Bredel SPX Slangenpomp - Brochure

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BREDEL HOSE PUMPS

The perfect
pump for the perfect
application

SPX Hose Pumps

THE POSITIVE DISPLACEMENT


PUMP OF CHOICE, PERFECT FOR:
Corrosives
Abrasives
Shear sensitive fluids
High viscosity fluids
High density fluids
Large solids
Metering (1% accuracy)

Good news... a pump without seals


or valves that can wear, clog, or leak.
Like you, we aim for perfection. It is no coincidence
that Bredel Hose Pumps are the worlds leading
manufacturer of peristaltic pumps with the largest range
of pumps and pump element materials.
Today Bredel Hose Pumps have more than 75,000
peristaltic pumps working non-stop around the globe.
With operating pressures up to 1,600 kPa [16 bar]
and flow rates up to approximately 100 m3/h, Bredel
hose pumps save time and money by successfully
handling the toughest applications in a broad range of
industries.

ABRASIVE

SLURRIES

A leading
brewer ha
d been usi
pumps to
ng diaphra
meter hig
gm
hly diatom
but was ex
a
ceous eart
periencing
h
slurry
high dow
abrasive
ntime due
wear. The
to
b
re
wer repla
with Bred
ced these
el hose p
pumps
umps, dra
maintena
matically
nce and a
reducing
ll but elim
Based on
inated do
this succes
wntime.
s, the bre
6 hose pu
wer installe
mps to tra
d
n
sf
er abrasive
yeast. The
slurry of sp
pumps re
placed ro
ent
which req
tary lobe
uired exce
pumps
ssive main
replace m
tenance to
echanical
seals and
lobes.

SAVE TIME AND MONEY


Chemical
corrosive acids and bases

Construction
cement, coatings, spray
concrete, brick and roof
tiles, colorants, and foam
agents

Water and wastewater


treatment
lime, kalic, sodium hypochlorite, ferric chloride and
sludges

Breweries
yeast, diatomaceous earth,
flocculants, stabilizers,
filter press feed

Paint and pigments


dispersion mill feed, pigment
and latex transfer
Printing and packaging
varnishes, inks, coatings
Pulp and paper
and adhesives
dyes, sizing agents, retention
aids and titanium dioxide
Food and beverage
CIP applications, wine,
Mining and mineral
brewery, dairy, bakery,
separation
flavourings and additives
tailing slurries, sludges and
reagents
Textiles
fibres, dyes and acids
Ceramics and glass
fine china
OEM
versions available for
system suppliers

The fastest growing


pump type
High maintenance diaphragm, rotary lobe, or progressive
cavity pumps cannot match the rugged, reliable 24/7 dependability of the SPX which:
doesnt require expensive ancillary equipment: no check
valves, sealing water flush systems, or run dry protection
- its simple to own and operate
ENGINEERED SIMPLICITY
The pumping action results from
alternately compressing and
relaxing a machined pump element
between the pump housing and
the compressing
shoes. The fluid
ahead of the shoe is
pushed towards the
discharge, while the
rebounding pump
element behind the
shoe draws more
fluid in. Due to
100% compres-

pumps abrasive slurries, corrosive acids, gaseous liquids,


as easily as water - no vapour locking
is ideal for high viscosity or shear sensitive products
can run dry indefinitely without damage
has one wetted component: the pump element - no seals,
ball valves, diaphragms, glands, immersed rotors, stators
or pistons that can leak, clog or corrode
is fully reversible to blow out clogged suction and drain
lines safely
has a suction lift capability up to 9.5 meters and is
self-priming

sion at all times,


the pump does not
slip, providing very

does not slip, giving true positive displacement for accurate


and repeatable metering

high metering accuracy and pressure


performance. The absence of pump
seals, seats or valves, means that
abrasive slurries are no problem.
Because the fluid only makes
contact with the inner wall of the

DOWNTIME IS MONEY
Save both time and money with the
SPX by reducing your maintenance.

pump element, the pump is perfect

To completely rebuild a SPX all you need

for aggressive products.

is a wrench, a pump element, and a few


minutes. Drain the lubricant, unbolt the
flanges, replace the old pump element
and youre back up and running.
No complex parts lists, no special tools,
and no need to bring the pump to an
expensive maintenance shop.

FEATURES
Self priming (95% vacuum)
Dry running (no product in line)
Reversible
EHEDG certified
No metal to metal contact
Fluid contained within the pump
element
Easy maintenance, low cost, short
down time

SOLIDS

BLEM

NO PRO

n
digestio
ked in a
o
o
c
q
li
re
k uor
sa
as blac
ood chip
known
e
u
When w
id
ess.
s
c
re
on pro
treated
e digesti
th
liquid, a
mp or
m
u
o
p
fr
r
rge gea
derived
la
is
a
p
e
a
p, often
s
o
s
lly u
this soa
ills usua
handle
to
ms,
p
le
Paper m
m
b
e pu
on pro
tary typ
lty. Sucti
u
c
ly make
fi
n
other ro
if
o
d
s
particle
iderable
s
d
n
o
o
o
c
es
w
h
ll
wit
sma
p provid
ing, and
ose pum
h
l
t,
e
n
d
ta
dry runn
re
eB
ive resis
orse. Th
is abras
se
It
u
:
a
n
c
things w
e
o
ti
b
s, and
um solu
d
li
m
o
ti
s
p
o
g
the
handlin
allowed
able of
als, it is
very cap
e
s
ft
a
h
no s
there are
.
ry
d
n
to ru

While close-coupled pumps are


extremely compact, a technology still used
by other peristaltic pump manufacturers
relies on the gearbox to seal the pump
housing and support the heavy overhung
load of the pump rotor. While closecoupled pump competitors offer optional
long-coupled pumps to improve gearbox
and bearing life, this comes at the cost of
a substantially increased footprint and the
added complexity of coupling alignment
and maintenance.

SPX-THE APEX OF PUMP

The SPX patented direct-coupled

EVOLUTION
With over 50 years experience, Bredel

design incorporates heavy-duty rotor

Hose Pumps lead the way in industrial

bearings within the pump rotor, which

hose pump technology, engineering the

eliminate any overhung load. Ultra com-

new standard for peristaltic pumping with

pact SPX high-torque gear drives then

its unique SPX direct-coupled design.

align directly to the pump housing and

The SPX combines the small footprint of

are fully protected by an innovative

close-coupled pumps with the reliability

buffer zone. No other pump achieves the

and ease of maintenance of long-coupled

reliability, simplicity, and compactness of

designs.

the SPX hose pump.

COMPARE THE ADVANTAGES OF SPX

Comparative advantages

Long-coupled

Close-coupled

SPX direct-coupled

Ease of maintenance

Protected gearbox - lubricant


seal in pumphead

Reliability - bearings in
pumphead

Compact footprint

Faster installation - no drive


alignment

TOTAL

The pump element is the key


The machined pump element is the single
most vital component for the performance,
durability, and efficiency of the hose pump.
To ensure perfect compression and consistent,
reliable performance, Bredel Hose Pumps
manufacture pump elements from high quality
compounded rubbers, reinforced with four
individual layers of braided nylon and finished
by high precision machining. Perfect compression eliminates slip which in other pumps

can destroy shear sensitive products, reduce


metering accuracy, or allow abrasive slurries to
wreak havoc on wetted parts.
Bredel Hose Pumps engineer pump elements
to meet the flow, pressure and temperature
characteristics of your toughest applications.
We are the only hose pump manufacturer to
machine our own pump elements. None of our
competitors take this degree of care.

DESIGNED TO PERFECTION

Production: Unique in the world,

Bredel Hose Pumps use cutting edge

Bredels state-of-the-art automated pump

technology to engineer, manufacture and

element grinding facility carefully machines

test their pumps.

every pump element within fine tolerances


- guaranteeing proper compression for

Innovation: As the global leader in peris1

taltic pumps, we pride ourselves on new

efficiency and longevity.


At our ISO 9001:2000 factory, each pump

ideas and innovative products

and pump element is constructed to the

that bring the benefits of hose

most rigorous quality control standards.

pumps to our customers in an


ever expanding range of appli-

PRECISION MACHINED PUMP

cations. For example, retractable

ELEMENTS ENSURE:

pressing shoes bring ultimate

tight tolerances for low stress on

clean-in-place capability.

bearings

And new pump element materials

perfect compression for long life

have now made our pumps im-

excellent suction performance;

pervious to tough hydrocarbons

9.5 metres suction lift

- once off limits to hose pumps.

high pressure capability; 1,600 kPa

Design: Using tools such as finite

repeatable volumetric accuracy to +/- 1%

element analysis (FEA), we design

consistent capacity independent of va-

our pump elements to perfection

rying suction and discharge conditions

[16 bar]

- right down to the position of


2

exceptional performance when hand-

the reinforcing layers, angles and

ling high viscosity products

thickness of the cord reinforcement, and


the thickness of the rubber. Everything
from the geometry of the pressing shoe to
the pump housing is engineered to optimize
the performance of the pump element.

1. Because even a 1 mm variation in wall thickness can impact pump element life by 25%, every pump
element is precision machined to ensure repeatable performance.
2. At our research and design facility, pumps are running non-stop every day to enhance the performance
of the best hose pumps on the market today, and to develop new innovations for the future.

PUMP ELEMENT CONSTRUCTION


A pump element constructed of layers of rubber, reinforced
with several layers of braided nylon cords forms the essential
component of the high-performance hose pumps. The inner
and outer layers are extruded. The inner layer is available in a
range of rubber compounds. After the hose pump element is
constructed, it is then machined. Machining is the final step in
pump element manufacture and is critical to ensure that exact
tolerances are met.
1. Inner layer in various types of rubber
2. Reinforced with layers of braided nylon
3. Outer layer precision machined
4. Rough outer surface before machining

3
4

ATE

ACCUR

a pigesigned
cturer d
fa
u
mers
n
to
a
s
ent m
eir cu
te pigm
llowed th
a
ents,
t
a
m
th
ig
A concre
p
se their
g system
o
in
d
s
o
ly
d
d
t
e
ate
men
for ev ry
nd repe
olouring
c
rately a
u
te
c
re
c
ously
c
a
to
ct con
continu
in perfe
nts were
e
m
to
ig
d
p
resulting
le
the
which
owever,
pumps,
en
th
m
g
y
batch. H
e
ra
h
h
T
ruined.
the diap
g
ly
d
in
h
g
te
ic
g
a
h
clo
ps, w
g repe
ose pum
hes bein
h
tc
a
n
b
o
e
e
th
ardiz
etering
to stand
decided
perfect m
nce.
in
d
e
lt
u
aintena
res
inated m
m
not only
li
e
o
y but als
accurac

NATURAL RUBBER (NR)


Outstanding abrasion
resistance. Generally
resistant to diluted acids
and alcohols.
Max. fluid temp. 80 C
Min. fluid temp. -20 C

NITRILE-BUNA N (NBR)
Meets FDA and 3A.
Resistant to oils,
greases, alkalis and
detergents.
Max. fluid temp. 80 C
Min. fluid temp. -10 C

EPDM
Excellent chemical
resistance, especially
to alcohols and
concentrated acids.
Max. fluid temp. 90 C
Min. fluid temp. -10 C

HYPALON (CSM)
Outstanding resistance
to strong, oxidising
products, and concentrated acids and bases
Max. fluid temp. 80 C
Min. fluid temp. -10 C

PETROPROOF
Chemical resistance to
hydrocarbon liquids
Max. fluid temp. 40 C
Min. fluid temp. 10 C

BIOPRENE
Meets FDA standards,
resistant to: alcohols,
acids and oxidising
products
Max. fluid temp. 60 C
Min. fluid temp. 0 C

SPX10 SPX15
A1

4x P

H1

H2

Type

A1

O
L

H1

H2

max

max

L1

max

L2

SPX10

337 311 171

62

116

16

235 265 225 127 319

78

51

522

46

398 150

65

25

12

SPX15

427 431 230

63

195

20

285 315 304 167 359

82

61

526

46

398 150

75

25

12

SPX10
Maximum flow: 145 L/h
Capacity: 0.022 L/rev
Maximum discharge pressure:
750 kPa [7.5 bar]
Inner diameter pump element:
10 mm
Lubricant required: 0.25 litres
Minimum starting torque: 47 Nm

Installed Motor
Power [kW]

0.09

0.12

0.18

7.5

6.0

4.5
Discharge
Pressure [bar]
3.0

1.5

Product
Temperature [C]

SPX15
Maximum flow: 520 L/h
Capacity: 0.083 L/rev
Maximum discharge pressure:
750 kPa [7.5 bar]
Inner diameter pump element:
15 mm
Lubricant required: 0.5 litres
Minimum starting torque: 60 Nm

0.0
80

Capacity [l/h]

Pump Speed [rpm]

Installed Motor
Power [kW]

70

60

30
20

0.18

40

90

40

0.12

50

60

120

60

0.25

80

150
100

0.37

7.5

6.0

4.5

HIGH AND

Discharge
Pressure [bar]

LOW VISC

OSITY

3.0

1.5

Product
Temperature [C]

SPX15, with 20 mm pump


element
Maximum flow: 820 L/h
Capacity: 0.152 L/rev
Maximum discharge pressure:
750 kPa [7.5 bar]
Inner diameter pump element:
20 mm
Lubricant required: 0.5 litres
Minimum starting torque: 85 Nm

0.0
80

70

60

50

40

Capacity [l/h]

100

200

300

400

Pump Speed [rpm]

20

40

60

80

Installed Motor
Power [kW]

0.12

0.18 0.25

0.37

500
100

0.55

7.5

6.0

4.5
Discharge
Pressure [bar]
3.0

NOTE: READ HOW TO USE


THE CURVES ON PAGE 23.
Continuous Duty
Intermittent Duty
Maximum 2 hours of operation
followed by a minimum 1 hour stop

1.5

Product
Temperature [C]

0.0
80

Capacity [l/h]

Pump Speed [rpm]

150
20

70

60

300

50

40

450
40

600
60

750
80

During th
e manufa
cture of h
dressings
igh qualit
and mayo
y salad
nnaise, th
a SPX40
e way in
pump han
which
dled visco
30,000 cP
sities up to
(and part
iculates in
seeds, wh
cluding m
ole mini
ustard
capers, ki
chopped
bbled onio
olives, ro
n
,
se
m
ary, and d
peppers)
iced red b
was much
ell
preferred
of air-oper
to the per
ated diap
formance
hragm pu
pumping,
mps. Low
which pre
-shear
vents pro
damage to
duct thinn
particulate
ing or
in
gredients
dressings
in the
was rega
rded as o
main peris
ne of the
taltic benefi
ts.

SPX25 SPX32
B
L1

L2

H1

H2

4x Q
ON BC.R

4x P

Type

E
98

H1

H2

max

max

L1

max

L2

SPX25

521 304 2.5 264

279 315 460 222 424

66

97

588

58

464 305 120

15

12

14

85

SPX32

631 375 2.5 330 105 324 360 538 260 467

72

93

684

68

544 370 120

20

12

18

100

10

SPX25
Maximum flow: 2,740 L/h
Capacity: 0.300 L/rev
Maximum discharge pressure:
1,600 kPa [16 bar]
Inner diameter pump element:
25 mm
Lubricant required: 1,5 litres
Minimum starting torque:
115 Nm

Installed Motor
Power [kW]

0.55

0.75

1.1

1.5

16

14

12

10

Discharge
Pressure [bar]

Product
Temperature [C]

SPX32
Maximum flow: 5,250 L/h
Capacity: 0.625 L/rev
Maximum discharge pressure:
1,600 kPa [16 bar]
Inner diameter pump element:
32 mm
Lubricant required: 3.5 litres
Minimum starting torque:
210 Nm

0
80

Capacity [l/h]

500

Pump Speed [rpm]

25

Installed Motor
Power [kW]

70

60

50

1000
50

0.55 0.75 1.1 1.5

40

1500
75

2000
100

2.2

2500
125

3000

150

3.0

16

14

12

10

Discharge
Pressure [bar]

CHEMICA

L METERIN

Product
Temperature [C]

0
80

Capacity [l/h]

Pump Speed [rpm]

70

1000
20

60

50

2000
40

40

3000

60

80

4000
100

5000
120

140

At a wate
r treatmen
t plant, in
through se
fluent is re
veral very
ceived
long pipel
liminary p
ines. After
rocessing
pre,
the influen
scrub-dow
t goes thro
n to reduce
ugh a
h
ydrogen su
from as m
lphide co
uch as 25
ntent
0 ppm to
Diaphrag
less than
m and PC
0.1 ppm.
pumps w
experienci
ere replace
ng long d
d after
owntimes
costs and
, high ma
poor perfo
intenance
rm
a
nce. Bred
are used
el hose p
in this pro
umps
cess to tra
sodium h
nsfer and
ypochlori
meter
te
, sodium
and sodiu
hydroxide,
m bisulph
ate.

NOTE: READ HOW TO USE


THE CURVES ON PAGE 23.
Continuous Duty
Intermittent Duty
Maximum 2 hours of operation
followed by a minimum 1 hour stop

11

SPX40 SPX50
B
C

L1

L2

H1

4x Q
ON BC.R

Type

H1

max

L1

max

L2

91

SPX40

705 412 2.5 430 110 490 540 643 325

73

84

711

234 300 120

30

18

18

110

SPX50

838 475

83

95

840 112 312 380 155

40

18

18

125

554 143 620 680 811 420

12

SPX40
Maximum flow: 9,600 L/h
Capacity: 1.33 L/rev
Maximum discharge pressure:
1,600 kPa [16 bar]
Inner diameter pump element:
40 mm
Lubricant required: 5 litres
Minimum starting torque:
320 Nm
CIP version available as SP
model, for easy clean-in-place

Installed Motor
Power [kW]
16

0.75 1.5 2.2


0.55
1.1

3.0

14

12

10

Discharge
Pressure [bar]

Product
Temperature [C]

SPX50
Maximum flow: 17,500 L/h
Capacity: 2.92 L/rev
Maximum discharge pressure:
1,600 kPa [16 bar]
Inner diameter pump element:
50 mm
Lubricant required: 10 litres
Minimum starting torque:
620 Nm
CIP version available as SP
model, for easy clean-in-place

0
80

Capacity [l/h]

Pump Speed [rpm]

Installed Motor
Power [kW]

60

50

4000

20

1.1

16

70

2000
40

1.5
3.0 4.0
2.2

40
6000

60

5.5

80

8000
100

10000
120

7.5

14

12

10

Discharge
Pressure [bar]

RATIO

NO AE

Product
Temperature [C]

0
80

Capacity [l/h]

Pump Speed [rpm]

70

60

5000
20

50

40
10000

40

60

NOTE: READ HOW TO USE


THE CURVES ON PAGE 23.
Continuous Duty
Intermittent Duty
Maximum 2 hours of operation
followed by a minimum 1 hour stop

13

15000
80

18000
100

ina
one ch
uality b
q
piston
e
e
n
p
fi
ty
duces
cating
ro
ro
p
the
t
ip
a
c
to
re
t th
ouse
stroke
A plan
e slip h
a twop,
th
li
g
s
m
in
o
e
s
was u
r slip fr
air in th
cast
transfe
ained
e
tr
th
to
n
f
e
p
pum
rface o
Due to
u
.
s
p
e
e
o
h
th
th
s
ty of
ing in
casting
e quali
re form
th
e
g
w
d
n
in
s
pair
pic a
pinhole
was im
thixotro
ltic
which
slip is
perista
e
h
a
T
body,
to
t.
c
r
u
e
v
d
o
ro
dp
ndless
nging
finishe
e. Cha
. Its gla
iv
m
s
le
ra
b
b
a
pro
f air.
highly
ted this
gress o
elimina
d the in
te
n
e
pump
v
re
ction p
constru

SPX65 SPX80 SPX100


B
L1

L2

H1

Sx Q
ON BC.R

4x P

Type

H1

max

L1

L2

max

SPX65

1058 580

746 152 680 740 1036 525 104 137 1241 141 517 415 220

50

18

18

145

SPX80

1257 700

876 182 900 990 1218 620 124 153 1351 166 582 525 275

50

22

18

160

SPX100 1468 813

1042 199 1050 1140 1415 720 151 173 1392 200 489 540 310

50

22

18

180

14

SPX65
Maximum flow: 32,200 L/h
Capacity: 6.7 L/rev
Maximum discharge pressure:
1,600 kPa [16 bar]
Inner diameter pump element:
65 mm
Lubricant required: 20 litres
Minimum starting torque:
1150 Nm
Duplex version also available

Installed Motor
Power [kW]

2.2 3 4 5.5 7.5

11

16

14

12

10

Discharge
Pressure [bar]

Product
Temperature [C]

0
80

Capacity [l/h]

Pump Speed [rpm]

70

60

50

40

10000
10

20

20000

30

40

30000

50

60

70

35000

80

SLURRIE
SPX80
Maximum flow: 39,100 L/h
Capacity: 11.7 L/rev
Maximum discharge pressure:
1,600 kPa [16 bar]
Inner diameter pump element:
80 mm
Lubricant required: 40 litres
Minimum starting torque:
2000 Nm
Duplex version also available

Installed Motor
Power [kW]

4.0

5.5 7.5

11

15

16

14

12

10

Discharge
Pressure [bar]

rasive
ndle ab
iently ha
c
ffi
e
,
s
n
g
a
sc
peelin
ic pump
of potato
ps as
Peristalt
nsisting
o
ity pum
c
v
y
a
rr
c
lu
e
s
iv
s
te
s
s
re
a
to be
w
. Prog
proved
nd sand
mpany
o
c
the
e
to
water a
th
by
st due
sly used
ance co
n
te
in
previou
a
m
ensive in
lurry.
too exp
of the s
re
tu
a
n
e
iv
s
ra
b
a

Product
Temperature [C]

SPX100
Maximum flow: 52,900 L/h
Capacity: 20.0 L/rev
Maximum discharge pressure:
1,600 kPa [16 bar]
Inner diameter pump element:
100 mm
Lubricant required: 60 litres
Minimum starting torque:
3100 Nm
Duplex version also available

0
80

Capacity [l/h]

Pump Speed [rpm]

Installed Motor
Power [kW]

70

60

10000
10

4.0

40

20000
20

5.57.5 11

50

15

30000

30

40

40000
50

18

16

14

12

10

Discharge
Pressure [bar]

NOTE: READ HOW TO USE


THE CURVES ON PAGE 23.
Continuous Duty
Intermittent Duty
Maximum 2 hours of operation
followed by a minimum 1 hour stop

Product
Temperature [C]

0
80

Capacity [l/h]

10000

Pump Speed [rpm]

10

70

60

20000

50

40

30000
20

15

40000
30

50000
40

SPX65D SPX80D SPX100D

D
H1

H2

Sx Q
ON BC. R

F
G

A2
A1

A1

A2

max

H2

746 152 720 935 1036

18

145

876 182 800 1054 1217

18

160

1042 199 916 1225 1415

18

180

Type

max

SPX65D

1059 580

SPX80D

1257 700

SPX100D

1468 813

* For more information, please consult


your Bredel representative. Duplex
executions are also available for the
series SPX10 up to SPX50.
Very limited floor space required.

16

max

H1

SPX65D
Maximum flow: 64,400 L/h
Capacity: 13.4 L/rev
Maximum discharge pressure:
1,600 kPa [16 bar]
Inner diameter pump element:
65 mm
Lubricant required: 40 litres
Minimum starting torque:
2,000 Nm
SPX80D
Maximum flow: 78,200 L/h
Capacity: 23.4 L/rev
Maximum discharge pressure:
1,600 kPa [16 bar]
Inner diameter pump element:
80 mm
Lubricant required: 80 litres
Minimum starting torque:
3,400 Nm

Installed Motor
Power [kW]
16

14

12

10

Discharge
Pressure [bar]

Product
Temperature [C]
Capacity [l/h]

0
SPX65 SPX80
0

50000

SPX100
100000

Pump Speed [rpm]

SPX100D
Maximum flow: 105,800 L/h
Capacity: 40,0 L/rev
Maximum discharge pressure:
1,600 kPa [16 bar]
Inner diameter pump element:
100 mm
Lubricant required: 120 litres
Minimum starting torque:
5,300 Nm

HIGH FLOW

A large min
ing compa
ny needed
to transfer
several pum
sludge with
ps
flow rates up
The unique
to 68 m 3/h
duplex hose
.
pump was
for this appl
the solution
ication. Th
is
un
it has two
heads mou
pump
nted on a si
ngle drive.
pump shoe
With the
s positione
d
at 90 degr
the pump is
ee intervals,
capable of
producing
rates than
higher flow
a single pu
mp, but with
power and
much smal
space requ
ler
irements th
an two pum
ps.

17

PetroProof:
first heavy duty hose pump ever for hydrocarbons and oils
The hose pump is only as

UP TO 825 LITRES/HOUR

Flow rates up to 825 L/h with pressures

good as its pump element

The PetroProof hose pump elements

with respect to the pump

are available for the Bredel pump types

elements mechanical-

SP/10, SP/15, SP/15 with 20 mm pump

dynamical- and fatigue properties, as well

up to 750 kPa [7.5 bar] are currently


possible.

element and SP/25.

as its resistance to chemicals. By carefully


designing the pump element, an optimum

Technical specification

can be achieved in these often-conflicting

PetroProof pumps

series

10-10

10-15

15-15

15-20

25-25

parameters. Up until now rubber based

Inner diameter

[mm]

10

15

15

20

25

25-130

45-215

0.029

0.048

0.084

0.12

0.28

15-75

15-75

20-75

20-75

20-50

compounds have been used to manufacture the pump elements.

pump element
Flow

[L/h]

Capacity per

[L/rev]

100-380 145-540 330-825

revolution

HYDROCARBONS AND OIL

Pump speed

[rpm]

PRODUCTS

Starting torque

[Nm]

120

300

300

1000

[Nm]

120

Running torque

18

22

37

50

100

18

18

22

22

30

Petrochemicals however, are


difficult to handle using the various rubber

750 kPa

based compounds. The NBR and CSM

Shaft diameter

[mm]

Maximum discharge

[kPa]

type of compounds might just be able to


cope with small traces of these products,
but in most cases the chemicals will

750 [7.5 bar]

pressure
Maximum product

[C]

40*

temperature

attack the pump element. Commonly


used oil resistant rubbers, such as fluor

* When product temperature > 40 C, please consult your Bredel representative.

elastomers, have poor dynamical


properties resulting in very low lifetimes.

How to select your PetroProof pump?

The new PetroProof pump element is

Select pump type (required capacity) [L/h]

hydrocarbons and oil resistant and has

Calculate the number of revolutions (required capacity [L/h] divided by the capacity

the ideal properties for performing as a


peristaltic pump element.

per revolution [L/rev] divided by 60 [min]


Select your drive; consider calculated number of revolutions & starting torque
& running torque
Select a suitable coupling; calculated number of revolutions & starting torque
& running torque & shaft dimension of pump and drive.

18

SOLIDS HA

NDLING

A producer
of polycarb
onate resin
was experie
pellets,
ncing prob
lems pumpi
containing
ng effluent
plastic was
te strips up
The strips ha
to 25 cm lo
d become
ng.
trapped in
diaphragm
th
e doublepump the co
mpany was
transport th
using to
e effluent to
a filter pres
Constantly
s.
blocked, th
e diaphrag
in effect, ac
m pump w
ting as a fil
as,
ter. The Bre
now transfe
del hose pu
rs the effluen
mp
t easily, virtu
eliminating
ally
downtime.
It
has also im
the effectiv
proved
eness of th
e filter pres
as much as
s by
35 times.

The answer for aggressive liquids:

SPX DuCoNite
The SPX DuCoNite pump
is used for the most challenging
applications. A high-tech surfaceprotection method has rendered
the pump ultra-resistant to aggressive liquids. The DuCoNite
hose pumps are available in four
pump sizes - with capacities up
to 5,250 L/h and pressures up to
1,600 kPa [16 bar].
The DuCoNite hose pump
reliably handles a variety of harsh
materials, such as sodium hypochlorite, titanium dioxide, sodium
hydroxide, catalytic agents,
sulphuric acid, lime slurry, acidic
liquids, solvents and resins.
For graphs and dimensional
drawings, please see the pages
in this brochure that refer to the
specific SPX10-SPX15 and
SPX25-SPX32 series.

SPX10 DuCoNite
Maximum flow: 145 L/h
Maximum discharge pressure:
750 kPa [7.5 bar]
SPX15 DuCoNite
Maximum flow: 520 L/h
Maximum discharge pressure:
750 kPa [7.5 bar]
The SPX15 DuCoNite with a
20 mm pump element
Maximum flow: 820 L/h
Maximum discharge pressure:
750 kPa [7.5 bar]
The SPX25 DuCoNite
Maximum flow: 2,740 L/h
Maximum discharge pressure:
1,600 kPa [16 bar]
The SPX32 DuCoNite
Maximum flow: 5,250 L/h
Maximum discharge pressure:
1,600 kPa [16 bar]

Please consult your Bredel representative for the optimal selection for
your specific application.

19

Cleaning-In-Place hose pumps

Series SP/40 and SP/50


B

L1
L2

4x Q
ON BC.R

H1

4x P

PVC/PP/PVDF

Type

ANSI 316

dxl

H1

max

L1

L2

max

SP/40

702 412 2,5 10 430

40k6x80

110 454 508 615 325 414

64

260 674 700

25

25

18

SP/50

835 475

50k6x100

123 444 496 760 400 433

78

325 758 870

25

25

18

10 554

FEATURES

The SP-models 40 and 50 can be


supplied with the retracting shoes option
for non-intrusive cleaning, for CIPapplications.

Recommended for sanitary processes,


or other applications requiring regular
cleaning of the process lines
High-fluid speed for pump and system
C.I.P cleaning
Maximum sterilization temperature
120 C
EHEDG certified
Food approved pump element available

20

NSF registered food grade lubricant


Stainless steel sanitary connectors
available
Process pressures up to 1,600 kPa
[16 bar]
Shoes on the rotor retract automatically
for cleaning of pump element inside
Cam actuated electrically, pneumatically
or manually

SP/40 CIP
Maximum flow: 4,800 L/h
Capacity: 1.33 L/rev
Maximum discharge pressure:
1,600 kPa [16 bar]
Inner diameter pump element:
40 mm
Lubricant required: 10 litres
Minimum starting torque:
320 Nm

Installed Motor
Power [kW]

0.55

0.75 1.1

1.5

2.2

3.0

16

14

12

10
40 C
Discharge
Pressure [bar]

8
50 C
6

Product
Temperature [C]

SP/50 CIP
Maximum flow: 8,500 L/h
Capacity: 2.92 L/rev
Maximum discharge pressure:
1,600 kPa [16 bar]
Inner diameter pump element:
50 mm
Lubricant required: 20 litres
Minimum starting torque:
620 Nm

0
80

Capacity [l/h]

Pump Speed [rpm]

Installed Motor
Power [kW]

1000

2000

10

1.1

20

1.5

2.2

70

60

3000

4000

30

3.0

40

4.0

5000

50

5.5

60

7.5

16

SITIVE

14

SHEAR SEN

12

10
40 C
Discharge
Pressure [bar]

8
50 C
6

Product
Temperature [C]

0
80

Capacity [l/h]

Pump Speed [rpm]

2000
10

70

4000
20

6000
30

NOTE: READ HOW TO USE


THE CURVES ON PAGE 23.
Continuous Duty
Intermittent Duty
Maximum 2 hours of operation
followed by a minimum 1 hour stop

21

60
8000
40

50

mp
del hose pu
uses a Bre
n
io
at
er
its
op
to
tanks
A canning
m holding
peaches fro
en using
be
d
to transfer
ha
ny
The compa
e.
lin
g
ncing a high
in
rie
cann
t was expe
bu
,
ps
m
pu
The soft
centrifugal
ed peaches.
ag
m
da
of
eliminates
percentage
taltic pump
of the peris
n
tio
amount
e
ac
th
ng
d
pumpi
ally reduce
ic
at
am
dr
has
tion.
shear and
able produc
or unaccept
ed
ility, low
ag
ab
m
nd
da
pe
of
likes the de
/7
so
al
ny
to
pa
p run 24
The com
of the pum
ty
ili
ab
d
ce an
.
maintenan
ing season
e entire cann
th
ut
ho
ug
thro

THE ACCESSORIES TO FULFIL ANY LIQUID


TRANSFER DEMAND
mount the Inlet Pulse Accumulator in a

be contained within the pump. The lubri-

vertical position against the pump inlet

cant level control sensor plugs directly into

in the discharge line by means of a rein-

flange. Findings show that positive and

the breather and senses a high lubricant/

forced flexible pump element within a

negative pressure spikes in the suction

product mixture level inside the housing.

steel cylinder, surrounded by a volume of

line during pump operation can be

This in turn will activate a contact relay,

compressed air or gas. The damper unit

effectively eliminated, resulting in quieter

which will switch the pump off.

can also be used as a pressure relief and

operation and extended pump element

injection valve.

life. For a specific recommendation, please

1. DISCHARGE PULSATION DAMPER


This hose pump accessory operates

THE PULSATION DAMPER

contact your representative. Please also

FREQUENCY DRIVE

supply the application data.

If the pump capacity has to be flexible


or the process needs to be set, it can

ADVANTAGES INCLUDE:
eliminates up to 90% of the pump

be achieved by using the Bredel VFD. The


Bredel VFD is a fully integrated frequency

discharge pulsations

inverter that has:

protects pump, pipeline and

a button starting clockwise

instrumentation

a button to start counterclockwise

reduces pipe vibration, hammer and

a button to stop, and a large knob to

noise

set the speed of the pump

increases pump performance and


pump element life

4. BREDEL VFD; THE VARIABLE

4
This pump control is self-evident.

increases efficiency of the pump

The VFD is fully set by Bredel and is ready

installation
in-line, through bore easy to clean

to use. Only the power supply needs to

simple installation, can be mounted

be connected. This feature is very much

both horizontally and vertically

appreciated during loading and unloading

of the pump element.

flange connections in accordance to


DIN, ANSI or JIS

VACUUM ASSIST
For difficult suction conditions and high

2. INLET PULSE ACCUMULATOR (IPA)

viscosity fluids, Bredel Hose Pumps can

The installation of this hose pump

also use the vacuum assist option to

accessory on the suction side is only


recommended to eliminate the impulse
losses and to achieve optimum pump

3. THE LUBRICANT LEVEL CONTROL


The lubricant level control will switch

create an under pressure in the pump


housing. This under pressure helps the

element life. When the inlet conditions

the pump off in case of a high liquid level.

pump element to recover and to increase

cannot be improved, the solution is to

If a pump element fails, the product will

its fill capacity.

22

BRAINS
All Bredel Application Engineers around the globe are factory trained, highly experienced,
and equipped with Bredels computerised pump sizing program BRAINS to accurately
specify pump and pipe sizes, layout, speeds, pump element material, and every other
factor necessary to optimise the efficiency of each installation.

How to use the curves


1. Determine the effect of the product temperature: if > 40 C - see note below.
2. Determine the required capacity (relative to the rpm).
3. Determine the discharge pressure.
4. Select the motor power (to identify the motor power, follow the selected area up to
the top axis).
Note: The area of continuous operation diminishes with increased product temperatures.
For product temperatures > 40 C, the area of continuous operation reduces to the corresponding
red temperature line.

23

Bredel: global supplier of industrial high pressure hose pumps.

Sluisstraat 7. P.O. Box 47


NL-7490 AA Delden. The Netherlands
Tel.: +31 74 3770000. Fax: +31 74 3761175
Email: [email protected]
Internet: www.bredel.com

YOUR REPRESENTATIVE

29210510A

The information contained in this document is believed to be correct at the time of publication, but Bredel Hose Pumps B.V. accepts no liability
for any error it contains, and reserves the right to alter specifications without prior notice. All mentioned values in this document are values
under controlled circumstances at our test bed. Actual flow rates achieved may vary because of changes in temperature, viscosity, inlet and
discharge pressures and / or system configuration. SPX, DuCoNite , Marprene and Bredel are registered trademarks.

Nonfood Compounds
Program Listed (H1)
(Registration 123204)

NEN-EN-ISO
9001:2000

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