O P E R AT I N G I N S T R U C T I O N S

Fiberizer
F2-T.S

Serial No.: 22978 Equip. No.: PD-QS-3005A

Codeword: Aylesford - East
Date: 2000-12-05
 Fiberizer

Copyright
Copyright by VOITH SULZER Stoffaufbereitung GmbH & Co. KG. All rights reserved. No part of
this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by
any means, graphic, electronic, mechanical, photocopying, recording, taping, or otherwise with-
out the prior permission of the copyright owner.

Manufacturer’s name and address

VOITH SULZER Stoffaufbereitung GmbH & Co. KG
Postfach 2120
D-88191 Ravensburg
Telephone: (0751) 8301
Telefax: (0751) 832280
Telex: 732901

F2-T-GB
 Fiberizer

Table of Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.1 Explanation of warnings and symbols . . . . . . . . . . . . . . . 1-1

1.2 Numbering of pages, figures and tables . . . . . . . . . . . . . 1-2
1.3 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.4 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

2 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.2 Designated use of the machine . . . . . . . . . . . . . . . . . . . . 2-2
2.3 Organizational measures . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.4 Selection and qualification of personnel . . . . . . . . . . . . . . 2-5
2.5 Noise protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.6 Additional hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 Machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 Screen plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3 Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.4 Operating data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.5 Drive data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

4 Technical Description . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 Principle of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 Unpacking the machine . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.2 Transporting the machine . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.3 Disposing of packing materials . . . . . . . . . . . . . . . . . . . . 5-1
5.4 Laying the foundations . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.5 Setting up and aligning . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.6 Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.7 Checking the direction of rotation . . . . . . . . . . . . . . . . . . 5-11
5.8 Mounting and dismounting the belt pulleys . . . . . . . . . . 5-12
5.9 Mounting the belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.10 Preparing for initial start-up . . . . . . . . . . . . . . . . . . . . . . 5-15
5.11 Dismounting the machine . . . . . . . . . . . . . . . . . . . . . . . . 5-16

F2-T-GB I
Fiberizer

6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1 Safety instructions for operation . . . . . . . . . . . . . . . . . . . . 6-1

6.2 Conditions for optimal operation . . . . . . . . . . . . . . . . . . . . 6-2
6.3 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.4 Checks during operation . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.5 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.6 Prolonged shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

8 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8.1 Safety instructions for maintenance work . . . . . . . . . . . . . 8-1

8.2 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.3 Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8.4 Opening and closing the machine . . . . . . . . . . . . . . . . . . . 8-8
8.5 Removing and fitting the rotor . . . . . . . . . . . . . . . . . . . . . 8-10
8.6 Removing and fitting the screen plate . . . . . . . . . . . . . . . 8-14
8.7 Removing and fitting the mechanical seal . . . . . . . . . . . 8-18
8.8 Removing and fitting the shaft protection sleeve . . . . . . 8-20
8.9 Removing and fitting the bearings . . . . . . . . . . . . . . . . . 8-22
8.10 Repairing the wearing parts . . . . . . . . . . . . . . . . . . . . . . 8-25

9 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

9.1 Wearing parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

9.2 Replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

10 Main Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10.1 Subassemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10.2 Bearing assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10.3 Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
10.4 Rotor casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10.5 Screen plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
10.6 Shaft seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
10.7 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
10.8 Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
10.9 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18

11 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

12 Subcontractor Documentation . . . . . . . . . . . . . . . . . . 12-1

II F2-T-GB
 Fiberizer

Figures

Fig. 2-1 Guards on the machine . . . . . . . . . . . . . . . . . . . . . . 2-4

Fig. 4-1 Principle of operation . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Fig. 4-2 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Fig. 5-1 Correct transportation of the machine . . . . . . . . . . . 5-1
Fig. 5-2 Foundation plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Fig. 5-3 Setting the machine up . . . . . . . . . . . . . . . . . . . . . . . 5-4
Fig. 5-4 Setting the motor up . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Fig. 5-5 Applying finishing grout to machine and motor . . . . . 5-6
Fig. 5-6 Connection plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Fig. 5-7 Pressure gauge with damping characteristics . . . . . 5-9
Fig. 5-8 Direction of machine shaft rotation
(schematic sketch) . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Fig. 5-9 Mounting and dismounting the belt pulleys . . . . . . . 5-13
Fig. 5-10 Guide values for tensioning . . . . . . . . . . . . . . . . . . 5-14
Fig. 8-1 Lubrication intervals . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Fig. 8-2 Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Fig. 8-3 Opening and closing the machine . . . . . . . . . . . . . . 8-8
Fig. 8-4 Loosen rotor fastening . . . . . . . . . . . . . . . . . . . . . . 8-10
Fig. 8-5 Removing and fitting the rotor . . . . . . . . . . . . . . . . . 8-12
Fig. 8-6 Removing the screen plate . . . . . . . . . . . . . . . . . . . 8-14
Fig. 8-7 Fitting the screen plate . . . . . . . . . . . . . . . . . . . . . . 8-16
Fig. 8-8 Removing and fitting the mechanical seal . . . . . . . 8-18
Fig. 8-9 Removing and fitting the shaft protection sleeve . . 8-20
Fig. 8-10 Removing and fitting the bearings . . . . . . . . . . . . . 8-22
Fig. 8-11 Rotor hard surfacing . . . . . . . . . . . . . . . . . . . . . . . . 8-25
Fig. 10-1 Subassemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Fig. 10-2 Bearing assembly parts . . . . . . . . . . . . . . . . . . . . . 10-2
Fig. 10-3 Rotor parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
Fig. 10-4 Rotor casing parts . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
Fig. 10-5 Rotor casing parts (cont’d) . . . . . . . . . . . . . . . . . . . 10-8
Fig. 10-6 Screen plate parts . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
Fig. 10-7 Shaft seal parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Fig. 10-8 Drive parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
Fig. 10-9 Guard parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
Fig. 10-10 Accessories parts (dismounting device rotor) . . . . 10-18

F2-T-GB III
Fiberizer

IV F2-T-GB
 Fiberizer

Tables

Tab. 5-1 Parts for mounting the belt pulleys . . . . . . . . . . . . . 5-12

Tab. 5-2 Test data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Tab. 5-3 Check list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Tab. 6-1 Operating cycles and times . . . . . . . . . . . . . . . . . . . 6-2
Tab. 7-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Tab. 8-1 Lubrication intervals and grease quantities . . . . . . . 8-3
Tab. 8-2 Bearing lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Tab. 8-3 Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Tab. 8-4 Required parts for opening and closing the machine 8-8
Tab. 8-5 Materials required for removing and fitting the rotor 8-11
Tab. 8-6 Special tools and equipment for removing
and fitting the rotor . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Tab. 8-7 Required parts for removing and fitting the rotor . . 8-11
Tab. 8-8 Special tools and equipment for removing
and fitting the screen plate . . . . . . . . . . . . . . . . . . . 8-15
Tab. 8-9 Parts required for removing and fitting
the screen plate . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
Tab. 8-10 Parts required for removing and fitting the
shaft protection sleeve . . . . . . . . . . . . . . . . . . . . . . 8-20
Tab. 8-11 Parts required for removing and fitting the bearings 8-22
Tab. 9-1 Wearing parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Tab. 9-2 Replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Tab. 10-1 Bearing assembly parts list . . . . . . . . . . . . . . . . . . . 10-3
Tab. 10-2 Rotor parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
Tab. 10-3 Rotor casing parts list . . . . . . . . . . . . . . . . . . . . . . . 10-7
Tab. 10-4 Rotor casing parts list (cont’d) . . . . . . . . . . . . . . . . 10-9
Tab. 10-5 Screen plate parts list . . . . . . . . . . . . . . . . . . . . . . 10-11
Tab. 10-6 Shaft seal parts list . . . . . . . . . . . . . . . . . . . . . . . . 10-13
Tab. 10-7 Drive parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15
Tab. 10-8 Guard parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
Tab. 10-9 Accessories parts list . . . . . . . . . . . . . . . . . . . . . . 10-19

F2-T-GB V
Fiberizer

VI F2-T-GB
 Fiberizer

1 Introduction

These operating instructions are to familiarize the user with the

machine. They contain a description of the machine‘s design and its
principle of operation. Following these operating instructions ensures
rapid and safe start-up and maintenance of the machine.

1.1 Explanation of warnings and symbols

This symbol indicates an imminent hazard. If this hazard

is not avoided, it will lead to death or serious injuries.

DANGER

This symbol indicates a potentially hazardous situation.

If it is not avoided, it could result in death or serious
injuries.
WARNING

This symbol indicates a potentially hazardous situation.

If it is not avoided, it could result in minor or moderate
injuries.
CAUTION

NOTICE This symbol indicates a potentially damaging situation.

If it is not avoided, it could result in damage to the prod-
uct or surrounding equipment.

This symbol indicates special hints for the user and other
particularly useful information. It is not a signal word for a
hazardous or damaging situation.

– denotes listings
ð denotes cross-references to other pages, sections, figures and
tables.
à denotes „task to be performed“
q denotes „monitoring task“
ü denotes „task completed“
Ä denotes „result of a completed task“

F2-T-GB Introduction 1-1

Fiberizer

1.2 Numbering of pages, figures and tables

Pages
The pages are numbered consecutively throughout each individual
section.

2-1

page 1
section 2

Figures
The figures are numbered consecutively throughout each individual
section.

Fig. 4 - 1

figure 1
section 4

Cross-references to figures

Fig. 4 - 1 / 3

item 3
figure 1
section 4

Tables
The tables are numbered consecutively throughout each individual
section.

Tab. 3 - 1

table 1
section 3

Cross-references to tables

Tab. 3 - 1 / 3

column 3
table 1
section 3

1-2 Introduction F2-T-GB

 Fiberizer

1.3 Abbreviations

Sec. Section
Fig. Figure
Tab. Table
Cont’d Continued

1.4 Dimensions

Unless specified otherwise, all dimensions are in mm.

F2-T-GB Introduction 1-3

Fiberizer

1-4 Introduction F2-T-GB

 Fiberizer

2 Safety Instructions

2.1 General safety instructions

For operation of the machine, the local safety and accident prevention
rules and regulations are in any case binding.

State of the art

This VOITH SULZER stock preparation machine has been built in
accordance with state-of-the-art standards and the recognized safety
rules. Nevertheless, its use may constitute a risk to life and limb of the
user or of third parties, or cause damage to the machine and to other
material property, if:
– the machine is not used as designated,
– the machine is operated by untrained personnel,
– the machine is modified or converted improperly and/or
– the safety instructions are not observed.
Therefore, every person involved in erecting, operating, inspecting,
maintaining, servicing and repairing the machine must read, under-
stand and observe the complete operating instructions, particularly
the Safety Instructions.

Preconditions for using the machine:

The machine may only be used:
– in perfect technical condition,
– as designated,
– according to the instructions set out in the operating manual, and
only by safety-conscious persons who are fully aware of the risks
involved in operating the machine,
– if all safety devices and emergency shut-off components are fitted
and operative.
Any functional disorders, especially those affecting the safety of the
machine, must therefore be rectified immediately.

F2-T-GB Safety Instructions 2-1

Fiberizer

2.2 Designated use of the machine

Use
The Fiberizer is used for
– the wet preparation of waste paper,
– the removal of contaminants and for the forward screening of dis-
integrated fibres.

Liability for non-designated use

Using the machine for purposes other than those mentioned above is
considered contrary to its designated use. VOITH SULZER Stoffauf-
bereitung GmbH & Co. KG cannot be held liable for any resulting
damage. The risk of such misuse lies entirely with the user.

2.3 Organizational measures

Availability of operating instructions

The operating instructions must be available wherever the machine is
in use.

Additional regulations
In addition to the operating instructions, observe all other generally
applicable legal and other mandatory regulations relevant to accident
prevention and environmental protection and instruct the personnel to
comply with them.

Additional instructions
Supplement the operating manual by instructions covering the duties
involved in supervising and notifying special organizational features,
such as job organisation, working sequence or the personnel
entrusted with the work.

Checks
Check regularly whether the personnel carries out the work in compli-
ance with the operating instructions and whether they pay attention to
risks and safety factors.

2-2 Safety Instructions F2-T-GB

 Fiberizer

Protective equipment
Use protective equipment wherever and whenever required.

Safety instructions and warnings

Observe all safety instructions and warnings attached to the machine.
Make sure that these signs are legible and replace damaged and
illegible plates.

Modifications or changes in operating

conditions
In the event of safety-relevant machine modifications or changes in
operating conditions, stop the machine immediately and report the
malfunction to the person responsible for the machine.

Rebuilds or modifications
Never make any unauthorized rebuilds and modifications which might
impair safety. Any verbal agreements with the manufacturer or the
design engineer require written confirmation.

Replacing damaged parts

Parts of the machine that are not in perfect working order must be
replaced immediately with original spare parts (ð Sec. 9, Spare Parts
on page 9-1).
Use only original spare and wearing parts from VOITH SULZER Stof-
faufbereitung GmbH & Co. KG! Unauthorized parts provide no guar-
antee that they have been designed and manufactured according to
the application. Danger of accidents!

Checks and maintenance

Adhere to prescribed intervals or intervals specified in the operating
instructions for routine checks and maintenance work.

Working with hazardous substances

Make sure that dangers to the environment caused by hazardous
substances are precluded when working on lubricating systems and
devices and when cleaning the machine with solvent-containing
detergents.

Lifting gears
Make sure that the lifting capacity of the lifting gears to be properly
installed is at least equal to the weight of the machine or of the parts
to be lifted (ð Sec. 3.3, Weights on page 3-1).

F2-T-GB Safety Instructions 2-3

Fiberizer

Guards
Guards must be removed only after the machine has been shut down
and secured against restart.
Ensure that all guards have been fitted again before starting or
restarting the machine.

1 V-belt guard 2 Contact-type pressure gauge

for machine stop (2.5 bar ris-
ing)

Fig. 2-1 Guards on the machine

2-4 Safety Instructions F2-T-GB

 Fiberizer

2.4 Selection and qualification of personnel

Qualification of personnel
Any work on the machine must be executed only by trained and
instructed personnel authorized by the owner.

Responsibilities
Responsibilities in the operation of the machine must be clearly
established and observed, so that no unclear competences might
impair safety.

Instructions contrary to safety

Give the operator the authority to refuse instructions by third parties
that are contrary to safety.

Maintenance and repair

Maintenance and repair demand special knowledge and may only be
carried out by trained technical specialists.

2.5 Noise protection

Depending on the operating conditions, place of installation, pipe

runs, and other unit parts, the machine may produce a noise level
which exceeds 80 dB (A).
Therefore, wear appropriate ear protection when working in the imme-
diate vicinity of the machine in operation.
In general, the machine is operated/controlled from a sound-proof
operating room.

F2-T-GB Safety Instructions 2-5

Fiberizer

2.6 Additional hazards

Entanglement, crushing and cut/sever hazards

due to:
– moving machine parts left exposed by removing covers for inspec-
tion, sampling, etc.,
– running and exposed shafts, cylinders, drums, or belts,
– automatically operated discharge valve traps.

Burning or scalding hazards when

opening or keeping open function-check and/or sampling openings on
equipment operating at high temperatures (above 40°C).

Harmful gases and vapours

Open covers may allow harmful gases or vapours to escape into the
atmosphere.

2-6 Safety Instructions F2-T-GB

 Fiberizer

3 Technical Data

3.1 Machine data

Serial No. 22978

Year of construction 2000

3.2 Screen plate

Gap clearance mm 1… 2
(working edges rotor - screen plate)

3.3 Weights

Machine (empty) kg 2335

Bearing assembly kg 400

Rotor kg 120

Screen plate kg 60

Belt pulley (machine) kg 242

F2-T-GB Technical Data 3-1

Fiberizer

3.4 Operating data

Max. adm. motor rating kW 200

Power requirement kW 135
Throughput t/24h 98
Rotor speed rpm 416
Max. inlet pressure bar 2,5
Differential pressure bar 0,1 …0,6
Mass moment of inertia J red 2
kgm 4,5
Stock consistency % 3…6

3.5 Drive data

Motor
Motor rating kW 200

Frequency Hz 50

Rated motor speed rpm 1470

Protection — IP54

Belt data
Belt type — SPC

Belt length mm 5600

Distance between pulley centres mm 1623

Motor belt pulley dia. mm 315

Machine belt pulley dia. mm 1120

Number of grooves — 8

3-2 Technical Data F2-T-GB

 Fiberizer

4 Technical Description

4.1 Use

The Fiberizer is used for

– the wet preparation of waste paper,
– the removal of contaminants and for the forward screening of dis-
integrated fibres.

F2-T-GB Technical Description 4-1

Fiberizer

4.2 Principle of operation

1 2

Lightweight
Rejects

Accept

Inlet

Heavy
Rejects

1 Fiberizer 2 Screen plate ribs 3 Rotor

Fig. 4-1 Principle of operation

4-2 Technical Description F2-T-GB

 Fiberizer

Principle of operation
The Fiberizer installed into the continuously operated Twin-pulp-Sys-
tem. The unsorted stock suspension, including contaminants, is sup-
plied from the pulper via a piping system to the Fiberizer (Fig. 4-1/1).
The non-disintegrated paper particles are repulped. The intensive
pulping effect is achieved by means of the radial screen plate ribs
(Fig. 4-1/2) and a specially designed rotor (Fig. 4-1/3). Accepts and
rejects valves are closed during repulping.
At regular intervals, the accepts valve is opened for several seconds
and the accepts are fed to the pulper dump chest. The contaminants
accumulate in the Fiberizer casing. The rejects valve for contaminants
discharge is controlled by a counter which counts the closing cycles of
the accepts valve. Depending on the contamination level, the rejects
valve is opened for 2…3 sec. during a certain accepts valve closing
cycle.
The pressure produced by the Fiberizer rotor conveys the contami-
nants and part of the stock suspension to a downstream screening
unit (e.g. a screen drum). To obtain a good separation of the contami-
nants from the stock suspension, it is best to reduce the 4…5% con-
sistency after the Fiberizer to approx. 2% by adding dilution water to
the rejects piping. The dilution water optimises the screening effect of
the downstream screening equipment.

F2-T-GB Technical Description 4-3

Fiberizer

4.3 Design

1 2 3 4

5 6 7

1 Bearing assembly 4 Shrink disc 6 Rotor casing

2 Shaft seal 5 Rotor 7 Swing cover
3 Screen plate

Fig. 4-2 Design

4-4 Technical Description F2-T-GB

 Fiberizer

5 Installation

5.1 Unpacking the machine

à Loosen machine fixing.

à Check consignment against delivery note for completeness.
à Check consignment for transport damage.
à Report any transport damage immediately to
VOITH SULZER Stoffaufbereitung GmbH & Co. KG

5.2 Transporting the machine

The transport weight of the empty machine is approx. 2335 kg.

Ensure that the ropes and the lifting equipment are suita-
ble for the empty weight of the machine.
Only use undamaged ropes and lifting equipment.
WARNING Only attach the ropes at the intended and marked posi-
tions.

Fig. 5-1 Correct transportation of the machine

5.3 Disposing of packing materials

à Dispose of the packing materials in an environmentally sound

manner.
à Recycle packing materials.
q Observe the applicable rules and regulations.

F2-T-GB Installation 5-1

Fiberizer

5.4 Laying the foundations

37 000 N 10 000 N
(+ 150% safety allowance) (+ 150% safety allowance)

Fig. 5-2 Foundation plan

5-2 Installation F2-T-GB

 Fiberizer

General
The foundations are to be laid by the customer.
The foundation plan contains all dimensions necessary to lay the
foundations.

Preconditions
ü Location is known and accessible.
ü Load capacity of the substructure is sufficient.
ü Reinforcement plan is available.

Preparations
à Set up boarding as shown in the foundation plan (ð Fig. 5-2,
Foundation plan on page 5-2).
à Make and lay reinforcements.
à Fill foundation recesses with filling materials.

Concreting
à Mix and pour concrete and allow to set.

Finishing work
à Remove boarding.
à Remove filling materials.
à Clean recesses.

NOTICE Do not use thinners, otherwise the grout will not harden.

F2-T-GB Installation 5-3

Fiberizer

5.5 Setting up and aligning

Machine

3 2

30

1 6

1 Foundation blocks 4 Flat steel

2 Machine 5 Setscrew
3 Hex. screws 6 Grout

Fig. 5-3 Setting the machine up

à Hook machine (Fig. 5-3/2) on a crane (ð Fig. 5-1, Correct trans-

portation of the machine on page 5-1).
à Fasten foundation blocks to machine with hexagon screws
(Fig. 5-3/3).
à Position flat steel (Fig. 5-3/4).
à Turn in setscrew (Fig. 5-3/5) to the specified depth.
à Lower machine onto flat steel.
à Position machine as shown in foundation plan.
à Align machine horizontally by turning the setscrews (Fig. 5-3/5).
à Mix and pour grout (Fig. 5-3/6) and allow to set.

5-4 Installation F2-T-GB

 Fiberizer

Motor

3 2 5 6

1 4

1 Stone bolt 4 Grout

2 Guide rail 5 Setscrew
3 Hex. nut 6 Flat steel

Fig. 5-4 Setting the motor up

à Position stone bolts (Fig. 5-4/1) in the foundation recesses.

à Position flat steel (Fig. 5-4/6).
à Lower guide rails (Fig. 5-4/2) onto the flat steel.
à Fasten stone bolts with hex. nuts (/3) to the guide rails.
à Align the guide rails at right angles to the longitudinal machine
axis and centric to the foundation recesses (➪ Fig. 5-2, Founda-
tion plan on page 5-2).
à Mix and pour in grout (Fig. 5-4/4) and allow to set in.
à Loosen nuts (Fig. 5-4/3).
à Use setscrews (Fig. 5-4/5) to align guide rails horizontally.
à Slightly tighten nuts (Fig. 5-4/3).
à Lower motor onto guide rails and fasten it.

F2-T-GB Installation 5-5

Fiberizer

Machine and motor grouting

2 1

1 Finishing grout 2 Hex. nut

Fig. 5-5 Applying finishing grout to machine and motor

à Set up boarding for the finishing mortar.

à Mix and pour in finishing grout (Fig. 5-5/1) and allow to set in.
à Remove boarding.
à Tighten hex. nuts (Fig. 5-5/2).

5-6 Installation F2-T-GB

 Fiberizer

5.6 Connecting

Stock pipe connecting dimensions

Fig. 5-6 Connection plan

F2-T-GB Installation 5-7

Fiberizer

Preconditions
ü Machine and motor with guide rails are anchored securely to the
foundations.

Machine
Pipework

The inlet and outlet circuits can be positioned more or less as

required. In order to avoid disturbing deposits, for example in dead
corners, the single pieces of pipework should be flanged exactly cen-
tric.

NOTICE All pipework must be connected completely free of ten-

sion.
Do not join pipes with force using the fastening screws.
Support and suspend pipework so that it does not swing
or affect the machine during operation, for example
through pipework expansion caused by heat.

Sealing-water piping

à Install sealing-water piping.

Sampling ports

Sampling valves must be fitted in all stock-conducting pipes by the

customer on site.

Pressure gauges

Fit one pressure gauge each in the inlet branch and the accepts
branch of the machine to monitor the differential pressure.
The pressure gauges have:
– a pressure range of 0…6 bar and
– vibration damping characteristics.
They are also fitted with the required connecting lugs (ð Fig. 5-7,
Pressure gauge with damping characteristics on page 5-9).

Locate the pressure gauges at the same height. if this is

not possible, take differential pressure into account.

5-8 Installation F2-T-GB

 Fiberizer

∅101 68 50

31
∅48
∅59

∅7
Seal
30° 30° 17
23 Shown offset through 30°
∅70
∅85 6

∅90
Counterflange or lug is to be
∅70
∅60 purchased by the customer
∅50
6xM6
7
18

22

Steel or copper tube

Fig. 5-7 Pressure gauge with damping characteristics

Shut-off valves

Install one shut-off valve each in the inlet and the accepts branch.
These valves are required for:
– shutting down a single machine in systems where several
machines are arranged in parallel
– avoiding stock return flows during repair work

Regulating valves

The rejects outlets must be fitted with valves.

F2-T-GB Installation 5-9

Fiberizer

Motor
Preconditions

ü Motor is mounted.

Connecting the motor

Connect motor according to the VDE rules VDE/0100 and 0113 or the
locally applicable rules and regulations.

For safety reasons, we recommend to install a lockable

3-pole safety main switch with padlock.
The power supply circuits are to be routed in such a way
that the entire adjusting range of the motor can be cov-
ered without disconnecting the lines.

à Connect motor electrically.

q Check connections (ð terminal diagram of motor supplier).

Emergency stop switch

Install emergency stop switch in the vicinity of the machine.

5-10 Installation F2-T-GB

 Fiberizer

5.7 Checking the direction of rotation

Checking the direction of rotation

Check the direction of rotation only after V-belt has been

removed.
Possible danger of injury due to the dismounted belt.
WARNING If the machine is not disconnected, the shaft seal could
run dry and thus be damaged.

à Switch motor on for a short time.

The motor shaft must rotate in such a way that the follow-
ing direction of machine shaft rotation is obtained when
considering the specific arrangement.

Drive journal of the machine

Fig. 5-8 Direction of machine shaft rotation (schematic sketch)

à Switch motor off.

F2-T-GB Installation 5-11

Fiberizer

5.8 Mounting and dismounting the belt pulleys

Preconditions
ü The main switch is switched off and secured against unintentional
restart.
ü Belt is dismounted.

Required parts

Part No. Qty. Designation

— 1 Motor belt pulley
— 1 Taper-Lock bush (motor)
— 1 Machine belt pulley
— 1 Taper-Lock bush (machine)
Tab. 5-1 Parts for mounting the belt pulleys

5-12 Installation F2-T-GB

 Fiberizer

Mounting

1 2 3 4

tightening tight jacking off

1 Taper-Lock bush 3 Socket head cap screw 4 Jackscrew hole

2 Hub bore

Fig. 5-9 Mounting and dismounting the belt pulleys

à Clean shaft, hub bore (Fig. 5-9/2) and Taper-Lock bush

(Fig. 5-9/1), remove varnish or oil.
à Insert bush in tapered bore so that screw holes line up and place
screws (Fig. 5-9/3) loosely in holes.
à Fit hub and bush to shaft as one unit, locate in position and tighten
screws alternately with uniform force.
q Tightening torques of screws see Sec. 12, Subcontractor Docu-
mentation.
q Remember that bush will nip the shaft first and then hub will be
slightly drawn on to the bush.
à Align motor and machine belt pulleys.

Dismounting
à Loosen screws by several turns.
à Screw one of the screws into one of the provided jackscrew hole
(Fig. 5-9/4).

NOTICE Do not mount belt pulleys without positioning the support-

ing elements.
The belt pulleys might be damaged when slipping from
the journal.

à Tighten screw until bush is loosened in hub.

à Remove assembly from shaft.

F2-T-GB Installation 5-13

Fiberizer

5.9 Mounting the belts

Preconditions
ü The main switch is switched off and secured against unintentional
restart.
ü The belt pulleys are mounted to motor and machine.

To install belts
à Adjust minimum centre distance between motor journal and rotor
shaft for belt mounting.
à Install belts.

To tension belts
à Tension belt with correct initial tension (ð Fig. 5-10, Guide values
for tensioning on page 5-14 and Tab. 5-2, Test data on
page 5-14).
à Turn drive several times so that the tension is distributed uniformly
among all belts.

NOTICE Loose belts result in lower power input and higher wear
(smell of burning rubber) or even screen plugging.
The belts must be retensioned after several hours of oper-
ation.

e
Ea

dg

dk F

Fig. 5-10 Guide values for tensioning

Motor belt pulley dia. dk mm 315

Machine belt pulley dia. dg mm 1120
Distance between pulley centres e mm 1623
Deflection force F per belt N 125
Deflection Ea (new) mm 36
Deflection Ea (ran) mm 44
Tab. 5-2 Test data

5-14 Installation F2-T-GB

 Fiberizer

5.10 Preparing for initial start-up

Preconditions
ü The main switch is switched off and secured against unintentional
start-up.

Preparations
à Preadjust valve positions and cycles to suit process engineering
conditions (ð Tab. 6-1, Operating cycles and times on
page 6-2).

Flushing
à Thoroughly flush inlet piping.
à Close inlet valve.
à Open machine (ð Sec. 8.4, Opening and closing the machine on
page 8-8).
à Thoroughly wash down machine with hose.
à Remove any heavy particles which have been flushed into the
machine.

Lubrication
ü Check grease lubrication for bearings (ð Sec. 8.2, Lubrication on
page 8-2).

Check list

Components Target Checked

Connections – Mounting correct
– Screws tight
Mechanical seal – Tight
– Sealing-water supply guaran-
teed
Screen plate – Mounting position correct
– Perforation correct
Screen plate/rotor Clearance 1…2 mm
Rotor freely rotating
Guards Mounting correct and complete
Emergency stop Location known
switch
Tab. 5-3 Check list

à Close machine.

F2-T-GB Installation 5-15

Fiberizer

The machine is ready for operation when all items on the check list
have been checked.

Trial run
During its trial run, the machine is operated with water. The machine
is filled with water, vented and operated without pump pressure (note
down power consumption). Check direction of rotation once again
when switching the drive motor on (ð Sec. 5.7, Checking the direc-
tion of rotation on page 5-11).

5.11 Dismounting the machine

à Shut machine down (ð Sec. 6.5, Shutdown on page 6-5).

à Prepare machine for long-term shutdown (ð Sec. 6.6, Prolonged
shutdown on page 6-5).
à Dismount all pipework.
à Disconnect supply piping flanges.
à Remove belt guard and belts.
à Loosen foundation fastening.
The machine is now ready for transport.

5-16 Installation F2-T-GB

 Fiberizer

6 Operation

6.1 Safety instructions for operation

Guards
Rotating parts, such as V-belts, couplings, shafts, rotors, etc. may
seize loose clothes, long hair, jewellery or limbs.
You might get seriously injured or killed.
The machine must never be used without the required guards.

Protection of persons
Unexpected incidents may result in personal injury.
To ensure rapid reaction, always check where the emergency stop
switch is installed and whether it works properly before putting the
machine in operation.

Safe operation
This machine is operated under pressure. Therefore, it must be
checked whether all casing covers, inspection ports, windows, etc.
are properly locked with undamaged, reliable fasteners.
Covers bursting open can lead to serious injuries and scalding.
The machine must never be used at pressures exceeding the maxi-
mum permissible inlet pressure (ð Sec. 3.4, Operating data on
page 3-2).
Higher pressures may occur if:
– the stock flow is not ensured, i.e. accepts and rejects valves must
be open.
– sudden pressure surges when the shut-off elements are shut too
abruptly.

F2-T-GB Operation 6-1

Fiberizer

6.2 Conditions for optimal operation

Operating cycles
There is a fixed interdependence in the operation of the valves in inlet,
accepts and rejects.

Cycle Cycle time Operation Inlet valve Rejects valve Accepts valve
in sec.

I 30…60 Filling open closed closed

II 10…20 Accepts dis- open closed open

charge

III 10…20 Repulping open closed closed

IV 10…20 Accepts dis- open closed open

charge

V 10…20 Repulping open closed closed

VI 2…3 Rejects dis- open open closed

charge

Tab. 6-1 Operating cycles and times

The inlet valve is interlocked with the machine drive and

opens approx. 30 seconds after main drive start.
The standard operating cycle is made up of cycles II - VI
and can be programmed by entering the times.
The cycle times depend on the furnish.

6-2 Operation F2-T-GB

 Fiberizer

6.3 Start-up

Preconditions
ü The main switch is switched off and secured against unintentional
start-up.
ü The preparations for initial start-up must have been completed
(ð Tab. 5-3, Check list on page 5-15).

Preparations
à Check belt tension (ð Tab. 5-2, Test data on page 5-14 und
Fig. 5-10, Guide values for tensioning on page 5-14).
à Retension belts, if necessary.
à Check bearing lubrication (ð Sec. 8.2, Lubrication on page 8-2).
à Check cover fastening and pipe connections for tight fit (no leak-
age).

Starting the machine

à Switch main switch and control system on.
à Close all valves.
à Open sealing-water for shaft sealing.
à Fill machine with dilution water.
à Start motor.
Ä Inlet valve opens after approx. 30 seconds.
à Check cycle sequence of accepts and rejects valves.
Ensure discharge of heavy rejects.

NOTICE Danger of excessive pressure build-up in the rotor casing

due to heated up suspension!
Avoid prolonged operation of the Fibersorter with closed
inlet and outlet valves.

F2-T-GB Operation 6-3

Fiberizer

6.4 Checks during operation

Bearings
à Check bearing temperature.
q Max. bearing temperature 60°C.

Pressures
à Check inlet and outlet pressures.
q Inlet pressure must not exceed 2.5 bar. The differential pressure
ranges from 0.1 to 0.6 bar depending on furnish, stock consist-
ency, screen plate perforation and throughput.

Mechanical seal
à Check mechanical seal according to manufacturer specifications
(ð Sec. 12, Subcontractor Documentation).

Cycle sequence and times of the valves

à Check cycle sequence and times of accepts and rejects valves
(ð Sec. 6.2, Conditions for optimal operation on page 6-2).

6-4 Operation F2-T-GB

 Fiberizer

6.5 Shutdown

à Interrupt stock feed flow with machine in operation.

à Continue to operate machine with water for a short time.
à Switch pump off.
à Switch machine off.
Ä Inlet rejects and accepts valves close automatically.
à Close sealing-water feed line.

NOTICE Stock adhering to screen plate, rotor and casing has a

negative effect on flow conditions and thus operation.
In the event of short-term shutdowns, machine must
always be filled with water.

6.6 Prolonged shutdown

Preconditions
ü Machine is shut down.

Prolonged shutdown
à Switch motor off.
Ä Inlet rejects and accepts valves close automatically.
à Close sealing-water feed line.
à Manually open cleanout opening to empty machine.

Cleaning
à Fill machine with fresh water through inlet pipe and flush carefully.

Remove dried stock deposits on rotor, screen and casing

with a high-pressure cleaner.

F2-T-GB Operation 6-5

Fiberizer

6-6 Operation F2-T-GB

 Fiberizer

7 Troubleshooting

Fault Possible cause Fault clearance Remarks

Increased paper Worn rotor edges Replace rotor and ð Sec. 8.5, Remov-
ratio in the tail-end renew rotor edge hard ing and fitting the rotor
screen facing. on page 8-10
Worn screen plate Replace screen plate ð Sec. 8.6, Remov-
deflector bars or weld new bars to the ing and fitting the
screen plate screen plate on
page 8-14
Excessive clearance Adjust clearance to ð Sec. 12, Subcon-
between rotor edges 1…2 mm. Observe tractor Documentation
and deflector bar Ringfeder instructions.
Pulping cycle time too Increase repulping ð Sec. 6.2, Condi-
short time (operating cycles tions for optimal opera-
III and V). tion on page 6-2
Excessive amount of Reduce amount of
wet strength material wet-strength material
in tail-end screen
rejects
Drive motor over- Excessive contami- Slightly increase time ð Sec. 6.2, Condi-
load nants portion in rotor for rejects discharge tions for optimal opera-
casing (operating cycle VI). tion on page 6-2
Rope or entanglement Switch drive motor off,
in rotor casing open drain valve and
empty machine.

Check whether rotor

can be rotated and
restart machine.
Drive motor Excessive pressure in Reduce repulping time ð Sec. 6.2, Condi-
switches off operating chamber or (operating cycles III tions for optimal opera-
in accepts chamber and V). tion on page 6-2
(pressure > 2.5 bar).
Mechanical seal acc. to manufacturer acc. to manufacturer ð Sec. 12, Subcontrac-
tor Documentation
Tab. 7-1 Troubleshooting

F2-T-GB Troubleshooting 7-1

Fiberizer

Fault Possible cause Fault clearance Remarks

Machine shut- Rotor blocked due to Clean, dry V-belt and ð Fig. 5-10, Guide val-
down by motor cir- loose or wet V-belt adjust correct belt ten- ues for tensioning on
cuit breaker sion page 5-14 and
Tab. 5-2, Test data on
page 5-14
Wrong belt tension Adjust correct belt ten- ð Fig. 5-10, Guide val-
sion ues for tensioning on
page 5-14 and
Tab. 5-2, Test data on
page 5-14
Worn rotor Check rotor and ð Sec. 8.5, Removing
replace or repair as and fitting the rotor on
required page 8-10
Noises, vibrations Foreign matter in the Clean rotor and rotor
area of rotor rotation rotation area
Bearing damage Replace bearings ð Sec. 8.9, Removing
and fitting the bearings
on page 8-22
Rotor unbalance Dismount rotor ðSec. 8.5, Removing
and fitting the rotor on
page 8-10
Tab. 7-1 Troubleshooting (Cont’d)

7-2 Troubleshooting F2-T-GB

 Fiberizer

8 Maintenance

8.1 Safety instructions for maintenance work

Guards
Ensure that all required guards have been fitted again after comple-
tion of all maintenance work.

Protection of persons
Ensure that the main switches of the machine and all upstream and
downstream machines are switched off and secured against uninten-
tional restart prior to any maintenance work.
Make also sure that the machine and all stock pipes to the machine
have been emptied and depressurised.

Safe operation
To ensure safe operation after completion of maintenance and repair
work, use only new and undamaged fasteners (screws, bolts, wash-
ers, locking elements, nuts, etc.) and new seals for reassembly.

F2-T-GB Maintenance 8-1

Fiberizer

8.2 Lubrication

Intervals

yearly
yearly

Fig. 8-1 Lubrication intervals

8-2 Maintenance F2-T-GB

 Fiberizer

The bearings are greased ready for operation when they

leave the works.
After a run-in time of 100 hours, each bearing must be
relubricated with approx. 120g of grease through the lube
nipples.

No Lubrica- Lubrica- Component Lubrication point Lubricant Quantity

. tion tion type
interval

1 yearly Forced- Taper roller bearing 1 lube nipple: Grease 120g

feed DIN 71412
lubrica-
2 tion Cylindrical roller 1 lube nipple: Grease 120g
bearing DIN 71412

Tab. 8-1 Lubrication intervals and grease quantities

NOTICE The use of inappropriate grease grades considerably

reduces bearing life.
Use a lubricant which meets the specification given in the
following table.

Bearings

Designation Thickener Temperature Worked pen-

range in °C etration

HL2, HL3, LS3 Lithium soap up to 200 220 … 295

Tab. 8-2 Bearing lubricant

F2-T-GB Maintenance 8-3

Fiberizer

8.3 Checks

Intervals
every 6 months 1 2
every month
acc. to manufacturer
acc. to manufacturer
every 6 months
every month

Fig. 8-2 Checks

8-4 Maintenance F2-T-GB

 Fiberizer

General
The operating conditions determine the schedule for machine mainte-
nance. Nevertheless, the rotor and the screen plate have to be
inspected at least twice a year!

Preconditions
ü Machine is flushed and drained (ð Sec. 6.5, Shutdown on
page 6-5).
ü Main switch is switched off and secured against unintentional
restart.

No. Interval Compo- Check Action Remark

nent
1 Every 6 Rotor for damage and/or wear Remove and renew ð Sec. 8.5,
months Removing
and fitting
the rotor on
page 8-10
2 Screen for damage and/or wear Remove and renew ð Sec. 8.6,
plate Removing
and fitting
the screen
plate on
page 8-14
3 Belts for cracks and/or wear Remove and renew ð
Sec. 5.10,
Preparing
for initial
start-up on
page 5-15
4 Belt pulley for damage and/or wear Remove and renew ð Sec. 5.9,
Mounting
the belts on
page 5-14
5 acc. to Mechani- acc. to manufacturer acc. to manufacturer ð Sec. 12,
manufac- cal seal Subcontrac-
turer tor Docu-
mentation
Tab. 8-3 Checks

F2-T-GB Maintenance 8-5

Fiberizer

No. Interval Compo- Check Action Remark

nent
6 Every Pressure contact-type pressure Remove contact-type Never
month gauge gauge for proper func- pressure gauge. remove con-
tioning and leakage Check indicated values tact-type
and switching values pressure
with appropriate testing gauge with
equipment and adjust, if machine in
necessary. (see adjust- operation
ment instructions in or under
manufacturer’s docu- pressure.
mentation), switching
value: 2.5 bar rising.
Tab. 8-3 Checks

8-6 Maintenance F2-T-GB

 Fiberizer

Notes

F2-T-GB Maintenance 8-7

Fiberizer

8.4 Opening and closing the machine

3 2 1

1 Hex. screw 2 Swing cover 3 O-ring

Fig. 8-3 Opening and closing the machine

Parts required

Part No. Qty. Designation

Fig. 8-3/3 1 O-ring

Tab. 8-4 Required parts for opening and closing the machine

8-8 Maintenance F2-T-GB

 Fiberizer

Preconditions
ü Machine is drained and flushed (ð Sec. 6.5, Shutdown on
page 6-5).
ü Inlet, accepts and rejects valves are closed.
q No operating pressure indication on pressure gauges.
ü Pump is switched off.
ü Sealing water is switched off.
ü Main switch is switched off and secured against unintentional
restart.
ü The connecting flange in the light rejects piping is disconnected at
the valve.

Opening the machine

à Slacken hex. screws (Fig. 8-3/1) on swing cover (Fig. 8-3/2).
à Pull off swing cover with jackoff screw and swing it out.
à Turn back jackoff screw.
à Open machine.

Closing the machine

à Insert new O-ring (Fig. 8-3/3) into casing groove.
à Swing cover in.

Always tighten all cover screws.

If this is not done, the cover might work loose and get
thrown off due to the pressure within the machine.
DANGER This can cause serious injuries.

à Tighten hex. screws.

q Tightening torque 280 Nm with screw material A4-70.
à Mount inlet piping.
Check all connections and fittings for tightness while machine is still
depressurised.

F2-T-GB Maintenance 8-9

Fiberizer

8.5 Removing and fitting the rotor

1 2 3

6 5 4

1 Rotor 3 Locking screw 5 Cover

2 Shrink disc 4 Socket head cap screw 6 O-ring

Fig. 8-4 Loosen rotor fastening

8-10 Maintenance F2-T-GB

 Fiberizer

Preconditions
ü Inlet valve is closed.
ü Machine is drained and flushed (ð Sec. 6.5, Shutdown on
page 6-5).
ü Main switch is switched off and secured against unintentional
restart.
ü The inlet pipe between pulper and machine is dismount.
ü Machine is open (ð Sec. 8.4, Opening and closing the machine
on page 8-8).

Materials required

Materials required Use

Grease for filling the hollow rotor space
Tab. 8-5 Materials required for removing and fitting the rotor

Special tools and equipment

Special tools Usage

Mounting device Rotor removal
Tab. 8-6 Special tools and equipment for removing and fitting the
rotor

Parts required

Part No. Qty. Designation

Fig. 8-4/1 1 Rotor
Fig. 8-4/2 1 Shrink disc
Fig. 8-4/4 8 Socket head cap screw
Fig. 8-4/6 1 O-ring
for Fig. 8-4/1 1 O-ring
Tab. 8-7 Required parts for removing and fitting the rotor

Loosen rotor fastening

à Loosen socket head cap screws (Fig. 8-4/4) and remove cover
(Fig. 8-4/5).
à Evenly and successively loosen locking screws (Fig. 8-4/3) on the
shrink disc (Fig. 8-4/2) by several turns.
à Remove shrink disc (Fig. 8-4/2) from rotor hub.

F2-T-GB Maintenance 8-11

Fiberizer

1 2

5 4 3

1 Screen plate ribs 3 U-clamp 5 Rotor

2 Mounting device 4 Centre screw

Fig. 8-5 Removing and fitting the rotor

8-12 Maintenance F2-T-GB

 Fiberizer

Removal
à Install mounting device (Fig. 8-5/2).
à Force rotor (Fig. 8-5/5) off using the centre screw (Fig. 8-5/4) on
the U-clamp (Fig. 8-5/3).
à Retract rotor on mounting device (Fig. 8-5/2).

Fitting
à Check O-ring on the rotor for wear and damage and replace it, if
necessary.
à Screw rotor (Fig. 8-5/5) to mounting device (Fig. 8-5/2) and run it
in. Position rotor so that it does not touch screen plate (approx.
1 mm).
à Remove mounting device (Fig. 8-5/2).
à Slip cleaned and greased shrink disc (Fig. 8-4/2) onto rotor hub
and align (ð Sec. 12, Subcontractor Documentation).
à Evenly and successively tighten locking screws (Fig. 8-4/3) on the
shrink disc (Fig. 8-4/2) in several passes (see also Sec. 12, Sub-
contractor Documentation).
q Tightening torque of screws TA = 100 Nm.
à Fill hollow space between rotor and shrink disc with grease.
à Check O-ring (Fig. 8-4/6) on the cover (Fig. 8-4/5) for wear and
damage and replace it, if necessary.
à Place cover (Fig. 8-4/5) onto rotor and fasten with socket head
cap screws (Fig. 8-4/3).
à Check whether rotor (Fig. 8-5/5) can be turned.
à Close machine (ð Sec. 8.4, Opening and closing the machine).
à Mount inlet pipe.
q Check all connections and fittings for tightness while machine is
still depressurised.

F2-T-GB Maintenance 8-13

Fiberizer

8.6 Removing and fitting the screen plate

1 Screw protection 4 Socket head cap screw 6 Screen plate mounting device
2 Locking washer 5 Locking washer 7 Screen plate
3 Socket head cap screw

Fig. 8-6 Removing the screen plate

8-14 Maintenance F2-T-GB

 Fiberizer

Preconditions
ü Inlet valve is closed.
ü Machine is drained and flushed (ð Sec. 6.5, Shutdown on
page 6-5).
ü Main switch is switched off and secured against unintentional
restart.
ü The inlet pipe between pulper and machine is dismount.
ü Machine is open (ð Sec. 8.4, Opening and closing the machine
on page 8-8).
ü Rotor is removed (ð Sec. 8.5, Removing and fitting the rotor on
page 8-10)

Special tools and equipment

Special tools Usage

Screen plate mounting Screen plate removal
device
Tab. 8-8 Special tools and equipment for removing and fitting the
screen plate

Parts required

Part No. Qty Designation

Fig. 8-6/7 1 Screen plate
Fig. 8-6/3/4 12/8 Socket head cap screw
Fig. 8-6/2/5 12/8 Locking washer
Fig. 8-6/1 6 Screw protection
Tab. 8-9 Parts required for removing and fitting the screen plate

Removal
à Install screen plate mounting device (Fig. 8-6/6).
à Loosen socket head cap screws (Fig. 8-6/3/4) and remove locking
washers (Fig. 8-6/2/5) and screw protection (Fig. 8-6/1).
à Remove screen plate (Fig. 8-6/7).

F2-T-GB Maintenance 8-15

Fiberizer

1 Screw protection 4 Socket head cap screw 6 Screen plate mounting device
2 Locking washer 5 Locking washer 7 Screen plate
3 Socket head cap screw

Fig. 8-7 Fitting the screen plate

8-16 Maintenance F2-T-GB

 Fiberizer

Fitting
à Hang new screen plate (Fig. 8-7/7) into screen plate mounting
device (Fig. 8-7/6).
à Mount screen plate with socket head cap screws (Fig. 8-7/3/4),
locking washers (Fig. 8-7/2/5) and screw protection (Fig. 8-7/3).
à Remove screen plate mounting device (Fig. 8-7/6).
à Fit rotor (ð Sec. 8.5, Removing and fitting the rotor on page 8-10).
à Close machine (ð Sec. 8.4, Opening and closing the machine on
page 8-8).
à Mount inlet pipe.
q Check all connections and fittings for tightness while machine is
still depressurised.

F2-T-GB Maintenance 8-17

Fiberizer

8.7 Removing and fitting the mechanical seal

1 Mechanical seal

Fig. 8-8 Removing and fitting the mechanical seal

8-18 Maintenance F2-T-GB

 Fiberizer

Preconditions
ü Inlet valve is closed.
ü Machine is drained and flushed (ð Sec. 6.5, Shutdown on
page 6-5).
ü Main switch is switched off and secured against unintentional
restart.
ü Sealing-water supply line is closed.

Removal
à Remove mechanical seal (Fig. 8-8/1) as described in AESSEAL
documentation (ð Sec. 12, Subcontractor Documentation).

Fitting
à Install mechanical seal (Fig. 8-8/1) as described in AESSEAL doc-
umentation (ð Sec. 12, Subcontractor Documentation).

F2-T-GB Maintenance 8-19

Fiberizer

8.8 Removing and fitting the shaft protection sleeve

1 2

1 Threaded pin 2 Shaft protection sleeve 3 O-ring

Fig. 8-9 Removing and fitting the shaft protection sleeve

Parts required

Part No. Qty. Designation

Fig. 8-9/1 3 Threaded pin
Fig. 8-9/2 1 Shaft protection sleeve
Fig. 8-9/3 1 O-ring
Tab. 8-10 Parts required for removing and fitting the shaft protection
sleeve

8-20 Maintenance F2-T-GB

 Fiberizer

Preconditions
ü Inlet valve is closed.
ü Machine is drained and flushed (ð Sec. 6.5, Shutdown on
page 6-5).
ü Main switch is switched off and secured against unintentional
restart.
ü Sealing-water supply line is closed.
ü Rotor is removed (ð Sec. 8.5, Removing and fitting the rotor on
page 8-10).
ü Mechanical seal is removed (ð Sec. 8.7, Removing and fitting the
mechanical seal on page 8-18).

Removal
à Loosen all three threaded pins (Fig. 8-9/1) and remove shaft pro-
tection sleeve (Fig. 8-9/2) from shaft.

NOTICE Handle ceramic protection sleeve with care.

Risk of fracture!

Fitting
à Thoroughly clean shaft.
à Install new shaft protection sleeve (Fig. 8-9/2) with new O-ring
(Fig. 8-9/3) on the shaft.
à Use new threaded pins (Fig. 8-9/1) to fasten shaft protection
sleeve (Fig. 8-9/2) to the shaft.
à Install mechanical seal (ð Sec. 8.7, Removing and fitting the
mechanical seal on page 8-18).
à Install rotor (ð Sec. 8.5, Removing and fitting the rotor on
page 8-10).
à Close machine (ð Sec. 8.4, Opening and closing the machine on
page 8-8).
à Mount inlet pipe.
q Check all connections and fittings for tightness while machine is
still depressurised.

F2-T-GB Maintenance 8-21

Fiberizer

8.9 Removing and fitting the bearings

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 Hexagon screw 7 Cylindrical roller bearing 12 Locknut

2 Bearing housing 8 Washer 13 Labyrinth cover
3 Labyrinth seal 9 Taper roller bearing 14 Labyrinth seal
4 Labyrinth cover 10 Spacer ring 15 Key
5 Locknut 11 Locking washer 16 Shaft
6 Locking washer

Fig. 8-10 Removing and fitting the bearings

Parts required

Part No. Qty. Designation

Fig. 8-10/5/12 2 Locknut
Fig. 8-10/6/11 2 Locking washer
Fig. 8-10/7 1 Cylindrical roller bearing
Fig. 8-10/9 1 Taper roller bearing
Tab. 8-11 Parts required for removing and fitting the bearings

8-22 Maintenance F2-T-GB

 Fiberizer

Preconditions
ü Inlet valve is closed.
ü Machine is drained and flushed (ð Sec. 6.5, Shutdown on
page 6-5).
ü Main switch is switched off and secured against unintentional
restart.
ü The inlet pipe between pulper and machine is dismount.
ü Machine is open (ð Sec. 8.4, Opening and closing the machine
on page 8-8).
ü Rotor is removed (ð Sec. 8.5, Removing and fitting the rotor on
page 8-10)
ü Mechanical seal is removed (ð Sec. 8.7, Removing and fitting the
mechanical seal on page 8-18).
ü Shaft protection sleeve is removed (ð Sec. 8.8, Removing and fit-
ting the shaft protection sleeve on page 8-20).

Preparations
à Remove belt guard.
à Remove belts.

Use only appropriate lifting equipment for transporting the

belt pulley and the bearing housing.
Always stand at a safe distance from suspended loads.
DANGER

à Remove belt pulley from shaft (Fig. 8-10/2) (ð Sec. 5.8, Mounting
and dismounting the belt pulleys on page 5-12).

Removal
à Loosen hexagon screws (Fig. 8-10/1) and remove the bearing
housing (Fig. 8-10/2) from the rotor casing.
à Remove key (Fig. 8-10/15) from shaft.
à Remove labyrinth cover (Fig. 8-10/5) and labyrinth rings
(Fig. 8-10/1).
à Loosen and remove locknut (Fig. 8-10/5/12) and locking washer
(Fig. 8-10/6/11).
à Remove taper roller bearing (Fig. 8-10/9).
à Pull shaft with cylindrical roller bearings (Fig. 8-10/7) out of the
bearing housing from the rotor side.
à Remove cylindrical roller bearing (Fig. 8-10/9) from shaft.

F2-T-GB Maintenance 8-23

Fiberizer

Fitting
Reverse removal sequence when fitting the bearings.
à Thoroughly clean the shaft and all reusable parts.
à Grease the shaft.
à Use a feeler gauge to measure the size of the radial play of the
new cylindrical roller bearing (Fig. 8-10/7).
à Install shaft protection sleeve (ð Sec. 8.8, Removing and fitting
the shaft protection sleeve on page 8-20).
à Install mechanical seal (ð Sec. 8.7, Removing and fitting the
mechanical seal on page 8-18).
à Install rotor (ð Sec. 8.5, Removing and fitting the rotor on
page 8-10).
à Close machine (ð Sec. 8.4, Opening and closing the machine on
page 8-8).
à Mount inlet pipe.
q Check all connections and fittings for tightness while machine is
still depressurised.

8-24 Maintenance F2-T-GB

 Fiberizer

8.10 Repairing the wearing parts

Applying the hard surfacing

à Completely remove the remaining hard surfacing.
à Manually apply the hard surfacing.
à Let the hard surfacing cool down slowly.

Recommended welding electrodes

VAUTID-K

To obtain the optimum rotor wear protection, it should be

coated with CrNiBSi+Wc.
This CrNiBSi+Wc coating can be applied by Voith Sulzer.

Fig. 8-11 Rotor hard surfacing

F2-T-GB Maintenance 8-25

Fiberizer

8-26 Maintenance F2-T-GB

 Fiberizer

9 Spare Parts

We recommend storing spare parts in good time because

long delivery times cannot always be avoided.
Use the preprinted order form for spare parts
(ð Sec. 11, Appendix).
The following position numbers refer to the drawings in
Section 10.

9.1 Wearing parts

Pos. Qty. Designation Dimensions Part No.

No.

003 1 MECHANICAL SEAL;

MAKE AES
(SEE MANUFACTURER DOCU-
MENTATION FOR INDIVIDUAL
PARTS ð Sec. 12, Subcontrac-
tor Documentation)
004 1 O-RING (MAKE AES) 290 X 6 X STR.L.930 4043176
006 1 O-RING 110 X 5 0830574
202 1 ROTOR F2-T COATED D 990 X 132 4057799
402 1 SCREEN PLATE F2-T D 1100/ 305 X 16, D 8 4058320
403 6 SCREW PROTECTION 50 X 30 X 15 4019030
404 12 SOCKET HEAD CAP SCREW M 12 X 40 0286145
DIN912
405 12 LOCKING WASHER S 12 0345092
(SCHNORR)
406 8 SOCKET HEAD CAP SCREW M 10 X 20 0286123
DIN912
407 8 LOCKING WASHER S 10 0345090
(SCHNORR)
Tab. 9-1 Wearing parts

F2-T-GB Spare Parts 9-1

Fiberizer

9.2 Replacement parts

Pos. Qty. Designation Dimensions Part No.

No.

002 1 HOUSING (FA.AES) D 300 X 175 4063038

005 1 SHAFT PROTECTION SLEEVE D 125/110 X 295 FS3/4B 4632238
007 3 THREADED PIN DIN914 M 6 X 10 0269410
008 6 SOCKET HEAD CAP SCREW M 12 X 30 0286143
ISO4762
009 12 WASHER DIN125-1 B 13 0331021
106 1 TAPER ROLLER BEARING 32224 120/215 X 123 4018454
107 2 LOCKING WASHER DIN5406 MBL24 4019787
108 2 LOCK NUT DIN981 KML24 M 120 X 2 4019788
109 1 CYLINDRICAL ROLLER BEAR- NU 2224 E 120/215 X 58 4018453
ING
203 1 COVER D 328 X 107 4040811
204 8 SOCKET HEAD CAP SCREW M 10 X 40 0286127
ISO4762
205 1 O-RING 275 X 4 X STR. L.876 0540004
206 1 O-RING 125 X 5 4612045
207 1 SHRINK DISC 155 RFN 4071 4026081
304 1 O-RING 1196 X 10 X STR. L.3788 0540010
319 1 V-SEAL D 45/55 X 9 4015609
329 1 SEAL RING D 300/240 X 2 4019132
332 1 RUBBER COMPENSATOR TYPE A-2 PN10 DN300 4014884
904 8 V-BELT SPC LW 5600 4014906
Tab. 9-2 Replacement parts

9-2 Spare Parts F2-T-GB

 Fiberizer

10 Main Parts List

10.1 Subassemblies

5 4

1 Bearing assembly 4 Screen plate 6 Drive (not shown)

2 Rotor 5 Shaft seal 7 Guards (not shown)
3 Rotor casing

Fig. 10-1 Subassemblies

F2-T-GB Main Parts List 10-1

Fiberizer

10.2 Bearing assembly

Fig. 10-2 Bearing assembly parts

10-2 Main Parts List F2-T-GB

 Fiberizer

Pos. Qty. Designation Dimensions Part No.

No.
101 1 BEARING ASSEMBLY F2-T.., ASSEMBLY 4041098
102 1 BEARING HOUSING F2-E D 790 X 715 4023615
103 12 HEXAGON SCREW ISO4017 M 20 X 55 0227625
104 2 WASHER D 215/145 X 18 4018452
105 1 SHAFT D 136 X 1517 4041099
106 1 TAPER ROLLER BEARING 32224 120/215 X 123 4018454
107 2 LOCKING WASHER DIN5406 MBL24 4019787
108 2 LOCK NUT DIN981 KML24 M 120 X 2 4019788
109 1 CYLINDRICAL ROLLER BEAR- NU 2224 E 120/215 X 4018453
ING 58
110 1 LABYRINTH COVER D 256/166 X 25 4018457
111 6 SOCKET HEAD CAP SCREW M 12 X 20 0286141
DIN912
112 4 THREADED PIN DIN913 M 12 X 20 0269148
113 1 LABYRINTH COVER D 256/166 X 32 4018450
114 2 LUBRICATING NIPPLE A R 1/4 0875521
DIN71412
115 2 LABYRINTH RING D 210/110 X 24 4018451
116 2 THREADED PIN DIN914 M 8 X 16 0261432
118 1 KEY DIN6885 A 28 X 16 X 170 4017129
119 2 THREADED PIN DIN913 M 10 X 12 0269130
122 6 SOCKET HEAD CAP SCREW M 12 X 30 0286143
DIN912
123 1 SPACER RING D 135 /120.5 X 6 4019782
Tab. 10-1 Bearing assembly parts list

F2-T-GB Main Parts List 10-3

Fiberizer

10.3 Rotor

Fig. 10-3 Rotor parts

10-4 Main Parts List F2-T-GB

 Fiberizer

Pos. Qty. Designation Dimensions Part No.

No.
- 1 ROTOR (SHRINK DISC) F2-T, ASSEMBLY 4041075
202 1 ROTOR F2-T COATED D 990 X 132 4057799
203 1 COVER D 328 X 107 4040811
204 8 SOCKET HEAD CAP SCREW M 10 X 40 0286127
ISO4762
205 1 O-RING 275 X 4 X STR. L.876 0540004
206 1 O-RING 125 X 5 4612045
207 1 SHRINK DISC 155 RFN 4071 4026081
Tab. 10-2 Rotor parts list

F2-T-GB Main Parts List 10-5

Fiberizer

10.4 Rotor casing

Fig. 10-4 Rotor casing parts

10-6 Main Parts List F2-T-GB

 Fiberizer

Pos. Qty. Designation Dimensions Part No.

No.
301 1 ROTOR CASING F2-T, ASSEMBLY 4063085
302 1 ROTOR CASING F2-T 1675 X 1492 X 1192 4040237
303 1 COVER F2-T DN300 D 1300/300 X 83 4046544
304 1 O-RING 1196 X 10 X STR. 0540010
L.3788
305 18 HEXAGON SCREW DIN931 M 20 X 70 0221417
306 30 WASHER DIN125 21 0331024
307 2 PRESSURE GAUGE D 100, 0- 6 BAR 0501110
308 12 HEXAGON SCREW DIN933 M 6 X 16 0227424
309 1 BOLT D 50 X 250 4018773
310 1 THREADED PIN DIN913 M 10 X 20 0269134
311 1 SPACER RING D 58/50.5 X 4 4018772
312 1 LEVER 434.4 X 141 X 88.9 4018878
313 1 NEEDLE ANGULAR-CONTACT NJA 5910 D 50/72 X 30 4018770
BALL BEARING
314 1 NEEDLE ROLLER BEARING NA4909.2RS D 45/68 X 4018769
23
315 1 NEEDLE ANGULAR-CONTACT NJA 5908 D 40/62 X 30 4018778
BALL BEARING
316 1 NEEDLE ROLLER BEARING NKJ40/20A D 40/55 X 4018777
20
317 1 HINGE PIN 240 X 151 X 80 4019526
318 1 SPACER RING D 50/40.5 X 8 4019528
319 1 V-SEAL D 45/55 X 9 4015609
320 1 WASHER D 45 X 5 4018781
321 1 HEXAGON SCREW DIN933 M 8 X 16 0227451
322 1 THREADED ROD D 16 X 300 4019529
323 3 HEXAGON NUT DIN934 M 16 0311016
324 3 WASHER DIN125 17 0331022
325 1 HOLDER 30 X 30 X 120 4018774
326 1 HEXAGON SCREW DIN933 M 16 X 30 0227563
327 1 SPRING-TYPE STRAIGHT PIN 6 X 30 0377230
DIN1481
328 1 COVER D 300 X 48 4047337
329 1 SEAL RING D 300/240 X 2 4019132
330 4 STUD BOLT DIN939 M 12 X 45 0256356
331 1 CIRCLIP DIN472 68 X 2.5 4024925
332 1 RUBBER COMPENSATOR TYPE A-2 PN10 DN300 4014884
333 12 HEXAGON SCREW DIN933 M 20 X 60 0227626
Tab. 10-3 Rotor casing parts list

F2-T-GB Main Parts List 10-7

Fiberizer

Fig. 10-5 Rotor casing parts (cont’d)

10-8 Main Parts List F2-T-GB

 Fiberizer

Pos. Qty. Designation Dimensions Part No.

No.
334 2 WASHER DIN125 17 0331022
335 2 THREADED ROD D 16 X 265 0103315
336 4 HEXAGON NUT DIN934 M 16 0311016
337 1 PRESSURE VESSEL PLATE 105 X 74 X 2.5 0888690
„E-VPR“
338 8 BLIND RIVET DIN7337 A 3 X 10 0374065
339 1 WARNING PLATE ENGLISH 200 X 55 X 3 4410131
340 1 NAMEPLATE „VPR“ 328 X 40 X 5; H= 25 0888510
341 4 BLIND RIVET DIN7337 A 4 X 12 0374070
342 1 ROTATION ARROW 90 X 30 X 1 4021249
343 4 BLIND RIVET DIN7337 A 3 X 10 0374065
344 4 HEXAGON NUT DIN6331 M 12 4011408
345 4 LUBE NIPPLE DIN71412 A R 1/4 0875516
Tab. 10-4 Rotor casing parts list (cont’d)

F2-T-GB Main Parts List 10-9

Fiberizer

10.5 Screen plate

Fig. 10-6 Screen plate parts

10-10 Main Parts List F2-T-GB

 Fiberizer

Pos. Qty. Designation Dimensions Part No.

No.
401 1 SCREEN PLATE F2-T, ASSEMBLY 4058335
402 1 SCREEN PLATE F2-T D 1100/ 305 X 16, D 8 4058320
403 6 SCREW PROTECTION 50 X 30 X 15 4019030
404 12 SOCKET HEAD CAP SCREW M 12 X 40 0286145
DIN912
405 12 LOCKING WASHER S 12 0345092
(SCHNORR)
406 8 SOCKET HEAD CAP SCREW M 10 X 20 0286123
DIN912
407 8 LOCKING WASHER S 10 0345090
(SCHNORR)
Tab. 10-5 Screen plate parts list

F2-T-GB Main Parts List 10-11

Fiberizer

10.6 Shaft seal

Fig. 10-7 Shaft seal parts

10-12 Main Parts List F2-T-GB

 Fiberizer

Pos. Qty. Designation Dimensions Part No.

No.
001 1 SHAFT SEAL F2-T.S,(W/O SEALING 4063037
WATER)
002 1 HOUSING (MAKE AES) D 300 X 175 4063038
003 1 MECHANICAL SEAL ;MAKE AES 198.7/125 X 50 4063039
004 1 O-RING (MAKE AES) 290 X 6 X STR. L.930 4043176
005 1 SHAFT PROTECTION SLEEVE D 125/110 X 295 4632238
FS3/4B
006 1 O-RING 110 X 5 0830574
007 3 THREADED PIN DIN914 M 6 X 10 0269410
008 6 SOCKET HEAD CAP SCREW M 12 X 30 0286143
ISO4762
009 12 WASHER DIN125-1 B 13 0331021
Tab. 10-6 Shaft seal parts list

F2-T-GB Main Parts List 10-13

Fiberizer

10.7 Drive

Fig. 10-8 Drive parts

10-14 Main Parts List F2-T-GB

 Fiberizer

Pos. Qty. Designation Dimensions Part No.

No.
901 1 DRIVE V-BELT F2-T, N=1480 RPM, 4063082
200KW
902 1 V-BELT PULLEY SPC IINCL. DW 1120 X 355 4021383
TAPER-LOCK CLAMPING BUSH 8 GROOVES
903 1 V-BELT PULLEY SPC INCL. DW 315 X 212.5 4021384
TAPER-LOCK CLAMPING BUSH 8 GROOVES
904 8 V-BELT SPC LW 5600 4014906
Tab. 10-7 Drive parts list

F2-T-GB Main Parts List 10-15

Fiberizer

10.8 Guard

Fig. 10-9 Guard parts

10-16 Main Parts List F2-T-GB

 Fiberizer

Pos. Qty. Designation Dimensions Part No.

No.
001 1 GUARD F2-T/E/TE, ASSY. 4019197
009 5 HEXAGON SCREW DIN933 M 12 X 20 0227511
010 5 ANCHOR M 12 0212212
011 5 WASHER DIN125-1 B 13 0330012
Tab. 10-8 Guard parts list

F2-T-GB Main Parts List 10-17

Fiberizer

10.9 Accessories

Fig. 10-10 Accessories parts (dismounting device rotor)

10-18 Main Parts List F2-T-GB

 Fiberizer

Pos. Qty. Designation Dimensions Part No.

No.
001 1 DISMOUNTING DEVICE F2-T., ASSY. 4040364
002 1 SLIDE RAIL SYSTEM HELM PROFILE NO.300,LG 4019001
1020
003 1 FLAT STEEL 50 X 30 X 115 0114272
004 1 FASTENING SLEEVE SLEEVE NO.302 4612244
SYST.HELM
005 2 HEXAGON SCREW DIN933 M 10 X 50 0225152
006 2 WASHER DIN125 10.5 0330010
007 2 HEXAGON NUT DIN934 M 10 0310110
008 1 ROLLING UNIT, SINGLE-PAIR NO. 390 SYST. HELM 4612246
009 3 HEXAGON NUT M 12 0310112
010 3 WASHER DIN125 13 0330012
011 1 TURNBUCKLE NUT SP M 12 4612248
012 1 STUD BOLT M 12 X 130 4019125
013 1 HEXAGON SCREW DIN933 M 12 X 80 0223207
014 1 ANGLE 410 X 120 X 80 4041035
015 1 HEXAGON SCREW DIN933 M 24 X 90 0227691
016 2 SOCKET HEAD CAP SCREW M 10 X 80 0284165
DIN912
017 1 ANGLE 100 X 50 X 10 X 100 4019127
018 1 HEXAGON SCREW DIN933 M 20 X 30 0225295
019 1 ADJUSTABLE SLEEVE NO. 304 SYST. HELM 4612249
020 1 RAIL LIMITS NO. 300 P SYST.HELM 4612250
021 1 SOCKET HEAD CAP SCREW M 12 X 50 0284184
DIN912
- 1 ANGLE 410 X 120 X 80 4041035
- 1 SCREEN CHANGING DEVICE F2-E/T 4019129
- 4 FOUNDATION BLOCK DIN799 B M 24 X 250 4640130
- 4 THREADED PIN DIN913 M 16 X 50 0268184
- 4 HEXAGON SCREW DIN933 M 24 X 70 0225410
- 4 WASHER DIN125 25 0330024
Tab. 10-9 Accessories parts list

F2-T-GB Main Parts List 10-19

Fiberizer

10-20 Main Parts List F2-T-GB

 Fiberizer

11 Appendix

The appendix includes:

– 3 Order Forms for Spare Parts

F2-T-GB Appendix 11-1

Fiberizer

11-2 Appendix F2-T-GB

VOITH SULZER
Stoffaufbereitung
GmbH & Co. KG
Postfach 2120
D-88191 Ravensburg
Fax: 0751/83 22 80

Order Form for Spare Parts

Customer: ........................................
Address: ........................................
........................................

Sender
Prepared by: ........................................
Dept. / Tel.: ........................................
Order No.: ........................................

Codeword: ........................................

Data from opera-

ting instructions
Order No.: ........................................
Machine designation: ........................................
Type / Size: ........................................
Serial No.: ........................................

Part No. Quantity Designation

Requested delivery date: ........................................

Requested shipment: ........................................
Firm stamp: ........................................
Date, signature: ........................................
VOITH SULZER
Stoffaufbereitung
GmbH & Co. KG
Postfach 2120
D-88191 Ravensburg
Fax: 0751/83 22 80

Order Form for Spare Parts

Customer: ........................................
Address: ........................................
........................................

Sender
Prepared by: ........................................
Dept. / Tel.: ........................................
Order No.: ........................................

Codeword: ........................................

Data from opera-

ting instructions
Order No.: ........................................
Machine designation: ........................................
Type / Size: ........................................
Serial No.: ........................................

Part No. Quantity Designation

Requested delivery date: ........................................

Requested shipment: ........................................
Firm stamp: ........................................
Date, signature: ........................................
VOITH SULZER
Stoffaufbereitung
GmbH & Co. KG
Postfach 2120
D-88191 Ravensburg
Fax: 0751/83 22 80

Order Form for Spare Parts

Customer: ........................................
Address: ........................................
........................................

Sender
Prepared by: ........................................
Dept. / Tel.: ........................................
Order No.: ........................................

Codeword: ........................................

Data from opera-

ting instructions
Order No.: ........................................
Machine designation: ........................................
Type / Size: ........................................
Serial No.: ........................................

Part No. Quantity Designation

Requested delivery date: ........................................

Requested shipment: ........................................
Firm stamp: ........................................
Date, signature: ........................................
 Fiberizer

12 Subcontractor Documentation

Contents:
– 1 Documentation for Taper-Lock clamping bush (make Desch)
– 1 Documentation for shrink disc (make Ringfeder)
– 1 Documentation for mechanical seal (make AESSEAL)

F2-T-GB Subcontractor Documentation 12-1

Fiberizer

12-2 Subcontractor Documentation F2-T-GB