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EN

Operation & Maintenance Manual


TL358
Telescopic Handler
(TL358DCW) S/N B3G411001 - B3G413999
(TL358D) S/N B3G611001 - B3G613999
(TL358HCW) S/N B3G711001 - B3G713999
(TL358H) S/N B3G811001 - B3G813999

7265609enGB (11-18) (B) Printed in Belgium © 2018 Bobcat Company. All rights reserved.
Original Instructions MEA S3A
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OPERATOR SAFETY WARNINGS
CORRECT
Operator must have instructions
WARNING before operating the machine.
Untrained operators can cause
injury or death.
W-2001-0502

P-90216
Safety Alert Symbol: This symbol with a warning statement,
means: “Warning, be alert! Your safety Never operate without instructions.
is involved!” Carefully read the message See machine signs (decals),
that follows. Operation & Maintenance Manual.

CORRECT CORRECT WRONG

NA5465 NA5444 NA5435

Always fasten seat belt snugly. Never use telescopic handler without Never carry riders.
Always keep your feet and arms operator cab with ROPS and FOPS
inside the cab. approval. Use only an approved work platform.

WRONG WRONG WRONG

NA5438 NA5431 NA5437


Do not use machine in atmosphere Check for overhead or Always carry bucket or
with explosive dust, explosive gas, underground power lines before attachments as low as possible.
or where exhaust can contact operating. Do not travel or turn with boom up.
flammable material. Keep boom, attachment, and load a
minimum of 3m (10 ft.) away from Load, unload, and turn on flat level
electrical power lines. ground.

WRONG WRONG WRONG

NA5429 NA5426 NA5430


Never exceed Rated Load Never exit the machine with engine Never modify equipment.
Capacity. running or with boom raised.
Read and understand the Load To park, put transmission in neutral, Use only attachments approved by
Capacity Charts. engage parking brake, and put Bobcat Company for this model
attachment flat on the ground. telescopic handler.

SAFETY EQUIPMENT
The Bobcat telescopic handler must be equipped with safety items necessary for each job. Ask your dealer for information
on the safe use of attachments and accessories.
1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.
2. OPERATOR CAB (ROPS and FOPS): It must be on the telescopic handler with all fasteners tight. Never
operate without right window.
3. OPERATOR’S HANDBOOK: Must be in the cab.
4. SAFETY SIGNS (DECALS): Replace if damaged.
5. SAFETY TREADS: Replace if damaged.
6. GRAB HANDLES: Replace if damaged.
7. BOOM STOP (if equipped): Replace if damaged.
8. PARKING BRAKE: Check for function.
9. WINDOWS AND MIRRORS: Clean and check for broken glass or mirrors. Replace if damaged.

OSW71-EN-0211

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CONTENTS

FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SAFETY AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

LOAD CHARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

SYSTEM SETUP AND ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

REFERENCE INFORMATION

Write the correct information for YOUR Bobcat telescopic handler in the spaces below. Always use these numbers
when referring to your Bobcat telescopic handler.

Telescopic Handler Serial Number


Engine Serial Number

NOTES:

YOUR BOBCAT DEALER:

ADDRESS:

PHONE:

Bobcat Company Doosan Benelux SA


P.O. Box 128 Dréve Richelle 167
Gwinner, ND 58040-0128 B-1410 Waterloo
UNITED STATES OF AMERICA BELGIUM

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FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and
maintenance of the Bobcat telescopic handler. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT TELESCOPIC HANDLER. If you have any questions, see your
Bobcat dealer. This manual can illustrate options and accessories not installed on your telescopic handler.

BOBCAT COMPANY IS IS0 9001 CERTIFIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8


Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lubricants, Fuel And Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10


Telescopic Handler Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Engine Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Other Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

BOBCAT TELESCOPIC HANDLER IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13


Standard Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Options And Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Available Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Available Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Front And Roof Window Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Front And Roof Window Guard Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . 14
Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

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BOBCAT COMPANY IS IS0 9001 CERTIFIED

ISO 9001 is an international standard that specifies requirements for a quality management system that controls the
processes and procedures which we use to design, develop, manufacture, and distribute Bobcat products.

British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the company’s compliance
with the ISO 9001 at Bobcat’s manufacturing facilities in Gwinner, North Dakota (U.S.A.), Pontchâteau (France), and
the Bobcat corporate offices (Gwinner, Bismarck, and West Fargo) in North Dakota. TÜV Rheinland is the Certified
Registrar Bobcat Company chose to assess the company’s compliance with the ISO 9001 at Bobcat manufacturing
facility in Dobris (Czech Republic). Only certified assessors, like BSI and TÜV Rheinland, can grant registrations.

ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.

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REGULAR MAINTENANCE ITEMS

Parts

ENGINE OIL FILTER (6 Pack)  BATTERY


960698 7223985

FUEL FILTER, PRIMARY HYDRAULIC OIL RETURN


7251998 FILTER
7225338

FUEL FILTER, SECONDARY HYDRAULIC FILL / BREATHER


6911907 CAP
6727475

AIR FILTER, Outer  OPERATOR CAB AIR FILTER


6910725 7228497

AIR FILTER, Inner 


6910726

NOTE: Always verify Part Numbers with your Bobcat dealer.

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REGULAR MAINTENANCE ITEMS (CONT’D)

Lubricants, Fuel And Fluids

The lubricants and fuels described below are those used in the factory and apply to operating conditions in European
temperate climate areas. Please consult Bobcat for requirements under other weather conditions.

Prior to refill or drain any equipment of your Bobcat product, read and understand the according preventive
maintenance pages. (See PREVENTIVE MAINTENANCE on Page 125.)

ENGINE SYSTEMS

Machine Part
Fluids And Lubricants T° Range Packaging**
Components Number
Engine - Bobcat Engine Power SAE 10W30 CI4 / ACEA E7 -35°C/+30°C A, B, C, D 6987789*
- Bobcat Engine Power SAE 15W40 CI4 / ACEA E7 -20°C/+40°C A, B, C, D 6987790
- Bobcat EG Coolant Concentrated -36°C A, B, C, D 6987803
Cooling Circuit
- Bobcat EG Coolant Premixed -36°C A, B, C, D 6987804*
Fuel Tank - High-quality diesel fuel that meets EN590 (See FUEL
- - *
SYSTEM on Page 140.)

HYDRAULIC / HYDROSTATIC SYSTEMS

Machine Part
Fluids And Lubricants T° Range Packaging**
Components Number
- Bobcat Superior SH Hydraulic / Hydrostatic -35°C - +50°C A, B, C, D 6987791*
Hydraulic Fluid
- Bobcat Bio Hydraulic / Hydrostatic -35°C - +50°C A, B, C, D 6987792
Tank
- Bobcat Bio Hydraulic 32 -35°C - +50°C A, B, C, D 6987877

TRANSMISSION SYSTEMS

Machine Part
Fluids And Lubricants T° Range Packaging**
Components Number
Differential & - Bobcat Axle / Transmission Oil SAE 85W90 LS / API -20°C/+40°C A, B, C, D 6987805*
Axles GL-5

MECHANICAL SYSTEMS

Machine Dropping Part


Fluids And Lubricants Packaging**
Components Point Number
- Bobcat Multi-Purpose Grease From 260°C E 6987888*
All Mechanical
- Bobcat Supreme HD Grease From 280°C E 6987889
Systems
- Bobcat Extreme HP Grease From 260°C E 6987890

(*) Factory-Filled Fluids And Lubricants


(**) Packaging Available:
A = 5 L Can
B = 25 L Container
C = 209 L Drum
D = 1000 L Tank
E = 400 g Tube

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SERIAL NUMBER LOCATION Engine Serial Number

Always use the serial number of the telescopic handler Figure 2


when requesting service information or when ordering
parts.

If any serial number plate is damaged, contact your


Bobcat dealer.

Telescopic Handler Serial Number

Figure 1

S38000

P119099

S38001

The engine serial number can be found on the engine


serial number plate [Figure 2] in front of you when
opening the engine cover. Always use the full number
when ordering replacement parts.
P118580
Other Serial Numbers

The telescopic handler serial number plate (Item 1) is Other components can also have serial numbers and an
located on the right side of the chassis in front [Figure 1]. identification plate. Always use these serial numbers
when ordering parts.
Explanation of telescopic handler serial number:
XXXX XXXXX

Module 2. - Production
Sequence (Series)

Module 1. - Model / Engine


Combination

1. The four digit Model / Engine Combination Module


number identifies the model number and engine
combination.

2. The five digit Production Sequence Number identifies


the order which the telescopic handler is produced.

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DELIVERY REPORT

Figure 3

B-16315

The delivery report [Figure 3] contains a list of items that


must be explained or shown to the owner or operator by
the dealer when the Bobcat telescopic handler is
delivered.

The delivery report must be reviewed and signed by the


owner or operator and the dealer.

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BOBCAT TELESCOPIC HANDLER IDENTIFICATION

19
3 14
2
15
2 4
5 13 1 12
18
6
7

16

10
9 11 17
8

NA9554
NA9555

ITEM DESCRIPTION ITEM DESCRIPTION


1 Operation & Maintenance Manual and Operator’s 11 Seat Belt
Handbook
2 Mirrors 12 Boom Stop [A]
3 Work Lights 13 Operator Cab (ROPS and FOPS) [C]
4 Load Capacity Charts 14 Rotating Beacon [A]
5 Front Lights 15 Rear Work Light
6 Telescoping Boom 16 Tail Lights and Direction Signals
7 Boom Head 17 Tyres [D]
8 Attachment Carrier [B] 18 Engine Cover
9 Boom 19 Rear / Front Interior Mirror
10 Parking Brake

[A] Optional or Field Accessory. (Not Standard Equipment).


[B] Attachments - Several different attachments are available for the Bobcat telescopic handler.
[C] ROPS, FOPS - Roll-Over Protective Structure, per ISO 3471, and Falling-Object Protective Structure 
per ISO 3449, Level II.
[D] TYRES - Standard tyres are shown. Several different tyre styles and sizes are available for the Bobcat telescopic
handler.

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FEATURES, ACCESSORIES AND ATTACHMENTS • Front hitch
• Hydraulic hook for trailer
Standard Items • Hydraulic locking of attachments, Mani-tach
• Hydraulic locking of attachments, quick-tach
Model TL358 Bobcat telescopic handler is equipped with • Hydraulic trailer brake valve
the following standard items: • Keyless start
• Keypad panel
• 12 V power outlet • Lockable fuel cap
• 4 equal-size drive wheels with tyres • Mani-tach attachment carrier
• Auxiliary hydraulic line on boom • Radio ready (with speakers and antenna)
• Adjustable steering column • Rear flat mirror
• Cab heater • Rear hitch electrical plug (7-Pin)
• Counterweight (only for TL358(D)(H)CW) • Rear hydraulic lines
• Cushion lift (up and down) • Roll sun visor
• Front and rear washer / wipers • Roof window wiper
• Gear pump • Rotating beacon
• Glass door • Solid rear document compartment
• Hydrostatic transmission, 30 km/h (18.6 mph) • Special colour cab
• Interior mirror • Special colour frame, boom and rims
• Left and right side mirrors • Support for registration plate
• Longitudinal Load Moment Controller (LLMC) system • Tow devices for trailers
with override feature • Tractor homologation
• Manual locking of attachments • Travel direction lever
• Mudguards • Wheel wedge
• Quick-tach attachment carrier • Work lights on boom
• Rear document storage net
• Retract cushion Specifications subject to change without notice
• Road lights
• Semi-automatic realignment of the wheels
• Smart Handling System (SHS)
• Speed management
• Standard steering wheel
• Suspension seat
• Turbo-charged engine, 74,5 kW (100 hp)
• Turn signals
• Work lights on roof (2 front + 1 rear)

Options And Accessories

Below is a list of some equipment available from your


Bobcat dealer as Dealer and / or Factory Installed
Accessories and Factory Installed Options. See your
Bobcat dealer for other available options, accessories
and attachments.

• Air suspension seat


• Back-up alarm
• Blue work lights
• Bobcat hook
• Boom stop
• Boom suspension
• Cab premium
• Cold start
• Cyclonic cleaner on air intake
• Cab with HVAC
• Deluxe steering wheel
• Double mirrors on right side
• Dual FNR
• Dust protection
• Electric line on boom
• Extinguisher
• Fan inverter
• Front and roof window guard

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FEATURES, ACCESSORIES AND ATTACHMENTS Front And Roof Window Guard
(CONT’D)
Figure 4
Available Tyres
1
Standard tyres:

• SOLIDEAL 405/70-20 14PR


1
Optional tyres: 1

• TITAN 400/70-20 150B/166A2 Lift Rigger II


1
• DUNLOP T37 400/70-20 150B

• DUNLOP 405/70R20 168A2 152J MPT SPT9

• MICHELIN 400/70R20 149A8/149B IND TL S41678


S41679
BIBLOAD

• MICHELIN 400/80-24 162A8 IND TL POWER CL Available for special applications to restrict material from
entering cab openings [Figure 4].
• DUNLOP 400/80-24 156B T37
The front and roof window guard is mounted to the cab at
• DUNLOP 405/70R24 168A2 152J MPT SPT9 six mounting points (Item 1) [Figure 4].

• SOLIDEAL 400/80-24 20PR Do not use an unapproved front and roof window guard.
A front and roof window guard not manufactured by
• MICHELIN 400/70 R24 152A8/152B IND TL XMCL Bobcat cannot be approved.

See your Bobcat dealer for more information on optional See your Bobcat dealer for availability.
tyres and the corresponding steering angle adjustment.
Front And Roof Window Guard Inspection And
Available Rims Maintenance

Standard rims: The front and roof window guard must be regularly
inspected and maintained. Inspect the screen and the
• RIM 13*20” -3 four mounting points (Item 1) [Figure 4] for damage.
Replace parts as necessary.
Optional rims:

• RIM 13*24” -3

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FEATURES, ACCESSORIES AND ATTACHMENTS Pallet Forks
(CONT’D)
Figure 6
Attachments

These attachments are approved for use on the Bobcat


telescopic handler.

Do not use unapproved attachments. Attachments not


manufactured by Bobcat cannot be approved.

The versatile Bobcat telescopic handler quickly turns into


a multi-job machine with a tight-fit attachment hook-up
from bucket to grapple to pallet fork and a variety of other
attachments.

See your Bobcat dealer for more details on these and


other attachments and field accessories.
S38393

Increase the versatility of your Bobcat telescopic handler


with a variety of bucket styles and sizes. • Rigid pallet forks FEM III - with guard

Digging Buckets • Rigid pallet forks FEM III - without guard

Figure 5 • Floating pallet forks 1,12 m (44 in)

• Floating pallet forks 1,44 m (57 in)

• Pallet forks

Bale Spikes

Figure 7

NA9601

• 780 L (28 ft³) digging bucket - without teeth

• 1580 L (56 ft³) digging bucket - with teeth

S38976

• Round bale spike - type III

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FEATURES, ACCESSORIES AND ATTACHMENTS
(CONT’D)

Attachments (Cont’d)

Grapple Buckets

Figure 8

NA9599

• Grapple Bucket 2,1 m (83 in)

Jibs

Figure 9

EM9746

• Jib 0,7 m / 4100 kg (28 in / 9039 lb)

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SAFETY AND TRAINING RESOURCES

SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Telescopic Handler Approved Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Safe Operation Is The Operator’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Dismantling And Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

PUBLICATIONS AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24


Pictorial-only Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

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SAFETY INSTRUCTIONS • Load Capacity Charts for each attachment are
provided in the operator area. These charts indicate
Before Operation the Rated Load Capacity for each attachment at
specified boom heights and extensions. Replacement
Carefully follow the operating and maintenance or additional charts for new attachments are available
instructions in this manual. from your Bobcat dealer.

Safety decals must be in good condition. If replacing a • An Operator’s Handbook is fastened to the operator
part with a safety decal or if a safety decal is damaged or cab of the telescopic handler. Its brief instructions are
worn it must be replaced on the machine. convenient to the operator. See your Bobcat dealer
for more information on translated versions.
The Bobcat Telescopic Handler is highly manoeuvrable
and compact. It is rugged and useful under a wide variety The dealer and owner / operator review the
of conditions. This presents an operator with hazards recommended uses of the product when delivered. If the
associated with off motorway, rough terrain applications, owner / operator will be using the machine for a different
common with telescopic handler usage. application(s) he or she must ask the dealer for
recommendations on the new use.
The telescopic handler has an internal combustion
engine with resultant heat and exhaust. All exhaust Telescopic Handler Approved Applications
gases can kill or cause illness so use the telescopic
handler with adequate ventilation. The telescopic handler is designed for the following
specific approved applications.
The dealer explains the capabilities and restrictions of
the telescopic handler and attachment for each • Handling and stacking loads.
application. The dealer demonstrates the safe operation
according to Bobcat instructional materials, which are • Towing a trailer.
also available to operators. The dealer can also identify • Work with a bucket and other approved attachments.
unsafe modifications or use of unapproved attachments.
Any modifications that affects the operator visibility or the
Do not use the telescopic handler for applications not
machines specifications has to be approved by Bobcat
described in the Operation & Maintenance Manual
Company. The attachments and buckets are designed for
delivered with the machine or attachment.
a Rated Load Capacity. They are designed for secure
fastening to the telescopic handler. The user must check
with the dealer, or Bobcat literature, to determine safe Any application that can cause falling objects or
loads of materials of specified densities for the machine - penetration in the operator’s enclosure is prohibited.
attachment combination.

The following publications and training materials provide


information on the safe use and maintenance of the
Bobcat machine and attachments:

• The Delivery Report is used to assure that complete


instructions have been given to the new owner and
that the machine and attachment is in safe operating
condition.

• The Operation & Maintenance Manual delivered with


the machine or attachment gives operating
information as well as routine maintenance and
service procedures. It is a part of the machine and can
be stored in a container provided on the machine.
Replacement Operation & Maintenance Manuals can
be ordered from your Bobcat dealer.

• Machine signs (decals) instruct on the safe operation


and care of your Bobcat machine or attachment. The
signs and their locations are shown in the Operation
& Maintenance Manual. Replacement signs are
available from your Bobcat dealer.

SI TH EMEA-1015

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SAFETY INSTRUCTIONS (CONT’D) Safe Operation Needs A Qualified Operator
For an operator to be qualified, he or she must not use
Safe Operation Is The Operator’s Responsibility
drugs or alcoholic drinks which impair alertness or co-
ordination while working. An operator who is taking
Safety Alert Symbol prescription drugs must get medical advice to determine
if he or she can safely operate a machine.
This symbol with a warning statement means: A Qualified Operator Must Do The Following:
“Warning, be alert! Your safety is involved!”
Understand the Written Instructions, Rules and
Carefully read the message that follows.
Regulations
• The written instructions from Bobcat Company
include the Delivery Report, Operation &
Maintenance Manual, Operator’s Handbook and
WARNING machine signs (decals).
• Check the rules and regulations at your location. The
rules may include an employer’s work safety
Operator must have instructions before operating the
requirements. For driving on public roads, the
machine. Untrained operators can cause injury or
machine must be equipped as stipulated by the local
death.
regulations authorising operation on public roads in
W-2001-0502
your specific country. Regulations may identify a
hazard such as a utility line.
• For operating the machine, some countries require an
operator license. Check the regulations at your
IMPORTANT location.

This notice identifies procedures which must be Have Training with Actual Operation
followed to avoid damage to the machine. • Operator training must consist of a demonstration and
I-2019-0284 verbal instruction. This training is given by your
Bobcat dealer before the product is delivered.
• The new operator must start in an area without
bystanders or structures and use all the controls until
he or she can operate the machine and attachment
DANGER safely under all conditions of the work area. Always
fasten seat belt before operating.

The signal word DANGER on the machine and in the Know the Work Conditions
manuals indicates a hazardous situation which, if not • Know the weight of the materials being handled.
avoided, will result in death or serious injury. Avoid exceeding the Rated Load Capacity of the
D-1002-1107 machine (as indicated on the Load Capacity Charts).
Material which is very dense will be heavier than the
same volume of less dense material. Reduce the size
of load if handling dense material.

WARNING • The operator must know any prohibited uses or work


areas, for example, he or she needs to know about
excessive slopes and prohibited weather conditions
The signal word WARNING on the machine and in the like lightning weathers.
manuals indicates a potentially hazardous situation • Know the location of any underground lines.
which, if not avoided, could result in death or serious
• Wear tight fitting clothing. Always wear safety glasses
injury.
W-2044-1107
when doing maintenance or service. Safety glasses,
respiratory equipment, hearing protection or Front
Window Guard are required for some work. See your
The telescopic handler and attachment must be in good Bobcat dealer about Bobcat Safety Equipment.
operating condition before use.
• Know the maximum weight capacity of the roads and
Check all of the items on the Bobcat Service Schedule working areas. Never exceed the maximum weight
Decal under the 8-10 hour column or as shown in the capacity allowed, especially when travelling on a
Operation & Maintenance Manual. suspended bridge or using an elevator.

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SAFETY INSTRUCTIONS (CONT’D) FIRE PREVENTION

Safe Operation Needs A Qualified Operator (Cont’d)

Where overhead power lines are present in the operating


area, ensure sufficient clearance between the nearest of
these lines and any part of the machine.

VOLTAGE MINIMUM DISTANCE Maintenance

up to 50 kV 3 m (10 ft) The machine and some attachments have components


that are at high temperatures under normal operating
beyond 50 kV 5 m (16.5 ft)
conditions. The primary source of high temperatures is
the engine and exhaust system. The electrical system, if
The operator must survey his / her field of vision when damaged or incorrectly maintained, can be a source of
operating the telescopic handler. Adjust mirrors to obtain arcs or sparks.
the best visibility. Clean mirrors every day and more often
when necessary. Immediately replace any broken or Flammable debris (leaves, straw, etc.) must be removed
damaged mirrors. If a suspended load or the resulting regularly. If flammable debris is allowed to accumulate, it
boom geometry blocks the vision of the operator can cause a fire hazard. Clean often to avoid this
alternative carrying means must be considered. accumulation. Flammable debris in the engine
compartment is a potential fire hazard.
The operator must know the wind speed. Do not use the
telescopic handler with wind speeds over 12,5 m/s (28 The operator’s area, engine compartment and engine
mph). cooling system must be inspected every day and cleaned
if necessary to prevent fire hazards and overheating.
Avoid Silica Dust
All fuels, most lubricants and some coolants mixtures are
flammable. Flammable fluids that are leaking or spilled
onto hot surfaces or onto electrical components can
cause a fire.

Operation

Do not use the machine where exhaust, arcs, sparks or


hot components can contact flammable material,
explosive dust or gases.
Cutting or drilling concrete containing sand or rock
containing quartz may result in exposure to silica dust. Electrical
Use a respirator, water spray or other means to control
dust.

Dismantling And Disposal

On the completion of its useful life, the machine and its


parts shall be disposed of in an environmental friendly
manner. Please contact your local dealer. Parts of the Check all electrical wiring and connections for damage.
machine can be remanufactured like the engine Keep the battery terminals clean and tight. Repair or
depending on its age and condition, or recycled like replace any damaged part or wires that are loose or
metals, plastics, rubbers and glasses. Respect the frayed.
environment and dispose of waste properly. Worn or
damaged parts shall not be left in the environment. Oils, Battery gas can explode and cause serious injury. Use
brake fluid, cooling refrigerants, batteries and cells shall the procedure in the Operation & Maintenance Manual
be disposed of in a proper manner through your local for connecting the battery and for jump starting. Do not
dealer or recycling centre. jump start or charge a frozen or damaged battery. Keep
any open flames or sparks away from batteries. Do not
smoke in battery charging area.

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FIRE PREVENTION (CONT’D) Welding And Grinding

Hydraulic System Always clean the machine and attachment, disconnect


the battery, and disconnect the wiring from the Bobcat
Check hydraulic tubes, hoses and fittings for damage controllers before welding. Cover rubber hoses, battery
and leakage. Never use open flame or bare skin to check and all other flammable parts. Keep a fire extinguisher
for leaks. Hydraulic tubes and hoses must be properly near the machine when welding.
routed and have adequate support and secure clamps.
Tighten or replace any parts that show leakage. Have good ventilation when grinding or welding painted
parts. Wear dust mask when grinding painted parts.
Always clean fluid spills. Do not use petrol or diesel fuel Toxic dust or gas can be produced.
for cleaning parts. Use commercial non-flammable
solvents. Dust generated from repairing non-metallic parts such as
hoods, fenders or covers can be flammable or explosive.
Fueling Repair such components in a well ventilated area away
from open flames or sparks.

Fire Extinguishers

Stop the engine and let it cool before adding fuel. No


smoking! Do not refuel a machine near open flames or
sparks. Fill the fuel tank outdoors.

Ultra Low Sulfur Diesel (ULSD) poses a greater static


ignition hazard than earlier diesel formulations with
higher Sulfur content. Avoid death or serious injury from
fire or explosion. Consult with your fuel or fuel system Know where fire extinguishers and first aid kits are
supplier to ensure the delivery system is in compliance located and how to use them. Inspect the fire
with fuelling standards for proper grounding and bonding extinguisher and service the fire extinguisher regularly.
practices. Obey the recommendations on the instructions plate.

Starting

Do not use ether or starting fluids on any engine that has


glow plugs. These starting aids can cause explosion and
injure you or bystanders.

Use the procedure in the Operation & Maintenance


Manual for connecting the battery and for jump starting.

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PUBLICATIONS AND TRAINING RESOURCES

The following publications are also available for your


Bobcat telescopic handler. You can order them from your
Bobcat dealer.

For the latest information on Bobcat products and the


Bobcat Company, visit our Web site at www.bobcat.eu.

TL358
OPERATION &
MAINTENANCE MANUAL

7265609enGB

Complete instructions on the correct operation and the


routine maintenance of the Bobcat telescopic handler.

TL358
SERVICE MANUAL

7265608enUS

Complete maintenance instructions for your Bobcat


telescopic handler.

TL358
OPERATOR’S HANDBOOK

6990791enGB

Gives basic operation instructions and safety warnings.

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MACHINE SIGNS (DECALS)

Follow the instructions on all the Machine Signs (Decals) that are on the telescopic handler. Replace any damaged
machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat dealer.

7241133
7199716 [1] 7201294 [1] 7269447
Load Capacity
Charts

7245984
7229123 7245982 7215386 7251925

Inside Cab

[1] 7241263
1

7251955 (2)

6815993 (2)

7203744
6809609 (2)
7197650

NA9554

[1] Optional or Field Accessory. (Not Standard Equipment)

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MACHINE SIGNS (DECALS) (CONT’D)

Follow the instructions on all the Machine Signs (Decals) that are on the telescopic handler. Replace any damaged
machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat dealer.

7120573
4

7169014
5
7206672

In Engine Compartment

[1] 7241263

6809609 (2)

7197517 (2)
2

6595014 (2)
7
7233336

[1] 6595014 [1] 7243648

[1] 7256391 [1] 7280448 NA9555

[1] Optional or Field Accessory. (Not Standard Equipment)

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MACHINE SIGNS (DECALS) (CONT’D) 1. Falling And Crush Hazards (7198123)

Pictorial-only Safety Signs The safety sign is located on each side of the boom head.

Safety signs are used to alert the equipment operator or


maintenance person to hazards that can be encountered
in the use and maintenance of the equipment. The
location and description of the safety signs are detailed in
this section. Please become familiarised with all safety
signs installed on the telescopic handler.

Vertical Configuration

HAZARD
PANEL
WARNING
LOWERING OF ATTACHMENT, FALLING LOADS OR
FALLING OFF ATTACHMENT CAN CAUSE SERIOUS
AVOIDANCE INJURY OR DEATH
PANEL • Do not use as a manlift or work platform.
• No riders.
• Keep away from raised boom and attachment.
• Keep bystanders away.
W-2905-0211

Horizontal Configuration
2. Unexpected Machine Movement (7197517)

The safety sign is located on each side of the rear of the


frame.

HAZARD AVOIDANCE
PANEL PANEL

The format consists of the hazard panel(s) and the


avoidance panel(s):

Hazard panels depict a potential hazard enclosed in a


safety alert triangle.
WARNING
Avoidance panels depict actions required to avoid the
hazards. UNEXPECTED MACHINE MOVEMENT CAN CAUSE
A safety sign can contain more than one hazard panel SERIOUS INJURY OR DEATH
and more than one avoidance panel. • Start engine only from operator seat with
transmission lever in neutral and parking brake
NOTE: See the overview on pages 24 and 25 for the engaged.
machine location of each correspondingly • Do not attempt to start the engine by shorting
numbered pictorial-only text decal. across the starter terminals.
W-2904-0211

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MACHINE SIGNS (DECALS) (CONT’D)

Pictorial-only Safety Signs (Cont’d)

3. Crush Hazard (7197650)


WARNING
AVOID INJURY OR DEATH
The safety sign is located on the front of the frame.
• Keep door / cover closed except for service.
• Keep engine clean of flammable material.
• Keep body, loose objects and clothing away from
electrical contacts, moving parts, hot parts and
exhaust.
• Do not use the machine in space with explosive
dusts or gases or with flammable material near
exhaust.
• Never use ether or starting fluid on diesel engine
with glow plugs or air intake heater. Use only
starting aids as approved by engine
manufacturer.
• Leaking fluids under pressure can enter skin and
cause serious injury.
• Battery acid causes severe burns; wear goggles.
If acid contacts eyes, skin, or clothing, flush with
water. For contact with eyes, flush and get
DANGER •
medical attention.
Battery makes flammable and explosive gas.
Keep arcs, sparks, flames and lighted tobacco
away.
• For jump start, connect negative cable to the
machine engine last (never at the battery). After
jump start, remove negative connection at the
engine first.
• Exhaust gases can kill. Always ventilate.
W-2782-0409
P-100830

AVOID DEATH
• Disconnecting or loosening any hydraulic
tubeline, hose, fitting, component or a part failure
can cause boom to drop.
• Keep out of this area when boom is raised unless
supported by an approved boom stop. Replace if
damaged.
D-1030-1210

4. Service Checklist And Schedule (7206672)

The safety sign is located inside the engine compartment.

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MACHINE SIGNS (DECALS) (CONT’D) 6. Hook Maximum Capacity (7256391 or 7280448)

Pictorial-only Safety Signs (Cont’d) The safety sign is located above the hitch.

5. Accumulated Hydraulic Pressure (7241263) For Bobcat Hitch:

The safety sign is located at the rear of the frame and


under the front frame cover.

For All Other Hitches:

WARNING
PRESSURIZED FLUID CAN CAUSE
SERIOUS INJURY OR DEATH
Always release hydraulic pressure from accumulator
before service.
W-2984-1113

WARNING
AVOID INJURY OR DEATH
Read, understand and follow all the instructions and
safety precautions in this manual and on safety
signs (decals).
Failure to follow the safety precautions could result
in serious injury or death.
W-2815-0510

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MACHINE SIGNS (DECALS) (CONT’D)

Pictorial-only Safety Signs (Cont’d)

7. Trailer Hook Maximum Capacity (7243648)

The safety sign is located above the hitch.

WARNING
AVOID INJURY OR DEATH
Read, understand and follow all the instructions and
safety precautions in this manual and on safety
signs (decals).
Failure to follow the safety precautions could result
in serious injury or death.
W-2815-0510

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LOAD CHARTS

CHARTS FOR TL358 MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

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CHARTS FOR TL358 MACHINE Chart for the machine TL358(D)(H) on 24” tyres:

Chart for the machine TL358(D)(H) on 20” tyres: • SOLIDEAL 400/80-24/20 PR TMR4
• with inflation pressure of 250 kPa (2,50 bar) (36 psi).
• SOLIDEAL 405/70-20/14 PR • with floating pallet forks.
• with inflation pressure of 315 kPa (3,15 bar) (46 psi). • DUNLOP T37 400/80-24 156B
• with floating pallet forks. • with inflation pressure of 250 kPa (2,50 bar) (36 psi).
• with floating pallet forks.
• DUNLOP 400/70-20 150B T37
• with inflation pressure of 275 kPa (2,75 bar) (40 psi). • MICHELIN 400/80-24 162A8 IND TL POWER CL
• with floating pallet forks. • with inflation pressure of 250 kPa (2,50 bar) (36 psi).
• with floating pallet forks.
• DUNLOP 405/70 R20 168A2 152J MPT SPT9 • DUNLOP 405/70R24 168A2 152J MPT SPT9
• with inflation pressure of 400 kPa (4,00 bar) (58 psi). • with inflation pressure of 350 kPa (3,50 bar) (51 psi).
• with floating pallet forks. • with floating pallet forks.
• MICHELIN 400/70R24 152A8/152B IND TL XMCL
• TITAN 400/70-20 150B/166A2 LIFT RIGGER II • with inflation pressure of 330 kPa (3,30 bar) (48 psi).
• with inflation pressure of 400 kPa (4,00 bar) (58 psi). • with floating pallet forks.
• with floating pallet forks.

• MICHELIN 400/R20 149A8/149B IND TL BIBLOAD


• with inflation pressure of 360 kPa (3,60 bar) (52 psi).
• with floating pallet forks.

NA9645

Complies with stability test EN1459 Annex B

NA9646

Complies with stability test EN1459 Annex B


WARNING
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112

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CHARTS FOR TL358 MACHINE (CONT’D) Chart for the machine TL358(D)(H)CW on 24” tyres:

Chart for the machine TL358(D)(H)CW on 20” tyres: • SOLIDEAL 400/80-24/20 PR TMR4
• with inflation pressure of 250 kPa (2,50 bar) (36 psi).
• SOLIDEAL 405/70-20/14 PR • with floating pallet forks.
• with inflation pressure of 315 kPa (3,15 bar) (46 psi). • DUNLOP T37 400/80-24 156B
• with floating pallet forks. • with inflation pressure of 250 kPa (2,50 bar) (36 psi).
• with floating pallet forks.
• DUNLOP 400/70-20 150B T37 • MICHELIN 400/80-24 162A8 IND TL POWER CL
• with inflation pressure of 275 kPa (2,75 bar) (40 psi). • with inflation pressure of 250 kPa (2,50 bar) (36 psi).
• with floating pallet forks. • with floating pallet forks.
• DUNLOP 405/70 R20 168A2 152J MPT SPT9 • DUNLOP 405/70R24 168A2 152J MPT SPT9
• with inflation pressure of 400 kPa (4,00 bar) (58 psi). • with inflation pressure of 350 kPa (3,50 bar) (51 psi).
• with floating pallet forks. • with floating pallet forks.
• MICHELIN 400/70R24 152A8/152B IND TL XMCL
• TITAN 400/70-20 150B/166A2 LIFT RIGGER II • with inflation pressure of 330 kPa (3,30 bar) (48 psi).
• with inflation pressure of 400 kPa (4,00 bar) (58 psi). • with floating pallet forks.
• with floating pallet forks.

• MICHELIN 400/R20 149A8/149B IND TL BIBLOAD


• with inflation pressure of 360 kPa (3,60 bar) (52 psi).
• with floating pallet forks.

NA9651

Complies with stability test EN1459 Annex B

NA9652
WARNING
Complies with stability test EN1459 Annex B
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112

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OPERATING INSTRUCTIONS

OPERATOR CONTROLS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39


Operator Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Travel Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Multi-function Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Steering Wheel Tilt Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Right Instrument And Indicator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Centre Indicator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Longitudinal Load Moment Indicator (LLMI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Display Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Temperature Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Auxiliary Power Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Accelerator Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Brake Pedal And Inching Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Cab Door Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Rear Cab Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Cab Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

STEERING MODE SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54


Aligning Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Steering Mode Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Semi-Automatic Aligning Mode Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Manual Aligning Mode Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

EMERGENCY EXIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Rear Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

BACK-UP ALARM SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

DRIVING AND STEERING THE TELESCOPIC HANDLER . . . . . . . . . . . . . . . . . . . . . . . . 61


4-Wheel Steering Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Stopping The Telescopic Handler (4-Wheel Steering Mode) . . . . . . . . . . . . . . . . . . . . . 62
2-Wheel Steering Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Stopping The Telescopic Handler (2-Wheel Steering Mode) . . . . . . . . . . . . . . . . . . . . . 64
Crab Steering Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Stopping The Telescopic Handler (Crab Steering Mode) . . . . . . . . . . . . . . . . . . . . . . . . 66

BOOM SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

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SPEED MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Changing The Factory Default Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Hydraulic Control Lever (Joystick) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Changing The Maximum Auxiliary Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Quick Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Auxiliary Hydraulic Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

SMART HANDLING SYSTEM (SHS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73


Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

DUAL FNR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Daily Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Cleaning The Operator Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

PRE-STARTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Entering The Telescopic Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Operation & Maintenance Manual And Operator’s Handbook Locations . . . . . . . . . . . . 76
Seat Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Seat Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Mirrors Adjustment And Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80


Standard Key Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Keypad Panel (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Cold Temperature Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Warming The Hydraulic / Hydrostatic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

MONITORING THE DISPLAY PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84


Warning And Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

STOPPING THE ENGINE AND LEAVING THE TELESCOPIC HANDLER . . . . . . . . . . . . 85


Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Serial Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Pallet Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Round Bale Spike . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Jib . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Installing And Removing The Attachment (Manual Lock) . . . . . . . . . . . . . . . . . . . . . . . . 96
Installing And Removing The Attachment (Hydraulic Lock) . . . . . . . . . . . . . . . . . . . . . . 99

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OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Longitudinal Load Moment Controller (LLMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Selection Mode Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Inspect The Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Basic Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Operating With A Full Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Operating With An Empty Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Filling And Emptying The Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Digging And Filling A Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Raising A Load And Extending The Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Load Capacity Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Handling Loads With Pallet Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

TOWING THE TELESCOPIC HANDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113


Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

LIFTING THE TELESCOPIC HANDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116


Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

TRANSPORTING THE TELESCOPIC HANDLER ON A TRAILER . . . . . . . . . . . . . . . . . 117


Loading And Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

TOWING A TRAILER WITH THE TELESCOPIC HANDLER . . . . . . . . . . . . . . . . . . . . . . . 118


Rear Hitch And Hydraulic Hook Applications And Capacities . . . . . . . . . . . . . . . . . . . 118
Rear Hitch And Hydraulic Hook Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Rear Hitch And Hydraulic Hook Inspection Before Use . . . . . . . . . . . . . . . . . . . . . . . . 118
Rear Hitch Description And Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Rear Adjustable Hitch Description And Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Rear Adjustable Hitch Description And Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Rear Hydraulic Hook Description And Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Rear Hitch And Hydraulic Hook Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Connecting The Electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

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OPERATOR CONTROLS IDENTIFICATION Figure 11

Operator Components

Figure 10

4 6
11
2

3
9
7
1

S38003

2 10
5 8 Brake Pedal / Inching Control (Item 1) [Figure 11] (See
1 P122717 Brake Pedal And Inching Control on Page 50.)

Accelerator Pedal (Item 2) [Figure 11] (See Accelerator


Steering Wheel (Item 1) [Figure 10] (See Steering Pedal on Page 50.)
Wheel on Page 40.)

Multi-function Lever (Item 2) [Figure 10] (See Multi-


function Lever on Page 41.)
WARNING
Hydraulic Control Lever (Joystick) (Item 3) [Figure 10]
(See HYDRAULIC CONTROLS on Page 71.)
Operate only from operator’s seat with seat belt
securely fastened. Never carry riders or use
Centre Indicator Panel (Item 4) [Figure 10] (See Centre
attachments, other than an approved man platform,
Indicator Panel on Page 43.)
as a man lift or work platform. Keep bystanders away
from the work area.
Right Instrument and Indicator Panel (Item 5) [Figure 10] W-2979-0813
(See Right Instrument And Indicator Panel on Page 42.)

Display Panel (Item 6) [Figure 10] (See Display Panel on


Page 46.)

Longitudinal Load Moment Indicator (Item 7) [Figure 10]


(See Longitudinal Load Moment Indicator (LLMI) on
Page 44.)

Selection Mode Switch (Item 8) [Figure 10] (See


Selection Mode Switch on Page 102.)

Steering Wheel Tilt Adjustment (if equipped) (Item 9)


[Figure 10] (See Steering Wheel Tilt Position on Page
41.)

Travel Direction Switch (Item 10) [Figure 10] (See Travel


Direction on Page 40.)

FNR Lever (Item 11) [Figure 10] (See Travel Direction on


Page 40.)

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OPERATOR CONTROLS IDENTIFICATION (CONT’D) Steering Wheel

Travel Direction Figure 14

Travel Direction Switch (If Equipped)

Figure 12

L R

2 P122402

Turn the steering wheel (Item 1) [Figure 14] clockwise


P122308 (R) to turn right; anticlockwise (L) to turn left. (See
DRIVING AND STEERING THE TELESCOPIC
HANDLER on Page 61.)
Press the top of the switch (Item 1) for forward travel; the
bottom of the switch (Item 2) [Figure 12] for reverse
travel.

(See DUAL FNR on Page 74.) for more information.

The back-up alarm (if equipped) will sound when the


switch is in the reverse position.

Travel Direction Lever (If Equipped)

Figure 13

P119061

Move the lever forward (Item 1) for forward travel;


backward (Item 2) [Figure 13] for reverse travel.

(See DUAL FNR on Page 74.) for more information.

The back-up alarm (if equipped) will sound when the


lever is in the reverse position.

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OPERATOR CONTROLS IDENTIFICATION (CONT’D) Steering Wheel Tilt Position

Multi-function Lever Figure 16

Figure 15

3
1
1

4
2
S41632

S41666
Turn the lever (if equipped) (Item 1) [Figure 16]
anticlockwise to loosen the steering wheel tilt
This lever (Item 1) [Figure 15] has four functions: mechanism.

• Direction signal When the steering wheel is in the desired position, turn
• Horn the lever (Item 1) [Figure 16] clockwise. Tighten firmly to
• Travel speed lock position.
• Parking lights and head lights.
NOTE: Always keep the steering wheel tilt
Direction Signal mechanism in the lock position when
operating the machine.
Move the lever backward (Item 2) for left direction signal;
forward (Item 3) [Figure 15] for right direction signal.

NOTE: Be sure to turn the direction signals off after


you have completed the turn.
Horn

Push the lever in (Item 4) [Figure 15] to sound the horn.

Two-Speed Control

Press the button (Item 5) [Figure 15] at the end of the


lever to toggle between high and low speed. This can be
done without stopping first.

When low speed is activated, the low speed light is ON.


(See Display Panel on Page 46.)

Headlights And Rear Lights

The lever also includes the lights switch (Item 6)


[Figure 15] which has three positions. Rotate the lever to
select front lights:

• OFF
• Parking lights and rear lights
• Headlights and rear lights

When the headlights are ON: Push the lever away from
the steering wheel and release it to change from high to
low or low to high beam headlights.

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OPERATOR CONTROLS IDENTIFICATION (CONT’D) 8. Steering Mode Switch - To change steering modes
(4-Wheel, 2-Wheel, Crab). (See STEERING MODE
Right Instrument And Indicator Panel SELECTION on Page 54.)

Figure 17 9. Hazard Lights (Red Light) - Press the bottom of the


switch to turn the Hazard Lights ON; press the top to
1 2 3 4 5 7 8 9 turn OFF. Switch light flashes when Hazard Lights are
17 ON.

10. Smart Handling System (SHS) - Press the bottom of


6 the switch to reduce the boom movements; press the
top to turn OFF. (See Operation on Page 73.)

11. Roof Wiper / Rear Wiper (Green Light) - Press the


top of the switch to turn the roof wiper (if equipped)
10 11 12 13 14 15 16 ON. Press the bottom of the switch to turn the rear
wiper (if equipped) ON. Move switch to the center
position to turn both wipers OFF.
19
18 P122305 12. Washer - Press and hold the top of the switch to turn
the front washer and the top washer ON; press and
Figure 18 hold the bottom to turn the rear washer ON.

13. Front Wiper (Green Light) - Press the bottom of the


switch to turn the front wiper ON; press the top to turn
OFF.
20
14. Rear Auxiliary Switch and Rear Hook Switch (If
Equipped) - Press top of the switch to activate the
rear auxiliary Up valve. Press bottom of the switch to
21 activate the rear auxiliary Down valve. The switch
controls the rear hook when it is plugged into the rear
auxiliary hydraulics. Move switch to centre position to
disable the functions.

22 15. Hydraulic Quick-Tach Switch (If Equipped) - Press


23
and hold the top of the switch to unlock the quick-tach.
P122312 When released, the quick-tach pins will automatically
lock at a slow speed. Press and hold the bottom of the
switch to speed up locking of the quicktach.
Right Instrument And Indicator Panel [Figure 17] and
[Figure 18] 16. Fan Inverter (White Light) (If Equipped) - Press
bottom of the switch once to clean debris from
1. NOT USED radiator. Fan resumes normal operation after 80
seconds.
2. Rotating Beacon (Green Light) (If Equipped) -
Press the bottom of the switch to turn the rotating 17. Longitudinal Load Moment Indicator - (See
beacon (if equipped) ON; press the top to turn OFF. Longitudinal Load Moment Indicator (LLMI) on Page
44.) Indicates the successive levels of machine
3. Rear Fog Lights (Orange Light) - Press bottom of longitudinal stability. (See Longitudinal Load Moment
the switch to turn rear fog lights ON; press top to turn Controller (LLMC) on Page 102.)
OFF.
18. Emergency Stop - Push to immediately shut down
4. Speed Management (Yellow Light) - (See SPEED the engine and its fuel supply. The display screen
MANAGEMENT on Page 68.) shows “STOP”. Pull to unlock from pressed position.

5. Brake Pressure Indicator (Red Light) (If Equipped)


- Light comes ON when brake pressure is too low.

6. NOT USED

7. Steering Mode Indicator (Orange Light) - Indicates


the active steering mode.

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OPERATOR CONTROLS IDENTIFICATION (CONT’D) Centre Indicator Panel

Right Instrument And Indicator Panel (Cont’d) Figure 19

19. Key Switch (If Equipped) - Used to turn the electrical


system on and off, and to start and stop the engine.
(See Standard Key Panel on Page 80.)

20. Start Switch (Keyless) (If Equipped) - Used to turn


the electrical system on and off, and to start and stop
the engine. (See Keypad Panel (If Equipped) on Page
81.)

21. Keypad (Keys 0 through 9) (If Equipped) - Used to


enter a number code (password) to allow starting the 1 2 3 4 5 6
engine. An asterisk will show in the display screen for
each key press.
S41633
S40661
22. LOCK Key (If Equipped) - Used to lock keypad. The
lock key will display a red light to indicate a password
is required to start the telescopic handler. (See Centre Indicator Panel [Figure 19]
Password Lockout Feature on Page 189.)
1. NOT USED
23. UNLOCK Key (If Equipped) - Used to unlock
keypad. The unlock key will display a green light to 2. Boom Suspension Indicator (Blue Light) (If
indicate the telescopic handler can be started without Equipped) - The light comes ON when Boom
a password. (See Password Lockout Feature on Suspension is activated. (See BOOM SUSPENSION
Page 189.) on Page 67.)
The light will flash when there is a Boom Suspension
malfunction. (See DIAGNOSTIC SERVICE CODES
on Page 177.)

WARNING 3. Front Wheel Alignment Indicator (Orange Light).

Before you exit the operator’s position: 4. Rear Wheel Alignment Indicator (Orange Light).
• Put the Travel Direction Control and the Joystick
in neutral. 5. Parking Light Indicator (Green Light).
• Engage the parking brake.
• Retract and lower the boom and attachment flat 6. Low Beam Headlights Indicator (Green Light).
on the ground.
• Stop the engine.
W-2907-0211

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OPERATOR CONTROLS IDENTIFICATION (CONT’D) In this zone, the following machine functions are
progressively reduced in speed as the machine's
Longitudinal Load Moment Indicator (LLMI) longitudinal stability decreases:

The LLMI warns the operator about inadequate stability • Boom lowering
in the longitudinal plane (forward direction). • Boom extend
• Tilting of attachment
The LLMI is not intended to warn for tipping over in the • Auxiliary hydraulic functions.
case of:
Warning Zone:
• A sudden overload
• Travelling with a lifted load Orange indicator lights (Item 2) [Figure 20] (two
• Travelling on rough terrain or on grounds with lights). The longitudinal stability level gets close to the
obstacles and holes critical zone.
• Travelling across a slope or turning on a slope
• Turning corners too fast or too sharp. In this zone, the following machine functions are
progressively reduced in speed as the machine's
Figure 20 longitudinal stability decreases:

• Boom lowering
• Boom extend
4 • Tilting of attachment
3
• Auxiliary hydraulic functions.
5

2 Critical Zone:
6 Red indicator light (Item 3) [Figure 20] (one light).
1 The machine's longitudinal stability reaches a critical
level. A warning horn is activated along with the red
indicator light.

In this zone, the following machine functions are


S41635
reduced in speed or disabled:

The indicator lights (Items 1, 2 and 3) [Figure 20] • Boom lowering (disabled with boom angle above 5°,
sequentially illuminate as the machine’s longitudinal reduced in speed when below 5°)
stability decreases. They identify three zones of the • Boom extend (disabled)
machine's longitudinal stability level: • Tilt (disabled with boom angle above 5°, reduced in
speed when below 5°)
NOTE: All hydraulic movements are functional if the • Auxiliary hydraulic functions (disabled)
boom is fully retracted, regardless of the
machine's stability level. Use the remaining active functions to bring the
machine back to a safe level of stability. If necessary,
NOTE: When the longitudinal stability level reaches a activate the LLMC override mode to enable a disabled
critical level (Critical zone) with the boom not function such that the machine can be brought back
fully retracted and the boom angle below 5°, to a safe level of stability. (See Selection Mode Switch
only hazardous movements are disabled (tilt on Page 102.)
and boom lowering are reduced in speed). It is
still possible to retract and lift the boom. NOTE: The LLMC override mode should only be
activated when necessary and is
Secure Zone: automatically deactivated after a running
period of 60 seconds.
Green indicator lights (Item 1) [Figure 20] (four
NOTE: The warning horn cannot be deactivated.
lights). The operator works in a secure zone.

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OPERATOR CONTROLS IDENTIFICATION (CONT’D)

Longitudinal Load Moment Indicator (LLMI) (Cont’d)

Test Button:

The test button (Item 4) [Figure 20 on Page 44] has two


functions:

• Testing the correct functioning of the LLMI and the


LLMC. (See LLMC CALIBRATION TEST on Page
132.)
• Calibrating the LLMI / LLMC system. (See your
Bobcat dealer for calibration.)

The test indicator light (RED) (Item 5) [Figure 20 on


Page 44] is used for the test procedure and the LLMI /
LLMC system calibration. The light flashes when the
LLMC is in fault mode.

The control indicator light (ORANGE) (Item 6)


[Figure 20] indicates that the machine is under control of
the LLMC. The light flashes when the LLMC override
switch is activated. (See Selection Mode Switch on Page
102.)

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OPERATOR CONTROLS IDENTIFICATION (CONT’D)

Display Panel

Figure 21

1 2 12 13

17
6 7
3 14

8 9 10 11
5 15
4
16

18 21
19 20
S38158A

1. Direction Signal (Green Light) - The light will flash 9. FORWARD - NEUTRAL - REVERSE - F-N-R (Yellow
when a direction signal is activated or when the Light) - The light will flash when attempting to start
hazard lights are activated. the engine when the Travel Direction Control (Travel
Direction Switch and / or Lever) is not in NEUTRAL
2. General Warning (Red Light) - The light comes on position. (See Travel Direction on Page 40.)
when a general error is present. (See Service Codes*
and "MONITORING THE DISPLAY PANEL" on 10. Joystick Lockout (Red Light) - The light comes on
Page 84.) when the joystick lockout is activated. The light will
flash when there is a joystick malfunction or failure.
3. Low Speed (Yellow Light) - The light comes on (See Service Codes*.)
when low speed is activated.
11. Parking Brake And Operator Position (Red Light)
4. Engine Coolant Temperature (Red Light) - The - The light comes on when the parking brake is
light comes on if the engine coolant temperature is engaged. (See PARKING BRAKE on Page 59.) The
high. The light will flash if the engine coolant light will flash and a warning horn is activated when
temperature is extremely high. the parking brake pressure is too low OR when the
operator leaves the operator seat while the parking
5. Engine Malfunction (Red Light) - The light comes
brake is not engaged.
on when there is an engine malfunction or failure.
(See Service Codes* and "MONITORING THE 12. Hydraulic / Hydrostatic Fluid Temperature (Red
DISPLAY PANEL" on Page 84.) Light) - The light comes on if the hydraulic /
hydrostatic fluid temperature is high. The light will
6. Engine Temperature Gauge - Shows the engine
flash if the hydraulic / hydrostatic fluid temperature is
coolant temperature.
extremely high.
7. Display Screen - Displays information. (See Display
13. Headlights High Beam (Blue Light) - The light
Screen on Page 48.)
comes on when high beam is activated. (See Multi-
8. Seat Belt (Red Light) - Instructs operator to fasten function Lever on Page 41.)
seat belt. Remains lit for 45 seconds.

* See SYSTEM SETUP AND ANALYSIS for Service Code description. (See DIAGNOSTIC SERVICE CODES on
Page 177.)

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OPERATOR CONTROLS IDENTIFICATION (CONT’D)

Display Panel (Cont’d)

14. NOT USED


IMPORTANT
15. Fuel Level (Red Light) - The light comes on when the AVOID ENGINE DAMAGE
fuel level is low.
Continuing to operate the machine when a service
code has been recorded can cause serious engine
16. Hydraulic System Malfunction (Red Light) - The
damage. A service code will not cause the engine to
light comes on when there is a hydraulic malfunction
shut down automatically.
or failure. (See Service Codes*.)
If a service code is observed:
17. Fuel Level Gauge - Shows the amount of fuel in the • Park the machine in a safe location.
tank. • Stop the engine immediately.
• Maintain or repair the machine as required.
18. Work Lights (Without Blue Work Lights Option) - I-2353-0112
Press once to turn front and rear work lights ON (left
green LED will be on). Press a second time to turn
work lights OFF (left green LED will be off).

Work Lights (With Blue Work Lights Option) - Press
once to turn blue work lights ON (right green LED will
be on). Press a second time (within 3 seconds of
activating the blue work lights) to turn blue work lights
OFF and to turn front and rear work lights ON (right
green LED will be off and left green LED will be on).
Press a second time (after more than 3 seconds of
activating the blue lights) to turn blue work lights OFF
(right green LED will be off) and skip the work lights.
Press a third time to turn work lights OFF (left green
LED will be off).

NOTE: (Blue) Work Lights can only be activated


when parking lights are ON. (See Multi-
function Lever on Page 41.)

19. Hydraulic Control Lockout - Press once to


deactivate all hydraulic functions of the boom. Press
a second time to enable the hydraulic functions. Use
to deactivate all functions of the Hydraulic Control
Lever (Joystick) when travelling on a road.

20. Auxiliary Hydraulics Continuous - For continuous


operation of the auxiliary hydraulics, press this button
once to activate the continuous auxiliary hydraulics
system (left green LED will light) and then press the
joystick front button (Item 9) [Figure 68 on Page 71].
Press a second time to deactivate the system.

21. Information - Press to cycle through the display


screen menus. (See Display Screen on Page 48.)

* See SYSTEM SETUP AND ANALYSIS for Service


Code description. (See DIAGNOSTIC SERVICE
CODES on Page 177.)

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OPERATOR CONTROLS IDENTIFICATION (CONT’D) The display screen can display the following information:

Display Screen • Engine Hours - Shows total time the engine ever ran
(hours). When this menu is activated, the hourglass
Figure 22 icon (Item 3) [Figure 22] will light. The Engine Hours
menu will show by default upon startup.
3
• Machine Speed - Shows the machine speed (km/h or
mph) as soon the engine is started (only for high
1 speed machines equipped with a travel speed
sensor) (Item 4) [Figure 22].
4
• Engine Speed - Shows the actual engine revolutions
per minute (rpm). When this menu is activated, the
rpm icon (Item 5) [Figure 22] will light.

• Job Hours - Shows the total time the engine ran


during the job (hours). When this menu is activated,
the hourglass icon (Item 3) [Figure 22] will light.
2 5
Press the information button (Item 1) [Figure 23] for
EM8031 3 seconds to reset the job hours.

• Boom Angle - Shows the inclination angle of the


Figure 23 telescopic boom (degrees). When this menu is
activated, the degree symbol (°) will be displayed on
the right side of the display screen.

• Speed Management (Creep) - Shows the Speed


Management value (%). When this menu is activated,
‘C’ followed by the Speed Management value will be
displayed on the left side of the display screen if the
Speed Management is enabled, ‘C OFF’ if the Speed
Management is disabled. (See SPEED
MANAGEMENT on Page 68.)

• Auxiliary Hydraulics - Shows which percentage (%)


1 of the auxiliary hydraulics flow is available. When this
menu is activated, ‘A’ followed by the maximum
S38158A available percentage will be displayed on the left side
of the display screen. (See Changing The Maximum
Auxiliary Flow on Page 71.)
The display screen [Figure 22] is located on the display
panel. (See Display Panel on Page 46.)
• Smart Handling System (Reduced Mode) - Shows
the boom reduction value (%). When this menu is
The following icons are always displayed:
activated, ‘B’ followed by the boom reduction value
will be displayed on the left side of the display screen.
• The displayed numbers (Item 1) [Figure 22] are not
(See SMART HANDLING SYSTEM (SHS) on Page
used.
73.)
• FORWARD - NEUTRAL - REVERSE (F-N-R) - The
Use the information button (Item 1) [Figure 23] to cycle
displayed character (Item 2) [Figure 22] indicates the
through the different information.
selected travel mode. (See Travel Direction on Page
40.)

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OPERATOR CONTROLS IDENTIFICATION (CONT’D) • Battery / Charging Voltage - Shows the battery
voltage. To activate this menu, press the work lights
Display Screen (Cont’d) button (Item 1) [Figure 25] for three seconds while in
the engine hours menu. When the battery voltage
Figure 24 menu is activated, the battery voltage icon (Item 3)
[Figure 24] will light. Press the information button
(Item 2) [Figure 25] once to return to the engine hour
menu. In combination with general warning icon (see
Item 2 "Display Panel" on Page 46) it shows a battery
voltage error.

• Service Codes - Shows the active Service Codes.


(See Viewing Service Codes on Page 177.) When this
menu is activated, the Service icon (Item 4)
[Figure 24] will light.

Temperature Control Panel


1 2 3 4
Figure 26
EM8031

Figure 25

2 3 1

P118581

2
1
Right Rear Console [Figure 26]
S38158A

1. Fan Switch - Turn switch clockwise to increase fan


The following information can be displayed on the display speed. “O” - Off, “I” - Low, “II” - Medium, “III” - Fast
screen [Figure 24]:
2. Temperature Control - Turn clockwise to increase
• Engine Preheat Countdown - Shows the engine cab temperature; anticlockwise to decrease.
preheat countdown. This menu is displayed
automatically during the preheating of the engine 3. Air Conditioning Switch (If Equipped) - Press the
(See STARTING THE ENGINE on Page 80.) When top of the switch to turn the Air Conditioning ON -
this menu is activated, the engine preheat icon Press the bottom of the switch to turn the Air
(Item 1) [Figure 24] will light. Conditioning OFF.

• Steering Mode Change Management - Shows the


active steering mode change management. (See
Steering Mode Management on Page 55.)

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OPERATOR CONTROLS IDENTIFICATION (CONT’D) Accelerator Pedal

Auxiliary Power Outlet Figure 28

Figure 27

1
1

S38003

S41929
The accelerator pedal (Item 1) [Figure 28] is at the right
side of the steering console.
The Auxiliary Power Outlet (Item 1) [Figure 27] is a
12 volt receptacle for accessories. Press the accelerator pedal down to increase engine
speed. Release foot pressure to decrease engine speed.

Brake Pedal And Inching Control

The brake pedal (Item 2) [Figure 28] is at the left of the


accelerator pedal.

Press the brake a small amount to decrease travel speed


and control inching (gradual travel of the machine). Press
down to stop travel of the machine.

NOTE: Approximately the first half of the total brake


pedal travel is for INCHING CONTROL.

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OPERATOR CAB Cab Door

Description Figure 29

The Bobcat telescopic handler has an operator cab


(ROPS / FOPS) as standard equipment to protect the
operator. The seat belt must be worn for ROPS / FOPS 1
protection.

Check the ROPS / FOPS cab, mounting, and hardware


for damage. Never modify the ROPS / FOPS cab.
2
Replace the cab and hardware if damaged. See your
Bobcat dealer for parts.

ROPS / FOPS - Roll-over Protective Structure per ISO


3471, Falling-Object Protective Structure per ISO 3449
(FOPS Level II) and OECD code 4, code 9 and code 10.
P119153
Operator cab category 1 per EN 15695-1:2009.

The operator cab does not provide protection against Figure 30


hazardous substances. Do not use this machine under
conditions requiring protection against hazardous
substances.

WARNING
1
Never modify operator cab by welding, grinding,
drilling holes or adding attachments unless
instructed to do so by Bobcat Company. Do not
operate without right window. Changes to the cab
can cause loss of operator protection from rollover
and falling objects, and result in serious injury or P119154

death.
W-2906-0211
The cab door can be opened from the outside of the cab
using the latch (Item 1) [Figure 29] and opened from the
inside of the cab when you push the lever (Item 1)
[Figure 30] (as shown).

The cab door can be locked (Item 2) [Figure 29] with the
same key as the starter switch.

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OPERATOR CAB (CONT’D) Figure 33

Cab Door Window

Figure 31

P119155

Turn the handle (Item 1) [Figure 33] back into the


P119155 original position (as shown) to lock the window.

Turn the handle (Item 1) [Figure 31] (as shown) to unlock


the window. Push the window fully open until it latches
against the cab.

Figure 32

P118578

Push the knob (Item 1) [Figure 32] inside the cab to


disengage the latch and close the window.

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OPERATOR CAB (CONT’D) Cab Light

Rear Cab Window Figure 36

Figure 34

S41640

P118579
The cab light [Figure 36] is located above the operator’s
left shoulder.
Turn the handle (Item 1) [Figure 34] (as shown) to unlock
the rear window. Move the switch to the left or the right (Item 1)
[Figure 36] to turn the light ON. Move the switch to the
Push the rear window open until in fully open position. centre position to turn the light OFF.

Pull the window down to close it.

Figure 35

P118579

Turn the handle (Item 1) [Figure 35] back into the


original position (as shown) to lock the window.

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STEERING MODE SELECTION

Aligning Modes

To switch between the different steering modes (See


DRIVING AND STEERING THE TELESCOPIC
HANDLER on Page 61.) the operator has a choice
between two aligning modes:

• In manual aligning mode, the operator has to make


sure the front and rear wheels are straightened before
selecting the desired steering mode.

• In semi-automatic aligning mode (if equipped), the


operator first has to choose the desired steering mode
and will then receive instructions on which wheels
need to be aligned. Once the wheel alignment
instruction(s) (indicated by the flashing of the Front or
Rear Wheel Straight indicator light) are followed, the
chosen steering mode will be automatically activated.

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STEERING MODE SELECTION (CONT’D) Figure 39

Steering Mode Management

Figure 37

2 3

EM8035

4 1
Press the work lights button (Item 4) [Figure 37] once to
S38187A switch to the manual aligning mode. ‘MANU’ [Figure 39]
will appear on the display screen. Pressing the work
lights button again will switch back the aligning mode to
Press the information button (Item 1) to cycle the display semi-automatic.
screen (Item 2) until the engine speed menu (Item 3)
[Figure 37] is displayed. (See Display Screen on Page Figure 40
48.)

Press the work lights button (Item 4) [Figure 37] for 3


seconds until the aligning mode appears on the display
screen.

Figure 38

EM8037

Press the work lights button (Item 4) [Figure 37] for 3


seconds until ‘STORE’ [Figure 40] appears on the
display screen. The selected aligning mode has been
saved now and will become active.
EM8036
Press the information button (Item 1) [Figure 37] once to
return to the engine hour menu.
The semi-automatic aligning mode is the default setting.
‘AUTO’ [Figure 38] appears on the display screen.

NOTE: For machines not equipped with the semi-


automatic aligning mode, the manual aligning
mode [Figure 39] will be the default setting.

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STEERING MODE SELECTION (CONT’D) 4-Wheel Steering (Top Switch Position)

Semi-Automatic Aligning Mode Procedure The front wheels will turn the direction that the steering
wheel is turned. The rear wheels turn the opposite
Figure 41 direction. Indicator light (Item 1) [Figure 41] will be ON.
2 Use in most working conditions. (See 4-Wheel Steering
1 Mode on Page 61.)

Perform the following procedure to activate the 4-wheel


steering mode:

Press top of the switch (Item 2) [Figure 41]. If the front


and rear wheels are straight ahead, the 4-wheel steering
mode will be activated.

3 4 If the front and / or rear wheels are not straight ahead,


the semi-automatic aligning procedure will start:

1. If the rear wheels are not straight ahead, the Rear


P122305 Wheels Straight indicator light (Item 1) [Figure 42]
will flash. Turn the steering wheel until the light stays
ON. The rear wheels are straight ahead now.
Figure 42
2. If the front wheels are straight ahead, the 4-wheel
steering mode is active now.

3. If the front wheels are not straight ahead, the Front


Wheels Straight indicator light (Item 2) [Figure 42]
will flash. Turn the steering wheel until the light stays
ON. The front wheels are straight ahead now.

4. The 4-wheel steering mode is active now.

2 1

S41633
S40661

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STEERING MODE SELECTION (CONT’D) Crab Steering (Bottom Switch Position)

Semi-Automatic Aligning Mode Procedure (Cont’d) Front and rear wheels turn the same direction that the
steering wheel is turned. The machine moves diagonally
2-Wheel Steering (Centre Switch Position) in the direction the steering wheel is turned. Indicator
light (Item 3) [Figure 41] will be ON. Use in confined
The front wheels will turn the direction that the steering areas to move away from buildings or to reposition the
wheel is turned. The rear wheels remain straight ahead. machine. (See Crab Steering Mode on Page 65.)
Use when travelling on roads at higher speeds. (No
indicator light is on when in 2-wheel steering mode.) (See Perform the following procedure to activate the crab
2-Wheel Steering Mode on Page 63.) steering mode:

Perform the following procedure to activate the 2-wheel Press the bottom of the switch (Item 4) [Figure 41]. If the
steering mode: front and rear wheels align straight ahead, the crab
steering mode will be activated.
Move the switch (Item 2) [Figure 41] to the centre
position. If the rear wheels align straight ahead, the 2- If the front and / or rear wheels do not align straight
wheel steering mode will be activated. ahead, the semi-automatic aligning procedure will start:

If the rear wheels do not align straight ahead, the semi- 1. If the rear wheels are not straight ahead, the Rear
automatic aligning procedure will start: Wheels Straight indicator light (Item 1) [Figure 42]
will flash. Turn the steering wheel until the light stays
1. The Rear Wheels Straight indicator light (Item 1) ON. The rear wheels align straight ahead now.
[Figure 42] will flash. Turn the steering wheel until the
light stays ON. The rear wheels align straight ahead 2. If the front wheels align straight ahead, the crab
now. steering mode is active now.

2. The 2-wheel steering mode is activated now. 3. If the front wheels do not align straight ahead, the
Front Wheels Straight indicator light (Item 2)
[Figure 42] will flash. Turn the steering wheel until the
light stays ON. The front wheels align straight ahead
now.

4. The crab steering mode is activated now.

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STEERING MODE SELECTION (CONT’D) Figure 44

Manual Aligning Mode Procedure 1 2

Before changing the steering mode, all four wheels must


be straight ahead.

Figure 43

3 4

P122305

4-Wheel Steering (Top Switch Position)


1 2 Press the top of the switch (Item 2). The front
wheels will turn the direction that the
steering wheel is turned. The rear wheels
S41633 turn the opposite direction. Indicator light
S40661 (Item 1) [Figure 42] will be ON. Use in most
working conditions. (See 4-Wheel Steering
Front Wheels Straight indicator light (Item 1) and Rear Mode on Page 61.)
Wheels Straight indicator light (Item 2) [Figure 43] must 2-Wheel (Front) Steering (Centre Switch Position)
be ON. Move the switch (Item 2) [Figure 42] to the
centre position. The front wheels will turn the
Turn the steering wheel until both lights are ON. direction that the steering wheel is turned.
The rear wheels remain straight ahead. Use
NOTE: If the wheels do not align straight ahead, use when travelling on roads at higher speeds.
the following procedure: (No indicator light is on when in 2-wheel
steering mode.) (See 2-Wheel Steering
1. Put the Steering Mode Switch in 4-Wheel Mode on Page 63.)
Steering and turn the steering wheel until the
rear wheels align straight ahead. Crab Steering (Bottom Switch Position)
Press the bottom of the switch (Item 4). Front
2. Put the Steering Mode Switch in 2-Wheel and rear wheels turn the same direction that
Steering and turn the steering wheel until the the steering wheel is turned. The machine
front wheels align straight ahead. moves diagonally in the direction the
steering wheel is turned. Indicator light (Item
Now you can select the desired steering mode 3) [Figure 42] will be ON. Use in confined
and the machine will steer correctly. areas to move away from buildings or to
reposition the machine. (See Crab Steering
Mode on Page 65.)

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PARKING BRAKE EMERGENCY EXIT

Operation Rear Window

Parking Brake Lever Open the rear window. (See Rear Cab Window on Page
53.)
Figure 45
Figure 46

1
2

S41643
P118579

Pull the parking brake lever (Item 1) [Figure 45] all the
way up until locked to engage the parking brake. Turn the handle (Item 1) [Figure 46] clockwise (as
shown) and push the rear window fully open.
Pull the lever up, press button (Item 2) [Figure 45] to
release lock. Move the lever to the down position to Figure 47
release the parking brake.

NOTE: In case of failure of the service brake, the


parking brake can be used as emergency
brake.

P118009

Exit through the rear window opening [Figure 47].

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BACK-UP ALARM SYSTEM Operation

This machine may be equipped with a back-up alarm.

Description WARNING
Figure 48
AVOID INJURY OR DEATH
• Always keep bystanders away from the work area
and travel path.
• The operator must always look in the direction of
travel.
• The back-up alarm must sound when operating
1 the machine in the reverse direction.
W-2783-0409

The back-up alarm will sound when the operator


prepares the telescopic handler for reverse travel. (See
2 Travel Direction on Page 40.)

If alarm does not sound, see inspection and maintenance


P119156 instructions for the back-up alarm system in the
preventive maintenance section of this manual. (See
BACK-UP ALARM SYSTEM on Page 135.)
The back-up alarm (Item 1) is located at the rear of the
machine and can be accessed through an opening (Item
2) [Figure 48] in the frame.

A back-up alarm is not a substitute for looking to the


rear when operating the telescopic handler in
reverse, or for keeping bystanders away from the
work area. Operators must always look in the direction
of travel, including reverse, and must also keep
bystanders away from the work area, even though the
telescopic handler is equipped with a back-up alarm.

Operators must be trained to always look in the direction


of travel, including when operating the telescopic
handler in reverse and to keep bystanders away from
the work area. Other workers should be trained to always
keep away from the operator’s work area and travel path.

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DRIVING AND STEERING THE TELESCOPIC
HANDLER

4-Wheel Steering Mode

WARNING
AVOID INJURY OR DEATH
When operating the machine, operate only from the
operator’s seat with the seat belt securely fastened.
W-2811-EN-0614

4-wheel steer allows the machine to turn in a smaller


circle. In 4-wheel steer, the rear wheels follow the same
path as the front wheels.

Figure 49

1 2

3 4

P122305

NOTE: Make sure all four wheels are straight ahead


before changing steering mode. See Steering
Mode Selection for wheel alignment
procedure if front or rear wheels are not
aligned. (See STEERING MODE SELECTION
on Page 54.)

Press the top of the switch (Item 2) [Figure 49] to enable


4-wheel steering.

The 4-wheel steering icon (Item 1) [Figure 49] will be


illuminated.

WARNING
ACCIDENTAL TELESCOPIC HANDLER MOVEMENT
CAN CAUSE INJURY OR DEATH
• The direction the Telescopic Handler turns when
moving backward is different in each steering
mode.
• Know and understand the selected steering
mode before operating.
W-2812-EN-1109

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DRIVING AND STEERING THE TELESCOPIC Move the steering wheel smoothly. Avoid sudden starting
HANDLER (CONT’D) and stopping.

4-Wheel Steering Mode (Cont’d) Forward Travel - Prepare the telescopic handler for
forward travel. (See Travel Direction on Page 40.)
Figure 50
Left Turn Forward / Right Turn Forward - Slowly press the
Accelerator Pedal (Item 1) and turn the steering wheel
(Item 2) [Figure 52] to the right or left. Look in the
direction of travel.
L
R Reverse Travel - Prepare the telescopic handler for
reverse travel. (See Travel Direction on Page 40.)

2 Left Turn Backward / Right Turn Backward - Slowly press


the Accelerator Pedal (Item 1) and turn the steering
wheel (Item 2) [Figure 52] to the right or left. Look in the
direction of travel.
1
3 Press the accelerator pedal down to increase engine
P122717 speed. Release foot pressure to decrease engine speed.

Press the brake pedal (Item 3) [Figure 52] a small


Figure 51
amount to decrease travel speed and control inching
(gradual travel of the machine). (See Brake Pedal And
Inching Control on Page 50.)
R
L
Stopping The Telescopic Handler (4-Wheel Steering
Mode)

When the accelerator pedal is released, the hydrostatic


transmission will slow the machine to a stop. To decrease
stopping distance, press down the brake pedal (Item 3)
[Figure 52]. The further the brake pedal is pressed, the
faster the machine will slow to a stop.

NA1928

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DRIVING AND STEERING THE TELESCOPIC
HANDLER (CONT’D)

2-Wheel Steering Mode


WARNING
ACCIDENTAL TELESCOPIC HANDLER MOVEMENT
CAN CAUSE INJURY OR DEATH
WARNING • The direction the Telescopic Handler turns when
moving backward is different in each steering
AVOID INJURY OR DEATH mode.
When operating the machine, operate only from the • Know and understand the selected steering
operator’s seat with the seat belt securely fastened. mode before operating.
W-2812-EN-1109
W-2811-EN-0614

Only the front wheels turn when in 2-wheel steering


mode. Use 2-wheel steering when operating on public
roads.

Figure 52

2 1

P119157

NOTE: Make sure all four wheels are straight ahead


before changing steering mode. See Steering
Mode Selection for wheel alignment
procedure if front or rear wheels are not
aligned. (See STEERING MODE SELECTION
on Page 54.)

Press the switch (Item 1) [Figure 52] to the centre


position to enable 2-wheel steering.

The icons (Item 2) [Figure 52] will NOT be illuminated


when in 2-wheel steering mode.

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DRIVING AND STEERING THE TELESCOPIC Move the steering wheel smoothly. Avoid sudden starting
HANDLER (CONT’D) and stopping.

2-Wheel Steering Mode (Cont’d) Forward Travel - Prepare the telescopic handler for
forward travel. (See Travel Direction on Page 40.)
Figure 53
Left Turn Forward / Right Turn Forward - Slowly press the
Accelerator Pedal (Item 1) and turn the steering wheel
(Item 2) [Figure 53] to the right or left. Look in the
direction of travel.
L R Reverse Travel - Prepare the telescopic handler for
reverse travel. (See Travel Direction on Page 40.)

Left Turn Backward / Right Turn Backward - Slowly press


the Accelerator Pedal (Item 1) and turn the steering
2
wheel (Item 2) [Figure 53] to the right or left. Look in the
direction of travel.
1
3
Press the accelerator pedal down to increase engine
P122717 speed. Release foot pressure to decrease engine speed.

Press the brake pedal (Item 3) [Figure 53] a small


Figure 54
amount to decrease travel speed and control inching
(gradual travel of the machine). (See Brake Pedal And
Inching Control on Page 50.)
R
L
Stopping The Telescopic Handler (2-Wheel Steering
Mode)

When the accelerator pedal is released, the hydrostatic


transmission will slow the machine to a stop. To decrease
stopping distance, press down the brake pedal (Item 3)
[Figure 53]. The further the brake pedal is pressed, the
faster the machine will slow to a stop.

NA1926

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DRIVING AND STEERING THE TELESCOPIC Figure 55
HANDLER (CONT’D)

Crab Steering Mode

WARNING
AVOID INJURY OR DEATH 2 1
When operating the machine, operate only from the
operator’s seat with the seat belt securely fastened.
W-2811-EN-0614

Crab steering mode allows both the front and rear wheels
to turn the same direction that the steering wheel is P119157
turned. The machine moves diagonally in the direction
the steering wheel is turned. Use in confined areas to
NOTE: Make sure all four wheels are straight ahead
move away from buildings or to reposition the machine.
before changing steering mode. See Steering
Mode Selection for wheel alignment
procedure if front or rear wheels are not
aligned. (See STEERING MODE SELECTION
on Page 54.)

Press the bottom of the switch (Item 1) [Figure 55] to


enable crab steering.

The crab steering icon (Item 2) [Figure 55] will be


illuminated.

WARNING
ACCIDENTAL TELESCOPIC HANDLER MOVEMENT
CAN CAUSE INJURY OR DEATH
• The direction the Telescopic Handler turns when
moving backward is different in each steering
mode.
• Know and understand the selected steering
mode before operating.
W-2812-EN-1109

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DRIVING AND STEERING THE TELESCOPIC Move the steering wheel smoothly. Avoid sudden starting
HANDLER (CONT’D) and stopping.

Crab Steering Mode (Cont’d) Forward Travel - Prepare the telescopic handler for
forward travel. (See Travel Direction on Page 40.)
Figure 56
Left Turn Forward / Right Turn Forward - Slowly press the
Accelerator Pedal (Item 1) and turn the steering wheel
(Item 2) [Figure 56] to the right or left. Look in the
direction of travel.
L R
Reverse Travel - Prepare the telescopic handler for
reverse travel. (See Travel Direction on Page 40.)

Left Turn Backward / Right Turn Backward - Slowly press


the Accelerator Pedal (Item 1) and turn the steering
2 wheel (Item 2) [Figure 56] to the right or left. Look in the
direction of travel.
1
3
Press the accelerator pedal down to increase engine
P122717 speed. Release foot pressure to decrease engine speed.

Press the brake pedal (Item 3) [Figure 56] a small


Figure 57
amount to decrease travel speed and control inching
(gradual travel of the machine). (See Brake Pedal And
Inching Control on Page 50.)
R
L
Stopping The Telescopic Handler (Crab Steering
Mode)

When the accelerator pedal is released, the hydrostatic


transmission will slow the machine to a stop. To decrease
stopping distance, press down the brake pedal (Item 3)
[Figure 56]. The further the brake pedal is pressed, the
faster the machine will slow to a stop.

NA1930

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BOOM SUSPENSION NOTE: Adding or removing a load on the attachment
with boom suspension function activated can
Description cause small boom movement. This is normal
behavior of a suspension system. Lower and
This option dampens boom movements while travelling retract the boom to reduce boom movement.
on the road to increase operator comfort.
NOTE: The boom suspension function is subject to
Operation specific angle operating conditions. Outside
of these operating conditions the boom
Boom Suspension Activation: movements are not dampened. (boom
suspension indicator light remains ON as
Enter the telescopic handler and perform the PRE- suspension mode remains active.)
STARTING PROCEDURE. (See PRE-STARTING
PROCEDURE on Page 76.) Start the engine. (See Drive the telescopic handler.
STARTING THE ENGINE on Page 80.).
When operating on a public road or motorway, always
Figure 58 follow local regulations.

Boom Suspension Deactivation:

Press the lower button (Item 1) [Figure 58] on the


joystick (the Boom Suspension indicator light (Item 1)
[Figure 59] will be OFF).

OR

Stop the engine.

P119150

Press the lower button (Item 1) [Figure 58] on the


joystick while pulling the joystick until the boom starts
raising.

Figure 59

S41633
S40661

Once activated, the Boom Suspension indicator light


(Item 1) [Figure 59] will be ON.

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SPEED MANAGEMENT Figure 61

Operation

The Speed Management feature allows the telescopic


2
handler to be maneuvered at a slower travel speed, even
during maximum engine rpm.

This feature can be useful for attachments requiring


hydraulic flow, not for loading, digging, etc. 1

Examples:

• Angle Broom: Allows the auxiliary hydraulic flow to the


attachment and machine forward travel speed to be
independently controlled. S38185A

Figure 60
The Speed Management icon (Item 1) will appear in the
display screen (Item 2) of the display panel [Figure 61].

When Speed Management is activated, the machine will


travel at the factory default setting of 50% of Standard
Travel Speed and the percentage [C 50] will appear on
the display screen (Item 2) [Figure 61].

1 NOTE: The factory default setting can be changed by


the operator. (See Changing The Factory
Default Setting on Page 70.)

P122305

Press the bottom of the switch (Item 1) [Figure 60] on


the Right Instrument Panel once to activate Speed
Management.

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SPEED MANAGEMENT (CONT’D) Figure 63

Operation (Cont’d)

Figure 62

3 1
1

P122305

2
Press button (Item 1) [Figure 63] again to deactivate
P119150 Speed Management.

The system will retain the speed percentage as long as


While Speed Management is activated, press the right the telescopic handler remains ON.
button (Item 1) on the joystick (Item 2) to increase the
speed up to 99% [C 99] or the left button (Item 3) EXAMPLE: You can be using the machine at 40%
[Figure 62] to decrease the speed down to 0% [C OFF]. and then deactivate Speed Management to
The percentages will appear on the display screen. reposition the telescopic handler, then re-activate
Speed Management. The speed percentage will
still be at 40%.

EXAMPLE: Turning the engine OFF will return the


Speed Management setting to default. The next
time you start the engine and activate Speed
Management, the speed will be at 50% (factory
default setting) or the last default setting saved by
the operator. (See Changing The Factory Default
Setting on Page 70.)

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SPEED MANAGEMENT (CONT’D) Figure 66

Changing The Factory Default Setting

The Speed Management factory default setting can be


changed by the operator to save adjustment time.

EXAMPLE: Your machine is often used for


sweeping and you prefer a Speed Management
setting of 30% of Standard Travel Speed for that
application. The Speed Management default
setting can be changed to 30% of Standard Travel
Speed instead of the factory default setting of
50%. Each time you start the machine and first
select Speed Management, the machine will
default to 30% of Standard Travel Speed. NA9594

Engage Speed Management. (See Operation on Page


68.) The alarm will beep once, the display screen will show
[SET] [Figure 66] and the Speed Management will
Figure 64 remain active.

Pressing the button (Item 1) [Figure 65] or turning the


machine off will disengage Speed Management and
2 1 return the telescopic handler to Standard Travel Speed.

When Speed Management is first selected each time the


machine is started, the percentage you selected will be
the default setting. Speed Management can still be
adjusted from 0% to 99% of Standard Travel Speed.

The default setting can be changed any time the operator


chooses.
3

P119150

Adjust the speed percentage higher (Item 1) or lower


(Item 2) by pressing the buttons on the joystick (Item 3)
[Figure 64] until the desired default setting is displayed.

Figure 65

P122305

Press and hold the button (Item 1) [Figure 65] to save


the default setting.

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HYDRAULIC CONTROLS 9. Auxiliary Hydraulics - For continuous operation of the
auxiliary hydraulics, press and hold the switch and
Hydraulic Control Lever (Joystick) turn the right thumbwheel (Items 7 and 8) to control an
attachment function.
Figure 67
10. Boom Suspension (See BOOM SUSPENSION on
1 Page 67.)

7 The above joystick functions (Items 1 - 8) are


5 proportional; The farther you move the control, the faster
4 the hydraulic function operate. Joystick functions (Item 7
and 8) are also used to operate the hydraulic locking
3 device for attachments. (See ATTACHMENTS on Page
86.)
8
6
Changing The Maximum Auxiliary Flow

The maximum available auxiliary flow setting can be


2 adjusted by the operator to improve control of the
P119158 auxiliary hydraulics.

Select the Auxiliary Hydraulics menu on the display


Figure 68 screen. (See Display Screen on Page 48.)

Figure 69

2 1
10

S38913

P119150
The joystick controls the movement of the boom and
attachment [Figure 67] and [Figure 68].
Adjust the maximum available percentage higher (Item 1)
1. Lower Boom or lower (Item 2) [Figure 69] by pressing the buttons on
the joystick until the desired setting is displayed.
2. Raise Boom

3. Tilt Attachment Backward

4. Tilt Attachment Forward

5. Extend Telescopic Boom

6. Retract Telescopic Boom

7. Controls the function of the Front Auxiliary Hydraulics


(Example: close grapple teeth).

8. Controls the function of the Front Auxiliary Hydraulics


(Example: open grapple teeth).

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HYDRAULIC CONTROLS (CONT’D) Auxiliary Hydraulic Release

Quick Couplers

WARNING
WARNING AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
AVOID INJURY OR DEATH can get hot when running machine and attachments.
Diesel fuel or hydraulic fluid under pressure can Be careful when connecting and disconnecting quick
penetrate skin or eyes, causing serious injury or couplers.
death. Fluid leaks under pressure may not be visible. W-2220-0396
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury.
W-2072-EN-0909 WARNING
Figure 70 AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury.
W-2072-EN-0909

When Connecting: Push the quick couplers tightly


together and hold for five seconds; the pressure is
automatically relieved as the couplers are installed.

When Disconnecting: Push the quick couplers tightly


P119159 together and hold for five seconds; then retract the sleeve
until the couplers disconnect.

To Connect: Remove dirt or debris from the surface of


both the male and female couplers, and from the outside
diameter of the male coupler. Visually check the couplers
for corroding, cracking, damage or excessive wear. If any
of these conditions exist, the coupler(s) [Figure 70] must
be replaced.

Install the male coupler into the female coupler. Full


connection is made when the ball release sleeve slides
forward on the female coupler.

To Disconnect: Hold the male coupler. Retract the sleeve


on the female coupler until the couplers disconnect.

WARNING
AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
can get hot when running machine and attachments.
Be careful when connecting and disconnecting quick
couplers.
W-2220-0396

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SMART HANDLING SYSTEM (SHS) Figure 72

The maximum speed of the boom movements can be


adjusted by the operator to improve control of the boom
2 1
functions.

Select the Smart Handling System (Boom Reduction)


menu on the display screen (See Display Screen on
Page 48.) or turn ON the Smart Handling System switch
(See Operation on Page 73.).

Operation

Figure 71

P119150

Adjust the maximum available percentage higher (Item 1)


or lower (Item 2) [Figure 72] by pressing the buttons on
the joystick until the desired setting is displayed.

NOTE: Adjusting the percentage is possible in 5%


steps.
1 NOTE: The setting is automatically saved in memory
every time the machine is turned off.

P122305 Press the top of the Smart Handling System switch (Item
1) to turn OFF [Figure 71].

Press the bottom of the Smart Handling System switch NOTE: When the switch is in the OFF position the
(Item 1) [Figure 71] to turn ON. software will allow the maximum speed of
every boom movement.
NOTE: The software will use the last saved settings
selected by the operator to adjust the
maximum hydraulic fluid on the boom
movements.

NOTE: The switch activation has no effect until the


joystick goes back to NEUTRAL (for every
three boom movements).

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DUAL FNR DAILY INSPECTION

Operation Daily Inspection And Maintenance

The machine can be equipped with a joystick with Travel Maintenance work must be done at regular intervals.
Direction Switch and a Travel Direction Lever at the same Failure to do so will result in excessive wear and early
time. The operator can choose between the Travel failures. The Service Schedule is a guide for correct
Direction Switch on the joystick and the Travel Direction maintenance of the Bobcat telescopic handler. (See
Lever. SERVICE SCHEDULE on Page 129.)

Engine Cranking Condition

Both the Travel Direction Lever and the Travel Direction


Switch on the joystick have to be in NEUTRAL to allow
WARNING
engine cranking.
Operator must have instructions before operating the
Travel Direction Control machine. Untrained operators can cause injury or
death.
W-2001-0502
When the engine is running, the first command that goes
out of NEUTRAL becomes the active control (FORWARD
or REVERSE). Check the following items before each day of operation:

Change Of FNR Control • Engine Oil Level

Figure 73 • Hydraulic / Hydrostatic Fluid Level

• Brakes - Check Function

• Tilt Cylinder - Lubricate with multipurpose lithium


2 based grease.

• Attachment Carrier Pins - Lubricate with multipurpose


lithium based grease

• Engine Air System - Check Air System for Damage or


Leaks.

• Engine Coolant Level - Check System for Damage or


1
Leaks.
NA9595
• Operator Cab and Cab Mounting Hardware - DO NOT
operate without right cab window.
Both the Travel Direction Lever and the Travel Direction
Switch on the joystick have to be in NEUTRAL to allow • Seat Belt
switching controls.
• Tyres - Check for Wear, Damage, Correct Air
NOTE: When both FNR controls are out of NEUTRAL Pressure; Use only approved tyres with correct
the FNR icon (Item 1) [Figure 73] will flash on pressure.
the Display Controller and three short beeps
will sound in the cab. • Loose or Broken Parts - Repair or replace as
necessary.
NOTE: When the machine is stopped with both FNR
controls out of NEUTRAL, the display screen • Safety Treads and Safety Signs (Decals), - Replace
will show [2 FNR] [Figure 73] and the as necessary.
transmission will be forced to NEUTRAL.
• Check and Clean Mirrors and Windows, Boom Angle
NOTE: The transmission will remain disabled until Indicator and Boom Extension Indicator - Replace as
both the Travel Direction Switch and the necessary.
Travel Direction Lever are set to NEUTRAL.
• Fuel Filter - Remove trapped water through the drain
valve on the bottom of the primary filter. 
(See Primary Fuel Filter (Pre-Filter) on Page 141.)

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DAILY INSPECTION (CONT’D) Check operation of the steering. Cycle the steering mode
regularly to ensure correct wheel alignment.
Daily Inspection And Maintenance (Cont’d)
If any of the functions do not operate correctly, have it
• Back-up Alarm (if equipped) - Check function, replace repaired immediately before continuing.
as necessary.

• Gauges and Horn - Check function, replace as


necessary.
WARNING
• Engine Cooling System - Check system for damage
or leaks. AVOID SERIOUS INJURY OR DEATH
• Engines can have hot parts and hot exhaust gas.
NOTE: Fluids such as engine oil, hydraulic fluid, Keep flammable material away.
coolant, etc. must be disposed of in an • Do not use machines in atmosphere containing
environmentally safe manner. Some explosive dust or gases.
regulations require that certain spills and W-2051-0212
leaks on the ground must be cleaned in a
specific manner. See local regulations for
correct disposal.

WARNING
IMPORTANT AVOID INJURY OR DEATH
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
PRESSURE WASHING DECALS fumes. If the engine is stationary, vent the exhaust
• Never direct the stream at a low angle toward the outside. Exhaust fumes contain odorless, invisible
decal that could damage the decal causing it to gases which can kill without warning.
peel from the surface. W-2050-0807
• Direct the stream at a 90 degree angle and at
least 300 mm (12 in) from the decal. Wash from
the centre of the decal toward the edges.
I-2226-EN-0910

WARNING
Do not use ether with preheat systems. Explosion
IMPORTANT can result which can cause injury or death.
W-2391-0301

AVOID ENGINE DAMAGE


Cleaning The Operator Cab
Water in the fuel system can cause serious engine
damage. Remove water from the primary fuel filter
• Clean soft upholstery in the cab with a cloth that has
daily.
I-2354-0112
been dipped in a solution composed of water and
detergent and then thoroughly wrung out.

Allow the engine and hydraulic fluid to warm completely • The operator’s seat and the floor should be cleaned
before beginning operation. with a vacuum cleaner and / or a stiff brush. If
necessary, use a damp cloth to remove any stubborn
Use the joystick to check for smooth operation of the stains.
following hydraulic functions:
• Clean the seat-belts with a sponge dipped in hot
• Raise and lower the boom. soapy water and simply leave them to dry.

• Extend and retract the boom. • Fabric-covered seats should be cleaned with a stiff
brush or vacuum cleaner. Plastic-covered seats
• Tilt the attachment device forward and backward. should be cleaned with a damp cloth.

Check forward and reverse travel.

Check operation of the accelerator and brake.

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PRE-STARTING PROCEDURE Operation & Maintenance Manual And Operator’s
Handbook Locations
Entering The Telescopic Handler
Figure 75
Figure 74

1
1 2

N-20299

P118186
1
P119142

Read and understand the Operator’s Handbook and the


Use step (Item 1), safety tread (Item 2) and grab handles Operation & Maintenance Manual (Item 1) [Figure 75]
(Item 3) [Figure 74] when entering the telescopic before operating the telescopic handler.
handler.
Perform the DAILY INSPECTION. (See DAILY
DO NOT JUMP. INSPECTION on Page 74.)

Safety treads are installed on the machine to provide a


slip resistant surface for getting on and off the machine.
WARNING
Keep safety treads clean and replace when damaged.
Replacement treads are available from your Bobcat AVOID INJURY OR DEATH
dealer. Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Operator’s
Handbook and signs (decals) on machine. Follow
warnings and instructions in the manuals when
making repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or
service. Untrained operators and failure to follow
instructions can cause injury or death.
W-2003-0807

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PRE-STARTING PROCEDURE (CONT’D) Suspension Seat

Seat Adjustment Figure 77

Adjust the seat for comfortable operation.

Air Suspension Seat 1

Figure 76
3

1 2
2
5

4
S41657

4 Pull the lever (Item 1) [Figure 77] to adjust the seat


3
distance from the steering wheel and pedals.

S41940 Turn the knob (Item 2) [Figure 77] to adjust the height of
the seat.

Pull the lever (Item 1) [Figure 76] up to adjust the angle Release the lever (Item 3) [Figure 77] to adjust the angle
of the seat back. of the seat back.

Pull the bar (Item 2) [Figure 76] up, and move the seat Turn the lever (Item 4) to adjust the seat cushion for
forward or backward to adjust the seat distance from the weight of the operator. The gauge (Item 5) [Figure 77]
steering wheel and pedals. indicates the chosen value in kilograms.

Pull the button (Item 3) [Figure 76] to lower the height of


the seat.

Push the button (Item 3) [Figure 76] inward to raise the


height of the seat.

The gauge (Item 4) [Figure 76] compares the current


height of the seat with the maximum and minimum
height.

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PRE-STARTING PROCEDURE (CONT’D) Mirrors Adjustment And Cleaning

Seat Belt Adjustment Adjust and clean the mirrors to obtain the best visibility.

Figure 78 Cleaning

Clean mirrors every day and more often when necessary:

• Pre-rinse with water to remove dirt and bird soiling.

• Wash with a mild household detergent and warm


1 water.

• Use a sponge or a soft cloth. Rinse with water and dry


with a clean soft cloth.

• Do not use abrasive or highly alkaline cleaners.

• Do not clean with brushes.


S38171
Adjusting

Fasten the seat belt (Item 1) [Figure 78]. Figure 79

Adjust the seat belt so that it is snug around the lower


part of your hips.
1

P119230

Adjust the left side mirror (Item 1) [Figure 79] until the
left side of the telescopic handler is visible from the
operator’s point of view.

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PRE-STARTING PROCEDURE (CONT’D) Figure 82

Mirrors Adjustment And Cleaning (Cont’d)


1
Figure 80

P119218

Adjust the rear interior mirror (Item 1) until the right side
P119218 of the telescopic handler is visible via the front interior
mirror (Item 2) [Figure 82] from the operator’s point of
view.
Adjust the front interior mirror (Item 1) [Figure 80] until
the rear side of the telescopic handler is visible from the
operator’s point of view.

Figure 81

P119217

Adjust the right side mirror (Item 1) [Figure 81] until the
right side of the telescopic handler is visible from the
operator’s point of view.

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STARTING THE ENGINE Press the brake pedal and keep pressed until the engine
reaches the low idle speed. (See Brake Pedal And
Standard Key Panel Inching Control on Page 50.)

Perform the PRE-STARTING PROCEDURE. (See PRE- When the engine preheat icon (Item 2) [Figure 84] goes
STARTING PROCEDURE on Page 76.) (See DAILY OFF, turn the key switch (Item 1) to START (Item 4)
INSPECTION on Page 74.) [Figure 83]. Release the key when the engine starts and
allow it to return to the RUN (Item 2) [Figure 83] position.
The Travel Direction Control and all other controls must
be in NEUTRAL POSITION before starting the engine.

Make sure the parking brake is engaged. (See PARKING


BRAKE on Page 59.) IMPORTANT
Figure 83 Do not engage the starter for longer than 30 seconds
at a time. Longer use can damage the starter by
overheating. Cool the starter for one minute between
uses.
I-2209-0301
2
3

4
1
WARNING
AVOID SERIOUS INJURY OR DEATH
• Engines can have hot parts and hot exhaust gas.
Keep flammable material away.
P122313
• Do not use machines in atmosphere containing
explosive dust or gases.
W-2051-0212
Turn the key switch (Item 1) to RUN (Item 2) [Figure 83].

NOTE: Check if the emergency stop (Item 3)


[Figure 83] is not in the pressed position.

Figure 84
WARNING
AVOID INJURY OR DEATH
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
2 1 fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
W-2050-0807

S38186A

Keep the key in RUN position until the engine preheat


countdown (Item 1) [Figure 84] on the display screen
has counted down from 10 to 0 seconds.

NOTE: If necessary, the engine preheat countdown


will be performed up to three times.

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STARTING THE ENGINE (CONT’D) Figure 86

Keypad Panel (If Equipped)

Perform the PRE-STARTING PROCEDURE. (See PRE-


STARTING PROCEDURE on Page 76.) (See DAILY
INSPECTION on Page 74.)
1
The Travel Direction Control and all other controls must
be in NEUTRAL POSITION before starting the engine.

Make sure the parking brake is engaged. (See PARKING


BRAKE on Page 59.)

Figure 85
P122307

CODE is displayed on the display screen if a password is


2 3 required to start the telescopic handler.
4
1
Use the keypad (Item 1) [Figure 86] to enter the
password.
6
5 NOTE: The Password Lockout Feature can be used
to allow starting of the telescopic handler
without a password. (See Password Lockout
Feature on Page 189.)

P122313 P122306

Turn the key switch (Item 1) (if equipped) to RUN (Item 2)


[Figure 85].

Turn the start switch (Item 3) (if equipped) to RUN (Item


4) [Figure 85].

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STARTING THE ENGINE (CONT’D)

Keypad Panel (If Equipped) (Cont’d)


IMPORTANT
Figure 87
Do not engage the starter for longer than 30 seconds
at a time. Longer use can damage the starter by
overheating. Cool the starter for one minute between
uses.
2 1 I-2209-0301

WARNING
AVOID SERIOUS INJURY OR DEATH
• Engines can have hot parts and hot exhaust gas.
Keep flammable material away.
S38186A • Do not use machines in atmosphere containing
explosive dust or gases.
W-2051-0212
Keep the key switch (if equipped) or the start switch (if
equipped) in RUN position until the engine preheat
countdown (Item 1) [Figure 87] on the display screen
has counted down from 10 to 0 seconds.

NOTE: If necessary, the engine preheat countdown


WARNING
will be performed up to three times.
AVOID INJURY OR DEATH
Press the brake pedal and keep pressed until the engine When an engine is running in an enclosed area, fresh
reaches the low idle speed. (See Brake Pedal And air must be added to avoid concentration of exhaust
Inching Control on Page 50.) fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
When the engine preheat icon (Item 2) [Figure 87] goes gases which can kill without warning.
OFF, turn the key switch (Item 1) (if equipped) or start W-2050-0807
switch (if equipped) (Item 3) to START (Item 5 or 6)
[Figure 85]. Release the key when the engine starts and
allow it to return to the RUN (Item 2 or 4) [Figure 85]
position.
WARNING
Do not use ether with preheat systems. Explosion
can result which can cause injury or death.
W-2391-0301

Turn the key switch (Item 1) (if equipped) or start switch


(Item 3) [Figure 85] (if equipped) to the STOP position to
stop the engine.

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STARTING THE ENGINE (CONT’D) Warming The Hydraulic / Hydrostatic System

Cold Temperature Starting

IMPORTANT
WARNING When the temperature is below -30°C (-20°F),
hydrostatic oil must be warmed before starting. The
EXPLOSION CAN CAUSE SERIOUS INJURY, DEATH hydrostatic system will not get enough oil at low
OR SEVERE ENGINE DAMAGE temperatures and will be damaged. Park the machine
DO NOT use ether or starting fluid with glow plug or in an area where the temperature will be above -18°C
air intake heater systems. (0°F) if possible.
W-2071-0415
I-2007-0910

If the temperature is below freezing, perform the following Let the engine run for a minimum of five minutes to warm
procedures to make starting the engine easier: the engine and hydrostatic transmission fluid before
operating the telescopic handler.
• Replace the engine oil with the correct type and
viscosity for the anticipated starting temperature. When temperature is below -15°C (5°F), let the engine
(See Engine Oil Chart on Page 145.) run for a minimum of fifteen minutes before operating the
telescopic handler.
• Make sure the battery is fully charged.
Until hydrostatic fluid reaches the optimal operating
temperature, boom movement speed can be reduced.

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MONITORING THE DISPLAY PANEL • When a SHUTDOWN condition exists, an icon light
associated with the shutdown will come ON and there
Figure 88 will be a continuous beep from the alarm. The
monitoring system will automatically stop the engine
in 15 seconds. The engine can be restarted to move
or relocate the telescopic handler.

Figure 89

1 2
3

4
S38158A

2
Frequently monitor the temperature (Item 1) and fuel 3
(Item 2) gauges [Figure 88]. 4
S38158A
After the engine is running, frequently monitor display
panel [Figure 88] for machine condition.
There are three icon lights which can be associated with
If there is an error condition, an icon light associated with a SHUTDOWN condition [Figure 89]:
the error will be ON.
1. General Warning
EXAMPLE: Engine coolant temperature is high.
2. Engine Coolant Temperature
The Engine coolant temperature icon (Item 3)
[Figure 88] will light. 3. Hydraulic System Malfunction

Press the information button (Item 4) [Figure 88] to cycle 4. Engine Malfunction
the display screen until the engine hour information is
displayed. (See Display Screen on Page 48.)

Press the information button (Item 4) [Figure 88] for 3


seconds until the Service Codes appear on the display
screen.

• M0810 Engine Coolant Temperature High

• M0811 Engine Coolant Temperature Extremely High

Identify the Service Code (See DIAGNOSTIC SERVICE


CODES on Page 177.) and contact your Bobcat dealer
for service if needed.

Warning And Shutdown

• When a WARNING condition exists, an icon light


associated with the warning will come ON and there
will be three beeps from the alarm. If this condition is
allowed to continue, there can be damage to the
engine or telescopic handler hydraulic systems.

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STOPPING THE ENGINE AND LEAVING THE
TELESCOPIC HANDLER

Procedure

• Stop the telescopic handler on solid, flat and level


ground.

NOTE: Ensure the machine is parked safely, taking


into consideration the surrounding traffic.

• Put the Travel Direction Control in NEUTRAL. (See


Travel Direction on Page 40.)

• Engage the parking brake. (See PARKING BRAKE


on Page 59.)

Figure 90

P119748

• Retract and lower the boom and attachment flat on


the ground [Figure 90].

• Turn the key switch (if equipped) or start switch (if


equipped) to STOP.

• Unfasten the seat belt.

• (Standard Key Panel) Remove the key from the


switch to prevent operation of the telescopic handler
by unauthorised personnel.

• Use grab handles, safety tread and steps when


getting off.

DO NOT JUMP.

WARNING
Before you exit the operator’s position:
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake.
• Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
W-2907-0211

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ATTACHMENTS Buckets

Serial Plate Serial Plate Location

Always use the serial number of the attachment when Figure 92


requesting service information or when ordering parts.

If any serial number plate is damaged, contact your


Bobcat dealer.

Figure 91

EM9332

Digging bucket [Figure 92].

S38980A

An attachment serial number plate can be found on each


attachment [Figure 91].

NOTE: The centre of gravity (C.G.) indicates the


horizontal distance between the attachment’s
centre of gravity and the attachment hook-up.

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ATTACHMENTS (CONT’D) Figure 93

Buckets (Cont’d) WRONG

Choosing The Correct Bucket

WARNING
AVOID INJURY OR DEATH
Never use attachments or buckets which are not
approved by Bobcat Company. Buckets and
attachments for safe loads of specified densities are
approved for each model. Unapproved attachments NA5429
can cause injury or death.
W-2052-0907
Exceeding the RLC [Figure 93] can cause the following
problems:
NOTE: For machines equipped with 24” tyres and
boom retracted, do not fully tilt the bucket • Steering the telescopic handler can be difficult.
down to avoid damage. • Tyres will wear faster.
• There will be a loss of stability.
NOTE: Warranty is void if non-approved attachments • The life of the Bobcat telescopic handler will be
are used on the Bobcat telescopic handler. reduced.

The dealer can identify, for each model telescopic


handler, the attachments and buckets approved by
Bobcat. The buckets and attachments are approved for WARNING
Rated Load Capacity (RLC) and for secure fastening.
AVOID INJURY OR DEATH
The RLC is determined by using a bucket and material of Do not exceed Rated Load Capacity. Excessive loads
normal density, such as dirt or dry gravel. If longer can cause tipping or loss of control.
buckets are used, the load centre moves forward and W-2393-0301
reduces the RLC. If very dense material is loaded, the
volume must be reduced to prevent overloading.
Know the weight of the materials being handled. Avoid
exceeding the RLC of the machine (as indicated on the
Use the correct bucket size for the type and density of
Load Capacity Charts). Material which is very dense will
material being handled. For safe handling of materials
be heavier than the same volume of less dense material.
and avoiding machine damage, the attachment (or
Reduce the size of load if handling dense material.
bucket) should handle a full load without going over the
Maximum material density is 3500 kg/m³ (218.5 lb/ft³) for
RLC for the telescopic handler.
digging buckets and 1200 kg/m³ (74.9 lb/ft³) for light
material buckets.

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ATTACHMENTS (CONT’D) Chart for the machine TL358(D)(H)CW equipped with
780L (28 ft³) bucket:
Buckets (Cont’d)

Load Charts

WARNING
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112

Chart for the machine TL358(D)(H) equipped with 780 L


(28 ft³) bucket:

EM10465

Complies with stability tests EN1459 Annex B.

NA9648

Complies with stability tests EN1459 Annex B.

TL358
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ATTACHMENTS (CONT’D) Chart for the machine TL358(D)(H)CW equipped with
1580L (56 ft³) bucket:
Buckets (Cont’d)

Load Charts (Cont’d)

Chart for the machine TL358(D)(H) equipped with 1580L


(56 ft³) bucket:

NA9655

Complies with stability tests EN1459 Annex B.

NA9649

Complies with stability tests EN1459 Annex B.

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ATTACHMENTS (CONT’D) Chart for the machine TL358(D)(H)CW equipped with
grapple bucket:
Buckets (Cont’d)

Load Charts (Cont’d)

Chart for the machine TL358(D)(H) equipped with


grapple bucket:

NA9656

Complies with stability tests EN1459 Annex B.

NA9650

Complies with stability tests EN1459 Annex B.

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ATTACHMENTS (CONT’D) Figure 96

Pallet Forks

Serial Plate Location

Figure 94

S38979

Floating pallet forks 1,44 m (57 in) [Figure 96].

Inspection Before Use


S38977
The maximum load to be carried when using a Pallet
Fork is shown on a decal located on the attachment
Rigid pallet forks FEM III [Figure 94]. serial number plate.

Figure 95 NOTE: If an attachment is composed of several parts


which are equipped with a serial number
plate, the maximum load of the attachment
will be the lowest one displayed on the serial
number plates.

See your Bobcat dealer for more information about Pallet


Fork inspection, maintenance and replacement. See your
Bobcat dealer for RLC when using a Pallet Fork and for
other available attachments.

Load Charts

(See Load Capacity Charts on Page 108.) for more


information on the RLC of the telescopic handler
S38978 equipped with a pallet fork.

Floating pallet forks 1,12 m (44 in) [Figure 95].

WARNING
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112

NOTE: The maximum load of an attachment can


exceed the RLC of the telescopic handler.

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ATTACHMENTS (CONT’D) Chart for the machine TL358(D)(H)(CW) equipped with
bale spike:
Round Bale Spike

Serial Plate Location

Figure 97

S38976

Round bale spike - type III [Figure 97].

Load Chart

WARNING 7270426_A

TIPPING OR ROLLOVER CAN CAUSE


SERIOUS INJURY OR DEATH
Complies with stability test EN1459 Annex B.
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112

NOTE: The maximum load of an attachment can


exceed the RLC of the telescopic handler.

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ATTACHMENTS (CONT’D) Load Charts

Jib

Serial Plate Location


WARNING
Figure 98
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112

NOTE: The maximum load of an attachment can


exceed the RLC of the telescopic handler.

EM9746 Chart for the machine TL358(D)(H):

Jib 0.7 m / 4100 kg (28 in / 9039 lb) [Figure 98].

The maximum load to be carried when using a Jib is


shown on a decal located on the attachment serial
number plate.

Never carry hot or corrosive products with a jib.

NOTE: If an attachment is composed of several parts


which are equipped with a serial number
plate, the maximum load of the attachment
will be the lowest one displayed on the serial
number plates.

Static Test

A static strength test has been successfully performed on


the jib using a load coefficient of 1,5.

Inspection Before Use

In addition to the daily inspection of the telescopic


handler:

• Check safety decals are in good conditions. Replace


if damaged.

• Inspect cotter pins installation. Replace if damaged.

• Check lifting hook rotates freely. Lubricate as needed. NA9647

• Check lifting hook safety tab is intact and positions


itself correctly. Complies with stability tests EN1459 Annex B.
• Inspect lifting hook condition. Replace if worn or
damaged.

• Inspect jib frame for cracks or deformation. Replace


complete jib if damaged.

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ATTACHMENTS (CONT’D) Picking Up A Load From The Ground

Jib (Cont’d) 1. Fully retract and lower the boom and move the
machine as close as possible to the load.
Load Charts (Cont’d)
2. Position the lifting hook vertically aligned above the
load and lower it slowly as close as possible to the
Chart for the machine TL358(D)(H)CW:
lifting point of the load.
3. Engage the parking brake and put the gear lever into
NEUTRAL.
4. Turn off the engine and remove the ignition key. Exit
from the cab and install the lifting hook to the lifting
point of the load. Check that the lifting gear is hanging
freely and is not twisted or knotted. Always turn off the
engine to avoid involuntary hazardous movements;
mainly when a second operator is present to install
the lifting hook to the lifting point of the load.
5. Go back to operating position in the cab and start the
engine.

6. Slightly lift the load from the ground by raising the


boom. The machine is then in the transport position.

Placing A Raised Load

1. With the machine in transport position, move the


machine as close as possible to the base of the area
where to place the load.

2. Park the machine on level ground.

3. Engage the parking brake and put the gear lever into
NEUTRAL.

4. Raise and extend the boom to move the load above


the area where to place the load.
5. Position the load horizontally and place it on the area
NA9653 by lowering and retracting the boom.
6. Turn off the engine and remove the ignition key. Exit
from the cab and remove the lifting hook from the
Complies with stability tests EN1459 Annex B. lifting point of the load. Always turn off the engine to
avoid involuntary hazardous movements; mainly
Load Handling when a second operator is present to install the lifting
hook to the lifting point of the load.
When using a jib with a load suspended from the hook:
7. Return the boom to the transport position by raising,
• Check that the jib is properly attached and locked to retracting and lowering it.
the attachment carrier.

• Always keep lifting hook vertically aligned above the


gravity center of the load.

• Move the lifting hook and machine slowly, avoiding


jerky movements and load oscillations.

• Move the machine with boom fully retracted and load


as close as possible to the ground (transport
position).

• Never shock or abruptly place loads.

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ATTACHMENTS (CONT’D)

Jib (Cont’d)

Picking Up A Raised Load

1. Fully retracted and lower the boom. Move the


machine as close as possible to the load.

2. Park the machine on level ground.

3. Engage the parking brake and put the gear lever into
NEUTRAL.

4. Raise and extend the boom to position the lifting hook


vertically aligned above the load and lower it slowly as
close as possible to the lifting point of the load.

5. Turn off the machine and remove the ignition key. Exit
from the cab and install the hook of the attachment to
the hooking point on the load. Even when an operator
is present to help with the hooking, always turn off the
machine to avoid involuntary manoeuvres.
6. Slightly lift the load by raising the boom.
7. Bring the load to transport position by fully retracting
the boom and lowering the load as close as possible
to the ground.

NOTE: It is not allowed to use a jib for handling hot or


corrosive loads.

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ATTACHMENTS (CONT’D) Figure 100

Installing And Removing The Attachment (Manual


2 3
Lock)

WARNING
Never use attachments or buckets which are not 3
approved by Bobcat. Buckets and attachments for
safe loads of specified densities are approved for
each model. Read and understand the Load Capacity
Charts for the attachment you are using. Unapproved 1
attachments can cause serious injury or death.
P119422
W-2392-0301

NOTE: Warranty is void if non-approved attachments Position the telescopic handler so that the attachment
are used on the telescopic handler. carrier (Item 1) is parallel to the attachment tube (Item 2)
[Figure 100]. Drive the telescopic handler forward until
The dealer can identify, for each model telescopic the attachment carrier is at a distance of about 1 m (3 ft)
handler, the attachments and buckets approved by from the attachment.
Bobcat. The buckets and attachments are approved for
Rated Load Capacity and for secure fastening to the Tilt the attachment carrier (Item 1) forward until the two
telescopic handler. Contact your Bobcat dealer for more hooks (Item 3) are lower than the attachment tube
information if your attachment is not illustrated in your (Item 2) [Figure 100].
machine’s Load Capacity Charts.
Figure 101
Installing

Figure 99
2

1
P119423

2
P119421 Drive forward until the two hooks (Item 1) are right below
the attachment tube (Item 2) [Figure 101].

Remove the locking bar safety pin (Item 1), and remove Engage the attachment tube (Item 2) in the two hooks
the locking bar (Item 2) [Figure 99] from the attachment (Item 1) [Figure 101] by raising the boom; tilt the
carrier. attachment carrier backward if necessary.

Enter the telescopic handler and perform the PRE-


STARTING PROCEDURE. (See PRE-STARTING
PROCEDURE on Page 76.) Start the engine. (See
STARTING THE ENGINE on Page 80.) Lower and retract
the boom.

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ATTACHMENTS (CONT’D) Figure 103

Installing And Removing The Attachment (Manual


Lock) (Cont’d)

Installing (Cont’d)

Figure 102

1
P119500

Fully insert the locking bar (Item 1) through the holes in


the attachment and the attachment carrier. Install the
safety pin (Item 2) [Figure 103] into the locking bar.

P119499 Make sure the locking bar (Item 1) [Figure 103] extends
through the holes on both sides of the attachment and
the attachment carrier. Make sure the attachment is
When the attachment tube is properly engaged in the two securely fastened.
hooks and the attachment is no longer touching the
ground, tilt the attachment carrier fully backward Install attachment electrical harness and hydraulic lines,
[Figure 102]. if applicable, on the telescopic handler and the
attachment carrier.
Put the Travel Direction Control in NEUTRAL. (See Travel
Direction on Page 40.) Make sure the parking brake is
engaged. (See PARKING BRAKE on Page 59.) Stop the
engine and exit the telescopic handler. (See STOPPING
THE ENGINE AND LEAVING THE TELESCOPIC
HANDLER on Page 85.)

WARNING
Before you exit the operator’s position:
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake.
• Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
W-2907-0211

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ATTACHMENTS (CONT’D) Tilt the attachment carrier forward until the attachment
tube is disengaged. Move the telescopic handler
Installing And Removing The Attachment (Manual backward away from the attachment.
Lock) (Cont’d)
Put the Travel Direction Control in NEUTRAL. (See Travel
Removing Direction on Page 40.) Make sure the parking brake is
engaged. (See PARKING BRAKE on Page 59.) Stop the
Lower the boom and put the attachment flat on the engine and exit the telescopic handler. (See STOPPING
ground. THE ENGINE AND LEAVING THE TELESCOPIC
HANDLER on Page 85.)
NOTE: In muddy conditions or to prevent the
attachment from freezing to the ground, put Figure 105
the attachment on planks or blocks before
removing it from the machine.

Put the Travel Direction Control in NEUTRAL. (See Travel


Direction on Page 40.) Make sure the parking brake is
engaged. (See PARKING BRAKE on Page 59.) Stop the
engine and exit the telescopic handler. (See STOPPING
THE ENGINE AND LEAVING THE TELESCOPIC
HANDLER on Page 85.)
1

WARNING 2
P119421

Before you exit the operator’s position:


• Put the Travel Direction Control and the Joystick
in neutral. Fully insert the locking bar (Item 2) into the holes in the
• Engage the parking brake. attachment carrier. Install the safety pin (Item 1)
• Retract and lower the boom and attachment flat [Figure 105] into the locking bar.
on the ground.
• Stop the engine.
W-2907-0211

Figure 104

2
P119500

Disconnect attachment electrical harness and hydraulic


lines, if applicable, from the telescopic handler. Remove
the safety pin (Item 1), and remove the locking bar
(Item 2) [Figure 104].

Enter the telescopic handler and perform the PRE-


STARTING PROCEDURE. (See PRE-STARTING
PROCEDURE on Page 76.) Start the engine. (See
STARTING THE ENGINE on Page 80.)

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ATTACHMENTS (CONT’D) Installing

Installing And Removing The Attachment (Hydraulic Enter the telescopic handler and perform the PRE-
Lock) STARTING PROCEDURE. (See PRE-STARTING
PROCEDURE on Page 76.) Start the engine. (See
Follow the procedure below if this machine is equipped STARTING THE ENGINE on Page 80.) Lower and retract
with the option for hydraulic locking of attachments. the boom.

Figure 106

WARNING 2 3

Never use attachments or buckets which are not


approved by Bobcat. Buckets and attachments for
safe loads of specified densities are approved for
each model. Read and understand the Load Capacity
Charts for the attachment you are using. Unapproved
attachments can cause serious injury or death. 3
W-2392-0301

NOTE: Warranty is void if non-approved attachments 1


are used on the telescopic handler.
P119749
The dealer can identify, for each model telescopic
handler, the attachments and buckets approved by
Bobcat. The buckets and attachments are approved for Position the telescopic handler so that the attachment
Rated Load Capacity and for secure fastening to the carrier (Item 1) is parallel to the attachment tube (Item 2)
telescopic handler. Contact your Bobcat dealer for more [Figure 106]. Drive the telescopic handler forward until
information if your attachment is not illustrated on your the attachment carrier is at a distance of about 1 m (3 ft)
machine’s Load Capacity Charts. from the attachment.

Tilt the attachment carrier (Item 1) forward until the two


hooks (Item 3) are lower than the attachment tube
(Item 2) [Figure 106].

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ATTACHMENTS (CONT’D) Engage the attachment tube (Item 3) in the two hooks
(Item 2) [Figure 108] by raising the boom; tilt the
Installing And Removing The Attachment (Hydraulic attachment carrier backward if necessary.
Lock) (Cont’d)
When the attachment tube (Item 3) is properly engaged
Installing (Cont’d) in the two hooks (Item 2) [Figure 108] and the
attachment is no longer touching the ground, tilt the
Figure 107 attachment carrier fully backward.

Release the switch (Item 1) [Figure 107], the locking


pins (Item 1) [Figure 108] will extend automatically.
1
Put the Travel Direction Control in NEUTRAL. (See Travel
Direction on Page 40.) Make sure the parking brake is
engaged. (See PARKING BRAKE on Page 59.) Stop the
engine and exit the telescopic handler. (See STOPPING
THE ENGINE AND LEAVING THE TELESCOPIC
HANDLER on Page 85.)

Make sure the locking pins (Item 1) [Figure 108] extend


through the holes of the attachment carrier.

P119157 Make sure that the attachment is securely fastened.

Push and hold the top of the Hydraulic Quick-tach switch


(Item 1) [Figure 107] to retract the locking pins (Item 1)
[Figure 108] on the attachment carrier. WARNING
FAILURE TO FULLY ENGAGE LOCKING PINS CAN
CAUSE SERIOUS INJURY OR DEATH
WARNING Locking pins must extend through the holes in the
attachment mounting frame. Failure to engage
locking pins can allow attachment to come off.
Before you exit the operator’s position: W-2913-0211
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake. Install attachment electrical harness and hydraulic lines
• Retract and lower the boom and attachment flat (if equipped) on the telescopic handler and the
on the ground. attachment carrier.
• Stop the engine.
W-2907-0211

Figure 108

P119750

Drive forward until the two hooks (Item 2) are right below
the attachment tube (Item 3) [Figure 108].

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ATTACHMENTS (CONT’D) Figure 109

Installing And Removing The Attachment (Hydraulic


Lock) (Cont’d)

Removing 1

Lower the boom and put the attachment flat on the


ground.

NOTE: In muddy conditions or to prevent the


attachment from freezing to the ground, put
the attachment on planks or blocks before
removing it from the machine.

Put the Travel Direction Control in NEUTRAL. (See Travel P119157


Direction on Page 40.) Make sure the parking brake is
engaged. (See PARKING BRAKE on Page 59.) Stop the
engine and exit the telescopic handler. (See STOPPING Push and hold the Hydraulic Quick-tach switch (Item 1)
THE ENGINE AND LEAVING THE TELESCOPIC [Figure 109] to retract the locking pins on the attachment
HANDLER on Page 85.) carrier.

Disconnect attachment electrical harness and hydraulic Tilt the attachment carrier forward until the attachment
lines, if applicable, from the telescopic handler. tube is disengaged. Move the telescopic handler
backward away from the attachment.
Enter the telescopic handler and perform the PRE-
STARTING PROCEDURE. (See PRE-STARTING Release the Hydraulic Quick-tach switch (Item 1)
PROCEDURE on Page 76.) Start the engine. (See [Figure 109] to extend the locking pins.
STARTING THE ENGINE on Page 80.)

WARNING
Before you exit the operator’s position:
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake.
• Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
W-2907-0211

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OPERATING PROCEDURE Longitudinal Load Moment Controller (LLMC) Override
Mode
Longitudinal Load Moment Controller (LLMC)
Select LLMC override mode (position ‘I’) using the
The LLMC limits the following movements when the Selection Mode Switch [Figure 111] to temporarily
machine stability level is critical: override the longitudinal load moment controller.

• Lowering of the boom Figure 112


• Extending the telescopic boom
• Forward tilt of attachment
• Backward tilt of attachment
• Auxiliary hydraulic functions.

Selection Mode Switch

Figure 110 1

S41635

The control indicator light (ORANGE) (Item 1)


[Figure 112] flashes when the LLMC override mode is
activated.
1
The switch returns to the original position as soon as the
switch is released and the LLMC becomes active again.
P122328
NOTE: The LLMC override mode should only be
enabled when necessary and is automatically
The selection mode switch (Item 1) [Figure 110] located disabled after a running period of 60 seconds.
in front of the joystick allows to select the operating mode
of the machine.

Figure 111

7245982

Cab Control Mode

Select cab control mode (position ‘0’) using the Selection


Mode Switch [Figure 111] for normal machine operation.

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OPERATING PROCEDURE (CONT’D) Operating Near An Edge Or Water

Inspect The Work Area Keep telescopic handler as far back from the edge as
possible and the telescopic handler wheels perpendicular
Before beginning operation, inspect the work area for to the edge so that if the edge collapses, the telescopic
unsafe conditions. handler can be moved back.

Look for sharp drop-offs or rough terrain. Have Always move the telescopic handler back at any
underground utility lines (gas, electrical, water, sewer, indication the edge can be unstable.
irrigation, etc.) located and marked. Work slowly in areas
of underground utilities. Operating On Slopes

Remove objects or other construction material that could Drive slowly and do not travel on excessive slopes.
damage the telescopic handler or cause personal injury.

Always check ground conditions before starting your


work:
WARNING
• Look for signs of instability such as cracks or
settlement.
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
• Be aware of weather conditions that can affect ground
• Do not travel across or up slopes that are over 10
stability.
degrees to the side, or 25 degrees to the front.
• Do not travel down or back up slopes that exceed
• Check for adequate traction if working on a slope.
25 degrees.
• Keep boom as low as possible when travelling on
slopes or in rough conditions.
Basic Operating Instructions W-2908-EN-1112

When operating on a public road or motorway, always


follow local regulations. For example: A slow moving The above list of overturning hazards is not exhaustive.
vehicle (SMV) sign, or direction signals can be required.

Run the engine at low idle speed to warm the engine and
hydraulic system before operating the telescopic handler.

Noise at the operator position can be reduced by running


the engine at low idle and closing the windows.

IMPORTANT
Machines warmed up with moderate engine speed
and light load have longer life.
I-2015-0284

New operators must operate the telescopic handler in an


open area without bystanders. Operate the controls until
the telescopic handler can be handled at an efficient and
safe rate for all conditions of the work area.

NOTE: Solid tyres and water filled tyres are not


authorised on these machines. Only tyres
recommended in this Operation &
Maintenance Manual are approved. Use of
non approved tyres will void the warranty.

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OPERATING PROCEDURE (CONT’D)

Operating With A Full Bucket Operating With An Empty Bucket

Figure 113 Figure 115


WITH FULL BUCKET WITH EMPTY BUCKET

GOING UP A SLOPE EM8000 GOING UP A SLOPE EM8002

Figure 114 Figure 116


WITH FULL BUCKET WITH EMPTY BUCKET

GOING DOWN A SLOPE GOING DOWN A SLOPE


EM8001 EM8003

With a full bucket, go up or down the slope with the heavy With an empty bucket, go up or down the slope with the
end toward the top of the slope [Figure 113] and heavy end toward the top of the slope [Figure 115] and
[Figure 114]. [Figure 116].

WARNING
AVOID INJURY OR DEATH
• Keep the boom as low as possible.
• Do not travel or turn with the boom up.
• Turn on level ground. Slow down when turning.
• Go up and down slopes, not across them.
• Keep the heavy end of the machine uphill.
• Do not overload the machine.
Failure to obey warnings can cause the machine to
tip or rollover and cause injury or death.
W-2650-1112

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OPERATING PROCEDURE (CONT’D) Emptying

Filling And Emptying The Bucket Figure 119

WARNING C D

AVOID INJURY OR DEATH


Load, unload and turn on flat level ground. Do not B
exceed the rated load capacity shown on the Load
Charts in the cab. Do not overfill the bucket to avoid EM8006
the risk of falling objects. Failure to obey warnings
can cause the machine to tip or rollover and cause Keep the bucket low and the boom retracted when
injury or death. moving to the area where you want to empty the bucket.
W-2651-0313

Raise the boom (B). If necessary, level the bucket (D)


Filling while raising the boom to help prevent material from
falling off the bucket.
NOTE: Always fully retract the boom during filling. To
fill the bucket, the machine must be pushing Drive forward slowly until the bucket is over the top of the
with the centre of the bucket. truck box or bin.

Figure 117 Tilt the bucket all the way forward (D) to empty the
bucket.
A
If all the material is near the side of the truck or bin, use
the bucket tilt to move it to the other side.
C D

B
EM8004

Lower the bucket until it slightly touches the ground (A).

Tilt the bucket forward (D) until the cutting edge of the
bucket is on the ground.

Figure 118

C D

B
EM8005

Drive slowly forward into the material.

Lift the boom (B) and tilt the bucket backward (C) all the
way when the bucket is full.

Drive backward away from the material.

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OPERATING PROCEDURE (CONT’D) Filling

Digging And Filling A Hole Figure 122

Digging
A
NOTE: Always fully retract the boom during digging.

Figure 120 C D

A B

EM8009
C D

Lower the boom (A) and put the cutting edge of the
B bucket on the ground (D). Drive forward to the edge of the
hole to push the material into the hole.
EM8007

Tilt the bucket forward (D) as soon as it is past the edge


Lower the bucket until it slightly touches the ground (A). of the hole.
Put the cutting edge of the bucket on the ground (D).
If necessary, raise the boom to empty the bucket.
Drive forward slowly and continue to tilt the bucket down
(D) until it enters the ground.

Raise the cutting edge a small amount (C) to increase


traction and keep an even digging depth.

Continue to drive forward until the bucket is full. When the


ground is hard, raise and lower the cutting edge of the
bucket (D) while driving forward slowly.

Figure 121

C D

EM8008

Tilt the bucket backward (C) as far as it will go when the


bucket is full.

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OPERATING PROCEDURE (CONT’D)

Raising A Load And Extending The Boom


WARNING
Perform the pre-starting procedure before using the
telescopic handler. (See PRE-STARTING PROCEDURE
CRUSH HAZARD CAN CAUSE
on Page 76.)
SERIOUS INJURY OR DEATH
• Never go under or reach under raised load.
Figure 123
• Never move a load over other personnel.
W-2851-0410

1 WARNING
AVOID INJURY OR DEATH
Check area to be excavated for overhead or
underground electrical power lines. Keep a safe
distance from electrical power lines.
VOLTAGE MINIMUM DISTANCE

P122442 up to 50 kV 3 m (10 ft)


beyond 50 kV 5 m (17 ft)
W-2757-EN-0513
Read and understand the load capacity charts (Item 1)
[Figure 123] to learn the Rated Load Capacity at
different extension and heights of the telescoping boom.

NOTE: Use only attachments that are approved for


this machine. All approved attachments must
be shown in the load capacity charts. Contact
your dealer if an approved attachment is not
illustrated in the charts.

NOTE: Use only approved tyres at correct pressure


for this machine. All four tyres must be the
same type.

Move the telescopic handler to the load to be lifted.

Be sure the load is centred on the attachment. Fasten the


load to the attachment if load can shift.

Raise the boom slightly to clear the ground and tilt the
attachment back.

Start slowly and drive the telescopic handler with the load
as low as possible.

Stop the telescopic handler on flat, solid and level


ground. Put the Travel Direction Control in NEUTRAL and
engage the parking brake before raising or extending the
boom.

Slowly raise and extend the boom to put the load in the
desired location. DO NOT DRIVE FORWARD WITH THE
LOAD RAISED.

Place the load, then retract and lower the boom.

Slowly move the machine backward.

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OPERATING PROCEDURE (CONT’D)

Load Capacity Charts

Figure 124

LE
P
A M Y
L
EX ON

NA9648

Note that, when the boom is fully retracted, the telescopic


handler will lift more weight than when extended.

Always lift the load first; then extend the boom as


needed, staying within the Rated Load Capacity for the
height and extension.

Place the load, then retract and lower the boom.

The load capacity charts are designed with the machine


on flat, level ground. If the machine is positioned up or
down a slope, the values of the load chart will no longer
be accurate. Always lift and extend the boom when the
machine is on flat, level and solid ground.

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OPERATING PROCEDURE (CONT’D) Figure 127

Handling Loads With Pallet Forks

Picking Up A Load From The Ground With Pallet Forks

Figure 125

EM8013

3. Adjust the height of the pallet forks so that they can


slide under the load [Figure 127].

EM8011 4. Move the machine forward or extend the boom to


bring the heel of the pallet forks in contact with the
load [Figure 127].
1. Move the machine perpendicular to the load with the
boom fully retracted and the pallet forks parallel to the 5. Put the Travel Direction Control in NEUTRAL and
ground [Figure 125]. engage the parking brake.

Figure 126 Figure 128

EM8012 EM8014

2. Adjust the pallet fork clearance and their centring in 6. Raise the boom so that the ground clearance under
relation to the load [Figure 126]. the pallet forks is approximately 300 mm (12 in), tilt
the forks fully backward and retract the boom fully.
The machine is now in transport position
[Figure 128].

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OPERATING PROCEDURE (CONT’D) Figure 131

Handling Loads With Pallet Forks (Cont’d)

Placing A Load On The Ground With Pallet Forks

Figure 129

EM8021

4. Move the machine back in order to release the pallet


forks from the load completely [Figure 131].

EM8019 Figure 132

1. Move the load into the position where it is to be placed


[Figure 129].

Figure 130

EM8022

5. Return the boom and the pallet forks to the transport


position [Figure 132].

EM8020

2. Tilt the pallet forks into a position parallel to the


ground [Figure 130].

3. Lower the load until it is resting on the ground and the


pallet forks are no longer in contact with the load
[Figure 130].

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OPERATING PROCEDURE (CONT’D) Figure 135

Handling Loads With Pallet Forks (Cont’d)

Picking Up A Raised Load With Pallet Forks

1. Before starting this maneuver, make sure that the


pallet forks can easily slide under the load and that
their clearance and centring in relation to the load is
correct.

Figure 133
EM8017A

5. Raise the boom slightly and tilt the pallet forks


partially backward to stabilise the load [Figure 135].

6. Put the Travel Direction Control in reverse and


release the parking brake.

Figure 136

EM8015

2. Move the machine perpendicular to the load with the


pallet forks horizontal at the height of the load
[Figure 133].

Figure 134

EM8018A

7. Move the machine back as slowly as possible so as to


release the load on top of the stack, in such a way that
the boom can be lowered without the load touching
the pile [Figure 136].

8. Retract the boom fully [Figure 136].


EM8016
9. Lower the boom until the ground clearance under the
pallet forks is approximately 300 mm (12 in), then tilt
3. Move the machine forward as slowly as possible until the forks fully backward. The machine is now in
the heel of the pallet forks is in contact with the load transport position [Figure 136].
[Figure 134].

4. Put the Travel Direction Control in NEUTRAL and


engage the parking brake.
WARNING
CRUSH HAZARD CAN CAUSE
SERIOUS INJURY OR DEATH
• Never go under or reach under raised load.
• Never move a load over other personnel.
W-2851-0410

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OPERATING PROCEDURE (CONT’D) Figure 139

Handling Loads With Pallet Forks (Cont’d)

Placing A Raised Load With Pallet Forks

Figure 137

EM8025A

4. Tilt the load into a horizontal position [Figure 139].

5. Place the load down on the stack by lowering and


EM8023 retracting the boom [Figure 139].

6. Once the load has been placed down, release the


1. With the machine in transport position, move the load pallet forks so that they are no longer in contact with
closer to the stack and into the position where it is to the load using short, successive boom lowering and
be placed [Figure 137]. retracting maneuvers.

Figure 138 7. Put the Travel Direction Control in reverse and


release the parking brake.

8. Move the machine back as slowly as possible so as to


release the pallet forks from the load completely
[Figure 139].

Figure 140

EM8024A

2. Raise the boom, then extend it to place the load


above the stack. If necessary, move the machine
forward [Figure 138].

3. Put the Travel Direction Control in NEUTRAL and EM8026


engage the parking brake.

9. Return the boom and forks to transport position


[Figure 140].

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TOWING THE TELESCOPIC HANDLER Figure 142

Procedure ACTIVE POSITION RELEASED POSITION

The telescopic handler can be towed a short distance 1 2


such as removing it from mud or loading onto a transport 3
vehicle.

Tow the telescopic handler at a slow speed, not


exceeding 5 km/h (3 mph). Do not tow the machine for
more than 3 minutes.

WARNING P-68946

After removing the spacers (Item 1), evenly tighten the


UNEXPECTED MACHINE MOVEMENT CAN CAUSE
front and rear bolts (Item 2) to hold the parking brake
SERIOUS INJURY OR DEATH
piston (Item 3) [Figure 142] in the released position.
• Block wheels to prevent roll away before
adjusting screws to bypass the park brake
The brakes are now released for towing the machine.
system.
• Return adjustment screws to the operating
NOTE: The parking brake will not work until the
position before operating the machine.
adjustment screw is returned to the original
W-2808-0909
position.

Block the wheels to prevent the machine from rolling.

Disengaging The Parking Brake

The brakes are engaged by spring pressure and released


by hydraulic pressure. The parking brake must be
released manually before towing. Only the front axle has
brakes.

The following procedure describes how to release the


brakes:

Figure 141

P119137

Loosen the two bolts (Item 1) (the bolts and spacers are
located on both the front and rear side of the front axle)
until the slotted spacers (Item 2) [Figure 141] can be
removed from under the bolt heads.

Remove the spacers (Item 2) [Figure 141] and save for


reuse.

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TOWING THE TELESCOPIC HANDLER (CONT’D) After towing is completed, reverse the procedure above
[Figure 143].
Procedure (Cont’d)
Engaging The Parking Brake
Disengaging The Transmission
Figure 144
Raise the engine cover.

Figure 143
2

P119137
1

Loosen the two bolts (Item 1) until the spacers (Item 2)


[Figure 144] can be installed under the bolt heads (the
P118203
bolts and spacers are located on both the front and rear
side of front axle).

Locate the two identical multi-function valves (Item 1) Figure 145


[Figure 143] on the hydrostatic transmission pump.
ACTIVE POSITION RELEASED POSITION
Loosen the valves (Item 1) [Figure 143] by turning them
1
three times anticlockwise.
3
NOTE: Do not turn more than three times. This can
result in leakage.

This action will bypass the oil flow of the hydrostatic


transmission.

Tow the telescopic handler at a slow speed, not


exceeding 5 km/h (3 mph). Do not tow the machine for 2
P-68946
more than three minutes.
Evenly tighten the front and rear bolts (Item 1) to hold the
Engaging The Transmission
spacers (Item 2) [Figure 144] and [Figure 145].
Tighten the valves (Item 1) [Figure 143] to 70 N•m (52 ft- Tighten the bolts to 95 - 115 N•m (70 - 85 ft-lb) torque.
lb) torque to re-engage the hydrostatic transmission.
This will allow the park brake piston (Item 3) [Figure 145]
to be active again.

WARNING
UNEXPECTED MACHINE MOVEMENT CAN CAUSE
SERIOUS INJURY OR DEATH
• Block wheels to prevent roll away before
adjusting screws to bypass the park brake
system.
• Return adjustment screws to the operating
position before operating the machine.
W-2808-0909

Block the wheels to prevent the machine from rolling.

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TOWING THE TELESCOPIC HANDLER (CONT’D)

Procedure (Cont’d)

Towing Points

Figure 146

P119102

Figure 147

P119103

Use the two front transportation fastening points (Item 1)


[Figure 146] and [Figure 147] for towing.

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LIFTING THE TELESCOPIC HANDLER Take into account the position of the machine’s centre of
gravity:
Procedure
TL358(D)(H)

Figure 150
WARNING 4900 DaN (11016 lbf)
1491 mm 1678 mm 2300
AVOID INJURY OR DEATH
(58.7 in) (66.1 in) DaN
• Before lifting, check fasteners on four point lift. (5170
• Never allow riders in the cab or bystanders within lbf)
5 m (15 ft) while lifting the machine. 2600 DaN
W-2160-0910
(5845 lbf)

Before lifting: Remove all attachments, lower boom fully,


position wheels straight forward and stop the machine.

Remove the wheel wedge.

Figure 148
NA9561

1 TL358(D)(H)CW
1

Figure 151
5300 DaN (11915 lbf)
1631 mm 1538 mm 2730
DaN
(64.2 in) (60.6 in) (6137
lbf)
2570 DaN
(5778 lbf)
P122227

Figure 149

NA9561

1
1

P122228

Attach the lift hooks to the following lifting points (Items 1)


[Figure 148] and [Figure 149]:

NOTE: Be sure to attach the Lift hooks to the Lifting


points on the frame, not the boom.

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TRANSPORTING THE TELESCOPIC HANDLER ON A Fastening
TRAILER
Figure 153
Loading And Unloading

Figure 152

4 3
2

1 1

NA9450

1 P122224 Fasten the telescopic handler to the transport vehicle to


prevent it from moving during sudden stops or when
going up or down slopes.
The telescopic handler must be loaded backward on the
trailer. • Block the wheels (Item 1) [Figure 153].

The rear of the trailer must be blocked or supported • Use chains to fasten the machine frame to the
(Item 1) [Figure 152] when loading or unloading the transport vehicle (Items 2 and 3) [Figure 153]. Use
telescopic handler to prevent the front end of the trailer chain binders to tighten the chains.
from raising up.
• Attach the forks or bucket attachment to the transport
Be sure the transport and towing vehicles are of vehicle (Item 4) [Figure 153].
adequate size and capacity. For the weight of the
TL358(D)(H) telescopic handler, (See Weights on Page
195.). For the weight of the TL358(D)(H)CW telescopic
handler, (See Weights on Page 202.)

WARNING
AVOID SERIOUS INJURY OR DEATH
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0807

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TOWING A TRAILER WITH THE TELESCOPIC HANDLER

This machine can be equipped with a rear hitch or Figure 154


hydraulic hook for towing.

NOTE: Make sure the telescopic handler and rear


hitch or hydraulic hook have sufficient towing
capabilities. (See Performance on Page 202.)

Rear Hitch And Hydraulic Hook Applications And


Capacities

The hitches and hydraulic hooks listed below are


designed to meet the directive 2009/144/EC for use on all
approved applications described in the Operation &
Maintenance manual of your Bobcat telescopic handler.

Bobcat trailer coupling are approved to be used at the NA9727


maximum speed reached by your telescopic handler
machine. (See Performance on Page 202.)

MAXIMUM MAXIMUM
MAXIMUM
PERMITTED PERMITTED
PERMITTED
TRAILER MASS TRAILER MASS
MODEL EC TYPE-APPROVAL VERTICAL LOAD
for machine with for machine
@ max speed
trailer brake without trailer
(kg / lb)
(kg / lb) brake (kg / lb)
Bobcat Hitch e1*2009/144*2013/15*0656*00 204 / 450 3500 / 7726 3500 / 7726
Cramer KU 540 e1*89/173-IV-0207 765 / 1688 17000 / 37528 3500 / 7726
Cramer KU 2000 e1*89/173*2000/1*0088*02 765 / 1688 17000 / 37528 3500 / 7726
Cramer KU 5410 e1*89/173*97/54*3-0026*04 765 / 1688 17000 / 37528 3500 / 7726
Dromone 730-00640 e1*2009/144*0370*01 765 / 1688 17000 / 37528 3500 / 7726

Rear Hitch And Hydraulic Hook Installation Rear Hitch And Hydraulic Hook Inspection Before
Use
The rear hitch and hydraulic hook can only be installed at
standard available fixation points of your telescopic In addition to the daily inspection of the telescopic
handler. handler:

Contact your Bobcat Dealer for installation of a rear hitch • Check safety decals are in good conditions. Replace
or hydraulic hook on your Bobcat telescopic handler. if damaged.

• Inspect cotter pins installation. Replace if damaged.

• Check the pins rotates freely. Lubricate as needed.

• Inspect towing hook condition. Replace if worn or


damaged.

• Inspect the draw bar condition. Replace if damaged.

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TOWING A TRAILER WITH THE TELESCOPIC HANDLER (CONT’D)

Rear Hitch Description And Operation

For towing always use a drawbar eyes that meets the Cramer KU 540
following certifications:
Figure 156
RECOMMENDED
MODEL TRAILER 1
COUPLING
Bobcat Hitch (Basic tow hitch) ISO 5692-3 shape X
Cramer KU 540  ISO 5692-2
(Drawbar coupler tow hitch) ISO 8755
ISO 1102
2
In horizontal position of tractor and trailer, the connecting
system (e.g. towing hook / drawbar eye) must be level to
the roadway (angle deviation compared to the horizontal
towards the top and below may not exceed 3 degrees) to
ensure that the customary swinging draw bar angle
between the connecting system is not impeded. 3 P122578

Bobcat Hitch ITEM DESCRIPTION

Figure 155 1 HITCH CRAMER


2 PIN
3 COTTER PIN
1
Operation

Remove the cotter pin (Item 3) from the hitch pin (Item 2)
[Figure 156].

Remove the hitch pin (Item 2) from the hitch (Item 1)


[Figure 156].
2
Install the towing hook or drawbar eye in the hitch (Item
1) [Figure 156].
3 P122768
Install the hitch pin (Item 2) and secure with the cotter pin
(Item 3) [Figure 156].
ITEM DESCRIPTION
1 HITCH BOBCAT
2 HITCH PIN
3 COTTER PIN WARNING
Operation AVOID INJURY OR DEATH
Never enter the area between the telescopic handler
Remove the cotter pin (Item 3) from the hitch pin (Item 2) and the trail vehicle when operating the machine.
[Figure 155]. Before entering the area between the telescopic
handler and the trail vehicle:
Remove the hitch pin (Item 2) from the hitch (Item 1) • Put the Travel Direction Control and the Joystick
[Figure 155]. in neutral.
• Engage the parking brake.
Install the drawbar eye in the hitch (Item 1) [Figure 155]. • Retract and lower the boom and attachment flat
on the ground.
NOTE: Only use self-rotating drawbar eyes. • Stop the engine.
W-2960-0313
Install the hitch pin (Item 2) and secure with the cotter pin
(Item 3) [Figure 155].

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TOWING A TRAILER WITH THE TELESCOPIC HANDLER (CONT’D)

Rear Adjustable Hitch Description And Operation

For towing always use a drawbar eyes that meets the Operation
following certifications:
Make sure the lever (Item 4) is pulled forward toward the
telescopic handler and the hitch pin (Item 3) [Figure 157]
RECOMMENDED
is raised.
MODEL TRAILER
COUPLING Back up the telescopic handler into the trailer to install
Cramer KU 2000  ISO 5692-2 the towing hook or drawbar eye in the hitch (Item 2)
(Manually adjustable drawbar ISO 8755 [Figure 157].
coupler tow hitch) ISO 1102
The hitch pin (Item 3) [Figure 157] automatically locks
Cramer KU 5410  the towing hook or drawbar eye.
(Manually adjustable European
drawbar coupler tow hitch) NOTE: Pull the lever (Item 4) forward toward the
telescopic handler to raise the hitch pin (Item
Dromone 730-00640 ISO 5692-1
3) [Figure 157] and unlock the trailer.
(Hydraulically adjustable tow hook)

In horizontal position of tractor and trailer, the procured


connecting system (e.g. towing hook / drawbar eye) must
be level to the roadway (angle deviation compared to the
horizontal towards the top and below may not exceed 3
WARNING
degrees) to ensure that the customary swinging draw bar
angle between the connecting system is not impeded. AVOID INJURY OR DEATH
Never enter the area between the telescopic handler
Cramer KU2000 and the trail vehicle when operating the machine.
Before entering the area between the telescopic
Figure 157 handler and the trail vehicle:
• Put the Travel Direction Control and the Joystick
in neutral.
5 • Engage the parking brake.
1 • Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
W-2960-0313

3 4

P122577

ITEM DESCRIPTION
1 SUPPORT, HITCH
2 HITCH, AUTO
3 PIN
4 LEVER, HITCH PIN
5 LEVER, ADJUSTMENT

Adjustment

Use the lever (Item 5) to unlock the hitch (Item 2) from its
support (Item 1) [Figure 157] and adjust the height. Lock
the hitch.

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TOWING A TRAILER WITH THE TELESCOPIC HANDLER (CONT’D)

Rear Adjustable Hitch Description And Operation

Cramer KU5410

Figure 158
WARNING
4
AVOID INJURY OR DEATH
Never enter the area between the telescopic handler
1 and the trail vehicle when operating the machine.
Before entering the area between the telescopic
3 handler and the trail vehicle:
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake.
2 • Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
5 W-2960-0313
P122580

ITEM DESCRIPTION
1 SUPPORT, HITCH
2 HITCH
3 PIN
4 LEVER
5 COTTER PIN

Adjustment
Use the lever (Item 4) to unlock the hitch (Item 2) from its
support (Item 1) [Figure 158] and adjust the height. Lock
the hitch.
Operation
Remove the cotter pin (Item 5) from the hitch pin (Item 3)
[Figure 158].
Remove the hitch pin (Item 3) from the hitch (Item 2)
[Figure 158].
Install the towing hook or drawbar eye in the hitch (Item
2) [Figure 158].
Install the hitch pin (Item 3) and secure with the cotter pin
(Item 5) [Figure 158].

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TOWING A TRAILER WITH THE TELESCOPIC HANDLER (CONT’D)

Rear Hydraulic Hook Description And Operation Figure 160

For towing always use a drawbar eyes that meets the


following certifications:

RECOMMENDED 1
MODEL TRAILER
COUPLING
Dromone 730-00640 ISO 5692-1
(Hydraulically adjustable tow
hook)

In horizontal position of tractor and trailer, the procured


connecting system (e.g. towing hook / drawbar eye) must
be level to the roadway (angle deviation compared to the
P122305
horizontal towards the top and below may not exceed 3
degrees) to ensure that the customary swinging draw bar
angle between the procured connecting system is not Press the bottom of the switch (Item 1) [Figure 160] to
impeded. lower the hydraulic hook (Item 1) [Figure 159].

Dromone 730-00640 Back up the telescopic handler into the trailer to position
the hydraulic hook (Item 1) [Figure 159] under the towing
Figure 159 hook or drawbar eye.

Press the top of the switch (Item 1) [Figure 160] to raise


2 the hydraulic hook until it locks automatically. Move the
switch to centre position to disable the function.

5
4 3 WARNING
AVOID INJURY OR DEATH
Never enter the area between the telescopic handler
1
and the trail vehicle when operating the machine.
Before entering the area between the telescopic
P123109
handler and the trail vehicle:
• Put the Travel Direction Control and the Joystick
ITEM DESCRIPTION in neutral.
1 HYDRAULIC HOOK • Engage the parking brake.
• Retract and lower the boom and attachment flat
2 UNLOCK HANDLE
on the ground.
3 UNLOCK CABLE • Stop the engine.
4 SUPPORT, HITCH W-2960-0313

5 LOCK
Rear Hitch And Hydraulic Hook Maintenance
Operation
Lubricate the contact areas of the hitch pin and hitch.
Unlock the hydraulic hook (Item 1) by pulling the handle
(Item 2) [Figure 159]. Check the torque value of the mounting bolts. Torque
value should be 390 N•m (287.6 ft-lb).

Replace the hitch pin if damaged or exceeding the


abrasion limit (diameter < 26,5 mm [1.04 in]).

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TOWING A TRAILER WITH THE TELESCOPIC HANDLER (CONT’D)

Connecting The Electrics

Figure 161

P119161

Connect the electrical cable (if equipped) from the trailer


to the 7-pin electrical plug (Item 1) [Figure 161] on the
telescopic handler.

NOTE: If the electrical cable is not connected to the


telescopic handler, the trailer brake lights will
not function.

WARNING
AVOID INJURY OR DEATH
Never enter the area between the telescopic handler
and the trail vehicle when operating the machine.
Before entering the area between the telescopic
handler and the trail vehicle:
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake.
• Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
W-2960-0313

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PREVENTIVE MAINTENANCE

MAINTENANCE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129


Maintenance Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131


Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

LLMC CALIBRATION TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132


Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

APPROVED BOOM STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134


Installing The Approved Boom Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Removing The Approved Boom Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

BACK-UP ALARM SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135


Opening And Closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

HEATING, VENTILATION AND AIR CONDITIONING SYSTEM (HVAC) . . . . . . . . . . . . . 136


Cleaning And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Cab Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Air Conditioning Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138


Replacing Filter Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140


Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Biodiesel Blend Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Primary Fuel Filter (Pre-Filter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Secondary Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Removing Air From The Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145


Checking And Adding Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Engine Oil Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Removing And Replacing Oil And Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147


Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Checking Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Removing And Replacing The Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

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ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Fuses And Relay Location / Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Removing And Installing The Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

HYDRAULIC / HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155


Checking And Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Hydraulic / Hydrostatic Fluid Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Removing And Replacing Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Removing And Replacing Hydraulic / Hydrostatic Filter . . . . . . . . . . . . . . . . . . . . . . . . 157
Fill / Breather Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

AXLES (FRONT AND REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160


Checking And Adding Oil (Planetary Carrier) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Removing And Replacing Oil (Planetary Carrier) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Checking And Adding Oil (Rear Differential) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Removing And Replacing Oil (Rear Differential) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Checking And Adding Oil (Front Differential) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Removing And Replacing Oil (Front Differential) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Checking And Adding Oil (Reduction Box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Removing And Replacing Oil (Reduction Box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

ALTERNATOR BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164


Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Belt Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

AIR CONDITIONING BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165


Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

TYRE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167


Wheel Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Rotating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Wheel Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

LUBRICATING THE TELESCOPIC HANDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169


Lubrication Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

ATTACHMENT CARRIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172


Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

TELESCOPIC HANDLER STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . . . . . . 173


Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Return To Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

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MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0807

CORRECT

Safety Alert Symbol: This symbol with a warning statement,


means: “Warning, be alert! Your safety
is involved!” Carefully read the
message that follows.

P-90216
Never service the Bobcat telescopic
handler without instructions.

CORRECT WRONG WRONG

NA5428 NA5432 NA5433

Cleaning and maintenance are Disconnecting or loosening any Never work on telescopic
required daily. hydraulic tubeline, hose, fitting, handler with boom up unless
component or a part failure can boom is held by an approved
cause boom to drop. Do not go boom stop. Replace if damaged.
under boom when raised unless Never modify equipment or add
supported by an approved boom attachments not approved by
stop. Replace if damaged. Bobcat Company.

WRONG WRONG WRONG

NA5434 NA5436 B-6589

Have good ventilation when Keep body, jewelry and clothing Lead-acid batteries produce
welding or grinding painted away from moving parts, flammable and explosive gases.
parts. electrical contact, hot parts and Keep arcs, sparks, flames and
Wear dust mask when grinding exhaust. lighted tobacco away from
painted parts. Toxic dust and gas Wear eye protection to guard batteries.
can be produced. from battery acid, compressed Batteries contain acid which
Avoid exhaust fume leaks which springs, fluids under pressure burns eyes or skin on contact.
can kill without warning. Exhaust and flying debris when engines Wear protective clothing. If acid
system must be tightly sealed. are running or tools are used. contacts body, flush well with
Use eye protection approved for water. For eye contact flush well
type of welding. and get immediate medical
attention.

Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/operator
without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance Manual must be
performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat replacement parts.

MSW43-EN-0211

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SERVICE SCHEDULE

Maintenance Intervals WARNING


Maintenance work must be done at regular intervals.
Failure to do so will result in excessive wear and early AVOID INJURY OR DEATH
failures. Instructions are necessary before operating or
servicing machine. Read and understand the
The service schedule is a guide for correct maintenance Operation & Maintenance Manual, Operator’s
of the Bobcat telescopic handler. Handbook and signs (decals) on machine. Follow
warnings and instructions in the manuals when
During service, record: making repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or
• The machine operating hours. service. Untrained operators and failure to follow
• Maintenance procedures that are performed. instructions can cause injury or death.
W-2003-0807

Every 10 Hours (Before Starting The Telescopic Handler)

• Engine Oil - Check level and add as needed. Do not overfill. Check engine for oil leaks. (See page 145.)
• Engine Air Filters and Air System - Check condition indicator and empty dust cup as needed. Check for leaks.
(See page 138.)
• Engine Cooling System - Check oil cooler, radiator and air conditioner condenser. Check coolant level cold in
reservoir. Add premixed coolant as necessary. (See page 147.) Check cooling system for leaks.
• Exhaust System - Check exhaust system and exhaust aftertreatment components for leaks.
• Hydraulic Fluid - Check fluid level and add as needed. (See page 155.)
• Fuel Filter, Primary - Check display panel. Remove the trapped water. (See page 141.)
• Seat Belt - Check the condition of seat belt. Clean or replace seat belt retractors as needed. Clean dirt and debris
from moving parts. (See page 78.) and (See page 131.)
• Back-up Alarm (if equipped) - Check for proper function. Service as necessary. (See page 60 and page 135.)
• Service Brakes - Check for function. Service as necessary.
• Parking Brakes - Check for function. Adjust or service as necessary.
• Tyres - Check for wear or damage. Inflate to correct pressure. Be sure all tyres are inflated to the same pressure.
Use only approved tyres. (See page 167.)
• Wheel Nuts - Perform every 8 hours or daily for the first week, then as scheduled. Check for loose wheel nuts and
tighten to correct torque. (See page 167.)
• Safety Signs (Decals), Safety Treads and Mirrors - Check for damaged signs (decals), safety treads and mirrors.
Replace any signs, safety treads or mirrors that are damaged or worn. (See page 24.)
• Tilt Cylinder Rod End - Lubricate with multipurpose lithium based grease. (See page 169.)
• Attachment Carrier Pins - Lubricate with multipurpose lithium based grease. (See page 169.)

Every 50 Hours

• Fuel Filter, Primary - Replace primary filter element the first time, then as scheduled. (See page 141.)
• Fuel Filter, Secondary - Replace secondary filter element the first time, then as scheduled. (See page 143.)
• Engine Cooling System - Clean debris from radiator, air cooler, hydraulic fluid cooler, air conditioning condenser
(if equipped), and grille. (See page 147.)
• Engine Oil and Filter - Replace oil and filter the first time, then as scheduled. (See page 146.)
• Hydraulic / Hydrostatic Fluid Filter- Replace the filter element the first time, then as scheduled. Use a genuine
Bobcat filter. (See page 157.)
• Air Conditioning Belt (if equipped) - Check condition. Replace as needed. (See page 165.)
• Articulation Pins, Axle Oscillation (Front/Rear), Boom Pivot, Lift Cylinder, Self Levelling Cylinder, - Lubricate
with multipurpose lithium based grease. (See page 169.)
• Telescopic Boom Wear Pads - Lubricate with multipurpose lithium based grease. (See page 169.)
• Hydraulic Hoses, Tubelines and Connections - Check for leaks. Repair or replace as needed.
• Harnesses - Check condition. Repair or replace as needed.

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SERVICE SCHEDULE (CONT’D)

Maintenance Intervals (Cont’d)

Every 100 Hours

• LLMC System - Test the LLMC calibration the first time, then as scheduled. (See page 132.)
• Wheel Nuts - Check for loose wheel nuts and tighten to correct torque. (See page 167.)
• Planetary Carriers - Replace the fluid the first time, then as scheduled. (See page 160.)
• Axle and Differential Fluid- Replace the fluid the first time, then as scheduled. (See page 161 and page 162.)
• Reduction Box Fluid - Replace the fluid the first time, then as scheduled. (See page 163.)

Every 250 Hours Or Every 12 Months

• LLMC System - Test the LLMC calibration (See page 132.)


• Planetary Carriers - Check level. (See page 160.)
• Axle and Differential Fluid- Check level. (See page 161 and page 162.)
• Reduction Box Fluid - Check level. (See page 163.)

Every 500 Hours Or Every 12 Months

• Fuel Filter, Primary - Clean and check primary filter element. (See page 141.)
• Engine Oil and Filter - Replace oil and filter. (See page 146.)
• Engine Cooling System - Check coolant concentration (with a refractometer). Replace as needed. (See page 147.)
• Air Conditioning Belt (if equipped) - Check condition. Replace as needed. (See page 165.)
• Hydraulic / Hydrostatic Fluid Filter - Replace the filter element. Use a genuine Bobcat filter. (See page 157.)
• Hydraulic Tank Breather - Replace the hydraulic tank breather. (See page 159.)
• Axle and Differential Fluid - Replace the fluid. (See page 161 and page 162.) Maximal service time is 800 hours.
• Reduction Box Fluid - Replace the fluid. (See page 163.) Maximal service time is 800 hours.
• Telescopic Boom Wear Pads - Check for wear. Replace as necessary.
• Service Brake Pedal Spring - Lubricate with multipurpose lithium based grease. (See page 169.)
• Cab Air Filter - Check filter condition. Replace as necessary. Check for damage. (See page 136.)

Every 750 Hours Or Every 12 Months

• Planetary Carriers - Replace the fluid. (See page 160.)


• Axle and Differential Fluid - Replace the fluid. (See page 161 and page 162.)
• Reduction Box Fluid - Replace the fluid. (See page 163.)

Every 1000 Hours Or Every 12 Months

• Battery and Cable Connectors - Check voltage. Check terminals for good contact and presence of protective
grease. (See page 151.)
• Fuel Filter, Primary - Replace primary fuel filter element. (See page 141.)
• Fuel Filter, Secondary - Replace secondary fuel filter element. (See page 143.)
• Engine Mounts - Tighten. Replace if damaged.
• Engine Air Filter - Replace the outer filter element. (See page 138.)
• Charge Air Cooler - Check entry area.
• Alternator Belt - Check condition. Replace as needed. (See page 164.)
• Air Conditioning Belt (if equipped) - Check condition. Replace as needed. (See page 165.)
• Hydraulic Fluid - Replace the fluid. (See page 156.)
• Fastenings, Hose Unions and Clips - Replace if damaged.

Every 3000 Hours

• Alternator Belt - Replace the belt. (See page 164.)


Every 24 Months

• Coolant - Replace the coolant. (See page 148.)

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SEAT BELT Figure 162

Inspection And Maintenance 1

WARNING 3

Failure to properly inspect and maintain the seat belt


can cause lack of operator restraint resulting in
serious injury or death.
W-2466-0703

Check the seat belt daily for correct function. 2 4

Inspect the seat belt system thoroughly at least once


each year or more often if the machine is exposed to
severe environmental conditions or applications.

Any seat belt system that shows cuts, fraying, extreme or


unusual wear, significant discolourations due to
ultraviolet UV exposure, dusty / dirty conditions, abrasion
to the seat belt webbing, or damage to the buckle, latch
plate, retractor (if equipped), hardware or any other
obvious problem should be replaced immediately.
B-22283

The items below are referenced in [Figure 162].

1. Check the webbing. If the system is equipped with a


retractor, pull the webbing completely out and inspect
the full length of the webbing. Look for cuts, wear,
fraying, dirt and stiffness.

2. Check the buckle and latch for correct operation.


Make sure latch plate is not excessively worn,
deformed or buckle is not damaged or casing broken.

3. Check the retractor web storage device (if equipped)


by extending webbing to determine if it looks correct
and that it spools out and retracts webbing correctly.

4. Check webbing in areas exposed to ultraviolet (UV)


rays from the sun or extreme dust or dirt. If the original
colour of the webbing in these areas is extremely
faded and / or the webbing is packed with dirt, the
webbing strength can have deteriorated.

See your Bobcat dealer for seat belt system replacement


parts for your machine.

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LLMC CALIBRATION TEST Figure 164

Procedure

The Longitudinal Load Moment Control (LLMC) system


calibration can be tested by performing the following
procedure:

Park the machine on flat level ground and align the front
and rear wheels straight ahead.

NOTE: A load will be needed to topple the machine.

Figure 163

EM9626

Without attachment and with the attachment carrier fully


tilted up, fully retract and raise the boom [Figure 164].

Figure 165

S39203

2
Using the LLMC override mode, decrease the rear axle
load pressure by picking up a load and extending the
boom until the machine topples over (rear wheels off the
ground) [Figure 163].

NOTE: Do not move or reposition the machine after S41197


decreasing the rear axle load pressure.
5. Push and hold the TEST button (Item 1) [Figure 165]
Retract the boom and place the load on the ground.
during the complete procedure. All the LEDs (Item 2
and 3) light up, and the buzzer sounds
discontinuously during 3 seconds.

NOTE: Keep holding the test button for default test


result confirmation.

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LLMC CALIBRATION TEST (CONT’D)

Procedure (Cont’d)

Two test results are possible:

Figure 166

S41233

• The four green LEDs (Item 1) [Figure 166] light up,


calibration is OK;

Figure 167

S41234

• The orange and red LEDs (Item 1) [Figure 167] light


up, calibration is out of range. Please redo calibration
of the LLMI / LLMC system. (See the Service Manual
for the correct procedure.)

6. Release the TEST button (Item 1) [Figure 165].

The calibration test is finished.

NOTE: After pressing the TEST button (Item 1)


[Figure 165 on Page 132] longer than 60
seconds, the procedure will automatically end
and the system will return to normal mode.

NOTE: The system always returns to normal mode


when the TEST button (Item 1) [Figure 165 on
Page 132] is released during the procedure.

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APPROVED BOOM STOP Figure 170

If the boom is raised for service or maintenance, use the


following procedure to install and remove the approved
boom stop (if equipped).

Installing The Approved Boom Stop

• Put the telescopic handler on a flat, solid and level 1


surface.
2
• With the operator in the seat, the seat belt fastened,
travel direction switch / control lever (optional) in
NEUTRAL and the parking brake engaged, start the
engine, raise the boom and stop the engine.
P119163
Figure 168

• Install the pins (Item 1) and secure with lock pins


(Item 2) [Figure 170].

• Start the engine and lower the boom slowly


1 [Figure 170] until the boom stop is held securely.

Removing The Approved Boom Stop

• Start the engine and raise the boom. Stop the engine.

• Operating from the left back side of the machine,


remove the lock pins, pins and boom stop (Item 1)
[Figure 169].
P119105

• Reinstall the boom stop in the storage position


(Item 1) [Figure 168].
• Remove the boom stop (Item 1) [Figure 168] from
the storage position.

Figure 169
WARNING
AVOID INJURY OR DEATH
1 Never work on a machine with the boom up unless
the boom is held by an approved boom stop. Failure
to use an approved boom stop can allow the boom to
drop and cause injury or death.
Service boom stop if damaged or if parts are
missing. Using a damaged boom stop or with
missing parts can cause boom to drop causing injury
or death.
W-2899-1210

P119162

• Install the boom stop (Item 1) [Figure 169] over the


boom cylinder rod.

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BACK-UP ALARM SYSTEM ENGINE COVER

Description Opening And Closing

The back-up alarm (if equipped) will sound when the Figure 172
operator moves the travel direction switch / control lever
(optional) into the reverse position AND the engine is
running.

Inspecting

Sit in the seat and fasten the seat belt. Start the engine
and disengage the parking brake. 1

Move the travel direction switch / control lever (optional)


into the reverse position. The back-up alarm must sound.

Engage the parking brake and turn the switch to the OFF
position.
P-52162
Figure 171

Pull the latch handle (Item 1) [Figure 172] out and rotate
1 2
clockwise. Raise the engine cover to provide access to
the engine compartment for maintenance.

NOTE: The engine cover can be locked.

P119156

The back-up alarm (Item 1) is located at the rear of the


machine and can be accessed through an opening (Item
2) [Figure 171] in the frame.

Inspect the back-up alarm electrical connection (Item 3)


[Figure 171] and the wire harness for tightness and
damage. Repair or replace any damaged components.

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HEATING, VENTILATION AND AIR CONDITIONING Figure 175
SYSTEM (HVAC)

This machine may be equipped with a heating, ventilation 2 2


and air conditioning system.

Cleaning And Maintenance

The HVAC system requires regular inspection and


maintenance. (See SERVICE SCHEDULE on Page 129.)

Cab Filter

Figure 173
1
S41681

Remove the filter (Item 1) from in between the filter


1 holders (Item 2) [Figure 175].

2 Clean or replace the filter as necessary.

1 P118135

The fresh air filter is located on the front of the operator


cab. Remove the six bolts (Item 1) and filter housing
(Item 2) [Figure 173].

Installation: Tighten the bolts (Item 1) [Figure 173] to


maximum 9,5 - 10,5 N•m (7.0 - 7.7 ft-lb) torque.

Figure 174

S41680

Remove the two screws (Item 1) and the filter assembly


(Item 2) [Figure 174].

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HEATING, VENTILATION AND AIR CONDITIONING Air Conditioning Lubrication
SYSTEM (HVAC) (CONT’D)
Run the air conditioning for about five minutes every
Condenser week to lubricate the internal components.

Figure 176 Troubleshooting

If the fan does not run, or the air conditioning does not
turn on, check the fuse. (See Fuses And Relay Location /
Identification on Page 149.)

If the air conditioning system circulates warm air, the


refrigerant may need to be recharged. Contact your
Bobcat dealer for recharging the air conditioning system.

S41329

Loosen the bolt (Item 1) [Figure 176].

Figure 177

1
2

S41330

Raise the condenser (Item 1) and keep in position by


installing the rod (Item 2) [Figure 177] in the condenser
mount.

Use low air pressure to clean the condenser (Item 1)


[Figure 177]. Be careful not to damage fins.

Remove the rod (Item 2) [Figure 177], lower the


condenser and tighten the bolt (Item 1) [Figure 176].

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AIR CLEANER SERVICE Figure 180

Replacing Filter Elements

Outer Filter

Figure 178

S38013

Pull the outer filter element straight out [Figure 180] and
discard.

S38011
S38055
NOTE: Make sure all sealing surfaces are free of dirt
and debris. DO NOT use compressed air.

Replace the large (outer) filter element only when the Install a new outer element.
yellow ring has reached the red zone on the condition
indicator (Item 1) [Figure 178]. Figure 181

NOTE: Before replacing the filter element, push the 1


button on the condition indicator (Item 2)
[Figure 178]. Start the engine. If the yellow 2
ring of the condition indicator does not reach
the red zone, do not replace the filter element.
1
Figure 179

3 1
1 S38012

Install the dust cover (Item 2) with the dust extractor


(Item 3) [Figure 181] facing down.

Fasten the filter housing clamps (Item 1) [Figure 181].

1
S38012

Loosen the filter housing clamps (Item 1) [Figure 179].

Remove the dust cover (Item 2) [Figure 179].

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AIR CLEANER SERVICE (CONT’D)

Replacing Filter Elements (Cont’d)

Inner Filter

Only replace the inner filter element under the following


conditions:

• Replace the inner filter element every third time the


outer filter is replaced.

• After the outer element has been replaced, start the


engine and run at full rpm. If the yellow ring is still in
the red zone of the indicator window, replace the inner
filter element.

Remove the outer element.

NOTE: Make sure all sealing surfaces are free of dirt


and debris. DO NOT use compressed air.

Figure 182

S38014

Remove the inner filter element (Item 1) [Figure 182]


and install a new element.

Install the outer element.

Install the dust cover (Item 2) with the dust extractor (Item
3) [Figure 181] facing down.

Fasten the filter housing clamps (Item 1) [Figure 181].

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FUEL SYSTEM

Fuel Specifications Biodiesel Blend Fuel

NOTE: Contact your local fuel supplier to receive Biodiesel blend fuel has unique qualities that should be
recommendations for your region. considered before using in this machine:

Ultra low sulfur diesel fuel must be used in this machine. • Cold weather conditions can lead to plugged fuel
Ultra low sulfur is defined as 15 mg/kg (15 ppm) sulfur system components and hard starting.
maximum.
• Biodiesel blend fuel is an excellent medium for
U.S. Standard (ASTM D975) microbial growth and contamination which can cause
corrosion and plugging of fuel system components.
Use only clean, high quality diesel fuel, Grade Number
2-D or Grade Number 1-D. • Use of biodiesel blend fuel can result in premature
failure of fuel system components, such as plugged
The following is one suggested blending guideline that fuel filters and deteriorated fuel lines.
should prevent fuel gelling during cold temperatures:
• Shorter maintenance intervals can be required, such
TEMPERATURE GRADE 2-D GRADE 1-D as cleaning the fuel system and replacing fuel filters
and fuel lines.
Above -9°C (+15°F) 100% 0%
Down to -21°C (-5°F) 50% 50% • Using biodiesel blended fuels containing more than
five percent biodiesel can affect engine life and cause
Below -21°C (-5°F) 0% 100%
deterioration of hoses, tubelines, injectors, injector
pump and seals.
NOTE: Biodiesel blend fuel may also be used in this
machine. Biodiesel blend fuel must contain Apply the following guidelines if biodiesel blend fuel is
no more than five percent biodiesel mixed used:
with ultra low sulfur petroleum based diesel.
This biodiesel blend fuel is commonly • Ensure the fuel tank is as full as possible at all times
marketed as B5 blended diesel fuel. B5 to prevent moisture from collecting in the fuel tank.
blended diesel fuel must meet ASTM
specifications. • Ensure that the fuel tank cap is securely tightened.

E.U. Standard (EN590) • Biodiesel blend fuel can damage painted surfaces,
remove all spilled fuel from painted surfaces
Use only clean, high quality diesel fuel that meets the immediately.
EN590 specifications listed below:
• Drain all water from the fuel filter daily before
• Ultra low sulfur diesel fuel defined as 10 mg/kg (10 operating the machine.
ppm) sulfur maximum
• Do not exceed engine oil change interval. Extended
• Diesel fuel with cetane number of 51.0 and above. oil change intervals can cause engine damage.

NOTE: Biodiesel blend fuel may also be used in this • Before machine storage; drain the fuel tank, refill with
machine. Biodiesel blend fuel must contain 100% petroleum diesel fuel, add fuel stabiliser and
no more than seven percent biodiesel mixed run the engine for at least 30 minutes.
with ultra low sulfur petroleum based diesel.
This biodiesel blend fuel is commonly NOTE: Biodiesel blend fuel does not have long term
marketed as B7 blended diesel fuel. B7 stability and should not be stored for more
blended diesel fuel must meet EN590 than three months.
specifications.

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FUEL SYSTEM (CONT’D) Primary Fuel Filter (Pre-Filter)

Filling The Fuel Tank See the SERVICE SCHEDULE for the service interval
when to replace the fuel filter. (See SERVICE
SCHEDULE on Page 129.)

WARNING Removing Water

Presence of water in the fuel system is displayed on the


AVOID INJURY OR DEATH display screen with an error code. (See MONITORING
Stop and cool the engine before adding fuel. NO THE DISPLAY PANEL on Page 84.)
SMOKING! Failure to obey warnings can cause an
explosion or fire. Stop the engine.
W-2063-0807
Place a suitable container under the water separator in
Figure 183 order to catch any fuel that might spill. Clean up any
spilled fuel.

Figure 184

P119164

Remove the fuel fill cap (Item 1) [Figure 183]. P122329

Use a clean, approved safety container to add fuel of the


Loosen the drain valve (Item 1) [Figure 184] and allow
correct specifications. Add fuel only in an area that has
the fluid to drain into the container.
free movement of air and no open flames or sparks. NO
SMOKING!
When clean fuel drains from the water separator, hand
tighten the drain plug (Item 1) [Figure 184].
Install and tighten the fuel fill cap [Figure 183].
Dispose of drained fluid in an environmentally safe
manner.

WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
IMPORTANT
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause AVOID ENGINE DAMAGE
explosion or fire. Water in the fuel system can cause serious engine
W-2103-0508 damage. Remove water from the primary fuel filter
daily.
I-2354-0112

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FUEL SYSTEM (CONT’D) Figure 187

Primary Fuel Filter (Pre-Filter) (Cont’d)


2
Replacing Element

Stop the engine.


3
Place a suitable container under the water separator in
1
order to catch any fuel that might spill. Clean up any
spilled fuel.

Clean the outside of the filter / water separator.

Figure 185
P119747

Support the filter assembly (Item 1) and remove the


screw and washer (Item 2) [Figure 187].

Remove the filter assembly (Item 1) [Figure 187] from


1 the filter housing.

Remove the old filter element (Item 3) from the filter


assembly (Item 1) [Figure 187].

Figure 188

P122329

4 3
Open the drain valve (Item 1) and allow the fluid to drain
into a container. [Figure 185].

When fuel stops draining from the water separator, hand


1
tighten the drain valve (Item 1) [Figure 185].

Figure 186
2

2
EM9386

Only use filter element supplied with sealing plugs (top


1 1
and bottom). Remove plugs just before installing the new
element.

Install the filter element (Item 1) with a new seal (Item 2)


onto the glass bowl (Item 3) [Figure 188].

Install the new seals (Item 4) onto the filter element


P119746 (Item 1) [Figure 188].

Remove the two bolts (Item 1) and the cover with fuel
filter (Item 2) [Figure 186].

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FUEL SYSTEM (CONT’D) Secondary Fuel Filter

Primary Fuel Filter (Pre-Filter) (Cont’d) Stop the engine.

Figure 189 See the SERVICE SCHEDULE for the service interval
when to replace the secondary fuel filter. (See SERVICE
SCHEDULE on Page 129.)
2
NOTE: It is important to maintain extreme cleanliness
when working on the fuel system, even tiny
particles can cause engine or fuel system
problems.
1
Only use filter element supplied with sealing plug.
Remove plug just before installing the new element.

Figure 191

P119747

Install the filter assembly (Item 1) [Figure 189] onto the


filter housing.

Install the screw and washer (Item 2) [Figure 189]. Use a


new seal between washer and filter housing. Tighten to 8
N•m (70 in-lb) torque.
1
Figure 190

1 S38016

Clean the area around the filter housing.

2 2 Remove the filter element (Item 1) [Figure 191].

Ensure that dirt can not enter the new filter element. Do
not fill the filter element with fuel before the element is
installed.

Install a new filter element with a new seal, and hand


tighten.
P119746

Remove air from the fuel system. (See Removing Air


Install the cover with fuel filter (Item 1) with two bolts From The Fuel System on Page 144.)
(Item 2) [Figure 190].

Remove air from the fuel system. (See FUEL SYSTEM


on Page 140.)
WARNING
Replace the secondary filter. The secondary filter must
be replaced at the same time as the primary filter. (See AVOID INJURY OR DEATH
Secondary Fuel Filter on Page 143.) Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508

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FUEL SYSTEM (CONT’D) Crank the engine with the accelerator pedal released
(low idle position) until the engine starts.
Removing Air From The Fuel System
Run the engine at low idle for approximately five seconds
Perform the following procedure before starting the then cycle the accelerator pedal rapidly from the low idle
engine when air is found in the system and always after position to the high idle position three times. The time
any fuel component replacement and repair, including the taken to cycle the accelerator pedal to be typically one to
fuel filter and when the fuel tank has run out of fuel. three seconds. This will assist in displacing any residual
trapped air in the fuel injection pump.

Check for fuel leaks in the fuel system.


WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury.
W-2072-EN-0909

To determine whether air is going into the pump,


temporarily replace the standard inlet pipe with a suitable
clear plastic pipe.

Ensure all low-pressure and high-pressure fuel


connections are installed correctly.

Figure 192

S36409

Turn the ignition key (if equipped) or starter switch (if


equipped) to the Preheat position (Item 1) [Figure 192]
(this will activate the electrical pump relay).

Leave the ignition key (if equipped) or starter switch (if


equipped) in the Run position (Item 2) [Figure 192] for
three minutes.

Ensure the fuel pump is correctly wired as the Electrical


Shut-Off Solenoid must be in the run position during this
phase. This allows the fuel filter, low-pressure fuel pipes
and fuel injection pump to fill with fuel.

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ENGINE LUBRICATION SYSTEM

Checking And Adding Engine Oil Engine Oil Chart

Check the engine oil level every day before starting the Figure 194
engine for the work shift. ENGINE OIL
RECOMMENDED SAE VISCOSITY NUMBER
Stop the engine. (LUBRICATION OILS FOR DIESEL ENGINE
CRANKCASE)
Figure 193

S38019 TEMPERATURE RANGE ANTICIPATED BEFORE


S6808 NEXT OIL CHANGE (DIESEL ENGINES MUST USE
API CLASSIFICATION CI-4 OR BETTER, OR ACEA E7
OR BETTER)
Open the engine cover and remove the dipstick (Item 1)
[1] Bobcat Synthetic Oil – 5W-40
[Figure 193].
Bobcat engine oils are recommended for use in this
Keep the oil level between the marks on the dipstick
machine. If Bobcat engine oil is not available, use a good
(Inset) [Figure 193]. Do not overfill.
quality engine oil that meets API Service Classification of
CI-4 or better, or ACEA E7 or better [Figure 194]. See
Lubricants, Fuel And Fluids on page 9 for approved oils.

WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
WARNING
of the following conditions exist:
AVOID INJURY OR DEATH
• When fluids are under pressure.
Always clean up spilled fuel or oil. Keep heat, flames,
• Flying debris or loose material is present.
sparks or lighted tobacco away from fuel and oil.
• Engine is running.
Failure to use care around combustibles can cause
• Tools are being used.
W-2019-0907
explosion or fire.
W-2103-0508

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ENGINE LUBRICATION SYSTEM (CONT’D) Figure 197

Removing And Replacing Oil And Filter


1
See the SERVICE SCHEDULE for correct service 2
interval for replacing the engine oil and filter. (See
SERVICE SCHEDULE on Page 129.)

Run the engine until it is at operating temperature. Stop


the engine.

Open the engine cover. (See Opening And Closing on


Page 135.)

Figure 195
S38019
S6808

Remove the oil fill cap (Item 1) [Figure 197].

Put oil in the engine. For capacity, (See Fluid Capacities


on Page 205.). For type, (See Engine Oil Chart on Page
1 145.).

Install oil fill cap, start the engine and let it run for several
minutes.

Stop the engine, and check for leaks at the oil filter.

S38020 Remove the dipstick (Item 2) [Figure 197] and check the
oil level. Add oil as needed if it is not at the top mark on
the dipstick.
Remove the oil drain cap (Item 1) [Figure 195].

Drain the oil into a container and recycle or dispose of


used oil in an environmentally safe manner.

Install and tighten the oil drain cap (Item 1) [Figure 195].
WARNING
Figure 196 AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508

1
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
S38021 • When fluids are under pressure.
• Flying debris or loose material is present.
Clean the filter housing surface. • Engine is running.
• Tools are being used.
W-2019-0907
Remove the oil filter (Item 1) [Figure 196].

Put clean oil on the new filter gasket, install the filter and
hand tighten until the gasket contacts the surface, then
an additional 1/2 - 3/4 turn.

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ENGINE COOLING SYSTEM Checking Level

Check the cooling system every day to prevent over- Stop the engine and allow the engine to cool. Open the
heating, loss of performance or engine damage. engine cover. (See Opening And Closing on Page 135.)

Cleaning Figure 200

Stop the engine and open the engine cover. (See


Opening And Closing on Page 135.)

Figure 198

1
S38010

Check coolant level using the level markers (Item 1)


[Figure 200] on the tank. Coolant must be between MIN
S38023 and MAX level markers when the engine is cold.

NOTE: Always check coolant level before operating


Remove the nut (Item 1) [Figure 198]. the machine. Lack of engine coolant will
result in engine damage.
Figure 199
NOTE: The cooling system is factory filled with
1 ethylene glycol (EG) coolant. DO NOT mix
3 ethylene glycol with propylene glycol.

Use a refractometer to check the condition of ethylene


glycol in your cooling system.

2 Add premixed coolant to the reservoir if the coolant level


is low. (See Lubricants, Fuel And Fluids on Page 9.)

Close the engine cover.

S38134 IMPORTANT
Raise the condenser (Item 1) (if equipped) and keep in AVOID ENGINE DAMAGE
position by installing the rod (Item 2) [Figure 199] in the Always use the correct ratio of water to antifreeze.
condenser mount.
Too much antifreeze reduces cooling system
Use low air pressure or water pressure to clean the top of efficiency and may cause serious premature engine
the cooler (Item 3) [Figure 199]. Be careful not to damage.
damage fins.
Too little antifreeze reduces the additives which
NOTE: The cooler is a combined radiator, intercooler protect the internal engine components; reduces the
and hydraulic fluid cooler. boiling point and freeze protection of the system.

NOTE: When cleaning with water, DO NOT aim the Always add a premixed solution. Adding full strength
waterjet directly toward the battery. concentrated coolant can cause serious premature
engine damage.
I-2124-0497

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ENGINE COOLING SYSTEM (CONT’D) Follow these steps when using concentrated coolant
instead of a ready-to-use premix:
Removing And Replacing The Coolant
• Use a separate container to mix the coolant.
See the SERVICE SCHEDULE for correct service
intervals. (See SERVICE SCHEDULE on Page 129.) • The correct mixture proportions of coolant to provide
a -37°C (-34°F) freeze protection are 50% water and
Stop the engine. Open the engine cover. (See Opening 50% ethylene glycol. For instance, to get 8 L OR
And Closing on Page 135.) 2 U.S. gal of mixture, mix 4 L ethylene glycol with 4 L
of water OR 1 U.S. gal ethylene glycol with 1 U.S. gal
Figure 201 of water.

• Add premixed coolant to the coolant tank until the


1 coolant level reaches the lower marker on the tank
(Item 1) [Figure 200].

Run the engine until it is at operating temperature. Stop


the engine. Check the coolant level when cool. Add
coolant as needed.

Close the engine cover.

S38010
IMPORTANT
When the engine is cool, remove the coolant fill cap AVOID ENGINE DAMAGE
(Item 1) [Figure 201]. Always use the correct ratio of water to antifreeze.

Figure 202 Too much antifreeze reduces cooling system


efficiency and may cause serious premature engine
damage.

Too little antifreeze reduces the additives which


protect the internal engine components; reduces the
boiling point and freeze protection of the system.
1
Always add a premixed solution. Adding full strength
concentrated coolant can cause serious premature
engine damage.
I-2124-0497

S38024

WARNING
Remove the engine block drain plug (Item 1) and drain all
of the coolant into a container. Install and tighten the AVOID INJURY OR DEATH
engine block drain plug (Item 1) [Figure 202]. Recycle or Wear safety glasses to prevent eye injury when any
dispose of used coolant in an environmentally safe of the following conditions exist:
manner. • When fluids are under pressure.
• Flying debris or loose material is present.
Add premixed coolant to the coolant tank until the coolant • Engine is running.
level reaches the MIN marker on the tank. Install the • Tools are being used.
coolant fill cap (Item 1) [Figure 201]. W-2019-0907

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ELECTRICAL SYSTEM Figure 204

Description
16 14 12 10 8 4
The telescopic handler has a 12 volt, negative earth 20 7
alternator charging system. The electrical system is 3
protected against an electrical overload by fuses in three
locations. 19
The cause of an overload must be found before starting
the engine again. 18

2
Fuses And Relay Location / Identification 6
5 1
17
The electrical system is protected by fuses and relays in 15 13 11 9
three locations: P119111

• in the cab. (See Cab on Page 150.)


• on the rear frame. (See Frame on Page 149.) The location and description are shown below and in
• in the front right corner of the engine compartment. [Figure 204].
(See Engine Compartment on Page 151.)
REF DESCRIPTION AMP REF DESCRIPTION AMP
Frame
1 Low Speed 7.5 11 Brake Lights R
Figure 203 2 Wheels 5 12 Boom Drain R
Alignment /
Retract Switch
3 Hydraulic Quick- 10 13 Reverse Light / R
1 Tach / Power Lift / Back-up Alarm
Boom Drain
4 Stop Lights / 10 14 Power Lift R
Reverse Light /
2 Back-up Alarm
5 Drive Controller 15 15 Low Speed R
6 Workgroup 15 16 Not Used —
Controller
7 ACD Battery 10 17 Not Used —
Supply
1 8 ACD Ignition 10 18 Not Used —
P119110
Supply
9 Hydraulic Quick- R 19 Not Used —
Remove the two retainer screws (Item 1) (both sides) and Tach
remove the cover (Item 2) [Figure 203] to check or 10 Disable R 20 Not Used —
replace fuses or relays. Hydrostatic Brake

R - Relay

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ELECTRICAL SYSTEM (CONT’D) Figure 207

Fuses And Relay Location / Identification (Cont’d)

Cab 5 7 9 11 13 14
1 17
Figure 205
2 18

2 1
3 19

4 20
16 15
6 8 10 12

P119172

1
The location and description are shown below and in
[Figure 207].

S41620

Loosen the retainer screws (Item 1) and remove the REF DESCRIPTION AMP REF DESCRIPTION AMP
console cover (Item 2) [Figure 205]. 1 Boom Work Light / 20 11 Boom Work Lights R
Blue Work Light
Figure 206 2 Cab Work Lights 20 12 Cab Work Lights R
3 Park Lights Right 7.5 13 Rear and Roof 15
Wiper / LLMC /
Radio (Ignition) /
2 Beacon (If
1 equipped)
4 Park Lights Left / 7.5 14 Front Wiper / 10
Fog Light Washers / Travel
1 Direction Lever
(if equipped)
5 Not Used — 15 Display Panel / 7,5
LLMMI /
Diagnostic
Connector /
Joystick /
S41621 Switches
6 Low Beam R 16 Gateway 20
Remove retainer screws (Item 1) and remove the cover Controller / Starter
Switch /
(Item 2) [Figure 206] to check or replace fuses or relays.
Diagnostic
Connector / Radio
/ Dome Light /
Warning Lights
7 Rear Wiper R 17 Suspension Seat 7,5
(If equipped)
8 High Beam R 18 Low / High Beam 15
9 Fan Inverter R 19 Headlights / 15
Direction Lights /
Horn
10 Blue Work Lights R 20 A/C and Heater / 25
Fan Inverter

R - Relay

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ELECTRICAL SYSTEM (CONT’D) Battery Maintenance

Fuses And Relay Location / Identification (Cont’d) Figure 209

Engine Compartment

Figure 208

1 3

2 4

P-09589 P-09590
6 7
5
The battery cables must be clean and tight [Figure 209].
Check electrolyte level in the battery. Add distilled water
as needed. Remove acid or corrosion from battery and
cables with sodium bicarbonate (baking soda) and water
solution.

Put Bobcat Battery Saver or grease on the battery


terminals and cable ends to prevent corrosion.

8 9

WARNING
S38030 AVOID INJURY OR DEATH
S38060
S38061 Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
The location and description are shown below and in
[Figure 208]. In case of acid contact, wash immediately with water.
In case of eye contact get prompt medical attention
REF DESCRIPTION AMP
and wash eye with clean, cool water for at least 15
minutes.
1 Not Used —
2 Not Used — If electrolyte is taken internally drink large quantities
3 Starter / Alternator 25 of water or milk! DO NOT induce vomiting. Get
prompt medical attention.
4 Fuel Shutoff / Fuel Pump / Engine Temp Switch 10 W-2065-0807
5 Master Fuse 100
6 Starter Relay R
7 Glow Plug Relay R
8 Fuel Shutoff Relay R
9 Fuel Pump Relay R

R - Relay

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ELECTRICAL SYSTEM (CONT’D)

Using A Booster Battery (Jump Starting)

If it is necessary to use a booster battery to start the


IMPORTANT
engine, BE CAREFUL! There must be one person in the
operator’s seat and one person to connect and Damage to the alternator can occur if:
disconnect the battery cables. • Engine is operated with battery cables
disconnected.
The key switch (if equipped) or start switch (if equipped) • Battery cables are connected when using a fast
must be OFF. The booster battery must be 12 volt. charger or when welding on the Telescopic
Handler. (Remove both cables from the battery.)
• Extra battery cables (booster cables) are
connected wrong.
WARNING I-2345-0311

BATTERY GAS CAN EXPLODE AND CAUSE Figure 211


SERIOUS INJURY OR DEATH
Keep arcs, sparks, flames and lighted tobacco away
from batteries. When jumping from booster battery
make final connection (negative) at machine frame.

Do not jump start or charge a frozen or damaged


battery. Warm battery to 16°C (60°F) before 1
connecting to a charger. Unplug charger before
connecting or disconnecting cables to battery. Never
lean over battery while boosting, testing or charging.
W-2066-0910

Figure 210
S39416
1
1 2
Connect the end of the first cable to the positive (+)
terminal of the booster battery. Connect the other end of
the same cable to the positive (+) terminal (Item 1)
[Figure 211] of the telescopic handler battery.

S38031

Remove the three bolts (Item 1) and remove the battery


cover (Item 2) [Figure 210].

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ELECTRICAL SYSTEM (CONT’D) Removing And Installing The Battery

Using A Booster Battery (Jump Starting) (Cont’d)

Figure 212 WARNING


AVOID INJURY OR DEATH
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.

In case of acid contact, wash immediately with water.


In case of eye contact get prompt medical attention
and wash eye with clean, cool water for at least 15
minutes.
1
If electrolyte is taken internally drink large quantities
of water or milk! DO NOT induce vomiting. Get
S39417
prompt medical attention.
W-2065-0807

Connect the end of the second cable to the earth (-) Figure 213
terminal of the booster battery. Connect the other end of
the same cable to the earth (-) terminal (Item 1)
1 1
[Figure 212] on the telescopic handler starter.

Keep cables away from moving parts. Start the engine. 2

After the engine has started, remove the earth (-) cable
(Item 1) [Figure 212] first.
1
Remove the cable from the positive (+) terminal (Item 1)
[Figure 211].

Install the battery cover (Item 2) with the three bolts


(Item 1) [Figure 210].
S38031

Remove the three bolts (Item 1) and remove the battery


cover (Item 2) [Figure 213].

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ELECTRICAL SYSTEM (CONT’D) Figure 216

Removing And Installing The Battery (Cont’d)

Figure 214

P-09589 P-09590

1
Always clean the battery terminals and cable ends when
installing a new or used battery [Figure 216].
S38032

When installing the battery, do not touch any metal parts


Always disconnect the earth (-) cable (Item 1) with the battery terminals.
[Figure 214] first to prevent sparks.
Install the battery hold-down plate and tighten the nuts.
Remove the positive (+) battery cable (Item 2) Connect and tighten the battery cables. Connect the
[Figure 214]. earth (-) cable last to prevent sparks.

Figure 215

4
1 WARNING
6 BATTERY GAS CAN EXPLODE AND CAUSE
SERIOUS INJURY OR DEATH
Keep arcs, sparks, flames and lighted tobacco away
from batteries. When jumping from booster battery
2 make final connection (negative) at machine frame.

Do not jump start or charge a frozen or damaged


battery. Warm battery to 16°C (60°F) before
3 connecting to a charger. Unplug charger before
5 connecting or disconnecting cables to battery. Never
lean over battery while boosting, testing or charging.
S38032
W-2066-0910

Disconnect the connector (Item 1) and remove the cables


from the battery disconnect switch terminals (Item 2)
[Figure 215].

Remove the nut (Item 3) [Figure 215].

Remove the bolt (Item 4) located at the back end of the


hold-down plate (Item 5) [Figure 215].

Remove the hold-down plate (Item 5) including the


battery disconnect switch (Item 6) [Figure 215].

Remove the battery.

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HYDRAULIC / HYDROSTATIC SYSTEM Figure 219

Checking And Adding Fluid

Use only recommended fluid in the hydraulic system.


(See Hydraulic / Hydrostatic Fluid Chart on Page 156.) 1

Completely retract and lower the boom. Tilt the


attachment carrier.

Stop the machine on a level surface.

Stop the engine.

Oil must be at ambient temperature for this procedure.


P119114
Figure 217

Remove the fill / breather cap (Item 1) [Figure 219].

Add fluid until it is at the centre of the sight gauge (Item 1)


[Figure 217].

Reinstall the fill / breather cap (Item 1) [Figure 219].

1 Reinstall the cover (Item 2) with the three bolts (Item 1)


[Figure 218].

P119112
WARNING
AVOID INJURY OR DEATH
Check the fluid level at the sight gauge (Item 1)
Always clean up spilled fuel or oil. Keep heat, flames,
[Figure 217].
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
Figure 218
explosion or fire.
W-2103-0508

2
1

1
1
P119113

Remove the three bolts (Item 1) and the cover (Item 2)


[Figure 218].

Installation: Tighten the bolts (Item 1) [Figure 218] to


maximum 15,9 N•m (11.7 ft-lb) torque.

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HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Removing And Replacing Hydraulic Fluid

Hydraulic / Hydrostatic Fluid Chart See the SERVICE SCHEDULE for the correct service
intervals. (See SERVICE SCHEDULE on Page 129.)
Figure 220
HYDRAULIC / HYDROSTATIC FLUID Replace the fluid if it becomes contaminated or after
RECOMMENDED ISO VISCOSITY GRADE (VG) major repair.
AND VISCOSITY INDEX (VI)
Always replace the hydraulic / hydrostatic filter whenever
the hydraulic fluid is replaced. (See Removing And
Replacing Hydraulic / Hydrostatic Filter on Page 157.)

WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
TEMPERATURE RANGE ANTICIPATED enters skin or eyes, get immediate medical attention
DURING MACHINE USE from a doctor familiar with this injury.
W-2072-EN-0909
[1] VG 100; Minimum VI 120
[2] VG 46; Minimum VI 140
[3] Synthetic Fluid; VG 46; Minimum VI 150
[4] Bobcat Hydraulic / Hydrostatic Fluid

Use only recommended fluid in the hydraulic system WARNING


[Figure 220]. (See Lubricants, Fuel And Fluids on Page
9.) AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508

Figure 221

P119220

Remove the reservoir drain plug (Item 1) [Figure 221]


behind the left front wheel and drain the fluid into a
container. Recycle or dispose of the fluid in an
environmentally safe manner.

Put a new seal on the drain plug. Install the drain plug
(Item 1) [Figure 221] and tighten.

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HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Removing And Replacing Hydraulic / Hydrostatic
Filter
Removing And Replacing Hydraulic Fluid (Cont’d)
See the SERVICE SCHEDULE for the correct service
Figure 222 intervals. (See SERVICE SCHEDULE on Page 129.)

NOTE: The hydraulic filter is equipped with a valve


2 that allows to change the filter without having
1 to drain the hydraulic tank.

Figure 224

2
1

1
1
P119113

Remove the three bolts (Item 1) and the cover (Item 2)


[Figure 222]. 1
1
Installation: Tighten the bolts (Item 1) [Figure 222] to
P119113
maximum 15,9 N•m (11.7 ft-lb) torque.

Figure 223 Remove the three bolts (Item 1) and the cover (Item 2)
[Figure 224].

Installation: Tighten the bolts (Item 1) [Figure 224] to


maximum 15,9 N•m (11.7 ft-lb) torque.
1

P119114

Remove the fill / breather cap (Item 1) [Figure 223]

Add fluid until it is at the centre of the sight gauge (Item 2)


[Figure 221].

Install the fill / breather cap (Item 1) [Figure 223].

Install the cover (Item 2) with the three bolts (Item 1)


[Figure 222].

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HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Figure 228

Removing And Replacing Hydraulic / Hydrostatic


Filter (Cont’d)

Figure 225

P119175

Remove the filter element (Item 1) [Figure 228] and


discard.
P119115

Install a new filter element ensuring that the element is


Figure 226 fully seated in the filter base.

NOTE: Make sure to have a new filter element ready


before start of procedure to avoid excess fluid
1 spill.
2
Install the cap and hand tighten.

Fill the hydraulic reservoir. (See Checking And Adding


Fluid on Page 155.)

Start the engine and let the engine run for one minute
1 (low idle) before operating the boom hydraulics.

Stop the engine and check for leaks at the filter. Check
P119173 the fluid level in the reservoir and add as needed. (See
Checking And Adding Fluid on Page 155.)
Remove the four bolts (Item 1) [Figure 225] and
Install the covers.
[Figure 226] and the cover (Item 2) [Figure 226].

Place a container below the filter to collect spilled fluid.

Figure 227 WARNING


AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508

P119174

Remove the cap (Item 1) [Figure 227].

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HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D)

Fill / Breather Cap

See the SERVICE SCHEDULE for the correct


replacement interval. (See SERVICE SCHEDULE on
Page 129.)

Figure 229

2
1

1
1
P119113

Remove the three bolts (Item 1) and the cover (Item 2)


[Figure 229].

Installation: Tighten the bolts (Item 1) [Figure 229] to


maximum 15,9 N•m (11.7 ft-lb) torque.

Figure 230

P119114

Remove the fill / breather cap (Item 1) [Figure 230].

Install the new fill / breather cap (Item 1) [Figure 230].

Install the cover (Item 2) with the three bolts (Item 1)


[Figure 229].

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AXLES (FRONT AND REAR) Removing And Replacing Oil (Planetary Carrier)

Checking And Adding Oil (Planetary Carrier) See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 129.)
Figure 231
Figure 232

P119177

P119176

Put the machine on a level surface with the plug (Item 1)


[Figure 231] positioned as shown. Put the machine on a level surface with the plug (Item 1)
[Figure 232] positioned as shown.
Clean the plug (Item 1) [Figure 231] and the surrounding
surface. Clean the plug (Item 1) [Figure 232] and the surrounding
surface.
Remove the plug (Item 1) [Figure 231]. The oil level
should be at the bottom edge of the plug hole. Remove the plug (Item 1) [Figure 232] and drain oil into
a container. Recycle or dispose of the used lubricant in
Add oil through the hole if the oil level is below the hole. an environmentally safe manner.

For oil capacity, (See Fluid Capacities on Page 205.). For Reposition the plug hole as shown in [Figure 231] and
oil type, (See Lubricants, Fuel And Fluids on Page 9.) add gear lube until the lube level is at the bottom edge of
the plug hole (Item 1) [Figure 231].
Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb)
torque. For oil capacity, (See Fluid Capacities on Page 205.). For
oil type, (See Lubricants, Fuel And Fluids on Page 9.)
Repeat the procedure for the other three planetary
carriers. Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb)
torque.

Repeat the procedure for the other planetary carriers.

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AXLES (FRONT AND REAR) (CONT’D) Removing And Replacing Oil (Rear Differential)

Checking And Adding Oil (Rear Differential) See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 129.)
See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 129.) Figure 234

Figure 233

1 1

P119121

P119122
Put the machine on a level surface.

Put the machine on a level surface. Clean the plug (Item 1) [Figure 234] and the surrounding
surface.
Clean the plug (Item 1) [Figure 233] and the surrounding
surface. Remove the plug (Item 1) [Figure 234] and drain oil into
a container. Recycle or dispose of the used lubricant in
Remove the plug (Item 1) [Figure 233]. The oil level an environmentally safe manner.
should be at the bottom edge of the plug hole.
Install and tighten the plug (Item 1) [Figure 234] to 35 -
Add oil through the hole if the oil level is below the hole. 50 N•m (26 - 37 ft-lb) torque.

For oil type, (See Fluid Capacities on Page 205.). Figure 235

Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb)


torque.

P119122

Add oil through the hole (Item 1) [Figure 235].

For oil capacity, (See Fluid Capacities on Page 205.).


For oil type, (See Lubricants, Fuel And Fluids on Page 9.)

Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb)


torque.

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AXLES (FRONT AND REAR) (CONT’D) Removing And Replacing Oil (Front Differential)

Checking And Adding Oil (Front Differential) See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 129.)
See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 129.) Figure 237

Figure 236

1
1

P119118

P119118
Put the machine on a level surface.

Put the machine on a level surface. Clean the plug (Item 1) [Figure 237] and the surrounding
surface.
Clean the plug (Item 1) [Figure 236] and the surrounding
surface. Remove the plug (Item 1) [Figure 237] and drain oil into
a container. Recycle or dispose of the used lubricant in
Remove the plug (Item 1) [Figure 236]. The oil level an environmentally safe manner.
should be at the bottom edge of the plug hole.
Install and tighten the plug (Item 1) [Figure 237] to 35 -
Add oil through the hole if the oil level is below the hole. 50 N•m (26 - 37 ft-lb) torque.

For oil type, (See Lubricants, Fuel And Fluids on Page 9.) Add oil through the hole (Item 1) [Figure 236].

Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb) For oil capacity, (See Fluid Capacities on Page 205.).
torque. For oil type, (See Lubricants, Fuel And Fluids on Page 9.)

Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb)


torque.

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AXLES (FRONT AND REAR) (CONT’D) Removing And Replacing Oil (Reduction Box)

Checking And Adding Oil (Reduction Box) Figure 239

Figure 238

P119119

P119119
Put the machine on a level surface.

Put the machine on a level surface. Clean the plug (Item 1) [Figure 239] and the surrounding
surface.
Clean the plug (Item 1) [Figure 238] and the surrounding
surface. Remove the plug (Item 2) [Figure 239] and drain oil into
a container. Recycle or dispose of the used lubricant in
Remove the plug (Item 1) [Figure 238]. The oil level an environmentally safe manner.
should be at the bottom edge of the plug hole.
Install and tighten the plug (Item 2) [Figure 239].
Add oil through the hole if the oil level is below the hole.
Remove the plug (Item 1) [Figure 238] and [Figure 239]
For oil capacity, (See Fluid Capacities on Page 205.). and add oil through the hole.
For oil type, (See Lubricants, Fuel And Fluids on Page 9.)
For oil capacity, (See Fluid Capacities on Page 205.).
Install and tighten the plug. For oil type, (See Lubricants, Fuel And Fluids on Page 9.)

Install and tighten the plug (Item 1) [Figure 238] and


[Figure 239].

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ALTERNATOR BELT Figure 242

Belt Adjustment

The alternator belt is a special maintenance free type


that is pretensioned over the pulleys. This belt eliminates
the need for tensioning device and does not require
periodic adjustment. Refer to the service schedule (See
SERVICE SCHEDULE on Page 129.) and contact your
Bobcat dealer for replacement parts. 2 2

Belt Checking

Check the whole belt drive visually for damage. Replace


damaged parts. (See Belt Replacement on Page 164.)
S38683
Belt Replacement

Stop the engine and open the engine cover. (See Remove the lower alternator mounting bolt (Item 1)
Opening And Closing on Page 135.) [Figure 241] and loosen the two top alternator mounting
bolts (Item 2) [Figure 242].
Remove the air conditioning belt. (See Belt Replacement
on Page 165.) Move the alternator toward the engine as far as it will go
and remove the belt from the pulleys. Inspect the pulleys
Figure 240 for wear.

Install new belt.

2 Install the top and bottom alternator mounting bolts


(Items 1 and 2) [Figure 241] and [Figure 242]. Do not
yet fully tighten.

1 Use a wedge or prybar to move the alternator until the


bottom alternator mounting bolt (Item 1) [Figure 241]
can be installed.

Tighten the top alternator mounting bolts (Item 2)


[Figure 242].

P119166
Install the air conditioning belt. (See Belt Replacement on
Page 165.)

Remove the two bolts (Item 1) and cover (Item 2) Install the cover (Item 2) [Figure 240].
[Figure 240].
Close the engine cover.
Figure 241
After belt replacement let the engine run for 15 minutes
and check the alternator belt. (See Belt Checking on
Page 164.)

S38738

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AIR CONDITIONING BELT Figure 245

Belt Adjustment

The air conditioning belt is a special maintenance free


type that is pretensioned over the pulleys. This belt
eliminates the need for a tensioning device and does not 1
require periodic adjustment. Contact your Bobcat dealer
for replacement parts.

Belt Replacement

Stop the engine and open the engine cover. (See


Opening And Closing on Page 135.)

Figure 243 S39386

Remove the bottom mounting bolt (Item 1) [Figure 245]


2 from the compressor.

Figure 246

1 3 1
2

P119166

Remove the two bolts (Item 1) and cover (Item 2)


[Figure 243].

Figure 244 S39153

1 Loosen the rear compressor mounting bolt (Item 1)


[Figure 246].
1
Remove the front compressor mounting bolt (Item 2)
[Figure 246].

Tilt the compressor until the air conditioning belt can be


2 removed. Remove the air conditioning belt (Item 3)
[Figure 246].

Install a new belt.


1
S39152

Remove the three bolts (Item 1) and belt cover (Item 2)


[Figure 244].

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AIR CONDITIONING BELT (CONT’D)

Belt Replacement (Cont’d)

Figure 247

S39165A
S39386

Use a prybar under the compressor to tension the air


conditioning belt until the bottom mounting bolt (Item 1)
[Figure 247] can be installed.

Install and tighten the bottom mounting bolt (Item 1)


[Figure 247].

Tighten the rear (Item 1) [Figure 246] mounting bolt.

Install and tighten the front (Item 2) [Figure 246]


mounting bolt.

Install the belt cover (Item 2) and tighten the bolts (Item
1) [Figure 244].

Install the cover (Item 2) and tighten the bolts (Item 1)


[Figure 243].

Close the engine cover.

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TYRE MAINTENANCE Wheel Replacement

Wheel Nuts Always park the machine on a level surface. STOP the
engine.
See the SERVICE SCHEDULE for the service interval to
check the wheel nuts. (See SERVICE SCHEDULE on
Page 129.) WARNING
Figure 248
MACHINE FALLING OR MOVING CAN CAUSE
SERIOUS INJURY OR DEATH
Put jackstands under the front and rear of the
machine before running engine for service.
W-2718-0208

Front Wheels

Figure 249

P119120

The correct wheel nut tightening torque is 360 N•m (266


ft-lb) [Figure 248].

Rotating

Check the tyres regularly for wear, damage and pressure.


For the correct tyre pressure (See Traction on Page P119182
204.).

Rear tyres usually wear faster than front tyres. To keep Put the floor jack under the left side of the front axle. Lift
the wear even, move the front wheels to the rear and rear the telescopic handler and install the first jackstand
wheels to the front. [Figure 249].

It is important to keep the same size tyres on each side of Figure 250
the telescopic handler. If different sizes are used, each
tyre will be turning at a different rate and cause excessive
wear. The tread bars of all the tyres must face the same
direction.

Recommended tyre pressure must be maintained to


avoid excessive tyre wear and loss of stability and
handling capacity. Check for the correct pressure before
operating the telescopic handler.

P119183

Put the floor jack under the right side of the front axle. Lift
the telescopic handler and install the second jackstand
[Figure 250].

Remove the eight wheel nuts and replace the wheel.


Install the wheel nuts and tighten using a crisscross
pattern to 360 N•m (266 ft-lb) torque.

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TYRE MAINTENANCE (CONT’D) Mounting

Wheel Replacement (Cont’d) To change the size of the tyres, contact your Bobcat
dealer.
Rear Wheels
Tyres are to be repaired only by an authorised person
Figure 251 using the correct procedures and type of equipment.

Tyres and rims must always be checked for correct size


before mounting. Check rim and tyre bead for damage.
The rim flange must be cleaned and free of rust. The tyre
bead and rim flange must be lubricated with a rubber
lubricant before mounting the tyre.

Avoid excessive pressure which can rupture the tyre and


cause serious injury or death.

During inflation of the tyre, check the tyre pressure


frequently to avoid over inflation.

Pressure
P119184
For correct inflation, (See Traction on Page 204.).

Put the floor jack under the centre of the counterweight.


Lift the telescopic handler and install jackstands
[Figure 251].
WARNING
Remove the eight wheel nuts and replace the wheel.
Install the wheel nuts and tighten using a crisscross AVOID INJURY OR DEATH
pattern to 360 N•m (266 ft-lb) torque. Do not inflate tyres above specified pressure. Failure
to use correct tyre mounting procedure can cause an
explosion which can result in injury or death.
W-2078-EN-0909

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LUBRICATING THE TELESCOPIC HANDLER Figure 254

Lubrication Locations

Lubricate as specified in the SERVICE SCHEDULE for


the best performance of the machine. (See SERVICE
SCHEDULE on Page 129.)
1
Record the operating hours each time you lubricate so 1
that it is performed at the correct interval.

Always use a good quality lithium based multipurpose


grease. Apply lubricant until extra grease shows.

Remove the attachment from the telescopic handler


before lubricating. (See Installing And Removing The 2 P119123
Attachment (Manual Lock) on Page 96.) (See Installing
And Removing The Attachment (Hydraulic Lock) on Page
99.) Attachment Carrier Pivot (Item 1) [Figure 254] (Both
Sides).
Lubricate the following locations on the telescopic
handler: Tilt Cylinder Rod End (Item 2) [Figure 254].

Figure 252 Figure 255

1
1

P118200 P119124

Axle Pivots - Top and bottom (Item 1) [Figure 252] all Remove the front cover from the boom end.
four wheels.
Tilt Cylinder Base End (Item 1) [Figure 255].
Figure 253

1
1

P119135 P119136

Axle Oscillation - Rear Axle (Item 1) [Figure 253].

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LUBRICATING THE TELESCOPIC HANDLER Figure 258
(CONT’D)

Lubrication Locations (Cont’d)

Figure 256
1

2 1

P119127

Boom Pivot (Item 1) [Figure 258].

P119125 Figure 259

NOTE: Raise the boom and install the approved


Boom Stop before lubricating the Lift and
Self-levelling Cylinders. (See Installing The
Approved Boom Stop on Page 134.)

Lift Cylinder Rod End (Item 1) and Self-levelling Cylinder


Rod End (Item 2) [Figure 256].

Figure 257

P119186

Boom Slides (Eight Places) (Item 1) [Figure 259].


2
1

P119185

Lift Cylinder Base End (Item 1) and Self-levelling Cylinder


Base End (Item 2) [Figure 256].

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LUBRICATING THE TELESCOPIC HANDLER
(CONT’D)

Lubrication Locations (Cont’d)

Figure 260

2 2

2 2

P119129

Top rear pads (Item 2) (four locations) [Figure 260] can


be greased by using a greaser.

To lubricate the bottom rear pads (four locations)


[Figure 260] that are not accessible in the above step:

Partially extend and fully lower boom.

Put the Travel Direction Control in NEUTRAL. (See Travel


Direction on Page 40.) Make sure the parking brake is
engaged. (See PARKING BRAKE on Page 59.) (See
STOPPING THE ENGINE AND LEAVING THE
TELESCOPIC HANDLER on Page 85.)

Use a brush to lubricate the inside of the booms.

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ATTACHMENT CARRIER Figure 263

Inspection And Maintenance

Figure 261

1
1

P119233

The telescopic handler attachment hydraulic locking pins


P119231 (if equipped) (Item 1) [Figure 263] (both sides) must
move freely. The pins must not be bent or the ends
deformed.
The attachment carrier mounting hooks (Item 1)
[Figure 261] (both sides) must not be damaged or worn. Figure 264
Inspect attachment carrier condition. Replace as needed.

Figure 262

1
P119750

P119232 The pins (if equipped) (Item 1) [Figure 264] (both sides)
must extend through the holes in the attachment
mounting frame.
The stop block (Item 1) [Figure 262] (both sides) must
not be damaged or worn. Inspect stop plate condition. Lubricate the attachment carrier. (See SERVICE
Replace as needed. SCHEDULE on Page 129.) (See LUBRICATING THE
TELESCOPIC HANDLER on Page 169.)

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TELESCOPIC HANDLER STORAGE AND RETURN TO SERVICE

Storage Return To Service

Sometimes it can be necessary to store your Bobcat After the Bobcat telescopic handler has been in storage,
telescopic handler for an extend period of time. Below is it is necessary to follow a list of items to return the
a list of items to perform before storage. telescopic handler to service.

• Thoroughly clean the telescopic handler including the • Check the engine and hydraulic fluid levels; check
engine compartment. coolant level.

• Store the attachments in a dry protected shelter. • Install a fully charged battery.

• Lubricate the telescopic handler. • Remove grease from exposed cylinder rods.

• Replace worn or damaged parts. • Check all belt tensions.

• Park the telescopic handler in a dry protected shelter. • Be sure all shields and guards are in place.

• Lower the boom all the way and put the attachment (if • Lubricate the telescopic handler.
equipped) flat on the ground.
• Check tyre inflation and remove blocks from under
• Check tyre inflation and put blocks under the frame to frame.
remove weight from the tyres.
• Remove cover from exhaust pipe opening.
• Put grease on any exposed cylinder rods.
• Start the engine and let run for a few minutes while
• Put fuel stabiliser in the fuel tank and run the engine observing the instrument panels and systems for
a few minutes to circulate the stabiliser to the pump correct operation.
and fuel injectors.
• Operate machine, check for correct function.
If biodiesel blend fuel has been used, perform the
following: • Stop the engine and check for leaks. Repair as
needed.
Drain the fuel tank, refill with 100% petroleum diesel
fuel, add fuel stabiliser and run the engine for at least
30 minutes.

• Drain and flush the cooling system. Refill with


premixed coolant.

• Replace all fluids and filters (engine, hydraulic /


hydrostatic).

• Replace air cleaner, heater and air conditioning filters.

• Put all controls in NEUTRAL position.

• Remove the battery. Be sure the electrolyte level is


correct then charge the battery. Store it in a cool dry
place above freezing temperatures and charge it
periodically during storage.

• Cover the exhaust pipe opening.

• Tag the machine to indicate that it is in storage


condition.

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SYSTEM SETUP AND ANALYSIS

DIAGNOSTIC SERVICE CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177


Viewing Service Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Service Codes List - Gateway Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Service Codes List - Drive Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Service Codes List - Workgroup Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Service Codes List - Display Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Service Codes List - LLMI Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Service Codes List - LLMC Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

PASSWORD SETUP (KEYPAD PANEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188


Password Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Changing The Owner, User 1 and User 2 Password . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Password Lockout Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

MAINTENANCE CLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

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DIAGNOSTIC SERVICE CODES

Viewing Service Codes

Figure 265

3 4

S38158

Press the information button (Item 1) to cycle the display


screen (Item 2) [Figure 265] until the engine hour menu
is displayed.

Press and hold the information button (Item 1)


[Figure 265] for three seconds until the Service Codes
appear on the display screen.

If more than one Service Code is present, the codes will


scroll on the display screen.

NOTE: Corrosion or loose earth can cause multiple


service codes and / or abnormal symptoms.
All instrument panel lights flashing, alarm
sounding, headlights and rear lights flashing,
could indicate a bad earth. The same
symptoms could apply if the voltage is low,
such as loose or corroded battery cables. If
you observe these symptoms, check earth
and positive leads first.

Service Codes can be either a word (Item 3) or a number


(Item 4) [Figure 265].

The following word errors can be displayed:

[NONE] No Service Codes present.

[REPLY] The instrument panel is not communicating


with the controller.

[SHTDN] A shutdown condition exists.

Press the information button (Item 1) [Figure 265] to


return to the engine hour menu.

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DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List - Gateway Controller

The gateway controller is located in the cab, behind the right Instrument and Indicator Panel.

CODE DESCRIPTION RESULTS


M0309 Battery voltage low All functions allowed
M0310 Battery voltage high All functions allowed
M0311 Battery voltage Extremely high All functions allowed
M0314 Battery voltage Extremely low All functions allowed
M0322 Battery voltage out of range low All functions allowed
M0414 Engine oil pressure Extremely low All functions allowed
M0415 Engine oil pressure Shutdown Engine shutdown
M0610 Engine speed high All functions allowed
M0611 Engine Speed Extremely high All functions allowed
M0613 Engine Speed no Signal Drive disabled
M0615 Engine Speed Shutdown Engine shutdown
M0618 Engine Speed out of range All functions allowed
M0710 Hydraulic oil temperature high All functions allowed
M0711 Hydraulic oil temperature Extremely high Drive reduced
M0715 Hydraulic oil temperature Shutdown Drive reduced
M0810 Engine Coolant temperature high All functions allowed
M0811 Engine Coolant temperature Extremely high All functions allowed
M0815 Engine Coolant temperature Shutdown Engine shutdown
M0821 Engine Coolant temperature OOR high All functions allowed
M0822 Engine Coolant temperature OOR low All functions allowed
M0909 Fuel Level low All functions allowed
M0921 Fuel Level OOR high All functions allowed
M0922 Fuel Level OOR low All functions allowed
M1302 Fuel Pump output error ON Not allowed to crank the engine until next key cycle
M1303 Fuel Pump output error OFF Engine shutdown
M1402 Fuel Solenoid output error ON Not allowed to crank the engine until next key cycle
M1403 Fuel Solenoid output error OFF Engine shutdown
M1428 Fuel Solenoid output Internal failure Engine shutdown
M1502 Fuel Solenoid relay error ON Not allowed to crank the engine until next key cycle.
M1503 Fuel Solenoid relay error OFF Engine shutdown
M1602 Front Alignment Lamp output error ON All functions allowed
M1603 Front Alignment Lamp output error OFF All functions allowed
M1702 Rear Alignment Lamp output error ON All functions allowed
M1703 Rear Alignment Lamp output error OFF All functions allowed
M1821 Frame levelling pot out of range high Frame levelling movement disabled
M1822 Frame levelling pot out of range low Frame levelling movement disabled
M2102 Glow Plug output error ON All functions allowed
if STB: Glow plugs are always active
M2103 Glow Plug output error OFF Glow plug function disabled
M2202 Starter output error ON On ignition, starter is active but engine doesn't crank.
M2203 Starter output error OFF Engine doesn't crank
M2207 Starter output open circuit Engine doesn't crank

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DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List - Gateway Controller (Cont’d)

CODE DESCRIPTION RESULTS


M2302 Starter relay error ON On ignition, starter is active but engine doesn't crank
M2303 Starter relay error OFF Engine doesn't crank
M2405 Crab valve output short to battery Drive reduced
M2406 Crab valve output short to ground All functions allowed excepted Crab function
M2407 Crab valve output open circuit All functions allowed excepted Crab function
M2505 4 Wheels valve short to battery Drive reduced
M2506 4 Wheels valve short to ground 4 Wheels steer mode not available
M2507 4 Wheels valve open circuit 4 Wheels steer mode not available
M2648 Steer Mode switch Multiple inputs active All functions allowed
M2702 Fan Inverter output error on Fan inverter is active
M2703 Fan Inverter output error OFF Fan Inverter not available
M2707 Fan Inverter output open circuit Fan Inverter not available
M2805 Fan PWM output short to battery Fan Inverter not available
M2806 Fan PWM output short to ground Fan Inverter not available
M2807 Fan PWM output open circuit Fan Inverter not available
M2832 Fan PWM output overcurrent Fan Inverter not available
M3128 Interrupted Power Failure Engine shutdown
M3204 Workgroup controller no communication Workgroup functions disabled
M3404 Display controller no communication No information displayed
M3704 Drive controller no communication Drive functions & Aux functions disabled
M4109 Alternator voltage low All functions allowed
M4110 Alternator voltage high All functions allowed
M4304 Keypad KSS no communication Engine cranking not allowed (if previously locked)
M4621 Sensor Supply OORH Impact on Inching function
M4622 Sensor Supply OORL Impact on Inching function
M4805 Worklights output error on Worklights permanently lighted on
M4806 Worklights output error off Worklights not available
M4902 Blue lights Output Short To Battery or Open Circuit Blue Lights permanently lighted on
M4903 Blue lights Output Short To Ground Blue Lights not available
M5205 Electronic battery Disconnect output open circuit or If open circuit: no power supply
short to battery If short to battery: Electronic Battery Disconnect
always closed: all functions allowed but it could stay
closed when the key switch is off.
M5206 Electronic battery Disconnect output short to No power supply on the machine
ground
M5207 Electronic battery Disconnect output open circuit No power supply on the machine
M5302 Electronic battery Disconnect stuck Machine always supplied although key switch off
M5303 Electronic battery Disconnect open error (unstuck) No power supply on the machine
M6105 Safety valve short to battery Workgroup functions disabled
M6106 Safety valve short to ground Workgroup functions disabled
M6107 Safety valve open circuit Workgroup functions disabled
M6131 Safety valve overcurrent Workgroup functions disabled
M7748 Multiple key on active (service tool & keyswitch) Not allowed to crank the engine

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DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List - Gateway Controller (Cont’d)

CODE DESCRIPTION RESULTS


M9999 Bad constant data table Gateway function disabled
not able to crank the engine

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DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List - Drive Controller

The drive controller is located between the boom and the cab, next to the front frame fuse box.

CODE DESCRIPTION RESULTS


D0217 Hydraulic filter plugged All functions allowed
D0321 Battery voltage OOR high All functions disabled
D0322 Battery voltage OOR low All functions disabled
D0421 Inching pedal OOR high Drive reduced to 20% inching
D0422 Inching pedal OOR low Drive reduced to 20% inching
D0428 Inching pedal In error Drive reduced to 30% inching
D0605 Vehicle Speed Short To Battery No Vehicle Speed available
D0606 Vehicle Speed Short To Ground No Vehicle Speed available
D0607 Vehicle Speed Open Circuit No Vehicle Speed available
D0611 Vehicle Speed Extremely High Drive disabled then Engine shutdown
D0613 Vehicle Speed No Signal No Vehicle Speed available
D0721 Hydraulic Oil Temperature OOR High All functions allowed
D0722 Hydraulic Oil Temperature OOR Low All functions allowed
D1402 Brake light output error on All functions allowed
D1403 Brake light output error off All functions allowed
D1407 Brake light output open circuit All functions allowed
D1433 Brake light output Internal failure All functions allowed
D1502 Brake light relay error on All functions allowed
D1503 Brake light relay error off All functions allowed
D1605 Drive pump forward coil short to battery Drive disabled
D1606 Drive pump forward coil short to ground Forward disabled
D1607 Drive pump forward coil open circuit Forward disabled
D1632 Drive pump forward coil overcurrent Drive disabled
D1705 Drive pump reverse coil short to battery Drive disabled
D1706 Drive pump reverse coil short to ground Reverse disabled
D1707 Drive pump reverse coil open circuit Reverse disabled
D1732 Drive pump reverse coil overcurrent Drive disabled
D2002 Low speed output (hydraulic motor) error on Drive reduced to 30% inching
D2003 Low speed output (hydraulic motor) error off Drive reduced to 30% inching
D2007 Low speed output (hydraulic motor) open circuit Drive reduced to 30% inching
D2033 Low speed output (hydraulic motor) controller Drive reduced to 30% inching
Internal failure
D2102 Low speed relay error on Drive reduced to 30% inching
D2103 Low speed relay error off Drive reduced to 30% inching
D2202 Defeat valve output (hydraulic motor) error on All functions allowed
D2203 Defeat valve output (hydraulic motor) error off All functions allowed
D2207 Defeat valve output (hydraulic motor) open circuit All functions allowed
D2233 Defeat valve output controller Internal failure All functions allowed
D2302 Defeat valve relay error on All functions allowed
D2303 Defeat valve relay error off All functions allowed
D2609 Hydraulic steering pressure low All functions allowed
D2621 Hydraulic steering pressure out of range low All functions allowed

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DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List - Drive Controller (Cont’d)

CODE DESCRIPTION RESULTS


D3204 Workgroup controller no communication Aux disabled
D3304 Gateway controller no communication All functions disabled
D3404 Display controller no communication All functions disabled
D3723 Programming or constant data invalid Drive disabled
D3728 Controller failure Drive disabled
D3796 Interrupted power All functions allowed
D3797 Controller programmed All functions allowed
D4004 Joystick no communication Drive disabled / Boom movement disabled
D4011 Joystick right roller out of NEUTRAL (auxiliary) Aux disabled
D4028 Joystick Grip Fault Drive disabled / Boom movement disabled
D4113 FNR lever no Signal Drive disabled
D4128 FNR multiple inputs active Drive disabled
D4621 Voltage sensor 5V OOR high All functions disabled, Engine shutdown
D4622 Voltage sensor 5V OOR low All functions disabled, Engine shutdown
D5005 Rear Auxiliary / Hook UP Valve Short to Battery Rear AUX / HOOK function disabled
D5006 Rear Auxiliary / Hook UP Valve Short to Ground Rear AUX / HOOK function disabled
D5007 Rear Auxiliary / Hook UP Valve Open Circuit Rear AUX / HOOK function disabled
D5105 Rear Auxiliary / Hook DOWN Valve Short to Battery Rear AUX / HOOK function disabled
D5106 Rear Auxiliary / Hook DOWN Valve Short to Ground Rear AUX / HOOK function disabled
D5107 Rear Auxiliary / Hook DOWN Valve Open Circuit Rear AUX / HOOK function disabled
D5205 Rear Auxiliary / Hook ACTIVATION Valve Short to Rear AUX / HOOK function disabled
Battery
D5206 Rear Auxiliary / Hook ACTIVATION Valve Short to Rear AUX / HOOK function disabled
Ground
D5207 Rear Auxiliary / Hook ACTIVATION Valve Open Rear AUX / HOOK function disabled
Circuit
D5328 Rear Auxiliary / Hook Dashboard Switch In Error Rear AUX / HOOK function disabled
D5521 Swash plate Sensor1 OORH Drive reduced
D5522 Swash plate Sensor1 OORL Drive reduced
D5621 Swash plate Sensor2 OORH Drive reduced
D5622 Swash plate Sensor2 OORL Drive reduced
D5715 Swash plate shutdown Engine shutdown
D5744 Swash plate dual fault Drive reduced
D5745 Swash plate disagree Drive reduced
D5746 Swash plate unresponsive Drive disabled
D5824 Safe start swash out of NEUTRAL Drive disabled
D5835 Safe start dump valve stuck on Drive disabled
D5911 Overspeed fault Drive reduced
D5915 Overspeed shutdown Engine shutdown
D5928 Overspeed failure Drive disabled
D6202 Creep light error on All functions allowed
D6203 Creep light error off All functions allowed

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DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List - Drive Controller (Cont’d)

CODE DESCRIPTION RESULTS


D6302 Creep switch error on All functions allowed
D7002 High/low speed switch error on (left lever) All functions allowed
D7309 Service brake pressure low All functions allowed
D7321 Service brake pressure out of range high All functions allowed
D7322 Service brake pressure out of range low All functions allowed
D7605 Aux female output short to battery Aux disabled
D7606 Aux female output short to ground Aux disabled
D7607 Aux female output open circuit Aux disabled
D7632 Aux female output overcurrent Aux disabled
D7705 Aux male output short to battery Aux disabled
D7706 Aux male output short to ground Aux disabled
D7707 Aux male output open circuit Aux disabled
D7732 Aux male output overcurrent Aux disabled
D8205 Boom suspension output short to battery Boom suspension disabled
D8206 Boom suspension output short to ground Boom suspension disabled
D8207 Boom suspension output open circuit Boom suspension disabled
D8232 Boom suspension output overcurrent Boom suspension disabled
D9099 Drive calibration required All functions allowed
minimum current + swash plate calibration
D9999 Bad constant data Table Not applicable

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DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List - Workgroup Controller

The workgroup controller is located in the rear frame, left of the boom.

CODE DESCRIPTION RESULTS


W0321 Battery Voltage OOR high Workgroup disabled
W0322 Battery Voltage OOR low Workgroup disabled
W0721 Hydraulic oil temperature OOR high All functions allowed
W0722 Hydraulic oil temperature OOR low All functions allowed
W2205 Lift up output short to battery Lift Up disabled
W2206 Lift up output short to ground Lift Up disabled
W2207 Lift up output open circuit Lift Up disabled
W2232 Lift up output overcurrent Lift Up disabled
W2305 Lift down output short to battery Lift Down disabled
W2306 Lift down output short to ground Lift Down disabled
W2307 Lift down output open circuit Lift Down disabled
W2332 Lift down output overcurrent Lift Down disabled
W2405 Tilt out output short to battery Tilt Out disabled
W2406 Tilt out output short to ground Tilt Out disabled
W2407 Tilt out output open circuit Tilt Out disabled
W2432 Tilt out output overcurrent Tilt Out disabled
W2505 Tilt back output short to battery Tilt Back disabled
W2506 Tilt back output short to ground Tilt Back disabled
W2507 Tilt back output open circuit Tilt Back disabled
W2532 Tilt back output overcurrent Tilt Back disabled
W2605 Extend output short to battery Extend disabled
W2606 Extend output short to ground Extend disabled
W2607 Extend output open circuit Extend disabled
W2632 Extend output overcurrent Extend disabled
W2705 Retract output short to battery Retract disabled
W2706 Retract output short to ground Retract disabled
W2707 Retract output open circuit Retract disabled
W2732 Retract output overcurrent Retract disabled
W3223 Programming or constant data invalid Workgroup disabled
W3228 Controller failure Workgroup disabled
W3296 Interrupted power All functions allowed
W3297 Controller programmed All functions allowed
W3304 Gateway controller no communication Workgroup disabled
W3404 Display controller no communication Workgroup disabled
W3704 Drive controller no communication Auxiliary disabled
W3804 LLMC no communication Workgroup reduced
W3818 LLMC out of range Workgroup reduced
W3844 LLMC not matching Workgroup reduced
W3845 LLMC not matching level 2 Aggravating movements disabled
W3904 LLMI no communication Workgroup reduced
W3918 LLMI out of range Workgroup reduced

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DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List - Workgroup Controller (Cont’d)

CODE DESCRIPTION RESULTS


W4004 Joystick no communication Workgroup disabled
W4005 Joystick X axis out of NEUTRAL (tilt) Tilt disabled
W4007 Joystick Y axis out of NEUTRAL (lift) Lift disabled
W4010 Joystick left roller out of NEUTRAL (extend retract) Extend and retract disabled
W4028 Joystick Grip Fault Extend and retract disabled
W4621 Vsensor 5V supply OOR high Workgroup disabled
W4622 Vsensor 5V supply OOR low Workgroup disabled
W6521 Boom angle 1 OOR high All functions allowed
W6522 Boom angle 1 OOR low All functions allowed
W6621 Boom angle 2 OOR high All functions allowed
W6622 Boom angle 2 OOR low All functions allowed
W6744 Boom angle in error All functions allowed
W6798 Boom angle calibration performed All functions allowed
W6799 Boom angle calibration required All functions allowed
W6802 Boom retract switch short to battery All functions allowed
W6803 Boom retract switch short to ground or open circuit All functions allowed
W6902 Boom retract switch 2 Short to Battery Cushion Retract Disabled
W6903 Boom retract switch 2 Short to Ground or Open Cushion Retract Disabled
Circuit
W6928 Boom retract switch 2 In Error Cushion Retract Disabled
W7002 Boom drain output error on Workgroup and Boom Suspension disabled
W7003 Boom drain output error off Boom Suspension disabled
W7007 Boom drain output error open circuit Boom Suspension disabled
W7033 Boom drain output internal failure Boom Suspension disabled
W7102 Boom drain relay feedback output error on Workgroup and Boom Suspension disabled
W7103 Boom drain relay feedback output error off Boom Suspension disabled
W7428 Boom suspension error Boom Suspension disabled
W7528 Boom suspension switch on Boom Suspension disabled
W7602 Boom suspension icon error on All functions allowed
W7603 Boom suspension icon error off All functions allowed
W8005 Power quicktach output short to battery Power quicktach disabled
W8006 Power quicktach output short to ground Power quicktach disabled
W8007 Power quicktach output open circuit Power quicktach disabled
W8128 Power quicktach switch in error Quicktach disabled
W8702 Power quicktach boom output error on Quicktach disabled
W8703 Power quicktach boom output error off Quicktach disabled
W8707 Power quicktach boom output open circuit Quicktach disabled
W8802 Power quicktach boom relay feedback error on Quicktach disabled
W8803 Power quicktach boom relay feedback error off Quicktach disabled
W8902 Power lift output error on Boom lifting and lowering reduced
W8903 Power lift output error off Boom lifting and lowering reduced
W8907 Power lift output error open circuit Boom lifting and lowering reduced
W9002 Power lift relay error on Boom lifting and lowering reduced

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DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List - Workgroup Controller (Cont’d)

CODE DESCRIPTION RESULTS


W9003 Workgroup controller bad table Not applicable
W9999 Power quicktach output error off Power quicktach function not available

Service Codes List - Display Controller

CODE DESCRIPTION RESULTS


L0102 Left panel button 1 error ON Work lights button doesn't work
Cannot access to steering mode calibration menu and
battery voltage
L0202 Left panel button 2 error ON Joystick lockout button doesn't work.
Cannot change the safety valve status.
Cannot access to angle calibration menu
L0302 Left panel button 3 error ON Auxiliary button doesn't work.
Cannot change the permanent flow status
Cannot access to drive pump menu
L0402 Left panel button 4 error ON Information button doesn't work
Cannot change the menu displayed
L7404 Main controller no communication No data displayed / no functions allowed from Display
L7672 Left hand panel programming error No data displayed / no functions allowed from Display

Service Codes List - LLMI Controller

CODE DESCRIPTION RESULTS


I0314 LLMI undervoltage No LLMI display - Workgroup functions reduced
I0315 LLMI overvoltage No LLMI display - Workgroup functions reduced
I3014 LLMI sensor offset No LLMI display - Workgroup functions reduced
I3015 LLMI sensor out of range No LLMI display - Workgroup functions reduced
I3016 LLMI sensor default No LLMI display - Workgroup functions reduced
I3017 LLMI sensor ID error No LLMI display - Workgroup functions reduced
I3018 LLMI sensor Rx out of delay No LLMI display - Workgroup functions reduced
I3113 LLMI calibration values out of range No LLMI display - Workgroup functions reduced
I3121 LLMI calibration values Inverted No LLMI display - Workgroup functions reduced
I3122 LLMI calibration values too close No LLMI display - Workgroup functions reduced
I3123 LLMI calibration time-out No LLMI display - Workgroup functions reduced
I3901 LLMI EEPROM failure No LLMI display - Workgroup functions reduced
I3903 LLMI external watchdog default No LLMI display - Workgroup functions reduced
I3904 LLMI wrong RAM test No LLMI display - Workgroup functions reduced
I3905 LLMI wrong program checksum No LLMI display - Workgroup functions reduced
I3909 LLMI test button error no test available
Calibrate the system

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DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List - LLMC Controller

CODE DESCRIPTION RESULTS


C0314 LLMC undervoltage Workgroup functions reduced
C0315 LLMC overvoltage Workgroup functions reduced
C3014 LLMC sensor offset Workgroup functions reduced
C3015 LLMC sensor out of range Workgroup functions reduced
C3016 LLMC sensor default Workgroup functions reduced
C3017 LLMC sensor ID error Workgroup functions reduced
C3018 LLMC sensor Rx out of delay Workgroup functions reduced
C3113 LLMC calibration values out of range Workgroup functions reduced
C3121 LLMC calibration values Inverted Workgroup functions reduced
C3122 LLMC calibration values too close Workgroup functions reduced
C3123 LLMC calibration time-out Workgroup functions reduced
C3801 LLMC EEPROM failure Workgroup functions reduced
C3803 LLMC external watchdog default Workgroup functions reduced
C3804 LLMC wrong RAM test Workgroup functions reduced
C3805 LLMC wrong program checksum Workgroup functions reduced

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PASSWORD SETUP (KEYPAD PANEL) Figure 267

Password Description

Master Password:

A permanent, randomly selected password set at the


factory that cannot be changed. This password is
used for service by the Bobcat dealer if the owner
password is not known or to change the owner
password.

Owner Password:
1
2
Allows for full use of the telescopic handler. Must be
used to change the owner password. P122307

NOTE: By default, the owner password is the last 5


digits of the machine serial number. Press and hold the lock (Item 1) and unlock (Item 2)
[Figure 267] keys for three seconds.
User 1 and User 2 Passwords:
The display screen will show [CODE].
By default, User 1 and User 2 Passwords are not set. Enter the five digit owner or master password using the
number keys (0 through 9) if locked.
NOTE: The User 1 and User 2 passwords cannot be
used to change a password or switch from The display screen will show [OWNER] for two seconds.
Locked mode to Unlocked mode and vice Press the unlock key (Item 2) [Figure 267] to navigate
versa. between [OWNER], [USER 1] and [USER 2].

Changing The Owner, User 1 and User 2 Password After two seconds, the display screen will show [ENTER].

NOTE: The lock key (Item 1) red light and the unlock
Figure 266 key (Item 2) [Figure 267] green light will flash
during the procedure.

Enter a new five digit owner, user 1 or user 2 password


using the number keys (0 through 9). An asterisk will
2 3 show in the display screen for each key press.
4
1
The display screen will show [AGAIN].

Enter the new five digit owner password again.

The display screen will show [STORE] if the password


has been changed.

The display screen will show [ERROR] if:


P122313 P122306 • The second five digit owner user 1 or user 2 password
is different from the first one.
Turn the key switch (Item 1) to the RUN (Item 2) OR
[Figure 266] position to turn on the telescopic handlers
electrical system. • No number key was pressed for more than 20
seconds.
OR OR

Turn the start switch (Item 3) to the RUN (Item 4) • “00000” was entered as owner user 1 or user 2
password.
[Figure 266] position to turn on the telescopic handlers
electrical system. NOTE: “00000” is not an acceptable owner, user 1 or
user 2 password.

The system returns to its previous state. Either the lock


key (Item 1) red light or the unlock key (Item 2)
[Figure 267] green light will become solid.

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PASSWORD SETUP (KEYPAD PANEL) (CONT’D) Figure 269

Password Lockout Feature

This feature allows the owner to unlock the password


feature so that a password does not need to be used
every time the engine is started.

NOTE: The password lockout feature does not


function with a user password.

Figure 268

P122307
2 3 4
1
Press the unlock key (Item 1) [Figure 269].

The unlock key (Item 1) [Figure 269] green light will flash
and the display screen will show [CODE].

Enter the five digit owner password using the number


keys (0 through 9). The unlock key (Item 1) [Figure 269]
green light will become solid.
P122313 P122306
The telescopic handler can now be started without using
a password.
Turn the key switch (Item 1) to the RUN (Item 2)
[Figure 268] position to turn on the telescopic handlers NOTE: Use the following procedure to reset the
electrical system. machine lock so that the telescopic handler
requires a password to start the engine.
OR
Turn the key switch (Item 1) to the RUN (Item 2)
Turn the start switch (Item 3) to the RUN (Item 4) [Figure 268] position to turn on the telescopic handlers
[Figure 268] position to turn on the telescopic handlers electrical system.
electrical system.
OR
The display screen will show [CODE].
Turn the start switch (Item 3) to the RUN (Item 4)
Enter the five digit owner password using the number [Figure 268] position to turn on the telescopic handlers
keys (0 through 9). electrical system.

Press the lock key (Item 2) [Figure 269].

The lock key (Item 2) [Figure 269] red light will flash and
the display screen will show [CODE].

Enter the five digit owner password using the number


keys (0 through 9). The lock key (Item 2) [Figure 269]
red light will become solid.

You must now enter the password every time to start the
telescopic handler.

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MAINTENANCE CLOCK

Description

The Maintenance Clock alerts the operator when the next


service interval is due. EXAMPLE: The Maintenance
Clock can be set to a 250 hour interval as a reminder for
the next 250 hour planned maintenance.

Figure 270

EM8038

During machine operation, a two beep alarm will sound


when there are less than 10 hours until the next planned
maintenance.

The remaining hours (Item 1) before maintenance is


required will appear on the display screen for five
seconds while the service icon (Item 3) and sandglass
icon (Item 2) [Figure 270] flash.

NOTE: The display will show negative numbers after


counting down to zero.

The display screen will then revert back to the previous


menu and will appear for five seconds every time the
machine is started until the maintenance clock is reset.

Setup

See your Bobcat dealer about installation of this feature.

Reset

See your Bobcat dealer to reset the maintenance clock.

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SPECIFICATIONS

TL358(D)(H) TELESCOPIC HANDLER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . 193


Machine Dimensions For Models TL358D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Machine Dimensions For Models TL358H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Traction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Fluid Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

TL358(D)(H)CW TELESCOPIC HANDLER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . 200


Machine Dimensions For Models TL358DCW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Machine Dimensions For Models TL358HCW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Traction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Fluid Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

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Dimensions are given for machine equipped with standard tyres and can vary with other tyre types.

Where applicable, specifications conform to SAE, ASME or ISO standards and are subject to change without notice.

Machine Dimensions For Models TL358D

A
B
C
D O

E F
I

J
G L P
M N
Q
S
R

(A) Overall length (with forks) 5707 mm (224.7 in)


(B) Overall length (with Quick-tach carriage) 4507 mm (177.4 in)
(C) Overall length (without attachment) 4400 mm (173.2 in)
(D) Overall length (to front tyres 24”) 4123 mm (162.3 in)
(E) Overall height (with rotating beacon) - 24” Tyres 2524 mm (99.4 in)
(F) Overall height - 24” Tyres 2334 mm (91.9 in)
(G) Carriage rotation angle 136°
(I) Height to back of the machine - 24” Tyres 1671 mm (65.8 in)
(J) Ground clearance - 24” Tyres 348 mm (13.7 in)
(L) Front axle to front of carriage 1020 mm (40.2 in)
(M) Wheelbase 2820 mm (111 in)
(N) Rear axle to back of machine 667 mm (26.3 in)
(O) Operator cab outside width 930 mm (36.6 in)
(P) Track width (front and rear) 1700 mm (66.9 in)
(Q) Width over standard tyres (front and rear) - 24” Tyres 2100 mm (82.7 in)
(R) External turning radius (with forks) - 24” Tyres 4922 mm (193.8 in)
(S) External turning radius (at tyres) - 24” Tyres 3875 mm (152.6 in)
(U) Internal turning radius - 24” Tyres 1503 mm (59.2 in)
Operator cab inside width 857 mm (33.7 in)

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Machine Dimensions For Models TL358H

A
B
C
D O

E F
I

J
G P
L M N
Q
S
R

(A) Overall length (with forks) 5707 mm (224.7 in)


(B) Overall length (with Quick-tach carriage) 4507 mm (177.4 in)
(C) Overall length (without attachment) 4400 mm (173.2 in)
(D) Overall length (to front tyres 24”) 4123 mm (162.3 in)
(E) Overall height (with rotating beacon) - 24” Tyres 2524 mm (99.4 in)
(F) Overall height - 24” Tyres 2334 mm (91.9 in)
(G) Carriage rotation angle 136°
(I) Height to back of the machine - 24” Tyres 1671 mm (65.8 in)
(J) Ground clearance - 24” Tyres 348 mm (13.7 in)
(L) Front axle to front of carriage 1020 mm (40.2 in)
(M) Wheelbase 2820 mm (111 in)
(N) Rear axle to back of machine 667 mm (26.3 in)
(O) Operator cab outside width 930 mm (36.6 in)
(P) Track width (front and rear) 1700 mm (66.9 in)
(Q) Width over standard tyres (front and rear) - 24” Tyres 2100 mm (82.7 in)
(R) External turning radius (with forks) - 24” Tyres 4922 mm (193.8 in)
(S) External turning radius (at tyres) - 24” Tyres 3875 mm (152.6 in)
(U) Internal turning radius - 24” Tyres 1503 mm (59.2 in)
Operator cab inside width 857 mm (33.7 in)

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Performance

Crowding force - Tilt 4600 daN (10341 lbf)


Crowding force - Lift 2900 daN (6519 lbf)
Drawbar pull (at 1km/h [0.6 mph]) 4900 daN (11016 lbf) - 20”/4100 daN (9217 lbf) - 24”
Ground pressure 11 kg/cm² (156.5 PSI)
Rated load capacity 2600 kg (5732 lb)
Capacity (at maximum height) on 24” tyres 2000 kg (4409 lb)
Capacity (at maximum reach) on 24” tyres 1000 kg (2005 lb)
Tipping load (at maximum reach) on 24” tyres 1250 kg (2756 lb)
Lifting height on 24” tyres 5890 mm (231.9 in)
Maximum reach on 24” tyres 3010 mm (118.5 in)
Maximum reach (at maximum height) on 24” tyres 330 mm (13 in)
Travel Speed on 24” tyres 
- Low range 0 - 10 km/h (0 - 6.2 mph)
- High range 0 - 40 km/h (0 - 25 mph)

Weights

Weight (unladen) - 24” tyres 4900 kg (10803 lb)


Front axle weight unladen - 24” tyres 2450 kg (5401 lb)
Rear axle weight unladen - 24” tyres 2450 kg (5401 lb)
Total weight with pallet frame and forks - 24” tyres 5210 kg (11486 lb)
Front axle weight with pallet frame and forks - 24” tyres 2870 kg (6327 lb)
Rear axle weight with pallet frame and forks - 24” tyres 2340 kg (5159 lb)
Total weight with pallet frame, forks and rated load - 24” tyres 7810 kg (17218 lb)
Front axle weight with pallet frame, forks and rated load - 24” tyres 6900 kg (15212 lb)
Rear axle weight with pallet frame, forks and rated load - 24” tyres 910 kg (2006 lb)

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Engine

Make / Model PERKINS / 1104D-44TA


Fuel / Cooling Diesel / Liquid
Rated power (ISO 14396) at 2200 rpm 74,5 kW (100 hp)
Maximum torque at 1400 rpm 410 N•m (302.4 ft-lb)
Rated speed 2200 rpm
Low idle speed 900 rpm
Cycle Type 4 cycles
Number of cylinders 4
Displacement 4,4 L (269 in³)
Bore / Stroke 105 mm (4.1 in) / 127 mm (5 in)
Lubrication Gear pump pressure
Crankshaft ventilation Open breathing
Air Cleaner Dry replaceable cartridge with safety element
Ignition Diesel Compression
Air Induction Turbocharged
Engine Coolant Ethylene Glycol Mix -37°C (-34.6°F)

Controls

Engine Foot accelerator pedal


Starting Key-type starter switch and shutdown
Front auxiliary Variable thumbwheel on joystick
Hydraulics lift and tilt Electronic joystick
Hydraulics telescope in and telescope out Variable thumbwheel on joystick
Service brake Pedal-activated wet multi-disc on front axle
Secondary brake Hand lever activates spring-applied pressure release disk
brake
Parking brake Hand lever activates spring-applied pressure release disk
brake
Steering Proportional hydraulic steering via a conventional steering
wheel
Speed range and reverse selection Switch for hydrostatic motor ratios, and switch on joystick
or lever for F-N-R
4WD / 2WD / parallel drive selection Three-position switch on the right-hand console
Auxiliary pressure release Standard coupler & pressure release on control valve
spool

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Drive System

Transmission Hydrostatic with electronic regulation


Main drive Two speed hydrostatic motor
Transmission oil ELF SF3 / TOTAL DYNATRANS FR

Traction

Standard tyres SOLIDEAL 405/70-20 14PR


(315 kPa [3,15 bar] [46 psi])
Optional tyres TITAN 400/70-20 150B/166A2 lift rigger II 
(400 kPa) (4,0 bar) (58 psi)
Optional tyres DUNLOP T37 400/70-20 150B 
(275 kPa [2,75 bar] [40 psi])
Optional tyres DUNLOP 405/70R20 168A2 152J MPT SPT9
(400 kPa [4,0 bar] [58 psi])
Optional tyres MICHELIN 400/70R20 149A8/149B IND TL BIBLOAD
(360 kPa [3,6 bar] [52 psi])
Optional tyres MICHELIN 400/80-24 162A8 IND TL Power CL
(250 kPa [2,5 bar] [36 psi])
Optional tyres DUNLOP 405/70R24 168A2 152J MPT SPT9
(350 kPa [3,5 bar] [51 psi])
Optional tyres SOLIDEAL 400/80-24 20PR
(250 kPa [2,5 bar] [36 psi])
Optional tyres DUNLOP 40/80-24 156B T37
(250 kPa [2,5 bar] [36 psi])
Optional tyres MICHELIN 400/70R24 152A8/152B IND TL XMCL
(330 kPa [3,3 bar] [48 psi])

Steering

Steering Pump Priority valve on hydraulic pump


Steering Mode 2WS / 4WS / CRAB

Brakes

Engine Braking Hydrostatic


Parking and Emergency brake Negative brake with hydraulic command
Service Brake Oil immersed multi-disks

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Fluid Capacities

Axle front / rear 5,6 L / 5,6 L (1.48 U.S. gal / 1.48 U.S. gal)
Axle differential front -
Axle differential rear -
Wheel hub reduction (per wheel) 0,8 L (0.21 U.S. gal)
Reduction box 0,8 L (0.21 U.S. gal)
Cooling system with heater 15 L (4.0 U.S. gal)
Engine oil with oil filter 8,5 L (2.25 U.S. gal)
Fuel tank 115 L (30.4 U.S. gal)
Hydraulic reservoir 47 L (12.4 U.S. gal)
Hydraulic system plus reservoir 90 L (23.3 U.S. gal)

Hydraulic System

Pump type Gear pump with LS valve


Pump capacity 100 L/min (26.4 U.S. gpm)
Relief valve pressure setting 25 MPa (250 bar) (3626 psi)
Control valve type Open centre with flow sharing and flow compensators technology
Hydraulic filter specification Full flow filtration
Auxiliary flow 90 L/min (23.3 U.S. gpm)
Hydraulic fluid PETRONAS

Electrical System

Alternator 90 A (110 A optional)


Battery 110 Ah (140 Ah optional)
Starter 3,2 kW (4.3 hp)

Temperature Range

Operation and storage -15°C - +45°C (+5°F - +113°F)

Altitude

Maximum altitude 2000 m (6500 ft)

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Instrument Panel

The following functions are monitored by a combination of gauges and warning lights in the operator's line of sight.
The system alerts the operator of monitored malfunctions by way of audible and visual indicators.
Gauges
Rev counter
Total operating hours
Job hours
Boom angle
Fuel gauge
Engine coolant temperature gauge
Indicators
Front and rear wheel alignment status
Headlight full beam
Headlight low beam
Position lights
Left and right turn
Trailer turn
Parking brake
Longitudinal stability level
Windscreen wipers
Work lights
Flashing warning lights
Hazard warning lights
Hydraulic function lock
Rear fog lights
Heater fan
Warning lights
Hydraulic fluid over-temperature
Engine coolant over-temperature
Low oil pressure
Battery not charging
Longitudinal stability alarm
Green - less than 61% of load
Amber - 63 to 68% of load`
Red - over 71% of load

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Dimensions are given for machine equipped with standard tyres and can vary with other tyre types.

Where applicable, specifications conform to SAE, ASME or ISO standards and are subject to change without notice.

Machine Dimensions For Models TL358DCW

A
B
C
D O

E F
I

J
G P
L M N
Q
S
R

(A) Overall length (with forks) 5707 mm (224.7 in)


(B) Overall length (with Quick-tach carriage) 4507 mm (177.4 in)
(C) Overall length (without attachment) 4400 mm (173.2 in)
(D) Overall length (to front tyres 24”) 4123 mm (162.3 in)
(E) Overall height (with rotating beacon) - 24” Tyres 2374 mm (93.5 in)
(F) Overall height - 24” Tyres 2184 mm (86 in)
(G) Carriage rotation angle 136°
(I) Height to back of the machine - 24” Tyres 1671 mm (65.8 in)
(J) Ground clearance - 24” Tyres 348 mm (13.7 in)
(L) Front axle to front of carriage 1020 mm (40.2 in)
(M) Wheelbase 2820 mm (111 in)
(N) Rear axle to back of machine 667 mm (26.3 in)
(O) Operator cab outside width 930 mm (36.6 in)
(P) Track width (front and rear) 1700 mm (66.9 in)
(Q) Width over standard tyres (front and rear) - 24” Tyres 2100 mm (82.7 in)
(R) External turning radius (with forks) - 24” Tyres 4922 mm (193.8 in)
(S) External turning radius (at tyres) - 24” Tyres 3875 mm (152.6 in)
(U) Internal turning radius - 24” Tyres 1503 mm (59.2 in)
Operator cab inside width 857 mm (33.7 in)

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Machine Dimensions For Models TL358HCW

A
B
C
D O

E F
I

J
G
P
L M N
Q
S
R

(A) Overall length (with forks) 5707 mm (224.7 in)


(B) Overall length (with Quick-tach carriage) 4507 mm (177.4 in)
(C) Overall length (without attachment) 4400 mm (173.2 in)
(D) Overall length (to front tyres 24”) 4123 mm (162.3 in)
(E) Overall height (with rotating beacon) - 24” Tyres 2524 mm (99.4 in)
(F) Overall height - 24” Tyres 2334 mm (91.9 in)
(G) Carriage rotation angle 136°
(I) Height to back of the machine - 24” Tyres 1671 mm (65.8 in)
(J) Ground clearance - 24” Tyres 348 mm (13.7 in)
(L) Front axle to front of carriage 1020 mm (40.2 in)
(M) Wheelbase 2820 mm (111 in)
(N) Rear axle to back of machine 667 mm (26.3 in)
(O) Operator cab outside width 930 mm (36.6 in)
(P) Track width (front and rear) 1700 mm (66.9 in)
(Q) Width over standard tyres (front and rear) - 24” Tyres 2100 mm (82.7 in)
(R) External turning radius (with forks) - 24” Tyres 4922 mm (193.8 in)
(S) External turning radius (at tyres) - 24” Tyres 3875 mm (152.6 in)
(U) Internal turning radius - 24” Tyres 1503 mm (59.2 in)
Operator cab inside width 857 mm (33.7 in)

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Performance

Crowding force - Tilt 4600 daN (10341 lbf)


Crowding force - Lift 2900 daN (6520 lbf)
Drawbar pull (at 1km/h [0.6 mph]) 4900 daN (11016 lbf) - 20”/4100 daN (9217 lbf) - 24”
Ground pressure 11 kg/cm² (156.5 PSI)
Rated load capacity 3000 kg (6614 lb)
Capacity (at maximum height) on 24” tyres 2500 kg (5512 lb)
Capacity (at maximum reach) on 24” tyres 1300 kg (2866 lb)
Tipping load (at maximum reach) on 24” tyres 1625 kg (3583 lb)
Lifting height on 24” tyres 5890 mm (231.9 in)
Maximum reach on 24” tyres 3010 mm (118.5 in)
Maximum reach (at maximum height) on 24” tyres 330 mm (13 in)
Travel Speed on 24” tyres 
- Low range 0 - 10 km/h (0 - 6.2 mph)
- High range 0 - 40 km/h (0 - 25 mph)

Weights

Weight (unladen) - 24” tyres 5300 kg (3293 lb)


Front axle weight unladen - 24” tyres 2350 kg (1460 lb)
Rear axle weight unladen - 24” tyres 2950 kg (1833 lb)
Total weight with pallet frame and forks - 24” tyres 5610 kg (3486 lb)
Front axle weight with pallet frame and forks - 24” tyres 2820 kg (1752 lb)
Rear axle weight with pallet frame and forks - 24” tyres 2790 kg (1734 lb)
Total weight with pallet frame, forks and rated load - 24” tyres 8610 kg (5350 lb)
Front axle weight with pallet frame, forks and rated load - 24” tyres 7470 kg (4642 lb)
Rear axle weight with pallet frame, forks and rated load - 24” tyres 1140 kg (708 lb)

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Engine

Make / Model PERKINS / 1104D-44TA


Fuel / Cooling Diesel / Liquid
Rated power (ISO 14396) at 2200 rpm 74,5 kW (100 hp)
Maximum torque at 1400 rpm 410 N•m (302.4 ft-lb)
Rated speed 2200 rpm
Low idle speed 900 rpm
Cycle Type 4 cycles
Number of cylinders 4
Displacement 4,4 L (269 in³)
Bore / Stroke 105 mm (4.1 in) / 127 mm (5 in)
Lubrication Gear pump pressure
Crankshaft ventilation Open breathing
Air Cleaner Dry replaceable cartridge with safety element
Ignition Diesel Compression
Air Induction Turbocharged
Engine Coolant Ethylene Glycol Mix -37°C (-34.6°F)

Controls

Engine Foot accelerator pedal


Starting Key-type starter switch and shutdown
Front auxiliary Variable thumbwheel on joystick
Hydraulics lift and tilt Electronic joystick
Hydraulics telescope in and telescope out Variable thumbwheel on joystick
Service brake Pedal-activated wet multi-disc on front axle
Secondary brake Hand lever activates spring-applied pressure release disk
brake
Parking brake Hand lever activates spring-applied pressure release disk
brake
Steering Proportional hydraulic steering via a conventional steering
wheel
Speed range and reverse selection Switch for hydrostatic motor ratios, and switch on joystick
or lever for F-N-R
4WD / 2WD / parallel drive selection Three-position switch on the right-hand console
Auxiliary pressure release Standard coupler & pressure release on control valve
spool

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Drive System

Transmission Hydrostatic with electronic regulation


Main drive Two speed hydrostatic motor
Transmission oil ELF SF3 / TOTAL DYNATRANS FR

Traction

Standard tyres SOLIDEAL 405/70-20 14PR


(315 kPa [3,15 bar] [46 psi])
Optional tyres TITAN 400/70-20 150B/166A2 lift rigger II 
(400 kPa) (4,0 bar) (58 psi)
Optional tyres DUNLOP T37 400/70-20 150B 
(275 kPa [2,75 bar] [40 psi])
Optional tyres DUNLOP 405/70R20 168A2 152J MPT SPT9
(400 kPa [4,0 bar] [58 psi])
Optional tyres MICHELIN 400/70R20 149A8/149B IND TL BIBLOAD
(360 kPa [3,6 bar] [52 psi])
Optional tyres MICHELIN 400/80-24 162A8 IND TL Power CL
(250 kPa [2,5 bar] [36 psi])
Optional tyres DUNLOP 405/70R24 168A2 152J MPT SPT9
(350 kPa [3,5 bar] [51 psi])
Optional tyres SOLIDEAL 400/80-24 20PR
(250 kPa [2,5 bar] [36 psi])
Optional tyres DUNLOP 40/80-24 156B T37
(250 kPa [2,5 bar] [36 psi])
Optional tyres MICHELIN 400/70R24 152A8/152B IND TL XMCL
(330 kPa [3,3 bar] [48 psi])

Steering

Steering Pump Priority valve on hydraulic pump


Steering Mode 2WS / 4WS / CRAB

Brakes

Engine Braking Hydrostatic


Parking and Emergency brake Negative brake with hydraulic command
Service Brake Oil immersed multi-disks

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Fluid Capacities

Axle front / rear 5,6 L / 5,6 L (1.48 U.S. gal / 1.48 U.S. gal)
Axle differential front -
Axle differential rear -
Wheel hub reduction (per wheel) 0,8 L (0.21 U.S. gal)
Reduction box 0,8 L (0.21 U.S. gal)
Cooling system with heater 15 L (4.0 U.S. gal)
Engine oil with oil filter 8,5 L (2.25 U.S. gal)
Fuel tank 115 L (30.4 U.S. gal)
Hydraulic reservoir 47 L (12.4 U.S. gal)
Hydraulic system plus reservoir 90 L (23.3 U.S. gal)

Hydraulic System

Pump type Gear pump with LS valve


Pump capacity 100 L/min (26.4 U.S. gpm)
Relief valve pressure setting 25 MPa (250 bar) (3626 psi)
Control valve type Open centre with flow sharing and flow compensators technology
Hydraulic filter specification Full flow filtration
Auxiliary flow 90 L/min (23.3 U.S. gpm)
Hydraulic fluid PETRONAS

Electrical System

Alternator 90 A (110 A optional)


Battery 110 Ah (140 Ah optional)
Starter 3,2 kW (4.3 hp)

Temperature Range

Operation and storage -15°C - +45°C (+5°F - +113°F)

Altitude

Maximum altitude 2000 m (6500 ft)

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Instrument Panel

The following functions are monitored by a combination of gauges and warning lights in the operator's line of sight.
The system alerts the operator of monitored malfunctions by way of audible and visual indicators.
Gauges
Rev counter
Total operating hours
Job hours
Boom angle
Fuel gauge
Engine coolant temperature gauge
Indicators
Front and rear wheel alignment status
Headlight full beam
Headlight low beam
Position lights
Left and right turn
Trailer turn
Parking brake
Longitudinal stability level
Windscreen wipers
Work lights
Flashing warning lights
Hazard warning lights
Hydraulic function lock
Rear fog lights
Heater fan
Warning lights
Hydraulic fluid over-temperature
Engine coolant over-temperature
Low oil pressure
Battery not charging
Longitudinal stability alarm
Green - less than 61% of load
Amber - 63 to 68% of load`
Red - over 71% of load

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WARRANTY

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

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WARRANTY

WARRANTY
Telescopic Handler

Bobcat Company warrants to its authorised dealers and authorised dealers of Bobcat Equipment Ltd.,
who in turn warrant to the owner, that each new Telescopic Handler will be free from proven defects in
material and workmanship for twelve (12) months after delivery by the authorised Bobcat dealer to the
original buyer.

During the warranty period, the authorised Bobcat dealer shall repair or replace, at Bobcat Company's
option, without charge for parts and labour, any part of the Bobcat product which fails because of
defects in material or workmanship. The owner shall provide the authorised Bobcat dealer with prompt
written notice of the defect and allow reasonable time for repair or replacement. Bobcat Company may,
at its option, require failed parts to be returned to the factory. Travel time of mechanics and transporta-
tion of the Bobcat product to the authorised Bobcat dealer for warranty work are the responsibility of
the owner. The remedies provided in this warranty are exclusive.

This warranty does not apply to diesel engine fuel injection pumps and injectors or tyres (except Bob-
cat brand tyres). The owner shall rely solely on the warranty, if any, of the respective manufacturers
thereof. This warranty does not cover replacement of scheduled service items such as oil, filters, tune-
up parts, and other high-wear items. This warranty does not cover damages resulting from abuse, acci-
dents, alterations, use of the Bobcat product with any accessory or attachment not approved by Bob-
cat Company, air flow obstructions, or failure to maintain or use the Bobcat product according to the
instructions applicable to it.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS,
EXCEPT THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND
CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT COM-
PANY OR THE AUTHORISED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDI-
RECT OR CONSEQUENTIAL DAMAGES WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS OR
INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED ON
CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE, EVEN IF
BOBCAT COMPANY OR THE AUTHORISED BOBCAT DEALER HAS BEEN ADVISED OF THE POSSIBIL-
ITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE AUTHORISED BOB-
CAT DEALERS WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED HEREUNDER SHALL
NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.

7284695enGB (09-15) Printed in Belgium

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ALPHABETICAL INDEX

AIR CLEANER SERVICE . . . . . . . . . . . . . . . 138 OPERATOR SAFETY WARNINGS . . . . . . . . . . .1


AIR CONDITIONING BELT . . . . . . . . . . . . . . 165 PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . .59
ALTERNATOR BELT . . . . . . . . . . . . . . . . . . . 164 PASSWORD SETUP (KEYPAD PANEL) . . . . .188
APPROVED BOOM STOP . . . . . . . . . . . . . . 134 PRE-STARTING PROCEDURE . . . . . . . . . . . .76
ATTACHMENT CARRIER . . . . . . . . . . . . . . . 172 PUBLICATIONS AND TRAINING RESOURCES
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . 86 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
AXLES (FRONT AND REAR) . . . . . . . . . . . . 160 REGULAR MAINTENANCE ITEMS . . . . . . . . . .8
BACK-UP ALARM SYSTEM . . . . . . . . . . . . . 135 SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . .19
BACK-UP ALARM SYSTEM . . . . . . . . . . . . . . 60 SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . .131
BOBCAT COMPANY IS IS0 9001 CERTIFIED SERIAL NUMBER LOCATION . . . . . . . . . . . . .10
..................................... 7 SERVICE SCHEDULE . . . . . . . . . . . . . . . . . .129
BOBCAT TELESCOPIC HANDLER SMART HANDLING SYSTEM (SHS) . . . . . . . .73
IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . 12 SPEED MANAGEMENT . . . . . . . . . . . . . . . . . .68
BOOM SUSPENSION . . . . . . . . . . . . . . . . . . . 67 STARTING THE ENGINE . . . . . . . . . . . . . . . . .80
CHARTS FOR TL358 MACHINE . . . . . . . . . . 33 STEERING MODE SELECTION . . . . . . . . . . .54
DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . 74 STOPPING THE ENGINE AND LEAVING THE
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . 11 TELESCOPIC HANDLER . . . . . . . . . . . . . . . . .85
DIAGNOSTIC SERVICE CODES . . . . . . . . . 177 TELESCOPIC HANDLER STORAGE AND
DRIVING AND STEERING THE TELESCOPIC RETURN TO SERVICE . . . . . . . . . . . . . . . . . .173
HANDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 TL358(D)(H) TELESCOPIC HANDLER
DUAL FNR . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . .193
ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . 149 TL358(D)(H)CW TELESCOPIC HANDLER
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . .200
EMERGENCY EXIT . . . . . . . . . . . . . . . . . . . . 59
TOWING A TRAILER WITH THE TELESCOPIC
ENGINE COOLING SYSTEM . . . . . . . . . . . . 147 HANDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . 135 TOWING THE TELESCOPIC HANDLER . . . .113
ENGINE LUBRICATION SYSTEM . . . . . . . . 145 TRANSPORTING THE TELESCOPIC HANDLER
FEATURES, ACCESSORIES AND ON A TRAILER . . . . . . . . . . . . . . . . . . . . . . . .117
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . 13 TYRE MAINTENANCE . . . . . . . . . . . . . . . . . .167
FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . 21 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . .209
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 140
HEATING, VENTILATION AND AIR
CONDITIONING SYSTEM (HVAC) . . . . . . . . 136
HYDRAULIC / HYDROSTATIC SYSTEM
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . 71
LIFTING THE TELESCOPIC HANDLER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
LLMC CALIBRATION TEST . . . . . . . . . . . . . 132
LUBRICATING THE TELESCOPIC HANDLER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
MACHINE SIGNS (DECALS) . . . . . . . . . . . . . 24
MAINTENANCE CLOCK . . . . . . . . . . . . . . . . 190
MAINTENANCE SAFETY . . . . . . . . . . . . . . . 127
MONITORING THE DISPLAY PANEL . . . . . . . 84
OPERATING PROCEDURE . . . . . . . . . . . . . 102
OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . 51
OPERATOR CONTROLS IDENTIFICATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
TL358
213 of 214
211 Operation & Maintenance Manual
TL358
214 of 214
212 Operation & Maintenance Manual

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