Automotive Signal Geneartor Asg102
Automotive Signal Geneartor Asg102
Automotive Signal Geneartor Asg102
Manual
Content
Part I Basic Operation...........................................................................2
First Interface introduction................................................................2
1. The introduction of signal generator interface.......................2
2. Solenoid valve drive box interface introduction....................5
Second The main interface operation of singal generator..................6
1. The signal generator operation...............................................6
2. Example description...............................................................8
Third Drive box settings.....................................................................9
Fourth Other settings........................................................................10
Fifth CAN bus..................................................................................11
Sixth Upgrade operation..................................................................13
Part II Practical application..................................................................14
First The signal generator application introduction.........................14
1. Simulate temperature sensor................................................14
2. Simulate position sensor.......................................................15
3. Simulate pressure sensor......................................................17
4. Simulate magnetoelectric sensor..........................................18
5. Simulate Hall sensor.............................................................19
Second High power device drive (solenoid valve type)...................21
1. Device usage.........................................................................21
2. Coil type idle motor drive....................................................22
3. Driving urea pump motor.....................................................23
4. Fuel injector drive................................................................24
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Part I Basic Operation
First Interface introduction
1. The introduction of signal generator interface
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(1) Button and main function
F1: Mainly used to switch and select the first and fourth items, or switch
value of the selected item.
F2: Mainly used to switch and select the second and fifth items, or switch
value of the selected item.
F3: Mainly used to switch and select the third and sixth items, or switch
value of the selected item.
: Left, used for moving one item (bit) to left with selection.
: Right, used for moving one item (bit) to right with selection.
CH: Mainly used for switching configuration interface of CH1 and CH2
: Power on/off
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the number of missing teeth when signal output, which facilitates
the determination of faults in the process of vehicle repair greatly.
② Double-CH waveform signal output: it can output different
frequencies, amplitudes and waveforms signals in two bandwidths
simultaneously.
③ CAN bus: to test whether CAN bus of various cars models is
normal communication or not, test rate is 10K, 20K, 33.3K, 50K,
62.5K, 83.3K, 125K, 250K, 500K, 1M.
④ Friendly man-machine interface: instrument adopts the most simple
design idea and 320*240 large LCD. The display interface is clear
and logic; the panel operation is clearly illustrated, which is
convenient for operator to perform various operations quickly.
⑤ The appearance is small and convenient, and it is made by double
injection molding which makes you comfortable. The internal
components are all imported, users can use it with confidence!
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2. Solenoid valve drive box interface introduction
The solenoid valve drive box is used to drive coil type or modular high
power actuators; the definition is shown below. The power supply is
connected by a DC plug. The maximum input voltage is 24V and the
maximum current is 2A. More than 2A box will be powered off to protect
device. Drive signal is input by BNC connector; output is connected to
drive box through banana head.
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VCC
GND
CH2 output
CH1 output
Status Indicator
CH1 input
CH2 input
Power
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Second The main interface operation of singal generator
(1) When instrument is turned on, you will enter
main operation interface (as shown in Figure1-
1). Press any button (except Power button), CH1
will be selected by default.
(2) After that, you can switch items with selection
by ‘ ’.
(3) Then press OK button, you will
enteronfiguration interface.
Figure1- 1
The local signals are divided into DC signal (DC), AC signal (AC),
frequency modulation signal (PFM), pulse width modulation signal
(PWM), and serial data (multiple) signals.
DC signals: engine coolant temperature sensor, fuel temperature
sensor, intake air temperature sensor, throttle position sensor, waste
recirculation pressure and position, wing or hot wire air flow meter,
vacuum and throttle switch, and GM, Chrysler And the intake pressure
sensor of Asian cars.
AC signal: vehicle speed sensor (VSS), wheel speed sensor,
magnetoelectric crank angle (CKP) and camshaft transmission (CMP)
sensor, engine vacuum balance waveform obtained from analog pressure
sensor (MAP) signal, detonation sensor.
Frequency Modulation Signals: Digital Air Flow Meter, Ford Digital
Intake Pressure Sensor, Photoelectric Vehicle Speed Sensor (VSS), Hall
Type Vehicle Speed Sensor (VSS), Photoelectric Camshaft Angle (CAM)
and Crankshaft Angle (CKP) Sensors Hall-type camshaft angle (CAM)
and crank angle (CKP) sensors.
Pulse width modulated signals: primary ignition coil, electronic
ignition timing circuit, exhaust gas recirculation control (EGR),
purification, turbocharging and other control solenoid valves, injectors,
idle speed control motors and solenoid valves
After entering main operation interface, you can select CH1 or CH2,
and then press OK so you can enter parameter setting interface.(As shown
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in Figure1- 2 (CH1)
Figure1- 3(CH2)and Figure1- 2 (CH1)
Figure1- 3(CH2).The main parameters you will configure
include frequency, amplitude, duty cycle, waveform, X and Y.
1 2
3 4
8
5 6
In the above figure, there is no connection with the level except the
waveform X+Y.
(2) Set frequency
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Press F2 to switch and select ‘X’ item, use ‘ ’ or ‘ ’ button to
select a certain value (such as hundred, ten) of ‘X’, then add or subtract
(step by step) value by ‘ ’ or ‘ ’ or use number button directly.
Note: X range is from 1 to 199.
(6) Set Y
Y represents the number of lines.
Press F3 to switch and select ‘Y’ item, use ‘ ’ or ‘ ’ button to
add or subtract (step by step) value or use number button directly.
Note: Y range is from 0 to 9.
2. Example description
For example, now we set CH1 to output a square wave with amplitude
3.3V, frequency 500Hz, duty cycle 10%; and we set CH2 to output a sine
wave with amplitude 5.0V, frequency 1KHz, X=58, Y=2. The specific
operation as follows:
After signal generator is turned on, select ‘CH1’ then press ‘OK’ to
confirm entering CH1 setting interface. Set the waveform PWM (square
wave), amplitude 3.3V, frequency 500Hz, duty cycle 10%. As shown in
Figure1- 4 Figure1- 5.
Connect signal generator CH1 with oscilloscope probe. The output can
be observed through oscilloscope. As shown in Figure1- 4
Figure1- 5.
Figure1- 4 Figure1- 5
Press ‘CH’ to switch to CH2 setting interface (or select ‘CH2’ after
power on), then set the waveform X+Y sine wave, amplitude 5.0V,
frequency 1000Hz, X=58, Y=2. As shown in Figure1- 6
Figure1- 7.
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Connect signal generator CH2 with oscilloscope probe. The output can
be observed through oscilloscope. As shown inFigure1- 6
Figure1- 7.
Figure1- 6 Figure1- 7
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Figure1- 8
Note: When output frequency is large, the indicator light is always on;
when output frequency is small, the indicator light flashes. The maximum
current of the box is 2A. When drive current exceeds 2A, power will be
cut off automatically to protect device. If it is used again, it needs to be
powered on again.
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Fourth Other settings
After entering main interface (or if you press ‘MENU’ button directly
on other interfaces, you will return to main interface), press ‘Settings’ and
then press ‘OK’ to enter the setting interface. You can set language,
sound, brightness and
restore factory default settings in this interface.
As shown in Figure1- 9.
(1) Language setting
Press ‘F1’ directly to switch Chinese or
English interface.
(2) Sound setting
Press ‘F2’ directly to switch sound on or off. Figure1- 9
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Fifth CAN bus
After entering main interface (or if you press ‘MENU’ button directly
on other interfaces, you will return to main interface), then press ‘Can
bus’ and press ‘OK’ to enter CAN data receiving interface. As shown in
Figure1- 10Error: Reference source not found
Figure1- 10
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FMI: A 16-bit value indicating which filter the information is filtered by.
In the upper right corner of data parsing area, ‘no data’ will always
flash when no data is received. If data is received, ‘have data’ will turn to
be green. As shown in Figure1- 10.
(3) Receiving operation
① Data line connection: First, insert data receiving line into CAN
receiving connector, and put ‘broken wire’ on the other port. When
measuring, connect H and L lines to CAN communication interface of the
car.
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Note 1: The data we sent is freely defined by ourselves and it is
only used for testing. If data we send is {0x11,0x22,0x33 ,
0x44,0xaa,0xa5,0x5a,0xbb}, it will send the first data then send
the second data in order. Other buttons mustn’t be active during
data transmission. To exit transmission, press ‘MENU’ button.
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Part II Practical application
First The signal generator application introduction
1. Simulate temperature sensor
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Figure2- 1
Figure2- 2
Position sensors such as electronic throttle and exhaust EGR are all 6-
wire plugs, two of them are motor-driven and the other four are position
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sensors. There are some 4-wire position sensors, and all four wires are
connected to ECU. One of them is an external power line (5V is the most,
there are also some 12V or 24V), one is the ground line, the other two are
signal lines. And two voltages change according to position. ECU
measures position according to the change of voltage.
When you doubt sensor is damaged, you needn’t to replace sensor.
Connect the signal generator CH1 and CH2 to sensor plug. As shown in
Figure2- 3. You can change DC voltage amplitude by pressing button to
replace sensor to send signals to ECU. Check signal changes perceived by
ECU through data flow or screen to judge fault.
Figure2- 3
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Figure2- 4
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to replace sensor to send signals to ECU. Check signal changes perceived
by ECU through data flow or screen to judge fault.
Figure2- 5
Figure2- 6
Common Hall sensors are three wires which are connected to ECU.
One of them is an external power line (5V is the most, there are also some
12V or 24V), one is ground line, the other is signal lin. Square wave
frequency changes according to speed. ECU measure speed signal
according to the change of frequency.
Of course, some Hall sensors are two lines. For
example, Hall-type crankshaft signal (as shown
in right Figure), 2-wire Hall sensor. One for
power line and the other for signal line.
When you doubt sensor is damaged, you
needn’t to replace sensor. Connect the signal
generator CH1 to sensor plug. As shown in
Figure2- 7. Change square wave frequency by
pressing button to replace sensor to send signals
to ECU (change duty cycle of square wave).
Check signal changes perceived by ECU through data flow or screen to
judge fault.
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Figure2- 7
If ECU does not receive output signal, it is possible that the signal
generator amplitude voltage does not match current sensor. For example,
if the sensor signal voltage is 5V (0-5V square wave), it is necessary to
adjust amplitude voltage of the signal generator to 5V. And if the sensor
signal voltage is 12V (0-12V square wave), it is necessary to adjust the
amplitude of the signal generator to 12V. You can adjust square wave
voltage amplitude value by pressing button.
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Second High power device drive (solenoid valve type)
1. Device usage
First set frequency and duty cycle (Frequency is the speed of solenoid
valve vibration, the lower frequency, the larger drive current; the higher
frequency, the smaller drive current. If you do not know actual operating
frequency of solenoid valve, set it between 100Hz and 200Hz first. The
duty cycle is the working time of solenoid valve. Under positive PWM
control, if duty cycle is small, the working time will be short and
operating current will be small. If duty cycle is lager, operating time will
be long and operating current will be lager. When under negative PWM
control, it is opposite).
We usually use signal generators and solenoid valve drive boxes to
drive solenoid valve high power devices.
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2. Coil type idle motor drive
Now set the signal generator CH1/2 to output a ‘square wave with
amplitude 5v (default, needn’t modify), frequency 8Hz, duty cycle 10%
(default, needn’t modify) ’. The specific
operations are as follows:
After entering main interface, select ‘CH1’,
Press “OK” to confirm entering the channel 1
setting interface and set the waveform PWM,
amplitude 5V, frequency 8Hz, duty cycle 10%.
As shown in right Figure.
(1) We can measure that the original
equipment needs 12V power supply. Connect drive box to 12V or DC
power supply. After that, connect to power supply port of drive box
directly, and power indicator light is on;
(2) Connect the signal generator output to box input, such as CH1, then
you can see that output indicator is flashing;
(3) Connect one port of the idle motor to drive box ‘positive +’ and the
other port to ‘CH1’. At this time, you can observe that motor is working.
(4) Adjust duty cycle to observe changes in motor motion.
As shown in Figure .
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Note: This type of motor does not distinguish between positive and
negative poles. Each motor model may be different and it needs to be
based on the original supply voltage so you can determine supply voltage
to box.
Now set the signal generator CH1/2 to output a ‘square wave with
amplitude 5v (default, needn’t modify), frequency 100Hz, duty cycle
70% (default, needn’t modify) ’. The specific operations are as follows:
After entering main interface, select ‘CH2’, press ‘OK’ to enter setting
interface and choose waveform 1, amplitude 5V, frequency 100Hz, duty
cycle 70%. As shown below.
(1) We can measure that the original equipment needs 12V power
supply and drive pin voltage is about 5V. Connect drive box to 12V or
DC power supply. After that, connect to power supply port of drive box
directly, and power indicator light is on;
(2) Connect the positive and negative poles of the urea pump motor to
drive box
(3) Connect the ‘ground line’ of CH2 to the ‘negative-’ of box output, and
the output pin of CH2 is connected to the drive port of urea pump motor.
At this time you can see urea pump turning. Making duty cycle small you
can observe that motor speed is getting faster.
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Urea pump motor wiring as shown below
Now set the signal generator CH1/2 to output a ‘square wave with
amplitude 5v (default, needn’t modify),
frequency 8Hz, duty cycle 10% (default, needn’t
modify) ’. The specific operations are as follows:
After entering main interface, select ‘CH1’,
Press “OK” to confirm entering the channel 1
setting interface and set the waveform PWM.,
amplitude 5V, frequency 8Hz, duty cycle 10%.
As shown in right figure.
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(1) We can measure that the original equipment needs 24V power
supply. Connect drive box to 24V or DC power supply. After that,
connect to power supply port of drive box directly, and power indicator
light is on;
(2) Connect the signal generator output to box input, such as CH1, then
you can see that output indicator is flashing;
(3) Connect one port of the idle motor to drive box ‘positive +’ and the
other port to ‘CH1’. At this time, you can observe that motor is working.
(4) Increasing duty cycle can observe that motor motion becomes
stronger. When duty cycle is adjusted upwards, current may exceed 2A.
And box will be powered off to protect device and it needs to be powered
on again. However, it is still possible to initially determine whether the
injector is damaged or not under a small duty cycle.
Fuel injector drive wiring as shown below
Note: This type of Fuel injector does not distinguish between positive
and negative poles. Each motor model may be different and it needs to be
based on the original supply voltage so you can determine the supply
voltage to the box.
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Special note:
The solenoid valve box cannot work for a long time.
Do not wear a protective plate for the 18650 lithium battery when use
instrument!
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