ELECTRICAL TROUBLESHOOTING 15

ERROR CODES (DTC)

MC

< INFO CLOCK LCD OPT DIAG XPERT >

Press OK to enter Diag Mode

OK

< IDENT OUTOR INTOR OUTANA INANA FAIL >

MC

MP1

MP2

ENG

DTC error
Problems Components Repair
codes
0400CA Short circuit fuel solenoid valve output ground Fuel solenoid valve Cabling check
0400CD Short circuit screen wiper output ground Windscreen wiper Cabling check
040157 Short circuit dpf regeneration switch lighting output ground Led dpf switch Wiring and sensor check
0500CA Fuel solenoid valve output open circuit Fuel solenoid valve Cabling check

80
0500CD Screen wiper output open circuit Windscreen wiper Cabling check
220028 Out of range fuel level fault Fuel gauge Calibration
240146 Fault Dpf regeneration switch inhibited Wiring and sensor check
240147 Fault Dpf regeneration switch forced Wiring and sensor check
260069 Fault Override switch Wiring and sensor check
730000 Manimux can dialogue error (cluster) Cluster (ihm) Wiring and cluster check
800000 Cluster computer unit overheating Cluster (ihm) Cluster change
820001 Out of range lss (cluster) Lsscluster (ihm) Cluster change
820002 Strain gauge 1 dhd fault Strain gauge 1 Cabling check
820003 Strain gauge 2 dhd fault Strain gauge 2 Cabling check
A00003 Engine high temp (engine overheat dtc) I.C. Engine Cabling check
A00006 High temperature transmission oil fault Gear box Cabling check
A00007 Clogged air filter fault Air filter Cabling check
A00008 Clogged hydraulic filter fault Hydraulic filter Cabling check
A00009 Engine speed fault I.C. Engine Cabling check
A10002 Low engine oil pressure I.C. Engine Cabling check
A10004 Low brake fluid level Braking circuit Cabling check
A10005 Low transmission oil pressure fault Gear box Cabling check
A10051 Alternator charge fault Alternator Cabling check
A20000 Strain gauge integrity fault dhd Strain gauges Cabling check
A2040A Dpf switch inconsistency Dpf switch Wiring and sensor check

(23/05/2014) 80-08-M196EN
 16 ELECTRICAL TROUBLESHOOTING

MP1

< INFO CLOCK LCD OPT DIAG XPERT >

Press OK to enter Diag Mode

OK

< IDENT OUTOR INTOR OUTANA INANA FAIL >

MC

MP1

MP2

ENG

DTC error
Problems Components Repair
codes
030001 Reverse buzzer Vbat short circuit Rear motion sound alert Cabling check
030002 Horn Vbat short circuit Horn Cabling check
03000A Forward motion solenoid valve Vbat short circuit Gear box Cabling check
03000B Reverse motion solenoid valve Vbat short circuit Gear box Cabling check
Walvoil descent regulation PWM solenoid valve Vbat short
03000C Flow regulator Cabling check
circuit
Accessory PWM valve and cable
030026 PWM auxiliary 1 Vbat short circuit Hydraulic valve
check
80

Accessory PWM valve and cable

030027 PWM auxiliary 2 Vbat short circuit Hydraulic valve
check
Telescope PWM valve and cable
030028 PWM telescope 1 Vbat short circuit Hydraulic valve
check
Telescope PWM valve and cable
030029 PWM telescope 2 Vbat short circuit Hydraulic valve
check
030039 Boom head Vbat short circuit Boom head solenoid valve Cabling check
03003A VS2 solenoid valve Vbat short circuit Safety solenoid valve (vs) Cabling check
030064 Stop light Vbat short circuit Stop light Cabling check
030065 Working light Vbat short circuit Front working lights Cabling check
030066 Reverse light Vbat short circuit Reverse light Cabling check
030067 Rear fog light Vbat short circuit Rear fog light Cabling check
030069 Left sidelight Vbat short circuit Left sidelight Cabling check
03006A Right sidelight Vbat short circuit Right sidelight Cabling check
03006B Left code Vbat short circuit Left dipped headlight Cabling check
03006C Left code Vbat short circuit Left road light Cabling check
03006D Left flashing Vbat short circuit Left flashing Cabling check
03006E Right flashing Vbat short circuit Right flashing Cabling check
030078 Rotating light Vbat short circuit Rotating light Cabling check
03007B Tow stop light Vbat short circuit Tow stop light Cabling check
03007C Working light Vbat short circuit Front working light Cabling check
03007D Tow reverse light Vbat short circuit Tow reverse light Cabling check
03007E Rear fog light Vbat short circuit Tow rear fog light Cabling check
03007F Right code Vbat short circuit Right dipped headlight Cabling check
80-08-M196EN (23/05/2014)
 ELECTRICAL TROUBLESHOOTING 17

DTC error
Problems Components Repair
codes
030080 Right fron headlight Vbat short circuit Right road light Cabling check
030081 Left tow flashing Vbat short circuit Tow left flashing Cabling check
030082 Right tow flashing Vbat short circuit Tow right flashing Cabling check
03008F SAHR2 Vbat short circuit Parking brake Cabling check
040001 Buzzer Vbat short circuit Rear motion sound alert Cabling check
040002 Horn Vbat short circuit Horn Cabling check
04000A Forward motion solenoid valve ground short circuit Gear box Cabling check
04000B Short circuit reverse motion solenoid valve ground Gear box Cabling check
Short circuit walvoil descent regulation PWM solenoid valve
04000C Flow regulator Cabling check
ground
040026 PWM auxiliary 1 ground short circuit Hydraulic valve Cabling check
040027 PWM auxiliary 2 ground short circuit Hydraulic valve Cabling check
040028 PWM telescope 1 ground short circuit Hydraulic valve Cabling check
040029 PWM telescope 2 ground short circuit Hydraulic valve Cabling check
040039 Boom head ground short circuit Boom head solenoid valve Cabling check
04003A Short circuit ve VS2 solenoid valve ground Safety solenoid valve (vs) Cabling check
04003B Short circuit AC120 logic Vbat ground Transmission computer unit supply Cabling check
040064 Stop light ground short circuit Stop light Cabling check
040065 Short circuit left working light ground Front working lights Cabling check
040066 Short circuit reverse lights ground Reverse light Cabling check
040067 Short circuit rear fog light ground Rear fog light Cabling check
040068 Short circuit interior light ground Interior light Cabling check
040069 Short circuit left sidelight ground Left sidelight Cabling check
04006A Right sidelight ground short circuit Right sidelight Cabling check
04006B Short circuit left code ground Left dipped headlight Cabling check
04006C Short circuit left code ground Left road light Cabling check
04006D Short circuit left flashing ground Left flashing Cabling check
04006E Short circuit right flashing ground Right flashing Cabling check
040078 Short circuit rotating light ground Rotating light Cabling check
04007B Short circuit tow stop light ground Tow stop light Cabling check
04007C Short circuit right working light ground Right working light Cabling check
04007D Short circuit tow reverse light ground Tow reverse lights Cabling check
04007E Rear fog light ground short circuit Tow rear fog light Cabling check
04007F Short circuit right code ground Right dipped headlight Cabling check
040080 Right headlight ground short circuit Right road light Cabling check
040081 Left tow flashing short circuit Tow left flashing Cabling check
040082 Short circuit right tow flashing ground Tow right flashing Cabling check
04008E SAHR1 ground short circuit Parking brake Cabling check

80
04008F Short circuit SAHR2 ground Parking brake Cabling check
04014C Short circuit power gauge CAN ground Gauge CAN Cabling check
050001 Reverse buzzer open circuit Rear motion sound alert Cabling check
050002 Horn open circuit Horn Cabling check
05000A Forward motion solenoid valve open circuit Gear box Cabling check
05000B Reverse motion solenoid valve open circuit Gear box Cabling check
05000C Walvoil descent regulation PWM solenoid valve open circuit Flow regulator Cabling check
050026 PWM auxiliary 1 solenoid valve open circuit Hydraulic valve Cabling check
050027 PWM auxiliary 2 solenoid valve open circuit Hydraulic valve Cabling check
050028 PWM telescope 1 solenoid valve open circuit Hydraulic valve Cabling check
050029 PWM telescope 2 solenoid valve open circuit Hydraulic valve Cabling check
050039 Boom head solenoid valve open circuit Boom head solenoid valve Cabling check
05003A Solenoid valve VS2 open circuit Safety solenoid valve (vs) Cabling check
05003B Logic Vbat solenoid valve open circuit post contact120 Transmission computer unit supply Cabling check
050064 Stop light open circuit Stop light Cabling check
050066 Reverse light open circuit Reverse light Cabling check
050067 Rear fog light open circuit Rear fog light Cabling check
050069 Sidelight open circuit Left sidelight Cabling check
05006A Right sidelight open circuit Right sidelight Cabling check
05006B Left code open circuit Left dipped headlight Cabling check
05006C Left code open circuit Left road light Cabling check
05006D Left flashing open circuit Left flashing Cabling check
05006E Right flashing open circuit Right flashing Cabling check

(23/05/2014) 80-08-M196EN
 18 ELECTRICAL TROUBLESHOOTING

DTC error
Problems Components Repair
codes
050078 Rotating light open circuit Rotating light Cabling check
05007F Right code open circuit Right dipped headlight Cabling check
050080 Right headlight open circuit Right road light Cabling check
05008E SAHR1 open circuit Parking brake Cabling check
05008F SAHR2 open circuit Parking brake Cabling check
05014C Power gauge CAN open circuit Gauge CAN Cabling check
22001E Out of range bvf gearbox pressure voltage Gear box pressure Cabling check
220020 Out of range gearbox pressure voltage Gear box pressure Cabling check
230130 Above range chain boom tyre limit sensor 1 Boom chain sensors Wiring and sensor check
230131 Above range chain boom tyre limit sensor 2 Boom mid-travel sensors Wiring and sensor check
240130 Below range chain boom tyre limit sensor 1 Boom chain sensors Wiring and sensor check
240131 Below range chain boom tyre limit sensor 2 Boom mid-travel sensors Wiring and sensor check
28000B Gear sensor error Gear sensor Wiring and sensor check
2D0011 Boom angle 1 calibration error Boom angle Calibration
2D0012 Boom angle 2 calibration error Boom angle Calibration
2D0024 Accelerator right pedal calibration error Accelerator Calibration
2D003E R1 calibration error (e62) JSM roller Calibration
2D003F Calibration error (e63) JSM roller Calibration
420006 Frequency sensor Vbat outside range voltage Frequency sensor Wiring and sensor check
420007 Boom angle sensor Vbat out of range voltage Boom angle Wiring and sensor check
42000A Box pressure sensor Vbat out of range voltage Gear box pressure Power supply fault
42000D JSM roller out of range voltage JSM roller Power supply fault
420015 Out of range chain fault detection sensors Vbat Boom chain sensors Wiring and sensor check
420016 Out of range chain boom tyre limitation sensors Vbat Boom mid-travel sensors Wiring and sensor check
440001 Wheel alignment sensor Vbat ground short circuit Wheel alignment sensor Wiring and sensor check
440011 Gearbox temperature probe Vbat ground short circuit Gearbox temperature probe Probe and sensor check
440014 Sahr pressure sensor Vbat short circuit Sahr pressure sensor Wiring and sensor check
450001 Wheel alignment sensor Vbat open circuit Wheel alignment sensor Wiring and sensor check
450011 Gearbox temperature probe Vbat open circuit Gearbox temperature probe Probe and sensor check
450014 Sahr pressure sensor Vbat open circuit Sahr pressure sensor Wiring and sensor check
7303E8 Manimux CAN dialogue error (cluster) Communication cluster (him) Cabling check
7303E9 CAN J1939 dialogue error J1939 communication (him) Cabling check
7307D8 Engine ECU communication fault Engine ECU communication Wiring and sensor check
7307D9 Option ECU communication fault Option ECU communication Wiring and sensor check
8003E8 Power computer unit overheat 1 Mp 1 computer unit Cabling check
8203E9 Out of range lss (power 1) Mp 1 computer unit Cabling check
8203EC Out of range vaop (power 1) Mp 1 computer unit Cabling check
8303ED Smart PWM Vbat short circuit (power 1) Mp 1 computer unit Cabling check
80

8403ED Short circuit PWM smart ground (power 1) Mp 1 computer unit Cabling check
8703EA 1 HS relay (power 1) Mp 1 computer unit Cabling check
A003F1 Overspeed Gear box Cabling check
A1046A Steering power assistance fault Steering power assistance Cabling check
A1048A Braking power assistance fault Braking power assistance Cabling check
A203E8 JSM inconsistency JSM Cabling check
A203EC Accelerator inconsistency Accelerator Cabling check
A203EF Boom angle inconsistency Boom angle Cabling check
A203F0 Door contact inconsistency Door contact Cabling check
A203F4 Boom retract contact inconsistency Boom retract contact Cabling check
A203FE R1/R1 contact inconsistency JSM roller Cabling check
A203FF R2/R2 contact inconsistency JSM roller Cabling check
A20400 DHD tilting contact inconsistency fault Tilting contact Cabling check
A20401 DHD levelling contact inconsistency fault Levelling contact Cabling check
A20402 DHD lifting fault Lifting contact Cabling check
A20408 Walvoil vs pressure fault Safety solenoid valve (vs) Cabling check
A204B0 Strain gauge 1 DHD fault Strain gauge 1 CAN Wiring and sensor check
A204B1 Strain gauge 2 DHD fault Strain gauge 2 CAN Wiring and sensor check
A204B4 Strain gauge 2 DHD inconsistency fault Strain gauge CAN Wiring and sensor check
A7013C Voltage boom chain fault Boom chain sensors

80-08-M196EN (23/05/2014)
 ELECTRICAL TROUBLESHOOTING 19

MP2

< INFO CLOCK LCD OPT DIAG XPERT >

Press OK to enter Diag Mode

OK

< IDENT OUTOR INTOR OUTANA INANA FAIL >

MC

MP1

MP2

ENG

DTC error
Problems Components Repair
codes
020010 Danfoss lift solenoid valve servo control error Hydraulic valve Secured condition
020012 Danfoss tilt solenoid valve servo control error Hydraulic valve Secured condition
020014 Danfoss telescope solenoid valve servo control error Hydraulic valve Secured condition
020017 Danfoss auxiliary solenoid valve servo control error Hydraulic valve Pvg error
03001B Danfoss cant solenoid valve Vbat short circuit Hydraulic valve Cabling check
03001D Right stabiliser solenoid valve Vbat short circuit Right stabiliser solenoid valve Cabling check
03001F Left stabiliser solenoid valve Vbat short circuit Left stabiliser solenoid valve Cabling check
030022 VAP1 deviator Vbat short circuit 18M qx boom

80
030023 VAP2 deviator Vbat short circuit 18M qx boom
030024 VAP3 deviator Vbat short circuit 18M qx boom
030025 VAP12 deviator Vbat short circuit 18M qx boom
03002A Danfoss load-shedding solenoid valve Vbat short circuit Load-shedding solenoid valve Cabling check
03002B VBE n°1 solenoid valve Vbat short circuit Rear axle lock solenoid valve 1 Cabling check
03002D Boom suspension solenoid valve Vbat short circuit 1 Boom suspension solenoid valve 1 Cabling check
03002E Boom suspension solenoid valve Vbat short circuit 2 Boom suspension solenoid valve 2 Cabling check
03002F High gear solenoid valve Vbat short circuit Rapid speed 2 solenoid valve Cabling check
030030 Slow gear Vbat short circuit Low gear solenoid valve Cabling check
030031 Motion direction Vbat short circuit Motion selector solenoid valve Cabling check
030032 Slow speed Vbat short circuit Rapid speed 1 solenoid valve Cabling check
03007A VBE n°2 solenoid valve Vbat short circuit Rear axle lock solenoid valve 2 Cabling check
030083 Discharge valve Vbat short circuit Discharge valve Cabling check
040011 Lift ground short circuit Hydraulic valve Cabling check
040013 Tilt ground short circuit Hydraulic valve Cabling check
040016 Telescope ground short circuit Hydraulic valve Cabling check
040019 Auxiliary ground short circuit Hydraulic valve Cabling check
04001A Danfoss auxiliary deflector ground short circuit Hydraulic valve Cabling check
04001B Short circuit danfoss cant solenoid valve ground Hydraulic valve Cabling check
04001D Short circuit right stabiliser solenoid valve ground Right stabiliser solenoid valve Cabling check
04001F Short circuit left stabiliser solenoid valve ground Left stabiliser solenoid valve Cabling check
040022 VAP1 deviator ground short circuit 18M qx boom
040023 VAP2 deviator ground short circuit 18M qx boom
040024 VAP3 deviator ground short circuit 18M qx boom
(23/05/2014) 80-08-M196EN
 20 ELECTRICAL TROUBLESHOOTING

DTC error
Problems Components Repair
codes
040025 VAP12 deviator ground short circuit 18M qx boom
04002A VBE n°1 solenoid valve ground short circuit Load-shedding solenoid valve Cabling check
04002B Short circuit VBE n°1 solenoid valve ground Rear axle lock solenoid valve 1 Cabling check
04002D Short circuit boom suspension solenoid valve ground 1 Boom suspension solenoid valve 1 Cabling check
04002E Short circuit boom suspension solenoid valve ground 2 Boom suspension solenoid valve 2 Cabling check
04002F High gear solenoid valve ground short circuit Rapid speed 2 solenoid valve Cabling check
040030 Low gear ground short circuit Low gear solenoid valve Cabling check
040031 Motion direction short circuit Motion selector solenoid valve Cabling check
040032 Slow speed ground short circuit Rapid speed 1 solenoid valve Cabling check
04007A Short circuit VBE n°2 solenoid valve ground Rear axle lock solenoid valve 2 Cabling check
040083 Discharge valve ground short circuit Discharge valve Cabling check
04008C Short circuit engine speed relay ground Engine speed relay Cabling check
04008D Short circuit engine start relay ground Engine start relay Cabling check
05001A Danfoss auxiliary deflector open circuit Hydraulic valve Cabling check
05001B Danfoss cant solenoid valve open circuit Hydraulic valve Cabling check
05001D Right stabiliser solenoid valve open circuit Right stabiliser solenoid valve Cabling check
05001F Left stabiliser solenoid valve open circuit Left stabiliser solenoid valve Cabling check
050022 VAP1 deviator open circuit 18M qx boom
050023 VAP2 deviator open circuit 18M qx boom
050024 VAP3 deviator open circuit 18M qx boom
050025 VAP12 deviator ground short circuit 18M qx boom
05002A Danfoss load-shedding solenoid valve open circuit Solenoid valve load-shedding Cabling check
05002B VBE n° 1 solenoid valve open circuit Rear axle lock solenoid valve 1 Cabling check
05002D Beam suspension 1 solenoid valve open circuit Boom suspension solenoid valve 1 Cabling check
05002E Solenoid valve open circuit beam suspension 2 Boom suspension solenoid valve 2 Cabling check
05002F High gear solenoid valve open circuit Rapid speed 2 solenoid valve Cabling check
050030 Low gear solenoid valve open circuit Low gear solenoid valve Cabling check
050031 Motion direction solenoid valve open circuit Motion selector solenoid valve Cabling check
050032 Low gear solenoid valve open circuit Rapid speed 1 solenoid valve Cabling check
05007A VBE n°2 solenoid valve open circuit Rear axle lock solenoid valve 2 Cabling check
05008C Engine speed relay open circuit Engine speed relay Cabling check
05008D Engine start relay open circuit Engine start relay Cabling check
220026 Out of range tilt meter y Tilt meter Calibration
220032 Out of range tilt meter x Tilt meter Calibration
230015 C1 sensor Vbat short circuit Intermediate output boom c1 sensor Wiring and sensor check
230027 1 Presence sencor access platform Vbat short circuit 1 Access platform sensor Cabling check
230028 2 Presence sencor access platform Vbat short circuit 2 Access platform sensor Cabling check
23002E C2 sensor Vbat short circuit Intermediate output boom c2 sensor Cabling check
240015 C1 sensor open circuit or ground short circuit Intermediate output boom c1 sensor Wiring and sensor check
240027 1 Presence sencor access platform open circuit or ground short circuit 1 Access platform sensor Cabling check
80

240028 2 Presence sencor access platform open circuit or ground short circuit 2 Access platform sensor Cabling check
24002E C2 sensor open circuit or ground short circuit Intermediate output boom c2 sensor Cabling check
2D003C Xl1 calibration error Joystick base Calibration
2D003D Xt1 calibration error Joystick base Calibration
2D0045 Xl2 calibration error Joystick base Calibration
2D0046 Xt2 calibration error Joystick base Calibration
42000B Xl bmep vbat range outside voltage Joystick base Power supply fault
42000E Xt bmep vbat range outside voltage Joystick base Power supply fault
440008 Telescope sequence sensor supply ground short circuit 18M qx boom
440012 Intermediate boom sensor supply ground short circuit Intermediate output boom sensor Cabling check
450008 Telescope sequence supply open circuit 18M qx boom
450012 Intermediate boom sensor supply open circuit Intermediate output boom sensor Cabling check
7307D0 Manimux can dialogue error (cluster) Cluster (ihm) Cabling check
7307D1 RC open can dialogue error Radio control Cabling check
7307D2 ORH open can dialogue error Platform control console Cabling check
8007D0 Power computer unit overheat 2 Mp 2 computer unit Cabling check
8207D1 Out of range lss (power 2) Mp 2 computer unit Cabling check
8207D4 Out of range vaop (power 2) Mp 2 computer unit Cabling check
8307D3 2 HS relay (power 2) Mp 2 computer unit Cabling check
8307D5 Smart pwm vbat short circuit (power 2) Mp 2 computer unit Cabling check
8407D5 Short circuit pwm smart ground (power 2) Mp 2 computer unit Cabling check
8707D2 1 HS relay (power 2) Mp 2 computer unit Cabling check
A207D0 Telescope sequence error 18M qx boom
A207D1 C1, c2 sensor inconsistency Intermediate output boom sensor Wiring and sensor check
80-08-M196EN (23/05/2014)
 ELECTRICAL TROUBLESHOOTING 21

ENG

< INFO CLOCK LCD OPT DIAG XPERT >

Press OK to enter Diag Mode

OK

< IDENT OUTOR INTOR OUTANA INANA FAIL >

MC

MP1

MP2

ENG

Engine ECU
Code on PAD
Code on
or on machine
machine screen
screen
COMPONENT PROBLEMS
Hexadécimal Decimal
Error Fault Error Fault
code type code type
Engine Exhaust Gas Recirculation Valve
0001B 03 27 3 Voltage Above Normal, or Shorted to High Source
Position
Engine Exhaust Gas Recirculation Valve
0001B 04 27 4 Voltage Below Normal, or Shorted to High Source
Position

80
0001D 03 29 3 Accelerator Pedal Position 2 Voltage Above Normal, or Shorted to High Source
0001D 04 29 4 Accelerator Pedal Position 2 Voltage Below Normal, or Shorted to High Source
00033 03 51 3 Engine Throttle Valve 1 Position Voltage Above Normal, or Shorted to High Source
00033 04 51 4 Engine Throttle Valve 1 Position Voltage Below Normal, or Shorted to High Source
0005B 03 91 3 Accelerator Pedal Position 1 Voltage Above Normal, or Shorted to High Source
0005B 04 91 4 Accelerator Pedal Position 1 Voltage Below Normal, or Shorted to High Source
00061 0F 97 15 Water In Fuel Indicator Data Valid but Above Normal Range : Least Severe Level
00064 02 100 2 Engine Oil Pressure Data Erratic, Intermittent or Incorrect (rationality)
00064 11 100 17 Engine Oil Pressure Data Valid but Below Normal Range: Least Severe Level
00066 03 102 3 Engine Intake Manifold #1 Pressure Voltage Above Normal, or Shorted to High Source
00066 04 102 4 Engine Intake Manifold #1 Pressure Voltage Below Normal, or Shorted to High Source
00066 14 102 20 Engine Intake Manifold #1 Pressure Data Drifted High (rationality high)
00066 15 102 21 Engine Intake Manifold #1 Pressure Data Drifted Low (rationality low)
00069 03 105 3 Engine Intake Manifold #1 Temperature Voltage Above Normal, or Shorted to High Source
00069 04 105 4 Engine Intake Manifold #1 Temperature Voltage Below Normal, or Shorted to High Source
0006B 02 107 2 Engine Air Filter 1 Differential Pressure Data Erratic, Intermittent or Incorrect (rationality)
0006B 0F 107 15 Engine Air Filter 1 Differential Pressure Data Valid but Above Normal Range : Least Severe Level
0006B 10 107 16 Engine Air Filter 1 Differential Pressur Data Valid but Above Normal Range: Moderately Severe Level
0006C 03 108 3 Barometric Pressure Voltage Above Normal, or Shorted to High Source
0006C 04 108 4 Barometric Pressure Voltage Below Normal, or Shorted to High Source
0006E 03 110 3 Engine Coolant Temperature Voltage Above Normal, or Shorted to High Source
0006E 04 110 4 Engine Coolant Temperature Voltage Below Normal, or Shorted to High Source
0006E 0F 110 15 Engine Coolant Temperature Data Valid but Above Normal Range : Least Severe Level
0006E 10 110 16 Engine Coolant Temperature Data Valid but Above Normal Range: Moderately Severe Level
00098 02 152 2 Number of ECU resets Data Erratic, Intermittent or Incorrect (rationality)
0009D 00 157 0 Engine Injector Metering Rail #1 Pressure Data Valid but Above Normal Operational Range, Most Severe Level
0009D 02 157 2 Engine Injector Metering Rail #1 Pressure Data Erratic, Intermittent or Incorrect (rationality)
(23/05/2014) 80-08-M196EN
 22 ELECTRICAL TROUBLESHOOTING

Engine ECU
Code on PAD
Code on
or on machine
machine screen
screen
COMPONENT PROBLEMS
Hexadécimal Decimal
Error Fault Error Fault
code type code type
0009D 03 157 3 Engine Injector Metering Rail #1 Pressure Voltage Above Normal, or Shorted to High Source
0009D 04 157 4 Engine Injector Metering Rail #1 Pressure Voltage Below Normal, or Shorted to High Source
0009D 0A 157 10 Engine Injector Metering Rail #1 Pressure Abnormal Rate of Change
0009D 10 157 16 Engine Injector Metering Rail #1 Pressure Data Valid but Above Normal Range: Moderately Severe Level
0009D 11 157 17 Engine Injector Metering Rail #1 Pressure Data Valid but Below Normal Range: Least Severe Level
0009D 12 157 18 Engine Injector Metering Rail #1 Pressure Data Valid but Below Normal Range: Moderately Severe Level
000A6 02 166 2 Engine Rated Power Data Erratic, Intermittent or Incorrect (rationality)
000A6 0E 166 14 Engine Rated Power Special Instruction
000A8 03 168 3 Battery Potential / Power Input 1 Voltage Above Normal, or Shorted to High Source
000A8 04 168 4 Battery Potential / Power Input 1 Voltage Below Normal, or Shorted to High Source
000AC 03 172 3 Engine Air Inlet Temperature Sensor Voltage Above Normal, or Shorted to High Source
000AC 04 172 4 Engine Air Inlet Temperature Sensor Voltage Below Normal, or Shorted to High Source
000AD 03 173 3 Engine Exhaust Gas Temperature Voltage Above Normal, or Shorted to High Source
000AD 04 173 4 Engine Exhaust Gas Temperature Voltage Below Normal, or Shorted to High Source
000AE 03 174 3 Engine Fuel Temperature 1 Voltage Above Normal, or Shorted to High Source
000AE 04 174 4 Engine Fuel Temperature 1 Voltage Below Normal, or Shorted to High Source
000BE 08 190 8 Engine Speed Abnormal Frequency or Pulse Width or Period
000BE 0F 190 15 Engine Speed Data Valid but Above Normal Range : Least Severe Level
0022E 02 558 2 Accelerator Pedal 1 Low Idle Switch Data Erratic, Intermittent or Incorrect (rationality)
Engine Idle Shutdown has Shutdown
00251 1F 593 31 Condition Exists
Engine
00252 1F 594 31 Engine Idle Shutdown Driver Alert Mode Condition Exists
0026F 06 623 6 Red Stop Lamp Current Above Normal, or Grounded Circuit
00270 06 624 6 Amber Warning Lamp Current Above Normal, or Grounded Circuit
00276 02 630 2 Calibration Memory Data Erratic, Intermittent or Incorrect (rationality)
0027D 0B 637 11 Engine Timing Sensor Failure Code not Identifiable
0027F 09 639 9 J1939 Network #1 Abnormal Update Rate
0027F 0E 639 14 J1939 Network #1 Special Instruction
0028B 05 651 5 Engine Injector Cylinder #01 Current Below Normal, or Open Circuit
0028B 06 651 6 Engine Injector Cylinder #01 Current Above Normal, or Grounded Circuit
0028B 14 651 20 Engine Injector Cylinder #01 Data Drifted High (rationality high)
0028B 15 651 21 Engine Injector Cylinder #01 Data Drifted Low (rationality low)
0028C 05 652 5 Engine Injector Cylinder #02 Current Below Normal, or Open Circuit
0028C 06 652 6 Engine Injector Cylinder #02 Current Above Normal, or Grounded Circuit
0028C 14 652 20 Engine Injector Cylinder #02 Data Drifted High (rationality high)
0028C 15 652 21 Engine Injector Cylinder #02 Data Drifted Low (rationality low)
0028D 05 653 5 Engine Injector Cylinder #03 Current Below Normal, or Open Circuit
0028D 06 653 6 Engine Injector Cylinder #03 Current Above Normal, or Grounded Circuit
0028D 14 653 20 Engine Injector Cylinder #03 Data Drifted High (rationality high)
80

0028D 15 653 21 Engine Injector Cylinder #03 Data Drifted Low (rationality low)
0028E 05 654 5 Engine Injector Cylinder #04 Current Below Normal, or Open Circuit
0028E 06 654 6 Engine Injector Cylinder #04 Current Above Normal, or Grounded Circuit
0028E 14 654 20 Engine Injector Cylinder #04 Data Drifted High (rationality high)
0028E 15 654 21 Engine Injector Cylinder #04 Data Drifted Low (rationality low)
002A4 05 676 5 Engine Glow Plug Relay Current Below Normal, or Open Circuit
002A4 06 676 6 Engine Glow Plug Relay Current Above Normal, or Grounded Circuit
002A4 13 676 19 Engine Glow Plug Relay Received Network Data in Error (Multiplexed Data)
002A5 03 677 3 Engine Starter Motor Relay Voltage Above Normal, or Shorted to High Source
002A5 05 677 5 Engine Starter Motor Relay Current Below Normal, or Open Circuit
002A5 06 677 6 Engine Starter Motor Relay Current Above Normal, or Grounded Circuit
002D3 08 723 8 Engine Speed Sensor #2 Abnormal Frequency or Pulse Width or Period
003D0 02 976 2 PTO Governor State Data Erratic, Intermittent or Incorrect (rationality)
00411 02 1041 2 Start Signal Indicator Data Erratic, Intermittent or Incorrect (rationality)
Engine Fuel Injection Pump Fuel Control
00434 02 1076 2 Data Erratic, Intermittent or Incorrect (rationality)
Valve
Engine Fuel Injection Pump Fuel Control
00434 05 1076 5 Current Below Normal, or Open Circuit
Valve
Engine Fuel Injection Pump Fuel Control
00434 06 1076 6 Current Above Normal, or Grounded Circuit
Valve
00439 05 1081 5 Engine Wait to Start Lamp Current Below Normal, or Open Circuit
00439 06 1081 6 Engine Wait to Start Lamp Current Above Normal, or Grounded Circuit
00467 10 1127 16 Engine Turbocharger 1 Boost Pressure Data Valid but Above Normal Range: Moderately Severe Level
00467 12 1127 18 Engine Turbocharger 1 Boost Pressure Data Valid but Below Normal Range: Moderately Severe Level
Engine Turbocharger Wastegate
004A4 05 1188 5 Current Below Normal, or Open Circuit
Actuator 1 Position

80-08-M196EN (23/05/2014)
 ELECTRICAL TROUBLESHOOTING 23

Engine ECU
Code on PAD
Code on
or on machine
machine screen
screen
COMPONENT PROBLEMS
Hexadécimal Decimal
Error Fault Error Fault
code type code type
Engine Turbocharger Wastegate
004A4 06 1188 6 Current Above Normal, or Grounded Circuit
Actuator 1 Position
004B9 03 1209 3 Engine Exhaust Gas Pressure Voltage Above Normal, or Shorted to High Source
004B9 04 1209 4 Engine Exhaust Gas Pressure Voltage Below Normal, or Shorted to High Source
Continuously Monitored Systems
004C5 02 1221 2 Data Erratic, Intermittent or Incorrect (rationality)
Support/Status
Continuously Monitored Systems
004C5 0E 1221 14 Special Instruction
Support/Status
004D7 00 1239 0 Engine Fuel Leakage 1 Data Valid but Above Normal Operational Range, Most Severe Level
005CD 07 1485 7 ECM Main Relay Mechanical System not Responding or Out of Adjustment
005CD 0E 1485 14 ECM Main Relay Special Instruction
Engine Exhaust Gas Recirculation (EGR)
00AE7 05 2791 5 Current Below Normal, or Open Circuit
Valve Control
Engine Exhaust Gas Recirculation (EGR)
00AE7 06 2791 6 Current Above Normal, or Grounded Circuit
Valve Control
Engine Exhaust Gas Recirculation (EGR)
00AE7 07 2791 7 Mechanical System not Responding or Out of Adjustment
Valve Control
00AED 06 2797 6 Engine Injector Group 1 Current Above Normal, or Grounded Circuit
00AED 07 2797 7 Engine Injector Group 1 Mechanical System not Responding or Out of Adjustment
00AEE 06 2798 6 Engine Injector Group 2 Current Above Normal, or Grounded Circuit
00B18 0C 2840 12 ECU Instance Bad Intelligent Device or Component
00B18 0E 2840 14 ECU Instance Special Instruction
Engine Operator Primary Intermediate
00B40 02 2880 2 Data Erratic, Intermittent or Incorrect (rationality)
Speed Select
Engine Operator Primary Intermediate
00B40 03 2880 3 Voltage Above Normal, or Shorted to High Source
Speed Select
Engine Operator Primary Intermediate
00B40 04 2880 4 Voltage Below Normal, or Shorted to High Source
Speed Select
00B9A 02 2970 2 Accelerator Pedal 2 Low Idle Switch Data Erratic, Intermittent or Incorrect (rationality)
00C91 03 3217 3 Aftertreatment #1 Intake O2 Voltage Above Normal, or Shorted to High Source
00C91 04 3217 4 Aftertreatment #1 Intake O2 Voltage Below Normal, or Shorted to High Source
00C91 05 3217 5 Aftertreatment #1 Intake O2 Current Below Normal, or Open Circuit
00C91 06 3217 6 Aftertreatment #1 Intake O2 Current Above Normal, or Grounded Circuit
00C91 0C 3217 12 Aftertreatment #1 Intake O2 Bad Intelligent Device or Component
00C91 0D 3217 13 Aftertreatment #1 Intake O2 Out of Calibration
00C91 0F 3217 15 Aftertreatment #1 Intake O2 Data Valid but Above Normal Range : Least Severe Level
Aftertreatment #1 Intake Gas Sensor at
00C93 0F 3219 15 Data Valid but Above Normal Range : Least Severe Level
Temperature
Aftertreatment #1 Intake Gas Sensor at
00C93 11 3219 17 Data Valid but Below Normal Range: Least Severe Level
Temperature

80
Aftertreatment #1 Intake Gas Sensor
00C96 03 3222 3 Voltage Above Normal, or Shorted to High Source
Heater
Aftertreatment #1 Intake Gas Sensor
00C96 04 3222 4 Voltage Below Normal, or Shorted to High Source
Heater
Aftertreatment #1 Intake Gas Sensor
00C96 05 3222 5 Current Below Normal, or Open Circuit
Heater
00CAA 03 3242 3 Particulate Trap Intake Gas Temperature Voltage Above Normal, or Shorted to High Source
00CAA 04 3242 4 Particulate Trap Intake Gas Temperature Voltage Below Normal, or Shorted to High Source
00CB3 00 3251 0 Particulate Trap Differential Pressure Data Valid but Above Normal Operational Range, Most Severe Level
00CB3 03 3251 3 Particulate Trap Differential Pressure Voltage Above Normal, or Shorted to High Source
00CB3 04 3251 4 Particulate Trap Differential Pressure Voltage Below Normal, or Shorted to High Source
00CB3 07 3251 7 Particulate Trap Differential Pressure Mechanical System not Responding or Out of Adjustment
00CB3 0A 3251 10 Particulate Trap Differential Pressure Abnormal Rate of Change
00CB3 10 3251 16 Particulate Trap Differential Pressure Data Valid but Above Normal Range: Moderately Severe Level
Aftertreatment #1 DPF Trap Differential
00CB3 12 3251 18 Data Valid but Below Normal Range: Moderately Severe Level
Pressure
00DB5 02 3509 2 Sensor Supply Voltage 1 Data Erratic, Intermittent or Incorrect (rationality)
00DB6 02 3510 2 Sensor Supply Voltage 2 Data Erratic, Intermittent or Incorrect (rationality)
00DB7 02 3511 2 Sensor Supply Voltage 3 Data Erratic, Intermittent or Incorrect (rationality)
00E71 06 3697 6 Particulate Trap Lamp Command Current Above Normal, or Grounded Circuit
Exhaust System High Temperature Lamp
00E72 06 3698 6 Current Above Normal, or Grounded Circuit
Command
Diesel Particulate Filter Active
00E76 06 3702 6 Current Above Normal, or Grounded Circuit
Regeneration Inhibited Status
Aftertreatment #1 Diesel Oxidation
0129D 03 4765 3 Voltage Above Normal, or Shorted to High Source
Catalyst Intake Gas Temperature
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Engine ECU
Code on PAD
Code on
or on machine
machine screen
screen
COMPONENT PROBLEMS
Hexadécimal Decimal
Error Fault Error Fault
code type code type
Aftertreatment #1 Diesel Oxidation
0129D 04 4765 4 Voltage Below Normal, or Shorted to High Source
Catalyst Intake Gas Temperature
013BF 11 5055 17 Engine Oil Viscosity Data Valid but Below Normal Range: Least Severe Level
013BF 12 5055 18 Engine Oil Viscosity Data Valid but Below Normal Range: Moderately Severe Level
013EB 06 5099 6 Engine Oil Pressure Low Lamp Data Current Above Normal, or Grounded Circuit
Aftertreatment 1 Diesel Particulate Filter
014C7 1F 5319 31 Condition Exists
Incomplete Regeneration
014CC 07 5324 7 Engine Glow Plug 1 Mechanical System not Responding or Out of Adjustment
014CD 07 5325 7 Engine Glow Plug 2 Mechanical System not Responding or Out of Adjustment
014CE 07 5326 7 Engine Glow Plug 3 Mechanical System not Responding or Out of Adjustment
014CF 07 5327 7 Engine Glow Plug 4 Mechanical System not Responding or Out of Adjustment
0152B 05 5419 5 Engine Throttle Actuator #1 Current Below Normal, or Open Circuit
0152B 06 5419 6 Engine Throttle Actuator #1 Current Above Normal, or Grounded Circuit
0152B 07 5419 7 Engine Throttle Actuator #1 Mechanical System not Responding or Out of Adjustment
High Pressure Common Rail Fuel
015C3 02 5571 2 Data Erratic, Intermittent or Incorrect (rationality)
Pressure Relief Valve
High Pressure Common Rail Fuel
015C3 07 5571 7 Mechanical System not Responding or Out of Adjustment
Pressure Relief Valve
High Pressure Common Rail Fuel
015C3 0A 5571 10 Abnormal Rate of Change
Pressure Relief Valve
High Pressure Common Rail Fuel
015C3 0E 5571 14 Special Instruction
Pressure Relief Valve
High Pressure Common Rail Fuel
015C3 10 5571 16 Data Valid but Above Normal Range: Moderately Severe Level
Pressure Relief Valve
Emission Control System Operator
016C2 10 5826 16 Data Valid but Above Normal Range: Moderately Severe Level
Inducement Severity
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80-08-M196EN (23/05/2014)
 ELECTRICAL TROUBLESHOOTING 25

S&G (OPTION)

< INFO CLOCK LCD OPT DIAG XPERT >

Press OK to enter Diag Mode

OK

< IDENT OUTOR INTOR OUTANA INANA FAIL >

MC

MP1

MP2

ENG

S&G

DTC Error code

COMPONENT TYPE OF FAULT
(Hexadecimal}
7F515.C Computer internal fault. Program error.
7F515.0 High temperature SPU computer fault. Temperature higher than 110°C for 30 seconds.
7F315.B SPU computer fault. Internal voltage out of range.

80
7F315.5 SPU computer fault. Loss of grounding.
7F515.10 SPU computer fault. Overvoltage detected.
7F515.B SPU computer fault. ADC converter voltage out of range or ADC blocked.
7F315.10 SPU computer fault on current. Total current > 25,5A for 5 seconds.
7F515.2 Computer hardware reference fault. Product too old.
7F301.1 Computer VB power supply fault. Voltage abnormally low.
7F312.1 Computer VP power supply fault. Voltage abnormally low.
7F302.1 Computer VD power supply fault. Voltage abnormally low.
7F103.3 5V power supply outlet fault. Short circuit detected in Vbatt.
7F103.4 5V power supply outlet fault. Short circuit in grounding detected.
7F104.3 Accumulator load pump relay outlet fault. Stop & Go. Short circuit +batt detected.
7F104.4 Accumulator load pump relay outlet fault. Stop & Go. Short circuit in grounding detected.
7F104.5 Accumulator load pump relay outlet fault. Stop & Go. Open circuit detected.
7F105.3 Accumulator load electrovalve outlet fault. Stop & Go Short circuit +batt detected.
7F105.4 Accumulator load electrovalve outlet fault. Stop & Go Short circuit in grounding detected.
7F305.2 Accumulator load electrovalve outlet fault. Stop & Go. Power supply problem.
7F106.3 Hydraulic starter electrovalve outlet fault. Stop & Go. Short circuit +batt detected.
7F106.5 Hydraulic starter electrovalve outlet fault. Stop & Go. Open circuit detected.
7F306.2 Hydraulic starter electrovalve outlet fault. Stop & Go. Power supply problem.
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DTC Error code

COMPONENT TYPE OF FAULT
(Hexadecimal}
7F107.3 Electric starter relay outlet fault. Stop & Go. Short circuit +batt detected.
7F107.4 Electric starter relay outlet fault. Stop & Go. Short circuit in grounding detected.
7F307.2 Electric starter relay outlet fault. Stop & Go. Power supply problem.
7F108.3 Starter key inhibition relay outlet fault. Stop & Go. Short circuit +batt detected.
7F108.4 Starter key inhibition relay outlet fault. Stop & Go. Short circuit in grounding detected.
7F308.2 Starter key inhibition relay outlet fault. Stop & Go. Power supply problem.
7F109.4 Pwm Fan Drive outlet fault. Short circuit in grounding detected.
7F109.3 Pwm Fan Drive outlet fault. Short circuit +batt detected.
7F109.5 Pwm Fan Drive outlet fault. Open circuit detected.
7F309.2 Pwm Fan Drive outlet fault. Power supply problem.
7F50A.B Battery monitoring sensor fault. Sensor information not validated.
7F20B.3 Accumulator pressure sensor input fault. Stop & Go. Short circuit +batt detected.
7F20B.4 Accumulator pressure sensor input fault. Stop & Go. Short circuit in grounding detected.
7F20C.11 Hydraulic oil sensor connected to the SPU fault. Voltage abnormally low.
7F20D.11 Air surral sensor connected to the SPU fault. Voltage abnormally low.
7F50E.A Accumulator No charge.
7F50F.A Accumulator Insufficient charge.
7F510.C Faults following hydraulic starting.
7F513.C Fault in electric starting.
7F511.7 Untimely accumulator discharge. Leak likely.
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80-08-M196EN (23/05/2014)
 ELECTRICAL SPECIFIC TOOLING

pages

DIAGNOSTIC TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
– 1ST VERSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
– 2ND VERSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
BREAKOUT BOX KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
SOLENOID ADAPTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
PIN EXTRACTION TOOL: PERKINS 854 ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

80

(28/01/2014) 80-09-M196EN