SEKN5058

1 OF 2

Introduction of service tool list for the 107E-1 Engine

Diesel engine List of devices for testing, adjusting and troubleshooting tools
107E-1 series 1 of 1
Items to Be
Part No. Part Name Remarks
Tested/Adjusted
Intake pressure 799-201-2202 Boost gauge kit -101 to 200 kPa {-760 to 1500 mmHg}
(Boost pressure) 799-401-2220 Hose I type coupler (If necessary)
795-799-1131
Gear
3824591
Valve clearance
Commercially
Feeler gauge
available
795-799-6700
Injector puller
3823024
795-502-1590 Gauge assembly
Compression pressure
795-790-4410 Adapter
6754-11-3130
Gasket
3976371
Measurement range:
Blow-by pressure 799-201-1504 Blow-by checker
0 - 5 kPa {0 - 500 mmH2O}
Pressure gauge: 2.5, 6, 40, 60 MPa
799-101-5002 Hydraulic tester
{25, 60, 400, 600 kg/cm2}
Lubrication oil pressure 790-301-1220 Nipple
799-101-5160 Nipple
799-401-2320 Gauge Pressure gauge: 1 MPa {10 kg/cm2}
Pressure gauge: 2.5, 6, 40, 60 MPa
799-101-5002 Hydraulic tester
{25, 60, 400, 600 kg/cm2}
Pressure gauge: 60 MPa
790-261-1204 Digital hydraulic tester
Fuel pressure {600 kg/cm2}
6732-81-3170 Adapter 10 x 1.0 mm to PT 1/8
6215-81-9710 O-ring
799-401-2320 Gauge Pressure gauge: 1 MPa {10 kg/cm2}
795-790-4700
Fuel return flow test kit
4918354 Pressure limiter leakage
6754-71-5340 Supply pump drain flow
Pressure limiter Connector
3964337
leakage, injector fuel 6754-71-5350
Gasket
drain flow and supply 4891385
pump drain flow 795-790-6700
Fuel return flow hose Injector fuel return flow
3164618
Commercially
Graduated cylinder 1000 cc
available
CAM sensor
799-601-4130 T-Adapter
Ne sensor
799-601-4190 Socket Rail pressure sensor
799-601-4140 T-adapter Barometric pressure sensor
Intake manifold pressure sensor
799-601-4230 Socket
Intake manifold temperature sensor
799-601-4160 T-adapter Oil pressure switch
Electric components, Coolant temperature sensor
wiring harnesses 795-799-5530 T-adapter Fuel temperature sensor
Oil temperature sensor
799-601-4211 T-adapter ECM
799-601-4220 T-adapter ECM
799-601-4260 T-adapter ECM
Pump actuator
799-601-4340 Socket
Injector
799-601-4350 Box
 SEKN5058
2 OF 2
Diesel engine List of devices for disassembly and assembly
107E-1 series 1 of 1
New/
Neces Sket
Component Part No. Part Name sity
Q'ty remod
ch
Nature of work, remarks
el
790-501-2001 Engine repair stand
795-799-1150 t 1 Turning engine
Engine repair stand
3375193
Disassembly, assembly
Installation of engine to repair
of engine 795-799-xxxx Adapter N
stand for 790-501-2001
t 1
795-799-7210 Installation of engine to repair
Adapter N
3163625 stand for 795-799-1150
795-102-2103 Spring pusher
Removal, installation of
795-799-8800 q 1
valve cotter Spring pusher N
3164329
Removal, installation of 795-100-2800
Piston ring tool t 1
piston ring 3823137
Insertion of piston assembly
Insertion of piston 795-921-1100 Piston holder t 1 into cylinder (ø 75 to ø175
mm)
795-799-6700
Removal of injector Injector puller t 1 N
3823024
Installation of oil seal 795-799-6500
Seal driver q 1 N
(for rear) 3164660
Installation of oil seal 795-799-6400
Seal driver q 1 N
(for front) 3164659
790-331-1120 Wrench (torque) Used for torquing capscrews
Angle tightening of
795-799-2240 q 1 by the "torque plus angle"
capscrew Torque angle gauge
3823878 method
Adjustment of valve Commercially
Feeler gauge q 1
clearance available
Adjustment of gear back Commercially Dial gauge
q 1
rush or end play available Stand
Pulling out of fuel inlet 795-799-8150
Remover q 1 N
connector 3164025
Removal, installation of 795-799-2270
Remover installer q 1
main bearings 3823818
795-799-1131
Rotate of crankshaft Barring tool q 1
3824591
Tighten of injector 795-799-7110
Torque wrench q 1 N 13 in-lb
terminal nuts 3823208
Measurement of
795-790-4510
capscrew free length of Gauge q 1 N
3164057
cylinder head bolts

Oct. 2005
Product Support Division