3VFMac Manual
3VFMac Manual
3VFMac Manual
Frequency
Converter
Technical Dossier
V0.2, MAR.04 Installation • Assembly• Star-Up
English / 3VFMAC-DSP_UK Use • Maintenance • Repair
PRODUCT TECHNICAL MANUAL
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1. COMPATIBILITY BETWEEN F SERIES AND DSP VERSIONS
The new DSP frequency changer is fully compatible with the old F series version, to such an extent that if it is
necessary to replace the latter with the new DSP version, neither the wiring nor the original fastenings of the controller
need be changed. It is only necessary to reduce the number of poles of the plug-in terminal that is connected in the
bottom-left corner of the frequency changer (XC4), which should be reduced from 8 to 6 poles, eliminating the two
upper end terminals which are never wired (in F series controllers). The instructions to make this change are described
in detail below.
1. Photo 1 shows the connector with terminals 30 and 31 which overhang from the XC4 package of the
frequency changer.
2. Photo 2 shows where this connector must be separated (terminals 30 and 31 which are never wired) and the
removal of its end cover.
3. Photo 3 shows the new connector with two poles less, with the end cover positioned on the side of terminal
32 which was uncovered.
4. Photo 4 shows the final connection in the PCB of the 3VF-DSP.
End cover
Uncovered side
Photo 1 Photo 2
Photo 3 Photo 4
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2. GENERAL FEATURES
IMPORTANT: On the date that this document was published, part of the features described below were not yet
operational. These are marked with the symbol (†).
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3. UNIVERSAL CONNECTION
M V
Machine
~3 K1
U
K2
Output filter Contactors
Input W V U
filter CAPACITORS
R
(Only in 10HP, 15HP
and 20HP. Supplied
General power with capacitor)
S
supply -CE
Contactor reading T
filter C1 +CE +
C2
-
+
FLC Control signals
-
11 11
*RUN 12 12
13 13 Communication
*Nominal speed
14 14 XC10 VS: control
2 speeds
15 15
*Inspection speed B2
16 16
2 Accel. / Decel.
17 17
*Up / down 50 R
18 18 Communication
Reset Error 49
19 19 CAN control B1
48
XC2
* Necessary connections
Ground XC9
network 1 Communication 1 Brake resistance:
C1+ 2 VS: encoder 2
XC11 5HP
C1- 3
3 400V: 60hms, 520W
Multipole C2+ 230V: 20hms, 600W
4 4
encoder C2-
5 5
5Vdc 10HP
XC6 400V: 40hms, 1040W
XC6
230V: 14hms, 1040W
Low cost (+) 10V 20 20
0Vac encoder (-) 0V 21 21 15HP
Pulse reading 22 22 400V: 30hms, 1400W
23 23 PCB 20HP
A1 A1 XC3
32 32
3VF 400V: 30hms, 400W
K1 K2
Contactor
control
33 33
RL1
DSP
A2 A2
34 34
TRIAC
35 35
110Vac 36 36
RL3
37 37
Safety
series XC4
T2
KRFR T1
Brake control
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It is important to pay special attention to the power cables so that all of these cables (U, V, W, C1, C2, CE+, CE-,
B1, B2) remain above the strip of pins in the way the installation is wired in the following photo.
Strip of
pins
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4. GENERAL DIAGRAMS
connection
Encoder
Low cost
+ 24 Vdc 3VF-DSP
+ 5 Vdc
reading filter
Contactor
MicroBASIC
3VF-DSP
BYT11 - 1000
LE + LE -
BYT11 - 1000
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4.2. SERIE controller
+ 5 Vdc
connection
encoder
Low cost
3VF-DSP
control
Contactor
reading filter
Contactor
BYT11 - 1000
positioning
In case of exact
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5. INFORMATION SUPPLIED BY THE BOARD
Below we have included a diagram of the PCB which shows the elements that supply visual information. All of this
information is included in the following points.
CONSOLE
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5.1. LED indicator lights
13 An Electrical angle
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POSITION VISUALISATION GENERAL DESCRIPTION
31 E5 Electrical frequency
34 E8 Weight offset
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6. USER INTERFACE
The user interface is the area where the controller represents the information of its internal state (errors,
functioning modes, etc.) and enables the maintainers to carry out a set of operations related to maintenance
(configuration, metering, etc.)
The interface that the user will find consists of 5 digits which show information and 4 push buttons, as shown in
this diagram.
Back or return to previous menu, provided that the user is already inside a menu.
Enter Programming Mode. Press button down continuously.
Recording of Parameters. Once inside a parameter, this button must be pressed to record it and then exit.
Izq : This push button has different functions, depending on the level reached:
Drch : This push button has different functions, depending on the level reached:
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6.1. Parameterisation
CUSTOMER CODE
START ACCEPTED
CODE EXAMPLE
P/R P/R 1s
GOES TO BLOCKS
OF PARAMETERS
P/R P/R
... EXAMPLE OF
PARAMETERISATION IN BLOCK -
CNF-
VALUE
NEW VALUE
P/R
ACCEPTED
AND
RETURNED
1s
RETURN TO
BLOCK 1
“CNF”
START
3VFMAC-DSP FREQUENCY CONVERTER
PRODUCT TECHNICAL MANUAL
Page 13
VALUE VALUE VALUE VALUE VALUE VALUE VALUE VALUE
VALUE VALUE VALUE VALUE VALUE VALUE VALUE VALUE
RETURN TO
POSITION 0
V0.2 MAR.04
VALUE VALUE VALUE VALUE VALUE VALUE VALUE
PRODUCT TECHNICAL MANUAL
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6.3. PALM control
7. LIST OF PARAMETERS
ii
F PERMITS FACTORY
GROUP PARAM SERIES DESCRIPTION DESCRIPTION OF VALUES RANGE VALUE
N A
EQUIV.i
This parameter will determine whether it works 0: Scale
CNF.00 15 Control Type 2 2 1
in open or closed loop 1:Vector
2:10CV/400Vac
Inverter model in terms of power supply and 3:10CV/220Vac
CNF.01 24 Inverter type 1 1 S/M
power. 4:15CV/400Vac
6:20CV/400Vac
Maximum no. of errors that may appear in 3
minutes. After this period, the inverter is
blocked until one of the following actions is
CNF.02 30 Autoreset 2 2 taken: 0...5 5
The power supply is cut off
-Terminal 19 activated
Inspection
TR0.00 5 2 2 Speed in Inspection Operation (maintenance) 5.00...65.00Hz 15.00Hz
speed
Electrical output frequency (scale) or motor
rotation speed (vector), which when exceeded 0.00,0.25...
TR0.01 31 Speed limit 2 2 0.00Hz
switches the KRL1 relay. A (0 Hz) does not ...45.00Hz
activate RL1 (terminals 30 _ 31 and 32)
TR0
Enables logic of speed limit relay to be
Travelling.
configured. With a positive logic ( 1), the relay
General
will go to ON when the speed is above the set
parameters
limit and Off when below. With a negative logic
Speed limit 0: negative logic
TR0.02 N/A 2 2 (0), The relay will be ON when the speed is 1
relay logic 1: positive logic
below the set limit or is zero, and it will be OFF
when it is above the limit. We take speed to
mean Electrical output frequency (scale) or
motor rotation speed (vector).
TR1
TR1.00 1 Nominal speed 2 2 Nominal speed 1 10.00...65.00Hz 50.00Hz
Travelling
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ii
F PERMITS FACTORY
GROUP PARAM SERIES DESCRIPTION DESCRIPTION OF VALUES RANGE VALUE
N A
EQUIV.i
Acceleration
TR1.02 9 2 2 Acceleration ramp time 00.30...10.00s 02.50s
time
The higher the value, the smoother the start of
Acceleration
the curve and less smooth the end of the curve.
TR1 TR1.03 N/A Progressivity 2 2 0.10...15.00 1.50
Only operational on sine curve (RSN.00 = 2).
Travelling Factor
Value 1 = neutral
Deceleration
TR1.04 10 2 2 Deceleration ramp time 1 00.30...10.00s 02.20s
time
Deceleration The higher the value, the smoother the start of
TR1.05 N/A Progressivity 2 2 the curve and less smooth the end of the curve. 0.10...15.00 1.00
Factor Value 1 = neutral
Acceleration
TR2.02 11 2 2 Acceleration ramp time 2 00.30...10.00s 01.00s
time
TR2 Acceleration The higher the value, the smoother the start of
Travelling TR2.03 N/A Progressivity 2 2 the curve and less smooth the end of the curve. 0.10...15.00 01.50
Group 2 Factor Value 1 = neutral
Deceleration
TR2.04 12 2 2 Deceleration ramp time 2 00.30...10.00s 02.20s
time
Deceleration The higher the value, the smoother the start of
TR2.05 N/A Progressivity 2 2 the curve and less smooth the end of the curve. 0.10...15.00 1.00
Factor Value 1 = neutral
0: Standard
RSN.00 N/A Reverse Curve 2 2 Reverse Curve 2
2: Sine
Smoothness at the start of the acceleration
RSN.01 25 Reverse Curve 2 2 1...999 50
ramp. Greater number: Greater smoothness
K End of Smoothness at the end of the acceleration ramp.
RSN.02 26 2 2 1...999 50
Acceleration Greater number: Greater smoothness
RSN
K Start of Smoothness at the start of the deceleration
Normal RSN.03 27 2 2 1...999 10
Deceleration ramp. Greater number: Greater smoothness
reverse ramp
K End of Smoothness at the end of the deceleration
RSN.04 28 2 2 1...999 50
Deceleration ramp. Greater number: Greater smoothness
Stopping curve
RSN.05 N/A 2 2 Time in milliseconds of stopping curve 1...3000 0.800
time
Levelling
RSN.06 13 2 2 Levelling adjustment for load compensation 0..200 100
adjustment
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ii
F PERMITS FACTORY
GROUP PARAM SERIES DESCRIPTION DESCRIPTION OF VALUES RANGE VALUE
N A
EQUIV.i
Delay in brake Time between deactivation of brake and cut-off
STC.02 23 (T4) 2 2 00.01...02.50s 00.50s
after stopping of motor energy in stopping.
Switching
waiting time of
STC.03 N/A (T2) 1 1 00.01...01.00s 00.15s
contactors in
start
Practical 0
Digit 0, 1: practical 0 speed OFF 00...99cHz
STC.04 N/A speed in 1 2 00.10
Digit 2, 3: practical 0 speed ON 00...99cHz
stopping.
STC Current
Start/Stop STC.05 N/A intensity value 0 1 1...33 5
Control close to 0
Maximum time
permitted for
STC.06 N/A 0 1 00.01...02.50s 1.00s
fall in current
intensity
Additional time
so that residual
STC.07 N/A (T6) current 0 1 00.01...02.50s 0.02s
intensity is
equal to zero.
10CV:
450Kg
Maximum Car Maximum car load in kilograms. Only operational 15CV:
PSO.00 32 2 2 50...3000Kg
Load if weight control function is present. 630Kg
PSO 20CV:
900Kg
Weight Control
Extra par percentage with respect to nominal
PSO.01 33 Extra Par % 2 2 applied to maximum load. Only operational if 0 – 50 0
weight control function is present.
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ii
F PERMITS FACTORY
GROUP PARAM SERIES DESCRIPTION DESCRIPTION OF VALUES RANGE VALUE
N A
EQUIV.i
10/400:
10.0 A
10/220:
Corresponds to the no-load intensity of the
15.0 A
motor. Normally, do not modify the factory
INT.00 19 Id 2 2 2.0..24.0A
value.
15/400:
12.0 A
20/400:
14.0 A
10/400:
10.0 A
10/220:
Gradually increase until correct lift 15.0 A
operation is achieved in all load situations
INT.01 N/A Start intensity 2 2 2.0..24.0A
(including the maximum). DO NO EXCEED. 15/400:
Only valid in scale control
12.0 A
INT
20/400:
Intensity
Control
14.0 A
The gradient between the output Iq of the speed
PI and the Iq of the control system is:
INT.02 N/A Iq Filter 1 2 1...2048 150
(Iq Speed PI - Iq control system)
2(INT.01)
Proportional
Constant
INT.03 N/A 1 1 Expressed in digital units. 0...512 1
PI Current
Intensity Id
Built-in
Constant
INT.04 N/A 1 2 Expressed in digital units. 1...2048 150
Id Current
Intensity PI
Proportional
Constant
INT.05 N/A 1 1 Expressed in digital units. 0...512 1
Id Current
Intensity PI
Built-in
Constant
INT.06 N/A 1 2 Expressed in digital units. 0...50 0
Id Current
Intensity PI
At nominal speed, the no-load intensity
Percentage of
applied is INT.00.
INT.07 N/A Overmagnetisat
At speed 0, INT.00+(INT.00xINT.06)/100.
ion at 0 speed
NOT VALID IN SCALE CONTROL.
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ii
F PERMITS FACTORY
GROUP PARAM SERIES DESCRIPTION DESCRIPTION OF VALUES RANGE VALUE
N A
EQUIV.i
Proportional
VEL.00 N/A Constant in 1 2 Expressed in digital units. 1...64000 8000
Start
Proportional
Constant
VEL.01 N/A 1 2 Expressed in digital units. 1...64000 8000
Nominal Speed
PI
Built-in
Constant
VEL.02 N/A Nominal Speed 1 2 Expressed in digital units. 0...512 10
PI
Proportional
constant
VEL.03 N/A 1 2 Expressed in digital units. 1...64000 15000
Approx. Speed
PI
Built-in
Constant
VEL.04 N/A 1 2 Expressed in digital units. 0...512 20
Approx. Speed
PI
Built-in
Constant
VEL.05 N/A 1 2 Expressed in digital units. 0...512 5
Stopping Speed
PI
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ii
F PERMITS FACTORY
GROUP PARAM SERIES DESCRIPTION DESCRIPTION OF VALUES RANGE VALUE
N A
EQUIV.i
Switching
PEC.00 14 2 2 05.500KHz 5.5 - 20.0KHz. 15.0KHz
Frequency
PEC
Modulation 0: Triangular PWM
Power PEC.01 N/A 2 2 Modulation Type 1
Type 1:Space Vector
Electronic
PEC.02 N/A Dead Time 0 1 Value in microseconds 00.500..03.000µs 00.500µs
Converter
Minimum pulse
PEC.03 N/A 0 1 Value in microseconds 00.000..03.000µs 00.000µs
width
i
The numbering begins at 0.
ii
Legend of permit types:
N: Normal
A: Advanced
Permits legend:
0: Not displayed
1: Displayed but value may not be changed
2: Displayed and value may be changed
iii
Synchronous motor not operational.
iv
Table of motor models.
MACHINE CONSTANT
IO(A) (ms)
CODE BRAND MODEL HP KW POLES
400V 230V Motor Generator
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8. DESCRIPTION OF ERRORS
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ERROR DESCRIPTION CAUSE SOLUTION
Consult point 2.3 of the 3VFMAC1 manual to
The terminals C1 - C2 must be see how the C1 - C2 terminals should be
Power terminals C1 - C2 not shorted (with power cable) whilst shorted with the K1 and K2 contactors. Check
Err07
connected energy is supplied. If this disappears the connections. It is also possible that the
instantly, the error will be generated power contact is damaged in one of the
contactors.
This error will appear when a short
Err08 Short circuit circuit occurs at the installation
output.
Try to reduce the approach speed span and
operate in vector flow control (consumptions
Excess temperature is due to a high are lower). There is the possibility (although
rate working situation, with long it is unlikely) that the installation ventilation
Err09 Excess temperature
approach speed spans, and a high fans become damaged. Check whether these
ambient temperature remain off when energy is supplied to the
inverter (lift in motion). If so, replace the
installation.
Motor not connected. There is no
Err10 load connected at the output of the
frequency changer
This may be caused in motors with defects,
The motor exceeds 20% of the when there is excess load in the car, etc. The
Err11 Overspeed
theoretical speed error may also appear if the installation is
parameterised incorrectly.
No connection to motor. Imbalance.
Check the power cables from the output of
If a connection error appears in one
the frequency changer (U - V - W) up to the
of the motor stages, or there is a
Err12 motor terminals. Check the correct state of
strong imbalance of consumption in
the motor (by measuring the resistance
the stages, the error will be
between stages)
generated
Check that the network voltage is not too
low. If the problem persists, replace the
Error in capacitor (10 / 15 / 20 ) or Electrolytic Capacitors. VERY IMPORTANT:
Err13 low network voltage at start of a Before replacing the electrolytic capacitors,
service MAKE SURE that the HIGH VOLTAGE LED is
fully switched off. If not, there is a risk of an
electric shock which may cause death
Err0A Not used
A serious error in the installation’s
configuration data has been Check and correct all the parameters until the
Err0B Error in parameters
detected. This error may not be error disappears
reset
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ERROR DESCRIPTION CAUSE SOLUTION
This error usually occurs when during a
service, a contact of the safety chain is
opened unexpectedly.
During a service, the EMERGENCY
STOP signal (terminal no. 12) This error never renders the installation out
Uncontrolled opening of
Err0E disappears; in other words, the K1 of use. This is automatically reset indefinitely.
contactors
and K2 contactors are deactivated In MACPUARSA controllers, during inspections
unexpectedly mode, the series are opened suddenly when a
movement is stopped. This causes the FE
error to appear after each movement in
inspections.
The CNF.08 and CNF.09 values
Err0d Error in access code (corresponding to the access code)
must be the same
Counterweight
Before proceeding to adjust the parameters, ensure that the lift counterweight is correct (equilibrium is
reached at 50% of the car load). If the installation is adjusted using an incorrect counterweight, and
subsequently the necessary weights for correct equilibrium are added, it is very probable that the adjustment
process will have to be repeated.
Friction
In order to ensure adequate comfort and levelling of the lift, the installation must necessarily be adjusted
when the friction (mainly with the guides) is not abnormal. Acute friction, caused by incorrect guide
separation distances, may make an adequate adjustment infeasible.
Friction with the guides immediately after the lift is installed reduces until it reaches a normal situation after
hours of operation. Make an initial adjustment after installing the lift, and subsequently after one month of
operation, check to see if it is necessary to slightly alter any parameter.
NOTE: These effects are much more acute in lifts with a sling-frame chassis.
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9.2. General adjustments
Nominal frequency, tr1.00: adjust the frequency in order to reach the nominal speed of the machine. See
the specifications plaque.
Approach frequency, tr1.01: Normally at 5.00 Hz for 1 m/sec, and 3.50 Hz for 1.6 m/sec. On some
occasions when operating in scale control at 1 m/sec., it must be lowered in order to achieve appropriate
levelling. Initially, attempt to adjust the levelling at a value of 5.00 Hz, and if an acceptable level is not
achieved, lower it, down to a minimum of 4.20 Hz (only in scale control).
No-load intensity, int.00, and start intensity in scale control, int.01: Configure the lift in scale control
(cnf.00 = 0), and order it to operate without any load in the car, thereby executing long runs. When it moves
at nominal speed, read the “int d” magnitude. Take the reading while going both up and down. The figure
obtained in both cases will be very similar. Enter the LOWER of both readings in int.00 and int.01.
NOTE: If, when performing this test, the lift does not start when starting from the highest floor to the lowest
floor (service with no load in the car going down), slightly and gradually raise int.01 until it does start. If,
after performing the test, the value obtained (for the “int d” readings) is below what was entered in int.01, do
not modify this parameter, and only enter the reading obtained in int.00.
Type of comfort curve (S-curve), rsn.00: the 3VFMAC-DSP frequency changer incorporates a new, SINE
type of comfort curve system, thereby providing a jerk very appropriate to human physiology. Normally, use
this type, thereby setting rsn.00=2 (the equipment originally comes configured with this value). All other
adjustments that are described below in this chapter are for this type of SINE curve.
In the hypothetical case that you want to use the classic S-curves (MP ASITRON frequency changer), set
rsn.00=0, and appropriately adjust the parameters, rsn.01, 02, 03 and 04 (parameters that in the sine type
are NOT operational).
Number of pulses per encoder revolution, enc.00, and number of motor poles, dri.03: If operating in
vector control (cnf.00 = 1), ensure that these two parameters have the correct values.
Switching frequency, pec.00: If operating in vector control, set the frequency at 15.0 kHz; the electrical
hiss will thus disappear completely. Operating in scale control, the maximum value is 10.0 kHz. The
equipment automatically sets the frequency at this value when configured in scale control, such that if it is
subsequently placed in vector control, the frequency will have to be modified and raised to 15 kHz.
Acceleration time, tr1.02, and acceleration progressivity, tr1.03: The criteria to observe for adequate
adjustment is to obtain a good comfort level. From the factory, the values are tr1.02 = 2.5 and tr1.03=1.5
(which are normally appropriate). By increasing tr1.03, the start of acceleration is smoother and the end of
acceleration is quicker. NOTE: This parameter (tr1.03) is only operational with the S-type sine curve (rsn.00
= 2).
Deceleration time, tr1.04, and deceleration progressivity, tr1.05: The criteria to observe for adequate
adjustment is to obtain a good comfort level and to ENSURE an approach speed span (slow) of at least 1 to 2
seconds before levelling. When working in vector control (cnf.00 = 1), an “E” will appear in the left-hand digit
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in the “FrEC” information (where the set point frequency is represented at all times) when the speed is
stabilised. During the approach, the “E” must appear at approximately 1 to 2 seconds.
The factory values of deceleration time and progressivity are tr1.04 = 2.2 and tr1.05=1.0, respectively,
values that are normally appropriate. Adequately readjust tr1.04 in order to achieve the aforementioned 1-
to 2-second approach speed. Slowly and gradually reduce tr1.05 in order to smooth out the final deceleration
area (just before reaching the approach speed), thereby simultaneously making the start of deceleration
quicker.
1 floor (or short floor) service, rsc.01: On occasions, the nominal speed is not reached in a service, either
because the floor is especially short or because it is not reached in service between contiguous floors (i.e., in
1.6 m/sec., or in 1 m/sec. lifts that work with large deceleration spans. Whenever this circumstance occurs
(it will be noted because the nominal frequency will not be reached in “FrEC”), the rsc.01 parameter must be
adjusted. It leaves the factory with a value of 50. It should be adjusted such that, by executing the service
from floor to immediate floor, the (slow) approach speed span that is obtained before levelling is from 2 to 3
seconds (in vector control, it will be noted by the appearance of an “E” in the first digit of the “FrEC”
representation). If rsc.01 is increased, the approach time will be reduced (and vice versa).
NOTES:
o Make the adjustments following the stated sequence. If the process is inverted, it will very difficult to
correctly level the lift.
o During the adjustment processes, it should not be endeavoured to level with the landing exactly. The
objective is to achieve a uniform stop point (always the same), regardless of the load and of whether the
service is going up or down. At the end, the levelling magnets (or shields) will be moved in order to
make the lift stop point coincide with the level of the landing.
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Levelling in up and down, rsn.05
The services that must be performed in order to adjust the parameter that allows levelling at the same point
in both up and down (rsn.05) shall ALWAYS be WITHOUT A LOAD in the car and have an intermediate floor
(ALWAYS THE SAME) as the destination floor, thereby starting in one case from an upper floor (down testing)
and in the other case, starting from a lower floor (up testing). The origin and destination floors shall be at
least two floors distant. After each modification of the parameter, the two indicated services shall be
performed (always the same as regards the destination and objective floors, and without a load in the car),
thereby confirming if the levelling point coincides in both cases.
If, in the down service, a stop point is obtained that is higher than the one obtained in the up service, slightly
and gradually increase rsn.05 (i.e., from 0.800 to 0.850).
If, in the down service, a stop point is obtained that is lower than the one obtained in the up service, slightly
and gradually lower rsn.05 (i.e., from 0.800 to 0.750).
9.4. Vibrations
If there are considerable vibrations during the (slow) approach speed, try to reduce them by taking the following
actions: