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SEDECAL

Technical Publication
SM-S0012532R11

Service Manual
SG80/120
Vertical Bucky Stand
The information comprised in this manual applies to the following equipments
La informacin contenida en este manual se aplica a los siguientes equipos
Linformation contenue dans ce manuel est applique aux quipements suivants

Wall Stand SG-80 & SG-120

Manufactured by:
Fabricado por:
Fabriqu par:

SEDECAL
Sociedad Espaola de Electromedicina y Calidad S.A.
Pelaya, 9 -- 13. Polgono Industrial Ro de Janeiro
28110 Algete, Madrid -- Espaa (Spain)

Phone: +34 916 280 544 Fax: +34 902 190 385 www.sedecal.com
Vertical Bucky Stand
Service Manual

REVISION HISTORY

REVISION DATE REASON FOR CHANGE

0 SEP 24, 2004 First edition

1 OCT 21, 2004 Updates, Covers assembly procedures included

2 FEB 23, 2005 Updates. Spare parts included

3 JUL 08, 2005 Updates. Handle placing & Warning. Pre-cut


procedure. Spare parts included

4 SEP 30, 2005 All information actualized. Bucky reversal


procedure actualized

5 OCT 14, 2005 Rotation information, Warnings and Check added

6 SEP 10, 2007 Cable drawings added. Tilting and Twist Lock
added. New vertical brake. Spare parts list
upgraded

7 NOV 24, 2008 Schematics upgraded

8 OCT 13, 2009 New CE Marking and Labeling

9 JAN 15, 2010 Labeling Changed

10 OCT 25, 2012 IEC Standards Update

11 FEB 11, 2015 Counterweights Upgrade

This Document is the English original version, edited and supplied by the manufacturer.

The Revision state of this Document is indicated in the code number shown at the bottom of this page.

SM-S0012532R11
Vertical Bucky Stand
Service Manual

ADVISORY SYMBOLS

The following advisory symbols will be used throughout this manual. Their
application and meaning are described below.

DANGERS ADVISE OF CONDITIONS OR SITUATIONS THAT


IF NOT HEEDED OR AVOIDED WILL CAUSE SERIOUS
PERSONAL INJURY OR DEATH.

ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT


HEEDED OR AVOIDED COULD CAUSE SERIOUS PERSONAL
INJURY, OR CATASTROPHIC DAMAGE OF EQUIPMENT OR
DATA.

Advise of conditions or situations that if not heeded or


avoided could cause personal injury or damage to equipment
or data.

Note . Alert readers to pertinent facts and conditions. Notes represent


information that is important to know but which do not necessarily
relate to possible injury or damage to equipment.

SM-S0012532R11
Vertical Bucky Stand
Service Manual

TABLE OF CONTENTS

Section Page

1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1 Purpose and Scope of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Purchaser Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.3 Security Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 EQUIPMENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1 Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.3 Nomenclature and Parts of the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6


2.3.1 Column Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.2 Bucky Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.3 Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.4 Vertical Lock Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.1 Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.2 Product Dimensions and Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.3 Crate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.4 Power Line Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.5 Labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.1 Preliminary Information & Installation Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.2 Hardware and Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

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Section Page

4.3 Floor Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.4 Equipment Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.5 Equipment Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.6 Standing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.7 Floor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20


4.7.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.7.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.8 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.8.1 Power Cable Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.8.2 System Cable Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.8.3 System Cables Output from SG80/120 . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.9 Vertical Lock Handle Change to Right Side Position . . . . . . . . . . . . . . . . . . . . . 26


4.9.1 SG80 Right Side Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.9.2 SG120 Right Side Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.10 Column Lateral & Upper Covers Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4.11 Cassette Tray Unpacking and Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5 FUNCTIONAL CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

5.1 Counterweight and Bucky Counterbalance Check . . . . . . . . . . . . . . . . . . . . . . . 39

5.2 Vertical Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.3 SG120 Bucky Angulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43


5.3.1 Angulation Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.3.2 Rotation Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.4 Microswitch Actuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.4.1 Vertical SID Points/Sittings Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.5 Bucky Grid Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

5.6 Control Board Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

5.7 SG120 Bucky Rotation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

5.8 Power Cable Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

2 SM-S0012532R11
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Section Page

6 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

6.1 Maintenance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

6.2 Cleaning Advices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

6.3 Periodic Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

7 TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

7.1 List of Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

8 DISASSEMBLY/REASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

8.1 Disassembly of the Front Bucky Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

8.2 Assembly/Disassembly of the Bucky Back Covers . . . . . . . . . . . . . . . . . . . . . . . 56

8.3 Disassembly of the Bucky Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

8.4 Central Column Covers Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

8.5 Adding or Removing Counterweights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

8.6 Options Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63


8.6.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
8.6.2 Patient Support Option (P/N 2403445-2) . . . . . . . . . . . . . . . . . . . . . . . . 63
8.6.2.1 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
8.6.2.2 Patient Handgrips (S0009087) Installation Procedure . . . . . . 64
8.6.2.3 Lateral Bar S0009083 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
8.6.2.4 Patient Support Covers Installation . . . . . . . . . . . . . . . . . . . . . . 71
8.6.3 SG80 Spacer Option (P/N 2402565) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
8.6.4 External Cassette Holder (P/N 2402669) . . . . . . . . . . . . . . . . . . . . . . . . 76
8.7 Bucky Configuration Changing from Left to Right . . . . . . . . . . . . . . . . . . . . . . . . 77
8.7.1 Changing the Bucky Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.7.2 Rotation Limit screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
8.7.3 Cassette Tray Insertion Hole Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
8.8 SG120 Twist Lock Disassembly/Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

8.9 SG120 Tilting Lock Disassembly/Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . 89

8.10 Wall Mount Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

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Section Page

9 SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

9.1 Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

10 DRILLING TEMPLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

11 SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

4 SM-S0012532R11
Vertical Bucky Stand
Service Manual

SECTION 1 INTRODUCTION

1.1 PURPOSE AND SCOPE OF THIS MANUAL

This manual provides a sequential listing of tasks and procedures for the complete
installation of the SG80 and 120 VERTICAL BUCKY STANDS (referred to as
SG80/120 in this manual).

1.2 PURCHASER RESPONSIBILITY

The purchaser is responsible of the use, pre-installation and service work, and
of the cost of alterations and modifications when not specifically provided in the
sales contract.

Delay, confusion and waste of manpower can be avoided by adequate Service


and Pre-installation.

User refers to utilization of machine.

Service refers to work necessary to check installation site of X-ray equipment,


either a complete system or a part to be added to an existing X-ray room.

Pre-installation work, includes:

Provision of suitable support structure in the floor, walls or ceiling as


necessary for the mounting of the product and components and
procurement of required materials.

Installation of required materials before the delivery of system


components.

Room lighting.

Power supply of the required voltage including an emergency-off safety


switch in the room.

Installation of junction boxes of proper size including covers and fittings


and locations required by the installation plan.

Installation of non-electric services.

Installation of room environment control equipment.

Provision in the room of doors of adequate size for the entry of product
and components.

SM-S0012532R11 1
Vertical Bucky Stand
Service Manual

Note . Electrical schematics are provided in the Appendix A. More


information, bill of materials, descriptions, calibration instructions
and other information will be provided on demand.

Note . The provider will give the information necessary to help the
qualified staff of the user repair the equipment parts designated by
the manufacturer as repairable.

Note . Electrical connections, calibrations and test will be performed by


qualified personnel.

1.3 SECURITY PRECAUTIONS

Take note of the next advices and security symbols:

OPERATOR AND SERVICE MANUALS SHOULD BE


CAREFULLY READ AND UNDERSTOOD BY SERVICE
PERSONNEL BEFORE USING AND SERVICING THE
EQUIPMENT, ESPECIALLY THE INSTRUCTIONS
CONCERNING SAFETY, REGULATORY, DOSAGE AND
RADIATION PROTECTION. KEEP THE MANUALS WITH THE
EQUIPMENT AT ALL TIMES AND PERIODICALLY REVIEW
THE OPERATING AND SAFETY INSTRUCTIONS.

This equipment may cause radio frequency interferences.

2 SM-S0012532R11
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THE PROPER USE AND THE SECURE OPERATION


PRACTICES WITH X-RAY GENERATOR ARE UNDER THE
RESPONSIBILITY OF THE USERS OF SUCH GENERATORS.
THE MANUFACTURER PROVIDES INFORMATION ABOUT
THEIR PRODUCTS AND ASSOCIATED RISKS, BUT DOES
NOT ACCEPT ANY RESPONSIBILITY RELATED TO
OPERATION AND SECURE PRACTICES AFTER SALE.

THE MANUFACTURER DOES NOT ACCEPT ANY


RESPONSIBILITY ABOUT ANY EQUIPMENT THAT HAS NOT
BEEN PRE-INSTALLED, USED, MAINTAINED OR REPAIRED
ACCORDING TO THE PRE-INSTALLATION, SERVICE OR
OPERATOR MANUAL, NEITHER ABOUT EQUIPMENT THAT
HAS BEEN MODIFIED IN ANY WAY.

NEVER OPERATE THIS EQUIPMENT IN ZONES WHERE A


RISK OF EXPLOSION CAN TAKE PLACE. SOAPS AND
DISINFECTANTS, INCLUDED THOSE USED IN PATIENTS,
CAN CREATE EXPLOSIVE GAS MIXTURES. PLEASE,
OBSERVE THE CORRESPONDENT NORMATIVE.

DO NOT PLACE LIQUIDS ON THE EQUIPMENT.

DO NOT MAKE THE EQUIPMENT TO WORK UNDER DIRECT


SOLAR LIGHT OR NEXT TO HEAT SOURCES.

DO NOT MAKE THE EQUIPMENT TO WORK UNDER HIGH


MAGNETIC FIELDS (MICROWAVES, AMPLIFIERS, ETC.) AND
ALSO AVOID PASSING THE WIRES NEXT TO THESE
DEVICES.

THE EQUIPMENT CAN ONLY BE OPENED BY MAINTENANCE


OPERATORS WITH THE SPECIFIC FORMATION.

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4 SM-S0012532R11
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SECTION 2 EQUIPMENT DESCRIPTION

2.1 PRODUCT IDENTIFICATION

BASIC PRODUCT

PRODUCT NAME GE P/N P/N DESCRIPTION

Rotating and tilting Wall stand


SG120 2402562-2 S0009143
model.

SG80 2402564-2 S0009144 Wall stand model.

OPTIONS

S0009087 Patient handgrips

PATIENT SUPPORT 2403445-2 S0009083 Lateral Bar

Packages Packages

SPACE BAR FOR SG80 2402565 S0009105 Space bar

EXTERNAL CASSETTE
2402669 S0009642 External cassette holder
HOLDER

2.2 EQUIPMENT DESCRIPTION

The SG80/120 Vertical Bucky Stands are designed specifically to handle a full
range of applications, from emergency procedures to routine radiographic
studies. Their smooth vertical travel enables a wide range of examinations with
the patient standing or sitting.

The SG120 offers even greater versatility with a tilting panel, controlled with
electromagnetic brakes, for angulation examinations.

The next accessories are available for use with the SG80 and SG120:

Patient Support Kit (Lateral Bar and Patient Grip) to provide user support
during exposures with back receptor cover.

Manual Hanging Cassette Holder to allow table-top exposures on vertical


bucky stand.

The SG80/120 Vertical Bucky Stands comply with all standard medical
regulations (UL, 21CFR, CSA, NRTL/C, CE, IEC).

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2.3 NOMENCLATURE AND PARTS OF THE EQUIPMENT

Refer to Illustration 2-1 for the main parts of the SG80/120 Vertical Bucky Stand.

Illustration 2-1
Product General View. * Optional Parts

Lateral Bar *

Patient Support *

Front Panel
Vertical Lock Handle

Bucky Assembly

Column Assembly

6 SM-S0012532R11
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2.3.1 COLUMN ASSEMBLY

The column assembly includes the following main parts:

Bucky support assembly: joins the column assembly to the bucky


assembly by means of the vertical carriage that moves along the guide
on the column. Includes the vertical lock handle to control the vertical
movement of the bucky assembly.

Covers: give the final appearance to the equipment.

Be careful with covers handling to avoid scratches.

Counterweights: permit to counterbalance the bucky assembly to


enable it to be moved smoothly along the vertical direction.

Column Stand: it is the main part of the column assembly. It is fixed to


the floor and is in charge of holding all the elements.

Main cabling and electronic devices: in the column assembly, the


equipment cables and electronic boards are located.

2.3.2 BUCKY ASSEMBLY

Includes the bucky, which is mounted to the bucky support behind the front
panel. Includes a cassette tray, suitable for all standard cassette sizes.

In the bucky assembly, there are also other parts located, such as the grid
(optional) and the ion chamber, used for AEC exposures.

2.3.3 FRONT PANEL

Includes a laminated barrier of dimensions 562 x 510 x 3, with an absorption of


maximum 0.9 mm. Aluminium equivalent at 100 kVp.

2.3.4 VERTICAL LOCK HANDLE

The vertical lock handle enables to displace the bucky carriage holding the
bucky assembly along the column stand. It is left-right field configurable.

Do not use the vertical lock handle with another intention but
to move the bucky assembly.

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SECTION 3 TECHNICAL SPECIFICATIONS

3.1 ENVIRONMENTAL REQUIREMENTS

PRODUCT RELATIVE HUMIDITY (%) AMBIENT TEMPERATURE (oC)

MIN MAX MIN MAX

WORKING

SG80/120 20 85 10 (50 oF) 40 (104 oF)

TRANSPORT & STORAGE

10 95 --20 (--4 oF) 70 (158 oF)

ALTITUDE (m.) ATMOSPHERIC PRESSURE (hPa)

MIN MAX MIN MAX

WORKING

--30.5 (--100 ft.) 2440 (8005 ft.) 650 1060

STORAGE

--30.5 (--100 ft.) 3000 (9842 ft.) 500 1060

3.2 PRODUCT DIMENSIONS AND WEIGHT

DEPTH WIDTH
PRODUCT HEIGHT WEIGHT
MAX MIN MAX MIN

373 mm. 373 mm. 652 mm. 652 mm. 2235 mm. 180 Kg.
SG80
14.69 14.69 25.67 25.67 87.99 396.9 lbs.

637 mm. 637 mm. 652 mm. 652 mm. 2235 mm. 194 Kg.
SG80
with Spacer
25.08 25.08 25.67 25.67 87.99 427.8 lbs.

927 mm. 687 mm. 915 mm. 652 mm. 2235 mm. 220 Kg.
SG120
36.05 27.05 36.02 25.67 87.99 485.1 lbs.

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3.3 CRATE DIMENSIONS

DIMENSIONS WEIGHT
PRODUCT
LENGTH WIDTH HEIGHT NET GROSS

SG80 2410 mm (94.88) 940 mm (37.01) 890 mm (35.04) 180 kg (396.83 lb) 260 kg (573.20)

SG120 2410 mm (94.88) 940 mm (37.01) 890 mm (35.04) 220 kg (485.02) 300 kg (661.39)

3.4 POWER LINE REQUIREMENTS

FREQUENCY (Hz.) VOLTAGE (V~.) MAX. CURRENT (A.)

MIN MAX MIN MAX Momentary Continuous

50 60 115 230 0.4 0.2

Note . Power supply and Ground cables are optionally supplied by


Manufacturer. But this equipment must be necessarily provided of
them.

Front panel Attenuation <0.9 mm eq. Al at 100 kVp.

10 SM-S0012532R11
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3.5 LABELING

Illustration 3-1
SG80 Model Labeling

Illustration 3-2
SG120 Model Labeling of direct current Models

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SECTION 4 INSTALLATION

4.1 PRELIMINARY INFORMATION & INSTALLATION FLOW

Note . This chapter contains all the instructions for completing all installation
work. Explaining procedures and disassemblies that may be
consulted in the installation process. All later and options installation
procedures are explained in Section 8, Disassembly/Reassembly.

Note . The SG80/120 Vertical Bucky Stand can be either LEFT or RIGHT
loaded (refer to Illustration 4-1). The SG80/120 is factory LEFT
handed configured. This figure shows the correct rotation for each
configuration.

Note . To complete a Right hand configuration the Service personnel


must follow the instructions shown in Section 8.7 Bucky Reversal
Procedure. Is recommended not to assembly the covers until
reversal procedure is totally completed.

Illustration 4-1
Correct Bucky Rotation way depending on the Configuration

LEFT RIGHT
CONFIGURATION CONFIGURATION

Cassette tray Cassette tray


Insertion Insertion

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Illustration 4-2
SG80/120 Covers

Column Upper Cover


Optional Lateral Bar

Bucky Back Covers

Front Panel

Optional Patient Handgrips

Bucky Front Cover

Column Lateral Covers Column Front Cover

Note . All SG80/120 covers are factory installed, but column lateral and
upper covers, proceed as indicated in Section 4.10 Column
Lateral & Upper Covers Assembly.
When installing some options, as lateral bar or patient handgrips,
some covers configuration may change and have to be replaced
by new ones. Refer to Section 8.6 Options Installation for further
information.

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Study Equipment Check the


Plan the Equipment Position
Description Pre-installation Work

Start of Installation

Refer to Section 4.5 Unpack the Crate

Refer to Section 4.6 Stand Up the SG80/120

Refer to Section 4.7 Fix Wall Stand to the Floor

Refer to Section 4.8 Connect Power Cable

Refer to Section 4.8 Connect System Cables

Options Installation

Refer to Section 4.10 Mount Column Covers

Refer to 4.11 Install Cassette Tray

Refer to Section 5 Functional Checking

End of Installation

Note . In case of the Options installation refer to 8.6 Options Installation.


When installing any of these options it is recommended to proceed
before mounting column covers.

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4.2 HARDWARE AND TEST EQUIPMENT

The following list summarizes the tools and test equipment for installing and
calibrating the SG80/120:

Standard Servicemans Metric Tool kit.


Electric Hammer Drill with 12 mm. bits.
Digital Multimeter.
Spirit Level.
Wrench Set.

4.3 FLOOR PREPARATION

Beware that always the X-ray tube support and table must be installed before
installing the SG80/120.

The floor area where the Wall Stand is to be installed should have been
prepared before the installation. Floor preparation requires drilling anchor holes
and possible routing of the cables (refer to Pre-installation Manual, Section 4.
Room Specifications). An installation kit is supplied with both, SG80 and SG120
options.

4.4 EQUIPMENT EVALUATION

Preliminary checks:

Do not discard any packing material such as envelopes, boxes, bags until
all parts are compared to the packing list.

Check the general condition and external appearance of all parts for
possible damages or missing items.

Notify the distribution centre immediately of any damaged or missing


parts.

TO AVOID PERSONNEL INJURY OR EQUIPMENT DAMAGE


DO NOT REMOVE SHIPPING RETAINING PIN, BRACKETS,
OR HARDWARE FROM THE SG80/120 UNTIL INSTRUCTED
TO DO SO. THE SHIPPING RETAINING PINS LOCK THE
MOBILE PARTS IN A FIXED POSITION THAT PROVIDES THE
INSTALLER A SAFETY FEATURE DURING INSTALLATION.
RETAINING PINS SHOULD NOT BE REMOVED UNTIL THE
SG80/120 IS FIXED TO THE FLOOR AND FULLY INSTALLED.

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WHEN THE PIN LOCKS ARE REMOVED, THE PATIENT


SUPPORT MOVEMENTS ARE FREE. AVOID TO INTRODUCE
FINGERS AND OTHER OBJECTS BETWEEN THE MOBILE
AND FIXED PARTS.

4.5 EQUIPMENT UNPACKING

The SG80/120 is shipped in one crate to facilitate transport and installation


(refer to Illustration 4-3). Proceed with the unpacking procedure as follows:

1. Move the equipment in the shipping container to the installation area.


Leave the container in the horizontal position.

2. Remove the banding and all plastic clamps that fix the crate top cover to
lateral covers.

3. Remove top and lateral covers of the crate.

4. Remove the shipping fixations that hold the RAD Wall Stand to the pallet.

5. Rest the bottom end of the equipment on the soft support material outside
the shipping container.

Illustration 4-3
SG80/120 Shipping Container

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Illustration 4-4
SG80/120 unpacked

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4.6 STANDING

Before standing, remove the top cover to ensure that the pulley chains are on
their sprockets. If they are not, try to set the chains on the sprockets.

If the problem cannot be corrected, or not easily, the equipment must be


returned as DOA (Died on Arrival).

INJURY HAZARD! AT LEAST TWO PEOPLE ARE REQUIRED


TO TURN OR TILT THE SG80/120. THE SG80/120 WEIGHS
APPROXIMATELY 180 kg (330 lbs) AND CAN EASILY BE
TIPPED OR UNBALANCED.

Do not use the Lock Release Handle to raise the equipment.


This piece may be damaged. There is a NOTICE stick label
installed in the rear cover, near the Lock Handle as reminder.

Illustration 4-5
Lock release Handle Notice

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4.7 FLOOR MOUNTING

4.7.1 REQUIRED TOOLS

Standard Service Tool Kit

Drill Template P/N S0008819

Wrench Set

Laser Alignment Tool

4.7.2 PROCEDURE

1. Using the drill template supplied with the equipment (P/N S0008819
included in the installation kit), set the position of the SG80/120 taking
into account:

The focal distance depends on the anti-diffusion grid.

The minimum recommended distance to the wall indicated on the Drill


Template.

2. Place and align the SG80/120 Drill Template laterally using the
Collimator light or the Laser Alignment Tool.

Note . Fix the template to the floor using an adhesive to avoid any
displacement. Refer to Appendix NO TAG. Drill Template for
further information.

3. Mark the holes using the template.

4. Remove the template.

5. Drill the holes and place the anchors.

6. Using two people, raise carefully the SG80/120 to the upright position
and move it to the mounting location. Install the anchor bolts.

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Do not use the Lock Release Handle to move the equipment.


This piece may be damaged. There is a NOTICE stick label
installed in the rear cover, near the Lock Handle as reminder
(refer to Illustration 4-5).

7. Level the equipment using the 3 leveling Bolts and tight the anchor bolts,
their needed tightness is 50Nm.

8. Check again the alignment of the SG80/120.

Note . The recommended minimum distance between column rear cover


and wall is 50 mm. However, if using optional Wall Bracket the
minimum distance is 160.5 30 mm (refer to Section 8).

Illustration 4-6
Leveling Screws

4.8 ELECTRICAL INSTALLATION

4.8.1 POWER CABLE CONNECTION

Refer to the Appendix NO TAG, Schematics.

1. Connect the power supply cable from J1 VAC on the bucky control board.

2. Connect the ground cable to the ground stud on the bucky control board.

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Note . Power supply and Ground cables have to be necessarily installed,


but they are optionally supplied by the Manufacturer.

ASSURE THAT ALL SCREWS AND EXTERNAL CABLES


FIXING ELEMENTS ARE NOT USED FOR FASTENING ANY
OTHER ELEMENT AND THAT POWER CABLE IS FREE OF
ANY STRAIN WHEN FIXING, POSITIONING OR FASTENING.
REFER TO FIGURE BELOW.

Illustration 4-7
Power Supply Connection

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Illustration 4-8
Power Supply L and N connections

L N

Note . This equipment is powered by X-ray generator, there must be used


a 1A. fuse.

4.8.2 SYSTEM CABLE CONNECTION

System Cables, that are listed in table below, are optionally supplied with the
SG80/120. They are always necessary to be installed.

IDENTIFICATOR DESCRIPTION CODE

MIS27300/301/302* Ground Cable 2140362

MIS27225 Power Cable 2410108

MIS27221 Bucky Cable 2145641

MIS27223 Sensing Tray Cable 2145644

MIS27224 Automatic Collimator Cable 2145656

MIS27222 ION Chamber Cable 2145642

* It depends on the length of the cable

1. Connect the Bucky cable (MIS 27221) to J42 on the bucky control board.

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2. Connect the Ion Chamber cable (MIS 27222) to J40 on the bucky control
board.

3. Connect the Sensing Tray cable (MIS 27223) to J41 on the bucky control
board.

Illustration 4-9
Bucky Control Board

MAKE SURE THAT BUCKY IS CORRECTLY SET FOR THE


GENERATOR VOLTAGE, THAT CAN BE OF 115VAC OR
230VAC.
THE BUCKY IS FACTORY SET AT 115VAC TO AVOID THE
EQUIPMENT TO BE DAMAGED. IF BUCKY VOLTAGE IS NOT
CORRECT, SEE THE BUCKY MANUAL FOR VOLTAGE
CHANGING INSTRUCTIONS.

THE EQUIPMENT PROTECTIVE EARTH GROUND IS


CONNECTED IN THE COLUMN BASE AND IT IS INDICATED
WITH CORRESPONDENT LABELING.

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Illustration 4-10
Column Base protective Earth Ground

Illustration 4-11
Column Base protective Earth Ground

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4.8.3 SYSTEM CABLES OUTPUT FROM SG80/120

The SG80/SG120 has 3 options to guide the signal cables out.

Right hand bottom column

Left hand bottom column

Top column

There is a pre-cut area localized at the column covers for this issue (refer to
Section 4.10, Column Lateral & Upper Covers Assembly).

Note . External unplugging media will disconnect all poles


simultaneously. The control board switch will be in accordance to
IEC328 standard or equivalent. The IEC connector is provided by
the Manufacturer.
In the case of the generator, the distance between connectors
must be bigger than 3 mm.

4.9 VERTICAL LOCK HANDLE CHANGE TO RIGHT SIDE POSITION

4.9.1 SG80 RIGHT SIDE POSITION

To place the vertical lock handle at the right side follow the next procedure.

1. Disassembly the bucky completely (refer to Section 8).

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2. Loosen completely the Vertical Lock Handle. Use Allen wrench number
2,5 (refer to Illustration 4-12).

Illustration 4-12
Loosen Vertical Lock Handle

3. Take off the handle Switch Cable S0009005 and carefully change it to
right side (refer to Illustration 4-13, Illustration 4-14 and Illustration 4-15).

Illustration 4-13
Switch Cable

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Illustration 4-14
Change the Location of the Cable

Illustration 4-15
Take out from the right the Switch Cable

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4. Take off the four screws and the two pieces and place it at the opposite
side (refer to Illustration 4-16 and Illustration 4-17).

Illustration 4-16
Unscrew all right screws

Illustration 4-17
Locate the Handle and fix it

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5. Connect Handle Switch Cable to Vertical Cable.

6. Screw the Vertical Lock Handle to the carriage (refer to Illustration 4-18).

Illustration 4-18
Use the Screws removed earlier to cover left holes

7. Reassembly completely the bucky.

8. Cover right side Handle holes with the removed screws that were in right
position holes (refer to Illustration 4-19).

Illustration 4-19
Use the covering piece too

Note . The SG80 is factory left side configured, if this is the desired
position do not realize this procedure.

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4.9.2 SG120 RIGHT SIDE POSITION

Note . The SG120 is left side configured, if this is the desired position do
not realize this procedure.

1. Remove the plate below the bucky support assembly to access to the
interface board (refer to Illustration 4-20).

Illustration 4-20
Interface Board

Note . If lateral covers are assembled, disassemble following the


procedure shown in Section 4.10 in reverse order and mount back
when finished.

2. Release the switch cable from the interface board, J8.

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3. Remove with care the 4 screws that hold the handle (refer to
Illustration 4-21). Use Allen wrench number 2,5.

Illustration 4-21
Handle Screws

4. Extract carefully the handle with the switch cable (refer to


Illustration 4-22).

Illustration 4-22
Handle & Cable

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5. To assemble the handle on the new side, first remove the white plug for
cable insertion (refer to Illustration 4-23).

Illustration 4-23
White plug for signal Cable passing. Marked screwing Holes

6. Pass the switch cable through the hole on the new side (the removed
plug) and fix the handle with the 4 screws.

7. Connect the switch cable to J8 on the interface board.

8. FINAL STEP: Assemble the plate removed in step 1.

4.10 COLUMN LATERAL & UPPER COVERS ASSEMBLY

The column front cover is factory assembled. Only lateral column covers must
be assembled.

Note . If the RIGHT HAND is the configuration desired, service personnel


must complete the BUCKY REVERSAL PROCEDURE SECTION
before assembly this covers. Not to follow this note will made
service personnel to disassembly covers and assembly again.

Note . Before assembling the column cover, refer to Section 5 Functional


Checks, and complete all checking procedures. Not to follow this
note will made service personnel to disassembly covers and
reassembly.

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Note . Before assembling the column cover, install all the options. Not to
follow this note will made service personnel to disassembly covers
and reassembly.

1. Cut the pre-cut window for system cables input located on the rear side
of a lateral cover (Illustration 4-24 and Illustration 4-25) or on the top of
the column (refer to Illustration 4-26), depending on the side from where
the system cables input is needed to be made in the installation.

Illustration 4-24
Lateral Cover 1

Illustration 4-25
Lateral Cover 2

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Illustration 4-26
Column Top

2. Assemble one of the lateral covers (2 screws) to the plate located on the
column top (refer to Illustration 4-27).

Illustration 4-27
Column Top 2

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3. Fix the lateral cover to the square located on the foot of the column (1
screw). Refer to Illustration 4-28.

Illustration 4-28
Column Foot

4. Take the second cover and make it fit with the cover already assembled.
Refer to Illustration 4-29.

Illustration 4-29
Covers fitting

5. Fix the second lateral cover to the top and foot of the column (steps 2
and 3).

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6. Connect the ON/OFF led cable supplied with the equipment and
assemble the top cover (4 screws) to the plate on the top of the column.
Refer to Illustration 4-30 and Illustration 4-31.

Note . Some of the holes to fix the covers have some safe clearance
enabling to adjust the assembly in the best conditions.

Illustration 4-30
Top Column Cover

4 screws

Illustration 4-31
Top Column Cover Cable

Note . Once column lateral covers have been assembled, the installation
is complete.

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4.11 CASSETTE TRAY UNPACKING AND LOADING

After accomplishing with the Wall Stand installation, proceed to unpack the
Cassette Tray provided with the column and load it into the Bucky (refer to the
Cassette Loading Sections in the User Manual, P/N S0012531, for further
information).

Illustration 4-32
Cassette Tray Loading

Note . Remember that SG80/120 is factory left hand configured, for


changing to right hand procedure refer to Section 8.7 Bucky
Configuration changing from Left to Right.

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SECTION 5 FUNCTIONAL CHECKS

5.1 COUNTERWEIGHT AND BUCKY COUNTERBALANCE CHECK

Even though the bucky carriage is factory balanced, this procedure must be
carried out.

1. Remove the column lateral covers if present (follow the procedure shown
in Section 4.10 in reverse order).

Be careful with the covers handling to avoid scratches. As


reminder a label is stick in the front panel.

Illustration 5-1
Notice Label

2. Insert the cassette tray in the bucky.

3. Place a medium size cassette into the cassette tray.

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4. Loosen and remove the fixing square and Fixing Rod (refer to
Illustration 5-2 and Illustration 5-3).

Illustration 5-2
Pulley Chains and Fixing Square

Pulley Chains

Fixing Square

Illustration 5-3
Fixing Rod

5. Check if the counterweight and bucky carriage are well balanced. With
the power ON release the electromechanical brake and check if the
bucky carriage can move easily in the vertical direction.

If the counterweight and the bucky carriage are not well balanced, follow the
procedure detailed in Section 8.5, Adding or Removing Counterweights.

When proceeding to bucky vertical displacement, if it


suddenly gets more difficult and goes harder, please stop
operating and get in contact with technical service.

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5.2 VERTICAL LOCK

1. With the power on, using the vertical lock handle, release the
electromechanical vertical locks. Then verify that the carriage can move
freely and smoothly over its entire range of travel with the minimum side
play.

2. If the carriage remains locked when the electromechanical lock is


released, check the lock board that feeds the electromechanical lock
(refer to Section 5.6 Control Board Check).

3. If the carriage motion is not smooth and free, check that the
counterweights and the trim covers are correctly installed. Add or remove
counterweights until counterbalance is achieved.

Note . The carriage is factory counterbalanced, however, if necessary,


add further counterweights to achieve the counterbalance.

Illustration 5-4
SG80/120 Vertical Brake

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Place JP1 in enabled position, jumper between 2&3.

Place JP2 in position POSITIVE (JUMPER 1&2) for old system brake.

Place JP2 in position NEGATIVE (JUMPER 2&3) for new system


negative brake.

Illustration 5-5
SG80/120 PCB

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5.3 SG120 BUCKY ANGULATION

Note . Section 5.3 is specific for SG120 Vertical Bucky Stands. Do not
heed all this information in case of SG80 installation.

5.3.1 ANGULATION LOCK

1. Push one of the angulation lock push buttons behind the front panel to
release the angulation lock. Verify that the angulation lock releases and
that the Bucky can tilt forward 20 degrees and backward 90 degrees
freely and smoothly.

2. If the angulation motion is not satisfactory, check the bearings condition


at the Bucky pivot point in the Bucky support assembly.

3. If the angulation lock does not release, check the lock board.

4. Release the angulation lock push button and verify that the angulation
lock engages, preventing further angulation of the Bucky.

5. If the lock does not hold or it binds, check the lock hardware for
misalignment, wear etc., and perform the appropriate corrective action.

Illustration 5-6
Bucky vertical and horizontal position

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5.3.2 ROTATION LOCK

With the rotation lock lever (behind the bucky), release the rotational lock and
verify that the Bucky can be easily rotated from 0o to 180o (upright to upside
down).

Re-apply the rotation lock and verify that the Bucky rotation is not possible. If
the lock does not engage properly, check the lock hardware for misalignment,
wear, etc., and perform the appropriate corrective action.

Microswitch Actuation (refer to Illustration 5-7 for the positions of


microswitches).

Microswitch S2-1 should be actuated when the Bucky is at 0o.

Microswitch S2-2 should be actuated when the Bucky is at 180o.

Illustration 5-7
Microswitches S2-1 and S2-2

S2-1 S2-2

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5.4 MICROSWITCH ACTUATION

Refer to Illustration 5-8 for details about the positions of microswitches.

Illustration 5-8
Microswitches S1 and S3

S1
S3

Microswitch S1 should be actuated when the Bucky is within 10o to the


vertical.

Microswitch S3 should be actuated when the Bucky is within 10o to the


horizontal.

5.4.1 VERTICAL SID POINTS/SITTINGS POSITION

1. Rotate the Bucky to 0 degrees and angulate it 90o (horizontal). Verify that
microswitch S5 is actuated when the Bucky is at the far vertical SID point.

2. Raise the Bucky and verify that microswitch S4 is actuated when the
Bucky reaches the near vertical SID point (normally the point at which the
Bucky front panel surface is at the same height as the table).

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Illustration 5-9
SG120 Microswitches position

790

550

S1 AND S3 INSIDE
THE COVER PLATE

S5 BEHIND THE
COVER PLATE

S2-1 AND S2-2 BEHIND


67 THE BUCKY COVER

203
2130 MAX -- 630 MIN

90 to front column

Column

G.C.

S4 ACTIVATOR CAN
1025

S5 ACTIVATOR CAN

106

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5.5 BUCKY GRID CHECK

Take an exposure with the vertical bucky stand selected.

The bucky grid should oscillate. Oscillation is distinctly audible and causes a
slight vibration of the bucky support assembly.

Observe the film for quality. If shading or objectionable grid lines appear, check
alignment with the tube for a proper focal distance setting.

5.6 CONTROL BOARD CHECK

Check the control board only in the case of failure of the electromechanical
locks. See table below for checks. Refer to schematics in Appendix A. for more
information.

LOCK FAILURE CHECK

24 VDC in D3 or Q2
Locks do not engage when the equipment is switched on
and when operating the lock handle.
VERTICAL Handle switch

Locks do not engage when releasing the lock handle. Handle switch

ANGULATION Locks remain engaged when operating the lock handle. 24 VDC in D3 or Q1/Q3

5.7 SG120 BUCKY ROTATION CHECK

Check the correct rotation way of the bucky as shown in Illustration 4-1. If the
rotation is not in the correct way service personnel must change the Rotation
Limit Screw (refer to Section 8.7.2).

The limit rotation screw should be at S2-1 when left hand configuration and at
S2-2 when right hand (refer to Illustration 5-7). Otherwise, the rotation will be
done in the wrong way and the cassette tray will slip when rotating.

Note . Check the correct rotation of the bucky according to


Illustration 4-1. If it is not at the correct way, cassette tray could slip
out and injury the operator.

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5.8 POWER CABLE REPLACEMENT

The Power cable could be connected either to the Room Electrical Cabinet or
to the Generator, depending on the System configuration.

Refer to the Appendix NO TAG, Schematics.

1. Switch Off the line power supply.

2. Disconnect the power cable from the Generator or from the Room
Electrical Cabinet, wherever it is connected according to the System
configuration.

3. Disassemble the Column lateral covers (refer to Section 4.10).

4. Remove the tie-wraps as needed.

5. Disconnect the power supply cable (MIS 27225) from J1 VAC of the
bucky control board.

Illustration 5-10
Power Supply Connection

6. Secure the cables again using tie-wraps.

7. Turn on the Room Electrical Cabinet and check if the Wall Stand turns on.
Check that all functions are working properly.

8. Switch Off the line power supply.

9. Assemble the covers back.

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SECTION 6 MAINTENANCE

6.1 MAINTENANCE INFORMATION

For a secure and continuous operation of the X-ray equipment, a periodical


maintenance program has to be established. It is the owners responsibility to
carry out and to keep this maintenance. Once the installation is finished, the
SG80 or SG120 needs a maintenance every 18 months.

NEVER ATTEMPT TO CLEAN ANY PART OF THE EQUIPMENT


WHEN THE EQUIPMENT IS POWERED ON. SWITCH OFF THE
LINE POWER SUPPLY BEFORE CLEANING.

ONLY SERVICE PERSONNEL SPECIFICALLY TRAINED ON


MEDICAL X-RAY EQUIPMENT SHOULD WORK ON OR
MAINTAIN THIS EQUIPMENT. ALL MAINTENANCE MUST BE
DONE BY THE APPROPRIATE MAINTENANCE PERSONNEL,
QUALIFIED FOR THE MAINTENANCE OF THIS EQUIPMENT
AND AWARE OF THE POTENTIAL DANGERS ASSOCIATED
WITH THIS EQUIPMENT.

Do not use cleaners or solvents of any kind as they may dull


the finish or blur the lettering. Polish with clean water or paste
wax. Do not use a wax containing a cleaning substance.

Note . Maintenance frequency can depend on certain legal requirements


of the country or state in which the equipment is installed. Check
always the legislation and local normative when determining the
maintenance calendar.

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6.2 CLEANING ADVICES

The equipment should be cleaned frequently, particularly if corroding chemicals


are present.

Do not use anything but water and soft soap to clean the plastic surfaces.
Other cleaning products may damage the plastic cover.

Never use detergents, corrosive polishers, solvents or abrasives.

Be sure that neither water nor other liquids can penetrate the equipment.
This caution avoids short circuits and corrosive formation in components.

Disinfectant methods in use have to conform to legal regulations as well


as any directives for disinfectants and protection against explosions.

If disinfectants which may form explosive gas mixtures are in use, these
gases must be dissipated before the equipment is switched on again.

Aspersion decontamination is not recommended because the


disinfectant may penetrate in the X-ray equipment.

If the room decontamination is carried out with an atomizer, it is


recommended to SWITCH the equipment OFF, to let it cool, and to cover
it with a plastic bag. When the disinfectant cloud has disappeared, the
plastic bag can be removed and the equipment can be disinfected just
with a cloth.

Use only a soft cloth, fluff free, and non-ammoniac glass cleaners to
clean the tactile screen. Always damp the cloth before cleaning the
screen. Be sure to pulverize the liquid on the cloth, not on the screen, to
prevent drops from filtrating into the screen or dirty the frame. Avoid
abrasive cloths.

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6.3 PERIODIC MAINTENANCE SCHEDULE

THE MAINTENANCE ACTIVITIES SHOWN IN THE


FOLLOWING TABLE HAVE TO BE CARRIED OUT BY
AUTHORIZED MAINTENANCE PERSONNEL ONLY.
HOWEVER, THE OWNER OR THE EQUIPMENT OPERATOR,
HAS TO PROGRAM THE SUGGESTED MAINTENANCE
ACTIVITIES, WHEN NECESSARY, CONTACTING
MANUFACTURER TECHNICAL SERVICE.

FREQUENCY
MAINTENANCE ITEM PROCEDURE
(MONTHS)

VISUAL INSPECTION 18 months Search for evidences that indicate anomalous operation.

CLEANING AND
When necessary See information in Section 6.2.
GENERAL PAINTING

FUNCTIONAL CHECKS 18 months Carry out the tasks described in Section 5.

ELECTRICAL CHECKS 18 months Inspect and replace any damaged cables or connectors. Check grounding.

COUNTERWEIGHT CHAIN 18 months Inspect and grease length of chains. Replace them if excessively rusty.

CARRIAGE ROLLER
18 months Cleat roller bearings and tracks.
BEARING INSPECTION

VERTICAL LOCK 18 months Functional check (refer to Section 5 for specific information).

When proceeding to bucky vertical displacement, it suddenly


gets more difficult and goes harder, please stop operating
and get in contact with technical service.

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SECTION 7 TROUBLESHOOTING GUIDE

7.1 LIST OF ERRORS

A guide for a quick solution of main typical problems in the use of this equipment
follows. It is recommended to keep this troubleshooting guide with you when
operating with the equipment.

PROBLEM CHECK IF ACTION

The column stand is free of any element that Get the column stand free of any element that
obstructs the bucky vertical movement. obstructs bucky vertical movement.

Power supply is ON. Check Switch setting on board and Switch on.

BUCKY VERTICAL Get unlocked. In case that Vertical lock is broken


It is locked.
MOVEMENT IS NOT get in touch with Technical Assistance Service.
POSSIBLE
In case that it does not work get in touch with the
Switch works.
Technical Assistance Service.

In case that they are broken get in touch with


The chains are not broken.
Technical Assistance Service.

Power supply is ON. Switch on the Wall Stand.

THE BUCKY
There is power in the coil.
DOES NOT TILT

The cables are not broken. Replace broken cables.

The potentiometer is not broken


AUTO-TRACKING DOES Replace potentiometer.
(for automatic and auto-tracking models).
NOT WORK DURING
VERTICAL MOVEMENT
Service Tool works properly.

AUTO-TRACKING DOES The potentiometer is not broken. Replace potentiometer.


NOT WORK WHEN
TILTING Service Tool works properly.

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SECTION 8 DISASSEMBLY/REASSEMBLY

8.1 DISASSEMBLY OF THE FRONT BUCKY COVER

The SG80/120 front bucky cover is factory--assembled. To disassemble, loosen


the screws (refer to Illustration 8-1).

Illustration 8-1
Bucky front cover screws

SG120 front Bucky Covers


4 fixing screws (2 at the bottom)

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8.2 ASSEMBLY/DISASSEMBLY OF THE BUCKY BACK COVERS

Tighten or loosen the screws shown in figures below.

Illustration 8-2
SG120 upper cover screws. There are four screws. One hidden.

Illustration 8-3
SG120 lower cover five screws. One hidden.

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Illustration 8-4
SG80 lower cover screws. There are five screws, two hidden in picture.

Illustration 8-5
SG80 upper cover screws. There are four screws, two hidden in picture.

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8.3 DISASSEMBLY OF THE BUCKY SUPPORT

MAKE SURE THAT THE EQUIPMENT IS SWITCHED OFF


DURING THIS OPERATION.

1. Remove the bucky back and front covers (refer to Sections 8.1 and 8.2).

2. Disconnect the following cables from the bucky:

Cable labelled as S0007026 PL1, including ground terminal (refer to


Illustration 8-6).

Illustration 8-6
Cable P/N S0007026 PL 1

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Ground cables labelled as S0005410 (refer to Illustration 8-7 and


Illustration 8-8).

Illustration 8-7
Ground Cable P/N S0005410

Illustration 8-8
Ground Cable 2 P/N S0005410

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Cable labelled as S0007648 (refer to Illustration 8-9).

Illustration 8-9
Cable P/N S0007648

3. Disassemble the bucky from the bucky support by removing the 8


screws: 4 at the top and 4 at the bottom (refer to Illustration 8-10 and
Illustration 8-11).

Illustration 8-10
Bottom Bucky Screws

Illustration 8-11
Top Bucky Screws

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8.4 CENTRAL COLUMN COVERS DISASSEMBLY

If you need to disassemble them, follow the next procedure:

Note . Lateral column covers are normally disassembled. Otherwise,


disassemble following the inverse procedure shown in Section
4.10).

1. Remove the screws (4 in total, 2 on each side) that fix the cover to the
squares at the bottom of the column (refer to Illustration 8-12).

Illustration 8-12
Column Bottom

2. Remove the 2 screws that fix the cover to the top of the column (refer to
Illustration 8-13).

Illustration 8-13
Column Top

3. Move the bucky carriage assembly to the lowest position.

4. Remove the frontal cover with care.

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8.5 ADDING OR REMOVING COUNTERWEIGHTS

During this operation, the bucky carriage and the


counterweight carriage could move

1. Remove the column lateral covers if present. See specific section in this
chapter.

2. Move the carriage to the lowest position.

3. Remove the second metal cover to access to the counterweights (refer


to Illustration 8-14).

Illustration 8-14
Counterwheigts Replacement Procedure

Metal Cover

Counterweights

4. Add or remove the counterweights, as necessary, with care.

5. Reinstall the two sheet metal covers and the column lateral covers.

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8.6 OPTIONS INSTALLATION

8.6.1 REQUIRED TOOLS

Standard service personnel tool kit.

Note . Do not discard any packing material such as envelopes, boxes,


bags until all parts are compared to the packing list.

8.6.2 PATIENT SUPPORT OPTION (P/N 2403445-2)

Note . Check the general condition and external appearance of all parts
for possible damages or missing items. Notify the distribution
centre immediately of any damaged or missing parts.

8.6.2.1 PROCEDURE

1. First of all remove the bucky rear covers as described at specific section.

2. Discard the removed upper rear cover because a new cover is supplied
with this option. Two possibilities:

G P/N S0009074 for SG120

G P/N S0009156 for SG80

3. Install Patient handgrips as described next pages (refer to Section


8.6.2.2).

4. Install Lateral bar as described in next pages (refer to Section 8.6.2.3).

5. Install the covers as described in next pages (refer to Section 8.6.2.4).

For further steps of the complete patient support option installation continue in
next pages.

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8.6.2.2 PATIENT HANDGRIPS (S0009087) INSTALLATION PROCEDURE

1. Remove Bucky back covers (refer to Section 8.2).

2. Remove both sides handgrips hole covers (refer to Illustration 8-15).

Illustration 8-15
Patient Handgrips holes cover

3. Assemble with the supplied screws in the kit the two handgrips (one on each
side) in the holes localized at the bucky support (refer to Illustration 8-16).

Illustration 8-16
Patient Handgrips bores

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8.6.2.3 LATERAL BAR S0009083

1. Assemble the Metal Sheet Support, P/N S0008825, and the Slide Track,
P/N 2306222, to the Bucky Support Assembly, 6 screws (refer to
Illustration 8-17 and Illustration 8-18).

Illustration 8-17
Metal Support P/N S0008825

Illustration 8-18
Slide Track P/N 2306222

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2. Take the lateral Bar Steel Weldment Assembly, P/N S0005114 (refer to
Illustration 8-19), and the Teflon strip that is supplied with the kit, and
apply it with adhesive along the contact surface between the Steel
Weldment Assembly and the Slide Track (refer to Illustration 8-20).

Illustration 8-19
Bar steel weldment P/N S0005114

Illustration 8-20
Teflon Strip

Teflon Strip

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3. Fit the Steel Weldment Assembly to the slide track and make sure it can
be displaced along the whole track (refer to Illustration 8-21 and
Illustration 8-22).

Illustration 8-21
Steel Weldment 1 fitting

Illustration 8-22
Steel Weldment 2 fitting

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4. Assemble the two magnets, one at each side, included in the kit, to the
bucky support (refer to Illustration 8-23). The magnets will lock the
inertial sliding movement when the bucky assembly is rotated, in the case
of the SG120 (refer to Illustration 8-24).

Illustration 8-23
Magnets 1 assembling

Illustration 8-24
Magnets 2 assembling

5. Put the lower back bucky cover removed.

6. Assemble the upper back bucky cover included in the kit.

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7. Fit the lateral bar assembly in the steel weldment assembly (refer to
Illustration 8-25).

Illustration 8-25
Lateral bar fitting

8. To remove the lateral bar, press the key on the lateral bar assembly and
extract it by pulling up (refer to Illustration 8-26).

Illustration 8-26
Lateral bar removal

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9. Add the counterweights needed (refer to Section 8.5), included in the kit,
and proceed to counterbalance the bucky and bucky carriage as it is
described in Section 5.1, Counterweight and Bucky counterbalance
check.

10. Fix the lateral bar access hole cover by screwing the two washers and
screws provided with this option (refer to Illustration 8-27).

Illustration 8-27
Lateral bar hole cover

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8.6.2.4 PATIENT SUPPORT COVERS INSTALLATION

Note . This chapter is applicable only if the patient support option kit is
going to be installed. See Options Chapter at this manual.

In case the patient support option is going to be installed, the next procedure
has to be followed for SG80/120 covers:

1. Take the upper rear cover included in the patient support option kit. Two
possibilities:

P/N S0009074 for SG120

P/N S0009156 for SG80

2. Assembly the new upper and the cut lower rear covers (refer to
Section 8.2, Assembly/Disassembly of the Bucky Back Covers).

Illustration 8-28
Patient support pre-cuts with Handgrips holes covers

Illustration 8-29
Patient support option installed

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8.6.3 SG80 SPACER OPTION (P/N 2402565)

Note . Section 8.6.3 is specific for SG80 Vertical Bucky Stand. Do not
heed it in case of SG120 installation.

USE CAUTION. During this operation, the bucky carriage and


the counterweight carriage will move.

1. Disassemble the Bucky from the Bucky Support (refer to Section 8.3).

2. Disconnect the handle switch cable P/N S0009005 (refer to


Illustration 8-30) and the Ground cable S0005410 (refer to Illustration 8-31).

Illustration 8-30
Handle switch cable P/N S0009005

Illustration 8-31
Ground cable S0005410 removal

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3. Loosen the 4 nuts shown in Illustration 8-32 and disassemble the bucky
support as shown in Illustration 8-33.

Illustration 8-32
Bucky Support four nuts

Illustration 8-33
Bucky Support removal

4. Loosen the 6 screws and disconnect the ground cable labelled as


S0005407 (refer to Illustration 8-34).

Illustration 8-34
Junction piece screws and ground cables P/N S0005407

6 screws,
3 on the top and
3 on the bottom

Ground cables

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5. Pull out the old junction (refer to Illustration 8-35 and Illustration 8-36).

Illustration 8-35
Junction Piece 1 pulling out

Illustration 8-36
Junction Piece 2 pulling out

Cables window

Vertical Carriage

Junction Piece

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6. Pass the cables through the window intended for that purpose (refer to
Illustration 8-37 and Illustration 8-38).

Illustration 8-37
Spacer window

Illustration 8-38
Spacer main window

7. Assemble the spacer by means of the 6 screws removed in step 4 and


connect the ground cables (refer to Illustration 8-34).

8. Pass all the cables through the hole of the bucky support and tighten the
4 nuts removed in step 3 (refer to Illustration 8-32 and Illustration 8-33).

9. Connect the Handle Switch Cable P/N S0009005 (refer to


Illustration 8-30) and the Ground Cable (refer to Illustration 8-31)
disconnected at step 2.

10. Assemble the Bucky removed in step 1 following the inverse procedure.

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8.6.4 EXTERNAL CASSETTE HOLDER (P/N 2402669)

This option is used by the operator to perform X-ray examinations of the spine
or large parts.

Service personnel must only place the 2 screws at the upper back cover of the
bucky support (when covers has been installed). This screws will be provided
with this option. After placing and tightening them, tighten the nut show in
Illustration 8-39.

Upper covers will have one precut--round area at each side to this issue. Cut
with the cutting procedure explained at this chapter.

Illustration 8-39
External Cassette Holder Screw

Tighten this Nut

Place at the Bottom of


the Bucky Back Cover

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8.7 BUCKY CONFIGURATION CHANGING FROM LEFT TO RIGHT

The bucky is left hand factory configured. In case of changing the configuration
proceed as indicated below:

1. Remove the front and back Bucky covers if present (refer to Sections 8.1
and 8.2).

2. Change the Vertical Lock Handle (refer to Section 4.9).

3. ONLY IF PATIENT SUPPORT KIT IS INSTALLED: Remove the two


magnets of the Lateral bar (refer to Illustration 8-23 Illustration 8-24).

4. Change the Bucky Assembly (refer to Section 8.7.1).

5. SG120 Change the rotation limit Screw (refer to Section 8.7.2).

Note . Not to change this screw will cause that cassette tray falls when
rotating.

6. ONLY IF PATIENT SUPPORT KIT IS INSTALLED: Assemble the


magnets that were removed in step 3.

7. Change the cassette tray insertion hole cover location from right to left
(refer to Section 8.7.3).

8. Assemble the front and back bucky covers (refer to Sections 8.1 and 8.2).

Illustration 8-40
Cassette Tray insertion with Bucky left Hand Configuration

During configuration changing operation, the bucky carriage


and counterweight carriage can move.

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8.7.1 CHANGING THE BUCKY ASSEMBLY

BE SURE THAT THE EQUIPMENT IS SWITCHED OFF DURING


THIS OPERATION.

1. Remove the Bucky cover that protects the Bucky electronic devices
(refer to Illustration 8-41).

Illustration 8-41
Bucky electronic Cover

2. Remove the 8 white plugs (4 on each side) located on the back of the
bucky support (refer to Illustration 8-42).

Illustration 8-42
Bucky Support back Plugs

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3. Remove the 7 screws that hold the lateral cover of the bucky: 3 of them
are situated on the bucky frame and the other 4 are accessible from the
back of the bucky support through the holes left uncovered in the
previous step (refer to Illustration 8-43).

Illustration 8-43
Bucky lateral Cover Screws

4. Once the lateral cover is free, move it to the opposite side of the bucky
to fix it (refer to Illustration 8-44). To enable the displacement of the lateral
cover, it is needed to cut the flanges that hold the cable to the bucky
frame.

Illustration 8-44
Lateral Cover initial and final placement

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Note . As the ion chamber is assembled to the bucky, you can temporary
displace it to let the lateral cover pass through the area between
the bucky structure and the ion chamber. For that, just loose the
screws that hold the ion chamber and move it in order to facilitate
the operation. Refer to Figure 94 and Figure 95.

Illustration 8-45
Ion Chamber screws

Illustration 8-46
Ion Chamber displacement

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5. Guide the cable, making sure that it does not interfere with the internal
bucky mechanism and fix it with flanges to the bucky sheet metal frame
(refer to Illustration 8-47 and Illustration 8-48).

Illustration 8-47
Cable 1 routing

Illustration 8-48
Cable 1 routing

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6. Make sure about the guiding of the cable. For LEFT handed loading
(factory) the bucky will look like in Illustration 8-49. For RIGHT handed
loading the bucky will look like in Illustration 8-50.

Illustration 8-49
Cable left side

Illustration 8-50
Cable right side

7. Fix the lateral cover to the opposite side with the 7 screws removed in
step 3.

8. Insert again the 8 white plugs removed.

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8.7.2 ROTATION LIMIT SCREW

1. Locate the Switches S2--1 and S2--2 behind the back bucky support
(refer to Illustration 8-51).

Note . Switches S2--1 & S2--2 are shown in Illustration 8-52 and
Illustration 8-53 without the micro--switch only for clarification. Do
not touch the electronic component. It is only necessary to loosen
the screws as follows.

Illustration 8-51
Switches S2-1 and S2-2

S2-1 S2-2

2. Loosen the S2--1 screws 1, 2, 3 with an Allen wrench number 3 (refer to


Illustration 8-52).

Illustration 8-52
Switch S2-1

Screw 1 Screw 2

Rotation limit screw, changed to the S2-2

Screw 3

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3. Loosen the Limit rotation Screw with an Allen wrench number 4.

4. Take apart the Limit rotation Screw and put the Switch S2--1 in the original
position by tightening the S2--1 screws 1, 2, 3.

5. Loosen the S2--2 screws 1, 2, 3 with a Allen wrench number 3 (refer to


Illustration 8-53).

Illustration 8-53
Switch S2-2

Screw 1 Screw 2

Rotation limit screw, changed from S2-1

Screw 3

6. Tighten the Limit rotation Screw (Allen wrench number 4).

Note . Not to change this screw will cause the cassette tray to fall when
rotating.

7. Put the Switch S2--2 in the original position by tightening the S2--2 screws
1, 2, 3.

THE LIMIT ROTATION SCREW SHOULD BE AT S2--1 FOR


LEFT HAND CONFIGURATION AND AT S2--2 FOR RIGHT
HAND CONFIGURATION. OTHERWISE, THE ROTATION
(REFER TO ILLUSTRATION 4-1) WILL BE DONE IN THE
WRONG WAY AND THE CASSETTE TRAY WILL SLIP WHEN
ROTATING.
NOT HEEDING THIS WARNING MAY CAUSE INJURY TO THE
OPERATOR.

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8.7.3 CASSETTE TRAY INSERTION HOLE COVER

Illustration 8-54
Cassette tray hole cover

Before proceeding to replace the covers of the bucky, it is necessary to change


the cassette insertion hole location from right to left, as the right side must be
uncovered now. For that purpose, it can be used the cover that is located in the
right lateral of the bucky cover.

Illustration 8-55
Cassette tray hole cover

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Illustration 8-56
Remove the cover from the left side

1. After removing the Bucky cover, unscrew completely the cassette tray
hole cover and change its location to the right side.

2. Attach the cover low brackets the bucky cover and tighten all the screws,
3 in the lateral and 2 at the top of the cover.

Illustration 8-57
Insert the Cassette tray cover

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Illustration 8-58
Screw the lateral cover to the Bucky

Illustration 8-59
Bucky right hand configuration

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8.8 SG120 TWIST LOCK DISASSEMBLY/REASSEMBLY

Note . Section 8.8 is specific for SG120 Vertical Bucky Stands. Do not
heed this information in case of SG80 installation.

Unscrew the twist lock doigt index, use a wrench as in Illustration 8-60, and
replace it with a new one.

Illustration 8-60
Twist Lock

Illustration 8-61
Twist Lock doigt Index

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8.9 SG120 TILTING LOCK DISASSEMBLY/REASSEMBLY

Note . Section 8.9 is specific for SG120 Vertical Bucky Stands. Do not
heed this information in case of SG80 installation.

1. Unscrew the tilting lock bracket.

Illustration 8-62
Tilting Lock doigt Index

2. Remove the bracket together with the tilting lock doigt index.

Illustration 8-63
Tilting Lock doigt Index

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3. Replace the doigt index and match it to the bracket.

Illustration 8-64
Tilting Lock doigt Index

4. Locate the bracket with the doigt index in its position.

Illustration 8-65
Tilting Lock doigt Index

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5. Screw the bracket to the carriage and insert the two plastic pins for better
fixing of the tilting lock bracket.

Illustration 8-66
Bracket fixing to the carriage

Illustration 8-67
Insert the plastic pins for better fixing of the bracket

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8.10 WALL MOUNT BRACKET

Illustration 8-68
Elements for Wall Mount Bracket installation

51201P26 SCREW
S0009085 SCREW (3x) M6x15 (3x)

51390P12 WASHER AET 6 (3x)

51380P28 WASHER B 6,4 AO (3x)

51390P11 WASHER AET 5 (4x) 51212P46 SCREW 51383P30 WASHER B 5,3 AO (4x)
M5x15 (4x)

1. Mount the bracket as indicated in the Figure above.

2. Tighten the bracket to the Wall Stand column top.

Illustration 8-69

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3. Put the bracket against the wall and measure the correct distance from
the column to the wall.

Illustration 8-70

4. Mark the drilling holes.

Illustration 8-71

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5. Drill the three holes in the wall.

Illustration 8-72

6. Fix and screw the bracket into the wall.

Illustration 8-73

7. Be sure that all screws are well fixed.

Illustration 8-74

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SECTION 9 SPARE PARTS

9.1 SPARE PARTS LIST

EQU.
P/N ITEM FRU
FRU. QTY
QTY. RET
RET.
80 120

2316323 WALLSTAND VERTICAL LOCK 1 1 N X X

2332455 FOOT PEDAL 2 1 N X X

2405806 PBA WALL STAND COLORADO 1 1 Y X X

2405808 PWA INTERCONEXION COLORADO 1 1 Y X X

2405810 FUSE 250V 0.5A 6X32 313.500 1 1 N X

2405811 BUCKY ROTATION SENSING CABLE (INCLUDING MICROSWITCHES) 2 1 N X

2405812 TILTING PUSH BUTTON 1 1 N X

2405813 PUSH BUTTON 1 3 N X

2405814 TILTING SENSOR CABLE (INCL MICROSW) 2 1 N X

2405815 TILTING BRAKE CABLE (INCL SOLENOID) 1 1 N X

2405816 VERTICAL BRAKE BUTTON CABLE FOR SG120 1 1 N X X

2405817 BUCKY AND SENSING CABLE 2 1 N X X

2405818 ION CHAMBER CABLE 2 1 N X X

2405819 VERTICAL SENSING HEIGHT CBL (INCL MICROSW) 2 1 N X

2405820 VERTICAL BRAKE CABLE (INCLUDING SOLENOIDS) FOR SG120 1 1 N X X

2405821 POWER INDICATOR CABLE 2 1 N X X

2405822 POWER INDICATOR (INCLUDING LED) 2 1 N X X

2405824 SIGNALS CABLE FOR SG120 2 1 N X

2405828 FRONT COLUMN COVER 2 1 N X X

2405829 UPPER BACK COVER BUCKY -- NO PATIENT SUPPORT -- SG120 WS 2 1 N X X

2405830 UPPER BACK COVER BUCKY-- PATIENT SUPPORT FOR SG 120 WS 2 1 N X

2405831 PCB PROTECTION 1 1 N X X

2405832 J202 JUMPER CONNECTOR 2 1 N X X

2405833 ARM--TILTING SUP. GROUND CABLE 2 1 N X

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EQU.
P/N ITEM FRU
FRU. QTY
QTY. RET
RET.
80 120

2405834 CARRIAGE--ARM GROUND CABLE 2 1 N X X

2405835 ARM--PCB GROUND CABLE 2 1 N X X

2405836 TILTING SUP--BUCKY SUP GROUND CABLE 2 1 N X

2405837 BUCKY SUP--BUCKY GROUND CABLE 2 1 N X X

2405838 GROUND CABLE 2 1 N X X

2405839 CHAIN 2 2 N X X

2405840 CABLES CHAIN 2 1 N X X

2406800 LOWER BACK COVER SG80 WS 2 1 N X

2406802 UPPER BACK COVER--NO LAT BAR SG80WS 2 1 N X

2406804 COUNTERWEIGHT 0.5 KG 2 1 N X X

2406805 COUNTERWEIGHT 1.4 KG 2 1 N X X

2406806 COUNTERWEIGHT 2.7 KG 2 1 N X X

2406807 VERTICAL BRAKE BUTTON CABLE FOR SG80 2 1 N X

2406808 VERTICAL BRAKE CABLE (INCLUDING SOLENOIDS) FOR SG80 2 1 N X

2406809 SIGNALS CABLE FOR SG80 2 1 N X

2408636 MEDYS BUCKY AUTO UNIVER M810016 2 1 Y X X

5135025 SG80 BUCKY HANDLE ASSY SUINSA RS0013029 1 1 N X

5135026 SG120 BUCKY HANDLE ASSY RS0013024 1 1 N X

5137005 SG80/SG120 WALLSTAND ROTATIONAL LOCK RELEASE HANDLE 2 1 N X X

5143541 FRONT BUCKY COVER WITH FRONT BARRIER FOR SG80 & SG120 WS 2 1 N X X

5195693 BRAKE ASSEMBLY 2 1 N X X

5197804 SPARE HB FEEDBACK ASSEMBLY 1 1 N X X

5212288 TWIST LOCK ASSEMBLY FOR SG120 WALLSTAND 2 1 N X

5214663 TILTING LOCK ASSEMBLY FOR SG120 WALLSTAND 2 1 N X

5214665 WALL MOUNT BRACKET FOR SG120 AND SG80 WALLSTAND 2 1 N X X

5214834 RIGHT COLUMN COVER FOR SQ 120 AND SG 80 2 1 N X X

5214835 LEFT COLUMN COVER FOR SG120 AND SG80 2 1 N X X

5214839 TOP CAP COVER FOR SG120 AND SG80 S0007677 2 1 N X X

5215181 UPPER BACK COVER -- PATIENT SUPPORT -- SG80 2 1 N X

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EQU.
P/N ITEM FRU
FRU. QTY
QTY. RET
RET.
80 120

5215292 LOWER BACK COVER-- SG120 WS 2 1 N X

5215338 LOWER BACK COVER-- SG80 WS 2 1 N X

5220956 COLUMN COVERS SUPPORT BRACKETS 2 1 N X X

5220957 TOP CAP COVER SUPPORT BRACKETS 2 1 N X X

5220958 RECEPTOR COVERS SIDE PANEL INSERT 2 1 N X X

5220959 GRIP HANDLES HOLE COVER WHEN NO HANDLES ARE PRESENT 2 1 N X X

5220962 LATERAL BAR ACCESS HOLE COVER 2 1 N X X

5220980 BRAKE CABLE, 15 M, 22 GAGE WITH 2 CONNECTORS 2 1 N X X

1 Means critical item. It need to be in stock


FRU
2 Means non critical item. Non in stock but it can be ordered from MNFG

QTY N Means quantity

Y Means returnable and reparable


RET
N Means not returnable and not reparable

80 Means SG80
EQU
120 Means SG120

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SECTION 10 DRILLING TEMPLATE

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SECTION 11 SCHEMATICS

The list of schematics for the SG80 and SG120 are next.

P/N DESCRIPTION REVISION

S0009143 SG80 GENERAL WIRING 3

S0009144 SG120 GENERAL WIRING 1

S0007602 INTERCONNECTION BOARD SCHEMATIC. ONLY FOR SG120 2

S0005193 CONTROL BOARD SCHEMATIC FOR SG80 AND SG120 5

S0007648 CABLE VIEW 5

In the next pages are shown the circuits.

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102 SM-S0012532R11
5 4 3 2 1

2140362-* (MIS 27300-301-302) S0004981 S0005407 S0004979 S0005409 S0005410


CARRO BRAZO SOPORTE TILT. SOPORTE BUCKY. BUCKY.

S0005408
BRAZO - PCB
D D

S4 3
2 B. UPPER
INTERFACE BOARD 1

GND[1..1]
CONTROL BOARD

S5 3
2
1
2410108-* (MIS 27225) S0008838 S0007675 B. LOWER
J1 VAC[1..3] J3 [1..16] J11 [1..16] J7[1..4]
SW1 3
2
1 VERT. MOV.
S0008837
J8[1..2] TILT. MOV.
SW2-1 3
RIGTH SIDE
2
1
S0013188
J13 [1..2] J9R [1..2]
SW2-2 3
2
1
S0013188
C C
J9L [1..2]
TILT. MOV.
LEFT SIDE

L3 TILT. BRAKE 3 S1 3
2
S0004982 1 TILT. VERT.
J12[1..2]
S3 3
2
1
S0007674 TILT. HOR.
J10[1..6]

S0004978
S2-1 3
J14 [1..6]
2
S0007602 1

S2-2 3
2 BUCKY ROT.
1
B B

S0018340
S0018337
JP14 JP14 VERT. BRAKE
L1 ( NEGATIVE )
J14 (1..2)
1 1
2 2

S0007651 S0007652
JP13 JP13 D1 INDIC. ALIMENTACION
J13 [1..2]
1 1
2 2
2145641-* (MIS 27221)
J42 [1..26] BUCKY ASSY.
S0007648
J42 [1..26] J4 BUCKY[1..6]
2145644-* (MIS 27223)
J41 [1..15]
2145656-* (MIS 27224)
J45 [1..9]

J6 [1..16] J5 SESING[1..14]
A A
2145642-* (MIS 27222)
J40 [1..14]

S0007026
S0005193 J40 [1..14] PL1 ION CH.[1..14]
Title
CABLEADO W.S. SG 120
BU CKY
Size Document Number R ev
A3
* SEGN LONGITUD DE CABLE
Date:
S0009143SCH
Tuesday, April 03, 2007 Sheet 1 of 1
3
5 4 3 2 1
5 4 3 2 1

(**)
2140362-* (MIS 27300-301-302) S0004981 S0005407 S0005409 S0005410
CARRO BRAZO ACOPLAMIENTO BUCKY.

D D

CONTROL BOARD

S0018340
S0018337
JP14 JP14 VERT. BRAKE
L1 ( NEGATIVE )
J14 (1..2)
2410108-* (MIS 27225) 1 1
J1 VAC[1..3] 2 2

S0018344 S0008837 SW1 3


J8 J8 2
J3 [1..3]
1 1 1
2 2
VERT. MOV.

C C

S0007651 S0007652
JP13 JP13 D1 INDIC. ALIMENTACION
J13 [1..2]
1 1
2 2

BUCKY ASSY.
S0007648
J42 [1..26] J4 BUCKY[1..6]

B B

J6 [1..16] J5 SESING[1..14]

S0007026
J40 [1..14] PL1 ION CH.[1..14]

2145641-* (MIS 27221)


B UCKY
J42 [1..26]

2145644-* (MIS 27223)


J41 [1..15]
2145656-* (MIS 27224)
J45 [1..9]
OPCION: J12 ALIMENTACION EN VDC.
A * SEGN LONGITUD DE CABLE A
2145642-* (MIS 27222)
J40 [1..14] (**) EN EQUIPOS CON ALARGADOR LE CORRESPONDE S0009817

S0005193
Title
CABLEADO W.S. SG 80
Size Document Number R ev
A3
S0009144SCH 1
Date: W ednesday, April 30, 2003 Sheet 1 of 1
5 4 3 2 1
5 4 3 2 1

J6
VERT. BRAKE COIL
1
2
+24V1 3
4
AMP280371-2

D D
J7
BUCKY UPPER SW.
1
BUCKY LOWER SW. 2
3
4
AMP280371-2
J11
J 8R
VERT. MOVE SW. 1
1
2 0V1 2
3 AMP280370-2
4
5 J8L
6
7 1
8 0V1 2
9 AMP280370-2
C
10 C
11 J 9R
12 TILT MOVE SW.
13 1
14 +24V1 2
15 +24V1
AMP280370-2
16 0V1
J9L
AMP280385-2 1
+24V1 2

AMP280370-2
J13
J9
1 +24V1 1
2 0V1 +24V1 2
3
AMP280370-2 4
AMP280371-2
B B
J12
TILT BRAKE COIL 1
+24V1 2

AMP280370-2
J10
BUCKY VERT. SW.
1
BUCKY HOR. SW. 2
3
H1 4
5
1 6
H2 AMP280372-2
1
H3 J14
1 BUCKY ROT. SW.
1
A A

1
H4
24VDC EXT.
2
3 SUINSA
4
5 Title
6 PWA INTERCONEXIN
AMP280372-2
Size Document Number R ev

A4 S0007602 2
Date: Wednesday, July 18, 2007 Sheet 1 of 1
5 4 3 2 1
5 4 3 2 1

J2 FOR 115Vac F3 MF-R400 J12

* *
----------- J2 FOR 230Vac +24V1 1
J2 PARA ----------- 2 24Vdc EXTERNAL IMPUT / OUTPUT
*
1 2 3 4 1 2 3 4
115Vca J2 PARA 3
J2 230Vca 0V1
AMP350210-1 J3
BUCKY UPPER 1

1
2
3
4
AMP350430-1
BUCKY LOWER 2
VERT. MOVE 3
F2 0,5 A SB D1
TILT MOVE 4
D BUCKY VERT. D
FB1002L 5
B UCKY HORIZ. 6
1 T1 5 +24V1 BUCKY ROTATED
BLUE/AZUL BLACK/NEGRO 7
J1 24VDC EXT. 8

1
C6
VERT. BRAKE 9
R15 470pF 400Vac RV3 F1 MF-R400
L GRAY/GRIS TILT. BRAKE 10
T
270K V130L10 2 6 RED/ROJO 11
N 4 8 4 - + 2 D3 + C3 + C4
12
C8 VIOLET ORANGE/NARANJA
+24V1 13
47nF 250Vca
IEC 320 RV2 R5 SMCJ30A 2200uF 50V 2200uF 50V 14
BROWN/MARRON 15
115/230Vac +/- 10% V130L10 3 7 YELLOW/AMARILLO 470 ohm 10W 0V1 16

3
1
50/60 Hz C7
0V1
470pF 400Vac TRAFO TOROID 50VA AMP280385-2
DS1 R6
LAMP NEON
0 OHM
2

R7 2K2
J13
+24V1
1
1
SYSTEM ON LED 2
2 0V1

J6 AMP280370-2
+24V1 TILT. BRAKE

C 1 C
2 R2 R3 R4
3 CR2
4
5 JP1 - PUENTE PARA SELECCION DE S1J
100 ohm 10W
6 SEAL CASSETTE IN PLACE
7
8
JP1 - CASSETTE IN PLACE SIGNAL

4
Q3 Q1
9 SELECTION JUUMPER MTD20N06HDL MTD20N06HDL
10 PUENTEAR 1-2 PARA DESHABILITAR D2 C1 100uF 50V
11
JUMPER 1-2 TO DISABLE 1 1

+
12 TILT MOVE
13 PUENTEAR 2-3 PARA HABILITAR R14 10K R9
14

3
15 JUMPER 2-3 TO ENABLE C9 BAS85 R12 R13 4K7
100nF 2K2 D4 4K7
16 BAS85
0V1
AMP280385-2 JP1
3
2 R8 10K
1
J41
8 PUENTE
15 PUENTE PARA SELECCION DE FRENO
7
14
VERTICAL
24VDC EXT.
6 VERT. LOCK TYPE SELECTION JUMPER JP2
13 BUCKY LOWER PUENTEAR 1-2 PARA FRENO POSITIVO
B B
5 1 VERT. MOVE
12 BUCKY UPPER
JUMPER 1-2 FOR POSITIVE LOCK
2
4 PUENTEAR 2-3 PARA FRENO NEGATIVO 3
11
3
BUCKY ROTATED JUMPER 2-3 FOR NEGATIVE LOCK
10 PUENTE
B UCKY HORIZ. J14
2
9 BUCKY VERT. +24V1 1
1 NEGATIVE LOCK
1 2
2
CR1
S1J
AMP 747845-3 R17 R11 AMP280370-2
10K 10K
ZXM61N03
Q4

3
VERT. MOVE 1 VERT. BRAKE
J45

4
2
5
9 Q2
4 1
8 MTD20N06HDL
3 C10 R18 R10

3
7
2 100nF 4K7 4K7
6 0V1
1
1

A 21 A
FIDUCIAL F IDUCIAL 11
AMP 747840-4 F ID5 FID6 1 1
31 41
1 1
51 61
1 1 Title
1

FID1
F IDUCIAL
FID2
FIDUCIAL
F ID3
FIDUCIAL FIDUCIAL
F ID4
PWA W. S. CONTROL COLORADO
Size Document Number R ev
A3
S0005193SCH 5
Date: W ednesday, July 18, 2007 Sheet 1 of 1
5 4 3 2 1

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