TL358 7265609 enGB Om
TL358 7265609 enGB Om
TL358 7265609 enGB Om
7265609enGB (11-18) (B) Printed in Belgium © 2018 Bobcat Company. All rights reserved.
Original Instructions MEA S3A
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OPERATOR SAFETY WARNINGS
CORRECT
Operator must have instructions
WARNING before operating the machine.
Untrained operators can cause
injury or death.
W-2001-0502
P-90216
Safety Alert Symbol: This symbol with a warning statement,
means: “Warning, be alert! Your safety Never operate without instructions.
is involved!” Carefully read the message See machine signs (decals),
that follows. Operation & Maintenance Manual.
Always fasten seat belt snugly. Never use telescopic handler without Never carry riders.
Always keep your feet and arms operator cab with ROPS and FOPS
inside the cab. approval. Use only an approved work platform.
SAFETY EQUIPMENT
The Bobcat telescopic handler must be equipped with safety items necessary for each job. Ask your dealer for information
on the safe use of attachments and accessories.
1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.
2. OPERATOR CAB (ROPS and FOPS): It must be on the telescopic handler with all fasteners tight. Never
operate without right window.
3. OPERATOR’S HANDBOOK: Must be in the cab.
4. SAFETY SIGNS (DECALS): Replace if damaged.
5. SAFETY TREADS: Replace if damaged.
6. GRAB HANDLES: Replace if damaged.
7. BOOM STOP (if equipped): Replace if damaged.
8. PARKING BRAKE: Check for function.
9. WINDOWS AND MIRRORS: Clean and check for broken glass or mirrors. Replace if damaged.
OSW71-EN-0211
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CONTENTS
FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
LOAD CHARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
REFERENCE INFORMATION
Write the correct information for YOUR Bobcat telescopic handler in the spaces below. Always use these numbers
when referring to your Bobcat telescopic handler.
NOTES:
ADDRESS:
PHONE:
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FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and
maintenance of the Bobcat telescopic handler. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT TELESCOPIC HANDLER. If you have any questions, see your
Bobcat dealer. This manual can illustrate options and accessories not installed on your telescopic handler.
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
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BOBCAT COMPANY IS IS0 9001 CERTIFIED
ISO 9001 is an international standard that specifies requirements for a quality management system that controls the
processes and procedures which we use to design, develop, manufacture, and distribute Bobcat products.
British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the company’s compliance
with the ISO 9001 at Bobcat’s manufacturing facilities in Gwinner, North Dakota (U.S.A.), Pontchâteau (France), and
the Bobcat corporate offices (Gwinner, Bismarck, and West Fargo) in North Dakota. TÜV Rheinland is the Certified
Registrar Bobcat Company chose to assess the company’s compliance with the ISO 9001 at Bobcat manufacturing
facility in Dobris (Czech Republic). Only certified assessors, like BSI and TÜV Rheinland, can grant registrations.
ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.
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REGULAR MAINTENANCE ITEMS
Parts
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REGULAR MAINTENANCE ITEMS (CONT’D)
The lubricants and fuels described below are those used in the factory and apply to operating conditions in European
temperate climate areas. Please consult Bobcat for requirements under other weather conditions.
Prior to refill or drain any equipment of your Bobcat product, read and understand the according preventive
maintenance pages. (See PREVENTIVE MAINTENANCE on Page 125.)
ENGINE SYSTEMS
Machine Part
Fluids And Lubricants T° Range Packaging**
Components Number
Engine - Bobcat Engine Power SAE 10W30 CI4 / ACEA E7 -35°C/+30°C A, B, C, D 6987789*
- Bobcat Engine Power SAE 15W40 CI4 / ACEA E7 -20°C/+40°C A, B, C, D 6987790
- Bobcat EG Coolant Concentrated -36°C A, B, C, D 6987803
Cooling Circuit
- Bobcat EG Coolant Premixed -36°C A, B, C, D 6987804*
Fuel Tank - High-quality diesel fuel that meets EN590 (See FUEL
- - *
SYSTEM on Page 140.)
Machine Part
Fluids And Lubricants T° Range Packaging**
Components Number
- Bobcat Superior SH Hydraulic / Hydrostatic -35°C - +50°C A, B, C, D 6987791*
Hydraulic Fluid
- Bobcat Bio Hydraulic / Hydrostatic -35°C - +50°C A, B, C, D 6987792
Tank
- Bobcat Bio Hydraulic 32 -35°C - +50°C A, B, C, D 6987877
TRANSMISSION SYSTEMS
Machine Part
Fluids And Lubricants T° Range Packaging**
Components Number
Differential & - Bobcat Axle / Transmission Oil SAE 85W90 LS / API -20°C/+40°C A, B, C, D 6987805*
Axles GL-5
MECHANICAL SYSTEMS
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SERIAL NUMBER LOCATION Engine Serial Number
Figure 1
S38000
P119099
S38001
The telescopic handler serial number plate (Item 1) is Other components can also have serial numbers and an
located on the right side of the chassis in front [Figure 1]. identification plate. Always use these serial numbers
when ordering parts.
Explanation of telescopic handler serial number:
XXXX XXXXX
Module 2. - Production
Sequence (Series)
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DELIVERY REPORT
Figure 3
B-16315
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BOBCAT TELESCOPIC HANDLER IDENTIFICATION
19
3 14
2
15
2 4
5 13 1 12
18
6
7
16
10
9 11 17
8
NA9554
NA9555
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FEATURES, ACCESSORIES AND ATTACHMENTS • Front hitch
• Hydraulic hook for trailer
Standard Items • Hydraulic locking of attachments, Mani-tach
• Hydraulic locking of attachments, quick-tach
Model TL358 Bobcat telescopic handler is equipped with • Hydraulic trailer brake valve
the following standard items: • Keyless start
• Keypad panel
• 12 V power outlet • Lockable fuel cap
• 4 equal-size drive wheels with tyres • Mani-tach attachment carrier
• Auxiliary hydraulic line on boom • Radio ready (with speakers and antenna)
• Adjustable steering column • Rear flat mirror
• Cab heater • Rear hitch electrical plug (7-Pin)
• Counterweight (only for TL358(D)(H)CW) • Rear hydraulic lines
• Cushion lift (up and down) • Roll sun visor
• Front and rear washer / wipers • Roof window wiper
• Gear pump • Rotating beacon
• Glass door • Solid rear document compartment
• Hydrostatic transmission, 30 km/h (18.6 mph) • Special colour cab
• Interior mirror • Special colour frame, boom and rims
• Left and right side mirrors • Support for registration plate
• Longitudinal Load Moment Controller (LLMC) system • Tow devices for trailers
with override feature • Tractor homologation
• Manual locking of attachments • Travel direction lever
• Mudguards • Wheel wedge
• Quick-tach attachment carrier • Work lights on boom
• Rear document storage net
• Retract cushion Specifications subject to change without notice
• Road lights
• Semi-automatic realignment of the wheels
• Smart Handling System (SHS)
• Speed management
• Standard steering wheel
• Suspension seat
• Turbo-charged engine, 74,5 kW (100 hp)
• Turn signals
• Work lights on roof (2 front + 1 rear)
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FEATURES, ACCESSORIES AND ATTACHMENTS Front And Roof Window Guard
(CONT’D)
Figure 4
Available Tyres
1
Standard tyres:
• MICHELIN 400/80-24 162A8 IND TL POWER CL Available for special applications to restrict material from
entering cab openings [Figure 4].
• DUNLOP 400/80-24 156B T37
The front and roof window guard is mounted to the cab at
• DUNLOP 405/70R24 168A2 152J MPT SPT9 six mounting points (Item 1) [Figure 4].
• SOLIDEAL 400/80-24 20PR Do not use an unapproved front and roof window guard.
A front and roof window guard not manufactured by
• MICHELIN 400/70 R24 152A8/152B IND TL XMCL Bobcat cannot be approved.
See your Bobcat dealer for more information on optional See your Bobcat dealer for availability.
tyres and the corresponding steering angle adjustment.
Front And Roof Window Guard Inspection And
Available Rims Maintenance
Standard rims: The front and roof window guard must be regularly
inspected and maintained. Inspect the screen and the
• RIM 13*20” -3 four mounting points (Item 1) [Figure 4] for damage.
Replace parts as necessary.
Optional rims:
• RIM 13*24” -3
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FEATURES, ACCESSORIES AND ATTACHMENTS Pallet Forks
(CONT’D)
Figure 6
Attachments
• Pallet forks
Bale Spikes
Figure 7
NA9601
S38976
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FEATURES, ACCESSORIES AND ATTACHMENTS
(CONT’D)
Attachments (Cont’d)
Grapple Buckets
Figure 8
NA9599
Jibs
Figure 9
EM9746
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SAFETY AND TRAINING RESOURCES
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Telescopic Handler Approved Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Safe Operation Is The Operator’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Dismantling And Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
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SAFETY INSTRUCTIONS • Load Capacity Charts for each attachment are
provided in the operator area. These charts indicate
Before Operation the Rated Load Capacity for each attachment at
specified boom heights and extensions. Replacement
Carefully follow the operating and maintenance or additional charts for new attachments are available
instructions in this manual. from your Bobcat dealer.
Safety decals must be in good condition. If replacing a • An Operator’s Handbook is fastened to the operator
part with a safety decal or if a safety decal is damaged or cab of the telescopic handler. Its brief instructions are
worn it must be replaced on the machine. convenient to the operator. See your Bobcat dealer
for more information on translated versions.
The Bobcat Telescopic Handler is highly manoeuvrable
and compact. It is rugged and useful under a wide variety The dealer and owner / operator review the
of conditions. This presents an operator with hazards recommended uses of the product when delivered. If the
associated with off motorway, rough terrain applications, owner / operator will be using the machine for a different
common with telescopic handler usage. application(s) he or she must ask the dealer for
recommendations on the new use.
The telescopic handler has an internal combustion
engine with resultant heat and exhaust. All exhaust Telescopic Handler Approved Applications
gases can kill or cause illness so use the telescopic
handler with adequate ventilation. The telescopic handler is designed for the following
specific approved applications.
The dealer explains the capabilities and restrictions of
the telescopic handler and attachment for each • Handling and stacking loads.
application. The dealer demonstrates the safe operation
according to Bobcat instructional materials, which are • Towing a trailer.
also available to operators. The dealer can also identify • Work with a bucket and other approved attachments.
unsafe modifications or use of unapproved attachments.
Any modifications that affects the operator visibility or the
Do not use the telescopic handler for applications not
machines specifications has to be approved by Bobcat
described in the Operation & Maintenance Manual
Company. The attachments and buckets are designed for
delivered with the machine or attachment.
a Rated Load Capacity. They are designed for secure
fastening to the telescopic handler. The user must check
with the dealer, or Bobcat literature, to determine safe Any application that can cause falling objects or
loads of materials of specified densities for the machine - penetration in the operator’s enclosure is prohibited.
attachment combination.
SI TH EMEA-1015
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SAFETY INSTRUCTIONS (CONT’D) Safe Operation Needs A Qualified Operator
For an operator to be qualified, he or she must not use
Safe Operation Is The Operator’s Responsibility
drugs or alcoholic drinks which impair alertness or co-
ordination while working. An operator who is taking
Safety Alert Symbol prescription drugs must get medical advice to determine
if he or she can safely operate a machine.
This symbol with a warning statement means: A Qualified Operator Must Do The Following:
“Warning, be alert! Your safety is involved!”
Understand the Written Instructions, Rules and
Carefully read the message that follows.
Regulations
• The written instructions from Bobcat Company
include the Delivery Report, Operation &
Maintenance Manual, Operator’s Handbook and
WARNING machine signs (decals).
• Check the rules and regulations at your location. The
rules may include an employer’s work safety
Operator must have instructions before operating the
requirements. For driving on public roads, the
machine. Untrained operators can cause injury or
machine must be equipped as stipulated by the local
death.
regulations authorising operation on public roads in
W-2001-0502
your specific country. Regulations may identify a
hazard such as a utility line.
• For operating the machine, some countries require an
operator license. Check the regulations at your
IMPORTANT location.
This notice identifies procedures which must be Have Training with Actual Operation
followed to avoid damage to the machine. • Operator training must consist of a demonstration and
I-2019-0284 verbal instruction. This training is given by your
Bobcat dealer before the product is delivered.
• The new operator must start in an area without
bystanders or structures and use all the controls until
he or she can operate the machine and attachment
DANGER safely under all conditions of the work area. Always
fasten seat belt before operating.
The signal word DANGER on the machine and in the Know the Work Conditions
manuals indicates a hazardous situation which, if not • Know the weight of the materials being handled.
avoided, will result in death or serious injury. Avoid exceeding the Rated Load Capacity of the
D-1002-1107 machine (as indicated on the Load Capacity Charts).
Material which is very dense will be heavier than the
same volume of less dense material. Reduce the size
of load if handling dense material.
SI TH EMEA-1015
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SAFETY INSTRUCTIONS (CONT’D) FIRE PREVENTION
Operation
SI TH EMEA-1015
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FIRE PREVENTION (CONT’D) Welding And Grinding
Fire Extinguishers
Starting
Sl TH EMEA-1015
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PUBLICATIONS AND TRAINING RESOURCES
TL358
OPERATION &
MAINTENANCE MANUAL
7265609enGB
TL358
SERVICE MANUAL
7265608enUS
TL358
OPERATOR’S HANDBOOK
6990791enGB
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MACHINE SIGNS (DECALS)
Follow the instructions on all the Machine Signs (Decals) that are on the telescopic handler. Replace any damaged
machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat dealer.
7241133
7199716 [1] 7201294 [1] 7269447
Load Capacity
Charts
7245984
7229123 7245982 7215386 7251925
Inside Cab
[1] 7241263
1
7251955 (2)
6815993 (2)
7203744
6809609 (2)
7197650
NA9554
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MACHINE SIGNS (DECALS) (CONT’D)
Follow the instructions on all the Machine Signs (Decals) that are on the telescopic handler. Replace any damaged
machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat dealer.
7120573
4
7169014
5
7206672
In Engine Compartment
[1] 7241263
6809609 (2)
7197517 (2)
2
6595014 (2)
7
7233336
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MACHINE SIGNS (DECALS) (CONT’D) 1. Falling And Crush Hazards (7198123)
Pictorial-only Safety Signs The safety sign is located on each side of the boom head.
Vertical Configuration
HAZARD
PANEL
WARNING
LOWERING OF ATTACHMENT, FALLING LOADS OR
FALLING OFF ATTACHMENT CAN CAUSE SERIOUS
AVOIDANCE INJURY OR DEATH
PANEL • Do not use as a manlift or work platform.
• No riders.
• Keep away from raised boom and attachment.
• Keep bystanders away.
W-2905-0211
Horizontal Configuration
2. Unexpected Machine Movement (7197517)
HAZARD AVOIDANCE
PANEL PANEL
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MACHINE SIGNS (DECALS) (CONT’D)
AVOID DEATH
• Disconnecting or loosening any hydraulic
tubeline, hose, fitting, component or a part failure
can cause boom to drop.
• Keep out of this area when boom is raised unless
supported by an approved boom stop. Replace if
damaged.
D-1030-1210
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MACHINE SIGNS (DECALS) (CONT’D) 6. Hook Maximum Capacity (7256391 or 7280448)
Pictorial-only Safety Signs (Cont’d) The safety sign is located above the hitch.
WARNING
PRESSURIZED FLUID CAN CAUSE
SERIOUS INJURY OR DEATH
Always release hydraulic pressure from accumulator
before service.
W-2984-1113
WARNING
AVOID INJURY OR DEATH
Read, understand and follow all the instructions and
safety precautions in this manual and on safety
signs (decals).
Failure to follow the safety precautions could result
in serious injury or death.
W-2815-0510
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MACHINE SIGNS (DECALS) (CONT’D)
WARNING
AVOID INJURY OR DEATH
Read, understand and follow all the instructions and
safety precautions in this manual and on safety
signs (decals).
Failure to follow the safety precautions could result
in serious injury or death.
W-2815-0510
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LOAD CHARTS
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CHARTS FOR TL358 MACHINE Chart for the machine TL358(D)(H) on 24” tyres:
Chart for the machine TL358(D)(H) on 20” tyres: • SOLIDEAL 400/80-24/20 PR TMR4
• with inflation pressure of 250 kPa (2,50 bar) (36 psi).
• SOLIDEAL 405/70-20/14 PR • with floating pallet forks.
• with inflation pressure of 315 kPa (3,15 bar) (46 psi). • DUNLOP T37 400/80-24 156B
• with floating pallet forks. • with inflation pressure of 250 kPa (2,50 bar) (36 psi).
• with floating pallet forks.
• DUNLOP 400/70-20 150B T37
• with inflation pressure of 275 kPa (2,75 bar) (40 psi). • MICHELIN 400/80-24 162A8 IND TL POWER CL
• with floating pallet forks. • with inflation pressure of 250 kPa (2,50 bar) (36 psi).
• with floating pallet forks.
• DUNLOP 405/70 R20 168A2 152J MPT SPT9 • DUNLOP 405/70R24 168A2 152J MPT SPT9
• with inflation pressure of 400 kPa (4,00 bar) (58 psi). • with inflation pressure of 350 kPa (3,50 bar) (51 psi).
• with floating pallet forks. • with floating pallet forks.
• MICHELIN 400/70R24 152A8/152B IND TL XMCL
• TITAN 400/70-20 150B/166A2 LIFT RIGGER II • with inflation pressure of 330 kPa (3,30 bar) (48 psi).
• with inflation pressure of 400 kPa (4,00 bar) (58 psi). • with floating pallet forks.
• with floating pallet forks.
NA9645
NA9646
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CHARTS FOR TL358 MACHINE (CONT’D) Chart for the machine TL358(D)(H)CW on 24” tyres:
Chart for the machine TL358(D)(H)CW on 20” tyres: • SOLIDEAL 400/80-24/20 PR TMR4
• with inflation pressure of 250 kPa (2,50 bar) (36 psi).
• SOLIDEAL 405/70-20/14 PR • with floating pallet forks.
• with inflation pressure of 315 kPa (3,15 bar) (46 psi). • DUNLOP T37 400/80-24 156B
• with floating pallet forks. • with inflation pressure of 250 kPa (2,50 bar) (36 psi).
• with floating pallet forks.
• DUNLOP 400/70-20 150B T37 • MICHELIN 400/80-24 162A8 IND TL POWER CL
• with inflation pressure of 275 kPa (2,75 bar) (40 psi). • with inflation pressure of 250 kPa (2,50 bar) (36 psi).
• with floating pallet forks. • with floating pallet forks.
• DUNLOP 405/70 R20 168A2 152J MPT SPT9 • DUNLOP 405/70R24 168A2 152J MPT SPT9
• with inflation pressure of 400 kPa (4,00 bar) (58 psi). • with inflation pressure of 350 kPa (3,50 bar) (51 psi).
• with floating pallet forks. • with floating pallet forks.
• MICHELIN 400/70R24 152A8/152B IND TL XMCL
• TITAN 400/70-20 150B/166A2 LIFT RIGGER II • with inflation pressure of 330 kPa (3,30 bar) (48 psi).
• with inflation pressure of 400 kPa (4,00 bar) (58 psi). • with floating pallet forks.
• with floating pallet forks.
NA9651
NA9652
WARNING
Complies with stability test EN1459 Annex B
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112
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OPERATING INSTRUCTIONS
OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Cab Door Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Rear Cab Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Cab Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
EMERGENCY EXIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Rear Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
BOOM SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
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SPEED MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Changing The Factory Default Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Hydraulic Control Lever (Joystick) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Changing The Maximum Auxiliary Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Quick Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Auxiliary Hydraulic Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
DUAL FNR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Daily Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Cleaning The Operator Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
PRE-STARTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Entering The Telescopic Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Operation & Maintenance Manual And Operator’s Handbook Locations . . . . . . . . . . . . 76
Seat Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Seat Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Mirrors Adjustment And Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Serial Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Pallet Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Round Bale Spike . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Jib . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Installing And Removing The Attachment (Manual Lock) . . . . . . . . . . . . . . . . . . . . . . . . 96
Installing And Removing The Attachment (Hydraulic Lock) . . . . . . . . . . . . . . . . . . . . . . 99
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OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Longitudinal Load Moment Controller (LLMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Selection Mode Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Inspect The Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Basic Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Operating With A Full Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Operating With An Empty Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Filling And Emptying The Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Digging And Filling A Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Raising A Load And Extending The Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Load Capacity Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Handling Loads With Pallet Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
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OPERATOR CONTROLS IDENTIFICATION Figure 11
Operator Components
Figure 10
4 6
11
2
3
9
7
1
S38003
2 10
5 8 Brake Pedal / Inching Control (Item 1) [Figure 11] (See
1 P122717 Brake Pedal And Inching Control on Page 50.)
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OPERATOR CONTROLS IDENTIFICATION (CONT’D) Steering Wheel
Figure 12
L R
2 P122402
Figure 13
P119061
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OPERATOR CONTROLS IDENTIFICATION (CONT’D) Steering Wheel Tilt Position
Figure 15
3
1
1
4
2
S41632
S41666
Turn the lever (if equipped) (Item 1) [Figure 16]
anticlockwise to loosen the steering wheel tilt
This lever (Item 1) [Figure 15] has four functions: mechanism.
• Direction signal When the steering wheel is in the desired position, turn
• Horn the lever (Item 1) [Figure 16] clockwise. Tighten firmly to
• Travel speed lock position.
• Parking lights and head lights.
NOTE: Always keep the steering wheel tilt
Direction Signal mechanism in the lock position when
operating the machine.
Move the lever backward (Item 2) for left direction signal;
forward (Item 3) [Figure 15] for right direction signal.
Two-Speed Control
• OFF
• Parking lights and rear lights
• Headlights and rear lights
When the headlights are ON: Push the lever away from
the steering wheel and release it to change from high to
low or low to high beam headlights.
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OPERATOR CONTROLS IDENTIFICATION (CONT’D) 8. Steering Mode Switch - To change steering modes
(4-Wheel, 2-Wheel, Crab). (See STEERING MODE
Right Instrument And Indicator Panel SELECTION on Page 54.)
6. NOT USED
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OPERATOR CONTROLS IDENTIFICATION (CONT’D) Centre Indicator Panel
Before you exit the operator’s position: 4. Rear Wheel Alignment Indicator (Orange Light).
• Put the Travel Direction Control and the Joystick
in neutral. 5. Parking Light Indicator (Green Light).
• Engage the parking brake.
• Retract and lower the boom and attachment flat 6. Low Beam Headlights Indicator (Green Light).
on the ground.
• Stop the engine.
W-2907-0211
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OPERATOR CONTROLS IDENTIFICATION (CONT’D) In this zone, the following machine functions are
progressively reduced in speed as the machine's
Longitudinal Load Moment Indicator (LLMI) longitudinal stability decreases:
The LLMI warns the operator about inadequate stability • Boom lowering
in the longitudinal plane (forward direction). • Boom extend
• Tilting of attachment
The LLMI is not intended to warn for tipping over in the • Auxiliary hydraulic functions.
case of:
Warning Zone:
• A sudden overload
• Travelling with a lifted load Orange indicator lights (Item 2) [Figure 20] (two
• Travelling on rough terrain or on grounds with lights). The longitudinal stability level gets close to the
obstacles and holes critical zone.
• Travelling across a slope or turning on a slope
• Turning corners too fast or too sharp. In this zone, the following machine functions are
progressively reduced in speed as the machine's
Figure 20 longitudinal stability decreases:
• Boom lowering
• Boom extend
4 • Tilting of attachment
3
• Auxiliary hydraulic functions.
5
2 Critical Zone:
6 Red indicator light (Item 3) [Figure 20] (one light).
1 The machine's longitudinal stability reaches a critical
level. A warning horn is activated along with the red
indicator light.
The indicator lights (Items 1, 2 and 3) [Figure 20] • Boom lowering (disabled with boom angle above 5°,
sequentially illuminate as the machine’s longitudinal reduced in speed when below 5°)
stability decreases. They identify three zones of the • Boom extend (disabled)
machine's longitudinal stability level: • Tilt (disabled with boom angle above 5°, reduced in
speed when below 5°)
NOTE: All hydraulic movements are functional if the • Auxiliary hydraulic functions (disabled)
boom is fully retracted, regardless of the
machine's stability level. Use the remaining active functions to bring the
machine back to a safe level of stability. If necessary,
NOTE: When the longitudinal stability level reaches a activate the LLMC override mode to enable a disabled
critical level (Critical zone) with the boom not function such that the machine can be brought back
fully retracted and the boom angle below 5°, to a safe level of stability. (See Selection Mode Switch
only hazardous movements are disabled (tilt on Page 102.)
and boom lowering are reduced in speed). It is
still possible to retract and lift the boom. NOTE: The LLMC override mode should only be
activated when necessary and is
Secure Zone: automatically deactivated after a running
period of 60 seconds.
Green indicator lights (Item 1) [Figure 20] (four
NOTE: The warning horn cannot be deactivated.
lights). The operator works in a secure zone.
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OPERATOR CONTROLS IDENTIFICATION (CONT’D)
Test Button:
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OPERATOR CONTROLS IDENTIFICATION (CONT’D)
Display Panel
Figure 21
1 2 12 13
17
6 7
3 14
8 9 10 11
5 15
4
16
18 21
19 20
S38158A
1. Direction Signal (Green Light) - The light will flash 9. FORWARD - NEUTRAL - REVERSE - F-N-R (Yellow
when a direction signal is activated or when the Light) - The light will flash when attempting to start
hazard lights are activated. the engine when the Travel Direction Control (Travel
Direction Switch and / or Lever) is not in NEUTRAL
2. General Warning (Red Light) - The light comes on position. (See Travel Direction on Page 40.)
when a general error is present. (See Service Codes*
and "MONITORING THE DISPLAY PANEL" on 10. Joystick Lockout (Red Light) - The light comes on
Page 84.) when the joystick lockout is activated. The light will
flash when there is a joystick malfunction or failure.
3. Low Speed (Yellow Light) - The light comes on (See Service Codes*.)
when low speed is activated.
11. Parking Brake And Operator Position (Red Light)
4. Engine Coolant Temperature (Red Light) - The - The light comes on when the parking brake is
light comes on if the engine coolant temperature is engaged. (See PARKING BRAKE on Page 59.) The
high. The light will flash if the engine coolant light will flash and a warning horn is activated when
temperature is extremely high. the parking brake pressure is too low OR when the
operator leaves the operator seat while the parking
5. Engine Malfunction (Red Light) - The light comes
brake is not engaged.
on when there is an engine malfunction or failure.
(See Service Codes* and "MONITORING THE 12. Hydraulic / Hydrostatic Fluid Temperature (Red
DISPLAY PANEL" on Page 84.) Light) - The light comes on if the hydraulic /
hydrostatic fluid temperature is high. The light will
6. Engine Temperature Gauge - Shows the engine
flash if the hydraulic / hydrostatic fluid temperature is
coolant temperature.
extremely high.
7. Display Screen - Displays information. (See Display
13. Headlights High Beam (Blue Light) - The light
Screen on Page 48.)
comes on when high beam is activated. (See Multi-
8. Seat Belt (Red Light) - Instructs operator to fasten function Lever on Page 41.)
seat belt. Remains lit for 45 seconds.
* See SYSTEM SETUP AND ANALYSIS for Service Code description. (See DIAGNOSTIC SERVICE CODES on
Page 177.)
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OPERATOR CONTROLS IDENTIFICATION (CONT’D)
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OPERATOR CONTROLS IDENTIFICATION (CONT’D) The display screen can display the following information:
Display Screen • Engine Hours - Shows total time the engine ever ran
(hours). When this menu is activated, the hourglass
Figure 22 icon (Item 3) [Figure 22] will light. The Engine Hours
menu will show by default upon startup.
3
• Machine Speed - Shows the machine speed (km/h or
mph) as soon the engine is started (only for high
1 speed machines equipped with a travel speed
sensor) (Item 4) [Figure 22].
4
• Engine Speed - Shows the actual engine revolutions
per minute (rpm). When this menu is activated, the
rpm icon (Item 5) [Figure 22] will light.
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OPERATOR CONTROLS IDENTIFICATION (CONT’D) • Battery / Charging Voltage - Shows the battery
voltage. To activate this menu, press the work lights
Display Screen (Cont’d) button (Item 1) [Figure 25] for three seconds while in
the engine hours menu. When the battery voltage
Figure 24 menu is activated, the battery voltage icon (Item 3)
[Figure 24] will light. Press the information button
(Item 2) [Figure 25] once to return to the engine hour
menu. In combination with general warning icon (see
Item 2 "Display Panel" on Page 46) it shows a battery
voltage error.
Figure 25
2 3 1
P118581
2
1
Right Rear Console [Figure 26]
S38158A
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OPERATOR CONTROLS IDENTIFICATION (CONT’D) Accelerator Pedal
Figure 27
1
1
S38003
S41929
The accelerator pedal (Item 1) [Figure 28] is at the right
side of the steering console.
The Auxiliary Power Outlet (Item 1) [Figure 27] is a
12 volt receptacle for accessories. Press the accelerator pedal down to increase engine
speed. Release foot pressure to decrease engine speed.
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OPERATOR CAB Cab Door
Description Figure 29
WARNING
1
Never modify operator cab by welding, grinding,
drilling holes or adding attachments unless
instructed to do so by Bobcat Company. Do not
operate without right window. Changes to the cab
can cause loss of operator protection from rollover
and falling objects, and result in serious injury or P119154
death.
W-2906-0211
The cab door can be opened from the outside of the cab
using the latch (Item 1) [Figure 29] and opened from the
inside of the cab when you push the lever (Item 1)
[Figure 30] (as shown).
The cab door can be locked (Item 2) [Figure 29] with the
same key as the starter switch.
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OPERATOR CAB (CONT’D) Figure 33
Figure 31
P119155
Figure 32
P118578
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OPERATOR CAB (CONT’D) Cab Light
Figure 34
S41640
P118579
The cab light [Figure 36] is located above the operator’s
left shoulder.
Turn the handle (Item 1) [Figure 34] (as shown) to unlock
the rear window. Move the switch to the left or the right (Item 1)
[Figure 36] to turn the light ON. Move the switch to the
Push the rear window open until in fully open position. centre position to turn the light OFF.
Figure 35
P118579
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STEERING MODE SELECTION
Aligning Modes
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STEERING MODE SELECTION (CONT’D) Figure 39
Figure 37
2 3
EM8035
4 1
Press the work lights button (Item 4) [Figure 37] once to
S38187A switch to the manual aligning mode. ‘MANU’ [Figure 39]
will appear on the display screen. Pressing the work
lights button again will switch back the aligning mode to
Press the information button (Item 1) to cycle the display semi-automatic.
screen (Item 2) until the engine speed menu (Item 3)
[Figure 37] is displayed. (See Display Screen on Page Figure 40
48.)
Figure 38
EM8037
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STEERING MODE SELECTION (CONT’D) 4-Wheel Steering (Top Switch Position)
Semi-Automatic Aligning Mode Procedure The front wheels will turn the direction that the steering
wheel is turned. The rear wheels turn the opposite
Figure 41 direction. Indicator light (Item 1) [Figure 41] will be ON.
2 Use in most working conditions. (See 4-Wheel Steering
1 Mode on Page 61.)
2 1
S41633
S40661
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STEERING MODE SELECTION (CONT’D) Crab Steering (Bottom Switch Position)
Semi-Automatic Aligning Mode Procedure (Cont’d) Front and rear wheels turn the same direction that the
steering wheel is turned. The machine moves diagonally
2-Wheel Steering (Centre Switch Position) in the direction the steering wheel is turned. Indicator
light (Item 3) [Figure 41] will be ON. Use in confined
The front wheels will turn the direction that the steering areas to move away from buildings or to reposition the
wheel is turned. The rear wheels remain straight ahead. machine. (See Crab Steering Mode on Page 65.)
Use when travelling on roads at higher speeds. (No
indicator light is on when in 2-wheel steering mode.) (See Perform the following procedure to activate the crab
2-Wheel Steering Mode on Page 63.) steering mode:
Perform the following procedure to activate the 2-wheel Press the bottom of the switch (Item 4) [Figure 41]. If the
steering mode: front and rear wheels align straight ahead, the crab
steering mode will be activated.
Move the switch (Item 2) [Figure 41] to the centre
position. If the rear wheels align straight ahead, the 2- If the front and / or rear wheels do not align straight
wheel steering mode will be activated. ahead, the semi-automatic aligning procedure will start:
If the rear wheels do not align straight ahead, the semi- 1. If the rear wheels are not straight ahead, the Rear
automatic aligning procedure will start: Wheels Straight indicator light (Item 1) [Figure 42]
will flash. Turn the steering wheel until the light stays
1. The Rear Wheels Straight indicator light (Item 1) ON. The rear wheels align straight ahead now.
[Figure 42] will flash. Turn the steering wheel until the
light stays ON. The rear wheels align straight ahead 2. If the front wheels align straight ahead, the crab
now. steering mode is active now.
2. The 2-wheel steering mode is activated now. 3. If the front wheels do not align straight ahead, the
Front Wheels Straight indicator light (Item 2)
[Figure 42] will flash. Turn the steering wheel until the
light stays ON. The front wheels align straight ahead
now.
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STEERING MODE SELECTION (CONT’D) Figure 44
Figure 43
3 4
P122305
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PARKING BRAKE EMERGENCY EXIT
Parking Brake Lever Open the rear window. (See Rear Cab Window on Page
53.)
Figure 45
Figure 46
1
2
S41643
P118579
Pull the parking brake lever (Item 1) [Figure 45] all the
way up until locked to engage the parking brake. Turn the handle (Item 1) [Figure 46] clockwise (as
shown) and push the rear window fully open.
Pull the lever up, press button (Item 2) [Figure 45] to
release lock. Move the lever to the down position to Figure 47
release the parking brake.
P118009
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BACK-UP ALARM SYSTEM Operation
Description WARNING
Figure 48
AVOID INJURY OR DEATH
• Always keep bystanders away from the work area
and travel path.
• The operator must always look in the direction of
travel.
• The back-up alarm must sound when operating
1 the machine in the reverse direction.
W-2783-0409
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DRIVING AND STEERING THE TELESCOPIC
HANDLER
WARNING
AVOID INJURY OR DEATH
When operating the machine, operate only from the
operator’s seat with the seat belt securely fastened.
W-2811-EN-0614
Figure 49
1 2
3 4
P122305
WARNING
ACCIDENTAL TELESCOPIC HANDLER MOVEMENT
CAN CAUSE INJURY OR DEATH
• The direction the Telescopic Handler turns when
moving backward is different in each steering
mode.
• Know and understand the selected steering
mode before operating.
W-2812-EN-1109
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DRIVING AND STEERING THE TELESCOPIC Move the steering wheel smoothly. Avoid sudden starting
HANDLER (CONT’D) and stopping.
4-Wheel Steering Mode (Cont’d) Forward Travel - Prepare the telescopic handler for
forward travel. (See Travel Direction on Page 40.)
Figure 50
Left Turn Forward / Right Turn Forward - Slowly press the
Accelerator Pedal (Item 1) and turn the steering wheel
(Item 2) [Figure 52] to the right or left. Look in the
direction of travel.
L
R Reverse Travel - Prepare the telescopic handler for
reverse travel. (See Travel Direction on Page 40.)
NA1928
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DRIVING AND STEERING THE TELESCOPIC
HANDLER (CONT’D)
Figure 52
2 1
P119157
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DRIVING AND STEERING THE TELESCOPIC Move the steering wheel smoothly. Avoid sudden starting
HANDLER (CONT’D) and stopping.
2-Wheel Steering Mode (Cont’d) Forward Travel - Prepare the telescopic handler for
forward travel. (See Travel Direction on Page 40.)
Figure 53
Left Turn Forward / Right Turn Forward - Slowly press the
Accelerator Pedal (Item 1) and turn the steering wheel
(Item 2) [Figure 53] to the right or left. Look in the
direction of travel.
L R Reverse Travel - Prepare the telescopic handler for
reverse travel. (See Travel Direction on Page 40.)
NA1926
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DRIVING AND STEERING THE TELESCOPIC Figure 55
HANDLER (CONT’D)
WARNING
AVOID INJURY OR DEATH 2 1
When operating the machine, operate only from the
operator’s seat with the seat belt securely fastened.
W-2811-EN-0614
Crab steering mode allows both the front and rear wheels
to turn the same direction that the steering wheel is P119157
turned. The machine moves diagonally in the direction
the steering wheel is turned. Use in confined areas to
NOTE: Make sure all four wheels are straight ahead
move away from buildings or to reposition the machine.
before changing steering mode. See Steering
Mode Selection for wheel alignment
procedure if front or rear wheels are not
aligned. (See STEERING MODE SELECTION
on Page 54.)
WARNING
ACCIDENTAL TELESCOPIC HANDLER MOVEMENT
CAN CAUSE INJURY OR DEATH
• The direction the Telescopic Handler turns when
moving backward is different in each steering
mode.
• Know and understand the selected steering
mode before operating.
W-2812-EN-1109
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DRIVING AND STEERING THE TELESCOPIC Move the steering wheel smoothly. Avoid sudden starting
HANDLER (CONT’D) and stopping.
Crab Steering Mode (Cont’d) Forward Travel - Prepare the telescopic handler for
forward travel. (See Travel Direction on Page 40.)
Figure 56
Left Turn Forward / Right Turn Forward - Slowly press the
Accelerator Pedal (Item 1) and turn the steering wheel
(Item 2) [Figure 56] to the right or left. Look in the
direction of travel.
L R
Reverse Travel - Prepare the telescopic handler for
reverse travel. (See Travel Direction on Page 40.)
NA1930
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BOOM SUSPENSION NOTE: Adding or removing a load on the attachment
with boom suspension function activated can
Description cause small boom movement. This is normal
behavior of a suspension system. Lower and
This option dampens boom movements while travelling retract the boom to reduce boom movement.
on the road to increase operator comfort.
NOTE: The boom suspension function is subject to
Operation specific angle operating conditions. Outside
of these operating conditions the boom
Boom Suspension Activation: movements are not dampened. (boom
suspension indicator light remains ON as
Enter the telescopic handler and perform the PRE- suspension mode remains active.)
STARTING PROCEDURE. (See PRE-STARTING
PROCEDURE on Page 76.) Start the engine. (See Drive the telescopic handler.
STARTING THE ENGINE on Page 80.).
When operating on a public road or motorway, always
Figure 58 follow local regulations.
OR
P119150
Figure 59
S41633
S40661
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SPEED MANAGEMENT Figure 61
Operation
Examples:
Figure 60
The Speed Management icon (Item 1) will appear in the
display screen (Item 2) of the display panel [Figure 61].
P122305
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SPEED MANAGEMENT (CONT’D) Figure 63
Operation (Cont’d)
Figure 62
3 1
1
P122305
2
Press button (Item 1) [Figure 63] again to deactivate
P119150 Speed Management.
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SPEED MANAGEMENT (CONT’D) Figure 66
P119150
Figure 65
P122305
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HYDRAULIC CONTROLS 9. Auxiliary Hydraulics - For continuous operation of the
auxiliary hydraulics, press and hold the switch and
Hydraulic Control Lever (Joystick) turn the right thumbwheel (Items 7 and 8) to control an
attachment function.
Figure 67
10. Boom Suspension (See BOOM SUSPENSION on
1 Page 67.)
Figure 69
2 1
10
S38913
P119150
The joystick controls the movement of the boom and
attachment [Figure 67] and [Figure 68].
Adjust the maximum available percentage higher (Item 1)
1. Lower Boom or lower (Item 2) [Figure 69] by pressing the buttons on
the joystick until the desired setting is displayed.
2. Raise Boom
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HYDRAULIC CONTROLS (CONT’D) Auxiliary Hydraulic Release
Quick Couplers
WARNING
WARNING AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
AVOID INJURY OR DEATH can get hot when running machine and attachments.
Diesel fuel or hydraulic fluid under pressure can Be careful when connecting and disconnecting quick
penetrate skin or eyes, causing serious injury or couplers.
death. Fluid leaks under pressure may not be visible. W-2220-0396
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury.
W-2072-EN-0909 WARNING
Figure 70 AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury.
W-2072-EN-0909
WARNING
AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
can get hot when running machine and attachments.
Be careful when connecting and disconnecting quick
couplers.
W-2220-0396
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SMART HANDLING SYSTEM (SHS) Figure 72
Operation
Figure 71
P119150
P122305 Press the top of the Smart Handling System switch (Item
1) to turn OFF [Figure 71].
Press the bottom of the Smart Handling System switch NOTE: When the switch is in the OFF position the
(Item 1) [Figure 71] to turn ON. software will allow the maximum speed of
every boom movement.
NOTE: The software will use the last saved settings
selected by the operator to adjust the
maximum hydraulic fluid on the boom
movements.
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DUAL FNR DAILY INSPECTION
The machine can be equipped with a joystick with Travel Maintenance work must be done at regular intervals.
Direction Switch and a Travel Direction Lever at the same Failure to do so will result in excessive wear and early
time. The operator can choose between the Travel failures. The Service Schedule is a guide for correct
Direction Switch on the joystick and the Travel Direction maintenance of the Bobcat telescopic handler. (See
Lever. SERVICE SCHEDULE on Page 129.)
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DAILY INSPECTION (CONT’D) Check operation of the steering. Cycle the steering mode
regularly to ensure correct wheel alignment.
Daily Inspection And Maintenance (Cont’d)
If any of the functions do not operate correctly, have it
• Back-up Alarm (if equipped) - Check function, replace repaired immediately before continuing.
as necessary.
WARNING
IMPORTANT AVOID INJURY OR DEATH
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
PRESSURE WASHING DECALS fumes. If the engine is stationary, vent the exhaust
• Never direct the stream at a low angle toward the outside. Exhaust fumes contain odorless, invisible
decal that could damage the decal causing it to gases which can kill without warning.
peel from the surface. W-2050-0807
• Direct the stream at a 90 degree angle and at
least 300 mm (12 in) from the decal. Wash from
the centre of the decal toward the edges.
I-2226-EN-0910
WARNING
Do not use ether with preheat systems. Explosion
IMPORTANT can result which can cause injury or death.
W-2391-0301
Allow the engine and hydraulic fluid to warm completely • The operator’s seat and the floor should be cleaned
before beginning operation. with a vacuum cleaner and / or a stiff brush. If
necessary, use a damp cloth to remove any stubborn
Use the joystick to check for smooth operation of the stains.
following hydraulic functions:
• Clean the seat-belts with a sponge dipped in hot
• Raise and lower the boom. soapy water and simply leave them to dry.
• Extend and retract the boom. • Fabric-covered seats should be cleaned with a stiff
brush or vacuum cleaner. Plastic-covered seats
• Tilt the attachment device forward and backward. should be cleaned with a damp cloth.
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PRE-STARTING PROCEDURE Operation & Maintenance Manual And Operator’s
Handbook Locations
Entering The Telescopic Handler
Figure 75
Figure 74
1
1 2
N-20299
P118186
1
P119142
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PRE-STARTING PROCEDURE (CONT’D) Suspension Seat
Figure 76
3
1 2
2
5
4
S41657
S41940 Turn the knob (Item 2) [Figure 77] to adjust the height of
the seat.
Pull the lever (Item 1) [Figure 76] up to adjust the angle Release the lever (Item 3) [Figure 77] to adjust the angle
of the seat back. of the seat back.
Pull the bar (Item 2) [Figure 76] up, and move the seat Turn the lever (Item 4) to adjust the seat cushion for
forward or backward to adjust the seat distance from the weight of the operator. The gauge (Item 5) [Figure 77]
steering wheel and pedals. indicates the chosen value in kilograms.
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PRE-STARTING PROCEDURE (CONT’D) Mirrors Adjustment And Cleaning
Seat Belt Adjustment Adjust and clean the mirrors to obtain the best visibility.
Figure 78 Cleaning
P119230
Adjust the left side mirror (Item 1) [Figure 79] until the
left side of the telescopic handler is visible from the
operator’s point of view.
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PRE-STARTING PROCEDURE (CONT’D) Figure 82
P119218
Adjust the rear interior mirror (Item 1) until the right side
P119218 of the telescopic handler is visible via the front interior
mirror (Item 2) [Figure 82] from the operator’s point of
view.
Adjust the front interior mirror (Item 1) [Figure 80] until
the rear side of the telescopic handler is visible from the
operator’s point of view.
Figure 81
P119217
Adjust the right side mirror (Item 1) [Figure 81] until the
right side of the telescopic handler is visible from the
operator’s point of view.
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STARTING THE ENGINE Press the brake pedal and keep pressed until the engine
reaches the low idle speed. (See Brake Pedal And
Standard Key Panel Inching Control on Page 50.)
Perform the PRE-STARTING PROCEDURE. (See PRE- When the engine preheat icon (Item 2) [Figure 84] goes
STARTING PROCEDURE on Page 76.) (See DAILY OFF, turn the key switch (Item 1) to START (Item 4)
INSPECTION on Page 74.) [Figure 83]. Release the key when the engine starts and
allow it to return to the RUN (Item 2) [Figure 83] position.
The Travel Direction Control and all other controls must
be in NEUTRAL POSITION before starting the engine.
4
1
WARNING
AVOID SERIOUS INJURY OR DEATH
• Engines can have hot parts and hot exhaust gas.
Keep flammable material away.
P122313
• Do not use machines in atmosphere containing
explosive dust or gases.
W-2051-0212
Turn the key switch (Item 1) to RUN (Item 2) [Figure 83].
Figure 84
WARNING
AVOID INJURY OR DEATH
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
2 1 fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
W-2050-0807
S38186A
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STARTING THE ENGINE (CONT’D) Figure 86
Figure 85
P122307
P122313 P122306
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STARTING THE ENGINE (CONT’D)
WARNING
AVOID SERIOUS INJURY OR DEATH
• Engines can have hot parts and hot exhaust gas.
Keep flammable material away.
S38186A • Do not use machines in atmosphere containing
explosive dust or gases.
W-2051-0212
Keep the key switch (if equipped) or the start switch (if
equipped) in RUN position until the engine preheat
countdown (Item 1) [Figure 87] on the display screen
has counted down from 10 to 0 seconds.
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STARTING THE ENGINE (CONT’D) Warming The Hydraulic / Hydrostatic System
IMPORTANT
WARNING When the temperature is below -30°C (-20°F),
hydrostatic oil must be warmed before starting. The
EXPLOSION CAN CAUSE SERIOUS INJURY, DEATH hydrostatic system will not get enough oil at low
OR SEVERE ENGINE DAMAGE temperatures and will be damaged. Park the machine
DO NOT use ether or starting fluid with glow plug or in an area where the temperature will be above -18°C
air intake heater systems. (0°F) if possible.
W-2071-0415
I-2007-0910
If the temperature is below freezing, perform the following Let the engine run for a minimum of five minutes to warm
procedures to make starting the engine easier: the engine and hydrostatic transmission fluid before
operating the telescopic handler.
• Replace the engine oil with the correct type and
viscosity for the anticipated starting temperature. When temperature is below -15°C (5°F), let the engine
(See Engine Oil Chart on Page 145.) run for a minimum of fifteen minutes before operating the
telescopic handler.
• Make sure the battery is fully charged.
Until hydrostatic fluid reaches the optimal operating
temperature, boom movement speed can be reduced.
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MONITORING THE DISPLAY PANEL • When a SHUTDOWN condition exists, an icon light
associated with the shutdown will come ON and there
Figure 88 will be a continuous beep from the alarm. The
monitoring system will automatically stop the engine
in 15 seconds. The engine can be restarted to move
or relocate the telescopic handler.
Figure 89
1 2
3
4
S38158A
2
Frequently monitor the temperature (Item 1) and fuel 3
(Item 2) gauges [Figure 88]. 4
S38158A
After the engine is running, frequently monitor display
panel [Figure 88] for machine condition.
There are three icon lights which can be associated with
If there is an error condition, an icon light associated with a SHUTDOWN condition [Figure 89]:
the error will be ON.
1. General Warning
EXAMPLE: Engine coolant temperature is high.
2. Engine Coolant Temperature
The Engine coolant temperature icon (Item 3)
[Figure 88] will light. 3. Hydraulic System Malfunction
Press the information button (Item 4) [Figure 88] to cycle 4. Engine Malfunction
the display screen until the engine hour information is
displayed. (See Display Screen on Page 48.)
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STOPPING THE ENGINE AND LEAVING THE
TELESCOPIC HANDLER
Procedure
Figure 90
P119748
DO NOT JUMP.
WARNING
Before you exit the operator’s position:
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake.
• Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
W-2907-0211
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ATTACHMENTS Buckets
Figure 91
EM9332
S38980A
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ATTACHMENTS (CONT’D) Figure 93
WARNING
AVOID INJURY OR DEATH
Never use attachments or buckets which are not
approved by Bobcat Company. Buckets and
attachments for safe loads of specified densities are
approved for each model. Unapproved attachments NA5429
can cause injury or death.
W-2052-0907
Exceeding the RLC [Figure 93] can cause the following
problems:
NOTE: For machines equipped with 24” tyres and
boom retracted, do not fully tilt the bucket • Steering the telescopic handler can be difficult.
down to avoid damage. • Tyres will wear faster.
• There will be a loss of stability.
NOTE: Warranty is void if non-approved attachments • The life of the Bobcat telescopic handler will be
are used on the Bobcat telescopic handler. reduced.
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ATTACHMENTS (CONT’D) Chart for the machine TL358(D)(H)CW equipped with
780L (28 ft³) bucket:
Buckets (Cont’d)
Load Charts
WARNING
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112
EM10465
NA9648
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ATTACHMENTS (CONT’D) Chart for the machine TL358(D)(H)CW equipped with
1580L (56 ft³) bucket:
Buckets (Cont’d)
NA9655
NA9649
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ATTACHMENTS (CONT’D) Chart for the machine TL358(D)(H)CW equipped with
grapple bucket:
Buckets (Cont’d)
NA9656
NA9650
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ATTACHMENTS (CONT’D) Figure 96
Pallet Forks
Figure 94
S38979
Load Charts
WARNING
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112
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ATTACHMENTS (CONT’D) Chart for the machine TL358(D)(H)(CW) equipped with
bale spike:
Round Bale Spike
Figure 97
S38976
Load Chart
WARNING 7270426_A
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ATTACHMENTS (CONT’D) Load Charts
Jib
Static Test
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ATTACHMENTS (CONT’D) Picking Up A Load From The Ground
Jib (Cont’d) 1. Fully retract and lower the boom and move the
machine as close as possible to the load.
Load Charts (Cont’d)
2. Position the lifting hook vertically aligned above the
load and lower it slowly as close as possible to the
Chart for the machine TL358(D)(H)CW:
lifting point of the load.
3. Engage the parking brake and put the gear lever into
NEUTRAL.
4. Turn off the engine and remove the ignition key. Exit
from the cab and install the lifting hook to the lifting
point of the load. Check that the lifting gear is hanging
freely and is not twisted or knotted. Always turn off the
engine to avoid involuntary hazardous movements;
mainly when a second operator is present to install
the lifting hook to the lifting point of the load.
5. Go back to operating position in the cab and start the
engine.
3. Engage the parking brake and put the gear lever into
NEUTRAL.
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ATTACHMENTS (CONT’D)
Jib (Cont’d)
3. Engage the parking brake and put the gear lever into
NEUTRAL.
5. Turn off the machine and remove the ignition key. Exit
from the cab and install the hook of the attachment to
the hooking point on the load. Even when an operator
is present to help with the hooking, always turn off the
machine to avoid involuntary manoeuvres.
6. Slightly lift the load by raising the boom.
7. Bring the load to transport position by fully retracting
the boom and lowering the load as close as possible
to the ground.
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ATTACHMENTS (CONT’D) Figure 100
WARNING
Never use attachments or buckets which are not 3
approved by Bobcat. Buckets and attachments for
safe loads of specified densities are approved for
each model. Read and understand the Load Capacity
Charts for the attachment you are using. Unapproved 1
attachments can cause serious injury or death.
P119422
W-2392-0301
NOTE: Warranty is void if non-approved attachments Position the telescopic handler so that the attachment
are used on the telescopic handler. carrier (Item 1) is parallel to the attachment tube (Item 2)
[Figure 100]. Drive the telescopic handler forward until
The dealer can identify, for each model telescopic the attachment carrier is at a distance of about 1 m (3 ft)
handler, the attachments and buckets approved by from the attachment.
Bobcat. The buckets and attachments are approved for
Rated Load Capacity and for secure fastening to the Tilt the attachment carrier (Item 1) forward until the two
telescopic handler. Contact your Bobcat dealer for more hooks (Item 3) are lower than the attachment tube
information if your attachment is not illustrated in your (Item 2) [Figure 100].
machine’s Load Capacity Charts.
Figure 101
Installing
Figure 99
2
1
P119423
2
P119421 Drive forward until the two hooks (Item 1) are right below
the attachment tube (Item 2) [Figure 101].
Remove the locking bar safety pin (Item 1), and remove Engage the attachment tube (Item 2) in the two hooks
the locking bar (Item 2) [Figure 99] from the attachment (Item 1) [Figure 101] by raising the boom; tilt the
carrier. attachment carrier backward if necessary.
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ATTACHMENTS (CONT’D) Figure 103
Installing (Cont’d)
Figure 102
1
P119500
P119499 Make sure the locking bar (Item 1) [Figure 103] extends
through the holes on both sides of the attachment and
the attachment carrier. Make sure the attachment is
When the attachment tube is properly engaged in the two securely fastened.
hooks and the attachment is no longer touching the
ground, tilt the attachment carrier fully backward Install attachment electrical harness and hydraulic lines,
[Figure 102]. if applicable, on the telescopic handler and the
attachment carrier.
Put the Travel Direction Control in NEUTRAL. (See Travel
Direction on Page 40.) Make sure the parking brake is
engaged. (See PARKING BRAKE on Page 59.) Stop the
engine and exit the telescopic handler. (See STOPPING
THE ENGINE AND LEAVING THE TELESCOPIC
HANDLER on Page 85.)
WARNING
Before you exit the operator’s position:
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake.
• Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
W-2907-0211
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ATTACHMENTS (CONT’D) Tilt the attachment carrier forward until the attachment
tube is disengaged. Move the telescopic handler
Installing And Removing The Attachment (Manual backward away from the attachment.
Lock) (Cont’d)
Put the Travel Direction Control in NEUTRAL. (See Travel
Removing Direction on Page 40.) Make sure the parking brake is
engaged. (See PARKING BRAKE on Page 59.) Stop the
Lower the boom and put the attachment flat on the engine and exit the telescopic handler. (See STOPPING
ground. THE ENGINE AND LEAVING THE TELESCOPIC
HANDLER on Page 85.)
NOTE: In muddy conditions or to prevent the
attachment from freezing to the ground, put Figure 105
the attachment on planks or blocks before
removing it from the machine.
WARNING 2
P119421
Figure 104
2
P119500
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ATTACHMENTS (CONT’D) Installing
Installing And Removing The Attachment (Hydraulic Enter the telescopic handler and perform the PRE-
Lock) STARTING PROCEDURE. (See PRE-STARTING
PROCEDURE on Page 76.) Start the engine. (See
Follow the procedure below if this machine is equipped STARTING THE ENGINE on Page 80.) Lower and retract
with the option for hydraulic locking of attachments. the boom.
Figure 106
WARNING 2 3
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ATTACHMENTS (CONT’D) Engage the attachment tube (Item 3) in the two hooks
(Item 2) [Figure 108] by raising the boom; tilt the
Installing And Removing The Attachment (Hydraulic attachment carrier backward if necessary.
Lock) (Cont’d)
When the attachment tube (Item 3) is properly engaged
Installing (Cont’d) in the two hooks (Item 2) [Figure 108] and the
attachment is no longer touching the ground, tilt the
Figure 107 attachment carrier fully backward.
Figure 108
P119750
Drive forward until the two hooks (Item 2) are right below
the attachment tube (Item 3) [Figure 108].
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ATTACHMENTS (CONT’D) Figure 109
Removing 1
Disconnect attachment electrical harness and hydraulic Tilt the attachment carrier forward until the attachment
lines, if applicable, from the telescopic handler. tube is disengaged. Move the telescopic handler
backward away from the attachment.
Enter the telescopic handler and perform the PRE-
STARTING PROCEDURE. (See PRE-STARTING Release the Hydraulic Quick-tach switch (Item 1)
PROCEDURE on Page 76.) Start the engine. (See [Figure 109] to extend the locking pins.
STARTING THE ENGINE on Page 80.)
WARNING
Before you exit the operator’s position:
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake.
• Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
W-2907-0211
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OPERATING PROCEDURE Longitudinal Load Moment Controller (LLMC) Override
Mode
Longitudinal Load Moment Controller (LLMC)
Select LLMC override mode (position ‘I’) using the
The LLMC limits the following movements when the Selection Mode Switch [Figure 111] to temporarily
machine stability level is critical: override the longitudinal load moment controller.
Figure 110 1
S41635
Figure 111
7245982
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OPERATING PROCEDURE (CONT’D) Operating Near An Edge Or Water
Inspect The Work Area Keep telescopic handler as far back from the edge as
possible and the telescopic handler wheels perpendicular
Before beginning operation, inspect the work area for to the edge so that if the edge collapses, the telescopic
unsafe conditions. handler can be moved back.
Look for sharp drop-offs or rough terrain. Have Always move the telescopic handler back at any
underground utility lines (gas, electrical, water, sewer, indication the edge can be unstable.
irrigation, etc.) located and marked. Work slowly in areas
of underground utilities. Operating On Slopes
Remove objects or other construction material that could Drive slowly and do not travel on excessive slopes.
damage the telescopic handler or cause personal injury.
Run the engine at low idle speed to warm the engine and
hydraulic system before operating the telescopic handler.
IMPORTANT
Machines warmed up with moderate engine speed
and light load have longer life.
I-2015-0284
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OPERATING PROCEDURE (CONT’D)
With a full bucket, go up or down the slope with the heavy With an empty bucket, go up or down the slope with the
end toward the top of the slope [Figure 113] and heavy end toward the top of the slope [Figure 115] and
[Figure 114]. [Figure 116].
WARNING
AVOID INJURY OR DEATH
• Keep the boom as low as possible.
• Do not travel or turn with the boom up.
• Turn on level ground. Slow down when turning.
• Go up and down slopes, not across them.
• Keep the heavy end of the machine uphill.
• Do not overload the machine.
Failure to obey warnings can cause the machine to
tip or rollover and cause injury or death.
W-2650-1112
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OPERATING PROCEDURE (CONT’D) Emptying
WARNING C D
Figure 117 Tilt the bucket all the way forward (D) to empty the
bucket.
A
If all the material is near the side of the truck or bin, use
the bucket tilt to move it to the other side.
C D
B
EM8004
Tilt the bucket forward (D) until the cutting edge of the
bucket is on the ground.
Figure 118
C D
B
EM8005
Lift the boom (B) and tilt the bucket backward (C) all the
way when the bucket is full.
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OPERATING PROCEDURE (CONT’D) Filling
Digging
A
NOTE: Always fully retract the boom during digging.
Figure 120 C D
A B
EM8009
C D
Lower the boom (A) and put the cutting edge of the
B bucket on the ground (D). Drive forward to the edge of the
hole to push the material into the hole.
EM8007
Figure 121
C D
EM8008
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OPERATING PROCEDURE (CONT’D)
1 WARNING
AVOID INJURY OR DEATH
Check area to be excavated for overhead or
underground electrical power lines. Keep a safe
distance from electrical power lines.
VOLTAGE MINIMUM DISTANCE
Raise the boom slightly to clear the ground and tilt the
attachment back.
Start slowly and drive the telescopic handler with the load
as low as possible.
Slowly raise and extend the boom to put the load in the
desired location. DO NOT DRIVE FORWARD WITH THE
LOAD RAISED.
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OPERATING PROCEDURE (CONT’D)
Figure 124
LE
P
A M Y
L
EX ON
NA9648
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OPERATING PROCEDURE (CONT’D) Figure 127
Figure 125
EM8013
EM8012 EM8014
2. Adjust the pallet fork clearance and their centring in 6. Raise the boom so that the ground clearance under
relation to the load [Figure 126]. the pallet forks is approximately 300 mm (12 in), tilt
the forks fully backward and retract the boom fully.
The machine is now in transport position
[Figure 128].
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OPERATING PROCEDURE (CONT’D) Figure 131
Figure 129
EM8021
Figure 130
EM8022
EM8020
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OPERATING PROCEDURE (CONT’D) Figure 135
Figure 133
EM8017A
Figure 136
EM8015
Figure 134
EM8018A
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OPERATING PROCEDURE (CONT’D) Figure 139
Figure 137
EM8025A
Figure 140
EM8024A
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TOWING THE TELESCOPIC HANDLER Figure 142
WARNING P-68946
Figure 141
P119137
Loosen the two bolts (Item 1) (the bolts and spacers are
located on both the front and rear side of the front axle)
until the slotted spacers (Item 2) [Figure 141] can be
removed from under the bolt heads.
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TOWING THE TELESCOPIC HANDLER (CONT’D) After towing is completed, reverse the procedure above
[Figure 143].
Procedure (Cont’d)
Engaging The Parking Brake
Disengaging The Transmission
Figure 144
Raise the engine cover.
Figure 143
2
P119137
1
WARNING
UNEXPECTED MACHINE MOVEMENT CAN CAUSE
SERIOUS INJURY OR DEATH
• Block wheels to prevent roll away before
adjusting screws to bypass the park brake
system.
• Return adjustment screws to the operating
position before operating the machine.
W-2808-0909
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TOWING THE TELESCOPIC HANDLER (CONT’D)
Procedure (Cont’d)
Towing Points
Figure 146
P119102
Figure 147
P119103
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LIFTING THE TELESCOPIC HANDLER Take into account the position of the machine’s centre of
gravity:
Procedure
TL358(D)(H)
Figure 150
WARNING 4900 DaN (11016 lbf)
1491 mm 1678 mm 2300
AVOID INJURY OR DEATH
(58.7 in) (66.1 in) DaN
• Before lifting, check fasteners on four point lift. (5170
• Never allow riders in the cab or bystanders within lbf)
5 m (15 ft) while lifting the machine. 2600 DaN
W-2160-0910
(5845 lbf)
Figure 148
NA9561
1 TL358(D)(H)CW
1
Figure 151
5300 DaN (11915 lbf)
1631 mm 1538 mm 2730
DaN
(64.2 in) (60.6 in) (6137
lbf)
2570 DaN
(5778 lbf)
P122227
Figure 149
NA9561
1
1
P122228
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TRANSPORTING THE TELESCOPIC HANDLER ON A Fastening
TRAILER
Figure 153
Loading And Unloading
Figure 152
4 3
2
1 1
NA9450
The rear of the trailer must be blocked or supported • Use chains to fasten the machine frame to the
(Item 1) [Figure 152] when loading or unloading the transport vehicle (Items 2 and 3) [Figure 153]. Use
telescopic handler to prevent the front end of the trailer chain binders to tighten the chains.
from raising up.
• Attach the forks or bucket attachment to the transport
Be sure the transport and towing vehicles are of vehicle (Item 4) [Figure 153].
adequate size and capacity. For the weight of the
TL358(D)(H) telescopic handler, (See Weights on Page
195.). For the weight of the TL358(D)(H)CW telescopic
handler, (See Weights on Page 202.)
WARNING
AVOID SERIOUS INJURY OR DEATH
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0807
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TOWING A TRAILER WITH THE TELESCOPIC HANDLER
MAXIMUM MAXIMUM
MAXIMUM
PERMITTED PERMITTED
PERMITTED
TRAILER MASS TRAILER MASS
MODEL EC TYPE-APPROVAL VERTICAL LOAD
for machine with for machine
@ max speed
trailer brake without trailer
(kg / lb)
(kg / lb) brake (kg / lb)
Bobcat Hitch e1*2009/144*2013/15*0656*00 204 / 450 3500 / 7726 3500 / 7726
Cramer KU 540 e1*89/173-IV-0207 765 / 1688 17000 / 37528 3500 / 7726
Cramer KU 2000 e1*89/173*2000/1*0088*02 765 / 1688 17000 / 37528 3500 / 7726
Cramer KU 5410 e1*89/173*97/54*3-0026*04 765 / 1688 17000 / 37528 3500 / 7726
Dromone 730-00640 e1*2009/144*0370*01 765 / 1688 17000 / 37528 3500 / 7726
Rear Hitch And Hydraulic Hook Installation Rear Hitch And Hydraulic Hook Inspection Before
Use
The rear hitch and hydraulic hook can only be installed at
standard available fixation points of your telescopic In addition to the daily inspection of the telescopic
handler. handler:
Contact your Bobcat Dealer for installation of a rear hitch • Check safety decals are in good conditions. Replace
or hydraulic hook on your Bobcat telescopic handler. if damaged.
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TOWING A TRAILER WITH THE TELESCOPIC HANDLER (CONT’D)
For towing always use a drawbar eyes that meets the Cramer KU 540
following certifications:
Figure 156
RECOMMENDED
MODEL TRAILER 1
COUPLING
Bobcat Hitch (Basic tow hitch) ISO 5692-3 shape X
Cramer KU 540 ISO 5692-2
(Drawbar coupler tow hitch) ISO 8755
ISO 1102
2
In horizontal position of tractor and trailer, the connecting
system (e.g. towing hook / drawbar eye) must be level to
the roadway (angle deviation compared to the horizontal
towards the top and below may not exceed 3 degrees) to
ensure that the customary swinging draw bar angle
between the connecting system is not impeded. 3 P122578
Remove the cotter pin (Item 3) from the hitch pin (Item 2)
[Figure 156].
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TOWING A TRAILER WITH THE TELESCOPIC HANDLER (CONT’D)
For towing always use a drawbar eyes that meets the Operation
following certifications:
Make sure the lever (Item 4) is pulled forward toward the
telescopic handler and the hitch pin (Item 3) [Figure 157]
RECOMMENDED
is raised.
MODEL TRAILER
COUPLING Back up the telescopic handler into the trailer to install
Cramer KU 2000 ISO 5692-2 the towing hook or drawbar eye in the hitch (Item 2)
(Manually adjustable drawbar ISO 8755 [Figure 157].
coupler tow hitch) ISO 1102
The hitch pin (Item 3) [Figure 157] automatically locks
Cramer KU 5410 the towing hook or drawbar eye.
(Manually adjustable European
drawbar coupler tow hitch) NOTE: Pull the lever (Item 4) forward toward the
telescopic handler to raise the hitch pin (Item
Dromone 730-00640 ISO 5692-1
3) [Figure 157] and unlock the trailer.
(Hydraulically adjustable tow hook)
3 4
P122577
ITEM DESCRIPTION
1 SUPPORT, HITCH
2 HITCH, AUTO
3 PIN
4 LEVER, HITCH PIN
5 LEVER, ADJUSTMENT
Adjustment
Use the lever (Item 5) to unlock the hitch (Item 2) from its
support (Item 1) [Figure 157] and adjust the height. Lock
the hitch.
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TOWING A TRAILER WITH THE TELESCOPIC HANDLER (CONT’D)
Cramer KU5410
Figure 158
WARNING
4
AVOID INJURY OR DEATH
Never enter the area between the telescopic handler
1 and the trail vehicle when operating the machine.
Before entering the area between the telescopic
3 handler and the trail vehicle:
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake.
2 • Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
5 W-2960-0313
P122580
ITEM DESCRIPTION
1 SUPPORT, HITCH
2 HITCH
3 PIN
4 LEVER
5 COTTER PIN
Adjustment
Use the lever (Item 4) to unlock the hitch (Item 2) from its
support (Item 1) [Figure 158] and adjust the height. Lock
the hitch.
Operation
Remove the cotter pin (Item 5) from the hitch pin (Item 3)
[Figure 158].
Remove the hitch pin (Item 3) from the hitch (Item 2)
[Figure 158].
Install the towing hook or drawbar eye in the hitch (Item
2) [Figure 158].
Install the hitch pin (Item 3) and secure with the cotter pin
(Item 5) [Figure 158].
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TOWING A TRAILER WITH THE TELESCOPIC HANDLER (CONT’D)
RECOMMENDED 1
MODEL TRAILER
COUPLING
Dromone 730-00640 ISO 5692-1
(Hydraulically adjustable tow
hook)
Dromone 730-00640 Back up the telescopic handler into the trailer to position
the hydraulic hook (Item 1) [Figure 159] under the towing
Figure 159 hook or drawbar eye.
5
4 3 WARNING
AVOID INJURY OR DEATH
Never enter the area between the telescopic handler
1
and the trail vehicle when operating the machine.
Before entering the area between the telescopic
P123109
handler and the trail vehicle:
• Put the Travel Direction Control and the Joystick
ITEM DESCRIPTION in neutral.
1 HYDRAULIC HOOK • Engage the parking brake.
• Retract and lower the boom and attachment flat
2 UNLOCK HANDLE
on the ground.
3 UNLOCK CABLE • Stop the engine.
4 SUPPORT, HITCH W-2960-0313
5 LOCK
Rear Hitch And Hydraulic Hook Maintenance
Operation
Lubricate the contact areas of the hitch pin and hitch.
Unlock the hydraulic hook (Item 1) by pulling the handle
(Item 2) [Figure 159]. Check the torque value of the mounting bolts. Torque
value should be 390 N•m (287.6 ft-lb).
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TOWING A TRAILER WITH THE TELESCOPIC HANDLER (CONT’D)
Figure 161
P119161
WARNING
AVOID INJURY OR DEATH
Never enter the area between the telescopic handler
and the trail vehicle when operating the machine.
Before entering the area between the telescopic
handler and the trail vehicle:
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake.
• Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
W-2960-0313
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PREVENTIVE MAINTENANCE
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ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Fuses And Relay Location / Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Removing And Installing The Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
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MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0807
CORRECT
P-90216
Never service the Bobcat telescopic
handler without instructions.
Cleaning and maintenance are Disconnecting or loosening any Never work on telescopic
required daily. hydraulic tubeline, hose, fitting, handler with boom up unless
component or a part failure can boom is held by an approved
cause boom to drop. Do not go boom stop. Replace if damaged.
under boom when raised unless Never modify equipment or add
supported by an approved boom attachments not approved by
stop. Replace if damaged. Bobcat Company.
Have good ventilation when Keep body, jewelry and clothing Lead-acid batteries produce
welding or grinding painted away from moving parts, flammable and explosive gases.
parts. electrical contact, hot parts and Keep arcs, sparks, flames and
Wear dust mask when grinding exhaust. lighted tobacco away from
painted parts. Toxic dust and gas Wear eye protection to guard batteries.
can be produced. from battery acid, compressed Batteries contain acid which
Avoid exhaust fume leaks which springs, fluids under pressure burns eyes or skin on contact.
can kill without warning. Exhaust and flying debris when engines Wear protective clothing. If acid
system must be tightly sealed. are running or tools are used. contacts body, flush well with
Use eye protection approved for water. For eye contact flush well
type of welding. and get immediate medical
attention.
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/operator
without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance Manual must be
performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat replacement parts.
MSW43-EN-0211
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SERVICE SCHEDULE
• Engine Oil - Check level and add as needed. Do not overfill. Check engine for oil leaks. (See page 145.)
• Engine Air Filters and Air System - Check condition indicator and empty dust cup as needed. Check for leaks.
(See page 138.)
• Engine Cooling System - Check oil cooler, radiator and air conditioner condenser. Check coolant level cold in
reservoir. Add premixed coolant as necessary. (See page 147.) Check cooling system for leaks.
• Exhaust System - Check exhaust system and exhaust aftertreatment components for leaks.
• Hydraulic Fluid - Check fluid level and add as needed. (See page 155.)
• Fuel Filter, Primary - Check display panel. Remove the trapped water. (See page 141.)
• Seat Belt - Check the condition of seat belt. Clean or replace seat belt retractors as needed. Clean dirt and debris
from moving parts. (See page 78.) and (See page 131.)
• Back-up Alarm (if equipped) - Check for proper function. Service as necessary. (See page 60 and page 135.)
• Service Brakes - Check for function. Service as necessary.
• Parking Brakes - Check for function. Adjust or service as necessary.
• Tyres - Check for wear or damage. Inflate to correct pressure. Be sure all tyres are inflated to the same pressure.
Use only approved tyres. (See page 167.)
• Wheel Nuts - Perform every 8 hours or daily for the first week, then as scheduled. Check for loose wheel nuts and
tighten to correct torque. (See page 167.)
• Safety Signs (Decals), Safety Treads and Mirrors - Check for damaged signs (decals), safety treads and mirrors.
Replace any signs, safety treads or mirrors that are damaged or worn. (See page 24.)
• Tilt Cylinder Rod End - Lubricate with multipurpose lithium based grease. (See page 169.)
• Attachment Carrier Pins - Lubricate with multipurpose lithium based grease. (See page 169.)
Every 50 Hours
• Fuel Filter, Primary - Replace primary filter element the first time, then as scheduled. (See page 141.)
• Fuel Filter, Secondary - Replace secondary filter element the first time, then as scheduled. (See page 143.)
• Engine Cooling System - Clean debris from radiator, air cooler, hydraulic fluid cooler, air conditioning condenser
(if equipped), and grille. (See page 147.)
• Engine Oil and Filter - Replace oil and filter the first time, then as scheduled. (See page 146.)
• Hydraulic / Hydrostatic Fluid Filter- Replace the filter element the first time, then as scheduled. Use a genuine
Bobcat filter. (See page 157.)
• Air Conditioning Belt (if equipped) - Check condition. Replace as needed. (See page 165.)
• Articulation Pins, Axle Oscillation (Front/Rear), Boom Pivot, Lift Cylinder, Self Levelling Cylinder, - Lubricate
with multipurpose lithium based grease. (See page 169.)
• Telescopic Boom Wear Pads - Lubricate with multipurpose lithium based grease. (See page 169.)
• Hydraulic Hoses, Tubelines and Connections - Check for leaks. Repair or replace as needed.
• Harnesses - Check condition. Repair or replace as needed.
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SERVICE SCHEDULE (CONT’D)
• LLMC System - Test the LLMC calibration the first time, then as scheduled. (See page 132.)
• Wheel Nuts - Check for loose wheel nuts and tighten to correct torque. (See page 167.)
• Planetary Carriers - Replace the fluid the first time, then as scheduled. (See page 160.)
• Axle and Differential Fluid- Replace the fluid the first time, then as scheduled. (See page 161 and page 162.)
• Reduction Box Fluid - Replace the fluid the first time, then as scheduled. (See page 163.)
• Fuel Filter, Primary - Clean and check primary filter element. (See page 141.)
• Engine Oil and Filter - Replace oil and filter. (See page 146.)
• Engine Cooling System - Check coolant concentration (with a refractometer). Replace as needed. (See page 147.)
• Air Conditioning Belt (if equipped) - Check condition. Replace as needed. (See page 165.)
• Hydraulic / Hydrostatic Fluid Filter - Replace the filter element. Use a genuine Bobcat filter. (See page 157.)
• Hydraulic Tank Breather - Replace the hydraulic tank breather. (See page 159.)
• Axle and Differential Fluid - Replace the fluid. (See page 161 and page 162.) Maximal service time is 800 hours.
• Reduction Box Fluid - Replace the fluid. (See page 163.) Maximal service time is 800 hours.
• Telescopic Boom Wear Pads - Check for wear. Replace as necessary.
• Service Brake Pedal Spring - Lubricate with multipurpose lithium based grease. (See page 169.)
• Cab Air Filter - Check filter condition. Replace as necessary. Check for damage. (See page 136.)
• Battery and Cable Connectors - Check voltage. Check terminals for good contact and presence of protective
grease. (See page 151.)
• Fuel Filter, Primary - Replace primary fuel filter element. (See page 141.)
• Fuel Filter, Secondary - Replace secondary fuel filter element. (See page 143.)
• Engine Mounts - Tighten. Replace if damaged.
• Engine Air Filter - Replace the outer filter element. (See page 138.)
• Charge Air Cooler - Check entry area.
• Alternator Belt - Check condition. Replace as needed. (See page 164.)
• Air Conditioning Belt (if equipped) - Check condition. Replace as needed. (See page 165.)
• Hydraulic Fluid - Replace the fluid. (See page 156.)
• Fastenings, Hose Unions and Clips - Replace if damaged.
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SEAT BELT Figure 162
WARNING 3
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LLMC CALIBRATION TEST Figure 164
Procedure
Park the machine on flat level ground and align the front
and rear wheels straight ahead.
Figure 163
EM9626
Figure 165
S39203
2
Using the LLMC override mode, decrease the rear axle
load pressure by picking up a load and extending the
boom until the machine topples over (rear wheels off the
ground) [Figure 163].
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LLMC CALIBRATION TEST (CONT’D)
Procedure (Cont’d)
Figure 166
S41233
Figure 167
S41234
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APPROVED BOOM STOP Figure 170
• Start the engine and raise the boom. Stop the engine.
Figure 169
WARNING
AVOID INJURY OR DEATH
1 Never work on a machine with the boom up unless
the boom is held by an approved boom stop. Failure
to use an approved boom stop can allow the boom to
drop and cause injury or death.
Service boom stop if damaged or if parts are
missing. Using a damaged boom stop or with
missing parts can cause boom to drop causing injury
or death.
W-2899-1210
P119162
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BACK-UP ALARM SYSTEM ENGINE COVER
The back-up alarm (if equipped) will sound when the Figure 172
operator moves the travel direction switch / control lever
(optional) into the reverse position AND the engine is
running.
Inspecting
Sit in the seat and fasten the seat belt. Start the engine
and disengage the parking brake. 1
Engage the parking brake and turn the switch to the OFF
position.
P-52162
Figure 171
Pull the latch handle (Item 1) [Figure 172] out and rotate
1 2
clockwise. Raise the engine cover to provide access to
the engine compartment for maintenance.
P119156
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HEATING, VENTILATION AND AIR CONDITIONING Figure 175
SYSTEM (HVAC)
Cab Filter
Figure 173
1
S41681
1 P118135
Figure 174
S41680
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HEATING, VENTILATION AND AIR CONDITIONING Air Conditioning Lubrication
SYSTEM (HVAC) (CONT’D)
Run the air conditioning for about five minutes every
Condenser week to lubricate the internal components.
If the fan does not run, or the air conditioning does not
turn on, check the fuse. (See Fuses And Relay Location /
Identification on Page 149.)
S41329
Figure 177
1
2
S41330
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AIR CLEANER SERVICE Figure 180
Outer Filter
Figure 178
S38013
Pull the outer filter element straight out [Figure 180] and
discard.
S38011
S38055
NOTE: Make sure all sealing surfaces are free of dirt
and debris. DO NOT use compressed air.
Replace the large (outer) filter element only when the Install a new outer element.
yellow ring has reached the red zone on the condition
indicator (Item 1) [Figure 178]. Figure 181
3 1
1 S38012
1
S38012
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AIR CLEANER SERVICE (CONT’D)
Inner Filter
Figure 182
S38014
Install the dust cover (Item 2) with the dust extractor (Item
3) [Figure 181] facing down.
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FUEL SYSTEM
NOTE: Contact your local fuel supplier to receive Biodiesel blend fuel has unique qualities that should be
recommendations for your region. considered before using in this machine:
Ultra low sulfur diesel fuel must be used in this machine. • Cold weather conditions can lead to plugged fuel
Ultra low sulfur is defined as 15 mg/kg (15 ppm) sulfur system components and hard starting.
maximum.
• Biodiesel blend fuel is an excellent medium for
U.S. Standard (ASTM D975) microbial growth and contamination which can cause
corrosion and plugging of fuel system components.
Use only clean, high quality diesel fuel, Grade Number
2-D or Grade Number 1-D. • Use of biodiesel blend fuel can result in premature
failure of fuel system components, such as plugged
The following is one suggested blending guideline that fuel filters and deteriorated fuel lines.
should prevent fuel gelling during cold temperatures:
• Shorter maintenance intervals can be required, such
TEMPERATURE GRADE 2-D GRADE 1-D as cleaning the fuel system and replacing fuel filters
and fuel lines.
Above -9°C (+15°F) 100% 0%
Down to -21°C (-5°F) 50% 50% • Using biodiesel blended fuels containing more than
five percent biodiesel can affect engine life and cause
Below -21°C (-5°F) 0% 100%
deterioration of hoses, tubelines, injectors, injector
pump and seals.
NOTE: Biodiesel blend fuel may also be used in this
machine. Biodiesel blend fuel must contain Apply the following guidelines if biodiesel blend fuel is
no more than five percent biodiesel mixed used:
with ultra low sulfur petroleum based diesel.
This biodiesel blend fuel is commonly • Ensure the fuel tank is as full as possible at all times
marketed as B5 blended diesel fuel. B5 to prevent moisture from collecting in the fuel tank.
blended diesel fuel must meet ASTM
specifications. • Ensure that the fuel tank cap is securely tightened.
E.U. Standard (EN590) • Biodiesel blend fuel can damage painted surfaces,
remove all spilled fuel from painted surfaces
Use only clean, high quality diesel fuel that meets the immediately.
EN590 specifications listed below:
• Drain all water from the fuel filter daily before
• Ultra low sulfur diesel fuel defined as 10 mg/kg (10 operating the machine.
ppm) sulfur maximum
• Do not exceed engine oil change interval. Extended
• Diesel fuel with cetane number of 51.0 and above. oil change intervals can cause engine damage.
NOTE: Biodiesel blend fuel may also be used in this • Before machine storage; drain the fuel tank, refill with
machine. Biodiesel blend fuel must contain 100% petroleum diesel fuel, add fuel stabiliser and
no more than seven percent biodiesel mixed run the engine for at least 30 minutes.
with ultra low sulfur petroleum based diesel.
This biodiesel blend fuel is commonly NOTE: Biodiesel blend fuel does not have long term
marketed as B7 blended diesel fuel. B7 stability and should not be stored for more
blended diesel fuel must meet EN590 than three months.
specifications.
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FUEL SYSTEM (CONT’D) Primary Fuel Filter (Pre-Filter)
Filling The Fuel Tank See the SERVICE SCHEDULE for the service interval
when to replace the fuel filter. (See SERVICE
SCHEDULE on Page 129.)
Figure 184
P119164
WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
IMPORTANT
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause AVOID ENGINE DAMAGE
explosion or fire. Water in the fuel system can cause serious engine
W-2103-0508 damage. Remove water from the primary fuel filter
daily.
I-2354-0112
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FUEL SYSTEM (CONT’D) Figure 187
Figure 185
P119747
Figure 188
P122329
4 3
Open the drain valve (Item 1) and allow the fluid to drain
into a container. [Figure 185].
Figure 186
2
2
EM9386
Remove the two bolts (Item 1) and the cover with fuel
filter (Item 2) [Figure 186].
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FUEL SYSTEM (CONT’D) Secondary Fuel Filter
Figure 189 See the SERVICE SCHEDULE for the service interval
when to replace the secondary fuel filter. (See SERVICE
SCHEDULE on Page 129.)
2
NOTE: It is important to maintain extreme cleanliness
when working on the fuel system, even tiny
particles can cause engine or fuel system
problems.
1
Only use filter element supplied with sealing plug.
Remove plug just before installing the new element.
Figure 191
P119747
1 S38016
Ensure that dirt can not enter the new filter element. Do
not fill the filter element with fuel before the element is
installed.
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FUEL SYSTEM (CONT’D) Crank the engine with the accelerator pedal released
(low idle position) until the engine starts.
Removing Air From The Fuel System
Run the engine at low idle for approximately five seconds
Perform the following procedure before starting the then cycle the accelerator pedal rapidly from the low idle
engine when air is found in the system and always after position to the high idle position three times. The time
any fuel component replacement and repair, including the taken to cycle the accelerator pedal to be typically one to
fuel filter and when the fuel tank has run out of fuel. three seconds. This will assist in displacing any residual
trapped air in the fuel injection pump.
Figure 192
S36409
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ENGINE LUBRICATION SYSTEM
Check the engine oil level every day before starting the Figure 194
engine for the work shift. ENGINE OIL
RECOMMENDED SAE VISCOSITY NUMBER
Stop the engine. (LUBRICATION OILS FOR DIESEL ENGINE
CRANKCASE)
Figure 193
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
WARNING
of the following conditions exist:
AVOID INJURY OR DEATH
• When fluids are under pressure.
Always clean up spilled fuel or oil. Keep heat, flames,
• Flying debris or loose material is present.
sparks or lighted tobacco away from fuel and oil.
• Engine is running.
Failure to use care around combustibles can cause
• Tools are being used.
W-2019-0907
explosion or fire.
W-2103-0508
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ENGINE LUBRICATION SYSTEM (CONT’D) Figure 197
Figure 195
S38019
S6808
Install oil fill cap, start the engine and let it run for several
minutes.
Stop the engine, and check for leaks at the oil filter.
S38020 Remove the dipstick (Item 2) [Figure 197] and check the
oil level. Add oil as needed if it is not at the top mark on
the dipstick.
Remove the oil drain cap (Item 1) [Figure 195].
Install and tighten the oil drain cap (Item 1) [Figure 195].
WARNING
Figure 196 AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508
1
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
S38021 • When fluids are under pressure.
• Flying debris or loose material is present.
Clean the filter housing surface. • Engine is running.
• Tools are being used.
W-2019-0907
Remove the oil filter (Item 1) [Figure 196].
Put clean oil on the new filter gasket, install the filter and
hand tighten until the gasket contacts the surface, then
an additional 1/2 - 3/4 turn.
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ENGINE COOLING SYSTEM Checking Level
Check the cooling system every day to prevent over- Stop the engine and allow the engine to cool. Open the
heating, loss of performance or engine damage. engine cover. (See Opening And Closing on Page 135.)
Figure 198
1
S38010
S38134 IMPORTANT
Raise the condenser (Item 1) (if equipped) and keep in AVOID ENGINE DAMAGE
position by installing the rod (Item 2) [Figure 199] in the Always use the correct ratio of water to antifreeze.
condenser mount.
Too much antifreeze reduces cooling system
Use low air pressure or water pressure to clean the top of efficiency and may cause serious premature engine
the cooler (Item 3) [Figure 199]. Be careful not to damage.
damage fins.
Too little antifreeze reduces the additives which
NOTE: The cooler is a combined radiator, intercooler protect the internal engine components; reduces the
and hydraulic fluid cooler. boiling point and freeze protection of the system.
NOTE: When cleaning with water, DO NOT aim the Always add a premixed solution. Adding full strength
waterjet directly toward the battery. concentrated coolant can cause serious premature
engine damage.
I-2124-0497
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ENGINE COOLING SYSTEM (CONT’D) Follow these steps when using concentrated coolant
instead of a ready-to-use premix:
Removing And Replacing The Coolant
• Use a separate container to mix the coolant.
See the SERVICE SCHEDULE for correct service
intervals. (See SERVICE SCHEDULE on Page 129.) • The correct mixture proportions of coolant to provide
a -37°C (-34°F) freeze protection are 50% water and
Stop the engine. Open the engine cover. (See Opening 50% ethylene glycol. For instance, to get 8 L OR
And Closing on Page 135.) 2 U.S. gal of mixture, mix 4 L ethylene glycol with 4 L
of water OR 1 U.S. gal ethylene glycol with 1 U.S. gal
Figure 201 of water.
S38010
IMPORTANT
When the engine is cool, remove the coolant fill cap AVOID ENGINE DAMAGE
(Item 1) [Figure 201]. Always use the correct ratio of water to antifreeze.
S38024
WARNING
Remove the engine block drain plug (Item 1) and drain all
of the coolant into a container. Install and tighten the AVOID INJURY OR DEATH
engine block drain plug (Item 1) [Figure 202]. Recycle or Wear safety glasses to prevent eye injury when any
dispose of used coolant in an environmentally safe of the following conditions exist:
manner. • When fluids are under pressure.
• Flying debris or loose material is present.
Add premixed coolant to the coolant tank until the coolant • Engine is running.
level reaches the MIN marker on the tank. Install the • Tools are being used.
coolant fill cap (Item 1) [Figure 201]. W-2019-0907
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ELECTRICAL SYSTEM Figure 204
Description
16 14 12 10 8 4
The telescopic handler has a 12 volt, negative earth 20 7
alternator charging system. The electrical system is 3
protected against an electrical overload by fuses in three
locations. 19
The cause of an overload must be found before starting
the engine again. 18
2
Fuses And Relay Location / Identification 6
5 1
17
The electrical system is protected by fuses and relays in 15 13 11 9
three locations: P119111
R - Relay
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ELECTRICAL SYSTEM (CONT’D) Figure 207
Cab 5 7 9 11 13 14
1 17
Figure 205
2 18
2 1
3 19
4 20
16 15
6 8 10 12
P119172
1
The location and description are shown below and in
[Figure 207].
S41620
Loosen the retainer screws (Item 1) and remove the REF DESCRIPTION AMP REF DESCRIPTION AMP
console cover (Item 2) [Figure 205]. 1 Boom Work Light / 20 11 Boom Work Lights R
Blue Work Light
Figure 206 2 Cab Work Lights 20 12 Cab Work Lights R
3 Park Lights Right 7.5 13 Rear and Roof 15
Wiper / LLMC /
Radio (Ignition) /
2 Beacon (If
1 equipped)
4 Park Lights Left / 7.5 14 Front Wiper / 10
Fog Light Washers / Travel
1 Direction Lever
(if equipped)
5 Not Used — 15 Display Panel / 7,5
LLMMI /
Diagnostic
Connector /
Joystick /
S41621 Switches
6 Low Beam R 16 Gateway 20
Remove retainer screws (Item 1) and remove the cover Controller / Starter
Switch /
(Item 2) [Figure 206] to check or replace fuses or relays.
Diagnostic
Connector / Radio
/ Dome Light /
Warning Lights
7 Rear Wiper R 17 Suspension Seat 7,5
(If equipped)
8 High Beam R 18 Low / High Beam 15
9 Fan Inverter R 19 Headlights / 15
Direction Lights /
Horn
10 Blue Work Lights R 20 A/C and Heater / 25
Fan Inverter
R - Relay
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ELECTRICAL SYSTEM (CONT’D) Battery Maintenance
Engine Compartment
Figure 208
1 3
2 4
P-09589 P-09590
6 7
5
The battery cables must be clean and tight [Figure 209].
Check electrolyte level in the battery. Add distilled water
as needed. Remove acid or corrosion from battery and
cables with sodium bicarbonate (baking soda) and water
solution.
8 9
WARNING
S38030 AVOID INJURY OR DEATH
S38060
S38061 Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
The location and description are shown below and in
[Figure 208]. In case of acid contact, wash immediately with water.
In case of eye contact get prompt medical attention
REF DESCRIPTION AMP
and wash eye with clean, cool water for at least 15
minutes.
1 Not Used —
2 Not Used — If electrolyte is taken internally drink large quantities
3 Starter / Alternator 25 of water or milk! DO NOT induce vomiting. Get
prompt medical attention.
4 Fuel Shutoff / Fuel Pump / Engine Temp Switch 10 W-2065-0807
5 Master Fuse 100
6 Starter Relay R
7 Glow Plug Relay R
8 Fuel Shutoff Relay R
9 Fuel Pump Relay R
R - Relay
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ELECTRICAL SYSTEM (CONT’D)
Figure 210
S39416
1
1 2
Connect the end of the first cable to the positive (+)
terminal of the booster battery. Connect the other end of
the same cable to the positive (+) terminal (Item 1)
[Figure 211] of the telescopic handler battery.
S38031
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ELECTRICAL SYSTEM (CONT’D) Removing And Installing The Battery
Connect the end of the second cable to the earth (-) Figure 213
terminal of the booster battery. Connect the other end of
the same cable to the earth (-) terminal (Item 1)
1 1
[Figure 212] on the telescopic handler starter.
After the engine has started, remove the earth (-) cable
(Item 1) [Figure 212] first.
1
Remove the cable from the positive (+) terminal (Item 1)
[Figure 211].
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ELECTRICAL SYSTEM (CONT’D) Figure 216
Figure 214
P-09589 P-09590
1
Always clean the battery terminals and cable ends when
installing a new or used battery [Figure 216].
S38032
Figure 215
4
1 WARNING
6 BATTERY GAS CAN EXPLODE AND CAUSE
SERIOUS INJURY OR DEATH
Keep arcs, sparks, flames and lighted tobacco away
from batteries. When jumping from booster battery
2 make final connection (negative) at machine frame.
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HYDRAULIC / HYDROSTATIC SYSTEM Figure 219
P119112
WARNING
AVOID INJURY OR DEATH
Check the fluid level at the sight gauge (Item 1)
Always clean up spilled fuel or oil. Keep heat, flames,
[Figure 217].
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
Figure 218
explosion or fire.
W-2103-0508
2
1
1
1
P119113
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HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Removing And Replacing Hydraulic Fluid
Hydraulic / Hydrostatic Fluid Chart See the SERVICE SCHEDULE for the correct service
intervals. (See SERVICE SCHEDULE on Page 129.)
Figure 220
HYDRAULIC / HYDROSTATIC FLUID Replace the fluid if it becomes contaminated or after
RECOMMENDED ISO VISCOSITY GRADE (VG) major repair.
AND VISCOSITY INDEX (VI)
Always replace the hydraulic / hydrostatic filter whenever
the hydraulic fluid is replaced. (See Removing And
Replacing Hydraulic / Hydrostatic Filter on Page 157.)
WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
TEMPERATURE RANGE ANTICIPATED enters skin or eyes, get immediate medical attention
DURING MACHINE USE from a doctor familiar with this injury.
W-2072-EN-0909
[1] VG 100; Minimum VI 120
[2] VG 46; Minimum VI 140
[3] Synthetic Fluid; VG 46; Minimum VI 150
[4] Bobcat Hydraulic / Hydrostatic Fluid
Figure 221
P119220
Put a new seal on the drain plug. Install the drain plug
(Item 1) [Figure 221] and tighten.
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HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Removing And Replacing Hydraulic / Hydrostatic
Filter
Removing And Replacing Hydraulic Fluid (Cont’d)
See the SERVICE SCHEDULE for the correct service
Figure 222 intervals. (See SERVICE SCHEDULE on Page 129.)
Figure 224
2
1
1
1
P119113
Figure 223 Remove the three bolts (Item 1) and the cover (Item 2)
[Figure 224].
P119114
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HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Figure 228
Figure 225
P119175
Start the engine and let the engine run for one minute
1 (low idle) before operating the boom hydraulics.
Stop the engine and check for leaks at the filter. Check
P119173 the fluid level in the reservoir and add as needed. (See
Checking And Adding Fluid on Page 155.)
Remove the four bolts (Item 1) [Figure 225] and
Install the covers.
[Figure 226] and the cover (Item 2) [Figure 226].
P119174
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HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D)
Figure 229
2
1
1
1
P119113
Figure 230
P119114
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AXLES (FRONT AND REAR) Removing And Replacing Oil (Planetary Carrier)
Checking And Adding Oil (Planetary Carrier) See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 129.)
Figure 231
Figure 232
P119177
P119176
For oil capacity, (See Fluid Capacities on Page 205.). For Reposition the plug hole as shown in [Figure 231] and
oil type, (See Lubricants, Fuel And Fluids on Page 9.) add gear lube until the lube level is at the bottom edge of
the plug hole (Item 1) [Figure 231].
Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb)
torque. For oil capacity, (See Fluid Capacities on Page 205.). For
oil type, (See Lubricants, Fuel And Fluids on Page 9.)
Repeat the procedure for the other three planetary
carriers. Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb)
torque.
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AXLES (FRONT AND REAR) (CONT’D) Removing And Replacing Oil (Rear Differential)
Checking And Adding Oil (Rear Differential) See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 129.)
See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 129.) Figure 234
Figure 233
1 1
P119121
P119122
Put the machine on a level surface.
Put the machine on a level surface. Clean the plug (Item 1) [Figure 234] and the surrounding
surface.
Clean the plug (Item 1) [Figure 233] and the surrounding
surface. Remove the plug (Item 1) [Figure 234] and drain oil into
a container. Recycle or dispose of the used lubricant in
Remove the plug (Item 1) [Figure 233]. The oil level an environmentally safe manner.
should be at the bottom edge of the plug hole.
Install and tighten the plug (Item 1) [Figure 234] to 35 -
Add oil through the hole if the oil level is below the hole. 50 N•m (26 - 37 ft-lb) torque.
For oil type, (See Fluid Capacities on Page 205.). Figure 235
P119122
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AXLES (FRONT AND REAR) (CONT’D) Removing And Replacing Oil (Front Differential)
Checking And Adding Oil (Front Differential) See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 129.)
See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 129.) Figure 237
Figure 236
1
1
P119118
P119118
Put the machine on a level surface.
Put the machine on a level surface. Clean the plug (Item 1) [Figure 237] and the surrounding
surface.
Clean the plug (Item 1) [Figure 236] and the surrounding
surface. Remove the plug (Item 1) [Figure 237] and drain oil into
a container. Recycle or dispose of the used lubricant in
Remove the plug (Item 1) [Figure 236]. The oil level an environmentally safe manner.
should be at the bottom edge of the plug hole.
Install and tighten the plug (Item 1) [Figure 237] to 35 -
Add oil through the hole if the oil level is below the hole. 50 N•m (26 - 37 ft-lb) torque.
For oil type, (See Lubricants, Fuel And Fluids on Page 9.) Add oil through the hole (Item 1) [Figure 236].
Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb) For oil capacity, (See Fluid Capacities on Page 205.).
torque. For oil type, (See Lubricants, Fuel And Fluids on Page 9.)
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AXLES (FRONT AND REAR) (CONT’D) Removing And Replacing Oil (Reduction Box)
Figure 238
P119119
P119119
Put the machine on a level surface.
Put the machine on a level surface. Clean the plug (Item 1) [Figure 239] and the surrounding
surface.
Clean the plug (Item 1) [Figure 238] and the surrounding
surface. Remove the plug (Item 2) [Figure 239] and drain oil into
a container. Recycle or dispose of the used lubricant in
Remove the plug (Item 1) [Figure 238]. The oil level an environmentally safe manner.
should be at the bottom edge of the plug hole.
Install and tighten the plug (Item 2) [Figure 239].
Add oil through the hole if the oil level is below the hole.
Remove the plug (Item 1) [Figure 238] and [Figure 239]
For oil capacity, (See Fluid Capacities on Page 205.). and add oil through the hole.
For oil type, (See Lubricants, Fuel And Fluids on Page 9.)
For oil capacity, (See Fluid Capacities on Page 205.).
Install and tighten the plug. For oil type, (See Lubricants, Fuel And Fluids on Page 9.)
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ALTERNATOR BELT Figure 242
Belt Adjustment
Belt Checking
Stop the engine and open the engine cover. (See Remove the lower alternator mounting bolt (Item 1)
Opening And Closing on Page 135.) [Figure 241] and loosen the two top alternator mounting
bolts (Item 2) [Figure 242].
Remove the air conditioning belt. (See Belt Replacement
on Page 165.) Move the alternator toward the engine as far as it will go
and remove the belt from the pulleys. Inspect the pulleys
Figure 240 for wear.
P119166
Install the air conditioning belt. (See Belt Replacement on
Page 165.)
Remove the two bolts (Item 1) and cover (Item 2) Install the cover (Item 2) [Figure 240].
[Figure 240].
Close the engine cover.
Figure 241
After belt replacement let the engine run for 15 minutes
and check the alternator belt. (See Belt Checking on
Page 164.)
S38738
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AIR CONDITIONING BELT Figure 245
Belt Adjustment
Belt Replacement
Figure 246
1 3 1
2
P119166
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AIR CONDITIONING BELT (CONT’D)
Figure 247
S39165A
S39386
Install the belt cover (Item 2) and tighten the bolts (Item
1) [Figure 244].
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TYRE MAINTENANCE Wheel Replacement
Wheel Nuts Always park the machine on a level surface. STOP the
engine.
See the SERVICE SCHEDULE for the service interval to
check the wheel nuts. (See SERVICE SCHEDULE on
Page 129.) WARNING
Figure 248
MACHINE FALLING OR MOVING CAN CAUSE
SERIOUS INJURY OR DEATH
Put jackstands under the front and rear of the
machine before running engine for service.
W-2718-0208
Front Wheels
Figure 249
P119120
Rotating
Rear tyres usually wear faster than front tyres. To keep Put the floor jack under the left side of the front axle. Lift
the wear even, move the front wheels to the rear and rear the telescopic handler and install the first jackstand
wheels to the front. [Figure 249].
It is important to keep the same size tyres on each side of Figure 250
the telescopic handler. If different sizes are used, each
tyre will be turning at a different rate and cause excessive
wear. The tread bars of all the tyres must face the same
direction.
P119183
Put the floor jack under the right side of the front axle. Lift
the telescopic handler and install the second jackstand
[Figure 250].
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TYRE MAINTENANCE (CONT’D) Mounting
Wheel Replacement (Cont’d) To change the size of the tyres, contact your Bobcat
dealer.
Rear Wheels
Tyres are to be repaired only by an authorised person
Figure 251 using the correct procedures and type of equipment.
Pressure
P119184
For correct inflation, (See Traction on Page 204.).
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LUBRICATING THE TELESCOPIC HANDLER Figure 254
Lubrication Locations
1
1
P118200 P119124
Axle Pivots - Top and bottom (Item 1) [Figure 252] all Remove the front cover from the boom end.
four wheels.
Tilt Cylinder Base End (Item 1) [Figure 255].
Figure 253
1
1
P119135 P119136
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LUBRICATING THE TELESCOPIC HANDLER Figure 258
(CONT’D)
Figure 256
1
2 1
P119127
Figure 257
P119186
P119185
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LUBRICATING THE TELESCOPIC HANDLER
(CONT’D)
Figure 260
2 2
2 2
P119129
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ATTACHMENT CARRIER Figure 263
Figure 261
1
1
P119233
Figure 262
1
P119750
P119232 The pins (if equipped) (Item 1) [Figure 264] (both sides)
must extend through the holes in the attachment
mounting frame.
The stop block (Item 1) [Figure 262] (both sides) must
not be damaged or worn. Inspect stop plate condition. Lubricate the attachment carrier. (See SERVICE
Replace as needed. SCHEDULE on Page 129.) (See LUBRICATING THE
TELESCOPIC HANDLER on Page 169.)
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TELESCOPIC HANDLER STORAGE AND RETURN TO SERVICE
Sometimes it can be necessary to store your Bobcat After the Bobcat telescopic handler has been in storage,
telescopic handler for an extend period of time. Below is it is necessary to follow a list of items to return the
a list of items to perform before storage. telescopic handler to service.
• Thoroughly clean the telescopic handler including the • Check the engine and hydraulic fluid levels; check
engine compartment. coolant level.
• Store the attachments in a dry protected shelter. • Install a fully charged battery.
• Lubricate the telescopic handler. • Remove grease from exposed cylinder rods.
• Park the telescopic handler in a dry protected shelter. • Be sure all shields and guards are in place.
• Lower the boom all the way and put the attachment (if • Lubricate the telescopic handler.
equipped) flat on the ground.
• Check tyre inflation and remove blocks from under
• Check tyre inflation and put blocks under the frame to frame.
remove weight from the tyres.
• Remove cover from exhaust pipe opening.
• Put grease on any exposed cylinder rods.
• Start the engine and let run for a few minutes while
• Put fuel stabiliser in the fuel tank and run the engine observing the instrument panels and systems for
a few minutes to circulate the stabiliser to the pump correct operation.
and fuel injectors.
• Operate machine, check for correct function.
If biodiesel blend fuel has been used, perform the
following: • Stop the engine and check for leaks. Repair as
needed.
Drain the fuel tank, refill with 100% petroleum diesel
fuel, add fuel stabiliser and run the engine for at least
30 minutes.
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SYSTEM SETUP AND ANALYSIS
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DIAGNOSTIC SERVICE CODES
Figure 265
3 4
S38158
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DIAGNOSTIC SERVICE CODES (CONT'D)
The gateway controller is located in the cab, behind the right Instrument and Indicator Panel.
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DIAGNOSTIC SERVICE CODES (CONT'D)
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DIAGNOSTIC SERVICE CODES (CONT'D)
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DIAGNOSTIC SERVICE CODES (CONT'D)
The drive controller is located between the boom and the cab, next to the front frame fuse box.
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DIAGNOSTIC SERVICE CODES (CONT'D)
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DIAGNOSTIC SERVICE CODES (CONT'D)
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DIAGNOSTIC SERVICE CODES (CONT'D)
The workgroup controller is located in the rear frame, left of the boom.
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DIAGNOSTIC SERVICE CODES (CONT'D)
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DIAGNOSTIC SERVICE CODES (CONT'D)
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DIAGNOSTIC SERVICE CODES (CONT'D)
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PASSWORD SETUP (KEYPAD PANEL) Figure 267
Password Description
Master Password:
Owner Password:
1
2
Allows for full use of the telescopic handler. Must be
used to change the owner password. P122307
Changing The Owner, User 1 and User 2 Password After two seconds, the display screen will show [ENTER].
NOTE: The lock key (Item 1) red light and the unlock
Figure 266 key (Item 2) [Figure 267] green light will flash
during the procedure.
Turn the start switch (Item 3) to the RUN (Item 4) • “00000” was entered as owner user 1 or user 2
password.
[Figure 266] position to turn on the telescopic handlers
electrical system. NOTE: “00000” is not an acceptable owner, user 1 or
user 2 password.
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PASSWORD SETUP (KEYPAD PANEL) (CONT’D) Figure 269
Figure 268
P122307
2 3 4
1
Press the unlock key (Item 1) [Figure 269].
The unlock key (Item 1) [Figure 269] green light will flash
and the display screen will show [CODE].
The lock key (Item 2) [Figure 269] red light will flash and
the display screen will show [CODE].
You must now enter the password every time to start the
telescopic handler.
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MAINTENANCE CLOCK
Description
Figure 270
EM8038
Setup
Reset
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SPECIFICATIONS
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TL358(D)(H) TELESCOPIC HANDLER SPECIFICATIONS
Dimensions are given for machine equipped with standard tyres and can vary with other tyre types.
Where applicable, specifications conform to SAE, ASME or ISO standards and are subject to change without notice.
A
B
C
D O
E F
I
J
G L P
M N
Q
S
R
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TL358(D)(H) TELESCOPIC HANDLER SPECIFICATIONS (CONT’D)
A
B
C
D O
E F
I
J
G P
L M N
Q
S
R
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TL358(D)(H) TELESCOPIC HANDLER SPECIFICATIONS (CONT’D)
Performance
Weights
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TL358(D)(H) TELESCOPIC HANDLER SPECIFICATIONS (CONT’D)
Engine
Controls
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TL358(D)(H) TELESCOPIC HANDLER SPECIFICATIONS (CONT’D)
Drive System
Traction
Steering
Brakes
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TL358(D)(H) TELESCOPIC HANDLER SPECIFICATIONS (CONT’D)
Fluid Capacities
Axle front / rear 5,6 L / 5,6 L (1.48 U.S. gal / 1.48 U.S. gal)
Axle differential front -
Axle differential rear -
Wheel hub reduction (per wheel) 0,8 L (0.21 U.S. gal)
Reduction box 0,8 L (0.21 U.S. gal)
Cooling system with heater 15 L (4.0 U.S. gal)
Engine oil with oil filter 8,5 L (2.25 U.S. gal)
Fuel tank 115 L (30.4 U.S. gal)
Hydraulic reservoir 47 L (12.4 U.S. gal)
Hydraulic system plus reservoir 90 L (23.3 U.S. gal)
Hydraulic System
Electrical System
Temperature Range
Altitude
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TL358(D)(H) TELESCOPIC HANDLER SPECIFICATIONS (CONT’D)
Instrument Panel
The following functions are monitored by a combination of gauges and warning lights in the operator's line of sight.
The system alerts the operator of monitored malfunctions by way of audible and visual indicators.
Gauges
Rev counter
Total operating hours
Job hours
Boom angle
Fuel gauge
Engine coolant temperature gauge
Indicators
Front and rear wheel alignment status
Headlight full beam
Headlight low beam
Position lights
Left and right turn
Trailer turn
Parking brake
Longitudinal stability level
Windscreen wipers
Work lights
Flashing warning lights
Hazard warning lights
Hydraulic function lock
Rear fog lights
Heater fan
Warning lights
Hydraulic fluid over-temperature
Engine coolant over-temperature
Low oil pressure
Battery not charging
Longitudinal stability alarm
Green - less than 61% of load
Amber - 63 to 68% of load`
Red - over 71% of load
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TL358(D)(H)CW TELESCOPIC HANDLER SPECIFICATIONS
Dimensions are given for machine equipped with standard tyres and can vary with other tyre types.
Where applicable, specifications conform to SAE, ASME or ISO standards and are subject to change without notice.
A
B
C
D O
E F
I
J
G P
L M N
Q
S
R
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TL358(D)(H)CW TELESCOPIC HANDLER SPECIFICATIONS (CONT’D)
A
B
C
D O
E F
I
J
G
P
L M N
Q
S
R
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TL358(D)(H)CW TELESCOPIC HANDLER SPECIFICATIONS (CONT’D)
Performance
Weights
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Engine
Controls
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Drive System
Traction
Steering
Brakes
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Fluid Capacities
Axle front / rear 5,6 L / 5,6 L (1.48 U.S. gal / 1.48 U.S. gal)
Axle differential front -
Axle differential rear -
Wheel hub reduction (per wheel) 0,8 L (0.21 U.S. gal)
Reduction box 0,8 L (0.21 U.S. gal)
Cooling system with heater 15 L (4.0 U.S. gal)
Engine oil with oil filter 8,5 L (2.25 U.S. gal)
Fuel tank 115 L (30.4 U.S. gal)
Hydraulic reservoir 47 L (12.4 U.S. gal)
Hydraulic system plus reservoir 90 L (23.3 U.S. gal)
Hydraulic System
Electrical System
Temperature Range
Altitude
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Instrument Panel
The following functions are monitored by a combination of gauges and warning lights in the operator's line of sight.
The system alerts the operator of monitored malfunctions by way of audible and visual indicators.
Gauges
Rev counter
Total operating hours
Job hours
Boom angle
Fuel gauge
Engine coolant temperature gauge
Indicators
Front and rear wheel alignment status
Headlight full beam
Headlight low beam
Position lights
Left and right turn
Trailer turn
Parking brake
Longitudinal stability level
Windscreen wipers
Work lights
Flashing warning lights
Hazard warning lights
Hydraulic function lock
Rear fog lights
Heater fan
Warning lights
Hydraulic fluid over-temperature
Engine coolant over-temperature
Low oil pressure
Battery not charging
Longitudinal stability alarm
Green - less than 61% of load
Amber - 63 to 68% of load`
Red - over 71% of load
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WARRANTY
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
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WARRANTY
WARRANTY
Telescopic Handler
Bobcat Company warrants to its authorised dealers and authorised dealers of Bobcat Equipment Ltd.,
who in turn warrant to the owner, that each new Telescopic Handler will be free from proven defects in
material and workmanship for twelve (12) months after delivery by the authorised Bobcat dealer to the
original buyer.
During the warranty period, the authorised Bobcat dealer shall repair or replace, at Bobcat Company's
option, without charge for parts and labour, any part of the Bobcat product which fails because of
defects in material or workmanship. The owner shall provide the authorised Bobcat dealer with prompt
written notice of the defect and allow reasonable time for repair or replacement. Bobcat Company may,
at its option, require failed parts to be returned to the factory. Travel time of mechanics and transporta-
tion of the Bobcat product to the authorised Bobcat dealer for warranty work are the responsibility of
the owner. The remedies provided in this warranty are exclusive.
This warranty does not apply to diesel engine fuel injection pumps and injectors or tyres (except Bob-
cat brand tyres). The owner shall rely solely on the warranty, if any, of the respective manufacturers
thereof. This warranty does not cover replacement of scheduled service items such as oil, filters, tune-
up parts, and other high-wear items. This warranty does not cover damages resulting from abuse, acci-
dents, alterations, use of the Bobcat product with any accessory or attachment not approved by Bob-
cat Company, air flow obstructions, or failure to maintain or use the Bobcat product according to the
instructions applicable to it.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS,
EXCEPT THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND
CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT COM-
PANY OR THE AUTHORISED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDI-
RECT OR CONSEQUENTIAL DAMAGES WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS OR
INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED ON
CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE, EVEN IF
BOBCAT COMPANY OR THE AUTHORISED BOBCAT DEALER HAS BEEN ADVISED OF THE POSSIBIL-
ITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE AUTHORISED BOB-
CAT DEALERS WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED HEREUNDER SHALL
NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.
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ALPHABETICAL INDEX