AI269158260707en 000201

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Data Sheet

EM-PMI300-T310
Electric machine, permanent magnet internal
FEATURES
• Synchronous Reluctance assisted Permanent
Magnet (SRPM) technology
• Extremely compact and robust aluminum frame
structure
• Highest efficiency throughout the operation range
on the market (~96 %)
• Liquid cooled with water-glycol mixture
• Low coolant flow required
• Allowed coolant temperature up to +65°C
• IP65 enclosure class to maximize reliability
• Multiple mounting possibilities

GENERATOR SPECIFIC FEATURES


• Standard SAE flange mounting to match the diesel GENERAL
engine connection
The machine is developed especially for demanding
• Wide selection of speed ratings allowing the
generator to be selected to customer specific applications. It is smaller, lighter and more efficient than
conventional products on the market.
applications with various voltage requirements
• Can also be used as starter motor for the ICE
TYPICAL APPLICATIONS
MOTOR SPECIFIC FEATURES • Generator for diesel-electric/serial hybrid
applications
• Extended speed and torque capabilities compared
• Traction/propulsion motor
to standard PM motors from Danfoss reluctance
assisted permanent magnet motor technology • Generator/Motor for parallel hybrid applications

• Motor structure is designed to be able to produce


high starting torque: EM-PMI motor can produce
instantly full torque to a non-rotating shaft
• Optimized speed range to meet the most common
gear ratios used in heavy mobile machinery

1 | © Danfoss | December 2023 AI269158260707en-000201


Classified as Business
Data Sheet
EM-PMI300-T310

SPECIFICATIONS

General electrical properties


Nominal voltage (line to line) 500 VAC
Voltage stress IEC 60034-25, Curve A: Without filters for motors up to 500 VAC
Nominal efficiency 96 %
Pole pair number 6
Power supply Inverter fed.
Nominal inverter switching frequency 8 kHz
Minimal inverter switching frequency 4 kHz (with limited speed 1.4 times nominal speed)

Basic information
Machine type Synchronous reluctance assisted permanent magnet
Frame material Aluminum
Mounting direction Can be used in any direction, see user guide for details. Greased for life
bearings required
Mounting (IEC 60034-7) IM 3009-B5 (flange horizontal),
IM 3019-V1 (flange and D-end down)
Standard flange D-end (SAE J617) SAE 4 transmission housing
Standard axle spline D-end DIN5480 W50x2x24x8f, shaft length 75mm
Standard rotation direction Clockwise (both directions possible)
Bearing type Standard:
6211-2RS1/C3WT
+BHS option:
6211/C3 (with LGHP2 grease)
+BIN option:
D-end: 6211-2RS1/C3WT
N-end: 6211-2RS1/HC5C3WT
+BIA option:
6211-2RS1/HC5C3WT
+BHS+BIN options:
D-end: 6211/C3 (with LGHP2 grease)
N-end: 6211/HC5C3WT (with LGHP2 grease)
+BHS+BIA options:
6211/HC5C3 (with LGHP2 grease)
Protection class IP65
Following best design principles
Duty type (IEC 60034-1) S1/S9
Machine coating Dark grey RAL7024

2 | © Danfoss | December 2023 AI269158260707en-000201


Classified as Business
Data Sheet
EM-PMI300-T310

Mechanical
Total weight 125 kg (no options)
Moment of inertia 0.21 kgm²
Torsional stiffness of shaft drive end 4*10^5 Nm/rad (from middle of the D-end spline to rotor air gap)
Rotating mass 40 kg
Maximum static torque range on the shaft, max.
3300 Nm
25000 cycles, R=0 (*
Maximum dynamic torque range on the shaft,
2200 Nm
max. 1e6 cycles, R=0 (*
Maximum allowed vibratory torque range,
0.3 x nominal torque of machine
1e9...1e10 cycles (*
Maximum deceleration (fault stop) 12400 rad/s2

Dimensions
Length (frame) 377 mm
Diameter (frame) 408 mm

Cooling
Plain water with appropriate corrosive inhibitor (max. 50 % corrosive
Cooling liquid
inhibitor)
Cooling liquid corrosive inhibitor type Ethylene glycol (Glysantin G48 recommended)
Cooling method (IEC 60034-6) IC 71 W
Minimum cooling liquid flow 10 l/min
Coolant circuit capacity 0.65 l
Maximum operating pressure 3 bar
Pressure loss 0.1 bar with 10 l/min (+25°C coolant)
Nominal cooling liquid temperature +65°C (derating required if exceeded), +40°C with +CL option
Minimum cooling liquid temperature -20°C
Maximum cooling liquid temperature +70°C

Temperature rating
Insulation class (IEC 60034-1) F (+155°C)
Temperature rise (IEC 60034-1) +85°C
Maximum winding temperature +150°C
Nominal ambient temperature +65°C / +45°C with +CL option
Minimum ambient temperature -40°C
Nominal altitude (IEC 60034-1) 1000 m

3 | © Danfoss | December 2023 AI269158260707en-000201


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Data Sheet
EM-PMI300-T310

Connections
Coolant connection 2 x G3/4 bore (see dimension drawing for details)
Cable direction Standard cable direction towards D-end
HV cables 3 x 50 mm2 max.
HV cable glands Pflitsch blueglobe TRI bg 225ms tri
HUBER+SUHNER Radox Elastomer S, screened, single core, automotive
HV cable recommended type cable (FHLR4GC13X)
www.hubersuhner.com
HV cable lug size 35-8, 50-8
35 mm2: Druseidt with narrow flange 03901
Recommended cable lug 50 mm2: Druseidt with narrow flange 03903
www.druseidt.de
HV connection boxes 1 x 3 phase box
12 pin TE HDSCS
LV connector
https://www.te.com
LV connector type TE 1-1564520-1
LV connector pin type Gold plated
LV mating connector type TE 1-1703639-1
LV mating connector pin type TE 1241380-2 (gold plated)
LV connector pin configuration See table below
Connection box with 2x M25 cable glands (reserve 2x plugged M16
LV connections (+LVB1 option)
threads available) and terminal block for LV connections. See Table 2
Anti-condensation heater (+HEAT1 option) 65 W 230 VAC single phase heater resistor (requires +LVB1 option)

(* The values are based on structural analysis and they are not applicable to any marine class rules or requirements.

PIN Description
1 Resolver, RES_COSN
2 Resolver, RES_SINN
3 Resolver, EXCN
4 Temperature, PT100, windings
5 Temperature, PT100, windings
6 Temperature, PT100, windings
7 Resolver, RES_COSP
8 Resolver, RES_SINP
9 Resolver, EXCP
10 Temperature, PT100, windings GND
11 Temperature, PT100, windings GND
12 Temperature, PT100, windings GND
Table 1 Pin configuration of LV-connector

4 | © Danfoss | December 2023 AI269158260707en-000201


Classified as Business
Data Sheet
EM-PMI300-T310

PIN Description
1 Temperature 1, PT100 (P), windings
2 Temperature 1, PT100 (N), windings
3 Temperature 2, PT100 (P), windings
4 Temperature 2, PT100 (N), windings
5 Temperature 3, PT100 (P), windings
6 Temperature 3, PT100 (N), windings
7 Temperature 4, PT100 (P), windings (+TEMP4 option)
8 Temperature 4, PT100 (N), windings (+TEMP4 option)
9 Temperature 5, PT100 (P), windings (+TEMP4 option)
10 Temperature 5, PT100 (N), windings (+TEMP4 option)
11 Temperature 6, PT100 (P), windings (+TEMP4 option)
12 Temperature 6, PT100 (N), windings (+TEMP4 option)
16 Heater, phase, 230 VAC
17 Heater, neutral
Heater, ground / protective earth, M4 screw inside connection box
General shielding, ground / protective earth, M4 screw inside connection box
18 Resolver, RES_COS_N, in-built non-contacting
19 Resolver, RES_COS_P, in-built non-contacting
20 Resolver, RES_SIN_N, in-built non-contacting
21 Resolver, RES_SIN_P, in-built non-contacting
22 Resolver, EXCN, in-built non-contacting
23 Resolver, EXCP, in-built non-contacting
NA D-end bearing temperature sensor with separate connector
Table 2 Pin configuration of LV connections (+LVB1 option)

PRESSURE LOSS VS COOLANT FLOW


0,8
0,7
Pressure loss [bar]

0,6
0,5
0,4
0,3
0,2
0,1
0
0 5 10 15 20 25 30 35
Volume flow [l/min]
Picture 1 Pressure loss vs coolant flow

5 | © Danfoss | December 2023 AI269158260707en-000201


Classified as Business
Data Sheet
EM-PMI300-T310

MOTORS (temperature class F, maximum winding temperature +150°C)


Coolant temperature +65°C Coolant temperature +40°C Coolant temperature +40 / +65°C
Cont. Nom. Nom. Nom. Max.
Type Cont. Torque Cont. Torque Cont. Power Peak
Power Current Current speed speed
[Nm] [Nm] [kW] torque (*
[kW] [A] [A] [rpm] [rpm] (**

EM-PMI300-T310-1100 353 41 54 399 46 64 1100 2200 700


EM-PMI300- T310-1300 353 48 63 398 54 73 1300 2600 700
EM-PMI300- T310-1600 351 59 78 389 65 90 1600 3200 700
EM-PMI300- T310-2200 345 79 105 390 90 121 2200 4000 700
EM-PMI300- T310-2800 312 91 123 369 108 148 2800 4000 700
EM-PMI300- T310-3200 279 94 125 338 113 149 3200 4000 700
(* Peak torque achieved with one 350A inverter
(** Mechanical maximum speed

The maximum allowed peak torque duration at stator winding starting temperature +90°C is 2 minutes. The given values
indicate typical duration and are not verified. In case more accurate values are required, cyclic dimensions are needed.

MOTORS (temperature class F, maximum winding temperature +150°C, with nominal voltage 400 VAC)
Coolant temperature +40°C
Type Cont. Torque Cont. Power Nom. Current Nom. Speed Max. Speed [rpm] Peak Torque
[Nm] [kW] [A] [rpm] (* [Nm]

EM-PMI300-T310-1100 427 36 63 800 2200 700


EM-PMI300- T310-1300 412 43 74 1000 2600 700
EM-PMI300- T310-1600 404 51 92 1200 3200 700
EM-PMI300- T310-2200 418 70 125 1600 4000 700
EM-PMI300- T310-2800 389 85 156 2100 4000 700
EM-PMI300- T310-3200 364 91 159 2400 4000 700
(* Mechanical maximum speed

GENERATORS (temperature class F, maximum winding temperature +150°C)


Coolant temperature +65°C Coolant temperature +40°C Coolant temperature +40 / +65°C
Volt/
Apparent Cont. Nom. Apparent Cont. Nom. Nom. Nom. speed
Type Power
power power Current power Power Current speed Freq. ratio
factor
[kVA] [kW] [A] [kVA] [kW] [A] [rpm] [Hz] [VAC
/rpm] (*
EM-PMI300-T310-1100 49 45 53 58 51 63 1200 113 0.89 0.551
EM-PMI300- T310-1300 58 52 63 67 59 73 1400 134 0.89 0.464
EM-PMI300- T310-1600 70 63 78 80 70 89 1700 165 0.89 0.377
EM-PMI300- T310-2200 91 83 104 105 94 120 2300 227 0.90 0.261
EM-PMI300- T310-2800 104 93 122 126 110 146 2900 288 0.87 0.203
EM-PMI300- T310-3200 107 96 124 130 118 150 3200 330 0.91 0.174
(* Back EMF for cold (+20°C) generator

6 | © Danfoss | December 2023 AI269158260707en-000201


Classified as Business
Data Sheet
EM-PMI300-T310

PRODUCT CODE AND OPTIONS


Use product code including all needed options for ordering. Standard options are not given with the code as they are selected
by default if a non-standard option is not selected. Standard options are indicated by a star (*).

Product code Description


EM-PMI300-T310-1600 Standard 1600 rpm unit with standard options
EM-PMI300-T310-1600+BHS+RES1 Standard unit with grease lubricated bearings and resolver
Table 3 Product code examples

Variant Code Description Additional information


Low voltage connections done with
* TYCO TE 1-1564520-1 connector for LV connections
connector
Low voltage connections Connection box with 2x M25 cable glands (reserve 2x
Low voltage connections done with
+LVB1 plugged M16 threads available) and terminal block for
connection box and terminal strip
LV connections
* None
+NE1 Flange SAE 4 mating transmission housing
N-end attachment
DIN5480 W50x2x24x8f + SAE 4 mating transmission
+NE2 Male shaft + Flange
housing
Deep groove ball bearing, contact seal on both sides,
* Greased for life
Bearing lubrication and any mounting direction (see user guide for details)
mounting direction Deep groove ball bearing, open design, horizontal
+BHS Grease lubricated
mounting direction (see user guide for details)
* Non-insulated bearings Non-insulated bearings
Bearing insulation +BIN Insulated bearing in N-end Insulated bearing in N-end
+BIA Insulated bearing in both ends Insulated bearing in both ends
* None No resolver
Rotation sensor
+RES1 Resolver In-built non contacting resolver, 6-pole pair
* Temperature surveillance 3 x PT100 (two wire) in windings
Winding temperature sensors
(** 6 x PT100 (two wire) in windings, requires +LVB1
+TEMP4 Redundant temperature surveillance
option
* None
Anti-condensation heaters 230 VAC / 65 W, requires +LVB1 option (see user guide
+HEAT1 One anti-condensation heater
for more information)
* No marine classification
+CL1 ABS American Bureau of Shipping
+CL2 BV Bureau Veritas
Marine classification +CL3 DNV
+CL4 LR Lloyd’s Register
+CL5 RINA
+CL6 CCS China Classification Society
(* Standard option
(** Winding temperature sensors are for stator winding. The selection of high voltage connections does not have an influence on the quantity of PT100 elements.

Table 4 Option list

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its
products without notice. This also applies to products already on order provided that such alterations can be made without changes being necessary in
specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are
trademarks of Danfoss A/S. All rights reserved.

7 | © Danfoss | December 2023 AI269158260707en-000201


Classified as Business

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