400 Identifaction and Maintenance

400 series
IDENTIFICATION AND
GENERAL MAINTENANCE
400 SERIES PLATFORM 03/2003

PREFACE
This manual is designed as a technical training aid, it is not to replace the workshop manual or
operators manual, but should be used in conjunction with these, where detailed procedures are
given, and further detailed service information is provided.
© AGCO – 2003
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CONTENTS
400 Series Identification ........................................................................................................ 4
Engine ................................................................................................................................... 5
4WD Front Axle ..................................................................................................................... 6
Running in the Tractor ........................................................................................................... 7
Initial 50 Hour Inspection ....................................................................................................... 8
Maintenance Guide ............................................................................................................... 9
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400 Series Identification
Tractor Monobloc Number
The tractor serial number is located on the left-hand side of the

tractor, in front of the clutch pedal.
The tractors are numbered systematically and the number gives

information on the machine type, manufacturing year and chassis
serial number.
The plate above shows an example of a complete serial number.
000 T44040 2 C 000252
CHASSIS SERIAL NUMBER
MANUFACTURING PLANT
C = CANAOS
MANUFACTURING YEAR
2 = 2002
PRODUCT DESCRIPTION
T44040 = MF440 4WD
Tractor Serial Number
As well as the Monobloc number the tractors also have a serial number plate, located on
the bulkhead.
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Engine
The engine numbering system consists of up to

fifteen letters and numbers, giving details of build
code, country of origin, serial number and year of
manufacture. The serial number is found on the left
hand side of the engine above the injector pump.
Example Engine Number
YEAR OF MANUFACTURE
F = 2000
ENGINE SERIAL NUMBER
COUNTRY OF MANUFACTURE
B = BRAZIL
BUILD CODE
ENGINE FAMILY
SC = P4000
YA = 1006.6 NA
YB = 1006.6 T
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4WD Front Axle
The front axle is identified by a serial number

stamped onto a plate on the right hand side of
the axle casting.
Example ZF Axle Plate
Example Carraro Axle Plate
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Running in the Tractor
Experience has shown that the first 50 hours of a tractors operation has significant effect on the
performance and life of the engine. From new, the tractor should be engaged in work which will
load the engine as near as possible to full working conditions, Emphasis should be given on
varying the load to assist in the running in.
If it is not possible to load the tractor, because of the type of work the customer is doing; the
dealer at the end of the P.D.I. checks can use a dynamometer. Full load should not be applied
until the engine temperature is at least 60°C.
1. Use low gears to pull heavy loads.
2. During the running in period, frequently check the torque of the wheel nuts.
3.To ensure good clutch life, care must be taken to bed-in the clutch plates
Note: Approx. 200 hours before tractor develops full power.
-7-
Initial 50 Hour Inspection
ENGINE, FUEL AND COOLING SYSTEMS

Change engine oil and Filter.
Change fuel filter element(s).
Check radiator coolant level.
Check tension of alternator/fan belt.
ELECTRICAL SYSTEM AND INSTRUMENTS
Check battery electrolyte level.

Check battery connections.
Check safety starts switches for correct operation.
Check function of all instruments and wiring.
FRONT AXLE AND STEERING

Change oil in 4WD drive front axle and epicyclic hubs.
TRANSMISSION AND HYDRAULICS
Change transmission oil and filter.

Change oil in the rear axle epicyclic hubs.
Clean rear linkage filter.
Check operation of all hydraulic systems.
Check torque of all wheel and rim nuts and bolts.
CLUTCHES AND BRAKES
Check clutch pedal adjustment.

Check adjustment of brakes.
Check brake fluid level
GENERAL
Lubricate all other points with either grease or oil as indicated in the Operators Instruction Book.
Check that all safety guards are in place, and all safety decals are fitted and readable.
Road test tractor, to check that all instruments and services operate correctly.
Complete Service Record Book
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Maintenance Guide
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400 series

400 SERIES PLATFORM 03/2003

400 Series Identification ........................................................................................................ 4

4WD Front Axle ..................................................................................................................... 6

Running in the Tractor ........................................................................................................... 7

Initial 50 Hour Inspection ....................................................................................................... 8

Maintenance Guide ............................................................................................................... 9

Tractor Monobloc Number

The tractor serial number is located on the left-hand side of the

The tractors are numbered systematically and the number gives

The plate above shows an example of a complete serial number.

000 T44040 2 C 000252

CHASSIS SERIAL NUMBER

The engine numbering system consists of up to

Example Engine Number

ENGINE SERIAL NUMBER

The front axle is identified by a serial number

Example ZF Axle Plate

Example Carraro Axle Plate

1. Use low gears to pull heavy loads.

Note: Approx. 200 hours before tractor develops full power.

ENGINE, FUEL AND COOLING SYSTEMS

ELECTRICAL SYSTEM AND INSTRUMENTS

Check battery electrolyte level.

FRONT AXLE AND STEERING

TRANSMISSION AND HYDRAULICS

Change transmission oil and filter.

CLUTCHES AND BRAKES

Check clutch pedal adjustment.

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