L550 Anglais (001-025)
L550 Anglais (001-025)
L550 Anglais (001-025)
Service Manual
(20
Wheel loader
(10 points)
L550 - L580 2plus2
(10
en
Service Manual
(20
Wheel loader
(10 points)
L550 - L580 2plus2
(10
Address
Address: LIEBHERR-WERK BISCHOFSHOFEN GMBH
Product ID
Manufacturer: LIEBHERR-WERK BISCHOFSHOFEN GMBH
Product group: Wheel loader
Type: L550 L556 L566 L576 L580
Production number: 456 454 460 457 459
Serial number: 16978 15653 14171 14171 14171
Document ID
Order number: 1035 3357
Author: LBH / Technical Documentation Department
Document version: 01
Manual number:
Owner:
Preface
Intended readership This service manual is addressed to anyone whose task it is to ensure that the
machines are ready for everyday use. This especially includes mechanics and
workshop staff of Liebherr dealers and branches.
Contents The first chapter contains information on safety regulations and on the
special tools needed for maintenance and repairs.
Chapter 2 gives you an overview of all the most important technical data of
the machine as a whole and its individual assemblies.
Next comes the maintenance chapter, with the maintenance and inspection
schedule, the testing and adjustment checklists, lubrication charts, description
of maintenance tasks, testing and adjustment tasks and specifications of fuel
and lubricants.
The technical description of the machine is in the following chapters,
structured according to fifteen function groups. The layout, function and
technical data of the groups, components and parts are explained.
Chapter 19 contains information on troubleshooting, the service code table
and a description of the “SCULI” service software.
Chapter 20 will be gradually updated with the latest options.
Instructions on use This manual describes several types and versions of machines. The
information generally applies to the types and serial numbers stated at the
bottom of the page. The exception to this is information which only applies to
specific types and serial numbers, which are stated at the beginning of the
section concerned (for example technical data of parts).
Where possible, the ID numbers of parts and components are stated in
the heading.
This manual is available in German, English, French, Spanish and Italian.
Working instructions Always follow the safety regulations whenever you work on the machine.
You will find a reference to this in the “General Information” section.
In order to perform these tasks you need a complete set of basic tools
andcertain special tools, all in perfect working order. All tasks require
absolute cleanliness.
Replace seals such as O-rings and surface seals during repairs.
General information 1
Product description 2
Maintenance 3
Diesel engine and pump distributor gear 4
Cooling system 5
Travel hydraulics 6
Working hydraulics 7
Steering system 8
Brake system 9
Electrical system 10
Transfer gear 11
Axles and cardan shaft 12
Machine frame and ballast weight 13
Central lubrication system 14
Coverings and access 15
Cab, heating and air-conditioning 16
Lift arms and quick-change device 17
Equipment and accessories 18
Service codes and diagnosis 19
Options 20
1 General Informations
1.0
Chapter contents
1 General Informations........................................................... 1.0-1
L550 - 456 / from 16978 L576 - 457 / from 14171 Copyright by 1.0-1 o f 2
L556 - 454 / from 15653 L580 - 459 / from 14171 MJFCIFSS
L566 - 460 / from 14171
General Informations Service Manual
LBH/Version 01/10.2006/en/hd/25.01.2007
1.0-2 o f 2 Copyright by L550 - 456 / from 16978 L566 - 460 / from 14171
MJFCIFSS L556 - 454 / from 15653 L576 - 457 / from 14171
L580 - 459 / from 14171
Service Manual General Informations
Safety regulations
1.1.1 Introduction
1. The symbols below have the following meanings:
Danger
Risk of personal injury.
Denotes an impending dangerous situation which can lead to serious injury
or death if not avoided.
! Note the warning.
Warning
Risk of personal injury.
Denotes a potentially dangerous situation which can lead to serious injury or
death if not avoided.
! Note the warning.
Caution
Risk of personal injury.
Denotes a potentially dangerous situation which can lead to slight injury if
not avoided.
! Note the warning.
Caution
Risk of damage to the machine.
LBH/Version 01/10.2006/en/hd/25.01.2007
Note
Useful information
Denotes information on correctly handling the machine and the lubricants
and fuels used.
! Observe the instructions.
L550 - 456 / from 16978 L576 - 457 / from 14171 Copyright by 1.1-1 o f 2
L556 - 454 / from 15653 L580 - 459 / from 14171 MJFCIFSS
L566 - 460 / from 14171
General Informations Service Manual
Safety regulations
1 Introduction
2 General safety regulations
3 Proper use
4 Decals on the machine
5 Instructions on preventing crushing injuries and burns
6 Instructions on preventing fires and explosions
7 Safety instructions for start-up
8 Safety precautions during start-up
9 Instructions for safe working
10 Safety instructions for driving on slopes
11 Parking safely
12 Transporting the machine safely
13 Towing the machine safely
14 Measures for ensuring safe maintenance
15 Safety instructions for working on machines with hydro accumulators
16 Safety instructions for welding work on the machine
17 Instructions for working safely on the working attachment
18 Safety instructions for transporting the machine by crane
19 Safe maintenance of hydraulic hoses and hose lines
20 Attachments and accessories
21 Protection against vibrations
LBH/Version 01/10.2006/en/hd/25.01.2007
1.1-2 o f 2 Copyright by L550 - 456 / from 16978 L566 - 460 / from 14171
MJFCIFSS L556 - 454 / from 15653 L576 - 457 / from 14171
L580 - 459 / from 14171
Service Manual General Informations
Special tools for maintenance and repair work
L550 - 456 / from 16978 L576 - 457 / from 14171 Copyright by 1.2-1 o f 6
L556 - 454 / from 15653 L580 - 459 / from 14171 MJFCIFSS
L566 - 460 / from 14171
General Informations Service Manual
Special tools for maintenance and repair work
1.2-2 o f 6 Copyright by L550 - 456 / from 16978 L566 - 460 / from 14171
MJFCIFSS L556 - 454 / from 15653 L576 - 457 / from 14171
L580 - 459 / from 14171
Service Manual General Informations
Safety regulations
L550 - 456 / from 16978 L576 - 457 / from 14171 Copyright by 1.2-3 o f 6
L556 - 454 / from 15653 L580 - 459 / from 14171 MJFCIFSS
L566 - 460 / from 14171
General Informations Service Manual
Special tools for maintenance and repair work
1.2-4 o f 6 Copyright by L550 - 456 / from 16978 L566 - 460 / from 14171
MJFCIFSS L556 - 454 / from 15653 L576 - 457 / from 14171
L580 - 459 / from 14171
Service Manual General Informations
Safety regulations
Filling hose, red 1500 mm 7027555 All wheel loaders For the test fitting
Car coupling 253a 7027556 All wheel loaders For the test fitting
Car coupling 254a 7027557 All wheel loaders For the test fitting
L550 - 456 / from 16978 L576 - 457 / from 14171 Copyright by 1.2-5 o f 6
L556 - 454 / from 15653 L580 - 459 / from 14171 MJFCIFSS
L566 - 460 / from 14171
General Informations Service Manual
Special tools for maintenance and repair work
LBH/Version 01/10.2006/en/hd/25.01.2007
1.2-6 o f 6 Copyright by L550 - 456 / from 16978 L566 - 460 / from 14171
MJFCIFSS L556 - 454 / from 15653 L576 - 457 / from 14171
L580 - 459 / from 14171
2 Production description
2.0
Chapter contents
2 Production description......................................................... 2.0-1
L550 - 456 / from 16978 L576 - 457 / from 14171 Copyright by 2.0-1 o f 2
L556 - 454 / from 15653 L580 - 459 / from 14171 MJFCIFSS
L566 - 460 / from 14171
Production description Service Manual
LBH/Version 01/10.2006/en/hd/30/01/2007
2.0-2 o f 2 Copyright by L550 - 456 / from 16978 L566 - 460 / from 14171
MJFCIFSS L556 - 454 / from 15653 L576 - 457 / from 14171
L580 - 459 / from 14171
Service Manual Production description
Technical data
L550 - 456 / from 16978 L576 - 457 / from 14171 Copyright by 2.1-1 o f 3 8
L556 - 454 / from 15653 L580 - 459 / from 14171 MJFCIFSS
L566 - 460 / from 14171
Production description Service Manual
Technical data
LBH/Version 01/10.2006/en/hd/30/01/2007
2.1-2 o f 3 8 Copyright by L550 - 456 / from 16978 L566 - 460 / from 14171
MJFCIFSS L556 - 454 / from 15653 L576 - 457 / from 14171
L580 - 459 / from 14171
Service Manual Production description
Technical data
L550 - 456 / from 16978 L576 - 457 / from 14171 Copyright by 2.1-3 o f 3 8
L556 - 454 / from 15653 L580 - 459 / from 14171 MJFCIFSS
L566 - 460 / from 14171
Production description Service Manual
Technical data
2.1-4 o f 3 8 Copyright by L550 - 456 / from 16978 L566 - 460 / from 14171
MJFCIFSS L556 - 454 / from 15653 L576 - 457 / from 14171
L580 - 459 / from 14171
Service Manual Production description
Technical data
L550 - 456 / from 16978 L576 - 457 / from 14171 Copyright by 2.1-5 o f 3 8
L556 - 454 / from 15653 L580 - 459 / from 14171 MJFCIFSS
L566 - 460 / from 14171