ModuScreen T2C EOM

ModuScreenTM T2C
Diana Joint Stock Corporation,PF U1085/07
Erection Work, Operating and Maintenance Instructions

Machine: ModuScreenTM T2C
Serial no.: C-14-802813-011-3150
Year of manufacture: 2007
Order code: Diana Joint Stock Corporation
Order no.: PF U1085/07
2007.5.14
ModuScreenTM T2C
0 TABLE OF CONTENTS
1 INTRODUCTION
2 SAFETY
3 DELIVERY
4 ERECTION
5 PIPING AND VALVE INSTALLATION
6 OPERATION
7 SEALS AND LUBRICATION
8 ACCESSORIES
9 INSPECTION AND MAINTENANCE
10 DIMENSIONAL DRAWING 502043492 A

ASSEMBLY DRAWING 502043488 A
11 SEALING WATER EQUIPMENT
12 LIFTING TOOL INSTRUCTION
2007.5.14
ModuScreenTM T2C
TABLE OF CONTENTS
1 INTRODUCTION ............................................. 1-1
1.1 Use................................................................................................ 1-1
1.2 Standards and guidelines .......................................................... 1-1
1.3 How to use the manual ............................................................... 1-2
1.4 Warranty and guarantee ............................................................. 1-3
1.5 Copyright ..................................................................................... 1-3
2 SAFETY........................................................... 2-1
2.1 General safety regulations ......................................................... 2-1
2.2 Danger and warning signs ......................................................... 2-1
2.3 Designated use............................................................................ 2-2
2.4 General remarks on machine/plant safety ............................... 2-2
2.5 Personal protective apparel....................................................... 2-2
2.6 Safety at the machine installation site...................................... 2-3
2.7 Safety during erection ................................................................ 2-3
2.8 Safety during operation.............................................................. 2-3
2.9 Safety during maintenance ........................................................ 2-4
2.10 Safety during disassembly ........................................................ 2-4
3 DELIVERY ....................................................... 3-1

3.1 Mode of delivery.......................................................................... 3-1
3.2 Packaging .................................................................................... 3-1
3.3 Receiving inspection .................................................................. 3-1
4 ERECTION ...................................................... 4-1

4.1 Erection site................................................................................. 4-1
4.2 Foundation................................................................................... 4-1
4.3 Lifting equipment ........................................................................ 4-2
4.4 Installation of ModuScreenTM ..................................................... 4-2
4.5 Installation of the electric motor ............................................... 4-4
4.6 Power transmission .................................................................... 4-4
4.7 Tensioning of V-belts.................................................................. 4-4
5 PIPING AND VALVE INSTALLATION............ 5-1

5.1 General instructions for installation ......................................... 5-1
2007.5.14 TABLE OF CONTENTS I

ModuScreenTM T2C
5.2 Feed piping .................................................................................. 5-1

5.3 Accept piping .............................................................................. 5-2
5.3.1 Atmospheric top part................................................................. 5-2
5.3.2 Pressurized bottom part............................................................ 5-2
5.4 Reject piping................................................................................ 5-2
5.5 Dilution, filling and washing piping .......................................... 5-2
5.6 Drain pipe(s) ................................................................................ 5-2
6 OPERATION.................................................... 6-1
6.1 Inspection before operation....................................................... 6-1
6.2 Water test run .............................................................................. 6-1
6.3 Instrumentation and alarms ....................................................... 6-2
6.4 Start-up ........................................................................................ 6-3
6.5 Operational control and flow adjustment ................................. 6-3
6.6 Instructions in case of a disturbance ....................................... 6-4
6.7 Shutdown..................................................................................... 6-4
6.8 Troubleshooting.......................................................................... 6-5
7 SEALS AND LUBRICATION........................... 7-1

7.1 Bearing lubrication instructions................................................ 7-1
7.2 Mechanical sealing water supply .............................................. 7-4
8 ACCESSORIES............................................... 8-1
8.1 Pressure gauges ......................................................................... 8-1
8.2 Bearing condition monitoring equipment ................................ 8-1
8.3 Bearing temperature sensors .................................................... 8-1
9 INSPECTION AND MAINTENANCE............... 9-1

9.1 ModuScreenTM ............................................................................. 9-1
9.2 Cleaning of a plugged screen.................................................... 9-1
9.3 Upper rotor and upper frame ..................................................... 9-7
9.4 Deflaking part .............................................................................. 9-8
9.5 Outer wings ............................................................................... 9-10
9.6 Lower screen basket................................................................. 9-11
9.7 Mechanical seal......................................................................... 9-15
9.8 General on the installation of the seal .................................... 9-18
9.9 Motor and power transmission................................................ 9-18
9.10 Shaft package............................................................................ 9-22
9.11 Dismounting the lower bearing ............................................... 9-26
2007.5.14 TABLE OF CONTENTS II

ModuScreenTM T2C
9.12 Dismounting the upper bearing............................................... 9-27

9.13 Bearing maintenance and mounting instructions ................. 9-28
9.14 Mounting the upper bearing .................................................... 9-29
9.15 Mounting the lower bearing ..................................................... 9-31
9.16 Assembly of ModuScreenTM ..................................................... 9-32
2007.5.14 TABLE OF CONTENTS III

ModuScreenTM T2C
FIGURES
Fig. 4-1 Hoisting of ModuScreenTM with the motor mounted .................. 4-3
Fig. 4-2 Moving of the motor in order to tension the belt(s) .................... 4-5
Fig. 4-3 Measuring of the belt tension..................................................... 4-6
Fig. 6-1 Breakdown due to disturbance in operation .............................. 6-6
Fig. 6-2 Breakdown due to mechanical causes ...................................... 6-7
Fig. 7-1 Location of the lubricating hoses inside the screen................... 7-3
Fig. 9-1 Upper part bearing ..................................................................... 9-5
Fig. 9-2 Screen housing and stand ......................................................... 9-6
Fig. 9-3 Tightening of the screen basket................................................. 9-7
Fig. 9-4 Deflaker parts............................................................................. 9-9
Fig. 9-5 Outer foil .................................................................................. 9-11
Fig. 9-6 Rotating lower screen basket .................................................. 9-14
Fig. 9-7 Dynamic seal ........................................................................... 9-15
Fig. 9-8 Mechanical seal ....................................................................... 9-17
Fig. 9-9 Motor and power transmission................................................. 9-21
Fig. 9-10 Shaft and bearing unit.............................................................. 9-25
Fig. 9-11 Dismounting the lower bearing ................................................ 9-27
Fig. 9-12 Dismounting the upper bearing................................................ 9-28
Fig. 9-13 Mounting the upper bearing..................................................... 9-30
Fig. 9-14 Mounting the lower bearing ..................................................... 9-32
TABLES
Tab. 4-1 Construction weights.................................................................. 4-2
Tab. 4-2 Belt deflection ............................................................................ 4-4
Tab. 4-3 Belt bending force ...................................................................... 4-4
Tab. 5-1 Connecting the screen............................................................... 5-1
Tab. 6-1 Inspection before first start-up ................................................... 6-1
Tab. 6-2 Performing a water test run ....................................................... 6-2
Tab. 6-3 Check up after water test run..................................................... 6-2
Tab. 6-4 Start-up of the screen ................................................................ 6-3
Tab. 6-5 Cleaning slightly plugged screen basket ................................... 6-4
Tab. 6-6 Downshutting the screen ........................................................... 6-4
2007.5.14 FIGURES AND TABLES IV

ModuScreenTM T2C
Tab. 6-7 Completing the shutdown for a short downtime ........................ 6-5
Tab. 6-8 Completing the shutdown for a prolonged shutdown ................ 6-5
Tab. 7-1 Recommended lubricants for the re-lubrication of the bearing
housings..................................................................................... 7-1
Tab. 7-2 Re-greasing of the upper bearing housing ................................ 7-1
Tab. 7-3 Re-greasing of the lower bearing housing ................................. 7-2
Tab. 7-4 Recommended sealing water values......................................... 7-4
Tab. 9-1 Cleaning of upper screen baskets ............................................. 9-2
Tab. 9-2 Cleaning of lower screen basket................................................ 9-3
Tab. 9-3 Reassembly after cleaning ........................................................ 9-5
Tab. 9-4 Removing the upper rotor .......................................................... 9-7
Tab. 9-5 Reinstalling the upper rotor........................................................ 9-8
Tab. 9-6 Removing the upper frame ........................................................ 9-8
Tab. 9-7 Removing deflaker parts ............................................................ 9-9
Tab. 9-8 Removing deflaker parts .......................................................... 9-10
Tab. 9-9 Removing an outer wing .......................................................... 9-10
Tab. 9-10 Installing an outer wing ............................................................ 9-11
Tab. 9-11 Removing the lower screen basket with the drive flange ........ 9-12
Tab. 9-12 Removing the lower screen basket without the drive flange ... 9-12
Tab. 9-13 Reinstalling the lower screen basket and drive flange combination9-13
Tab. 9-14 Reinstalling the lower screen basket ....................................... 9-13
Tab. 9-15 Dismounting the mechanical seal ............................................ 9-16
Tab. 9-16 Replacing the mechanical seal ................................................ 9-16
Tab. 9-17 Dismounting the drive equipment ............................................ 9-19
Tab. 9-18 Reinstalling the drive equipment.............................................. 9-20
Tab. 9-19 Shaft package removal without the bearing frame .................. 9-23
Tab. 9-20 Shaft package removal with the bearing frame ....................... 9-24
Tab. 9-21 Revealing the lower bearing .................................................... 9-26
Tab. 9-22 Dismounting the bearings ........................................................ 9-26
Tab. 9-23 Revealing the upper bearing.................................................... 9-27
Tab. 9-24 Dismounting the upper bearing................................................ 9-28
Tab. 9-25 Mounting the upper bearing..................................................... 9-30
Tab. 9-26 Mounting the lower bearing ..................................................... 9-31
2007.5.14 FIGURES AND TABLES V

ModuScreenTM T2C
1 INTRODUCTION
This manual is part of the technical documentation of Andritz Oy. It is intended
as a supplement to the training provided, to supply the basic knowledge
required for proper, safe and economical use of the equipment delivered by
Andritz Oy. Observing these instructions helps avoid hazards and reduce
repair and downtime costs, as well as increasing the reliability and useful life of
machines.
1.1 Use
Target group This operating manual is intended for users with a knowledge of mechanical
engineering and is for the exclusive use of the operator of the mill and his
personnel.
Personnel entrusted with work on the machine must have read and
understood these operating instructions and comply with them. This refers in
particular to the following tasks:
• Handling, starting and stopping
• Troubleshooting
• Maintenance and upkeep
• Haulage
• Handling process materials, cleaning of machine and area around the

machine
The following sections are especially important:
• the chapter on SAFETY
• the safety instructions contained in various other chapters
Supplementary The mill operator shall complete this manual by adding national regulations on
instructions safety at work, health protection and environmental protection.
Instructions on any special operational conditions concerning work

organization, sequence of work/operations and the personnel assigned to the
job shall also be added. This also includes instructions on supervising and
reporting obligations.
Safe keeping Keep the entire operating manual near the place where the machine is installed
and within easy reach.
1.2 Standards and guidelines

The machine/plant has been built in accordance with state-of-the-art standards
and the recognized safety rules. The equipment conforms with the equivalent
appropriate standards.
2007.5.14 INTRODUCTION 1-1

ModuScreenTM T2C
1.3 How to use the manual

Pictograms The following pictograms are used in the manual:
Warning signs
Warning signs are shown with an explanation of the

type of the hazard.
The meaning of the different graduations of hazards

are described in the chapter on SAFETY.
Marks an instruction on handling of the machine or

system.
Marks a useful information.
► Marks a cross-reference to other sections, figures

and tables in brackets.
Examples:
(► Sec. 6.4, Start-up on page 6-3)
(► Fig. 9-2/123.1) with reference to an item after

the slash (/)
(► Tab. 3-1, Construction weights on page 3-2)
Work steps Work steps are presented in tables. Work steps are numbered and must be
(operations) carried out in the order specified.
Listings Lists without numbering do not require operations to be carried out in a certain
order.
Numbering of pages,
tables and figures
Pages Consecutive numbering of chapters 2-1
Tables Tab. + Consecutive numbering of chapters Tab. 2-1
Figures Fig. + Consecutive numbering of chapters Fig. 2-1

ModuScreenTM T2C
Abbreviations
Dwg. Drawing
Fig. Figure
Sec. Section
Tab. Table
Illustrations and The illustrations and graphic charts show the basic design of the machine. This
graphic charts may not necessarily correspond exactly to the design supplied.
1.4 Warranty and guarantee

Andritz Oy’s general terms of delivery and sale shall apply.
Guarantee and liability claims on Andritz Oy shall become void if personal

injury or material damage is caused by one or several of the following:
• Use of the machine/system for any purpose other than its designated use
• Non-conformity of erection work, start-up and handling of the

machine/system
• Non-observance of the safety instructions in the manual
• Non-authorized structural changes to the machine/system
• Non-observance of the maintenance and upkeep instructions
In the event of a claim for repair under guarantee, Andritz Oy reserves the
right to assess the damage to the machine/system.
1.5 Copyright
The operating manual is protected by copyright. All usual rights reserved. It
must not be wholly or partly reproduced without authorization by Andritz Oy.
Contraventions shall entail damage claims and may have penal consequences.
All rights shall also be reserved for any patents granted, registration of trade
marks and technical modifications without prior notification.
© 2005 Andritz Oy

ModuScreenTM T2C
2 SAFETY
2.1 General safety regulations

The chapter on safety contains general safety regulations which must be
observed when working on the machine/plant.
In addition, the chapters in the operating manual contain further safety

regulations. These are marked by warning signs.
Safety instructions on components not supplied by Andritz Oy are contained in

the descriptions of the components provided by sub-suppliers. The safety
instructions supplement Andritz Oy’s operating instructions.
All safety instructions must be observed. Disregarding the safety instructions

may cause a risk to life and limb, environmental pollution hazards and damage
to property.
2.2 Danger and warning signs

The entire SAFETY chapter is of extreme importance and relevant to safety.
The information in this chapter, therefore, is not marked with special danger
symbols.
In the following chapters of this manual, warnings are marked by a pictogram.

The following warning signs are used:
This symbol indicates there may be a risk to life and limb.
Non-compliance with the warning signs may lead to serious health problems or
DANGER even fatal injuries, and can cause extensive damage to property.
This symbol points to an imminent health risk, as well as a risk of

environmental pollution and of damage to property.
WARNING Non-compliance with the warning signs may cause moderate health problems
and/or extensive environmental pollution and damage to property.
This symbol points to a dangerous situation.
Non-observance of these signs may cause environmental pollution and

CAUTION damage to property.
Further symbols and pictograms used are described in the chapter

INTRODUCTION.
2007.5.14 SAFETY 2-1

ModuScreenTM T2C
2.3 Designated use

The equipment should only be used according to the specifications forming
part of the purchase order.
Using the machine/plant for other purposes is considered contrary to its

designated use.
Any modifications to the scope of supply made without the agreement of

Andritz Oy are considered contrary to the designated use.
The term designated use shall also include adherence to the operating
instructions, observance of the operating, inspection and maintenance
conditions and of the regulations on cleaning and upkeep.
2.4 General remarks on machine/plant safety

The machine/plant has been built in accordance with state-of-the-art standards
and the recognized safety rules. Nevertheless, its use may constitute a risk to
life and limb of the user or of third parties, or cause damage to the
machine/plant and to other material property.
The machine/plant may only be operated when in perfect condition and with
due consideration to safety and the risks involved. All protective devices and
the emergency cut-out devices must be in place and fully functional.
Malfunctions and unforeseen changes to the machine/plant must be remedied

immediately.
2.5 Personal protective apparel

General protective
apparel
The following must always be worn when performing work on the

machine/plant:
• Protective clothing to prevent the fiber pulp from coming into contact with
the skin
• Gloves to prevent hand injuries
• Goggles to prevent eye injuries
• Safety shoes as protection against foot injuries
• The required personal ear protection to avoid hearing defects
• Standard hard hat as protection against head injuries
2007.5.14 SAFETY 2-2

ModuScreenTM T2C
2.6 Safety at the machine installation site

• Adequate lighting must be provided (industrial lighting).
• The foundations must be sized to withstand the loads caused by the

machine. Customer will be provided with a load plan.
• Area around machine and marked escapes to be kept free. Area around
machine must be marked as danger zone.
• Make sure machine and surrounding area are kept clean. In particular, oil
and grease on the floor and on machine elements may cause slipping.
This is therefore a considerable source of injuries, as are tools.
• The floor around the machine must be provided with a non-slip finish.
• In order to prevent any falls from or damage to the machine, it is forbidden

to climb onto machine elements or on the machine (except for the treading
areas provided). Use ladders or similar equipment in accordance with
recognised standards.
• Ramps, platforms and lifts must be used to avoid injury or excessive

physical effort.
2.7 Safety during erection

The person in charge of mounting the screen must ensure that there are no
risks involved in the mounting. The supplier of the screen is only responsible
for the assembly of the screen prior to delivery.
Especially when the electric motor is installed on site, it must be ensured that
after installation of protective guards, the potentially dangerous gaps
remaining in the screen are smaller than what standard EN 294 requires. The
person in charge of mounting must take care of acquiring the necessary
supplementary guards if the detachable guards supplied with the screen do
not provide sufficient protection.
During mounting, fastening of the washer which installed at the end of the
shaft of the electric motor must be taken into account. The washer prevents
the belt pulley from falling if the fastening sleeve becomes slack.
2.8 Safety during operation

The maximum feed pressure of the screen is shown in the dimensional
drawing appended to the instructions.
Do not use the screen at a temperature higher than what the customer has
notified while the order was being made. When the operating temperature
exceeds 65°C (EN563), short-term surface contact may cause skin burn.
Long-term contact may cause skin burn at temperatures below 65°C.
All original guards of the screen must be appropriately fastened while the
screen is running, and the guards must not be removed during operation.
2007.5.14 SAFETY 2-3

ModuScreenTM T2C
All maintenance of the screen and its drive motor is forbidden during operation,
except:
• Adjusting sealing water flow and pressure (these are adjusted by valve(s)
in the sealing water equipment).
• Lubrication of bearings.
While the drive motor of the screen is rotating, make sure that there is a
continuous liquid flow through the screen (due to a risk of over-heating).
2.9 Safety during maintenance

Use appropriate hoisting equipment when lifting the screen, taking into
account the design weight of the screen. The design weight and correct lifting
methods are shown in the instructions.
If the cover of the screen needs to be opened during maintenance, flush the
screen while the motor is still rotating.
Before maintenance, stop the drive motor and disconnect it from the electrical
supply by means of a safety switch in accordance with relevant regulations.
Before opening the cover of the screen:
• Make sure that the screen is depressurized
• Make sure that no liquid or stock can flow into the screen
• Drain the screen
Do not take tools or lamps that operate with an electric voltage higher
than 24V into the equipment.
DANGER
The screen can be started after maintenance only after:
• The cover of the screen has been closed
• All original guards have been installed properly
If there is reason to expect considerable wear, for example, on account of

excessive sand content, measure the thickness of the screen material
regularly. If significant wear occurs, contact the supplier to ensure safe
operation.
With the exception of seals and belt transmission, both stainless and mild steel
have been used as the materials of the screen. These can be recirculated after
use.
2.10 Safety during disassembly

The person in charge for the disassembly of the screen shall make sure that
no measures at the disassembly site cause a safety risk.
Before disassembling the screen:
2007.5.14 SAFETY 2-4

ModuScreenTM T2C
• Make sure that the screen is disconnected from power supply.
• Make sure that the screen is not pressurized.
• Make sure that liquid or stock flow into the screen is prevented.
• Drain and flush the screen.
2007.5.14 SAFETY 2-5

ModuScreenTM T2C
3 DELIVERY
3.1 Mode of delivery

The screen is normally delivered from our factory completely assembled with
the belt drive and motor installed. In cases where the customer supplies and
installs the motor, the belts and belt pulleys are delivered in a separate
package. Before delivery, all the connections of the screen have been
protected with cover plates or plugs.
Do not remove the cover plates or plugs until the piping installation
requires it.
CAUTION
3.2 Packaging
For transportation by truck, the screen is attached to a transport pallet which
allows loading and transferring with a forklift truck. For long distance shipment,
the screen with its transport pallet are packed into a sturdy crate to prevent
damage during transfers and lifting. The lifting points are marked on the
shipping crate. Weights and dimensions are given in the shipping documents.
3.3 Receiving inspection

When the shipment has reached its destination, it is recommended that the
screen and its enclosed parts be immediately inspected for potential damage
which may have occurred during transportation.
If the delivery has included a separate spare parts shipment, verify the quality
and quantity of the spare parts against the dispatch note to detect any
potential shortcomings.
Immediately inform your contact person at Andritz Oy about possible damages

or missing parts so as to agree on further procedures and to determine
possible compensation claims.
2007.5.14 DELIVERY 3-1

ModuScreenTM T2C
4 ERECTION
4.1 Erection site

The screen is a closed pressure screen with a maximum working pressure of
300 kPa.
The screen must not be used at higher pressures.
WARNING
The screen can be located at various levels of the building.
Although there are no special requirements as to the operation and location of

the screen, the following details should be taken into consideration at the
planning stage to allow a trouble-free screening process:
The screen must be elevated so that the upper accept can freely flow down in
a descending pipe.
• The dilution liquid requirement according to the production, pressure 150

kPa higher than the inlet pressure of the screen.
• The location of regulating valves and magnetic flow meters and the
straight pipe lengths required by them.
• Selection of feed pump head so that the pressure is high enough to

transfer the accept and reject to the next stage of treatment, taking the
normal pressure loss of approx. 0 - 50 kPa into account.
• The centralization of local instruments to a free space.
The dimensional drawing presents the external dimensions of the screen and
the free space requirement above it.
4.2 Foundation
The foundation can be made of concrete (see the dimension dwg.). The
quantity and location of the foundation screws are given in the foundation
drawing/dimensional drawing.
T2C: The screen can be levelled using the adjustment screws in the
foundation (4 pcs). The foundation bolts included in the delivery should be
used.
The foundation screws included in the delivery must be used, and welding
must be performed in accordance with the welding instruction given in the
dimensional drawing.
To allow after-tightening, there must not be any adjustment nuts in the

foundation screws under the stand. When after-tightening, a nut under the
stand will prevent the tightening of the base plate against the concrete surface!
2007.5.14 ERECTION 4-1

ModuScreenTM T2C
4.3 Lifting equipment

There should be lifting equipment at the installation site to facilitate mounting
and maintenance inspections. There must be sufficient space above the
screen to lift the upper frame and other inner parts.
4.4 Installation of ModuScreenTM

Lift the screen from its transport pallet using the lifting lugs (► Fig. 4-1,
Hoisting of ModuScreenTM with the motor mounted on page 4-3).
Do not lift the screen by the motor or motor stand.
DANGER
For undisturbed operation and to prevent stress to the foundation screws of

the screen during operation, the screen must be leveled during installation.
This will also ensure the removal of all liquid from the screen during drainage.
Vibrations can be transmitted to the screen from the pump or other near-by
equipment as well as through the piping. The screen must therefore be
carefully and securely fastened to the foundation.
Check the tightening of the foundation screws before the screen is taken
into use.
DANGER
Size Weight with motor* [kg] Weight without motor [kg]
T2C 2055 (420) 1635

T4C 3485-3710 (485-710) 3000
)
* weight of standard motor in brackets
Tab. 4-1 Construction weights
2007.5.14 ERECTION 4-2

ModuScreenTM T2C
Fig. 4-1 Hoisting of ModuScreenTM with the motor mounted
2007.5.14 ERECTION 4-3

ModuScreenTM T2C
4.5 Installation of the electric motor

The electric motor must be installed at the installation site in case it is provided
by the customer.
Installation of the drive parts is explained in (►Sec. 9.9, Motor and power
transmission on page 9-18).
4.6 Power transmission

The power transmission of the screen is arranged through V-belts.
Move the motor stand in order to tighten the belt(s) (► Fig. 4-2, Moving of the
motor in order to tension the belt(s) on page 4-5).
4.7 Tensioning of V-belts

Always disconnect the motor from the power supply in accordance with
regulations before dismounting the belt guards and inspecting and
servicing the transmission! Remount the belt guards before reconnecting
DANGER the motor to the power supply.
The high power transmission ability of the belts cannot be utilized unless the
belts are correctly tensioned. Make sure that the belts are correctly tensioned
in the following way:
Measure the perpendicular bending force F (► Fig. 4-3, Measuring of the belt
tension on page 4-6), which leads to a belt tension in accordance with the
following table.
Size Deflection [mm]
T2C 10
T4C 10
Tab. 4-2 Belt deflection
Compare the measured force with the table below.
Belt profile Diameter of smaller pulley Bending force F [N]

[mm]
SPB/5V 160 – 200 29 – 44

212 – 280 36 – 50
300 – 400 38 – 58
SPC 250 – 355 51 – 75
375 – 560 60 – 90
Tab. 4-3 Belt bending force
2007.5.14 ERECTION 4-4

ModuScreenTM T2C
If the measured bending force falls between the given values, the tension is
suitable. If the force is below the lower value, the belts are too slack. A new
belt drive should be tensioned to the higher measured force value because the
belts stretch during the run-in period.
After the first 30 minutes or at the latest after the first day of operation, check
the belts and tension the slack which has been created during the run-in period
back to the recommended range.
After this adjustment, the belts will not slacken during normal operation and
need little further adjustment.
Do not tension the belts above the recommended range.
CAUTION
After installing and tensioning the belts, make sure that all guards are
installed before starting.
WARNING
Fig. 4-2 Moving of the motor in order to tension the belt(s)
2007.5.14 ERECTION 4-5

ModuScreenTM T2C
Fig. 4-3 Measuring of the belt tension
2007.5.14 ERECTION 4-6

ModuScreenTM T2C
5 PIPING AND VALVE INSTALLATION
5.1 General instructions for installation
There should be a high density type cleaner equipped with a junk trap installed
in the feed line of the ModuScreen™.
The pipe connections for the screen are shown in the dimensional drawing.
The piping and other connections must be installed according to approved
drawings, in which the special requirements set by the regulating valves as
well as consistency and flow measurements have been taken into
consideration.
Pipes should be supported in such a way that the weight of the pipes does not
rest on the screen. In locating the supports, make sure that the pipes do not
cause stress to the screen. The supports must allow for thermal expansion of
the pipes.
When engineering and installing stock pipes in particular, make sure that air
pockets cannot be formed in the pipes.
Connecting the
screen
Preconditions • Pipe work is completed.
Step Action
1 Flush the inside of the piping to remove welding and other

residues. The cleaning should be carried out before the pipes are
fastened to the screen.
2 After cleaning, remove the cover plates and plugs protecting the
connections of the screen.
3 Fasten the connections to the pipes.
Tab. 5-1 Connecting the screen
5.2 Feed piping

The feed piping of a single screen is simple and the valve installed to the feed
pipe is a mere shut-off valve. The valve must be suitable for reject lines
containing heavily contaminated pulp; e.g. full bore ball valve. During normal
operating conditions, throttling is not used except when reducing pressure on
the inlet side.
In a parallel installation of two or more units, individual throttling is avoided by

making the feed pipe of each separate unit tapered or stepped in order to even
out the flow velocity of stock.
2007.5.14 PIPING AND VALVE INSTALLATION 5-1

ModuScreenTM T2C
5.3 Accept piping
5.3.1 Atmospheric top part
The upper accept of the screen is in atmospheric pressure. It does not require
any valves, nor pressure nor flow measurement. If there is a valve in the
pipeline it must be of on/off type.
The screen must be elevated so that the upper accept can freely flow down in
a descending pipe.
The upper accept is usually led to the pulper.
5.3.2 Pressurized bottom part
The lower accept line must be equipped with a control valve.
5.4 Reject piping

ModuScreenTMT rejects into atmosphere.
The pressurized lower part can be intermittently purged from possible heavy
particles with a purge valve.
5.5 Dilution, filling and washing piping

The R2” water connection in the lower part of the screen is for filling and
washing, not for continuous dilution.
The R1” water connection in the upper part of the screen can also be used for
filling and washing, but its main function is to enhance the fibre recovery. The
water flow may be continuous, if needed. A hand valve may be used to
regulate the water amount.
5.6 Drain pipe(s)

The screen can be emptied through the lower accept connection sampling
valve or by opening the purge valve.
2007.5.14 PIPING AND VALVE INSTALLATION 5-2

ModuScreenTM T2C
6 OPERATION
6.1 Inspection before operation
Preconditions • The motor is disconnected from the electric network according to

regulations.
Step Action
1 Inspect the pipe supports and ensure that the pipelines are in
accordance with approved drawings.
2 The upper screen baskets (►Sec. 9.2, Cleaning of a plugged
screen on page 9-1) are removed.
3 Check that the interior is clean and that no foreign objects have
entered the screen during transportation and installation.
4 Flush inside if necessary.
5 Check the belt tension.

6 Check the direction of motor rotation. The direction of rotation is
clockwise. The arrow on the motor stand shows the direction of
rotation.
7 Install the cover.
8 Perform a water test run according to (►Sec. 6.2, Water test run
on page 6-1).
Tab. 6-1 Inspection before first start-up
The lower screen basket can be on its place during the water test run.
6.2 Water test run

Before the screen is taken into productive use, perform a water test run in
order to flush the piping from wastes and foreign objects.
The screen must not be running during the test run.
CAUTION
Perform the water test run as follows:
Water test run
Preconditions • The electric motor is disconnected from the electrical network according to
regulations and a warning tag is attached to the power supply.
2007.5.14 OPERATION 6-1

ModuScreenTM T2C
Step Action
1 Fill the pressurized lower part with water.

2 Start the screen drive motor.
3 Keep the accept valve closed.
4 Start the feed pump of the screen.
5 Open the feed valve 1° per second. Fill the screen carefully so
that the water does not flow out from the non-pressurized upper
part of the screen.
6 Adjust the required flow with the accept valve while the feed valve
is fully open.
7 Let the water flow through the screen for 10 to 15 min,
meanwhile, adjust the flow control instrumentation and check the
pressure instruments.
8 Stop the feed pump.
9 Close the feed and accept valves .
Tab. 6-2 Performing a water test run
Start opening the feed valve slowly in order to prevent hydraulic shock
against the screen basket.
CAUTION
After the water test

run
Step Action
1 Drain the screen.

2 Open the upper part (► Sec. 9.2, Cleaning of a plugged screen
on page 9-1).
3 Inspect the screen inside.
4 Remove possible wastes and foreign objects.
5 Rotate the rotor by hand to ensure that it rotates freely.
6 Install the upper screen baskets (►Sec. 9.2, Cleaning of a
plugged screen on page 9-1) and the cover.
Tab. 6-3 Check up after water test run
After these actions the screen can be taken into productive use.
6.3 Instrumentation and alarms

Of the instruments, the pressure difference measurement system with alarm is
the most important. The normal pressure difference is 0 - 50 kPa. The alarm
2007.5.14 OPERATION 6-2

ModuScreenTM T2C
limit can be set to e.g. 60 kPa when still, by changing the running mode
through the adjusting of the accept side flow regulating valve, potential
plugging of the screen can be prevented.
Nominal feed consistency to ModuScreen™ is in the range of 1.5 – 2.0 %.
6.4 Start-up
Start-up
Start-up the screen in the following sequence:
Step Action
1 Fill the screen with water.

2 Start the screen drive motor.
3 Keep the accept valve closed.
4 Start the feed pump of the screen.
5 Open the feed valve 1° per second.
6 Adjust the required flow with the accept valve while the feed valve
is fully open.
Tab. 6-4 Start-up of the screen
The most important operational parameter is the feed pressure. Nominal feed
pressure is in the range of 1.0 – 1.5 bar. If the feed pressure is too low the
screen might plug. If the feed pressure is too high the reject is too wet.
6.5 Operational control and flow adjustment

Once the screen has been started and the flow adjustments are in the correct
ranges, the screen requires very little attention under normal operating
conditions.
If the instrumentation has been equipped with remote control, the necessary
adjustments can easily be made from the control room.
Most important issues in operational control are:
• Pressure difference measurement indicates the most of the operating

conditions of a screen. The measurement must be equipped with a
pressure difference alarm. The pressure difference in the screen varies
depending on screen basket perforation, flow rate, consistency, reject
percentage and pulp type. Generally, an increase in the flow rate and
consistency will increase the pressure difference; the perforation is to be
chosen on the basis of the pulp type and cleanliness requirements.
• The motor load increase may be an indication of plugging.
The normal pressure difference range is 0 - 50 kPa.
2007.5.14 OPERATION 6-3

ModuScreenTM T2C
6.6 Instructions in case of a disturbance

When the screen starts to plug, the accept pressure decreases rapidly and the
stock flow ceases. The pressure difference alarm has already given alarm of
the disturbance.
Slightly plugged A slight plugging of the screen basket can be cleaned by:
screen basket
Step Action
1 Open the lower filling/washing water valve.

2 Close the accept valve slowly.
3 Let the screen run for several minutes.
Tab. 6-5 Cleaning slightly plugged screen basket
The above mentioned unglugging sequence will usually result in excessive

rejecting of wet and fibrous reject.
Severely plugged If the screen basket is plugged so severely that the above procedure do not
screen basket help, the screen must be stopped, flushed and drained (► Sec. 9.2, Cleaning
of a plugged screen on page 9-1).
It is not necessary to empty the screen if it is out of operation for a short time
only, e.g. due to a power failure.
If the shutdown period is longer, the screen should be drained (► Sec. 6.7,
Shutdown on page 6-4) and restarted (► Sec. 6.4, Start-up on page 6-3).
Fill screen with water during a shutdown. This will prevent the drying and
hardening of slime and other foreign matter.
6.7 Shutdown
Shutdown and flush the screen in the following sequence.
Step Action
1 Stop the feed pump.

2 Close the accept valve completely while the screen is still
operating.
3 Close the feed valve completely.
4 Open the upper and lower filling/washing valves in order to flush
the reject and fibers to reject treatment.
Tab. 6-6 Downshutting the screen
Short downtime Unless it is necessary to open the cover and carry out a maintenance
inspection, the screen can be left filled with water until the next start-up.
2007.5.14 OPERATION 6-4

ModuScreenTM T2C
Step Action
1 Close the upper and lower filling/washing valves.

2 Stop the screen drive motor.
3 Close the sealing water valve.
Tab. 6-7 Completing the shutdown for a short downtime
Prolonged shutdown If the downtime is longer or intended for maintenance inspections, continue as
follows.
Step Action
1 Close the feed, accept and reject valves.

2 Drain the screen by opening the valves of drainpipes.
3 Close the sealing water valve.

Tab. 6-8 Completing the shutdown for a prolonged shutdown
Maintenance/Inspect
ion
Preconditions • The motor is disconnected from the electric network according to

regulations.
The screen is now ready to be maintained and inspected (► Sec. 9,

INSPECTION AND MAINTENANCE on page 9-1).
6.8 Troubleshooting
In case of a disturbance, its cause can be found out on the basis of the
following figures (► Fig. 6-1, Breakdown due to disturbance in operation on
page 6-6 and ► Fig. 6-2, Breakdown due to mechanical causes on page 6-7).
2007.5.14 OPERATION 6-5

ModuScreenTM T2C
Fig. 6-1 Breakdown due to disturbance in operation
2007.5.14 OPERATION 6-6

ModuScreenTM T2C
Fig. 6-2 Breakdown due to mechanical causes
2007.5.14 OPERATION 6-7

ModuScreenTM T2C
7 SEALS AND LUBRICATION
7.1 Bearing lubrication instructions

The bearings of the supplied screens are pre-lubricated. In post-lubrication,
lubricants of different manufacturers can be used.See the table below.( ► Fig.
7-1, Location of the lubricating hoses inside the screen on page 7-3)
The bearing housing re-greasing quantities and the lubrication intervals are
given in the tables below.
The intervals for manual lubrication on the basis of operation hours are given
at a temperature of +70°C and 110°C. If the bearing is used at higher
temperatures, the greasing interval should be reduced so that each increase of
+15°C reduces the greasing interval by a half.
If required, small changes can be made to the values of the tables as long as
the ratio between the grease amount and lubrication interval is constant.
Locations of the lubricating hoses inside the screen are shown in the figure (►
Fig. 7-1, Location of the lubricating hoses inside the screen on page 7-3).
Temperature: -30°C...+110°C Temperature: > +110°C*
Mobilux EP 2 Mobilith SHC 460

Esso Beacon EP 2 Esso Ronex Extra Duty 1
Shell Alvania G3 Shell Grease 135 1 LiX 1
Tebo Multi-Purpose Extra SKF LGEM 2
SKF LGMT 3 Neste Templex
)
* Heat resisting lubricant grades only.
Tab. 7-1 Recommended lubricants for the re-lubrication of the bearing
housings
Size Bearing type Temperature 70 °C Temperature 110 °C

Manual Centralized Manual Centralized
lubrication: lubrication: lubrication: lubrication:
Amount/ Amount / Amount / Amount /
interval interval interval interval
T2C 2 x 7313 BECB 46 g/ 8600 h 0.2 g/ d** 46 g/ 1300 h 1.6 g/d**

T4C 2 x 7316 BECBP 66 g/ 6100 h 0.6 g/ d** 66 g/ 910 h 3.4 g/d**
)
** The standard delivery does not include a lubrication center.
Tab. 7-2 Re-greasing of the upper bearing housing
2007.5.14 SEALS AND LUBRICATION 7-1

ModuScreenTM T2C
Size Bearing type Temperature 70 °C Temperature 110 °C

Manual Centralized Manual Centralized
lubrication: lubrication: lubrication: lubrication:
Amount/ Amount / Amount / Amount /
interval interval interval interval
T2C NU 2313 EC 34 g/ 5100 h 0.3 g/ d** 34 g/ 800 h 2.0 g/d**

(lower bearing)
T2C NU 2313 EC 34 g/ 5100 h 0.3 g/ d** 34 g/ 800 h 2.0 g/d**

(upper part
bearing)
T4C NU 2316 ECP 49 g/ 5200 h 0.5 g/ d** 49 g/ 810 h 2.9 g/d**

(lower bearing)
T4C NU 2313 EC 34 g/ 5600 h 0.3 g/ d** 34 g/ 890 h 1.8 g/d**

(upper part
bearing)
**) The standard delivery does not include a lubrication center.
Tab. 7-3 Re-greasing of the lower bearing housing

ModuScreenTM T2C
Fig. 7-1 Location of the lubricating hoses inside the screen

ModuScreenTM T2C
7.2 Mechanical sealing water supply

In order to operate properly, mechanical shaft seal always requires the use of
sealing water.
The requirement of clean sealing water is 0.03 - 0.08 l/s (2 - 5 l/min), the
pressure of the water led to the seal is recommended to be 100 kPa
higher than the maximum inlet pressure of the screen; however, at least
CAUTION 300 kPa.
Do not rotate the screen without sealing water.
CAUTION
Sealing water value Max. value
Solids content: Max. 10 mg/l

Particle size: Max. 50/µm
Permanganate number: Max. 30
Iron content: Max. 1 mg/l
Total hardness: Max. 10°dH

Tab. 7-4 Recommended sealing water values
The normal sealing water flow amount is 0.05 l/s (3 l/min). In case the
mechanical seal requires cooling, for example in connection with hot stock, the
amount of sealing water flow can be increased up to 0.08 l/s (5 l/min).
The temperature of the water leaving the seal should not exceed +60°C.
CAUTION

ModuScreenTM T2C
8 ACCESSORIES
8.1 Pressure gauges

Local pressure gauges indicating the pressure of the fed stock and the lower
accept as well as their pressure difference can be installed in the pipeline.
Local pressure gauges are not included in the delivery.
8.2 Bearing condition monitoring equipment

Vibration sensors can be installed in the bearing housings of the screen for the
follow-up of bearing vibration. The measuring results can then be transferred
to the control equipment along cables.
Vibration sensors are not included in the delivery.
8.3 Bearing temperature sensors

To be able to follow the bearing temperature, temperature sensors can be
installed on the bearing housings. The measuring results are transferred to the
control equipment through cables.
Bearing temperature measuring device is not included in the delivery.
2007.5.14 ACCESSORIES 8-1

ModuScreenTM T2C
9 INSPECTION AND MAINTENANCE
9.1 ModuScreenTM
In the design of ModuScreenTM, modern methods have been used to utilize the
development of materials and accessories. ModuScreenTM has been divided
into easily exchangeable functional scopes of delivery which minimize the time
required by the exchange of parts due to damage or due to a process
modernization.
The main scopes of delivery are:
• Screen housing and stand
• Upper rotor (►Sec. 9.3, Upper rotor and upper frame on page 9-7)
• Upper screen baskets (►Sec. 9.2, Cleaning of a plugged screen on page

9-1) and lower screen basket (►Sec. 9.6, Lower screen basket on page 9-
11)
• Deflaking part (►Sec. 9.4, Deflaking part on page 9-8)
• Shaft seals (►Sec. 9.7, Mechanical seal on page 9-15)
• Shaft package (► Sec. 9.10, Shaft package on page 9-22)
• Lubricating and leakage hoses
• Electric motor, belt pulleys, sleeves and belts (►Sec. 9.9, Motor and
power transmission on page 9-18)
The maintenance and inspection instructions of the screen have been

prepared to ensure that normal repair and service procedures can be easily
carried out by following these instructions, provided that the instructions for
installation and operation have also been studied.
If the lubrication instructions for bearings and the cleanliness requirements for
the sealing water of the mechanical seal are followed, together with the
operating instructions in various situations in general, your screen will function
reliably and without disturbances, and no production downtimes will occur.
9.2 Cleaning of a plugged screen

Opening and Under difficult operating conditions, screen may sometimes plug so thoroughly
cleaning of a that it is necessary to open it and remove the screen basket for a clean up.
plugged screen
2007.5.14 INSPECTION AND MAINTENANCE 9-1

ModuScreenTM T2C
Step Action
1 Stop, flush and drain the screen (► Sec. 6.7, Shutdown on page
6-4).
2 Disconnect the motor from the electrical network according to
regulations and attach a warning tag to the power supply.
3 Remove the hexagonal screws (►Fig. 9-1/901.25) and the
bearing housing cover (►Fig. 9-1/360.3).
4 Remove the bearing nut (►Fig. 9-1/923.3) and the lock washer
(►Fig. 9-1/931.3) using a suitable spanner wrench.
5 Remove the hexagonal screws ( ► Fig. 9-1/901.24) and the taper
pins ( ► Fig. 9-1/566.1).
6 Lift the upper part bearing housing ( ► Fig. 9-1/330.3) away.
7 The inner ring of the bearing stays with the shaft and the outer
ring with the cylidrical rollers stay in the bearing housing.
8 Remove the inner ring (► Fig. 9-11, Dismounting the lower
bearing on page 9-27) with a heating ring which has been heated
to 200 - 220°C on an electric plate. Using isolated grips, press the
heating ring onto the inner ring, and the oil will swiftly transfer the
heat to the inner ring and detach it from the shaft
9 Remove the bearing’s outer ring with the cylindrical rollers.
10 Remove the cover (►Fig. 9-2/160) by unscrewing the hexagonal
screws (►Fig. 9-2/901.68).
11 Remove the deflector (►Fig. 9-2/507) by unscrewing the
hexagonal screws(►Fig. 9-2/901.71).
12 Remove the upper shaft ( ► Fig. 9-2/210.2).
13 Remove the spacer ring (►Fig. 9-2/504) by unscrewing the
socket head screws (►Fig. 9-2/914.21/914.22).
14 Screw two lifting eyes into two opposite holes and lift off the upper
screen baskets (►Fig. 9-2/5201.2/5201.3).
15 Wash the detached screen basket with high-pressure water.
16 Inspect for potential wear.
Tab. 9-1 Cleaning of upper screen baskets
After cleaning the upper screen baskets, clean the lower screen basket as
follows:

ModuScreenTM T2C
Step Action
1 Disconnect the upper accept and washing connection from piping.

2 Remove the hexagonal screws (►Fig. 9-2/901.73) and remove
the upper frame (►Fig. 9-2/1103.2).
3 Wash the lower screen basket and all inner parts with high-
pressure water.
4 Inspect for potential wear.
Tab. 9-2 Cleaning of lower screen basket
In screening plants with slime problems, the screen basket must be removed
regularly and the screen interior carefully washed with high-pressure water.
Reassembly after After washing and inspection, reassemble ModuScreenTM into working condition
cleaning as follows:

ModuScreenTM T2C
Step Action
1 Place the upper frame (►Fig. 9-2/1103.2) on the lower frame

(►Fig. 9-2/1103.1). Fasten the upper frame onto its place with
hexagonal screws (►Fig. 9-2/901.73) and hexagonal washers
(►Fig. 9-2/554.73).
2 Connect the the upper accept and washing to piping.
3 Lift the upper screen baskets (►Fig. 9-2/5201.2/5201.3) onto
their place. The anti-torsion screws at the bottom of the upper
frame will guide the upper screen baskets to their correct place.
4 Fasten the upper screen cylinders with socket head screws
(►Fig. 9-2/914.22) and the upper frame with socked head screws
(►Fig. 9-2/914.21) to the spacer ring (►Fig. 9-2/504).
5 Tighten the socket head screws (►Fig. 9-2/914.22) with a torque
wrench to a tightness of 41.2 Nm crosswise (►Fig. 9-3,
Tightening of the screen basket on page 9-7) If there are more
screws than in the figure, follow the same principle as to the order
in which the screws are tightened.
6 Ensure that the rubber band (►Fig. 9-2/5401.7) is correctly on its
place.
7 Put the upper shaft (►Fig. 9-2/210.2) on its place on the upper
rotor (►Fig. 9-2/5657.1).
8 Put the deflector ( ►Fig. 9-2/507) on its place on the upper rotor
and tighten the hexagonal screws ( ►Fig. 9-2/901.71) with
hexagonal washers ( ►Fig. 9-2/554.71).
9 Fasten the cover (►Fig. 9-2/160) with the hexagonal screws
(►Fig. 9-2/901.68) with washers (►Fig. 9-2/554.68).
10 Put the shaft seal ( ►Fig. 9-1/420.5) in its place in the bearing
housing ( ►Fig. 9-1/330.3)
11 Mount the hexagonal screws ( ►Fig. 9-1/901.24) and check that
the upper shaft and upper rotor rotate freely.
12 Install the taper pins ( ►Fig. 9-1/566.1) and tighten the hexagonal
screws ( ►Fig. 9-1/901.24).
13 Heat the inner ring of the bearing (►Fig. 9-1/320.3) to a
temperature of approximately 110°C and mount it against the
bearing shoulder using an assembly ring and a pipe punch.
14 Make sure that the shaft threads are not damaged during
assembly.
15 The outer ring of the bearing and the rollers fastened to it can
now be installed against the bottom of the bearing housing locked
into position.
16 Push the lock washer (►Fig. 9-1/931.3) into place and lock the
bearing onto the shaft with the bearing nut (►Fig. 9-1/923.1)
using a suitable wrench.
17 Mount bearing cover (► Fig. 9-1/360.3) and fasten it to the
bearing housing with hexagonal screws (► Fig. 9-1/901.25).

ModuScreenTM T2C
Tab. 9-3 Reassembly after cleaning
ModuScreenTM is now ready to be taken into use in accordance with the

starting instructions (► Sec. 6.4, Start-up on page 6-3).
Fig. 9-1 Upper part bearing

ModuScreenTM T2C
Fig. 9-2 Screen housing and stand

ModuScreenTM T2C
Fig. 9-3 Tightening of the screen basket
9.3 Upper rotor and upper frame

The upper rotor, as well as other upper parts, have to be removed for
maintenance purposes or for the inspection of the shaft seals or the bearing
unit.
Removing the upper

rotor
Step Action
1 Remove the upper part bearing, cover, deflector , upper shaft and
upper screen baskets according to (► Sec. 9.2, Cleaning of a
plugged screen on page 9-1).
2 Unscrew the hexagonal screw (►Fig. 9-2/901.4).
3 Screw two lifting eyes into two opposite holes and lift off the upper
rotor (►Fig. 9-2/5657.1).
Tab. 9-4 Removing the upper rotor
Reinstalling the
upper rotor

ModuScreenTM T2C
Step Action
1 Put the O-ring (►Fig. 9-2/412.5) correctly on its place.

2 Put a parallel key (►Fig. 9-2/940.3) in the groove in the lower
shaft with the help of vaseline.
3 Screw two lifting eyes into two opposite holes and lift the upper
rotor (►Fig. 9-2/5657.1) on the drive flange (►Fig. 9-2/5206).
4 Tighten the fixing screw (►Fig. 9-2/901.4).
5 Mount upper screen baskets, spacer ring, upper shaft, deflector,
cover and upper part bearing according to (► Sec. 9.2, Cleaning
of a plugged screen on page 9-1).
Tab. 9-5 Reinstalling the upper rotor
Removing the upper This way the upper screen baskets stay inside the upper frame.
frame
Step Action
1 Remove the upper part bearing, cover, deflector, upper shaft and
spacer ring according to (► Sec. 9.2, Cleaning of a plugged
screen on page 9-1).
2 Disconnect the upper accept and washing connection from piping.
3 Remove the hexagonal screws ( ►Fig. 9-2 /901.73) and remove
the upper frame ( ►Fig. 9-2 1103.2).
4 Remove the stator (►Fig. 9-2/5646) by removing the hexagonal
screws (►Fig. 9-2/901.70) from the upper frame before laying the
upper frame down.
Tab. 9-6 Removing the upper frame
Reinstalling the upper frame according to (► Sec. 9.2, Cleaning of a plugged

screen on page 9-1).
9.4 Deflaking part

Removing the
deflaking part
Preconditions • Remove the upper part bearing, cover, deflector, upper shaft, spacer ring,
upper screen baskets and upper rotor according to (► Sec. 9.2, Cleaning
of a plugged screen on page 9-1) and (► Sec. 9.3, Upper rotor and upper
frame on page 9-7).

ModuScreenTM T2C
Step Action
1 Lift the upper frame (►Fig. 9-4/1103.2) with the deflaker stator
(►Fig. 9-4/5646).
2 Place the upper frame/deflaker stator combination on four
wooden supports.
3 Remove the hexagonal screws (► Fig. 9-4/901.70).
4 Lift the upper frame.
5 Remove the deflaker rotor (►Fig. 9-4/5657.2) by unscrewing the
socket head screws (►Fig. 9-4/914.11).
Tab. 9-7 Removing deflaker parts
Fig. 9-4 Deflaker parts

ModuScreenTM T2C
Reinstalling the
deflaker parts
Step Action
1 Install the deflaker rotor (►Fig. 9-4/5657.2) and tighten it with

2 If the cover plate (► Fig. 9-4/5240) has been removed, tighten it
to its place with countersunk head screws (► Fig. 9-4/910.2).
3 Place the flange (► Fig. 9-4/723.2) on its place on the deflaker
stator (► Fig. 9-4/5646).
4 Place the upper frame (►Fig. 9-4/1103.2) on the deflaker stator
and tighten the hexagonal screws (► Fig. 9-4/901.70) and
washers (► Fig. 9-4/554.70).
Tab. 9-8 Removing deflaker parts
9.5 Outer wings

Removing the outer
wings
upper screen baskets, upper rotor and upper frame according to ( ► Sec.
9.2, Cleaning of a plugged screen on page 9-1) and ( ► Sec. 9.3, Upper
rotor and upper frame on page 9-7).
• Remove the deflaker parts according to ( ► Sec. 9.4, Deflaking part on

page 9-8).
Step Action
1 Remove the countersunk head screws ( ► Fig. 9-5/914.20).

2 Attach a lifting eye to the end plate of the outer wing ( ► Fig.
9-5/5640) and lift the outer wing away.
Tab. 9-9 Removing an outer wing
Installing the outer

wings
Preconditions • The lower screen basket has been installed according to ( ► Sec. 9.6,
Lower screen basket on page 9-11).

ModuScreenTM T2C
Step Action
1 Lower an outer wing ( ► Fig. 9-5/5640) in to the lower frame ( ►

Fig. 9-5/1103.1) so that the pin in the bottom of the outer wing
goes in the guiding hole in the lower frame.
2 Press the outer wing against the lower frame and tighten the
countersunk head screws ( ► Fig. 9-5/914.20).
Tab. 9-10 Installing an outer wing
Fig. 9-5 Outer foil
9.6 Lower screen basket

Depending on the subsequent action taken, it is possible to remove either the
drive flange with the lower screen basket (for example for the inspection of the
mechanical seal), or the lower screen basket alone.
Removing the lower

screen basket

ModuScreenTM T2C
• Remove the outer wings according to ( ► Sec. 9.5, Outer wings on page
9-10).
The lower screen basket can be detached in two different ways.
Method 1: Removing
the screen basket
with the drive flange
Step Action
1 Remove the drive flange and lower screen basket combination

(► Fig. 9-2/5206/5201.1).
2 If the drive flange and screen basket combination is tightly fixed to
the shaft, detach the drive flange and screen basket combination
from the shaft by means of an extractor bar. When it is moving,
attach two eye screws into the lifting holes of the drive flange and
screen basket combination hub and lift the screen basket with
drive flange off from the shaft.
Tab. 9-11 Removing the lower screen basket with the drive flange
Method 2: Removing
the screen basket
only
Step Action
1 Remove the deflaker rotor (►Fig. 9-4/5657.2) by unscrewing the

2 Slacken and remove the socket head screws (►Fig. 9-6/914.7).
3 Lift off the screen basket from the drive flange by means of two
eye screws.
Tab. 9-12 Removing the lower screen basket without the drive flange
Reinstalling the After the service and inspection procedures, reinstall the lower screen basket
lower screen basket and drive flange combination onto the shaft as follows:
and drive flange
combination

ModuScreenTM T2C
Step Action
1 Wash the shaft end and the drive flange hub with a solvent.
2 Thinly oil the washed surfaces.
3 Place the O-ring (►Fig. 9-6/412.5) to the drive flange (► Fig.
9-6/5206).
4 Attach two eye screws into the holes of the lower screen basket
flange and lift the lower screen basket and drive flange
combination onto the shaft.
5 There is a dynamic seal at the bottom end of the screen basket.
Adjust clearance between the wing ring (Fig. 9-7/5216) and flange
(►Fig. 9-7/723.1) by means of fixing washers (►Fig. 9-7/5808.3)
placed under the drive flange. Adjust the clearance to a range of
1.5 +/- 0.2 mm.
6 Place the flange (► Fig. 9-7/723.1) so that it is possible to check
the clearance through the opening in the flange and through the
inspection opening in the frame.
Tab. 9-13 Reinstalling the lower screen basket and drive flange
combination
Reinstalling the After the service and inspection procedures, reinstall the lower screen basket
lower screen basket as follows:
only
Step Action
1 When install the screen basket only, attach two eye screws into
the holes of the screen basket flange and lift the screen basket
onto the drive flange.
2 Tighten the screen basket onto its place by tightening the socket
head screws (►Fig. 9-6/914.7) according to (► Fig. 9-3,
Tightening of the screen basket on page 9-7). If there are more
screws than in the figure, follow the same principle as to the order
in which the screws are tightened.
Tab. 9-14 Reinstalling the lower screen basket

ModuScreenTM T2C
Fig. 9-6 Rotating lower screen basket

ModuScreenTM T2C
Fig. 9-7 Dynamic seal
9.7 Mechanical seal

Dismounting the Due to wear and aging may it in the long run be necessary to dismount the
mechanical seal mechanical seal for a check-up or for possible exchange.
Do not dismount the mechanical seal unless it is apparent that the seal is
leaking too much or it is necessary to dismount the upper bearing. Excess
leakage of the mechanical seal is discovered from the amount of water or fibers
running on the splashguard.
• Remove the deflaker parts according to ( ► Sec. 9.4, Deflaking part on

page 9-8).
• Remove the lower screen basket according to (►Sec. 9.6, Lower screen
basket on page 9-11).

ModuScreenTM T2C
Step Action
1 Slacken and remove the hexagonal screws (► Fig. 9-8/901.6) of

the seal (► Fig. 9-8/433.1).
2 Lock the flange and the shaft-side end of the seal (►Fig.
9-10/433.1) to each other with fastening plates (► Fig. 9-8/A) to
prevent damage to the seal sliding surfaces.
3 Pull the seal (► Fig. 9-8/433.1) off from the shaft (►Fig.
9-10/210.1) using an extractor.
Tab. 9-15 Dismounting the mechanical seal
Replacing the After above actions, mount a new or serviced mechanical seal onto the shaft as
mechanical seal follows:
Preconditions • The previous mounted shaft seals are removed.
Step Action
1 Carefully wipe the seal surfaces of the bearing frame cover (►

Fig. 9-8/5301) clean from possible fibers which may allow the
bypass of sealing water.
2 Check dimension X1 (► Fig. 9-8/X1). When the dimension is
correct at the tolerance accuracy (+/- 0.5 mm), the seal surfaces
of the shaft seal press against each other at a correct force,
ensuring the tightness of the shaft seal. If the dimension is below
the allowed tolerance, it can be corrected by placing a gasket
between the bearing frame (► Fig. 9-10/5302) and the bearing
frame cover (► Fig. 9-8/5301). When dimension X1 is above the
tolerance, place a gasket between the seal (► Fig. 9-8/433.1)
and the deflector (► Fig. 9-8/507.1).
3 Grease the O-ring seals with silicon grease. Surround the water
drilling in the bearing frame cover with silicon.
4 Push the seal package onto the shaft so that the water drilling
marks on the mechanical seal (► Fig. 9-8/433.1) and on the
bearing frame cover (► Fig. 9-8/5301) meet each other. The
double-sided mechanical seal must always be mounted so that
sealing water enters through the hole marked with "IN" and
comes out through the "OUT" hole.
5 Remove the transport supports.
Tab. 9-16 Replacing the mechanical seal

ModuScreenTM T2C
Fig. 9-8 Mechanical seal

ModuScreenTM T2C
9.8 General on the installation of the seal

It is essential to use the correct method of mounting and to observe the rules
of cleanliness during installation.
Do not mount the parts by applying direct blows on them; the parts must
slide into their places by pushing them manually. Avoid touching the
sliding surfaces. If this cannot be avoided, wipe over the surfaces with a
CAUTION cleaning solvent and a soft cloth before they are pressed against each
other. Smear the joint surfaces of the various components and auxiliary
seals before they are joined together. Remove sharp edges from all
shoulders over which the seal is pushed during mounting.
Prior to mounting:
Inspect the seal consignment to ensure that no damage has occurred during
transportation. Follow the assembly and mounting instructions of the screen.
9.9 Motor and power transmission

Dismounting the The dismounting of the drive equipment will become necessary if a part of the
drive equipment drive equipment must be changed or if the shaft must be dismounted for a
change of bearings.
Preconditions • Screen is stopped, flushed and emptied (► Sec. 6.7, Shutdown on page 6-
4).
• The electric motor is disconnected from the electrical network according to


ModuScreenTM T2C
Step Action
1 Loosen the screws and remove the power transmitter guards (►

Fig. 9-9/683/5804).
2 Remove the hexagonal screws (► Fig. 9-9/901.65) and washers
(► Fig. 9-9/554.9) of the motor stand (► Fig. 9-9/5801). [1953]
3 Loosen the hexagonal nuts (► Fig. 9-9/920.5) of the motor stand
(► Fig. 9-9/5801).
4 Push the electric motor (► Fig. 9-9/800) with its mounting
plate/stand towards the screen so that the V- belt (► Fig.
9-9/884) comes off and can be removed.
5 Detach the hexagonal screws (►Fig. 9-9/901.14) and the washer
(►Fig. 9-9/554.6).
6 Loosen, but do not detach, the taper lock bush (►Fig.
9-9/1812.2) screws and detach the V-belt pulley (►Fig.
9-9/882.2) from the motor shaft.
7 Detach the screws from the taper lock bush (►Fig. 9-9/1812.2)
and detach it from the V-belt pulley (►Fig. 9-9/882.2)
8 Do not dismount the electric motor from the motor stand
unless necessary. If the motor must be exchanged, fasten it to
the lifting device by the lifting eye and two feet, detach the
hexagonal nuts (► Fig. 9-9/920.3) and the hexagonal screws (►
Fig. 9-9/901.10) and lift it onto the transfer pallet.
9 Detach the hexagonal screw (►Fig. 9-9/901.13) and the washer
(►Fig. 9-9/554.5).
10 Loosen, but do not detach, the taper lock bush (►Fig.
9-9/1812.1) screws and detach the V-belt pulley (►Fig.
9-9/882.1) from the screen shaft.
11 Note! the V-belt pulley is heavy and must be supported to
prevent injuries.
12 Detach the screws from the taper lock bush (►Fig. 9-9/1812.1)
and detach it from the V-belt pulley (►Fig. 9-9/882.1).
Tab. 9-17 Dismounting the drive equipment
Reinstalling the When the service and inspection procedure of the drive equipment has been
drive equipment carried out and the drive belt has been replaced (if necessary), reinstall the
drive equipment as follows.

ModuScreenTM T2C
Step Action
1 Check that the taper lock bush (► Fig. 9-9/1812.1) and the key
(► Fig. 9-9/940.1) fit to the shaft (► Fig. 9-9/210).
2 Fasten the taper lock bush (►Fig. 9-9/1812.1) screws to the V-
belt pulley (►Fig. 9-9/882.1) so that they stay together while
lifted.
3 Put the key (►940.1) to the screen shaft (►Fig. 9-10/210).
4 Lift the V-belt pulley to the shaft and support the V-belt pulley.
Note! the V-belt pulley is heavy and must be supported to
prevent injuries.
5 Tighten the taper lock bush screws.
6 Secure with a washer (►Fig. 9-9/554.5) and the hexagonal
screw(s) (►Fig. 9-9/901.13).
7 If the electric motor (► Fig. 9-9/800) has been removed, lift it into
upright position with a lifting eye and two feet. While lifted, fasten
the motor to the motor stand (► Fig. 9-9/5801) with hexagonal
screws (► Fig. 9-9/901.10) and hexagonal nuts (► Fig.
9-9/920.3).
8 Fasten the taper lock bush (►Fig. 9-9/1812.2) to the V-belt pulley
(►Fig. 9-9/882.2) so that they stay together while lifted.
9 Put the key to the motor shaft.
10 Lift the V-belt pulley to the shaft to the same level as the screen
V-belt pulley.
11 Check the direction of motor rotation. The direction of rotation is
clockwise. The arrow on the motor stand shows the direction of
rotation.
12 Tighten the taper lock bush screws.
13 Secure with a washer (►Fig. 9-9/554.6) and hexagonal screw(s)

(►Fig. 9-9/901.14).
14 Install the V- belt (► Fig. 9-9/884) and tighten it to the tension
recommended above (► Sec. 4.7, Tensioning of V-belts on page
4-4). Increase the tension by turning the hexagonal nuts (► Fig.
9-9/920.5) which lies by the motor stand, whereby the motor
stand moves away from the screen.
15 When the desired belt tension has been reached, lock the motor
stand into place by tightening the hexagonal nuts (► Fig.
9-9/920.5) and hexagonal screws (► Fig. 9-9/901.65) with
washers (► Fig. 9-9/554.9).
16 Fasten the power transmission guards (► Fig. 9-9/683 and 5804)
with screws.
17 Connect the electrical motor to the electric network and remove
the warning tag from the power supply.
Tab. 9-18 Reinstalling the drive equipment

ModuScreenTM T2C
Fig. 9-9 Motor and power transmission

ModuScreenTM T2C
9.10 Shaft package

Dismounting the The shaft must be dismounted in connection with service inspection or change
shaft of bearings. As many other parts must be dismounted before the shaft, can
these at the same time be cleaned and serviced.
• Remove the outer wings according to ( ► Sec. 9.5, Outer wings on page
9-10).
• Remove the drive flange/lower screen basket combination according to

(► Sec. 9.6, Lower screen basket on page 9-11)
• The electric motor is disconnected from the electrical network according to

• The drive equipment is removed (► Sec. 9.9, Motor and power

transmission on page 9-18).
The shaft can be dismounted with or without the bearing frame. We

recommend that the shaft to be removed with the bearing frame.
Method 1:Shaft
package removal
without the bearing
frame

ModuScreenTM T2C
Step Action
1 Detach the bearing lubricating hoses (► 5605) from the plate

fastened to the screen's stand and other potential bearing
condition monitoring cables from the instrument panel.
2 Slacken and remove the hexagonal screws (► Fig. 9-10/901.22)
with their washers (► Fig. 9-10/554.8) and remove the splash
guard (► Fig. 9-10/5212).
3 Remove the shaft seal from the shaft (► Sec. 9.7, Mechanical
seal on page 9-15).
4 Remove the socket head screws (►Fig. 9-10 914.3) of the
support for hydrofoil and the support (►Fig. 9-10 /5209). Detach
the socket head screws (► Fig. 9-10/914.4) of the bearing frame
cover and the bearing frame cover (► Fig. 9-10/5301), followed
by the hexagonal screws (► Fig. 9-10/901.19/901.21) which
fasten the bearing housings (► Fig. 9-10/330.2/330.1) to the
bearing frame (► Fig. 9-10/5302).
5 Attach an eye screw to the shaft (► Fig. 9-10/210.1) end and lift it
away.
6 Turn the shaft enough so that the bearing housing fastening lugs
slide past the fastening supports of the bearing frame, and lift the
shaft with bearings out of the screen.
Tab. 9-19 Shaft package removal without the bearing frame
Mark the water hoses separately as ' to seal ' and ' from seal ', so that they will
be installed to the same connections as originally installed.
Method 2: Shaft
package removal
with the bearing
frame

ModuScreenTM T2C
Step Action
1 Detach the bearing lubricating hoses (► 5605) from the plate

fastened to the screen's stand and other potential bearing
condition monitoring cables from the instrument panel and the
sealing water hoses from the monitoring and control unit.
2 Remove the hexagonal screws (► Fig. 9-10/901.22) and remove
the splash guard (► Fig. 9-10/5212).
3 The shaft package with bearing frame can also be lifted out of the
screen’s housing as a complete unit. In this case only the
hexagonal screws (► Fig. 9-10/901.16) that fasten the bearing
frame to the screen’s housing are detached. The bearing frame
must be supported by e.g. boards so that it cannot fall down
during detachment.
4 Inspect the rubber band (► Fig. 9-10/5401.2).
5 Support the bearing frame outside of the screen into horizontal
position and while the shaft is lifted, remove the shaft seal (►
Sec. 9.7, Mechanical seal on page 9-15) and thereafter slacken
and remove the bearing housing fastening screws, turn the shaft
the width of the fastening supports, and pull the shaft with
bearings out of the bearing frame.
Tab. 9-20 Shaft package removal with the bearing frame
Mark the water hoses separately as ' to seal ' and ' from seal ', so that they will
be installed to the same connections as originally installed.

ModuScreenTM T2C
Fig. 9-10 Shaft and bearing unit

ModuScreenTM T2C
9.11 Dismounting the lower bearing
Step Action
1 Firmly fasten the shaft in a vice using protecting plates.

2 Detach the bearing lubricating hoses and possible measuring
cables.
3 Slacken and remove the hexagonal screws (► Fig. 9-10/901.18)
and pull the bearing cover (► Fig. 9-10/360.2) and the shaft seal
(► Fig. 9-10/420.4) from the shaft.
4 Loosen the set screws (► Fig. 9-10/904.1) and pull the deflector
(► Fig. 9-10/507.2) and the O-ring (► Fig. 9-10/412.2)
backwards on the shaft.
5 Pull the bearing housing (► Fig. 9-10/330.2) and shaft seal (►
Fig. 9-10/420.3) backwards on the shaft. By doing so the bearing
is revealed.
Tab. 9-21 Revealing the lower bearing
Inspection of lower Inspect whether the condition of the lower bearing is satisfactory.
bearing
Do not remove the lower bearing from the shaft when its condition is
satisfactory.
Dismounting the If the lower bearing needs to be dismounted, proceed as follows:

lower bearing
Step Action
1 Remove the bearing nut (► Fig. 9-10/923.2) and the lock washer
(► Fig. 9-10/931.2) of the bearing (► Fig. 9-10/320.2) using a
suitable wrench.
2 Remove the outer ring of the bearing and the rollers.
3 Clean the surface of the inner ring of the bearing.
4 Smear it with a thick antioxidant.
5 Remove the inner ring (► Fig. 9-11, Dismounting the lower
bearing on page 9-27) with a heating ring which has been heated
to 200 - 220°C on an electric plate. Using isolated grips, press the
heating ring onto the inner ring, and the oil will swiftly transfer the
heat to the inner ring and detach it from the shaft.
6 Pull the bearing housing, shaft seal, deflector with set screws and
the O-ring from the shaft.
7 Clean the bearing housing, shaft seal, deflector and O-ring.
8 Inspect the bearing housing, shaft seal, deflector and O-ring.
Tab. 9-22 Dismounting the bearings

ModuScreenTM T2C
Fig. 9-11 Dismounting the lower bearing
9.12 Dismounting the upper bearing
Step Action
1 Firmly fasten the shaft in a vice using protecting plates.

2 Detach the bearing lubricating hoses and possible measuring
cables.
3 Dismount the mechanical seal (► Sec. 9.7, Mechanical seal on
page 9-15).
4 Pull the deflector (► Fig. 9-10/507.1) and O-ring (► Fig.
9-10/412.1) from the shaft.
5 Remove the hexagonal screws (► Fig. 9-10/901.20) and pull the
bearing housing cover (► Fig. 9-10/360.1) and shaft seal (► Fig.
9-10/420.1) off the shaft
6 Pull the bearing housing (► Fig. 9-10/330.1) and the shaft seal
(► Fig. 9-10/420.2) backwards on the shaft.
Tab. 9-23 Revealing the upper bearing
Inspection of the Inspect the conditon of the upper bearing.

upper bearing

ModuScreenTM T2C
Do not remove the upper bearings from the shaft when their condition is
satisfactory.
Dismounting the Proceed as follows when the upper bearings are to be dismantled:
upper bearing
Step Action
1 Remove the bearing nut (► Fig. 9-10/923.1) and the lock washer
(► Fig. 9-10/931.1) of the bearings (► Fig. 9-10/320.1) using a
suitable wrench.
2 Protect the threaded hole in the shaft center with a spacer and
pull the bearings from the shaft with the help of a two-leg
extractor (► Fig. 9-12, Dismounting the upper bearing on page 9-
28).
3 Pull the bearing housing and the shaft seal from the shaft.
4 Clean the bearing housing and the shaft seal.

5 Inspect the bearing housing and the shaft seal.
Tab. 9-24 Dismounting the upper bearing
Fig. 9-12 Dismounting the upper bearing
9.13 Bearing maintenance and mounting instructions

When greasing a new or cleaned bearing, fill the free spaces between the
bearing and the bearing housing only partially with grease: 30 - 50%
depending on the housing. When operating at high rotational speeds, too
CAUTION much grease will only cause a rise in the temperature of the bearing
housing.
At low rotational speeds, the free spaces in the bearing and bearing housing
can be completely filled with grease, as this does not affect the temperature.

ModuScreenTM T2C
When mounting the bearings, it is imperative to avoid hitting directly on

bearing rings, retainers or rolling parts as the bearings will be damaged.
The mounting force must never be directed through the rolling parts. OIL
CAUTION THE JOINT FACES THINLY.
Particularly when assembling ball-shaped bearings, an assembly ring should

be used between the bearing and the pipe punch. This ring will transfer the
mounting force evenly over the lateral surfaces of the inner and outer rings,
preventing the outer ring from turning or slanting.
When lubricating and handling the bearings, carefully follow the

instructions given by the manufacturer!
CAUTION
9.14 Mounting the upper bearing
Preconditions • The parts belonging to the upper bearing are cleaned,inspected and
changed( if necessary).
• Appropriate spare parts are at hand for those parts used and in need of
being replaced.
• The shaft is tightly fastened to a vice using protective plates.
Assemble the upper bearing according the provided figure (► Fig. 9-13,
Mounting the upper bearing on page 9-30).

ModuScreenTM T2C
Step Action
1 Push the upper bearing housing (► Fig. 9-10/330.1) and the shaft
seal (► Fig. 9-10/420.2) onto the shaft (► Fig. 9-10/210.1).
2 Mount the upper bearings (► Fig. 9-10/320.1) one by one onto
the shaft using an assembly ring and a pipe punch, the first
bearing against the shaft shoulder and the other to the former. To
facilitate mounting, the bearings can be heated to a temperature
of approx. 110°C before mounting begins.
assembly.
4 Mount the bearings into the position as shown (► Fig. 9-13,
Mounting the upper bearing on page 9-30), i.e. in accordance with
the O-system.
5 Make sure that there is no gap between the inner and outer
rings of the bearings after installation.
6 Push the lock washer (► Fig. 9-10/931.1) into place and lock the
bearings onto the shaft with the shaft nut (► Fig. 9-10/923.1)
7 When the bearings have cooled, pull the bearing housing with
shaft seal onto the bearings and mount the bearing housing cover
(► Fig. 9-10/360.1) onto the shaft. Attach the cover to the bearing
housing with hexagonal screws (► Fig. 9-10/901.20).
8 Push the deflector (► Fig. 9-10/507.1) and the O-ring (► Fig.
9-10/412.1) onto the shaft against the shaft shoulder, after which
an approx. 1 mm wide gap is formed between the bearing
housing cover and the deflector.
9 Attach the bearing lubrication hoses (► 5605) and possible
measuring cables.
Tab. 9-25 Mounting the upper bearing
Fig. 9-13 Mounting the upper bearing

ModuScreenTM T2C
9.15 Mounting the lower bearing
Preconditions • Actions of previous paragraph (► Sec. 9.14, Mounting the upper bearing
on page 9-29) are completed.
• The parts belonging to the lower bearing are cleaned and inspected.
• Appropriate spare parts are at hand for those parts used and in need of
being replaced.
• The shaft is tightly fastened to a vice using protective plates.
Assemble the lower bearing according the provided drawing (► Fig. 9-14,
Mounting the lower bearing on page 9-32).
Step Action
1 Push the deflector (► Fig. 9-10/507.2) with the set screws (►

Fig. 9-10/904.1) loosened and the O-ring (► Fig. 9-10/412.2)
onto the shaft.
2 Push the lower bearing housing (► Fig. 9-10/330.2) and the shaft
seal (► Fig. 9-10/420.3) onto the shaft behind the bearing
location.
3 Heat the inner ring of the lower bearing (► Fig. 9-10/320.2) to a
temperature of approximately 110°C and mount the inner ring
against the shaft shoulder using an assembly ring and a pipe
punch.
assembly.
5 Pull the lower bearing housing (► Fig. 9-10/330.2) into its final
location.
6 Pull the deflector (► Fig. 9-10/507.2) into contact with the bearing
housing and tighten the set screws (► Fig. 9-10/904.1). [818]
7 The outer ring of the bearing and the rollers fastened to it can
now be installed against the bottom of the bearing housing locked
into position.
8 Push the lock washer (► Fig. 9-10/931.2) into place and lock the
bearing onto the shaft with the bearing nut (► Fig. 9-10/923.2)
9 Mount bearing housing cover (► Fig. 9-10/360.2) and shaft seal
(► Fig. 9-10/420.4) onto the shaft and fasten them to the bearing
housing with hexagonal screws (► Fig. 9-10/901.18).
10 Slacken the set screws (► Fig. 9-10/904.1) and pull the deflector
(► Fig. 9-10/507.2) off from the bearing housing so that an
approximately 1 mm wide gap is formed, then retighten the set
screws.
11 Attach the bearing lubrication hoses (► 5605) and possible
measuring cables.
Tab. 9-26 Mounting the lower bearing

ModuScreenTM T2C
Fig. 9-14 Mounting the lower bearing
9.16 Assembly of ModuScreenTM

Assemble the screen in stages following the part numbers of the assembly
drawing.
Shaft The shaft assembled with bearing housings and bearings is mounted into the
screen by attaching a lifting eye to the shaft end and lifting the shaft into the
screen.
Inspect at the same time that the ends of the bearing lubricating hoses,
leakage hoses and the ends of potential bearing measuring cables are in the
vicinity of their mounting locations.
Mounting the shaft If the shaft with its bearing frame has been removed for service, the shaft,
with the mechanical mechanical seal and bearings can be installed into the bearing frame outside
seal into the bearing the screen in the way described in (►Sec. 9.14, Mounting the upper bearing on
frame page 9-29 and Sec. 9.15, Mounting the lower bearing on page 9-31).
Ensure that lubrication and sealing water hoses and potential measuring cables
(if any) are in the same line.
Put the O-ring ( ► Fig. 9-10/5401.2) correctly on its place.
Lift the shaft package into the screen and fasten it to its place .
Foil Put the supports for foils (► Fig. 9-10/5209) on their places and tighten the
socket head screws (► Fig. 9-10/914.4).
Hoses and cables Attach the lubricating hoses to the grease nipples.
Connect the leakage hose to leakage connection.
Connect the measuring cables (if any) to their indicating devices.
Check that all hoses are at the outer edge of the bearing frame.
Splash guard Attach the splash guard (► Fig. 9-10/5212) with hexagonal screws (► Fig.
9-10/901.22) to the cover (► Fig. 9-10/360.2) of the lower bearing housing.

ModuScreenTM T2C
Power transmission Install the power transmitting equipment (► Sec. 9.9, Motor and power
transmission on page 9-18 and Fig. 9-9, Motor and power transmission on
page 9-21).
Mechanical seal If the mechanical seal has not been installed earlier, install it now (►Sec. 9.7,
Mechanical seal on page 9-15).
Drive flange and Install the lower screen basket and drive flange according to (►Sec. 9.6, Lower
lower screen basket screen basket on page 9-11).
Deflaker parts Install the deflaker parts according to (►Sec. 9.4, Deflaking part on page 9-8).
Upper rotor and Install the upper rotor and upper frame according to ( ► Sec. 9.3, Upper rotor
upper frame and upper frame on page 9-7).
Upper screen Install the upper screen baskets and other upper parts according to ( ► Sec.
baskets 9.2, Cleaning of a plugged screen on page 9-1).
The ModuScreenTM is now ready to be started (► Sec. 6.4, Start-up on page 6-

3).

ModuScreen T2C EOM

Uploaded by

Copyright:

Available Formats

ModuScreen T2C EOM

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

ModuScreen T2C EOM

Uploaded by

Copyright:

Available Formats

ModuScreenTM T2C

Diana Joint Stock Corporation,PF U1085/07

Erection Work, Operating and Maintenance Instructions

5 PIPING AND VALVE INSTALLATION

7 SEALS AND LUBRICATION

9 INSPECTION AND MAINTENANCE

10 DIMENSIONAL DRAWING 502043492 A

11 SEALING WATER EQUIPMENT

12 LIFTING TOOL INSTRUCTION

3 DELIVERY ....................................................... 3-1

4 ERECTION ...................................................... 4-1

5 PIPING AND VALVE INSTALLATION............ 5-1

2007.5.14 TABLE OF CONTENTS I

5.2 Feed piping .................................................................................. 5-1

7 SEALS AND LUBRICATION........................... 7-1

9 INSPECTION AND MAINTENANCE............... 9-1

2007.5.14 TABLE OF CONTENTS II

9.12 Dismounting the upper bearing............................................... 9-27

2007.5.14 TABLE OF CONTENTS III

2007.5.14 FIGURES AND TABLES IV

2007.5.14 FIGURES AND TABLES V

• Handling, starting and stopping

• Maintenance and upkeep

• Handling process materials, cleaning of machine and area around the

The following sections are especially important:

• the chapter on SAFETY

• the safety instructions contained in various other chapters

Instructions on any special operational conditions concerning work

1.2 Standards and guidelines

2007.5.14 INTRODUCTION 1-1

1.3 How to use the manual

Warning signs are shown with an explanation of the

The meaning of the different graduations of hazards

Marks an instruction on handling of the machine or

Marks a useful information.

► Marks a cross-reference to other sections, figures

(► Sec. 6.4, Start-up on page 6-3)

(► Fig. 9-2/123.1) with reference to an item after

(► Tab. 3-1, Construction weights on page 3-2)

Tables Tab. + Consecutive numbering of chapters Tab. 2-1

Figures Fig. + Consecutive numbering of chapters Fig. 2-1

2007.5.14 INTRODUCTION 1-2

1.4 Warranty and guarantee

Guarantee and liability claims on Andritz Oy shall become void if personal

• Non-conformity of erection work, start-up and handling of the

• Non-observance of the safety instructions in the manual

• Non-authorized structural changes to the machine/system

• Non-observance of the maintenance and upkeep instructions

2007.5.14 INTRODUCTION 1-3

2.1 General safety regulations

In addition, the chapters in the operating manual contain further safety

Safety instructions on components not supplied by Andritz Oy are contained in

All safety instructions must be observed. Disregarding the safety instructions

2.2 Danger and warning signs

In the following chapters of this manual, warnings are marked by a pictogram.

This symbol indicates there may be a risk to life and limb.

This symbol points to an imminent health risk, as well as a risk of

This symbol points to a dangerous situation.

Non-observance of these signs may cause environmental pollution and

Further symbols and pictograms used are described in the chapter