Avant 300s Series Operator Manual

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Operator’s Manual

2005-
Table of contents 300S Series

TABLE OF CONTENTS

INTRODUCTION ...............................................................................................................3
AVANT 300S SERIES WARRANTY ...................................................................................3
EC DECLARATION OF CONFORMITY ............................................................................4
HOW TO WORK SAFELY ................................................................................................. 5
DECAL LOCATIONS ..........................................................................................................6
MAIN PARTS OF THE LOADER ........................................................................................7
TECHNICAL SPECIFICATION ..........................................................................................8
TECHNICAL SPECIFICATION, ENGINES ........................................................................9
LOAD DIAGRAM ..............................................................................................................10
CONTROLS ......................................................................................................................11
STARTING THE ENGINE.................................................................................................14
STOPPING THE ENGINE ................................................................................................15
DRIVE CONTROL.............................................................................................................15
DOUBLE SPEED FUNCTION ..........................................................................................16
USING THE AUXILIARY HYDRAULICS.........................................................................16
COUPLING THE ATTACHMENTS ..................................................................................17
300S SERIES SERVICE TABLE .........................................................................................18
SAFETY INSTRUCTIONS FOR MAINTENANCE ..........................................................19
MAINTENANCE INSTRUCTIONS..................................................................................20
REFUELING.......................................................................................................................21
FILTER LOCATION...........................................................................................................22
FILTER TABLE...................................................................................................................22
GREASING POINTS 300S SERIES ..................................................................................22
TROUBLESHOOTING .....................................................................................................23
ATTACHMENT LISTING .................................................................................................24

2
300S Series Introduction, warranty

INTRODUCTION
AVANT TECNO OY wants to thank you for purchasing an AVANT loader. It is the result of Avant’s long
experience in design and manufacturing of compact loaders.

We ask you that you read and understand the contects of this manual completely before operating the loader.
This will improve your operating and maintenance efficiency, help avoid breakdowns and damage and extend
your machine’s life.

Contact your local AVANT dealer for any questions, service, spare parts or about any problems that may occur
with the operation of your machine.

AVANT 300S SERIES WARRANTY


This warranty specifically applies to the AVANT 300S series loaders only and not to any attachments used
with this product.

Any repairs or modifications performed without the prior authorisation of AVANT Tecno Oy will cancel this
warranty.

During the first year of operation or the first 750 hours (whichever is the soonest) AVANT Tecno Oy warrants
to replace any part or repair any defect which may occur, subject to the terms detailed below:

1) The product has received regular maintenance in accordance with schedules given by the manufacturer.

2) Any damage caused by operation in a negligent manner or exceeding the approved specifications detailed
in this manual is excluded.

3) AVANT Tecno Oy accepts no responsibility for interruption to working or any other consequential losses
resulting from any failure of the product.

4) Only AVANT Tecno Oy approved replacement or original quality parts shall be used during routine
maintenance.

5) Any damage caused by the use of incorrect fuel, lubricants, cooling liquid or cleaning solvents is exclude

6) The Avant Warranty excludes any consumable parts (e.g. tyres, spark plugs, batteries, filters, belts etc.)
except where it can be clearly shown that these parts were defective on original supply.

7) Any damage caused resulting from the use of attachments not approved for use with this product is excluded.

8) In the event a fault occurs which is attributable to manufacturing or assembly defect you should arrange
to return your AVANT to your authorised dealer for repair. Travel and freight costs are excluded.

IDENTIFICATION OF THE LOADER


Write down the following information about your loader, it will help you when ordering parts etc.

1. Model: AVANT_____________________Purchase date:______________________________

2. Serial number:________________________________________________________________

3. Engine serial number:__________________________________________________________

The serial number and model of the loader are printed on the manufacturer’s plate which is located
in the footwell (decal no. 8, see page 6). Location of engine serial number can be found in the
operating manual of the engine.

3
EC declaration of conformity 300S Series

EC DECLARATION OF CONFORMITY FOR MACHINERY

Manufacturer: AVANT TECNO OY

Address:Ylötie 1, 33470 YLÖJÄRVI, FINLAND

We hereby declare that the machines listed below conform to EC Directives: 98/37/EC
(Machinery), 89/336/EEC (EMC) and 2000/14/EC (Noise Emission).

Category: EARTH-MOVING MACHINERY/LOADERS/COMPACT

Models: AVANT 313S, 314S, 320S and 320S+

Ylöjärvi, Finland, 07.01.2003

Risto Käkelä
Managing Director

4
300S Series How to work safely

HOW TO WORK SAFELY Do not transport the load with the boom lifted.
Always carry bucket or attachment as low as possible,
and put the load down whenever you leave the machine.
An incorrect or careless operation of the loader may
be the origin of a serious accident. Before putting the When lifting or lowering the load, do not operate the
machine into operation, familiarise yourself with the boom control lever abruptly. Turn the lever smoothly
and with care.
use of the machine and read and understand this
Operator’s Manual as well as the safety instructions. Do not exceed rated operating capacity - follow the
load diagrams.
THIS SYMBOL INDICATES Do not park the machine on a surface with a gradient.
THE IMPORTANT Should this be necessary, use the parking brake and
SAFETY FACTORS. preferably turn the machine sideways and put down
the bucket. If needed, use chocks behind the wheels.
Understand the limitations of speed, braking, steering Before leaving driver´s seat:
and stability as well as loading capacity of the machine - Lower the loader boom
before starting operation. - Place attachment flat on ground
- Stop the engine, remove the key
- Engage the parking brake
If you have no previous experience of the machine,
make sure to do all testing at a safe and open place Never perform any maintenance or repair operation
with no persons in the area of operation. when the engine is running.
Stop and cool the engine before adding fuel.
SAFETY INSTRUCTIONS Never use ether or starting fluid on diesel engines with
glow plugs. Use only starting aids as approved by engine
Never use the loader without instructions. Read loader manufacturer.
signs (decals), and this manual.
Keep the engine area clean of flammable materials.
Start the operation slowly and carefully.
Wear eye protection when servicing, and hard hat or
Do not wear loose clothing, long uncovered hair or other protective equipment as needed.
jewelry near machine.
When connecting a booster battery for "jump" start,
When driving be comfortably seated in the driver´s always make last connection (negative cable) to engine,
seat, keep your feet in their proper place in the footwell never at battery. When removing the "jump" start cable,
and both hands on the control levers. always remove the negative cable (-) from engine first.
Operate the control levers and the lever of auxiliary Never charge a frozen battery.
hydraulics only when sitting in the driver´s seat.
Lead acid batteries produce flammable and explosive
Operate the control levers with ease and without gases. Keep arcs, sparks, flames and lighted tobacco
hesitation. away from battery.
When coupling the attachment, make sure that the Battery acid causes severe burns. In case of acid contact,
locking pins lock in positively. wash immediately with water for several minutes and
get medical attention in case of eye contact.
Never put any part of the body or let anyone go under
the lifted boom. Use a piece of cardboard to check for hydraulic leaks.
Leaking fluids under pressure can enter the skin and
Do not transport persons in the bucket. The machine cause serious injury. Medical attention is required if
is not designed to lift or to transport persons. hydraulic or other fluids contact skin.
Keep hands, feet and clothing away from any moving Never modify the loader or add attachments not
part and/or hydraulic cylinder. approved by AVANT Tecno Oy.
Never carry passengers. Keep other bystanders away Do not smoke during refueling or driving.
from the work area.
Drive slowly on uneven terrains. Watch out for ditches,
manholes and steep gradients. Read this Operator's Manual carefully, especially if you
are unfamiliar with the safe use and operation of the
Do not drive on too steep a gradient. Load, unload, and machine.
turn on flat level ground.
Make sure that the ventilation is sufficient when working
indoors or otherwise confined area.
Do not use loader in an atmosphere with explosive dust
or gases or where exhaust can contact flammable
material, explosion or fire can result.

5
Decal locations 300S Series

DECAL LOCATIONS
The following decals and signs should always be installed on the loader. If any of these decals has been
removed or is unreadable it should be replaced without delay.

ponml
q
r

jk

j o

k p

l q

m r

6
300S Series Main parts of the loader

MAIN PARTS OF THE LOADER


Following picture shows the main parts of the loader:

m jk

j Frame l Attachment coupling plate


The machine has a rigid frame, on which Attachments are mounted on the
all the hydraulic components, engine, attachment coupling plate.
control valves, loader boom, wheels etc.
are mounted.

k Loader boom
Loader boom is mounted on the front
m Auxilary hydraulics outlet
The hydraulic hoses of hydraulically
frame with two pivot pins. The attachment operated attachments are mounted on
coupling plate is mounted on the lower this outlet with quick couplers. The outlet
end of the boom. There are two types of is double acting: it has two pressure lines
booms: standard boom with fixed length and one return line. It is also possible to
and the optional telescopic boom which install an auxiliary hydraulics outlet in the
extends 500 mm hydraulically. rear of the machine (optional extra).

ROPS AND FOPS (Option)


1. ROPS frame
• ROPS frame complies with the ISO 3471 / SAE J1040 standard.
Total machine height with ROPS frame is 1990 mm.
1. FOPS canopy, mounts on the ROPS
• FOPS safety canopy exceeds the ISO 3449 Level 1 / SAE J1043
FOPS criteria. Total machine height with FOPS is 2050 mm.

7
Technical specification 300S Series

TECHNICAL SPECIFICATION

Model AVANT 313S AVANT 314S AVANT 320S AVANT


320S+
Length 1680 mm 1950 mm 1950 mm 1950 mm
Width 790-1050 mm 790-1050 mm 790-1050 mm 790-1050 mm
(depending on (depending on (depending on (depending on
tyre size) tyre size) tyre size) tyre size)
Standard tyre size 5x10 TR 23*8.50-12 23*8.50-12 23*8.50-12
Width 940 mm 1020 mm 1020 mm 1020 mm
Height 1200 mm 1250 mm 1250 mm 1250 mm
Axle width 795 mm 795 mm 795 mm 795 mm
Ground clearance 206 mm 206 mm 206 mm 206 mm
Weight 530 kg 610 kg 720 kg 720 kg
Drive speed:
Single speed model 0 – 5 km/h 0 – 5 km/h – –
Double speed model 0 – 9 km/h 0 – 9 km/h 0 – 9 km/h 0 – 9 km/h
Drive hydraulics hydraulic four wheel drive hydraulic four wheel drive
Auxiliary hyraulics 28 l/min single pump, 22,5 + 22,5 l/min 22,5+22,5 l/min 22,5+22,5 l/min
flow and pressure double pump, 175 bar 200 bar 220 bar
Turning radius same as the length same as the length same as the length same as the length
of the machine of the machine of the machine of the machine
Lifting height with 2100 mm 2100 mm 2100 mm 2100 mm
standard boom
Lifting height with 2400 mm 2400 mm 2400 mm 2400 mm
telescopic boom
(Option)
Max. pulling force 6500 N 6500 N 7700 N 10 000 N

Max. lifting capacity 750 daN 750 daN 850 daN 880 daN
(hydr.)
Tipping load*) 600 kg 650 kg 700 kg 700 kg
Engine Honda GX 390 Kubota Z 482 Kubota D 722 Kubota D 722
petrol diesel diesel diesel
Engine output 10 kW (13 hp) 10,5 kw (14 hp) 14 kW (20 hp) 14 kW (20 hp)
*) with standard lift arm, 80 kg driver and 30 kg extra back weight, on flat even surface

8
300S Series Technical specification, engines

TECHNICAL SPECIFICATION, ENGINES

Engine type Honda GX390 Kubota Z482 Kubota D 722


(petrol) (diesel) (diesel)

Function 4 stroke 4 stroke 4 stroke


Cooling system air water water
Number of 1 2 3
cylinders
Starter electric / manual electric electric
Bore * stroke 88 * 64 mm 67 * 68 mm 67 * 68 mm
3 3
Displacement 389 cm 479 cm 719 cm3
Max. output 10 kW 10,5 kW 14 kW
(13 hp) (14 hp) (20 hp)
Fuel petrol diesel diesel
min. 92 oct.
Fuel tank capacity 6,5 l 18 l 18 l

Engine oil capacity 1,1 l 2,5 l 3,8 l


Engine oil type API SE API CC API CC
Viscosity SAE 10W-30 SAE 10W-30 SAE 10W-30

Valve clearance, 0,15 mm 0,145 – 0,145 –


suction 0,185 mm 0,185 mm
Valve clearance, 0,20 mm 0,145 – 0,185 0,145 – 0,185
exhaust mm mm
Sound pressure 84 dB (A) 87 dB (A) 88 dB (A)
level LPA
Sound power 100 dB (A) 102 dB (A) 101 dB(A)
level LWA

9
Load diagram 300S Series

LOAD DIAGRAM
The lifting capacity of the loader is limited by the possibility of tipping around the front axle. The diagram
below shows the tipping loads and max. allowed loads in different loading situations on an even level surface.

Tipping load
80 kg driver, 30 kg extra weight

Tipping load
80 kg driver

Tipping load
No driver

AVANT 313S load diagram

Tipping load
80 kg driver, 30 kg extra weight

Tipping load
80 kg driver

Tipping load
No driver

AVANT 314S/320S /320S+ load diagram

The diagrams can be interpreted as follows:

• If the load is 25 cm in front of the attachment coupling plate, the max. load for the model 313S with 13 hp
petrol engine is 310 kg for the loader with a driver weighing 80 kg. For the 314S model the max. load is
400 kg, for the 320S and 320S+ models the max. load is 460 kg.

• If the load is still 25 cm in front of the attachment coupling plate and a rear weight of 30 kg is added, the
max. load increases to 350 kg for the 313S petrol model. For the 314S diesel model the max. load is
440 kg, and for the 320S and 320S+ models the max. load is 510 kg.

CAUTION! In practice the safe working load is 70 % of the diagram values. Do not load the
loader with heavier loads than this.

ALWAYS PUT DOWN THE LOAD BEFORE LEAVING THE MACHINE.

10
300S Series Controls

OPERATING CONTROLS
Following picture shows the location of operating controls. The location and function of
controls may be slightly different in different models, see following pages.

7 11 8
10 1
6
9
5 1
3

12 13
13
14

15

1. Control levers for drive and boom & tilt 10. Auxiliary hydraulics control lever
2. 12V outlet (models 313S, 314S and 320S)
3. Fuse box (2 pcs. fuses) 11. Control lever for telescopic boom (Optional extra)
4. Hour meter 12. Auxiliary hydraulics control pedal
(models 313S, 314S and 320S)
5. Charge indicator
13. Double speed control pedal
6. Oil pressure indicator (models 313S, 314S and 320S)
7. Thermometer 14. Throttle pedal
8. Ignition switch (Positions: Off, On, Glow, Start) 15. Parking brake handle
9. Signal horn (turn 180º left to engage the parking brake)

11
Controls 300S Series

CONTROL OF LOADER BOOM, ATTACHMENTS AND OTHER FUNCTIONS


The control levers for driving, boom and bucket control, auxiliary hydraulics and telescopic boom
(option) are mounted on the dashboard in front of the operator. On the following are the explanations
for these functions.

1 2

1. Drive (left side wheels) and bucket tilt 3. Control lever of auxiliary hydraulics
control lever (models 313S, 314S and 320S)
• Push forward: The left side wheels turn forward • Push forward carefully to find out which way the
(forward drive, left side wheels) hydraulic attachment is functioning.
• Pull backward: The left side wheels turn backward • Pull backward: The attachment operates in
(reverse drive, left side wheels) opposite direction
• Push left to lower the tip of the bucket (emptying) • Lock position: Continous flow
• Push right to raise the tip of the bucket (filling) (for rotary broom, backhoe etc.)
Model 320S+ : Control lever of pump selection
2. Drive (right side wheels) and boom • Lever in the ”back” position (”turtle”): flow of
control lever one pump selected. Drive with lower speed -
• Push forward: The right side wheels turn forward simultaneous operation of auxiliary hydraulics
(forward drive, right side wheels) with one pump is possible
• Pull backward: The right side wheels turn backward • Lever in the ”front” position (”rabbit”): flow of
(reverse drive, right side wheels) both pumps selected. Drive with double speed,
• Push left to lift the boom simultaneous operation of auxiliary hydraulics is
• Push right to lower the boom not possible. Operation of auxiliary hydraulics
with flow of both pumps, simultaneous driving
is not possible

4. Control lever of telescopic boom


(Optional extra)
• Push forward to extend the boom
• Pull backward to retract the boom

12
300S Series Controls

CONTROLS IN THE FOOTWELL


The picture on the left shows the controls located in the
footwell for models 313S, 314S and 320S:
1. Throttle pedal: Controls engine revs
2.Double speed pedal: Press the pedal down to engage
double speed function
3 2 3. Auxiliary hydraulics pedal: Controls the auxiliary
hydraulics function. By pressing this pedal down the
1 attachment operates in one direction, by lifting the pedal
upward the attachment operates in reversed direction.
ATTENTION! Auxiliary hydraulics can also be operated
with the control lever on the dashboard, see previous page.
The picture on the left shows the controls located in the
footwell for model 320S+
1. Throttle pedal: Controls engine revs
2. Auxiliary hydraulics control lever: Controls the
2 auxiliary hydraulics function. By pressing this lever down
the attachment operates in one direction, by lifting the lever
upward the attachment operates in reversed direction.
1 ATTENTION: The black plastic screw on the control lever
adjusts the movements and locking of the lever. When the
screw is not tightened the lever moves up and down and
locks into locking position (continous flow for certain
attachments like rotary broom, backhoe etc.) If the locking
position is not desired – e.g. when working with a silage fork - tighten the screw until the lever does not
lock but moves up and down and remains in the neutral position when not operated.

TELESCOPIC BOOM (Optional extra)


The optional telescopic boom gives more lifting
height and outreach. Length of the telescope
is 500 mm and the additional lifting height is
300 mm. Telescopic boom is operated with the
control lever no. 4 on the control panel (see
previous page).

SUSPENSION SEAT (Option)


The optional suspension seat has the following
adjustments:
1. Suspension adjustment
• by turning the lever clockwise suspension
1 gets harder, by turning it counterclockwise
the suspension gets softer
2. Angle of the back rest
• the angle of the back rest can be adjusted
2 by turning the knob
3. Seat position
3 • the distance of the seat from the steering
wheel can be adjusted with the lever which
is located under the front edge of the seat
Suspension seat can be equipped with a seat belt (option).
13
Starting the engine 300S Series

STARTING THE ENGINE

Petrol engine (Avant 313S, see also Honda engine


Owner‘s Manual)

• Turn the battery disconnect switch to ON

• Turn the fuel valve to the on ON position 1


2 (on the left side of the engine, see Honda Owner’s Manual)
1 • Move the choke lever to the left to CLOSE position 2
(above fuel valve, see Honda Owner‘s Manual)
NOTE: Do not use the choke if the engine is warm or
the air temperature is high

• Turn the ignition key to the right until engine starts, then
let the key return to ON position
• Reduce choke (move choke lever to the right) as soon as
engine has started, move completely to the right when
engine has warmed up

Diesel engine (Avant 314S, 320S and 320S+)

• Turn the battery disconnect switch to ON

• Turn the ignition key to the right, keep the ignition key in
this position for approx. 10 seconds, depending on the
ambient temperature.
ATTENTION There is no glow plug indicator lamp – do not
glow for more than 10 seconds at a time.
• Turn the ignition key further to the right until the engine
starts, then let the key return to ON position

14
300S Series Stopping the engine

NOTICE! The engine cannot start if the auxiliary hydraulics


control lever is in locking position or the pump selection
lever (on model 320S+) is in the position „2-pump“ (when
the ambient temperature is low)
STOPPING THE ENGINE

• Turn the ignition key to the OFF position (to the left)
• Turn the power off with the battery disconnect switch

DRIVE CONTROL

Start the engine as explained on previous pages. When


starting the engine do not touch any control lever.

After starting the engine take a firm grip on the control


levers (see picture on the right). It is important to use
exactly this grip, it gives you the best possible feel on
the levers and control on the machine. This way you
will be able to control the machine smoothly and
securely right from the start.

Driving forward
Select first moderate engine revs by pressing the
throttle pedal and push carefully both drive control
levers forward until they are completely in the forward
position. The machine starts to go straight forward.
Do some training by repeating this movement so that
the machine starts smoothly – if you operate the
control levers abrubtly the movements will be jerky.
Drive speed can be increased with the throttle pedal.
The machine will stop as soon as one allows the levers
to return to center (neutral) position.

Reverse driving
Reverse driving happens exactly the same way as
driving forward, except that the drive control levers
are now being pulled backwards. Drive speed can be
increased with the throttle pedal. The machine will
stop as soon as one allows the levers to return to with the same multi-function levers as drive, by turning
center (neutral) position. them sideways.

Turning
Turning of the machine is based on the skid steer Right side lever is for boom control
principle. When you want to turn the machine to a •Push right to lower the boom
direction, push/pull the drive control lever less on •Push left to lift the boom
the inner curve side. By doing this the inner wheels
brake and and consequently the machine turns. Left side lever is for attachment
If you want to turn the machine on the spot, push one (e.g. bucket) tilt control
side drive control lever and pull the other side control •Push right to lower the tip of the bucket
lever to the extreme end position. •Push left to raise the tip of the bucket

Loader control Memory helper: By turning both levers inwards both


Loader boom and bucket tilt functions are operated boom and tip of bucket rise.

15
Double speed 300S Series

DOUBLE SPEED PEDAL USING THE AUXILIARY HYDRAULICS


Models 313S, 314S and 320S On models 313S, 314S and
have a double speed function 320S auxiliary hydraulics
(optional extra) which is operated (hydraulically operated
with a pedal in the footwell (see attachments) are controlled
picture). Double speed can be either with the control lever
engaged either before starting no. 3 on the dashboard or
driving or while driving. It can also with the pedal no. 3 on the
be disengaged at any time during left in the footwell (see pages
driving or after the driving by 12 and 13). The lever can be
lifting the foot off the pedal. locked in the up right
Double speed function doubles position, in case continuous
the driving speed. It is intended oil flow for the attachment
for long transitions, where higher is required (e.g. with
drive speed can safely be used. backhoe, rotary broom etc.).
NOTICE! When using double
speed the oil flow to the drive On model 320S+ auxiliary
hydraulic motors is bigger and therefore the pulling hydraulics are controlled
force is smaller. When turning use the lower speed in with the lever no. 2 in the
order that the machine turns more easily. footwell left (see page 13).
When pulling the auxiliary
Double speed on model 320S+: On 320S+ double hydraulics control lever upwards it locks into the
speed is selected with the pump selection lever on locking position. This facilitates the use of those
the left on the dashboard. Push the lever forward to attachments that require constant oil flow, the rotary
engage the double speed function. brush for example. If the lever must not lock into the
locking position (e.g. with the silage fork), tighten the
ATTENTION! Do not start to drive with the machine black round screw in the lever so that the spring load
before you have read and understood the instructions always brings the lever back in the middle position.
in this Operator’s Manual. If you are uncertain of the
conduct of the machine please contact your AVANT On 320S+ the oil flow to auxiliary hydraulics depends
dealer for instructions. on the position of the pump selection lever on the left
on the dashboard. When the pump selection lever is
NEVER TIP OVER THE LOADER. in the “back” position, the flow of one pump
NEVER USE A HIGH DRIVE SPEED (22,5 l/min) is selected for auxiliary hydraulics and one
WHEN TURNING. can drive the machine on the lower speed at the same
In particular: when the loader boom is up time (e.g. when operating a rotary broom). When the
the stability of the machine is much weaker selection lever is in the “front” position, both pumps
when turning. are coupled and one can either operate the auxiliary
hydraulics with the flow of both pumps (45 l/min) or
WHEN DRIVING, ALWAYS KEEP drive the machine on double speed, but not both.
THE LOADER BOOM AS LOW AS
POSSIBLE. NOTICE! THE ENGINE CANNOT
Risk of tipping over increases considerably START IF THE AUXILIARY
when there is a heavy load on the loader HYDRAULICS CONTROL LEVER IS
(a heavy attachment or a big load in the IN THE LOCKING POSITION.
bucket) and the boom is up when driving.
THE OPERATING DIRECTION OF
ALWAYS REMEMBER – THE ATTACHMENT DEPENDS ON
SAFETY FIRST. THE COUPLING OF THE
ATTACHMENT HOSES. MAKE SURE
TEST ALL THE FUNCTIONS OF THE THAT THERE ARE NO PERSONS IN
LOADER AT AN OPEN AND SAFE THE DANGER AREA WHEN
PLACE. TESTING THE OPERATING
DIRECTIONS. CHANGE THE
MAKE SURE THAT THERE ARE NO COUPLING OF THE HOSES IF
PERSONS IN THE OPERATING NECESSARY.
AREA OF THE MACHINE.

16
300S Series Coupling the attachments

COUPLING THE ATTACHMENTS


Coupling of the attachments into the attachment coupling plate happens as follows:

Stage 1:

• Lift up the two locking pins on either side of the attachment


coupling plate and turn them backward so that they remain
in the locked up position
• Make sure that the pins remain in the up position, otherwise
you cannot couple the attachment properly!

Stage 2:

• Turn the attachment coupling plate with the tilt movement


so that the upper edge of the plate leans forward.
• Drive the loader into the attachment

Stage 3:

• Lift the boom a little so that the attachment lifts off of the
ground
• Pull the boom control lever to the left so that the lower edge
of the attachment coupling plate turns into the attachment

Stage 4:
• Pull the boom control lever more to the left so that attachment
coupling plate turns more and the bolts on the boom push
the pins down in the holes of the attachment.
• CAUTION! Make sure that the pins lock properly
down in the holes of the attachment.

Stage 5:
• If the attachment is equipped with hydraulic hoses, make
sure to connect the hoses in the quick couplings on the loader
• Engine must be stopped when connecting the hoses. Before
connecting the hoses move the auxiliary hydraulics control
lever in both directions a couple of times in order to release
eventual back pressure.
• Additional information about the coupling is provided in the
instruction manual of the attachment.
• NOTICE! When fitting an attachment, make sure that
the hydraulic hoses are not overstretched and are not
in a position where they can be trapped during the
operation of the machine and attachment.

17
Maintenance schedule 300S Series

MAINTENANCE SCHEDULE
Following table shows the maintenance and service points and intervals. There are more detailed instructions
about each service operation, in numerical order, on the following pages.
Every Every After After Every Every Every Every Every Every Every
LOADER day week 25 h 50 h 100 h 200 h 400 h 500 h 800 h 1000 h year
1. Clean the machine n
2. Check tyre pressure l
3. Check battery electrolyte level l
4. Check hydraulic oil level l
5. Change hydraulic oil filters l l
6. Change hydraulic oil l l
7. Check tightness of bolts, nuts l
and hydraulic fittings
8. Check pressure of hydraulic system n l
9. Adjust pressure of hydraulic system n n
10. Grease the machine n l
PETROL ENGINE*)
11. Check engine oil level l
12. Change engine oil l
13. Clean air filter n l
14. Clean fuel filter and l
sediment cup
15. Clean spark arrester l
16. Change spark plug l
17. Change air cleaner element l
18. Check and adjust valve clearances l
DIESEL ENGINE*)
19. Check engine oil level l
20. Change engine oil l
21. Clean air filter l l
22. Clean fuel filter and sediment cup l
23. Check condition and tightness of l l
alternator belt
24. Check water hoses and hose clamps l
25. Change engine oil filter l
26. Change fuel filter l
27. Clean fuel tank l
28. Clean radiator cells n n
29. Change coolant l
30. Change air cleaner element n l
31. Check and adjust valve clearances l
32. Check opening pressure of nozzles l
l Maintenance operation
n When necessary
*) More specific engine maintenance instructions can be found in the owner’s manual of the engine,
supplied with the loader.
18
300S Series Safety instructions for maintenance

SAFETY INSTRUCTIONS FOR MAINTENANCE


ALWAYS REMEMBER SAFETY DURING MAINTENANCE
DO NOT PERFORM ANY SERVICE OPERATION WHEN THE ENGINE
IS RUNNING
USE THE SERVICE SUPPORT ON THE BOOM CYLINDER
DO NOT GO UNDER UNDSUPPORTED BOOM
DO NOT SMOKE DURING SERVICE OPERATIONS
BEWARE POSSIBLE HIGH PRESSURE IN HYDRAULIC CIRCUITS

MOUNTING OF THE SERVICE SUPPORT

Hydraulic oil tank is located on the front axle as a part of the


front chassis, so in order to get to the dipstick and return oil
filter the boom must be lifted and the front cover plate removed.

Make sure that the boom stays up by putting the service support
on the lift cylinder piston rod.

The red service support is located behind the attachment


coupling plate, fastened with a bolt

Make sure to secure the service support by locking it on the


piston rod by the bolt

SAFETY INSTRUCTIONS WHEN HANDLING THE BATTERY


- BATTERY CONTAINS CORROSIVE SULFURIC ACID.
- AVOID CONTACT WITH SKIN OR CLOTHES. IF ELECTROLYTE GETS
ON YOUR SKIN OR CLOTHES, FLUSH WITH A LOT OF WATER.
- IN CASE OF CONTACT WITH EYES, FLUSH WITH A LOT OF WATER
FOR AT LEAST 15 MINUTES AND CALL A DOCTOR IMMEDIATELY.
- WHEN CHARGING THE BATTERY GIVES OFF POTENTIALLY EXPLOSIVE
GASES – DO NOT SMOKE WHEN HANDLING THE BATTERY.
- IN ORDER TO AVOID SPARK EMISSIONS ALWAYS DISCONNECT THE
NEGATIVE (-) CABLE FIRST AND CONNECT IT LAST.
- BEFORE CONNECTING THE BATTERY CABLES MAKE SURE THAT THE
POLARITY IS CORRECT: FAULTY CONNECTION WILL SERIOUSLY
DAMAGE THE ELECTRIC SYSTEM OF THE ENGINE.

19
Maintenance instructions 300S Series

1. CLEANING THE LOADER 5.CHANGING OF HYDRAULIC OIL FILTER


Cleanliness of the loader is not only a question of The hydraulic oil return filter is located on top of the
outer appearance. All surfaces, painted and others, hydraulic oil tank, under the cover. Take off the cover
will stay in better condition when they are cleaned and replace the oil filter cartridge.
regularly. A clean machine also lasts longer. A dirty Remember to use the service support.
machine will run hotter and will collect dirt into the
air cleaner, which is likely to damage the engine. Pay
special attention to the cleanliness of the engine, the
oil tank cover, the engine compartment and the
hydraulic pump compartment.
The loader can be washed with a pressure washer.

2. TYRE PRESSURE
6. HYDRAULIC OIL CHANGE
Correct tyre pressure
means that the tyres last When changing hydraulic oil, the oil can be removed
much longer. Wrong tyre with a suction pump or by opening the drain plug on
pressure increases tyre wear the front of the frame, between the front drive motors.
and can be a safety risk In both cases it is important to clean the magnetic
when working with the drain plug.
loader. Hydraulic oil capacity is 51 litres. Use ISO VG-46
Recommended tyre certified mineral hydraulic oil (e.g. Shell Tellus TX oil).
pressures are: Use of synthetic hydraulic fluids is not allowed.
- 4.00 - 12 tyre 2.8 bar (40.6 PSI)
- 5.00 - 10 tyre 2.8 bar (40.6 PSI)
- 20*8.00-10 tyre 2.8 bar (40.6 PSI)
- 23*8.50-12 tyre 2.5 bar (36.3 PSI) 7. CHECK AND TIGHTENING OF
BOLTS, NUTS AND FITTINGS
3. BATTERY CHECK Check tightness of bolts, nuts and hydraulic fittings
regularly.
In order to secure the ATTENTION! Tighten wheel nuts after first 5
starting and safe operation operating hours. Check tightness of wheel nuts
the battery of the loader regularly. Wheel nuts shall first be to 120 Nm diagonally
must be checked regularly. opposite and finally tightened to 140 Nm.
Checking the electrolyte
level of the battery happens
by opening the filler caps. 8. CHECKING THE HYDRAULIC SYSTEM
ATTENTION! Clean the battery before opening the
caps so that dirt cannot get in the battery. PRESSURE
Check also the contacts and clean if necessary.
Correct pressure in hydraulic
system is of vital importance.
Too high pressure can
4. HYDRAULIC OIL LEVEL seriously damage the
hydraulic system. Too low
Hydraulic oil level can be pressure on the other hand
checked with the dipstick in means low performance: the
the filler. Oil level should be capacity of the hydraulic
between the two marks in system is not being used as
the dipstick. Refill when it should.
necessary. Clean the area Hydraulic pressure settings:
before checking hydraulic - 313S, 314S: 175 bar
oil level. Do not let any - 320S: 210 bar (drive),
contaminents enter the 200 bar (aux. hydr.)
hydraulic oil tank during this - 320S+: 240 bar (drive),
procedure. 200 bar (aux. hydr.)

20
300S Series Maintenance instructions

Measuring the hydraulic system pressure: 11.-18. SERVICE, PETROL ENGINE


System pressure is measured from the female auxiliary
hydraulics quick coupling, with full revs and by turning AVANT 313S is equipped with the Honda GX390
the aux. hydraulics control lever. petrol engine. Service and maintenance instructions
ATTENTION! It is recommended that pressures for this engine can be found in the Honda Operator’s
should only be checked and adjusted by a competent Manual supplied with the loader.
and experienced technician. Call your AVANT dealer
if you need assistance.
19.-32. SERVICE, DIESEL ENGINE
9. ADJUSTING THE HYDRAULIC
AVANT 314S is equipped with the Kubota Z482 2
SYSTEM PRESSURE: cylinder diesel engine, 320S and 320S+ are equipped
with the Kubota D722 3 cylinder diesel engine (see
If the pressure of hydraulic technical specification sheet for the engine type of
system does not seem to be each model). Service and maintenance instructions
correct or pressure check for the engines can be found in the Kubota Operator’s
indicates that the pressure Manual supplied with the loader.
is wrong, it can be adjusted.

On models 313S, 314S and REFUELING


320S pressure is adjusted
from the pressure relief valve Petrol engine: Check fuel level
at the main control valve (see and fill the tank if necessary.
picture). Adjustment screw Never use petrol mixed with
is under the cap, adjustment with hexagonal head key. oil or unclean petrol. Use
On model 320S+ pressure for auxiliary hydraulics is unleaded petrol only, see also
adjusted from the pressure relief valve at the aux. Honda Owner’s Manual.
hydraulics control valve (in the footwell, remove the
front cover plate in order to get to the valve). Pressure
for drive is adjusted from the pressure relief valve at
the main control valve.
Diesel engine: Check fuel level
NEVER EXCEED THE and fill the tank if necessary.
RECOMMENDED Use diesel fuel only, in
HYDRAULIC PRESSURE accordance with the
SETTINGS. EXCESSIVE instructions in the Kubota
engine Operator’s Manual. Use
HYDRAULIC PRESSURE WILL of other fuels is not allowed,
DAMAGE THE HYDRAULIC because their quality and
PUMPS, CYLINDERS, AND properties cannot be
HYDRAULIC MOTORS. guaranteed. Make sure not to
let the fuel tank get empty.
Should this happen, refuel and
WARRANTY DOES NOT restart – the engine is fitted with automatic fuel
COVER DAMAGES CAUSED bleeding.
BY EXCESSIVE HYDRAULIC DO NOT SPILL FUEL WHEN
PRESSURE. REFUELING. SHOULD THIS
HAPPEN, WIPE THE FUEL
AWAY IMMEDIATELY IN
10. GREASING OF THE MACHINE ORDER TO AVOID RISK OF
FIRE.
Greasing of pivot points is very important in order to
avoid wear. Most of the greasing points are on the
loader boom. There are 8 grease nipples altogether ALWAYS STOP THE ENGINE
on a machine with standard boom and 14 grease BEFORE REFUELING.
nipples on a machine with telescopic boom. The KEEP THE ENGINE AWAY
picture on page 22 shows the location of grease nipples. FROM OPEN FIRE.

21
Filters, greasing points 300S Series

FILTERS
Following pictures and tables show the location and part numbers for the filters.

1. Fuel filter A 44494 Filter kit 313S A 44495 Filter kit 314S,
2. Air filter 64217 Air filter
320S and 320S+
3. Hydraulic oil filter, return 74093 Hydraulic oil filter, 64712 Air filter
4. Engine oil filter return 64220 Fuel filter
64219 Spark plug 64207 Engine oil filter
ATTENTION! On older 300S series loaders with 74093 Hydraulic oil filter,
Kubota 14 hp or 20 hp diesel engine, manufactured return
prior to 08/2002, the air filter may be different (part no. 64212). When ordering
filters always check the serial number and manufacturing date of your loader in order to get the correct filters.

GREASING POINTS
Following pictures show the location of greasing points.

1. Lift cylinder, upper end.


2. Tilt cylinder, both ends
3. Shot bolts on attachment coupling plate
4. Pivot pins on loader boom
5. Telescopic cylinder, both ends
6. Telescopic boom
300S Series Troubleshooting

TROUBLESHOOTING
Following table shows the most common problems and the solutions to them. There are more instructions
and troubleshooting advice concerning the engines in the Owner’s Manual of the engine (Honda or Kubota).

Problem Cause Remedy


Hydraulic attachment does not Attachment hoses are not Make sure that the hoses are
work when the auxiliary coupled or they are coupled properly connected into the
hydraulics control lever is moved wrongly in the quick couplers. quick couplers, change the place
of the hoses if necessary.
Auxiliary hydraulics have
double acting pressure couplers
(female) and a return line (male
coupler)
Operating direction of the
attachment depends on how
Faulty or damaged quick the hoses are connected in the
couplers (will restrict or stop oil quick couplers.
flow). Replace quick couplers.

Engine does not start. No fuel Fill the tank and start the engine.
Auxiliary hydraulics control lever Diesel engines have automatic
(lever no. 3, page 12) is in locking fuel bleeding – just glow and
position. restart.
Turn the lever in center
(neutral) position

Attachment hoses will not go There is back pressure in the Release the pressure by moving
into the quick couplers of the auxiliary hydraulics line. the auxiliary hydraulics control
machine. lever in both directions.

The machine moves after The pins of the parking brake Drive slowly forward or
parking brake has been engaged. mechanism have not locked backward in order to lock the
properly in the wheels. parking brake.
When releasing the parking
brake do this in opposite order.

23
AVANT attachments

Basic attachments: Contracting: Property maintenance:


General buckets Auger Rotary broom
Light material buckets Hydraulic breaker Rotary broom with
High tip buckets Concrete mixer collector box
4 in 1 buckets Vibrating plate High pressure washer
Skip bucket Tipping trailer
Angle blade Agriculture: Salt spreader
Pallet fork Silage fork Snow blower
Jib crane Silage block cutter Snow broom
Grapple bucket
Digging: Silage feeder bucket Landscaping:
Digger 140 Grain dispenser Lawn mower
Backhoe 205 Manure fork Flail mower
Backhoe 220 Carousel broom Rotary hoe
Backhoe 250 Stone burier
Trencher Rotary harrow
Ripper
Leveler
Wood chipper
Log cutter/splitter
Hedge cutter

More attachments available, please contact your local AVANT dealer.

Ylötie 1
FIN-33470 YLÖJÄRVI
FINLAND
AVANT TECNO OY Tel. +358 3 347 8800
www.avanttecno.com
Fax +358 3 348 5511
e-mail: [email protected]
AVANT has a policy of continuing improvement, and retains the right to change specifications without notice.
0405

© 2005 AVANT Tecno Oy. All rights reserved. Printed in Finland

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