Application Filed by The Industry / Organization On

Consent For Operation Karnataka State Pollution Control Board
Zonal Office : Bangalore City,

(CFO-Air,Water) Nisarga Bhavana, 3rd Floor,Thimmaiah Road,7th D Cross,
ShivanagarBangalore-560010
Tele : 080-23228864
Industry Colour: Industry Scale: LARGE
ORANGE
Application Type: CfO-
Renewal
(This document contains 9 pages including annexure & excluding additional conditions)
Combined Consent Order No: AW-332403 PCB ID: 19585 Date: 20/07/2022
Combined consent for discharge of effluents under the Water (Prevention and Control of Pollution)
Act , 1974 and emission under Air (Prevention and Control of Pollution)Act , 1981
Ref: 1. Application filed by the industry / organization on 24/03/2022

2.Inspection of the Industry/organization/by RO, on 22/06/2022
Consent is hereby granted under Section 25(4) of the Water (Prevention & Control of Pollution) Act, 1974 ( herein
referred to as the Water Act) & Section 21 of Air (Prevention & Control of Pollution) Act, 1981, ( here in referred to as
the Air Act) and the Rules and Orders made there under and subject to the terms and conditions as detailed in the
Schedule Annexed to this order.
The Occupier is authorized to operate /carryout industry/activity & to make discharge of the effluents & emissions
confirming to the stipulated standards from the premises mentioned below:
Location:
Name of the Industry: Bharat Heavy Electricals Ltd- Solar Business Division
Address: , P B No.1245, Malleswaram, Bengaluru
Industrial Area: Not In I.A, Malleswaram,
Taluk: BBMP- W-65, District: Bangalore Urban
Discharge of effluents under the Water Act:

Sr Water Code WC(KLD) WWG(KLD) Remark
1 Boiler Feed 24.000 1.000 Boiler blowdown to ETP
2 Cooling Water 5.800 2.000
3 Domestic Purpose 228.000 190.000 Shall be treated in 225 KLD
STP and treated sewage
effluents shall be utilized for
onland gardening etc.,
4 Manufacturing Processes 175.000 130.000 All process water routed to
ETP
5 Others ..... 7.000 2.000 Softner regeneration to ETP
Discharge of Air emissions under the Air Act from the following stacks etc.
Sl. No. Description of chimney/outlet Limits specified refer schedule
The details of Sources, control equipments and its specification, type of fuel, rate of
emissions, constituents to be controlled in emissions etc. are detailed in Annexure-I.
The consent for operation is granted considering the

following activities/Products;
Sr Product Name Applied Qty Unit
1 assembly of solar pv module. 16.7000 MegaWatt Hour/month
2 Ceramic liners 62.5000 Metric Tonnes/month
3 COMPOSITE INSULATORS 120.0000 Metric Tonnes/month
4 De-nox selective catalytic reduction plate type catalyst module 6000.0000 Meter Cube/month
5 Electrical Insulators 492.0000 Metric Tonnes/month
6 low voltage switch gear panels 250.0000 Number/month
Page-1 e_outwardno52342--20/07/2022 Printed from

XGN
Tele : 080-23228864
ORANGE
Renewal
This consent is valid for the period from 28/06/2022 to 30/09/2031
To,
Bharat Heavy Electricals Ltd- Solar Business Division
P B No.1245, Malleswaram,
Bengaluru
NOTE:
The following Conditions mentioned above are not applicable.
Additional Conditions:
RO, Bengaluru City West vide their letter dated 16.07.2022 have submitted the compliance report to the technical discussion held
with industry authorities on 15.07.2022 and recommended to consider the CFO. Based on RO, recommendation this CFO is
issued enclosing the additional conditions in separate sheet. Conditions No.2(a), 3(b) are not applicable. The Sewage treatment
Plant 225 KLD STP units are as follows:- 1. Bar Screen-1m ×1m 2. Eualization tank - 10.2m ×4.4m ×3.0 SWD. 3. Anoxic tank-
6.7m ×2.2m ×3.0 SWD. 4. SBR tank-7.9m ×4.3m ×3.0 SWD. 5. SBR tank 2 - 9.4m ×3.8m ×3.0 SWD. 6. Pre-filtration tank- 10.6m
×3.0 m ×3.5 SWD 7. Pressure sand filter-1.2 m dia ×1.8 m HOS 8. Activated carbon filter-1.2 m dia ×1.8 m 9. Chlorination- 100
liters dosing tank 10. Sludge holding tank- 10 m3 capacity. 11 Fitter press -1 unit.
COPY TO:
1. The Regional Officer, Bangalore City West for information and necessary action.
2. Master Register.
3. Case file.
Consent Fee paid : Rs. 3000000

XGN
Tele : 080-23228864
ORANGE
Renewal

XGN
Tele : 080-23228864
ORANGE
Renewal
SCHEDULE
TERMS AND CONDITIONS
A. TREATMENT AND DISPOSAL OF EFFLUENTS UNDER THE WATER ACT.
1. The discharge from the premises of the occupier shall pass through the terminal manhole/manholes where
from the Board shall be free to collect samples in accordance with the provisions of the Act/Rules made there
under.
2(a). The sewage/domestic effluent shall be treated in septic tank and with soak pit. No overflow from the
soak pit is allowed. The septic tank and soak pit shall be as per IS 2470 Part-I & Part-II.
2(b).The treated sewage effluent discharged shall conform to the standards specified in Annexure-I.
3(a). The trade effluent generated in the industry shall be treated in the ETP and treated effluent shall confirm to the
standards stipulated by the Board in Annexure-1
3(b).The trade effluent shall be handed over to CETP and maintain logbook of effluent generated & sent every day.
4. The occupier shall install flow measuring/recording devices to record the discharge quantity and maintain
the record.
5. The occupier shall not change or alter either the quality or the quantity or the place of discharge or
temperature or the point of discharge without the previous consent/ permission of the Board.
6. The Occupier shall not allow the discharge from the other premises to mix with the discharge from his
premises. Storm water shall not be allowed to mix with the effluents on the upstream of the terminal manhole
where the flow measuring devices are installed.
B. EMISSIONS:
1. The discharge of emissions from the premises of the applicant shall pass through the air pollution control
equipment and discharged through stacks/chimneys mentioned in Annexure-II where from the Board shall be
free to collect the samples at any time in accordance with the provisions of the Act and Rules made there
under.
2. The occupier shall provide port holes for sampling of emission, access platforms for carrying out stack
sampling, electrical points and all other necessary arrangements including ladder as indicated in Annexure-II.
3. The Occupier shall upgrade/modify/replace the control equipment with prior permission of the Board.
C.MONITORING & REPORTING:
1. The occupier shall get the samples of effluents & emissions collected and get them analyzed once a
month for the parameters.

XGN
Tele : 080-23228864
ORANGE
Renewal
D. SOLID WASTE (OTHER THAN HAZARDOUS WASTE) DISPOSAL:
1. The Occupier shall segregate solid waste from Hazardous Waste, Municipal Solid Waste and store it
properly till treatment/disposal without causing pollution to the surrounding Environment.
2. The solid waste generated shall be handled & disposed by scientific method without causing eye sore to
the general public and to the surrounding environment.
E. NOISE POLLUTION CONTROL:
The applicant shall ensure that the ambient noise levels within its premises during construction and during operational
period shall not exceed w.r.t Area/Zone as per Noise Pollution (Regulation and Control) Rules, 2000 as mentioned
below:-
a) In Industrial Area 75 dB(A) Leq during day time and 70 dB(A) Leq during night time.
b) In Commercial Area 65 dB(A) Leq during day time and 55 dB(A) Leq during night time.
c) In Residential Area 55 dB(A) Leq during day time and 45 dB(A) Leq during night time.
d) In Silence Zone 50 dB(A) Leq during day time and 40 dB(A) Leq during night time.
Note: - * Day time shall mean 6 am to 10 pm and Night time shall mean 10 pm to 6 am.
* dB(A) Leq denotes the time weighted average of the level of sound in decibels on scale A which is
relatable to human hearing.
* A “decibel” is a unit in which noise is measured.
* “A”, in dB(A) Leq, denotes the frequency weighting in the measurement of noise and corresponds to
frequency response characteristics of the human ear.
* Leq: It is an energy mean of the noise level over a specified period.

F. GENERAL CONDITIONS:
1. The Board reserves the right to review, impose additional conditions, revoke, change or alter terms and
conditions of this consent.
2. The Occupier shall forthwith keep the Board informed of any accidental discharge of emissions/effluents
into the atmosphere in excess of the standards laid down by the Board. The applicant shall also take corrective
steps to mitigate the impact.
3. The Occupier shall provide alternative power supply sufficient to operate all Pollution control equipments.

XGN
Tele : 080-23228864
ORANGE
Renewal
4. The entire premises shall always be kept clean. The effluent holding area, inspection chambers, outlets, flow
measuring points should made easily approachable.
5. The Occupier shall display the consent granted in a prominent place for perusal of the inspecting officers of
the Board.
6. The Occupier his heirs, legal representatives or assigns shall have no claims what so ever to the continuation
or renewal of this consent after expiry of the validity of consent.
7. The Occupier shall make an application for consent at least 45 days before expiry of this consent.
8. The occupier shall maintain register recording the ambient air quality and stack monitoring. The register shall
be open for inspection by the Board Officers at all time.

Note: All efforts should be made to remove colour and unpleasant odour as far as practicable.
Annexure-II
Chim. Chimney KVA Minimum Constituents to be controlled in Tolerance Air pollution Date on which air
No. attached to Rating/ chimney the emission limits Control pollution control
Capacity height to mg/NM3 equipment to equipments shall
be be installed,in be provided to
provided addition to achieve the
above chimney height stipulated
ground as per col.(4) tolerance limits
level and chimney
(in Mtr) heights
conforming to
stipulated
heights.
1 D.G. Sets 1010 KVA 30 PM,SO2,NOx 150,100,50, AEC ---

DG Set 6 0,0
2 Any Other Calcination 10 PM,SO2,NOx 0,100,50,0, SCR ---
..... 0
3 Any Other Coating&Inf 3 PM,SO2,NOx 00,00,00 SCR ---
..... raReddryigs
ec
4 Any Other Kneader 3 PM,SO2,NOx 00,00,00 SCR ---
..... Mixer
5 Boiler 1TPH 30 PM,SO2,NOx 150,100,50 N.A ---
Boiler

XGN
Tele : 080-23228864
ORANGE
Renewal
6 Kilns Rectangular 30 PM,SO2,NOx So-2 HLS,HDC ---
Kiln - 4
Kiln - 1
8 Fuel Heater Thermic 20 PM,SO2,NOx 150,100,50 HLS,HDC ---
(Thermic) Fluid
Heater - 2
9 Fuel Heater Thermic 20 PM,SO2,NOx 150,100,50 HDC ---
(Thermic) Fluid
Heater - 2
10 Driers Spray Drier 13 PM,SO2,NOx HLS,HDC,SCR ---
(Ceralin
11 Kilns Bickley Car 12 PM,SO2,NOx So-2 HLS,HDC ---
Bell kiln-II
DG-SET 1 0,0
13 Kilns Pyromaster 12 PM,SO2,NOx PM HLS,HDC ---
Kiln
14 D.G. Sets 500 KVA 17 PM,SO2,NOx 150,100,50 AEC ---
DG Set -3
DG Set-5 0,0
16 D.G. Sets 1000KVA 20 PM,SO2,NOx 150,100,50, AEC,PRT ---
DG Set 4 0,0
17 Kilns Tunnel Kiln 30 PM,SO2,NOx So-2 HLS,HDC ---
18 Fugitive Glazing 10 PM,SO2,NOx PM SCR ---
Emission Booth-2
19 Spraying Glazing 10 PM,SO2,NOx PM SCR ---
Machine Booth-I
20 Kilns Wistra 30 PM,SO2,NOx So-2 HLS,HDC ---
Shuttle Kiln
21 Kilns NSK 30 PM,SO2,NOx So-2 HLS,HDC ---
Shuttle Kiln
22 Kilns Bickley Car 12 PM,SO2,NOx So-2 HLS,HDC ---
Bell kiln-1
23 Boiler Boiler 3 35 PM,SO2,NOx 150,100,50, N.A ---
TPH 0,0
24 Boiler Boiler of 35 PM,SO2,NOx 150,100,50 N.A ---
5TPH
25 Kilns 30 PM,SO2,NOx So-2 HLS,HDC,N.A ---
Rectangular
Kiln-3
(BSK)
Kiln - 2
Note:
AEC : Accoustic Enclosures

XGN
Tele : 080-23228864
ORANGE
Renewal
SCR : Scrubber
N.A : Not Applicable
HLS,HDC : Heater/Furnace-Low Sulphur Fuel
HDC : Hood Cover

,SCR
AEC,PRT : Accoustic Enclosures
SCR : Scrubber
SCR : Scrubber

,N.A
Note:
1. The Noise levels within the premises shall not exceed 75 dB (A) leq during day time and 70 dB(A) leq during night
time respectively.
2. The DG set shall be provided with acoustic measures as per SI.No.94 in Schedule-I of Environment
(Protection)Rules.
3. There shall be no smell or odour nuisance from the industry.
LOCATION OF SAMPLING PORTHOLES, THE PLATFORMS, THE ELECTRICAL OUTLET.
1. Location of Portholes and approach platform:
Portholes shall be provided for all chimneys, stacks and other sources of emission. These shall serve
as
the sampling points. The sampling point should be located at a distance equal to atleast eight times the
stack or duct diameters downstream and two diameters upstream from source of low disturbance such
as
a Bend, Expansion, Construction Valve, Fitting or Visible Flame for rectangular stacks, the equivalent
diameter can be calculated from the following equation.
2 (Length x Width)
Equivalent Diameter = -----------------------
(Length + Width)
2. The diameter of the sampling port should not be less than 3”. Arrangements should be made so that
the porthole is closed firmly during the period when it is not used for sampling.
3. An easily accessible platform to accommodate 3 to 4 persons to conveniently monitor the stack
emission from the portholes shall be provided. Arrangements for an Electric Outlet Point off 230 V 15
A with suitable switch control and 3 Pin Point shall be provided at the Porthole location.

XGN
Tele : 080-23228864
ORANGE
Renewal
For and on behalf of the
Karnataka State Pollution Control
Board
Signature Not Verified

Digitally signed by
Date: 2022.07.20 16:24:23
+05:30

XGN

Application Filed by The Industry / Organization On

Uploaded by

Copyright:

Available Formats

Application Filed by The Industry / Organization On

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Application Filed by The Industry / Organization On

Uploaded by

Copyright:

Available Formats

Consent For Operation Karnataka State Pollution Control Board

Zonal Office : Bangalore City,

Ref: 1. Application filed by the industry / organization on 24/03/2022

Discharge of effluents under the Water Act:

The consent for operation is granted considering the

Page-1 e_outwardno52342--20/07/2022 Printed from

Consent Fee paid : Rs. 3000000

Page-2 e_outwardno52342--20/07/2022 Printed from

Page-3 e_outwardno52342--20/07/2022 Printed from

TERMS AND CONDITIONS

Page-4 e_outwardno52342--20/07/2022 Printed from

E. NOISE POLLUTION CONTROL:

* A “decibel” is a unit in which noise is measured.

* Leq: It is an energy mean of the noise level over a specified period.

Page-5 e_outwardno52342--20/07/2022 Printed from

1 D.G. Sets 1010 KVA 30 PM,SO2,NOx 150,100,50, AEC ---

Page-6 e_outwardno52342--20/07/2022 Printed from

Page-7 e_outwardno52342--20/07/2022 Printed from

N.A : Not Applicable

HLS,HDC : Heater/Furnace-Low Sulphur Fuel

HLS,HDC : Heater/Furnace-Low Sulphur Fuel

HDC : Hood Cover

HLS,HDC : Heater/Furnace-Low Sulphur Fuel

HLS,HDC : Heater/Furnace-Low Sulphur Fuel

3. There shall be no smell or odour nuisance from the industry.

LOCATION OF SAMPLING PORTHOLES, THE PLATFORMS, THE ELECTRICAL OUTLET.

1. Location of Portholes and approach platform:

Page-8 e_outwardno52342--20/07/2022 Printed from

Signature Not Verified

Page-9 e_outwardno52342--20/07/2022 Printed from

You might also like