JOLLY 4 Technical Manual
JOLLY 4 Technical Manual
JOLLY 4 Technical Manual
Prepared: Approved:
Revision register
Technical Manual
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Indice
1 MANUFACTURER......................................................................................................... 5
2 HOW TO USE THIS MANUAL ................................................................................... 6
2.1 Graphic symbols ...................................................................................................................................6
3 GENERAL WARNINGS AND INFORMATION......................................................... 7
3.1 Declarations...........................................................................................................................................7
3.2 Warranty ................................................................................................................................................7
3.3 Return modality ....................................................................................................................................7
3.4 Directives and applicable standards .................................................................................................7
3.5 Assistance centers................................................................................................................................7
4 SAFETY ........................................................................................................................... 8
4.1 General information.............................................................................................................................8
4.2 Protection against radiations .............................................................................................................9
4.3 Electric safety...................................................................................................................................... 10
4.4 Environment........................................................................................................................................ 10
5 PRESENTATION OF THE PRODUCT ..................................................................... 11
5.1 Main parts............................................................................................................................................ 11
5.2 Control desk panel............................................................................................................................ 12
1. ON BUTTON ............................................................................................................... 12
5.3 Block diagram ..................................................................................................................................... 13
5.4 Labels.................................................................................................................................................... 15
6 INSTALLATION .......................................................................................................... 16
6.1 Storage and shipment ....................................................................................................................... 16
6.2 Shipment and Transportation......................................................................................................... 16
6.3 Connecting and starting up the equipment................................................................................. 17
6.4 Disposal of the machine................................................................................................................... 17
7 CONFIGURATION...................................................................................................... 17
7.1 When to configure the equipment................................................................................................ 17
7.2 Entering the configuration modality.............................................................................................. 17
7.3 Exiting the configuration modality................................................................................................. 17
7.4 Function of keys in configuration modality.................................................................................. 17
7.5 Setting the data .................................................................................................................................. 17
8 ADJUSTMENT.............................................................................................................. 20
8.1 When to adjust the equipment ...................................................................................................... 20
8.2 mA adjustment ................................................................................................................................... 20
8.3 kV adjustment..................................................................................................................................... 22
8.4 Times adjustment .............................................................................................................................. 23
9 INSTALLING THE SOFTWARE................................................................................ 24
9.1 When to load the software............................................................................................................. 24
9.2 Loading or updating the software.................................................................................................. 24
10 FORMATION OF THE MONOBLOC...................................................................... 27
11 MAINTENANCE AND PERIODICAL CONTROLS................................................. 28
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1 MANUFACTURER
Manufactur by: SMAM srl
Manufactur for : BMI Biomedical International srl
Adress: Via E. Fermi 52 Q/R 24035 Curno (BG) - ITALY
Telephono: +39 035.4376381
Fax: +39 035.4376401
Web: www.bmibiomedical.it
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NOTE: a Note gives information that may be useful. The notes contain specific information
concerning instruments or special techniques, elements to control before starting up the
equipment or factors to consider relating to a concept or activity.
COURIER character: Text shown on the display of the control desk panel
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3.1 Declarations
This device is covered by a conformity declaration for the medical devices directive 93/42/CEE.
The original declaration, as per law, is available at the manufacturer’s premises.
3.2 Warranty
For the warranty conditions related to this device, refer to the document Doc SG001 Warranty
Certificate.
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4 SAFETY
WARNING: This X-ray unit may be dangerous for the patient and the
operator, if the safe exposure factors, operating instructions
and maintenance plans are not observed. Only authorized
personnel can operate the unit.
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The type of X-ray exposure produced with this unit can be divided into two categories:
professional, for operators
diagnostic, for patients subjected to an examination.
Comply with all the necessary safety requirements needed and comply with the national
regulations on protection against radiations, because radiations have harmful effects on the human
body.
While performing X-rays, there is always a dispersion of radiations; this means it is necessary to
provide for protection against these radiations. Before performing the examination, make sure
the doctor knows whether a patient is pregnant or not. If the patient must be assisted by
somebody, this person needs to wear the proper protection equipment.
It is possible to obtain a further protection against the dispersion of radiations, by using the
manual X-ray switch at a distance of 2 meters from the X-ray beams. The cable of the manual
switch is about 4 meters long when completely stretched out.
If the X-ray equipment is not used properly, it may cause injuries. Consequently, these
instructions must be carefully read before operating the equipment. The Manufacturer will be glad
to offer assistance and cooperate to start-up the equipment.
Even though this equipment offers a high level of protection against X-rays, besides the operating
beams, no operating measure can assure a complete protection. The operator shall be
responsible for taking all the necessary safety measures to prevent risks, personal and to others,
resulting from an incorrect or excessive exposure to radiations.
All the operators must receive proper training and take the appropriate safety measures to avoid
injuries.
The equipment is sold with the following condition: the Manufacturer, agents and representatives
cannot be held responsible for damages or injuries that could be caused by the incorrect use of
this equipment.
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Various materials and personal protection equipment are available on the market. We highly
recommend using them.
WARNING: The X-ray beam can pass through the main protective shield.
Use X-ray cassettes or digital receivers with lead support. Do
not stand behind the receiver and/or in line with the X-ray
beam.
WARNING: The patient is the only person who has to be present in the
examination room during the X-ray exposure. According to
the cases, if another person needs to be in the room during
possible X-ray exposures, this person must wear a lead apron
in compliance with the safety practices in force.
WARNING: Use the biggest distance possible between the focus point and
the skin so that the patient absorbs the lowest dose possible.
WARNING: This X-ray unit may be dangerous for the patient and the
operator, if the exposure factors and the correct operating
instructions are not observed.
WARNING: Only properly trained and qualified personnel can access the
internal parts of the unit or disassembled parts.
4.4 Environment
This symbol indicates that the waste resulting from electric and electronic equipment must not be
disposed of as domestic waste, but they have to be collected separately. For information on the
recycling regulations of the equipment out of service, contact an authorized representative of the
manufacturer.
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9 3
6
7 5
10
8
11
12
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1. ON BUTTON
2. OFF button
3. Anatomic techniques memorization key
4. X-ray parameters increase and decrease button (kVp, mA, sec, mAs)
5. X-ray parameters selection buttons (kVp, mA, sec, mAs)
6. Selection button for 2 point (kV, mAs) and 3 point (kV, mA, sec) technique
7. Collimator lamp on/off switch
8. Potter Bucky selection button
9. Automatic radioscopy selection button (not active)
10. Automatic exposure selection button (optional)
11. Reset exposure timer (not enabled)
12. Anatomic techniques selection button
13. Graphic or exposure modality selection button (not enabled)
14. Display for x-ray parameters and anatomic techniques
15. X-ray ready indicator
16. X-ray exposure indicator
17. Read instructions for use
18. Danger ionizing radiations
15 16 17 18 1 2
14
6 7 8 9 4
3
5 5
10 11 12 13 4
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X-ray monobloc
Collimator
Accessories
Manual prep/X- Potter
ray button Mobile unit:
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Mobile unit
Control desk
Keyboard
J4 – JP1
Manual prep/X- CPU
ray button
JP2– J1
Rack
Cond
PR4
312Vdc
CPU Interf.
Logic CTRL
Filament
Inverter
220Vac
PSU
Feedback KV,mA
LC
Sic.Termica
Filament
Collimator
PR5
Potter
Monobloc
Potter
Collimator
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5.4 Labels
Position of identification labels on equipment.
Machine label
Monobloc label
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6 INSTALLATION
To unpack the equipment follow the procedure as indicated in the following photos:
1. Open the box by removing the front panel identified by the label
2. Remove the platform and the beams, removing the screws visible
from the outside of the box
3. Position the slide, inside the box and slide out the equipment
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7 CONFIGURATION
1. Replacing the CPU board (see paragraph 12 Spare parts and replacing)
2. Software updating if clearly indicated
Keys 5: they are used to select the paragraph in the setup, for example the type of generator
Key 3: it is used to memorize the selected paragraphs and to select the set-up functions
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• TUBE SELECTION: press the key 3, the display shows the type of X-ray tubes that can be
used on the equipment, select the one being used and confirm.
• TIME TABLE SELECTION: press the key 3, the display shows four different pairs of values
the minimum and maximum exposure time, select and confirm.
• AUTOMATIC EXPOSURE CONTROL UNIT: press the key 3 the display shows
ENABLE/DISABLE. Select ENABLE to use the automatic exposure meter or select
DISABLE if it will not be used, and confirm pressing key 3.
• POTTER BUCKY SELECTION: press the key 3, the display shows ENABLE/DISABLE.
Select ENABLE to use the potter bucky, or select DISABLE if it will not be used, and confirm
pressing key 3
• FLUORO SELECTION: press the key 3, the display shows ENABLE/DISABLE. Select
DISABLE and confirm pressing key 3
• AUTO/PULS FLUORO SELECTION: press the key 3, the display shows
ENABLE/DISABLE. Select DISABLE confirm pressing key 3
• LANGUAGE SELECTION: press the key 3, the display shows the possible languages. Select
the desired language and confirm pressing key 3.
• ANATOMIC PARTS SELECTION: press the key 3, the display shows HUMAN – PET –
HORSE – PET TH – AUTO PET TH. Select the HUMAN anatomic part and confirm
pressing key 3.
• STARTER SELECTION: press the key 3, the display shows ENABLE/DISABLE. select
ENABLE to enable the safety mode for the anode rotation. Confirm pressing key 3.
• MODE 3P SELECTION: press key 3 the display shows ENABLE/DISABLE. Select
DISABLE (only 2P technique is possible). Confirm by pressing key 3
• DISPLAY REAL mAs AT X-RAY END: press key 3 the display shows
ENABLE/DISABLE. Select DISABLE if you don’t want to show the real mAs values on the
display after the X-ray exposure or select ENABLE to show values and confirm by pressing
key 3
• KV LIMIT: press key 3 the display shows ENABLE/DISABLE. Select DISABLE and confirm
by pressing key 3. Selecting DISABLE limits voltage to 99kV.
• DISPLAY TOTAL EXPOSURE MAKE: press key 3 the display shows the number of
exposures performed by the operator. To reset press the key 4 arrow up, or confirm
pressing key 3
• WARM UP LARGE FOCUS: press the key 3, the display shows the number matching the
pre-starting value of the large focus of the x-ray tube; set value at 1200 which corresponds
to a reference voltage of 2.17 V, measured with the multimeter on the ends of the diode
DZ2 (see topographic diagram of the sheet E68S33401). Confirm by pressing key 3
• WARM UP SMALL FOCUS: press the key 3, the display shows the number matching the
pre-starting value of the small focus of the x-ray tube; set value at 1200 which corresponds
to a reference voltage of 2.17 V, measured with the multimeter on the ends of the diode
DZ2 (see topographic diagram of the sheet E68S33401). Confirm by pressing key 3
• kV 1st STEP RANGE: press the key 3, the display shows the number matching the value of
the reference voltage (1V/20kV) equal to 2V (measured between TP29 and mass TP12) used
by the logic board to pilot the X-ray tube with a voltage of 40 kV. Confirm by pressing key 3
• kV 2st STEP RANGE: press the key 3, the display shows the number matching the value of
the reference voltage (1V/20kV) equal to 5.5V (measured between TP29 and mass TP12) used
by the logic board to pilot the X-ray tube with a voltage of 110 kV. Confirm by pressing key
3
• X-RAY VALUE mA ADJUST: adjustment sequence of mA described in paragraph 8.2, page
20
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Cliente / Customer
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8 ADJUSTMENT
8.2 mA adjustment
WARNING : If the microprocessor board is new or has lost the data, it is not
possible to run a pre-heating cycle. Complete the configuration
and adjustment procedure.
Switch off the machine and wait for at least an hour and a half.
Switch the machine on and run the pre-heating cycle.
Repeat the mA adjustment procedure.
Instruments to use:
1. mA value shown on the equipment’s display
in addition we suggest using the following control instruments
2. mAs meter (ex. KEITHLEY 35035).
3. kilovoltmeter (PMX-I/R)
4. oscilloscope, or a mA meter and/or kilovoltmeter
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Position the kilovoltmeter in axis with the X-ray beams at a meter form the focus. Open
collimator to light up the sensor of the kilovoltmeter.
Connect the probes of the oscilloscope to the following test points of the Logic Board:
• TP18, to measure the mA; 1V corresponds to 20mA of current to tube.
• TP20, to measure the kV; 1V corresponds to 20kVp to tube.
• Take reference mass from TP12.
The exposure time is pre-set at 60msec. The kV and mA values are set as indicated in the
following Table 4 and Table 5.
Switch on the unit using the magneto-thermal switch SW1 and at the same time press the key 2
wait for the red LED of the key to flash, then quickly press in sequence the keys 4 arrow down, 5
right arrow, then press the key 1, to enter the configuration modality (see paragraph 7.2 pag. 17).
To save even just one figure it is necessary to complete the entire cycle confirming the
adjustment values. Otherwise the values are not saved.
Press button 3 until the following message appears X-RAY VALUE 01 mA ADJUST. Press
ENTER, to show:
1. INITIALIZATION (only at first adjustment)
2. interval of 15 sec
3. CHARGE IN PROGRESS …
Press the first X-ray step, wait at least 3 seconds for the filament of the tube to reach a constant
and repeatable temperature, then press the 2nd X-ray step. At the end of the exposure, by
keeping the X-ray button pressed, the display will show three mA values (Min AVG Max). The
average value AVG represents the mA tube value to refer to, read from the return line of the
monobloc. By releasing the X-ray button the machine shows kV-mA-ADJUST again. During the
first adjustment, the initial value in ADJUST is equal to the value entered in WARM UP LARGE
FOCUS.
If the values read in AVG, oscilloscope, mAs meters, kilovoltmeter do not fall within a ±5%
tolerance range compared to the pre-set values, follow this procedure:
1. for kV, use the potentiometer P4 on the Logic Board. This adjustment increases or
decreases the kV on the entire kV range.
2. for mA, use the ADJUST parameters, increasing or decreasing the value in relation to the
number displayed or written on the module FRP11/L attached to the device.
Repeat the exposure and verify values.
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Real values
Pre-set values
mAs meter kilovoltmeter TP 18 TP 20
Focus singular
At the end of the adjustment procedure, the display will show “END SETUP”. Switch off the
machine.
N.B. Remenber to disconnect the mAs meter and riconnect the wire 4 on the PR1.
8.3 kV adjustment
Instrument to use: kilovoltmeter (PMX-I/R).
Modality: position the instrument perpendicular to the radioactive source centering it on the
collimator’s cross at a distance of 100 cm from the focus, measured using the meter of the
collimator itself.
Perform x-ray exposures using the parameters in the table
If the values do not fall within a 5% tolerance range, adjust the trimmer P4 of the Logic Board
S100015 to bring them back within the range This adjustment affects the entire kV range. If the
values to adjust refer to the high or low values, see the instructions in paragraph 7 (kV I° step
range adjust and kV II° step range adjust).
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Power the unit. Perform x-ray exposures using the parameters in the table.
60 kV 0,5 mAs
80 kV 0,5 mAs
60 kV 1,3 mAs
75 kV 1,3 mAs
60 kV 2,5 mAs
75 kV 2,5 mAs
60 kV 8 mAs
75 kV 8 mAs
Table 6 – Times control: exposure parameters
Verify the times on the oscilloscope, counting the beginning of the beams starting from 75% of
the amplitude value read on the TP20. If the values do not fall within a 5% tolerance range,
replace the CPU board.
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Verify that the magnetoswtich of the machine is off. Connect the cable from one USB port of the
PC to connector COM1 of the CPU card, under the keyboard. Install the AVR Bootloader
program on the PC. The following window appears.
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1. Select the USB port used on the PC in the field ComPortSelection field.
(Figure 8 point 1 pag.24)
2. Select number 38400 in the BaudRateSelection field (Figure 8 point 2)
3. Press Browse and select the file SW0001.HEX (Figure 8 point 3)
4. Switch on ONLY the magnetoswitch of the machine and then, within 5 seconds, select
Start Download of Figure 8 point 4
At this point transmission will start and Figure 9 pag. 25 will appear which shows the progress of
the process. It will show the end when it reaches zero.
Progress Status
If the communication fails switch off the magnetoswitch and run the previous procedure again. At
the end of a successful communication a window like the one in Figure 10 pag.26will appear:
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Status=0
Figure 10 – Successful transmission
the end of communication
Switch off the magnetoswtich SW1, disconnect the serial cable from COM1 and the USB from the PC.
At this point perform the configuration.
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Perform the following exposures in the sequence indicated below (total time 1h):
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WARNING The installation, the updating and the repairs of the X-ray
equipment, must be carried out by personnel authorized by the
manufacturer and in any case by technicians aware of the safety
regulations on medical electrical equipment.
This paragraph explains the list of preventive maintenance controls performed by technical
assistance.
Part Control
1. Collimator A. Functional control for light operation.
B. Functional control for collimator rotation.
C. Functional control for fixing of monobloc to flange.
D. Functional control for light field-X-ray filed matching
2. X-ray monobloc A. Functional control for stability of position on the rotation axis and its
(Figure 2 Pag.11, point 1) maximum rotation.
B. Functional control for fastening of positioning handle.
3. Arm A. Functional control for vertical stability and maximum height.
B. Functional control for fastening of locking block.
4. Transportation handle A. Functional control for brake operation (engagement/disengagement)
(Figure 2 Pag.11, point 3)
5. Wheels A. Proper operation of rotation of front wheels on axis
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Control B:
The collimator can rotate +/- 90° around the axis of the x-ray
beam. The collimator’s rotation travel is limited by a
mechanical stopper.
If the collimator does not rotate contact the dealer of the
machine,
Control C:
Verify that the collimator fixed to the monobloc does not move in other ways than those
foreseen. If so, work on the fastening nuts on the collimator (see collimator manual
Control D:
Verify that the light field matches the X-ray field following the instructions indicated on the
collimator manual.
If the monobloc does not stay in the desired position work on the ring
nut (detail indicated by arrow) placed on the fork support to adjust the
friction.
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Control B:
Verify that the handle does not move from its seat. If it moves tighten the nuts and the fastening
screws.
If the arm does not keep the set vertical position, work
on the spring-balance group inside the column. After
removing the protection cover of the column, work on
the indicated nut to adjust the strength of the spring.
An effective adjustment procedure is when the arm is
steady at 90°.
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Control B:
Verify that the arm lock keeps the arm hooked onto the column. If the
arm does not stay hooked onto the column it means the components are
deteriorated and need to be replaced (Photo 1–2 Par. 12.1 Mechanical
parts pag.36).
Verify that the equipment does not move with the transportation
handle (Figure 2 - Main parts) while in rest position and vice versa that
it moves by exercising a slight pressure downwards on the handle
itself.
If the above conditions do not take place, probably the brake ropes are
broken (Photo 5 Par. 12.1 Mechanical parts pag.36).
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Disconnect the wire 4 of the PR1 of the Logic Board S100015 and connect it to the mAs meter;
connect the port 4 of the PRI to the positive out of the mAs meter. Make sure the mAs meter
is set on the mAs measurement.
Perform an x-ray exposure using the parameters in the table
If the values do not fall within a 10% tolerance range, verify the adjustment of the (see paragraph
8.2).
N.B. Remenber to disconnect the mAs meter and riconnect the wire 4 on the PR1.
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11.6 kV control
Instrument to use: kilovoltmeter (PMX-I/R).
Modality: position the instrument perpendicular to the radioactive source centering it on the
collimator’s cross at a distance of 100 cm from the focus, measured using the collimators meter.
Perform x-ray exposures using the parameters in the table
11.7 mA control
Instrument to use: mAs d.c. meter (es. KEITHLEY 35035).
Disconnect the wire 4 of the PR1 of the Logic Board S100015 and connect it to the mAs
meter; connect the port 4 of the PRI to the positive out of the mAs meter. Make sure the
mAs meter is set on the mA measurement.
KV mAs mA
60 kV 5 mAs 50mA
80 kV 5 mAs 40mA
90 kV 5 mAs 40mA
60 kV 10 mAs 50mA
80 kV 10 mAs 40mA
90 kV 10 mAs 40mA
60 kV 20 mAs 50mA
70 kV 20 mAs 40mA
If the values do not fall within a 10% tolerance range, verify the adjustment of the mA to perform
this operation (see paragraph 8.2).
N.B. Remenber to disconnect the mAs meter and riconnect the wire 4 on the PR1.
Disconnect the wire 4 of the PR1 of the Logic Board S100015 and connect it to the mAs meter;
connect the port 4 of the PRI to the positive out of the mAs meter. Make sure the mAs meter
is set on the mAs measurement.
Perform x-ray exposures using the parameters in the table
At the end of every RX exposition verify on the mAs meter if the measured mAs era correct.
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60 kV 0,5 mAs
80 kV 0,5 mAs
60 kV 1,3 mAs
75 kV 1,3 mAs
60 kV 2,5 mAs
75 kV 2,5 mAs
60 kV 8 mAs
75 kV 8 mAs
If the values do not fall within a 5% tolerance range, verify the adjustament of the mA (see
paragraph 8.2).
N.B. Remenber to disconnect the mAs meter and riconnect the wire 4 on the PR1.
11.9 Cleaning
Disconnect the equipment from the mains before any cleaning operation.
Proper cleaning procedures are essential for the good preservation of the equipment.
Do not use aggressive chemical products (solvents, disinfectants, detergents) that could damage
the surfaces (ex. Cidex).
Never pour the detergent directly on the equipment to avoid damages to the internal circuits.
Use a mild detergent and a damp cloth to clean the equipment.
If a liquid product is accidentally poured onto the equipment, dry and clean immediately.
To disinfect the equipment pour a watery solution with ammonium quaternary salts on a cloth.
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1 2
4
5
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Monobloc
Inverter
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11
9
12 10
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3
4
12.2.3 Monobloc
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14.1 Figure
14.2 Table
Table 1 – Summary of configuration data Form FRP11/L ........................................................................................... 19
Table 2 – Monobloc pre-heating cycle............................................................................................................................. 20
Table 3 – mA adjustment; initial ADJUST values .......................................................................................................... 22
Table 4 – mA adjustment: pre-set values for Jolly 4..................................................................................................... 22
Table 5 – kV adjustment: exposure parameters............................................................................................................ 22
Table 6 – Times control: exposure parameters ............................................................................................................ 23
Table 7 – Monobloc formation cycle ............................................................................................................................... 27
Table 8 – Visual controls..................................................................................................................................................... 28
Tabella 9 – Error messages................................................................................................................................................. 43
Manufactured by
SMAM Srl
Via Tiziano n. 24
20053 Muggiò MI
ITALY
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