03 - TPMS Sensores de Ruedas
03 - TPMS Sensores de Ruedas
03 - TPMS Sensores de Ruedas
Receiver unit
TPMS
(Tire Pressure Monitoring System)
Published by
Chonan Technical Service Training Center
Contents
1. Fundamentals of TPMS 3
1.1 General 3
1.2 4
2. System components 6
2.1 Tire pressure sensor 6
2.2 Receiver 13
2.3 Initiator 16
3. Control system 18
3.1 General 18
3.3 Comparisons 22
4. Service points 24
4.1 Sensor replacement 24
1. Fundamentals of TPMS
1.1 General
TPMS has been applied on the vehicle as an advanced safety device since NHTSA FMVSS 138
has made the related regulation. According to the frequent accident due to the insufficient tire
pressure, it has been necessary to develop more reliable system to monitor the actual pressure and
give a proper telltale to the driver while driving. The conventional TPMS can be classified into two
kinds pf system briefly as below.
a) Indirect type: The tire pressure can be calculated indirectly depends on the value change of the
wheel speed signal. But it is not accurate and different comparing with the following ‘Direct type’,
because the tore pressure is calculated by comparing the wheel speed of both sides. Especially
it is more difficult to calculate and compensate while driving on the off road or irregular road and
driving condition. This type had been applied in GM, Ford and Toyoda.
b) Direct type: It detects the tire pressure directly installing the pressure sensor inside of the actual
tire, so it is more accurate and possible to know the current actual value with real time comparing
with the previous ‘Indirect type’. However, it costs higher than old type but it is strongly required
to adopt this direct type for the safety by federal regulation in the North America market. This
type is being adopted on the Honda, developed on the Hyundai and Kea motors.
* Available in ‘high line’ only
*Tire pressure sensor (Spare tire)
Warning lamp
Hyundai has developed the ‘Direct type’ to meet the related US market regulation on the new
released vehicles
Makeras below table. Grade Hyundai Kia
HIGH LINE - VQ
LEAR 3 Chonan Technical Service Training Center
LOW LINE TG, MC JB, MG
TPMS (Tire Pressure Monitoring System)
* TRW: The joint venture (ENTIRE) company of TRW-Michelin produces TPMS for KM, GH and so
on.
* All the contents in this manual explain TPMS supplied by TRW system only.
1.2 Terms
- Mode
There are several kinds of mode for the particular function and the purpose of system control as
below.
4) Diagnostic mode:
5) Alert mode:
When the temperature inside of the tire is higher than 110℃ and the sensed pressure comparing
with the value most recently measured is higher than ±3 Psi (20kpa), this means there is a
pressure oscillation, the system will enters into the alert mode. The control parameter such as
the pressure and temperature-sensing interval time is changed to acquire more safety level.
2. System components
2.1 Tire pressure sensor
19.60 12.25
36.80
28.45
58.50
5 Chonan Technical Service Training Center
TPMS (Tire Pressure Monitoring System)
8 to 52 degree
Adjustable Range
Materials:
Case (Sensor Housing):
DSM Akulon 30% Glass Filled Nylon
Valve:
Aluminum Valve Stem with Cap and Core
Coated with Delta Seal Silver
Nylon washer interface to wheel rim
Rubber Grommet Durometer:
Shore A 76-88
Overmold Material:
Cavist Macromelt OM646
PCB: FR4 0.062”
The tire pressure sensor detects the pressure, temperature of the tire and the remained battery
capacity of the sensor itself and so on, with the time interval as below.
a) High line: Every 4 seconds
b) Low line: Every 20 seconds
Be sure that the above time is available only under the normal condition; this sensing interval time
is changed as below under the condition of the alert mode.
a) High line: 4 seconds
b) Low line: 4 seconds
In case of, ‘High line’, the sensing operation by the pressure sensor will be halted as soon as the
engine stops to save the battery power. However, in case of the ‘Low line’, this sensor is operated
always regardless of the engine running or stalling. As shown in the below picture, the sensor
communicates with the initiator in case of the ‘High line’ only, and LF (Low Frequency) is used with
the frequency of 125KHz.
125KHz
LF communication interface equipped in the pressure sensor is for not only initiator but also “Entire”
tool. The detail explanation for this tool will be handled later in this manual.
LF (125KHz)
While the storage mode (for transportation), this LF communication may be stand-by for wake-up
between the ‘Entire tool’ and the pressure sensor. (Both ‘High’ and ‘Low’ line)
On the other hand, the sensed value or information such as the pressure and the temperature will be
sent to the receiver with the time interval as below under the normal operating condition.
a) High line: 1 minute
b) Low line: 3 minutes 20 seconds
On a high line system, the LF initiators will only normally change sensor modes and allow LF
initiation when the receiver is in ‘normal mode’. The receiver mode is changeable through diagnostics
(Hi-scan or EnTire tool).
Every pressure sensors have an own 32-bit identification number; this means the receiver must
identify the signal of the vehicle with the one from the other vehicle when other vehicle is approaching
to him on the road while driving. That is why it is necessary to take a specific time to learn the new
data from the sensor whenever the tire is changed with new one.
However, its time period is changed in case of alert mode for the safety.
a) High line: 4 seconds
b) Low line: 4 seconds
Don’t confuse the two interval times of sensing by sensor and the sending to receiver. This
information collected by the sensor will sent to receiver using RF (Radio Frequency) communication
and refer the frequency specification on the picture. This value of frequency is closely related with the
microwave regulation by each government.
Here we have a table to summarization of the control time difference between the ‘High’ and ‘Low’ line
depends on the mode.
Pressure measurement No No
Storage
LF Monitoring for
Yes Yes While the transportation of Sensor or Vehicle
Wake up
mode
RF transmission No No
Alert Set condition 1) Changes of pressure with last transmit and current
The weight of tire pressure sensor is about 45g per one unit and it will have a bad influence to the
dynamic balance while driving. For this reason, the groove was made on the wall side of aluminum
wheel (TPMS not applied in steel wheel) to reduce the effect due to the weight of sensor. Most of the
wheels receiving a TPMS sensor are processed to reduce the weight in the zone close to the valve’s
hole:
– This weight reduction is obtained smelting the rim thickness.
– This weight reduction doesn’t balance completely the sensor weight.
The processed wheels are fitted both with and without the sensor (normal valve only)
– The dynamic balancing of a tire-wheel assembly with sensor needs about 10 to 15 grams more
than one with normal valve only, it means that the weight increase is approximately 40% of the
sensor weight
– The weight of an EnTire sensor is about 35 grams with fixed valve and about 45 grams with
adjustable valve (it depends by the valve length)
2.2 Receiver
LF Enable
LF Enables
4
RF
Antennae Delete for Basic receiver
Superheterodyne
Conditioning (non-autolocation)
Receiver
2.3 Initiator
It is attached behind the splashguard or in the bumper /
fender area and environmentally sealed module. 3 wires
are used with the normal cable such as power (from
receiver), ground and signal (to receiver). It provides close
loop control of individual transmitters.
LF Initiator
3. Control system
3.1 General
Display
Spare wheel Reuse high end displays
Sensor and initiator Add audible warning as
appropriate
Sensor
Valve-mounted
Measures absolute pressure
and temperature
Data transmitted by RF
Initiator
Fixed on the splash guard in the wheel
Receiver unit wells, or front bumper/fender
RF receiver
Initiator control
Tire Monitoring and Warning Logic
d) e) f)
If there is a system failure and the system can still safely detect a tire failure, it will turn the tire
location & TREAD lamp on. If the system fault prevents proper under-inflation / leak detection, then
the TREAD lamp will not turn on. Under-inflation / leak warnings never occur in Virgin or Transport
mode. Neither does DTC (TPMS lamp) warnings.
Not applied
TREAD lamp If the air pressure is lower than the threshold (1,602mbar), the lamp must be
Condition
ON ON within 3minute 20seconds. (4 minutes including of time tolerance)
TREAD lamp If the air pressure is higher than 1,852mbar (= 26.8psi), the lamp must be OFF
Condition
OFF within 3minutes 20seconds. (4 minutes including of time tolerance)
If the air pressure is lower than the threshold (1,602mbar), the lamp must be
ON within 3minute 20seconds (4 minutes including of time tolerance) OR
TREAD lamp If the receiver detects following condition more than 3 times, the lamp must be
Condition
ON ON within 3minute 20seconds(4 minutes including of time tolerance).
- When the air pressure is lower than 1,850mbar (= 26.8psi) AND
3) Hysterisis
The lamp must be ON when the air pressure is lower than the threshold (1,602mbar =
Definition 23.2psi), but the pressure must be restored more than the threshold for the warning lamp to
be turned off.
When drive the vehicle with the leaked tire, the tire pressure may be naturally restored due to
Objective the braking or driving condition. To prevent the frequent warning lamp ON and OFF, the
hysterisis logic is applied.
3.3 Comparisons
Receiver 1 unit
Component
IGN. OFF
4. Service points
4.1 Sensor replacement
1) Assemble the sensor on the air valve-mounting hole of the
wheel after loosing the nut.
2) Tighten the screw with the torque of 0.2∼0.3kgfm to make the collar inside of the nut broken.
This is for fixing the valve on the sensor housing.
1: Cap
2: Nut
3: Washer
4: Screw
5: Sensor housing
3) Tighten the nut with the torque of 0.4∼0.5kgfm to mounting the sensor assembly on the wheel.
Nut
Caution:
- If the valve is dismounted from the rim, it must be replaced with a new equivalent one.
- Avoid, if possible, tire lubricant coming into contact with sensor housing.
- Ensure cap is always fitted after assembly.
- Handle the sensor with care as it contains electronic components.
The anvil when started from the backside swings in on the rim on an arc that contacts the sensor in
this position. TRW would recommend that the sensor be positioned approximately 180 degrees from
this when breaking the bead from the backside.
- Close up of the sensor damage.
C1125 Sensor 5 / Spare wheel Sensor Battery Low. OFF (No Lamp indication)
C1326 Sensor 5 / Spare Sensor over 110°C. OFF (No Lamp indication)
C1336 Sensor 5 / Spare wheel Sensor Fault. OFF (No Lamp indication)
1. Permanent means that once the warning is raised, that the Diagnostic lamp remains on throughout
the current ignition cycle. The Diagnostic lamp should remain on after Ignition cycled off and on
and then be turned off if after re-check, the failure no longer exists.
2. Permanent During Detection means that when the DTC is raised i.e. detected as being present, the
diagnostic lamp is turned on. When the next DTC check occurs and the DTC is no longer detected
as present (becomes historic), the lamp is turned off.
3. All DTC’s can only be cleared by diagnostic command. Clear means erase both historic and current
DTC’s from memory.
4. As per SAE J1979 specification (revised SEP 97), C1 will be replaced by 5 since the product is
defined as a chassis product by the customer. C2 will be replaced by 6. This means that each DTC
transmission is 2byte.