Codigos de Fallas Komatsu WA900-3E0

SEN02142-00
WHEEL LOADER 1SHOP MANUAL
WA800-3E0,
WA900-3E0
Machine model Serial number

WA800-3E0 70001 and up
WA900-3E0 60001 and up
40 Troubleshooting 1
Failure code table and fuse locations
Failure code table ........................................................................................................................................... 2
Method of displaying action code and failure code on machine monitor ........................................................ 9
Transmission & AJSS controller LED display ................................................................................................11
Transmission control system......................................................................................................................... 12
AJSS (Advanced Joystick Steering System) control system ........................................................................ 13
Location of fuse............................................................................................................................................. 14
WA800-3E0, WA900-3E0 1
SEN02142-00 40 Troubleshooting
Failure code table 1

1. Failure code by engine service monitor
Failure Applicable Action History Reference
Failure contents
codes equipment code classification manual
15B0NX Transmission oil filter: Clogging VH, MT Electrical system
AA1ANX Air cleaner L.H: Clogged VH, MT Electrical system
AA1BNX Air cleaner R.H: Clogged VH, MT Electrical system

Alternator: Failure on battery charge circuit (R terminal signal is
AB00L4 PLC E01 Electrical system
present and engine is stopped)
Alternator: Failure on battery charge circuit (R terminal signal is
AB00L6 ESM E03 Electrical system
present and engine is stopped)
Alternator: Failure on battery charge circuit (Absence of R termi-
AB00MA ESM E03 Electrical system
nal signal and detection error)
Troubleshoot-
AB00MB PLC E01 Electrical system ing by failure
nal signal and detection error)
code (Display
AB00MC VH, MT of code)
nal signal and detection error
(Part 1)
B@BAZK Engine oil: Oil level low VH, MT SEN02144-00
B@BBZG Engine oil: Low oil pressure VH, MT

B@BCZK
Radiator coolant: Low coolant level VH, MT
b@BCZK
B@BDNS Engine: Overheating VH, MT
B@C6NS Front brake oil temperature: Overheating VH, MT
B@CENS Torque converter oil temperature overheating VH, MT
B@JFZG Brake oil: Low oil pressure VH, MT
CA111 Engine controller (Left bank) ENG E03 Electrical system
CB111 Engine controller (Right bank) ENG E03 Electrical system
CA115 Engine NE/Bkup speed sensor abnormality (Left bank) ENG E03 Electrical system
CB115 Engine NE/Bkup speed sensor abnormality (Right bank) ENG E03 Electrical system
CA122 Charge pressure sensor abnormally high level (Only left bank) ENG E03 Electrical system
CA123 Charge pressure sensor abnormally low level (Only left bank) ENG E03 Electrical system
CA131 Throttle sensor high error (Only left bank) ENG E03 Electrical system
CA132 Throttle sensor low error (Only left bank) ENG E03 Electrical system
Troubleshoot-
CA135 Oil pressure sensor abnormally high level (Only left bank) ENG E01 Electrical system ing by failure
CA141 Oil pressure sensor abnormally low level (Only left bank) ENG E01 Electrical system code (Display
of code)
Coolant temperature sensor abnormally high level (Only left
CA144 ENG E02 Electrical system (Part 2)
bank) SEN02145-00
Coolant temperature sensor abnormally low level (Only left
CA145 ENG E01 Electrical system
bank)
Charge temperature sensor abnormally high level (Only left
bank)
Charge temperature sensor abnormally low level (Only left
bank)
CA187 Sensor power supply (2) abnormally low level (Left bank) ENG E03 Electrical system
CB187 Sensor power supply (2) abnormally low level (Right bank) ENG E03 Electrical system
Engine oil temperature sensor abnormally high level (Only left
bank)
Engine oil temperature sensor abnormally low level (Only left
bank)
2 WA800-3E0, WA900-3E0
40 Troubleshooting SEN02142-00

Failure contents
Ambient temperature sensor abnormally high level (Only left
bank)
Ambient temperature sensor abnormally low level (Only left
bank)
CA227 Sensor power supply (2) abnormally high level (Left bank) ENG E03 Electrical system
CB227 Sensor power supply (2) abnormally high level (Right bank) ENG E03 Electrical system
CA234 Engine overspeed (Only left bank) ENG E02 Electrical system
CA238 Ne speed sensor power supply abnormality (Left bank) ENG E03 Electrical system
CB238 Ne speed sensor power supply abnormality (Right bank) ENG E03 Electrical system
CA263 Fuel temperature sensor abnormally high level (Left bank) ENG E01 Electrical system
Troubleshoot-
CB263 Fuel temperature sensor abnormally high level (Right bank) ENG E01 Electrical system ing by failure
code (Display
CA265 Fuel temperature sensor abnormally low level (Left bank) ENG E01 Electrical system of code)
(Part 2)
CB265 Fuel temperature sensor abnormally low level (Right bank) ENG E01 Electrical system
SEN02145-00
CA271 PCV1 short circuit (Left bank) ENG E03 Electrical system
CB271 PCV1 short circuit (Right bank) ENG E03 Electrical system
CA272 PCV1 disconnection (Left bank) ENG E03 Electrical system
CB272 PCV1 disconnection (Right bank) ENG E03 Electrical system
CA273 PCV2 short circuit (Left bank) ENG E03 Electrical system
CB273 PCV2 short circuit (Right bank) ENG E03 Electrical system
CA274 PCV2 disconnection (Left bank) ENG E03 Electrical system
CB274 PCV2 disconnection (Right bank) ENG E03 Electrical system

Injector #1 (L/B#1) system disconnection/short circuit (Left
bank)
bank)
bank)
bank)
bank)
bank)
CA342 Engine controller data mismatch (Left bank) ENG E03 Electrical system
CB342 Engine controller data mismatch (Right bank) ENG E03 Electrical system Troubleshoot-
Injector drive circuit abnormality ing by failure
CA351 ENG E03 Electrical system code (Display
(Left bank)
of code)
CB351 Injector drive circuit abnormality (Right bank) ENG E03 Electrical system (Part 3)
SEN02146-00
CA352 Sensor power supply (1) abnormally low level (Left bank) ENG E03 Electrical system
CB352 Sensor power supply (1) abnormally low level (Right bank) ENG E03 Electrical system
CA386 Sensor power supply (1) abnormally high level (Left bank) ENG E03 Electrical system
CB386 Sensor power supply (1) abnormally high level (Right bank) ENG E03 Electrical system
CA431 Throttle in idle validation switch ENG E01 Electrical system
CA432 Idle validation action error ENG E03 Electrical system
CA441 Power supply voltage abnormally low level (Left bank) ENG E03 Electrical system
CB441 Power supply voltage abnormally low level (Right bank) ENG E03 Electrical system
CA442 Power supply voltage abnormally high level (Left bank) ENG E01 Electrical system
WA800-3E0, WA900-3E0 3

Failure contents
CB442 Power supply voltage abnormally high level (Right bank) ENG E03 Electrical system
CA449 Common rail abnormally high pressure (2) (Left bank) ENG E03 Electrical system
CB449 Common rail abnormally high pressure (2) (Right bank) ENG E03 Electrical system
CA451 Common rail pressure sensor abnormally high level (Left bank) ENG E03 Electrical system
CB451 Common rail pressure sensor abnormally high level (Right bank) ENG E03 Electrical system
CA452 Common rail pressure sensor abnormally low level (Left bank) ENG E03 Electrical system
CB452 Common rail pressure sensor abnormally low level (Right bank) ENG E03 Electrical system
CA553 Common rail abnormally high pressure (1) (Left bank) ENG E03 Electrical system
CB553 Common rail abnormally high pressure (1) (Right bank) ENG E03 Electrical system Troubleshoot-
ing by failure
CA554 Common rail pressure sensor in-range error (Left bank) ENG E03 Electrical system code (Display
of code)
CB554 Common rail pressure sensor in-range error (Right bank) ENG E03 Electrical system
(Part 3)
Supply pump low pressure (1)
CA559 ENG E03 Electrical system SEN02146-00
(Left bank)
CB559 ENG E03 Electrical system
(Right bank)
CA689 Engine Ne speed sensor abnormality (Left bank) ENG E03 Electrical system
CB689 Engine Ne speed sensor abnormality (Right bank) ENG E03 Electrical system
Intake air temperature sensor abnormally high level (Only left
bank)
Intake air temperature sensor abnormally low level (Only left
bank)
CA731 Engine Bkup speed sensor abnormal phase (Left bank) ENG E03 Electrical system
CB731 Engine Bkup speed sensor abnormal phase (Right bank) ENG E03 Electrical system
Engine controller all data loss
(Left bank)
Engine controller all data loss
(Right bank)
CA778 Engine Bkup speed sensor abnormality (Left bank) ENG E03 Electrical system
CB778 Engine Bkup speed sensor abnormality (Right bank) ENG E03 Electrical system
CA781 Inter-multicontroller communication error (Left bank) ENG E03 Electrical system
CB781 Inter-multicontroller communication error (Right bank) ENG E03 Electrical system
CA1257 Multicontroller distinction wiring harness key error (Left bank) ENG E03 Electrical system
CB1257 Multicontroller distinction wiring harness key error (Right bank) ENG E03 Electrical system Troubleshoot-
Injector #7 (R/B#1) system disconnection/short circuit (Right ing by failure
CB1548 ENG E03 Electrical system code (Display
bank)
Injector #8 (R/B#2) system disconnection/short circuit (Right of code)
CB1549 ENG E03 Electrical system (Part 4)
bank)
Injector #10 (R/B#4) system disconnection/short circuit (Right SEN02147-00
bank)
Injector #11 (R/B#5) system disconnection/short circuit (Right
bank)
bank)
bank)
CA1633 KOMNET abnormality (Left bank) ENG E03 Electrical system
Decelerator pedal sensor power supply abnormally high level
(Only left bank)
Decelerator pedal sensor power supply abnormally low level
(Only left bank)
4 WA800-3E0, WA900-3E0

Failure contents
(Left bank)
(Right bank)
CA2555 Intake heater relay voltage low error (At left bank) ENG E03 Electrical system
CA2556 Intake heater relay voltage high error (At left bank) ENG E03 Electrical system
D160KZ Abnormality in backup lamp relay system: Disconnection, short
TM Electrical system
[10] TM* circuit or hot short circuit
D180KA Preheating relay output system: Disconnection PLC E01 Electrical system
D180KB Preheating relay output system: Grounding fault PLC E01 Electrical system
D180KY Preheating relay output system: Hot short circuit PLC E01 Electrical system
D19AKB Abnormality in joystick caution relay output system: Disconnec-
TM Electrical system Troubleshoot-
[56] TM* tion or short curcuit ing by failure
D19BKZ Abnormality in joystick neutral interlock relay output system: Dis
TM E00 Electrical system code (Display
[62] TM* connection or short circuit of code)
D1EFKA Pre-lubrication start relay output system: Disconnection PLC E01 Electrical system (Part 4)
SEN02147-00
D1EFKB Pre-lubrication start relay output system: Grounding fault PLC E01 Electrical system
D1EFKY Pre-lubrication start relay output system: Hot short circuit PLC E01 Electrical system
D1EHKA Engine start relay output system: Disconnection PLC E01 Electrical system
D1EHKB Engine start relay output system: Grounding fault PLC E01 Electrical system
D1EHKY Engine start relay output system: Hot short circuit PLC E01 Electrical system
D5ZHL6 Staring switch terminal C signal: Error ESM E03 Electrical system
D5ZSKA Machine monitor communication output: Disconnection ESM E03 Electrical system
D5ZSKB Machine monitor communication output: Grounding fault ESM E03 Electrical system
D5ZSKY Machine monitor communication output: Hot short circuit ESM E03 Electrical system
Engine controller CAN-NET communication: Disconnection and
DB2RKR ESM E03 Electrical system
grounding fault
DBB0KK VHMS controller: Low supply voltage
VHMS
"n9" o "01" i VHMS LED display
DBB0KQ VHMS controller model selection: Disagreement of model selec-
tion signals VHMS
"nF" o "11" i VHMS LED display
DBB3KK VHMS controller: Low direct supply voltage
VHMS
DBB5KP VHMS controller sensor power supply (5V): Low output voltage
VHMS
DBB6KP VHMS controller sensor power supply (24V): Low output voltage Troubleshoot-
VHMS
"n9" o "02" i VHMS LED display ing by failure
DBBQKR VHMS controller CAN communication abnormality code (Display
VHMS
"n8" o "02" i VHMS LED display of code)
(Part 5)
DBG2KK Solenoid power supply: Low voltage PLC E03 Electrical system
SEN02148-00
DBG3KK Battery direct power supply: Low voltage PLC E03 Electrical system
DBG9KQ Model selection signal: Abnormal PLC E01 Electrical system

Pre-lubrication controller CAN-NET communication: Disconnec-
DBGRKR ESM E01 Electrical system
tion or grounding fault
DDE2KB Engine oil pressure switch error: Grounding fault PLC E01 Electrical system
Engine oil pressure switch error: Disconnection or hot short cir-
DDE2L6 PLC E01 Electrical system
cuit
DDK3KZ Abnormality in joystick forward-reverse switch system: Discon-
TM CALL Electrical system
[20]TM* nection or hot short circuit
WA800-3E0, WA900-3E0 5

Failure contents
DDK5KZ Abnormality in shifting up/down switch system: Disconnection,
TM Electrical system
[21]TM* short circuit or hot short circuit
DDP5KZ Abnormality in steering lock switch system: Disconnection or Troubleshoot-
TM E00 Electrical system
[60]TM* short circuit ing by failure
Atmospheric temperature sensor: Out of input signal range code (Display
DGE5KX VHMS
(short) of code)
Hydraulic oil temperature sensor: Out of input signal (Part 5)
DGH2KX VHMS
range(short) SEN02148-00
Front brake oil temperature sensor: Out of input signal range
DGR4KX VHMS
(short)
DGT5KA L.H. bank exhaust gas temperature sensor system (Front):
Disconnection or Resistance VHMS
dGT5KA L.H. bank exhaust gas temperature sensor system (Rear):
Disconnection or short circuit VHMS
DGT5KB L.H. bank exhaust gas temperature sensor system (Front):
Hot short circuit VHMS
dGT5KB L.H. bank exhaust gas temperature sensor system (Rear):
DGT6KA R.H. bank exhaust gas temperature sensor system (Front):
Disconnection or short circuit VHMS
dGT6KA R.H. exhaust gas temperature sensor system (Rear):
Disconnection or short circuit) VHMS
DGT6KB R.H. bank exhaust gas temperature sensor system (front):
dGT6KB R.H. bank exhaust gas temperature sensor system (front):
DHE5KB Blow-by pressure sensor system: Short circuit
VHMS Electrical system
"n3" o "32" i VHMS_LED display Troubleshoot-
DHE5KY Blow-by pressure sensor system: Hot short circuit ing by failure
VHMS Electrical system
"n3" o "31" i VHMS LED display code (Display
Main pump oil pressure sensor error: Disconnection or short cir- of code)
DHP2KX VHMS Electrical system (Part 6)
cuit
DHT3KX Transmission oil pressure sensor system: Out of input signal SEN02268-00
range VHMS Electrical system
Steering pump oil pressure sensor error: Disconnection or short
DHT8KX VHMS Electrical system
circuit
Front brake oil pressure sensor error: Disconnection or short cir-
DHU2KX VHMS Electrical system
cuit
Rear brake oil pressure sensor error: Disconnection or short cir-
DHU3KX VHMS Electrical system
cuit
DK00L8
Steering and frame angle displacement TM E00 Electrical system
[58]TM*
DK30KX Abnormality in steering angle potentiometer system: Disconnec-
[57]TM* tion or short circuit
DKD0KX Abnormality in frame angle potentiometer system: Disconnec-
[59]TM* tion or short circuit
DLE4KA Abnormality in engine speed sensor system: Disconnection,
DLT4KA Abnormality in speed sensor system: Disconnection, short cir-
[22]TM* cuit or hot short circuit
Pre-lubrication operation lamp output abnormality: Hot short cir-
DUM7KY PLC E01 Electrical system
cuit
Pre-lubrication operation lamp output abnormality: Disconnec-
DUM7KZ PLC E01 Electrical system
tion or grounding fault
DXF0KZ Abnormality in joystick EPC solenoid system: Disconnection,
6 WA800-3E0, WA900-3E0

Failure contents
DXH4KZ Abnormality in 1st solenoid system: Disconnection, short circuit
[14]TM* or hot short circuit Troubleshoot-
DXH5KZ Abnormality in 2nd solenoid system: Disconnection, short circuit ing by failure
[15]TM* or hot short circuit code (Display
DXH6KZ Abnormality in 3rd solenoid system: Disconnection, short circuit of code)
[16]TM* or hot short circuit (Part 6)
DXH7KZ Abnormality in R solenoid system: Disconnection, short circuit or SEN02268-00
[13]TM* hot short circuit
DXH8KZ Abnormality in F solenoid system: Disconnection, short circuit or
[12]TM* hot short circuit
F@BBZL Blow-by pressure sensor system: High pressure error
VHMS
F@BYNR L.H. front exhaust gas temperature sensor (2): Abnormal rise of
exhaust gas temperature VHMS
f@BYNR L.H. rear exhaust gas temperature sensor (2): Abnormal rise of
F@BYNS L.H. front exhaust gas temperature sensor (1): Abnormal rise of
exhaust gas temperature VHMS Troubleshoot-
"n3" o "61" i VHMS LED display ing by failure
f@BYNS L.H. rear exhaust gas temperature sensor (1): Abnormal rise of code (Display
exhaust gas temperature VHMS of code)
"n3" o "71" i VHMS LED display (Part 6)
F@BZNR R.H. front exhaust gas temperature sensor (2): Abnormal rise of SEN02268-00
f@BZNR R.H. rear exhaust gas temperature sensor (2): Abnormal rise of
F@BZNS R.H. front exhaust gas temperature sensor (1): Abnormal rise of
f@BZNS R.H. rear exhaust gas temperature sensor (1): Abnormal rise of
a Failure code:
Failure codes are arranged in ascending order from younger number and alphabetical order.
TM* represents LED indicator on transmission & AJSS controller and machine monitor.
a Associated component:
Associated component indicates the controller system where a failure has occurred.
ESM: Engine service monitor system
ENG: Engine controller system
TM: Transmission & AJSS (Advanced joystick steering system) controller system
PLC: Pre-lubrication controller system)
MTM: Maintenance monitoring system
VHMS: VHMS controller system
VH, MT: VHMS controller system and maintenance monitor system
a Action code:
Action code refers to data indicated on the operator mode when detecting failure code.
a Category of history:
The category of failure history shows which of the failure history indication function, electrical system or
mechanical system, should be used for recording a given failure code.
Note) This table includes items for optional equipment.
WA800-3E0, WA900-3E0 7
2. Failure code table by machine monitor
a Machine monitor can display the failure code and action code of transmission & AJSS (Advanced Joy-
stick Steering System) controller.
q Codes table of transmission & AJSS (Advanced Joystick Steering System) controller
Abnormal Reproducing
Action phenomenon operation Refer-
Failure Caution
code Abnormal system Saving ence
code Short Discon- Short Discon- buzzer
*1 code
circuit nection circuit nection
10 Backup lamp relay Q Q t a Q × D160KZ
12 F solenoid Q Q t a Q Q DXH8KZ
13 R solenoid Q Q t a Q Q DXH7KZ
14 1st solenoid Q Q t a Q Q DXH4KZ
CALL
15 2nd solenoid Q Q t a Q Q DXH5KZ
16 3rd solenoid Q Q t a Q Q DXH6KZ
20 Joystick forward-reverse switch Q Q a a Q Q DDK3KZ
21 Joystick shift-up/down switch Q Q a a Q Q DDK5KZ
22 Speed sensor × Q × a Q Q DLT4KA
E00
23 Engine speed sensor × Q × a Q × DLE4KA
56 Caution buzzer relay output Q × a t Q × D19AKB
57 Steering lever angle sensor Q Q a a Q Q DK30KX
Shifting of steering lever angle
58 Q Q a a Q Q DK00L8
sensor or frame angle sensor
59 Frame angle sensor Q Q a a Q Q DKD0KX
E00
60 Steering lock pressure switch Q Q a t Q Q DDP5KZ
62 Joystick neutral interlock relay Q × t a × Q D19BKZ
Steering basic pressure control
63 Q Q a a Q Q DXF0KZ
EPC solenoid
q When the starting switch is turned to the OFF position after a failure occurs, if the failure code disap-
pears, the failure can be reproduced by performing the reproducing operation shown in the table.
(a: Turn starting switch ON (Do not start engine), T: Start engine, t: Operate related actuator.)
a If any abnormality is detected, the joystick caution system operates.
a When failure code [56] is displayed, disconnection cannot be judged, since the related circuit is output-
ting signals constantly.
*1 Action code table
Action Transmission control system only Alarm

Action by operator
code Problem system Action of machine buzzer
Automatic gearshifting not
Disconnection in travel speed Normal operation possible
carried out (changes to man-
sensor system at manual
E00 ual gearshifting) No
Disconnection in engine Gearshifting not carried out in Normal operation possible
speed sensor system Auto mode. at manual
Shift lever system disconnec- Become neutral and cannot
tion, short circuit with GND, travel (Judges controller input
short circuit as N) Stop travelling
F, R solenoid signal system immediately,
Become neutral and cannot
CALL disconnection, short circuit Yes Turn starting switch OFF,
travel (Solenoid output off)
with GND, short circuit Call service after action
1st, 2nd, 3rd solenoid system above.
Become neutral and cannot
disconnection, short circuit
travel (Solenoid output off)
with GND, short circuit
8 WA800-3E0, WA900-3E0

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SEN02142-00

WHEEL LOADER 1SHOP MANUAL

Machine model Serial number

Failure code table 1

AA1ANX Air cleaner L.H: Clogged VH, MT  Electrical system

AA1BNX Air cleaner R.H: Clogged VH, MT  Electrical system

B@BBZG Engine oil: Low oil pressure VH, MT  

B@C6NS Front brake oil temperature: Overheating VH, MT  

B@CENS Torque converter oil temperature overheating VH, MT  

B@JFZG Brake oil: Low oil pressure VH, MT  

CA111 Engine controller (Left bank) ENG E03 Electrical system

CB111 Engine controller (Right bank) ENG E03 Electrical system

Failure Applicable Action History Reference

CA272 PCV1 disconnection (Left bank) ENG E03 Electrical system

CB272 PCV1 disconnection (Right bank) ENG E03 Electrical system

CA274 PCV2 disconnection (Left bank) ENG E03 Electrical system

CB274 PCV2 disconnection (Right bank) ENG E03 Electrical system

CA431 Throttle in idle validation switch ENG E01 Electrical system

CA432 Idle validation action error ENG E03 Electrical system

Failure Applicable Action History Reference

Failure Applicable Action History Reference

DBG9KQ Model selection signal: Abnormal PLC E01 Electrical system

Failure Applicable Action History Reference

Failure Applicable Action History Reference

2. Failure code table by machine monitor

*1 Action code table

Action Transmission control system only Alarm

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AA1ANX Air cleaner L.H: Clogged VH, MT Electrical system

AA1BNX Air cleaner R.H: Clogged VH, MT Electrical system

B@BBZG Engine oil: Low oil pressure VH, MT

B@C6NS Front brake oil temperature: Overheating VH, MT

B@CENS Torque converter oil temperature overheating VH, MT

B@JFZG Brake oil: Low oil pressure VH, MT