ANDHRA PRADESH POLLUTION CONTROL BOARD

ZONAL OFFICE: KURNOOL

1st Floor, Shankar Shopping Complex, Krishna Nagar Main Road
Phone :08518- 236912
e-mail: [email protected]
CONSENT ORDER FOR ESTABLISHMENT

Order No.CTR - 25/PCB/ZO-KNL/CFE/2018- Date: 12.07.2018

Sub: PCB - ZO – KNL – CFE (Expansion) – M/s Balaji Dairy, Rajiv Nagar, Avilala Post,
Tirupati, Chittoor District – Consent for Establishment (Expansion) order of the Board
under Sec.25 of Water (Prevention & Control of Pollution) Act, 1974 and under
Sec.21 of Air (Prevention & Control of Pollution) Act, 1981- Order- Issued- Reg.
Ref: 1. Industry’s CFE (Expansion) application received through OCMMS at RO, Tirupati
on 28.06.2017
2. R.O.Tirupati Lr.No.C-132/PCB/RO/TPT/A&W/2018-967, dt. 07.07.2018 received
at ZO, Kurnool on 09.07.2018
3. CFE Committee meeting held at ZO, Kurnool on 11.07.2018
*****
1) In the reference 1st cited, an application was submitted to the Board seeking Consent for
Establishment (Expansion) order to produce the following products with an installed
capacities as mentioned below, with an additional investment of Rs. 6.47 Crores.
Sl. Name of the Existing Proposed Total capacity
No. Products and By- capacity as per during after expansion
products CFO 05.05.2017 expansion
1 Standardized Milk 100 KLD 20 KLD 120 KLD
2 Condensed Milk 100 KLD 40 KLD 140 KLD
(High Solids Milk)
3 Value added dairy 10 Metric tons / 10 Metric tons / 20 Metric tons /
products Curd / day day day
Butter
4 Ghee 5 Metric tons / -- 5 Metric tons /
day day
5 Panneer -- 2 Metric tons / 2 Metric tons /
day day
2) As per the application, the above activity is to be carried out within the existing premises at
Rajiv Nagar, Avilala Post, Tirupati, Chittoor District.
3) The above site was inspected by Environmental Engineer & Asst., Environmental Engineer,
A.P. Pollution Control Board, Regional Office, Tirupati on 05.07.2018 and found that it is
surrounded by the following:
North : Vacant Lands
South : Vacant Lands followed by Puthalapattu-NaiduPeta NH.
East : Vacant Lands of Rajiv Nagar
West : Vacant Lands
4) The Board, after careful scrutiny of the application and verification report of Regional Officer,
hereby issues CONSENT FOR ESTABLISHMENT(CFE) for expansion to your industry
under section 25 of Water (Prevention & Control of Pollution) Act, 1974 and under Section
21 of Air (Prevention & Control of Pollution) Act, 1981 and the rules made there under. This
order is issued to manufacture the products mentioned at para (1) only.
5) This order is issued from pollution control point of view only. Zoning and other regulations
are not considered.
6) This Consent Order now issued is subject to the conditions mentioned in Schedule ‘A’ and
Schedule ‘B’.
7) This consent order is valid for a period of 7 years from the date of issue.
Digitally signed by Rajendra
Rajendra Reddy Thuraka

Reddy Thuraka Date: 2018.07.12 17:21:33

+05'30'
Encl: Schedule ‘A’ & ‘B’. JOINT CHIEF ENVIRONMENTAL ENGINEER
ZONAL OFFICE, KURNOOL
To
M/s Balaji Dairy (unit of MDFVPL),
Rajiv Nagar, Avilala (V),
Tirupati Rural (M),
Chittoor District
Copy to the Environmental Engineer, Regional Office, APPCB, Tirupati for information.
Annexure
SCHEDULE – A

1. The industry shall obtain Consent for Operation (CFO) from APPCB, as required Under
Section 25/26 of Water (P & C of P) Act, 1974 and under Sec 21/22 of the Air (P&C of P) Act,
1981, before commencement of the trail runs.
2. The industry shall install or provide separate energy meters for Effluent Treatment Plant
(ETP) and Air Pollution Control equipments to record energy consumed. An alternative
electric power source sufficient to operate all pollution control systems shall be provided.
3. The industry shall construct separate storm water drains and provide rain water harvesting
structures. No effluent shall be discharged in to the storm water drains.

SCHEDULE – B

1. The industry shall not process more than 400 KLD of raw milk after expansion under any
circumstances.

Water
2. The source of water is Borewell and the maximum permitted water consumption shall not
exceed 410 KLD. Details are as follows:
Sl. Purpose Existing as per Proposed Total Quantity
No. CFO order dt. during after
05.05.2017 expansion expansion
in KLD in KLD in KLD
1 Process & Washings 260 No fresh 260
2 Boiler feed 15 water 15
3 Industrial cooling (Make 50 consumption 50
up) / Humidification /
Water Spraying
4 Others (RO, DM, Softner, 65 65
back washes)
5 Domestic 20 20
Total * (fresh + recycled) 410 410
* Out of 410 KLD, the industry shall use 250 KLD of treated waste water and remaining
160 KLD fresh water.

3. Separate meters with necessary pipe-line shall be provided for assessing the quantity of
water used for each of the purposes mentioned below.
4. The maximum waste water generation shall not exceed the following after expansion:
Sl. Purpose Existing Proposed Total waste
No. waste water waste water water
generation as generation generation
per CFO during after
order dt. expansion expansion
05.05.2017 (In KLD) (In KLD)
(In KLD)
1 Process & Washings 250 - 250
2 Others (RO, DM, Softner, 65 - 65
back washes)
3 Condensate from Milk section 50 20 70
4 Boiler blow down & cooling 3 - 3
bleed off
5 Domestic effluents 18 - 18
Total 386 20 406

5. Treatment & Disposal:

Source of effluent Capacity of Mode of final disposal
Treatment units
Process & Washings – Industry shall upgrade 250 KLD of effluents generated from
250 KLD the existing ETP of process, washings, boiler blow down
Others (RO, DM, capacity 450 KLD by and cooling bled off etc., shall be
Softner, back washes)- providing additional treated and reused back in to the
65 KLD facilities like DAF, Twin system for the following purposes.
Condensate from Milk Lobe Blower, pH a. Floor washings – 40.0 KLD ,
section – 70 KLD correction system, b. Tanker Cleaning – 10.0 KLD,
Boiler blow down & Coagulant Dosing c. Crate Washing – 25.0 KLD,
cooling bleed off- 3 KLD Tank, Poly electrolyte d. Other washings – 7.0 KLD
 Dosing tank e. Equipment washing – 35.0 KLD,
f. Pipeline Cleaning – 50.0 KLD,
g. Cooling tower make up – 50 KLD
h. Ash quenching – 3 KLD
i. boiler make up – 30 KLD

the remaining 138 KLD of effluents

after treatment shall be utilized for
onland for gardening after meeting
the discharged standards.
Domestic effluents- 18 Septic tank 18 KLD of domestic effluents after
KLD treatment in ETP shall be utilized for
on land application

6. The industry shall reuse the treated water of about 250 KLD for washing purpose and the
remaining 156 KLD of waste water, after treatment shall be utilized for on land application.
7. The treated waste water shall meet the following standards.
Sl.No Parameter Limiting Standards
1 pH 6.5 – 8.5
2 Total Suspended Solids (TSS) 100 mg/l
3 Total Dissolved Solids (TDS) 2100 mg/l
4 Biochemical Oxygen Demand (3 days at 270C) 30 mg/l
5 Chemical Oxygen Demand 250 mg/l
6 Oil and Grease 10 mg/l
8. Effluents shall not be discharged into any water bodies or aquifers or outside the premises
under any circumstances.

Hazardous / Solid Waste (Proposed) :

9. The industry shall comply with the following:

S. Source of solid Quantity Method of disposal
No waste

a Plastic waste 15 MTPA Shall be disposed to authorized recyclers of

SPCBs
b E-Waste 50 Kg/ Annum Shall be disposed to authorized e-waste
recycling facilities.

Other conditions:
10. Green belt shall be developed all along the boundary & vacant spaces with tall growing
trees with good canopy and it shall not be less than 33% of total area.
11. Concealing the factual data or submission of false information / fabricated data and failure to
comply with any of the conditions mentioned in this order may result in withdrawal of this
order and attracts action under the provisions of relevant pollution control Acts.
12. Notwithstanding anything contained in this conditional letter or consent, the Board hereby
reserved to it the right and power under section 27 (2) of the Water (Prevention & Control of
Pollution) Act, 1974 and under section 21 (4) of the Air (Prevention & Control of Pollution)
Act, 1981 to review any or all the conditions imposed herein above and to make such
alternation as deemed fit and stipulate any additional conditions or revoke the order in the
interest of environment protection.
13. Any person aggrieved with this order may within thirty days from the date on which the order
is communicated to him, prefer an appeal as per Andhra Pradesh Water Rules, 1976 and
Air Rules 1982, to the Appellate Authority constituted under Section 28 of the Water
(Prevention and Control of Pollution) Act, 1974 and Section 31 of the Air (Prevention and
Control of Pollution) Act, 1981.
Digitally signed by
Rajendra Rajendra Reddy Thuraka

Reddy Thuraka Date: 2018.07.12 17:21:51

+05'30'
JOINT CHIEF ENVIRONMENTAL ENGINEER
ZONAL OFFICE, KURNOOL
To
M/s Balaji Dairy (unit of MDFVPL),
Rajiv Nagar, Avilala (V),
Tirupati Rural (M),
Chittoor District