Drive Technology \ Drive Automation \ System Integration \ Services

Compact Operating Instructions

MOVITRAC B

Edition 04/2013 20153341 / EN

SEW-EURODRIVEDriving the world
 Contents

Contents
1 General information ............................................................................................ 4
1.1 Scope of this documentation....................................................................... 4
1.2 Structure of the safety notes ....................................................................... 4
2 Safety notes......................................................................................................... 6
2.1 Preliminary information ............................................................................... 6
2.2 General information .................................................................................... 6
2.3 Target group ............................................................................................... 7
2.4 Designated use ........................................................................................... 7
2.5 Applicable documentation ........................................................................... 8
2.6 Transport/storage........................................................................................ 8
2.7 Installation ................................................................................................... 9
2.8 Electrical connection ................................................................................... 9
2.9 Safe disconnection...................................................................................... 9
2.10 Operation .................................................................................................. 10
2.11 Unit temperature ....................................................................................... 10
3 Unit designation / nameplate ........................................................................... 11
3.1 Type designation....................................................................................... 11
3.2 Nameplate................................................................................................. 11
4 Installation ......................................................................................................... 12
4.1 Wiring diagram .......................................................................................... 13
5 Startup................................................................................................................ 14
5.1 Startup with factory setting brief description .......................................... 14
5.2 Manual operation with FBG11B setpoint adjuster..................................... 14
5.3 Startup using the FBG11B keypad ........................................................... 16
5.4 Overview of parameters............................................................................ 18
6 Operation ........................................................................................................... 25
6.1 Return codes (r19 r38)........................................................................... 25
6.2 Status displays.......................................................................................... 26
7 Service / list of faults ........................................................................................ 28
7.1 List of faults (F00 F113) ......................................................................... 28
7.2 SEW electronics service ........................................................................... 32

Compact Operating Instructions MOVITRAC B 3

 General information
1 Scope of this documentation

1 General information
1.1 Scope of this documentation
This documentation comprises the general safety notes and selected information re-
garding the device.
Please note that this documentation does not replace the detailed operating instruc-
tions.
Read the detailed operating instructions before you start working with the device.
Observe the information, instructions and notes in the detailed operating instructions.
This is essential for fault-free operation of the unit and fulfillment of any rights to claim
under warranty.
The enclosed CD or DVD contains PDF files of the additional operating instructions
as well as further documentation regarding the device.
All technical documentation from SEW-EURODRIVE is available as individual PDF
files via the SEW-EURODRIVE website: www.sew-eurodrive.de

1.2 Structure of the safety notes

1.2.1 Meaning of the signal words
The following table shows the grading and meaning of the signal words for safety notes,
notes on potential risks of damage to property, and other notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent danger Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its envi-
ronment
INFORMATION Useful information or tip: Simpli-
fies the handling of the drive
system.

1.2.2 Structure of the section-related safety notes

Section-related safety notes do not apply to a specific action, but to several actions per-
taining to one subject. The used symbols indicate either a general or a specific hazard.
This is the formal structure of a section-related safety note:

SIGNAL WORD
Type and source of danger.
Possible consequence(s) if disregarded.
Measure(s) to prevent the danger.

4 Compact Operating Instructions MOVITRAC B

 General information
Structure of the safety notes
1

1.2.3 Structure of the embedded safety notes

Embedded safety notes are directly integrated in the instructions just before the descrip-
tion of the dangerous action.
This is the formal structure of an embedded safety note:
SIGNAL WORD Nature and source of hazard.
Possible consequence(s) if disregarded.
Measure(s) to prevent the danger.

Compact Operating Instructions MOVITRAC B 5

 Safety notes
2 Preliminary information

2 Safety notes
The following basic safety notes must be read carefully to prevent injury to persons and
damage to property. The operator must ensure that the basic safety notes are read and
adhered to. Make sure that persons responsible for the plant and its operation, as well
as persons who work independently on the unit, have read through the operating instruc-
tions carefully and understood them. If you are unclear about any of the information in
this documentation, or if you require further information, please contact SEW-
EURODRIVE.

2.1 Preliminary information

The following safety notes predominantly refer to the use of frequency inverters. Addi-
tionally, when using drives with motors or gearmotors, observe the corresponding safety
notes in the respective operating instructions.
Please also observe the supplementary safety notes in the individual sections of this
publication.

2.2 General information

During operation, frequency inverters can have live, bare parts according to their degree
of protection.
Severe or fatal injuries.
All work related to transportation, storage, setup/mounting, connection, startup,
maintenance and repair may only be carried out by qualified personnel, in strict ob-
servance of:
The relevant detailed operating instructions
The warning and safety signs on the motor/gearmotor
All other project planning documents, operating instructions and wiring diagrams
related to the drive
The specific regulations and requirements for the system
The national/regional regulations governing safety and the prevention of acci-
dents
Never install damaged products.
Submit a complaint to the shipping company immediately in the event of damage.
Removing covers without authorization, improper use as well as incorrect installation or
operation may result in severe injuries to persons or damage to property.
This document provides further information.

6 Compact Operating Instructions MOVITRAC B

 Safety notes
Target group
2

2.3 Target group

Any mechanical work may only be performed by adequately qualified personnel. Quali-
fied personnel in this context are persons who are familiar with the setup, mechanical
installation, troubleshooting and maintenance for this product. Further, they are qualified
as follows:
Training in mechanical engineering, e.g. as a mechanic or mechatronics technician
(final examinations must have been passed).
They are familiar with these operating instructions.
Any electronic work may only be performed by adequately qualified electricians. Quali-
fied electricians in this context are persons who are familiar with the electronic installa-
tion, startup, troubleshooting and maintenance for this product. Further, they are quali-
fied as follows:
Training in electrical engineering, e.g. as an electrician or mechatronics technician
(final examinations must have been passed).
They are familiar with these operating instructions.
All work in further areas of transportation, storage, operation and waste disposal must
only be carried out by persons who are trained appropriately.

2.4 Designated use

Frequency inverters are components for controlling asynchronous AC motors. Fre-
quency inverters are components intended for installation in electrical systems or ma-
chines. Never connect capacitive loads. Operation with capacitive loads results in over-
voltages and may destroy the unit.
The following standards apply, if the frequency inverters are marketed in the EU/EFTA:
In case of installation in machines, startup of the inverters (meaning the start of
proper use) is prohibited until it is determined that the machine meets the require-
ments stipulated in Directive 2006/42/EC (machine directive); observe EN 60204.
Startup (i.e. the start of designated use) is only permitted under observance of the
EMC (2004/108/EC) directive.
The frequency inverters comply with the requirements of the Low Voltage Directive
2006/95/EC. The harmonized standards of the EN 61800-5-1/DIN VDE T105 series
in connection with EN 60439-1/VDE 0660 part 500 and EN 60146/VDE 0558 are ap-
plied to these frequency inverters.
Observe the technical data and the connection requirements specified on the nameplate
and the operating instructions.

Compact Operating Instructions MOVITRAC B 7

 Safety notes
2 Applicable documentation

2.4.1 Safety functions

Frequency inverters from SEW-EURODRIVE must not perform any safety functions un-
less the inverters are subordinate to other safety systems.
Use higher-level safety systems to ensure protection of equipment and personnel.
When using the "Safe stop" function, you must observe the following publications:
MOVITRAC B / functional safety
This documentation is available via "Documentation \ Software \ CAD" on the SEW-
EURODRIVE website.

2.4.2 Document content

This publication contains conditions and amendments related to MOVITRAC B in
safety-oriented applications.
The system comprises a frequency inverter with asynchronous motor and safety-tested
external disconnecting device.

2.5 Applicable documentation

This document supplements the MOVITRAC B operating instructions and limits the ap-
plication notes according to the following information.
It can only be used in conjunction with the following publications:
MOVITRAC B compact operating instructions
MOVITRAC B communication manual
The respective manual of the used option card

2.6 Transport/storage
Inspect the shipment for any damage that may have occurred in transit as soon as you
receive the delivery. Inform the shipping company immediately about any damage. It
may be necessary to preclude startup. Observe the climate conditions according to
chapter "General technical data".

8 Compact Operating Instructions MOVITRAC B

 Safety notes
Installation
2

2.7 Installation
The units must be installed and cooled according to the regulations and specifications
in this documentation.
Protect the frequency inverters from excessive strain. Do not twist any components and
do not modify the insulation spaces. Do not touch any electronic components or con-
tacts.
Frequency inverters contain components that can easily be damaged by electrostatic
energy and improper handling. Electric components must not be mechanically damaged
or destroyed.
The following applications are prohibited unless explicitly permitted:
Use in potentially explosive atmospheres.
Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc. (fre-
quency inverter may only be operated in climate class 3K3 to EN 60721-3-3)
Use in non-stationary applications that are subject to mechanical vibration and shock
loads in excess of the requirements in EN 61800-5-1.

2.8 Electrical connection

Observe the applicable national accident prevention guidelines when working on live
frequency inverters (e.g. BGV A3 for Germany).
During installation, observe the specifications regarding cable cross sections, fusing and
protective conductor connection. This publication contains additional information.
In this documentation, you will find notes on EMC-compliant installation, such as shield-
ing, grounding, arrangement of filters and routing of lines. The manufacturer of the sys-
tem or machine is responsible for maintaining the limits established by EMC legislation.
Protective measures and protection devices must comply with the regulations in force
(e.g. EN 60204 or EN 61800-5-1).
Ground the unit.

2.9 Safe disconnection

The unit meets all requirements for reliable isolation of power and electronics connec-
tions in accordance with EN 61800-5-1. All connected circuits must also satisfy the re-
quirements for safe disconnection to ensure reliable isolation.

Compact Operating Instructions MOVITRAC B 9

 Safety notes
2 Operation

2.10 Operation
Systems with integrated frequency inverters must be equipped with additional monitor-
ing and protection devices, as applicable, according to the relevant safety guidelines
and regulations, such as legislation governing technical equipment, accident prevention
regulations, etc.
Do not touch live components or power connections until 10 minutes after disconnecting
the frequency inverters from the supply voltage because there may still be some
charged capacitors. Observe the corresponding labels on the frequency inverter.
Keep all covers and housings closed during operation.
The fact that the status LED and other display elements are no longer illuminated does
not indicate that the unit has been disconnected from the supply system and no longer
carries any voltage.
Mechanical blocking or internal safety functions of the unit can cause a motor standstill.
Eliminating the cause of the problem or performing a reset may result in the drive re-
starting automatically. If this is not permitted for the driven machine for safety reasons,
disconnect the unit from the supply system before correcting the fault.

2.11 Unit temperature

MOVITRAC B frequency inverters are usually operated with braking resistors. The
braking resistors are usually installed on top of the control cabinet.
The braking resistors can reach a surface temperature of significantly more than 70 C.
Never touch the braking resistors during operation or in the cool down phase once the
unit has been switched off.

10 Compact Operating Instructions MOVITRAC B

 Unit designation / nameplate
Type designation
3

3 Unit designation / nameplate

3.1 Type designation
The following diagram shows a type designation:
MC 07 B 0022- 2 B 1- 4- 00 /T
/T = Technology unit
/L = Paint
Design
(partially coated pcb)
/S = SBus address 1

00 = Standard
Design
S0 = Safe stop

4 = 4Q (with brake chop-

Quadrants
per)

Connection type 3 = 3-phase / 1 = 1-phase

Radio 0 = No suppression
interference
suppression A = Suppression C2
B = Suppression C1

2 = AC 200 240 V
Supply voltage
5 = AC 380 500 V
Recommended
0022 = 2.2 kW
motor power

Version B

Series and generation

MOVITRAC type

3.2 Nameplate
The following figure shows a nameplate:

3185547659

Input U Nominal line voltage T Ambient temperature

I Nominal line current, 100% operation Pmotor Recommended motor power 100% operation
f Nominal line frequency
Output U Output voltage 100% operation
I Nominal output current 100% operation
f Output frequency
The unit status is indicated above the lower barcode. It documents the units hardware and software states.

Compact Operating Instructions MOVITRAC B 11

 Installation
4

4 Installation

DANGER
The surface temperatures of the heat sinks can exceed 70 C.
Danger of burns.
Do not touch the heat sink.

DANGER
Dangerous voltages present at cables and terminals.
Severe or fatal injuries from electric shock.
To prevent electric shocks due to stored charges:
Disconnect the inverter from the supply system and wait 10 minutes before starting
to work on it.
Use suitable measuring instruments to make sure that no voltage is present at ca-
bles and terminals.

12 Compact Operating Instructions MOVITRAC B

 Installation
Wiring diagram
4

4.1 Wiring diagram

3 x AC 400/500 V / PE
3 x AC 230 V / PE MOVITRAC B
1 x AC 230 V / N / PE

L1 S1 S2
N ON ON

PE
X44 OFF OFF

[1]
FSC11B
( UZ +UZ X45 X46
PE 7 8 PE X4 HL 1 2 3 4 5 6 7

Switchover
I signal -> U signal*
0 V +10 V 0 (4) 20 mA
REF1
0 10 V*
0 20 mA; 4 20 mA
Ref. potential for analog signals
Higher-level
controller
Digital
Error reset* input
CW/stop
CCW/stop* Digital
Enable/stop* outputs
} n11/n21*
n13 = n11 + n12
n12/n22*
Supply voltage for TF/TH
[2] +24V input/output 24VIO Reference f.
(can be disabled with P808) digital outputs
Ref. potential for digital signals

Reference potential
Brake released*
Ready for operation*
Reference potential
Relay contact/fault*
Relay NO contact
X17: Relay NC contact
X17 "Safe stop"
3 SOV24
1 DGND

4 SVI24
2 VO24

3 x 400 V:
5.5 75 kW, standard
3 x 400 V:

PE X2
0.55 4.0 kW, MC07B..-S0
PE
3 x 230 V: X3
3.7 30 kW, standard
3 x 230 V:
[1] [1]
0.55 2.2 kW, MC07B..-S0

-> Section "Connecting braking resistors

BW.. / BW..-T / BW..-P"

-> Section "Connecting

the brake rectifier" 3-phase PE * = Factory setting

[1] In sizes 1, 2S, and 2, there is no PE connection next to the power supply connection terminals and motor connection terminals
[X1]/[X2]. Use the PE terminal next to the DC link connection [X4] (only size 1 5). For size 0, the plate is the PE connection.
[2] The MC07B..-S0 unit type must always be supplied with external voltage.

X4 is only available in sizes 1 5. From size 3 onwards, there are two additional PE ter-
minals.

Compact Operating Instructions MOVITRAC B 13

 I Startup
5 Startup with factory setting brief description
0

5 Startup
5.1 Startup with factory setting brief description
You can directly connect the MOVITRAC B frequency motor to a motor with the same
power rating. For example: A 1.5 kW (2.0 HP) motor can be connected directly to a
MC07B0015.

5.1.1 Procedure
1. Connect the motor to MOVITRAC B (terminal X2).
2. You have the option of connecting a braking resistor (terminal X2/X3).
3. The following signal terminals must be controlled with your control system:
Enable DI3
As required: CW/STOP DI1 or CCW/STOP DI2
Setpoint:
Analog input (X10) and/or
DI4 = n11 = 150 rpm and/or
DI5 = n12 = 750 rpm and/or
DI4 + DI5 = n13 = 1500 rpm
For brakemotors:
DO2 = brake control via brake rectifiers
4. You have the option of connecting the following signal terminals:
DI = error reset
DO1 = /malfunction (designed as a relay contact)
DO3 = ready
5. Check the controller for the required functionality.
6. Connect the frequency inverter to the mains (X1).

5.1.2 Notes
Signal terminal functions and setpoint settings can be modified using the FBG11B key-
pad or a PC. A PC connection requires the FSC11B front option or one of the following
interface adapters: UWS21B / UWS11A / USB11A.

5.2 Manual operation with FBG11B setpoint adjuster

FBG11B setpoint adjuster of the keypad (local manual mode): LED flashes.
The only relevant parameters in "FBG setpoint adjuster" operating mode are:
P122 Direction of rotation FBG manual operation
RUN key and STOP/RESET key
Setpoint adjuster (potentiometer)
When the FBG setpoint adjuster is activated, the symbol flashes.
You limit the smallest speed with P301 Minimum speed and the largest speed with the
nmax symbol.

14 Compact Operating Instructions MOVITRAC B

 Startup I
Manual operation with FBG11B setpoint adjuster
5
0

After an error, a reset can be performed using the STOP/RESET button via the terminal
or the interface. After a reset, the "manual setpoint adjuster" operating mode will be ac-
tive again. The drive remains stopped.
The Stop display flashes to indicate that you have to re-enable the drive via the RUN
key.
The parameter P760 Locking RUN/STOP keys does not have any effect in "manual set-
point adjuster" operating mode.
Removing the FBG11B keypad will trigger a stop response.

Compact Operating Instructions MOVITRAC B 15

 I Startup
5 Startup using the FBG11B keypad
0

5.3 Startup using the FBG11B keypad

Level 2 Level 3
Motor selection:
SEW DT/DV motor

Non-SEW motor
Level 1
out Enter
SEW DRS motor

out Enter SEW DRE motor

out Enter
Operating mode selection:
U/f characteristic curve

U/f + DC current braking

VFC
out Enter
VFC DC current braking

VFC flying start function

VFC hoist

out Enter Power in KW

HP = kW x 1.33

out Enter
Motor voltage V

out Enter
Nominal motor frequency Hz

out Enter Nominal motor speed

rpm

)
out Enter

(
Nominal motor current A
only available with third-
party motor startup
(motor = noSEW)
out Enter
cos phi

out Enter
4Q mode

out Enter Number of motors for

multi-motor drives

27021597782442891

16 Compact Operating Instructions MOVITRAC B

 Startup I
Startup using the FBG11B keypad
5
0

5.3.1 Required data

The following data is required to ensure startup is successful:
Motor type (SEW or non-SEW motor)
Motor data
Nominal voltage and nominal frequency
Additionally for non-SEW motors: Nominal current, nominal power, power factor
cos, and nominal speed.
Nominal line voltage

5.3.2 Activating startup

Prerequisites:
Drive no enable: Stop
If a smaller or a larger motor is connected (maximum difference one size), then you have
to choose the value closest to the rated motor power.
The startup procedure is not complete until you have returned to the main menu level
by pressing the OUT key.

INFORMATION
The SEW motor startup is designed for 4-pole motors. It may be useful to start up 2-
pole or 6-pole SEW motors as non-SEW motors.

5.3.3 Operating mode V/f

The default setting for the operating mode is V/f. Use this operating mode if you have no
particular speed quality requirements and for applications that require a maximum out-
put frequency > 150 Hz.

5.3.4 Operating mode VFC

Start up the inverter in VFC or VFC & DC brake operating mode for the following require-
ments:
High torque
Continuous duty at low frequencies
Accurate slip compensation
More dynamic behavior
For this purpose, you will have to choose the VFC or VFC & DC brake operating modes
from P01 at startup.

Compact Operating Instructions MOVITRAC B 17

 I Startup
5 Overview of parameters
0

5.3.5 Multi-motor drive startup

Multi-motor drives are mechanically coupled to each other (e.g. chain drive with multiple
motors).
Observe the notes in the "MOVIDRIVE Multi-Motor Drives" manual.

5.3.6 Group drive startup

Group drives are mechanically decoupled from each other (e.g. different conveyor
belts). In this operating mode, the inverter operates without slip compensation and with
a constant V/f ratio.
Observe the notes in the "MOVIDRIVE Multi-Motor Drives" manual.

5.3.7 Startup with large load mass moment of inertia, such as with pumps and fans
The slip compensation is designed for a load mass moment of inertia to motor moment
of inertia ratio smaller than 10. If the ratio is larger and the drive vibrates, then slip com-
pensation must be reduced and even be set to 0 if necessary.

5.4 Overview of parameters

The following table lists all parameters together with their factory settings (underlined).
Numerical values are displayed with the complete setting range.
For a detailed parameter description, refer to the system manual or go to www.sew-eu-
rodrive.com.
Parameter group 0.. Display value
P00x parameter group 00. Process values
P000 speed (signed)
P001 user display for DBG11B
P002 frequency (signed)
P004 output current (absolute value)
P005 active current (signed)
P008 DC link voltage
P009 output current
P01x parameter group 01. Status displays
P010 inverter status
P011 operating state
P012 fault status
P013 current parameter set
P014 heat sink temperature
P015 effective power
P02x parameter group 02. Analog setpoints
P020 analog input AI1
P021 analog input AI2 (optional)
P03x parameter group 03. Digital inputs
P030 digital input DI00 Fault reset
P031 digital input DI01
P032 digital input DI02 CCW/stop
P033 digital input DI03 Enable
P034 digital input DI04 n11/n21

18 Compact Operating Instructions MOVITRAC B

 Startup I
Overview of parameters
5
0

P035 digital input DI05 n12/n22

P039 digital inputs DI00 DI05
P04x parameter group 04. Digital inputs of option
P040 digital input DI10 No function
P041 digital input DI11 No function
P042 digital input DI12 No function
P043 digital input DI13 No function
P044 digital input DI14 No function
P045 digital input DI15 No function
P046 digital input DI16 No function
P048 digital inputs DI10 DI16
P05x parameter group 05. Digital outputs
P051 digital output DO01 /FAULT
P052 digital output DO02 BRAKE RELEASED
P053 digital output DO03 READY FOR OPERATION
P059 digital outputs DO01 DO03
P07x parameter group 07. Unit data
P070 unit type
P071 nominal output current
P072 front module
P073 firmware front module
P076 basic unit firmware
P077 firmware DBG
P08x parameter group 08. Fault memory
P080 P084 faults t-0 t-4
P09x parameter group 09. Bus diagnostics
P090 PD configuration
P091 fieldbus type
P092 fieldbus baud rate
P093 fieldbus address
P094 PO1 setpoint
P095 PO2 setpoint
P096 PO3 setpoint
P097 PI1 actual value
P098 PI2 actual value
P099 PI3 actual value
P1xx parameter group 1.. Setpoints/ramp generators
P10x parameter group 10. Setpoint selection / frequency input
P100 setpoint source 1 / unipolar / fixed setpoint
P101 control signal source 0 / terminals
P102 frequency scaling fFI1max 0.1 10 120.00 kHz
P103 FI1 reference 0 / nmax
P104 setpoint reference speed and analog inputs 0 3000 6000 1/min
P105 AI1 wire breakage detection 7 / Rapid stop / Warning
P106 FI1 characteristic x1 0 100%
P107 FI1 characteristic y1 100 0 +100%
P108 FI1 characteristic x2 0 100%
P109 FI1 characteristic y2 100 0 +100%

Compact Operating Instructions MOVITRAC B 19

 I Startup
5 Overview of parameters
0

P11x parameter group 11. Analog input 1 (0 10 V)

P112 AI1 Operating mode 1 / 10V, reference maximum speed
P116 AI1 characteristic x1 0 100%
P117 AI1 characteristic y1 100 0 +100%
P118 AI1 characteristic x2 0 100%
P119 AI1 characteristic y2 100 0 +100%
P12x parameter group 12. Analog input AI2 / FBG setpoint
adjuster (option)
P120 AI2 Operating mode 0 / no function
P121 addition FBG setpoint adjuster 0 / off
P122 direction of rotation FBG manual operation 0 / unipolar CW
P126 AI2 characteristic x1 100 0 +100 % (10 0 +10 V)
100 0 +100%
P127 AI2 characteristic y1
(nmax 0 +nmax / 0 Imax)
P128 AI2 characteristic x2 100 0 +100% (10 0 +10 V)
100 0 +100%
P127 AI2 characteristic y1
(nmax 0 +nmax / 0 Imax)
P13x / 14x parameter group 13. / 14. Speed ramps 1 / 2
P130 / P140 ramp t11 / t21 up 0 2 2000 s
P131 / P141 ramp t11 / t21 down 0 2 2000 s
P134 / P144 ramp t12 / t22 up = down 0 10 2000 s
P135 / P145 S pattern t12 / t22 0/1/2/3
P136 / P146 stop ramp t13 / t23 up = down 0 2 20 s
P139 / P149 ramp monitoring 1 / 2 Yes / nein
P15x parameter group 15. Motor potentiometer function
P150 ramp t3 up = down 0.2 20 50 s
P152 save last setpoint Off
P16x / P17x parameter group 16. / 17. Fixed setpoints 1 / 2
P160 / P170 internal setpoint n11/n21 5000 150 5000 1/min
P161 / P171 internal setpoint n12 / n22 5000 750 5000 1/min
P162 / P172 internal setpoint n13/n23 5000 1500 5000 1/min
P163 / P173 n11 / n21 PI controller 0 3 100%
P164 / P174 n12 / n22 PI controller 0 15 100%.
P165 / P175 n13 / n23 PI controller 0 30 100%
P2xx parameter group 2.. Controller parameters
P25x parameter group 25. PI controller
P250 PI controller 0 / off
P251 P-gain 0 1 64
P252 I-component 0 1 2000 s
P3xx parameter group 3.. Motor parameters
P30x / 31x parameter group 30. / 31. Limits 1 / 2
P300/P310 start/stop speed 1/2 0 150 1/min
P301 / P311 minimum speed 1 / 2 0 15 5500 1/min
P302 / P312 maximum speed 1 / 2 0 1500 5500 1/min
P303 / P313 current limit 1 / 2 0 150% IN
P32x / P33x parameter group 32. / 33. Motor adjustment 1 / 2
P320 / P330 automatic adjustment 1/2 On
P321 / P331 boost 1 / 2 0 100%
P322/P332 IxR adjustment 1/2 0 100%

20 Compact Operating Instructions MOVITRAC B

 Startup I
Overview of parameters
5
0

P323/P333 premagnetization time 1/2 02s

P324/P334 slip compensation 1/2 0 500 1/min
P34x parameter group 34. Motor protection
P340 / P342 motor protection 1 / 2 OFF / ON ASYNCHRONOUS
P341/P343 type of cooling 1/2 FAN COOLED
P345 / P346 IN-UL monitoring 0.1 500 A
P4xx parameter group 4.. Reference messages
P40x parameter group 40. Speed reference signal
P400 speed reference value 0 750 5000 1/min
P401 hysteresis 0 100 500 1/min
P402 deceleration time 019s
P403 signal = "1" 0 / n < nref
P43x parameter group 43. Current reference signal
P430 current reference value 0 100 150% IN
P431 hysteresis 0 5 30% IN
P432 delay time 019s
P433 signal = "1" 0 / I < Iref
P44x parameter group 44. Imax signal
P440 hysteresis 0 5 50% IN
P441 delay time 019s
P442 signal = "1" 0 / I = Imax
P45x parameter group 45. PI controller reference signal
P450 PI actual value reference 0.0 100.0%
P451 signal = "1" 1 / PI actual value > PI ref
P5xx parameter group 5.. Monitoring functions
P50x parameter group 50. Speed monitoring 1 / 2
Off (up to firmware status x.10)
P500 / P502 speed monitoring 1 / 2
On / motor / regenerative
P501 / P503 deceleration time 1 / 2 0 1 10 s
P54x parameter group 54. Gear unit/motor monitoring
P540 drive vibration response/warning Display error
P541 drive vibration response/fault Rapid stop/warning
P542 response to oil aging/warning Display error
P543 response to oil aging/fault Display error
P544 oil aging/overtemperature Display error
P545 oil aging/ready Display error
P549 response to brake wear Display error
P56x parameter group 56. Ex-e motor current limitation
P560 Ex-e motor current limitation On / off
P561 frequency A 0 5 60 Hz
P562 Current limit A 0 50 150%
P563 frequency B 0 10 104 Hz
P564 current limit B 0 80 200%
P565 frequency C 0 25 104 Hz
566 current limit C 0 100 200%
P567 frequency D 0 50 104 Hz
P568 current limit D 0 100 200%
P57x parameter group 57. Motor protection
P570 frequency E 0 87 104 Hz

Compact Operating Instructions MOVITRAC B 21

 I Startup
5 Overview of parameters
0

P571 current limit E 0 100 200%

P6xx parameter group 6.. Terminal assignment
P60x parameter group 60. Digital inputs
P601 digital input DI02 CCW/stop
P602 digital input DI03 Enable
P603 digital input DI04 n11/n21
P604 digital input DI05 n12/n22
P608 digital input DI050 Fault reset
P61x parameter group 61. Digital inputs of option
P610 digital input DI10 No function
P611 digital input DI11 No function
P612 digital input DI12 No function
P613 digital input DI13 No function
P614 digital input DI14 No function
P615 digital input DI15 No function
P616 digital input DI16 No function
P62x parameter group 62. Digital outputs of basic unit
P620 digital output DO01 /FAULT
P621 digital output DO02 BRAKE RELEASED
P622 digital output DO03 READY
P63x parameter group 63. Digital outputs DO
P630 virtual digital outputs
P64x parameter group 64. Analog outputs AO1 (optional)
P640 AO1 analog output 0 / no function
P641 AO1 reference 0 / 3000 rpm, 100 Hz, 150 %
P642 AO1 operating mode 0 / no function
P646 AO1 characteristic x1 -100 0 100%
P647 AO1 characteristic y1 100 +100%
P648 AO1 characteristic x2 100 0 +100%
P649 AO1 characteristic y2 -100 100%
P7xx parameter group 7.. Control functions
P70x parameter group 70. Operating mode 1 / 2
P700/P701 operating mode 1/2 21 = V/f characteristic
P71x parameter group 71. Standstill current 1 / 2
P710/P711 standstill current 1/2 0 50 % IMot
P72x parameter group 72. Setpoint stop function 1 / 2
P720/P723 setpoint stop function 1 / 2 Off
P721/P724 stop setpoint 1 / 2 0 30 500 1/min
P722/P725 start offset 1 / 2 0 30 500 1/min
P73x parameter group 73. Brake function 1 / 2
P731/P734 brake release time 1 / 2 02s
P732/P735 brake application time 1 / 2 02s
P74x parameter group 74. Speed skip function
P740/P742 skip center 1/2 0 1500 5000 1/min
P741/P743 skip band width 1 / 2 0 300 1/min
P75x parameter group 75. Master-slave function
P750 slave setpoint 0: MASTER-SLAVE OFF
P751 scaling of slave setpoint 10 0 1 10

22 Compact Operating Instructions MOVITRAC B

 Startup I
Overview of parameters
5
0

P76x parameter group 76. Manual operation

P760 lockout RUN/STOP keys Off
P77x parameter group 77. Energy saving function
P770 energy saving function Off
P8xx parameter group 8.. Unit functions
P80x parameter group 80. Setup
P800 short menu (FBG11B only) Short
P801 language DBG60B
P802 factory setting No
P803 parameter lock Off
P804 reset statistics data No action
P805 nominal line voltage 50 500 V
P806 copy DBG to MOVITRAC B Yes/no
P807 copy MOVITRAC B to DBG Yes/no
P808 24VIO auxiliary voltage output 1 / On: 24 V switched on
P809 IPOS activation
P81x parameter group 81. Serial communication
P810 RS485 address 0 99
P811 RS485 group address 100 199
P812 RS485 timeout interval 0 650 s
P819 fieldbus timeout interval
P82x parameter group 82. Brake operation 1 / 2
P820/P821 4-quadrant operation 1 / 2 On
P83x parameter group 83. Fault responses
4 / rapid stop / malfunction (stop with
P830 response terminal "external error"
locking)
P833 response to RS485 timeout 7 / rapid stop / warning
P836 response to SBus timeout 7 / rapid stop / warning
P84x parameter group 84. Reset behavior
P840 manual reset No
P841 auto reset Off
P842 restart time 1 3 30 s
P85x parameter group 85. Scaling actual speed value
P850 scaling factor numerator 1 65535
P851 scaling factor denominator 1 65535
P852 user-defined unit 1/min
P853 scaled speed FBG
P86x parameter group 86. Modulation 1 / 2
P860/P861 PWM frequency 1 / 2 4 kHz
P862/P863 PWM fix 1 / 2 Off
P87x parameter group 87. Process data parameter setting
P870 setpoint description PO1 Control word 1
P871 setpoint description PO2 Speed
P872 setpoint description PO3 No function
P873 actual value description PI1 STATUS WORD 1
P874 actual value description PI2 SPEED
P875 actual value description PI3 OUTPUT CURRENT
P876 PO data enable Yes
P88x parameter group 88. Serial communication SBus

Compact Operating Instructions MOVITRAC B 23

 I Startup
5 Overview of parameters
0

P880 SBus protocol 0 / MoviLink

P881 SBus address 0 63
P882 SBus group address 0 63
P883 SBus timeout delay 0 650 s
P884 SBus baud rate 500 / 500 kBd
P886 CANopen address 1 2 127
P9xx parameter group 9.. IPOS parameters
P938 speed for task 1 09
P939 speed for task 2 09

24 Compact Operating Instructions MOVITRAC B

 Operation
Return codes (r19 r38)
6

6 Operation
6.1 Return codes (r19 r38)
Return codes when entering / editing a unit parameter in the FBG11B:
No. Designation Meaning
18 Only read access Parameter cannot be changed
19 Parameter lock activated Parameters cannot be changed
20 Factory setting in progress Parameters cannot be changed
23 Option card missing The option card required for the function is missing.
27 Option card missing The option card required for the function is missing.
28 Controller inhibit required Controller inhibit required
29 Invalid value for parameter. Invalid value for parameter.
FGB manual operation selection invalid as PC is
in active manual operation.
32 Enabled You cannot perform this function in ENABLED status
34 Error in sequence Error while saving in FBG11B.
Startup not performed with FBG. Perform startup
with MotionStudio or select a new motor.
38 FBG11B incorrect data set Stored data set does not match the unit

Compact Operating Instructions MOVITRAC B 25

 Operation
6 Status displays

6.2 Status displays

6.2.1 Basic unit / keypad FBG11B
The status displays on the unit are as follows:
State Display (optionally with Basic unit status LED flash Unit status (high
FBG11B key pad) code byte in status
word 1)
"ENABLE" Speed Constant green light 4
"ENABLE" at current limit Speed flashes Rapid green flashing
"CURRENT AT STAND- dc Slow green flashing 3
STILL"
"NO ENABLE" Stop Constant yellow light 2
"FACTORY SETTING" SEt Rapid yellow flashing 8
"CONTROL.INHIBIT" oFF Rapid yellow flashing 1
"24 V operation" 24U flashing Slow yellow flashing 0
"SAFE STOP"1) U flashing or 24U flashing Slow yellow flashing 17
FBG manual mode active or FGB manual operation sym- Yellow on long, off briefly
inverter stopped using STOP bol or "stop" is flashing
button.
Timeout Errors 43 / 47 Flashing green/yellow
Copy Error 97 Flashing red/yellow
System error Error 10 / 17 24 / 25 / 32 / Constant red light
37 / 38 / 45 / 77 / 80 / 94
Overvoltage / phase failure Errors 4 / 6 / 7 Slow red flashing
Overload Errors 1 / 3 / 11 / 44 / 84 Rapid red flashing
Monitoring Errors 8 / 26 / 34 / 81 / 82 2 x red flashing
Motor protection Errors 31 / 84 3 x red flashing
1) "U" flashing (status 17) if connected to supply system, "24U" flashing (status 0) if in backup mode.

WARNING Incorrect interpretation of display U = "Safe stop" active.

Severe or fatal injuries.
The display U = "Safe stop" is not safety-related and must not be used as a safety
function.

26 Compact Operating Instructions MOVITRAC B

 Operation
Status displays
6

Cause for control- The controller inhibit (OFF) can be caused by the following conditions:
ler inhibit (OFF)
Binary input terminal (DI00, DI02 DI05) programmed to controller inhibit and acti-
vated.
Controller inhibit due to PC manual mode via MOVITOOLS MotionStudio.
Temporary controller inhibit: Is triggered if a change of parameter P100 setpoint
source would directly cause an enable signal. The temporary controller inhibit is re-
moved once the enable signal is reset for the first time.
Controller inhibit set via IPOS control word H484.

6.2.2 Status of digital inputs / outputs

The following parameters are available in the parameter menu as display parameters:
P039 Digital inputs of basic unit
P048 Digital inputs option
P059 Digital outputs
The status is displayed as binary. Every digital input or output has two segments verti-
cally on top of one another of the 7-segment display assigned to it. The upper segment
lights up when the digital input or output is set, and the lower segment lights up when
the digital input or output is not set. The two 7-segment displays on the right indicate
whether P039 (di = digital inputs basic unit), P048 (dI = digital inputs option), or P059
(do = digital outputs) are output.

1
0
DI05
DI04
DI03
DI02
DI01
DI00
1
0
DI16
DI15
DI14
DI13
DI12
DI11
DI10
1
0
DO03
DO02
DO01

1761603083

If no FIO21B with digital inputs is available, the display will show dl - - -.

Compact Operating Instructions MOVITRAC B 27

 Service / list of faults
7 List of faults (F00 F113)

7 Service / list of faults

7.1 List of faults (F00 F113)
No. Designation Response Possible cause Measures
00 No error
01 Overcurrent Immediate switch- Short circuit at output Eliminate short circuit
off with inhibit
Output switching Switching with inhibited output
stage only
Motor too large Connect a smaller motor
Faulty output stage Consult SEW Service if the fault
cannot be reset
03 Ground fault Immediate switch- Ground fault in motor Replace motor
off with inhibit
Ground fault in inverter Replace MOVITRAC B
Ground fault in the motor supply Eliminate ground fault
lead
Overcurrent (see F01) See F01
04 Brake chopper Immediate switch- Too much regenerative power Extend deceleration ramps
off with inhibit
Braking resistor circuit interrupted Check supply cable to braking
resistor
Short circuit in the braking resis- Eliminate short circuit
tor circuit
Braking resistance too high Check technical data of braking
resistor
Brake chopper defective Replace MOVITRAC B
Ground fault Eliminate ground fault
06 Line phase fail- Immediate switch- Phase failure Check the line cable
ure off with inhibit (only
Line voltage too low Check the line voltage
with 3-phase
inverter)
07 DC link over- Immediate switch- DC link voltage too high Extend deceleration ramps
voltage off with inhibit Check supply cable to braking
resistor
Check technical data of braking
resistor
Ground fault Eliminate ground fault
08 Speed monitor- Immediate switch- Current controller works at the set
ing off with inhibit limit due to:
Mechanical overload Reduce load
Check current limitation
Extend deceleration ramps
Increase the set deceleration time
P5011)
Phase failure in supply system Check line phases
Phase failure in motor Check motor cable and motor
Maximum speed for VFC operat- Reduce maximum speed
ing modes exceeded
09 Startup Immediate switch- Inverter not started yet Start up the inverter
off with inhibit
Unknown motor selected Select another motor
10 IPOS-ILLOP Stop with inhibit Wrong command during program Check the program
With IPOS only execution
Incorrect conditions during pro- Check program run
gram execution
Function does not exist / is not Use another function
implemented in the inverter

28 Compact Operating Instructions MOVITRAC B

 Service / list of faults
List of faults (F00 F113)
7

No. Designation Response Possible cause Measures

11 Overtempera- Stop with inhibit Thermal overload of inverter Reduce load and/or ensure ade-
ture quate cooling
If a braking resistor is integrated
in the heat sink: Install braking
resistor externally
17 System error Immediate switch- Inverter electronics is faulty, pos- Check grounding and shielding
off with inhibit sibly due to EMC and improve, if necessary
24 Contact SEW Service for advice if
this error reoccurs.
25 EEPROM Stop with inhibit Error while accessing EEPROM Restore factory settings, perform
reset and reset parameters.
Consult SEW Service if the error
reoccurs
26 External termi- Programmable Read in external fault signal via Eliminate respective cause;
nal programmable input. reprogram terminal if necessary
31 TF/TH trip Stop without inhibit Motor too hot, TF sensor has Let motor cool off and reset fault
"Ready" signal tripped
is maintained TF sensor of motor not connected Check connections between
or connected incorrectly MOVITRAC B and TF
Connection of MOVITRAC B
and TF on motor interrupted
32 IPOS index Stop with inhibit Programming principles violated Check user program and correct
overflow leading to internal stack overflow it
34 Ramp timeout Immediate switch- Set ramp time exceeded. Extend the ramp time
off with inhibit
If you remove the inhibit and the Extend the stop ramp time
drive exceeds the stop ramp time
t13 by a certain time, the inverter
will signal F34
35 Ex-e protection Immediate switch- Wrong operating mode selected Permitted modes:
operating mode off with inhibit V/f, VFC, VFC hoist
Incorrect modes:
Flying start function
DC braking
Group operation
Non-permitted parameter set Use only parameter set 1
No Ex-e motor taken into opera- Startup the Ex-e motor
tion
Incorrect parameterization of the Frequency A < frequency B
frequency points Frequency B < frequency C
Incorrect parameterization of the Current limit A < current limit B
current limits Current limit B < current limit C
36 Option missing Immediate switch- Type of option card not allowed Use correct option card
off with inhibit
Setpoint source, control signal Set correct setpoint source
source or operating mode not Set correct control signal source
permitted for this option card Set correct operating mode
Check parameters P120 and
P121
Required option missing Check the following parameters:
P121 for FBG11B
P120 and P642 for FIO12B
Front module FIO21B not sup- Set P808 to "On" or supply basic
plied unit with external 24 V
37 System watch- Immediate switch- Error while executing the system Check grounding and shielding
dog off with inhibit software and improve, if necessary
Contact SEW Service for advice if
this error reoccurs.

Compact Operating Instructions MOVITRAC B 29

 Service / list of faults
7 List of faults (F00 F113)

No. Designation Response Possible cause Measures

38 System soft- Immediate switch- System error Check grounding and shielding
ware off with inhibit and improve, if necessary
Contact SEW Service for advice if
this error reoccurs.
43 RS485 timeout Stop without lock- Connection between inverter and Check connection between
ing2) PC interrupted. inverter and PC
Communication to FSE24B inter- Check voltage supply
rupted Check P808
44 Unit utilization Immediate switch- Unit utilization (I t value) Decrease power output
off with inhibit exceeded Extend ramps
If neither is possible: Use a larger
inverter
45 Initialization Immediate switch- Error during initialization Contact SEW Service
off with inhibit
47 System bus 1 Stop without Fault during communication via Check system bus connection
timeout inhibit2) system bus Check P808
Check voltage supply of FSE24B
Check EtherCAT communication
with connected FSE24B
77 IPOS control Stop with inhibit System error Contact SEW Service
word
80 RAM test Immediate switch- Internal unit error, RAM defective Contact SEW Service
off
81 Start condition Immediate switch- Only in "VFC hoist" operating
off with inhibit mode:
The motor could not be supplied with
the correct amount of current during
the pre-magnetizing time:
Rated motor power too small in Check connection between
relation to rated inverter power inverter and motor
Check startup data and perform
new startup, if necessary.
Motor cable cross section too Check cross section of motor
small cable and increase if necessary.
82 Open output Immediate switch- Only in "VFC hoist" operating
off with inhibit mode:
2 or all output phases interrupted Check connection between
inverter and motor
Rated motor power too small in Check startup data and perform
relation to rated inverter power new startup, if necessary.
84 Motor protec- Stop with inhibit Motor utilization too high. Check P345 / P346 IN-UL moni-
tion toring
Reduce load
Extend ramps
Longer rest periods
94 EEPROM Immediate switch- Defective EEPROM Contact SEW Service
checksum off with inhibit
97 Copy error Immediate switch- Parameter module is removed Prior to fault acknowledgement:
off with inhibit during copying process Load factory setting or complete
Switching off/on during copying data set from parameter module
process
98 CRC error flash Immediate switch- Internal unit error, flash memory Send unit in for repair
off defective.
100 Vibration/warn- Display fault Vibration sensor warning (see Determine cause for vibration,
ing "DUV10A diagnostic unit" operat- operation possible until F101
ing instructions)
101 Vibration error Rapid stop Vibration sensor signals fault SEW-EURODRIVE recommends
that you remedy the cause of the
vibrations immediately

30 Compact Operating Instructions MOVITRAC B

 Service / list of faults
List of faults (F00 F113)
7

No. Designation Response Possible cause Measures

102 Oil aging/warn- Display fault Oil aging sensor warns Schedule oil change
ing
103 Oil aging/fault Display fault Oil aging sensor signals fault SEW-EURODRIVE recommends
that you change the gear unit oil
immediately.
104 Oil aging/over- Display fault Oil aging sensor signals overtem- Let oil cool down
temperature perature Check if the gear unit cools prop-
erly
105 Oil aging/ready Display fault Oil aging sensor is not ready for Check voltage supply of oil aging
signal operation sensor
Check and, if necessary, replace
the oil aging sensor
106 Brake wear Display fault Brake lining worn Replace brake lining (see
"Motors" operating instructions)
110 Ex-e protection Emergency stop Duration of operation below 5 Hz Check configuration
exceeded Shorten duration of operation
below 5 Hz
111 System bus This error number signals the EtherCAT or fieldbus master Check FSE24B plug connection
(SBus) error that the communication between FSE24B and
MOVITRAC B is interrupted. MOVITRAC B would
detect error 47.
113 Analog input Programmable AI1 analog input wire break Check wiring
wire break
116 Error application module
Suberror:
14: Encoder error
29: Limit switch contacted
42: Lag error
78: Software limit switch reached
1) To set speed monitoring, changer parameter P500 / P502 and P501 / P503. The sagging of hoists cannot be avoided safely when mon-
itoring is deactivated or the delay time is set too long.
2) No reset required, error message disappears after communication is reestablished.

Compact Operating Instructions MOVITRAC B 31

 Service / list of faults
7 SEW electronics service

7.2 SEW electronics service

7.2.1 Hotline
Call the Drive Service Hotline to talk to an SEW-EURODRIVE service specialist on 365
days a year, 24 hours a day.
Simply dial the prefix 0800 and then enter the key combination SEWHELP. Or simply
dial 0800 739 4357.

7.2.2 Send in for repair

Contact SEW Electronics Serviceif you cannot rectify a fault.
Always specify the unit status code number when you contact the SEW electronics ser-
vice so that our service personnel can assist you more effectively.
Provide the following information when sending the unit in for repair:
Serial number (see nameplate)
Type designation
Short description of the application (application, control via terminals or serial)
Connected motor (motor voltage, star or delta connection)
Nature of the error
Peripheral circumstances
Your own presumptions as to what has happened
Unusual events preceding the problem

32 Compact Operating Instructions MOVITRAC B

SEW-EURODRIVEDriving the world

SEW-EURODRIVE
Driving the world

SEW-EURODRIVE GmbH & Co KG

P.O. Box 3023
D-76642 Bruchsal/Germany
Phone +49 7251 75-0
Fax +49 7251 75-1970
[email protected]
www.sew-eurodrive.com