Avant 300s Series Operator Manual
Avant 300s Series Operator Manual
Avant 300s Series Operator Manual
2005-
Table of contents 300S Series
TABLE OF CONTENTS
INTRODUCTION ...............................................................................................................3
AVANT 300S SERIES WARRANTY ...................................................................................3
EC DECLARATION OF CONFORMITY ............................................................................4
HOW TO WORK SAFELY ................................................................................................. 5
DECAL LOCATIONS ..........................................................................................................6
MAIN PARTS OF THE LOADER ........................................................................................7
TECHNICAL SPECIFICATION ..........................................................................................8
TECHNICAL SPECIFICATION, ENGINES ........................................................................9
LOAD DIAGRAM ..............................................................................................................10
CONTROLS ......................................................................................................................11
STARTING THE ENGINE.................................................................................................14
STOPPING THE ENGINE ................................................................................................15
DRIVE CONTROL.............................................................................................................15
DOUBLE SPEED FUNCTION ..........................................................................................16
USING THE AUXILIARY HYDRAULICS.........................................................................16
COUPLING THE ATTACHMENTS ..................................................................................17
300S SERIES SERVICE TABLE .........................................................................................18
SAFETY INSTRUCTIONS FOR MAINTENANCE ..........................................................19
MAINTENANCE INSTRUCTIONS..................................................................................20
REFUELING.......................................................................................................................21
FILTER LOCATION...........................................................................................................22
FILTER TABLE...................................................................................................................22
GREASING POINTS 300S SERIES ..................................................................................22
TROUBLESHOOTING .....................................................................................................23
ATTACHMENT LISTING .................................................................................................24
2
300S Series Introduction, warranty
INTRODUCTION
AVANT TECNO OY wants to thank you for purchasing an AVANT loader. It is the result of Avants long
experience in design and manufacturing of compact loaders.
We ask you that you read and understand the contects of this manual completely before operating the loader.
This will improve your operating and maintenance efficiency, help avoid breakdowns and damage and extend
your machines life.
Contact your local AVANT dealer for any questions, service, spare parts or about any problems that may occur
with the operation of your machine.
Any repairs or modifications performed without the prior authorisation of AVANT Tecno Oy will cancel this
warranty.
During the first year of operation or the first 750 hours (whichever is the soonest) AVANT Tecno Oy warrants
to replace any part or repair any defect which may occur, subject to the terms detailed below:
1) The product has received regular maintenance in accordance with schedules given by the manufacturer.
2) Any damage caused by operation in a negligent manner or exceeding the approved specifications detailed
in this manual is excluded.
3) AVANT Tecno Oy accepts no responsibility for interruption to working or any other consequential losses
resulting from any failure of the product.
4) Only AVANT Tecno Oy approved replacement or original quality parts shall be used during routine
maintenance.
5) Any damage caused by the use of incorrect fuel, lubricants, cooling liquid or cleaning solvents is exclude
6) The Avant Warranty excludes any consumable parts (e.g. tyres, spark plugs, batteries, filters, belts etc.)
except where it can be clearly shown that these parts were defective on original supply.
7) Any damage caused resulting from the use of attachments not approved for use with this product is excluded.
8) In the event a fault occurs which is attributable to manufacturing or assembly defect you should arrange
to return your AVANT to your authorised dealer for repair. Travel and freight costs are excluded.
2. Serial number:________________________________________________________________
The serial number and model of the loader are printed on the manufacturers plate which is located
in the footwell (decal no. 8, see page 6). Location of engine serial number can be found in the
operating manual of the engine.
3
EC declaration of conformity 300S Series
We hereby declare that the machines listed below conform to EC Directives: 98/37/EC
(Machinery), 89/336/EEC (EMC) and 2000/14/EC (Noise Emission).
Risto Käkelä
Managing Director
4
300S Series How to work safely
HOW TO WORK SAFELY Do not transport the load with the boom lifted.
Always carry bucket or attachment as low as possible,
and put the load down whenever you leave the machine.
An incorrect or careless operation of the loader may
be the origin of a serious accident. Before putting the When lifting or lowering the load, do not operate the
machine into operation, familiarise yourself with the boom control lever abruptly. Turn the lever smoothly
and with care.
use of the machine and read and understand this
Operators Manual as well as the safety instructions. Do not exceed rated operating capacity - follow the
load diagrams.
THIS SYMBOL INDICATES Do not park the machine on a surface with a gradient.
THE IMPORTANT Should this be necessary, use the parking brake and
SAFETY FACTORS. preferably turn the machine sideways and put down
the bucket. If needed, use chocks behind the wheels.
Understand the limitations of speed, braking, steering Before leaving driver´s seat:
and stability as well as loading capacity of the machine - Lower the loader boom
before starting operation. - Place attachment flat on ground
- Stop the engine, remove the key
- Engage the parking brake
If you have no previous experience of the machine,
make sure to do all testing at a safe and open place Never perform any maintenance or repair operation
with no persons in the area of operation. when the engine is running.
Stop and cool the engine before adding fuel.
SAFETY INSTRUCTIONS Never use ether or starting fluid on diesel engines with
glow plugs. Use only starting aids as approved by engine
Never use the loader without instructions. Read loader manufacturer.
signs (decals), and this manual.
Keep the engine area clean of flammable materials.
Start the operation slowly and carefully.
Wear eye protection when servicing, and hard hat or
Do not wear loose clothing, long uncovered hair or other protective equipment as needed.
jewelry near machine.
When connecting a booster battery for "jump" start,
When driving be comfortably seated in the driver´s always make last connection (negative cable) to engine,
seat, keep your feet in their proper place in the footwell never at battery. When removing the "jump" start cable,
and both hands on the control levers. always remove the negative cable (-) from engine first.
Operate the control levers and the lever of auxiliary Never charge a frozen battery.
hydraulics only when sitting in the driver´s seat.
Lead acid batteries produce flammable and explosive
Operate the control levers with ease and without gases. Keep arcs, sparks, flames and lighted tobacco
hesitation. away from battery.
When coupling the attachment, make sure that the Battery acid causes severe burns. In case of acid contact,
locking pins lock in positively. wash immediately with water for several minutes and
get medical attention in case of eye contact.
Never put any part of the body or let anyone go under
the lifted boom. Use a piece of cardboard to check for hydraulic leaks.
Leaking fluids under pressure can enter the skin and
Do not transport persons in the bucket. The machine cause serious injury. Medical attention is required if
is not designed to lift or to transport persons. hydraulic or other fluids contact skin.
Keep hands, feet and clothing away from any moving Never modify the loader or add attachments not
part and/or hydraulic cylinder. approved by AVANT Tecno Oy.
Never carry passengers. Keep other bystanders away Do not smoke during refueling or driving.
from the work area.
Drive slowly on uneven terrains. Watch out for ditches,
manholes and steep gradients. Read this Operator's Manual carefully, especially if you
are unfamiliar with the safe use and operation of the
Do not drive on too steep a gradient. Load, unload, and machine.
turn on flat level ground.
Make sure that the ventilation is sufficient when working
indoors or otherwise confined area.
Do not use loader in an atmosphere with explosive dust
or gases or where exhaust can contact flammable
material, explosion or fire can result.
5
Decal locations 300S Series
DECAL LOCATIONS
The following decals and signs should always be installed on the loader. If any of these decals has been
removed or is unreadable it should be replaced without delay.
ponml
q
r
jk
j o
k p
l q
m r
6
300S Series Main parts of the loader
m jk
k Loader boom
Loader boom is mounted on the front
m Auxilary hydraulics outlet
The hydraulic hoses of hydraulically
frame with two pivot pins. The attachment operated attachments are mounted on
coupling plate is mounted on the lower this outlet with quick couplers. The outlet
end of the boom. There are two types of is double acting: it has two pressure lines
booms: standard boom with fixed length and one return line. It is also possible to
and the optional telescopic boom which install an auxiliary hydraulics outlet in the
extends 500 mm hydraulically. rear of the machine (optional extra).
7
Technical specification 300S Series
TECHNICAL SPECIFICATION
Max. lifting capacity 750 daN 750 daN 850 daN 880 daN
(hydr.)
Tipping load*) 600 kg 650 kg 700 kg 700 kg
Engine Honda GX 390 Kubota Z 482 Kubota D 722 Kubota D 722
petrol diesel diesel diesel
Engine output 10 kW (13 hp) 10,5 kw (14 hp) 14 kW (20 hp) 14 kW (20 hp)
*) with standard lift arm, 80 kg driver and 30 kg extra back weight, on flat even surface
8
300S Series Technical specification, engines
9
Load diagram 300S Series
LOAD DIAGRAM
The lifting capacity of the loader is limited by the possibility of tipping around the front axle. The diagram
below shows the tipping loads and max. allowed loads in different loading situations on an even level surface.
Tipping load
80 kg driver, 30 kg extra weight
Tipping load
80 kg driver
Tipping load
No driver
Tipping load
80 kg driver, 30 kg extra weight
Tipping load
80 kg driver
Tipping load
No driver
If the load is 25 cm in front of the attachment coupling plate, the max. load for the model 313S with 13 hp
petrol engine is 310 kg for the loader with a driver weighing 80 kg. For the 314S model the max. load is
400 kg, for the 320S and 320S+ models the max. load is 460 kg.
If the load is still 25 cm in front of the attachment coupling plate and a rear weight of 30 kg is added, the
max. load increases to 350 kg for the 313S petrol model. For the 314S diesel model the max. load is
440 kg, and for the 320S and 320S+ models the max. load is 510 kg.
CAUTION! In practice the safe working load is 70 % of the diagram values. Do not load the
loader with heavier loads than this.
10
300S Series Controls
OPERATING CONTROLS
Following picture shows the location of operating controls. The location and function of
controls may be slightly different in different models, see following pages.
7 11 8
10 1
6
9
5 1
3
12 13
13
14
15
1. Control levers for drive and boom & tilt 10. Auxiliary hydraulics control lever
2. 12V outlet (models 313S, 314S and 320S)
3. Fuse box (2 pcs. fuses) 11. Control lever for telescopic boom (Optional extra)
4. Hour meter 12. Auxiliary hydraulics control pedal
(models 313S, 314S and 320S)
5. Charge indicator
13. Double speed control pedal
6. Oil pressure indicator (models 313S, 314S and 320S)
7. Thermometer 14. Throttle pedal
8. Ignition switch (Positions: Off, On, Glow, Start) 15. Parking brake handle
9. Signal horn (turn 180º left to engage the parking brake)
11
Controls 300S Series
1 2
1. Drive (left side wheels) and bucket tilt 3. Control lever of auxiliary hydraulics
control lever (models 313S, 314S and 320S)
Push forward: The left side wheels turn forward Push forward carefully to find out which way the
(forward drive, left side wheels) hydraulic attachment is functioning.
Pull backward: The left side wheels turn backward Pull backward: The attachment operates in
(reverse drive, left side wheels) opposite direction
Push left to lower the tip of the bucket (emptying) Lock position: Continous flow
Push right to raise the tip of the bucket (filling) (for rotary broom, backhoe etc.)
Model 320S+ : Control lever of pump selection
2. Drive (right side wheels) and boom Lever in the back position (turtle): flow of
control lever one pump selected. Drive with lower speed -
Push forward: The right side wheels turn forward simultaneous operation of auxiliary hydraulics
(forward drive, right side wheels) with one pump is possible
Pull backward: The right side wheels turn backward Lever in the front position (rabbit): flow of
(reverse drive, right side wheels) both pumps selected. Drive with double speed,
Push left to lift the boom simultaneous operation of auxiliary hydraulics is
Push right to lower the boom not possible. Operation of auxiliary hydraulics
with flow of both pumps, simultaneous driving
is not possible
12
300S Series Controls
Turn the ignition key to the right until engine starts, then
let the key return to ON position
Reduce choke (move choke lever to the right) as soon as
engine has started, move completely to the right when
engine has warmed up
Turn the ignition key to the right, keep the ignition key in
this position for approx. 10 seconds, depending on the
ambient temperature.
ATTENTION There is no glow plug indicator lamp do not
glow for more than 10 seconds at a time.
Turn the ignition key further to the right until the engine
starts, then let the key return to ON position
14
300S Series Stopping the engine
Turn the ignition key to the OFF position (to the left)
Turn the power off with the battery disconnect switch
DRIVE CONTROL
Driving forward
Select first moderate engine revs by pressing the
throttle pedal and push carefully both drive control
levers forward until they are completely in the forward
position. The machine starts to go straight forward.
Do some training by repeating this movement so that
the machine starts smoothly if you operate the
control levers abrubtly the movements will be jerky.
Drive speed can be increased with the throttle pedal.
The machine will stop as soon as one allows the levers
to return to center (neutral) position.
Reverse driving
Reverse driving happens exactly the same way as
driving forward, except that the drive control levers
are now being pulled backwards. Drive speed can be
increased with the throttle pedal. The machine will
stop as soon as one allows the levers to return to with the same multi-function levers as drive, by turning
center (neutral) position. them sideways.
Turning
Turning of the machine is based on the skid steer Right side lever is for boom control
principle. When you want to turn the machine to a Push right to lower the boom
direction, push/pull the drive control lever less on Push left to lift the boom
the inner curve side. By doing this the inner wheels
brake and and consequently the machine turns. Left side lever is for attachment
If you want to turn the machine on the spot, push one (e.g. bucket) tilt control
side drive control lever and pull the other side control Push right to lower the tip of the bucket
lever to the extreme end position. Push left to raise the tip of the bucket
15
Double speed 300S Series
16
300S Series Coupling the attachments
Stage 1:
Stage 2:
Stage 3:
Lift the boom a little so that the attachment lifts off of the
ground
Pull the boom control lever to the left so that the lower edge
of the attachment coupling plate turns into the attachment
Stage 4:
Pull the boom control lever more to the left so that attachment
coupling plate turns more and the bolts on the boom push
the pins down in the holes of the attachment.
CAUTION! Make sure that the pins lock properly
down in the holes of the attachment.
Stage 5:
If the attachment is equipped with hydraulic hoses, make
sure to connect the hoses in the quick couplings on the loader
Engine must be stopped when connecting the hoses. Before
connecting the hoses move the auxiliary hydraulics control
lever in both directions a couple of times in order to release
eventual back pressure.
Additional information about the coupling is provided in the
instruction manual of the attachment.
NOTICE! When fitting an attachment, make sure that
the hydraulic hoses are not overstretched and are not
in a position where they can be trapped during the
operation of the machine and attachment.
17
Maintenance schedule 300S Series
MAINTENANCE SCHEDULE
Following table shows the maintenance and service points and intervals. There are more detailed instructions
about each service operation, in numerical order, on the following pages.
Every Every After After Every Every Every Every Every Every Every
LOADER day week 25 h 50 h 100 h 200 h 400 h 500 h 800 h 1000 h year
1. Clean the machine n
2. Check tyre pressure l
3. Check battery electrolyte level l
4. Check hydraulic oil level l
5. Change hydraulic oil filters l l
6. Change hydraulic oil l l
7. Check tightness of bolts, nuts l
and hydraulic fittings
8. Check pressure of hydraulic system n l
9. Adjust pressure of hydraulic system n n
10. Grease the machine n l
PETROL ENGINE*)
11. Check engine oil level l
12. Change engine oil l
13. Clean air filter n l
14. Clean fuel filter and l
sediment cup
15. Clean spark arrester l
16. Change spark plug l
17. Change air cleaner element l
18. Check and adjust valve clearances l
DIESEL ENGINE*)
19. Check engine oil level l
20. Change engine oil l
21. Clean air filter l l
22. Clean fuel filter and sediment cup l
23. Check condition and tightness of l l
alternator belt
24. Check water hoses and hose clamps l
25. Change engine oil filter l
26. Change fuel filter l
27. Clean fuel tank l
28. Clean radiator cells n n
29. Change coolant l
30. Change air cleaner element n l
31. Check and adjust valve clearances l
32. Check opening pressure of nozzles l
l Maintenance operation
n When necessary
*) More specific engine maintenance instructions can be found in the owners manual of the engine,
supplied with the loader.
18
300S Series Safety instructions for maintenance
Make sure that the boom stays up by putting the service support
on the lift cylinder piston rod.
19
Maintenance instructions 300S Series
2. TYRE PRESSURE
6. HYDRAULIC OIL CHANGE
Correct tyre pressure
means that the tyres last When changing hydraulic oil, the oil can be removed
much longer. Wrong tyre with a suction pump or by opening the drain plug on
pressure increases tyre wear the front of the frame, between the front drive motors.
and can be a safety risk In both cases it is important to clean the magnetic
when working with the drain plug.
loader. Hydraulic oil capacity is 51 litres. Use ISO VG-46
Recommended tyre certified mineral hydraulic oil (e.g. Shell Tellus TX oil).
pressures are: Use of synthetic hydraulic fluids is not allowed.
- 4.00 - 12 tyre 2.8 bar (40.6 PSI)
- 5.00 - 10 tyre 2.8 bar (40.6 PSI)
- 20*8.00-10 tyre 2.8 bar (40.6 PSI)
- 23*8.50-12 tyre 2.5 bar (36.3 PSI) 7. CHECK AND TIGHTENING OF
BOLTS, NUTS AND FITTINGS
3. BATTERY CHECK Check tightness of bolts, nuts and hydraulic fittings
regularly.
In order to secure the ATTENTION! Tighten wheel nuts after first 5
starting and safe operation operating hours. Check tightness of wheel nuts
the battery of the loader regularly. Wheel nuts shall first be to 120 Nm diagonally
must be checked regularly. opposite and finally tightened to 140 Nm.
Checking the electrolyte
level of the battery happens
by opening the filler caps. 8. CHECKING THE HYDRAULIC SYSTEM
ATTENTION! Clean the battery before opening the
caps so that dirt cannot get in the battery. PRESSURE
Check also the contacts and clean if necessary.
Correct pressure in hydraulic
system is of vital importance.
Too high pressure can
4. HYDRAULIC OIL LEVEL seriously damage the
hydraulic system. Too low
Hydraulic oil level can be pressure on the other hand
checked with the dipstick in means low performance: the
the filler. Oil level should be capacity of the hydraulic
between the two marks in system is not being used as
the dipstick. Refill when it should.
necessary. Clean the area Hydraulic pressure settings:
before checking hydraulic - 313S, 314S: 175 bar
oil level. Do not let any - 320S: 210 bar (drive),
contaminents enter the 200 bar (aux. hydr.)
hydraulic oil tank during this - 320S+: 240 bar (drive),
procedure. 200 bar (aux. hydr.)
20
300S Series Maintenance instructions
21
Filters, greasing points 300S Series
FILTERS
Following pictures and tables show the location and part numbers for the filters.
1. Fuel filter A 44494 Filter kit 313S A 44495 Filter kit 314S,
2. Air filter 64217 Air filter
320S and 320S+
3. Hydraulic oil filter, return 74093 Hydraulic oil filter, 64712 Air filter
4. Engine oil filter return 64220 Fuel filter
64219 Spark plug 64207 Engine oil filter
ATTENTION! On older 300S series loaders with 74093 Hydraulic oil filter,
Kubota 14 hp or 20 hp diesel engine, manufactured return
prior to 08/2002, the air filter may be different (part no. 64212). When ordering
filters always check the serial number and manufacturing date of your loader in order to get the correct filters.
GREASING POINTS
Following pictures show the location of greasing points.
TROUBLESHOOTING
Following table shows the most common problems and the solutions to them. There are more instructions
and troubleshooting advice concerning the engines in the Owners Manual of the engine (Honda or Kubota).
Engine does not start. No fuel Fill the tank and start the engine.
Auxiliary hydraulics control lever Diesel engines have automatic
(lever no. 3, page 12) is in locking fuel bleeding just glow and
position. restart.
Turn the lever in center
(neutral) position
Attachment hoses will not go There is back pressure in the Release the pressure by moving
into the quick couplers of the auxiliary hydraulics line. the auxiliary hydraulics control
machine. lever in both directions.
The machine moves after The pins of the parking brake Drive slowly forward or
parking brake has been engaged. mechanism have not locked backward in order to lock the
properly in the wheels. parking brake.
When releasing the parking
brake do this in opposite order.
23
AVANT attachments
Ylötie 1
FIN-33470 YLÖJÄRVI
FINLAND
AVANT TECNO OY Tel. +358 3 347 8800
www.avanttecno.com
Fax +358 3 348 5511
e-mail: [email protected]
AVANT has a policy of continuing improvement, and retains the right to change specifications without notice.
0405