate Chart
Bellows Size 1
/2” 3
/4” 1” 11/2” 2”
Full Stroke Displacement (ml) 0.5 1.8 5 10.5 18
Max Discharge Pressure (psi) 5 5 5 5 5
Motor Flow per Module (ml/min)
Hz
RPM Min Max Min Max Min Max Min Max Min Max
38 50 3.8 19 13.7 68.4 19 190 39.9 399 68.4 684
45 60 4.5 22.8 16.4 82.1 22.8 228 47.8 478.8 82.1 820.8
75 50 7.5 37.5 27 135 37.5 375 78.8 787.5 135 1350
90 60 9 45 32.4 162 45 450 94.5 945 162 1620
CHART B: Base Model Configuration

Base Model Number Base Model Description
16001-xxx Single Pump
16002-xxx 2 - Tandem Pump
CHART C: Motor Voltage / RPM

Base 115V-Ac 115V-AC 230V-AC 230V-AC 12V-DC 24V-DC
Model 38 RPM @ 50 Hz 75 RPM @ 50 Hz 38 RPM @ 50 Hz 75 RPM @ 50 Hz
Number 45 RPM @ 60 Hz 90 RPM @ 60 Hz 45 RPM @ 60 Hz 90 RPM @ 60 Hz 45 RPM 90 RPM 45 RPM 90 RPM
16001 -002 -003 -004 -005 -007 -008 -009 -010

16002 -002 -003 -004 -005 — — — —
16003 -002 -003 -004 -005 — — — —
16004 -002 -003 -004 -005 — — — —
Continued on next page
Continued from previous page
Pump Selection Process:
4. Using Chart D, select appropriate F-Code according to each bellow’s module size, valve type and elastomer. Note: The
largest bellows module will be configured closest to the motor.
5. Using Chart E, select one T-Code for each F-Code chosen from Chart D.
6. Optional: Place desired H-Code from Chart F at end of model number. Without an H-Code, the pump will be have exposed
motor and bare wire leads.
CHART D: F-Codes - Bellows, Valve Type and O-ring Material Selection Options
Bellows Size Poppet Poppet
EPT/EPDM Viton®
1/ ”
2 F-001 F-003
F-035 F-037
3
/4”
1” F-004 F-006
11/2” F-007 F-009
2” F-031 F-033
CHART E: T-Codes – Tubing Connector Selection Options

T-Code Connector Size Connector Type Bellows Size
T-001 1/8” ID x 1/4” OD Barbed Compression 1
/2”
T-002 1/4” ID x 3/8” OD Barbed Compression /2”
1
T-003 3/8” ID Barbed 3

/4”, 1”, 11/2”, 2”
/4”, 1”, 11/2”, 2”
T-005 1/8” Pipe Thread Female NPT (FTP) 3
/4”, 1”, 11/2”, 2”
/4”, 1”, 11/2”, 2”
/4”, 1”, 11/2”, 2”
T-008 3/8” ID Elbow Swivel, Barbed 3
/4”, 1”, 11/2”, 2”
/4”, 1”, 11/2”, 2”
/4”, 1”, 11/2”, 2”
T-012 4mm (5/32”) ID Elbow Swivel, Barbed 3
/4”, 1”, 11/2”, 2”
T-013 4mm (5/32”) ID Elbow Swivel, Barbed 1
/2” , 3/4”
/4”, 1”, 11/2”, 2”
CHART F: H-Codes – Motor Cover Options

H-Code H-Code Description
H-001 Cover Only
H-003 Cover with On/Off Switch, 6’ Cord with Plug, 115V
H-004 Cover with On/Off Switch, 6’ Cord with Plug, 230V
H-005 Cover, 6’ Cord without Plug, 115V
H-006 Cover, 6’ Cord without Plug, 230V
H-008 Cover, 6’ Cord with Plug, 115V
Tubing Connectors
(T-Codes)
T-001 T-002 T-003 T-004 T-005 T-006
T-007 T-008 T-009 T-011 T-012 T-013 T-014
Options
Compact Bellows
GRI specializes in the adaptation of standard models to
meet the ever-changing needs of the Original Equipment
Market. Contact us if one of our standard models does not
meet your specific requirements.
Motors
• Speeds
Standard motor speeds are 45.6 and 90 RPM at 60 Hz. Motors can be supplied in virtually any speed
up to a maximum of 120 RPM.
• Voltages
Standard voltages are 115V, 50/60 Hz, or 230V, 50/60 Hz. However, the following special voltages are
also available: 12 and 24VDC, or 24VAC.
• Designs
The standard motor is an open, shaded pole gearmotor. Motors are also available in steppers, and DC.
• Options
Motors can be supplied with microswitches for stroke counting and cork brakes. Units without motors
(pedestal models) are also available on some models.
Shaded Pole Motor Synchronous motor

with Microswitch
Miscellaneous Options
Compact Bellows
Other options available for the compact bellows pumps in-
clude duckbill valves, miniature switches to count strokes,
stainless steel mounting brackets and splash covers.
Poppet Valves & O-Rings
The standard elastomers for the poppet valves
and O-rings are EPT/EPDM and Viton®/Fluoro-
elastomer. These elastomers have historically
been able to handle the vast majority of the
applications in which we’ve been involved. How-
ever, Butyl, Hydrin, Kel-F®, Silicone and Nitrile
can be supplied for chemicals requiring such
1
/2” Poppet Kit 3
/4”, 1”, 1 1/2”, and 2” Poppet Kit
materials.
Duckbill Valves & O-Rings

Duckbill valves are required in those applica-
tions where heavy slurries and fibrous materials
are being pumped. Heavy slurries should be
flushed from the bellows before pump is shut
down. Duckbill valves are available in the same
elastomers as the poppet valves.
/2” Duckbill Valve Kits
1 3
/4”, 1”, 1 1/2”, and 2” Duckbill Valve Kits
Valve Bodies
Standard valve body on the compact pump is a
90° valve body. Vertical and T-head valve bodies
can be substituted on all bellows sizes except the
1⁄2” bellows.
Pump Covers
In addition to the standard options listed, cover options can also include
different wire or cord lengths and terminations, strain reliefs and ground
wires.
Accessories
Compact Bellows
Check and Foot Valves Single Dual Foot

Check
Elastomer Check Valves Valves Valves
Check and foot valves are used to maintain a pump’s prime or
to prevent backflow through a pump in applications with long
3
⁄8" I.D. 1
⁄2" I.D. 3
⁄8" I.D. 3
⁄8" I.D. 1
⁄2" I.D.
Tubing Tubing Tubing Tubing Tubing
suction lengths. Check valves can be positioned in-line on the
EPT/EPDM 15099-002 15099-018 12171-004 15101-002 15101-018
suction or discharge side of the pump; foot valves on the suc-
Viton®/
tion side only. To order, refer to the chart on this page. Fluoro- 15099-006 15099-022 — 15101-006 15101-022
elastomer
O-Ring (Elastomer) Material

Spring EPT/EPDM Viton®/Fluoroelastomer
Single Check Valve Dual Check Valve .5 PSI Foot
5 PSIValve .5 PSI 5 PSI
Opening Pressure: 1 psi (spring loaded) Opening Pressure: Monel.2 psi (two poppets 02501-112 Opening
02501-113Pressure:02501-124
1 psi (spring loaded)
02501-525
Materials in Contact with Solution: located in series) 316 S.S. 02501-114 Materials
02501-115 in Contact with Solution: 02501-127
02501-126
• Body, valve seat, connectors, screen Materials in Contact with Solution: 02501-116
Hastelloy C ® • Body, valve seat,02501-128
02501-117
connectors, screen02501-129
(149 Micron) - Polypropylene • Body, connectors - Polypropylene (149 Micron) - Polypropylene
Kits include valve extension for suction port. Kits do not include poppet valve.
• O-rings - EPT/EPDM, Viton®/Fluoro- • Poppet valves & O-rings — EPT/EPDM • O-rings - EPT/EPDM, Viton®/Fluoro-
(Valve extension required only on suction port.)
elastomer elastomer
• Spring - Hastelloy® C • Spring - Hastelloy® C
Options: 1⁄2” or 3⁄8” I.D. tubing connectors Options: 1⁄2” or 3⁄8” I.D. tubing connectors
Single Dual Foot

Check
Elastomer Check Valves Valves Valves
3
⁄8" I.D. 1
⁄2" I.D. 3
⁄8" I.D. 3
⁄8" I.D. 1
⁄2" I.D.
Tubing Tubing Tubing Tubing Tubing
Anti-Siphon Spring Kits EPT/EPDM 15099-002 15099-018 12171-004 15101-002 15101-018
Anti-siphon springs are available to springload poppet valves.Viton
Use/ of these springs produces more positive shutoff of
®
poppet valves and permits use of the pump where there is a Fluoro-
positive15099-006
pressure on the suction
15099-022 — side. Available
15101-006 for the 1",
15101-022
elastomer
1½"
and 2½" models. To order, select the proper spring material and O-ring by referring to the Chemical Resistance Sec-
tion. The appropriate kit can then be chosen based on the blow-off pressure (PSI) required.
O-Ring (Elastomer) Material

Spring EPT/EPDM Viton®/Fluoroelastomer
.5 PSI 5 PSI .5 PSI 5 PSI
Monel 02501-112 02501-113 02501-124 02501-525
316 S.S. 02501-114 02501-115 02501-126 02501-127
Hastelloy® C 02501-116 02501-117 02501-128 02501-129
Kits include valve extension for suction port. Kits do not include poppet valve.
(Valve extension required only on suction port.)
Replacement Kits
Compact Bellows
Duckbill valve kit includes two Poppet valve kit includes two Tubing Connector kit includes
duckbill valves, two seal wash- poppet valves and two O-rings. two connectors and two con-
ers, one valve extension and nector nuts.
one O-ring.
Bellows module kits include Compact Crank Kit includes

connecting rod assembly, bel- one set screw, one retaining
lows module, displacement ring and one crank assembly.
cup, screws and O-rings.
Ordering Kits
To order, refer to Replacement Kit charts on following page.
Replacement Kits
Compact Bellows
/ ” & 3/4” Bellows Module Kits

1 2
1
/2” Bellows 3
/4” Bellows
Base
F-001 F-003 F-035 F-037
Model
Number Viton®/ Viton®/
EPT/EPDM EPT/EPDM
Fluoroelastomer Fluoroelastomer
16001 02501-185 02501-187 02501-250 02501-252
16002 02501-185 02501-187 02501-250 02501-252
16003 02501-185 02501-187 02501-250 02501-252
16004 02501-185 02501-187 02501-250 02501-252
1” & 1 1/2” Bellows Module Kits 2” Bellows Module Kits

1” Bellows 1 1/2” Bellows 2” Bellows
Base Base
F-004 F-006 F-007 F-009 F-031 F-033
Model Model
Number Viton®/ Viton®/ Number Viton®/
EPT/EPDM EPT/EPDM EPT/EPDM
Fluoroelastomer Fluoroelastomer Fluoroelastomer
16001 02501-188 02501-190 02501-191 02501-193 16001 02501-247 02501-249
16002 02501-188 02501-190 02501-191 02501-193 16002 02501-247 02501-249
16003 02501-188 02501-190 02501-191 02501-193 16003 02501-247 02501-249
16004 02501-188 02501-190 02501-191 02501-193 16004 02501-247 02501-249
Crank Kits
Bellows Size Kit Part Number
1
/2” 02501-222
3
/4” 02501-327
1” 02501-223 Tubing Connector Kits
11/2” 02501-223 T-Code Kit Part Number
2” 02501-223 T-001 02500-312
T-002 02500-635
T-003 02500-352
Poppet Valve & O-Ring Kits
T-004 02500-353
1
/2” Bellows /4”, 1”, 1 /2”, 2” Bellows
3 1
T-005 02500-258
( / ”) F-035
3 4
( / ”) F-037
3 4
Base (1”) F-004 (1”) F-006 T-006 02500-259

F-001 F-003
Model (11/2”) F-007 (11/2”) F-009
Number (2”) F-031 (2”) F-033 T-007 02500-260
Viton /
®
Viton /
® T-008 02500-261
EPT/EPDM EPT/EPDM
Fluoroelastomer Fluoroelastomer T-009 02500-354
16001 02500-318 02500-317 02500-605 02500-609 T-011 02501-337
16002 02500-318 02500-317 02500-605 02500-609 T-012 02501-246
16003 02500-318 02500-317 02500-605 02500-609 T-013 02501-541
16004 02500-318 02500-317 02500-605 02500-609 T-014 02501-673
Typical Dimensions
Compact Bellows
C
14.05 (356.87)
C
.16 2.25 (57.15) C
(4.06) TYP. .19 (4.80) C
WIDE MTG. SLOT
.25 (6.35) (2-SLOTS PER 4.99 (126.70)
TYP. PUMP MODULE)
1.25
(31.75) 2.92
(74.17)
3.18
(80.77)
2.50
(63.50) 1.46
(37.08)
1.74 (44.20) TYP.
30° .75 1.01

TYP. (19.05) (25.65)
.25 (6.35)
DIA. TYP.
.38 (9.65)
DIA. TYP.
FLOW
.44 (11.18)
DIA. TYP.
.19 (4.83) DIA. MTG.

HOLE 2-REQ.
2.73
(69.34)
7.20
(182.88)
6.99
(177.55)
5.12
(130.05)
2.44
(61.98)
1.50 .44
(38.10) (11.18)
2.25 (57.15) 1.12 10.00
TYP. (28.45) (254.00) .50
TYP. (12.70)
DIMENSION C
Without Cover
With
Model 45.6 RPM 90 RPM Weight
Cover
115V 230V 115V 230V
6.04 6.04 6.54 6.79 7.30 3.61 lbs.
Single
(153.4) (153.4) (166.1) (172.4) (185.4)
8.29 8.29 8.79 9.04 9.55 4.33 lbs.
2-Tandem
(210.5) (210.5) (223.2) (229.6) (242.6)
10.54 10.54 11.04 11.29 11.80 4.98 lbs.
3-Tandem
(267.7) (267.7) (280.4) (286.7) (299.7)
12.95 12.95 13.45 13.70 14.21
4-Tandem (328.9) (328.9) (341.6) (348.0) (360.9) 5.94 lbs.
Note: Dimensions include .16" bearing extension.
Dimensions in Inches
(Dimensions in Millimeters)
Exploded View
Compact Bellows
EXPLODED VIEW-COMPACT BELLOWS METERING PUMP
SEE
17
VALVE KITS
CHART
1", 1-1/2",
& 2"
SEE
TUBING CONNECTORS
CHART SEE BELLOWS MODULE
REPLACEMENT KITS 16
CHART
SEE
VALVE KITS
CHART
3/4" 9 4
5
13
14 1/2"
8
3
12 5 LOCATE IN MOTOR SHAFT
INDENTATION AND TIGHTEN
15 15 TO 25-28 IN-LBS TORQUE.
16
7
11 2
5 MOTOR SHAFT
6 14
10
1
5
LARGEST BELLOWS MODULE
ALWAYS CLOSEST TO MOTOR.
DO NOT ADD LUBRICANT TO TO ORDER REPLACEMENT

ANY PUMP MECHANISM. PUMPS OR KITS, CALL YOUR
LOCAL GRI DISTRIBUTOR
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Compact Bellows Pumps

Compact Bellows Metering Pumps were specifi-

Compact Bellows Metering Pump Selection:

CHART B: Base Model Configuration

CHART C: Motor Voltage / RPM

16001 -002 -003 -004 -005 -007 -008 -009 -010

CHART E: T-Codes – Tubing Connector Selection Options

T-003 3/8” ID Barbed 3

CHART F: H-Codes – Motor Cover Options

T-007 T-008 T-009 T-011 T-012 T-013 T-014

Shaded Pole Motor Synchronous motor

Duckbill Valves & O-Rings

Check and Foot Valves Single Dual Foot

O-Ring (Elastomer) Material

Single Dual Foot

O-Ring (Elastomer) Material

(Valve extension required only on suction port.)

Bellows module kits include Compact Crank Kit includes

/ ” & 3/4” Bellows Module Kits

1” & 1 1/2” Bellows Module Kits 2” Bellows Module Kits

Base (1”) F-004 (1”) F-006 T-006 02500-259

1.74 (44.20) TYP.

30° .75 1.01

.19 (4.83) DIA. MTG.

EXPLODED VIEW-COMPACT BELLOWS METERING PUMP

15 15 TO 25-28 IN-LBS TORQUE.

DO NOT ADD LUBRICANT TO TO ORDER REPLACEMENT

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