Al Toot - Emerson Door Drive - Enydrive-EV3200user-En
Al Toot - Emerson Door Drive - Enydrive-EV3200user-En
Al Toot - Emerson Door Drive - Enydrive-EV3200user-En
User Manual
Version V1.4
Revision date April 21, 2008
BOM 31011543
Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.
Chapter 4 Operation.......................................................................................................................................................... 12
Chapter 8 Troubleshooting................................................................................................................................................ 45
This chapter provides safety information of the inverter. example, an over-speed protection device in case of failure
of the speed control, or a fail-safe mechanical brake in case
of loss of motor braking.
1.1 Warnings, Cautions & Notes
EV3200 - 2 S 0004 A
220V 2
Code Motor power (kW)
0004 0.4
Input Volt Code
0002 0.2
Single-phase S
2.2 Nameplate
The nameplate is on the bottom of the inverter enclosure, as shown in Figure 2-1.
MODEL: EV3200 -2
-2S0002A Drive model
POWER: 0.2kW Motor capacity
INPUT: 1PH AC 200~240V Rated input voltage,
00
2.65A 50/60Hz current and frequency
OUTPUT: 3PH AC 0~240V Rated output capacity, current,
0~128 Hz 0.5kVA 1.3A frequency range and voltage
S/N:
Bar code
2.3 Models
Inverter model Rated input current (A) Rated capacity (kVA) Rated output current (A) Motor power (kW)
EV3200-2S0002A
2.65 0.5 1.3 0.2
EV3200-2S0002S
EV3200-2S0004A
5.3 1.0 2.5 0.4
EV3200-2S0004S
2.5 Specifications
Items Subitems Specifications
Voltage range Single-phase AC power, 180V ~ 264V
Input
Frequency range 50Hz 5%, 60Hz 5%
Voltage range Three-phase: 0V ~ input voltage
Output Frequency range 0Hz ~ 128Hz
Overload ability 150% rated current for 1 minute, 180% rated current for 10 seconds
Load motor type Three-phase AC asynchronous motor, three-phase AC synchronous motor
Modulation mode Optimized space voltage vector PWM modulation
Control algorithm Sensorless vector control, vector control with speed sensor
Two modes: 1. The inverter operates as an inverter specially used for controlling the elevator door
Operation mode
(elevator door control mode), 2. The inverter operates as a general purpose inverter
Frequency
Digital setting: 0.01Hz
resolution
Main control
The inverter operates at the auto-learnt speed, and operates in the logic procedure of close door (CD)
functions Door width auto
open door (OD)CDstop. After the auto-learning operation, the door width information is saved
learning
and the auto learning process is over
Auto tuning of
Purpose of auto tuning function of inverter is to obtain the motor's parameters automatically, and these
motor's
parameters will be saved automatically after the tuning process is over
parameters
Speed-adjusting Under rated load condition, 1:100 for vector control with speed sensor; 1:50 for sensorless vector
range control
OD, CDcontrol
Terminal control mode; keypad control mode; communication control mode (reserved)
command input
Frequency setting Set the frequency via keypad; communication control mode (reserved)
Operation External reset signal, light curtain signal, safety edge signal, OD position limiting signal, CD position
Multi-function
functions limiting signal, OD speed decrease signal, CD speed decrease signal, OD prohibition signal, torque
terminal input
maintaining signal, slow OD and CD signals, lock signal, emergency firemen service (EFS) signal, rush
signal
hour operation enable operation, operation enable signal, auto-learning command signal
Output signal 3 relay-output: 250Vac/2A (cos=1), 250Vac/1A (cos=0.4), 30Vdc/1A
Running frequency, reference frequency, output voltage, output current, output torque, DC bus voltage,
Display 4-digit LED display
status of input terminals, status of output terminals, door-operating position (pulse number)
This chapter introduces the positions, specifications, and connections of the input and output terminals of the inverter.
Disconnect the input power of the inverter and wait for at least 10 minutes before removing the inverter cover.
Only trained and authorized professionals shall make cable connection within the inverter.
Carefully examine the cable connection before and after connecting the emergency stop or safety circuit loop.
The inverter had gone through voltage withstand test in factory, users shall not conduct voltage withstand test to the inverter.
It is prohibited to connect the input power cables of the inverter to the U, V, W output terminals of the inverter.
Generally the earth cable should be copper cable with section area great than 2.5mm2, the earth resistance shall be less
than 10.
To ensure safety, the inverter and motor must be earthed properly.
An air breaker or fuse should be fitted on the input circuit to the inverter to provide input overcurrent protection and facilitate
maintenance.
The control circuits are isolated from the power circuits in the drive by basic insulation (single insulation) only. The installer
must ensure that the external control circuits are insulated from human contact by at least one layer of insulation
(supplementary insulation) rated for use at the AC supply votlage.
If the control circuits are to be connected to other circuits classified as Safety Extra Low Voltage (SELV) (for example, to
personal computer), an additional isolating barrier must be included in order to maintain the SELV classification.
The control terminals of the inverter are on ELV circuit, do not touch them when they are energized.
If external equipment has interfaces that allow access with power on (that is, SELV circuit), protective isolation device shall
be installed. Otherwise, the safety voltage characteristics of the SELV circuit of the external equipment will be reduced to the
safety voltage characteristic of ELV circuit.
EV3200
PE L N
A amplified view
EV3200
P(+) PB (-) U V W
A
A amplified view
1. It is recommended to install an MCCB used for overcurrent protection in the input circuit of the inverter.
2. The cable diameter and MCCB capacity should be selected according to Table 3-3.
Table 3-3 Recommended MCCB capacity and copper-core insulating cable specifications
2
Power cables (mm )
Inverter model MCCB (A)
Input cables Output cables Earth cables
EV3200-2S0002A
6 1.0 1.0 2.5
EV3200-2S0002S
EV3200-2S0004A
10 1.0 1.0 2.5
EV3200-2S0004S
Proper overload/short-circuit protection devices must be added to the AC input side. In the north America region,
it is recommended to use the UL listed slow-blow fuse.
The protection ground cable may carry DC current. If Residual Current Device (RCD) is to be used, use Type B
RCD.
Note
Max torque of the power terminals is 0.5Nm.
EV3200
A amplified view
Note
If the control cables are multi-core cables, it is recommended that the sectional area of a single strand of the control cables be 0.5mm2. If
the control cables are single-core cables, the cable sectional area should be greater than 1.0mm2.
EV3200
A
A amplified view
5 1
10 6
15 11
Incremental
PG signal input 1
A
Incremental
PG signal input 2 Auxiliary
B
11
1
6
supply
Multi-function input terminal 1
X1 Synchronous motor UVW PG signal input
Multi-function input terminal 2
SK2 configured only for EV3200-2S0002S
and EV3200-2S0004S
X2
Multi-function input terminal 3
15
10
5
X3
Multi-function input terminal 4
X4
Multi-function input terminal 5
PA3
X5
PB3 Defined as fault relay by default:
OD command input Normal: PA3-PB3 closed
OD Fault: PA3-PC3 closed
PC3
CD command input
CD
PA1
Defined as complete OD relay by default:
PC1 Incomplete: PA1-PC1 closed
Complete: PA1-PC1 open
COM
PG power supply
P24 PA2
Defined as complete CD relay by default:
PC2 Incomplete: PA2-PC2 closed
Complete: PA2-PC2 open
The 24V incremental PG of EV3200 door control inverter can input the following two kinds of PG signals. The PG working
power supply should be 24V.
A A
VCC
GND
Interface
B B circuit 2
same as
GND interface
Closer end of shielding circuit 1
cable is connected to PE
PE
3.3V
COM
GND Interface circuit 1
A
VCC A
GND
B
Interface
circuit 2
B same as
interface
GND Closer end of shielding circuit 1
cable is connected to PE
PE
3.6 EMC
1. It is recommended to install an EMI filter and AC input reactor at the input side of the inverter.
With EMI filter installed, EV3200 series inverters comply with the requirements in IEC 61800-3 in the fields of conducted
emission and radiated emission, with un-shielded AC power supply cables, and shielded output cable to the motor.
With AC input reactor installed, EV3200 series inverters comply with the requirements in IEC 61800-3 in the field of harmonic
emission.
For the technical parameters of the EMI filter and the AC input reactor, see Appendix 1 EMI Filter And AC Input Reactor.
Note
1. The input EMI filter should be as close to the inverter as possible.
2. The EMI filter can reduce the interference of the inverter on other equipment connected to the same mains.
3. The EMI filter's enclosure must be properly earthed.
4. The EMI filter inside the enclosure should be placed closed to the input AC power supply and its power input cables inside the enclosure
should be as short as possible.
5. The distance between the input cable and output cable of the EMI filter should be as far as possible, otherwise the high frequency noise
may be coupled between the cables and thus bypass the filter.
Motor cable
Power source
or motor cable
>30cm >50cm
Power cable
Signal/control cable
>20cm
Signal/control cable
4. Installation requirements of relay, contactor and electro-magnetic braking kit, which may generate great interference, should
be installed outside of the inverter and installed with surge suppressors.
The suppressors are generally varistor, RC filter or diode as illustrated in Figure 3-10.
Method 1
Varistor
220Vac
Method 2
RC-filter
Relay
output
220Vac
Method 3
Diode
+
+24Vdc
-
Figure 3-10 Relay, contactor and brake device
Chapter 4 Operation
This chapter tells how to use the operation keypad of the inverter, and introduces the basic application of the inverter.
4.1 Operation
LED
Function and data
switchover key
Programming key
Save key
Stop key
OD key
Reset key
CD key
4.1.4 Parameter Classification Look at the example below: modifying F1.04 (max CD
speed) from 20Hz to 30Hz.
The inverter has 141 function parameters, divided into 11
1. Press the key to enter programming state. The LED
groups according to their functions:
on the keypad will display the F0 parameter group.
1. F0 (F0.00-F0.08): basic operation function parameters
2. Press the key to search the desired parameter group
2. F1 (F1.00-F1.15): OD curve parameters (F1).
3. F2 (F2.00-F2.16): CD curve parameters 3. Press the key to enter the corresponding function
4. F3 (F3.00-F3.18): enhanced function parameters parameter F1.00 in F1 parameter group.
5. F4 (F4.00-F4.12): door width auto-learning parameters 4. Press the key to enter the desired function parameter
6. F5 (F5.00-F5.07): multi-function terminal parameters F1.04.
7. F6 (F6.00 ~ F6.13): motor parameters 5. Press the key to display the function parameter value
(20.00, with the ones place 0 blinking).
8. F7 (F7.00 ~ F7.10): vector control parameters
6. Press the key to shift to the digit to be modified, and
9. F8 (F8.00 ~ F8.10): communication parameters, reserved
press the or key to change the setting to 30.00.
10. F9 (F9.00 ~ F9.22): display and monitoring parameters
7. Press the key to save and display the next parameter
11. FE: factory parameters, for factory use, not open to
(F1.05).
users
8. Press the key to exit to parameter group F1.
4.1.5 Parameter Setting Method 9. Press the key to exit programming state (30.00
blinking).
The function parameters are set through the operation
keypad.
Figure 4-2 shows the application chart.
/
1. Press PRG 2. Press to 3. Press FUNC/ 4. Press to 5. Press FUNC/ 6. Press , 7. Press FUNC/
to enter search the DATA to enter the enter the desired DATA to display to change the DATA to save
programming desired corresponding function parameter the function setting to 30.00 and display the
state and parameter function parameter F1.04 parameter value next parameter
display curent group F1 F1.00 in F1 F1.05
parameter parameter group
group
Continue to modify parameters
Note
Some parameters cannot be modified because they are detected
4.2 Basic Applications
values or status parameters, e.g. F9.16, F9.17, and so on.
6) Set PG type. Set F4.00 to 1 (for UVW incremental Connect power cables according to Figure 4-3, and switch
PG). on after confirming the connection.
7) Set parameter tuning enable function: Set F6.07 to 1. 1) Press the key to enter programming state.
8) Press the key to start motor tuning and the LED 2) Set the main parameters (other parameters can use
displays " ". In the tuning state, the motor runs in a the defaults).
fixed mode, so you need not interfere. After the tuning is F0.01=0, speed control 1 (sensorless vector control)
over, the inverter stops automatically, F6.07 will be
F0.02=5, in terminal control mode, the operating
restored "0" and the settings of F6.08 ~ F6.13 and F4.03
command is given via the control terminal. OD
will be updated.
controls FWD running and CD controls REV running
A successful tuning can ensure correct control of the motor.
3) Press the key to return to stopping status.
Note 4) Switch on K1, the inverter runs forward.
1. If in tuning the keypad displays fault, press the key to reset 5) Switch off K1 and switch on K2, the inverter runs REV.
the inverter, change the setting of F4.02, check the connections
and motor ratings, set F6.07 to 1 again, and press the key to 6) Switch off K1 and K2, the inverter stops (decelerates
start tuning. to stop).
2. In synchronous motor tuning, if the PG direction is reversed by 7) Power-off.
cable connection, the inverter will report E025 fault (PG fault). In
this case, exchange the connections of any two-phase cables of the
motor and restart the tuning.
3. For synchronous motors, you should conduct the tuning at least
twice, and see if the difference between the magnetic pole initial
angles (F4.03) obtained from the tuning is less than 10. If
bigger than 10, the error is unacceptable, you should restart the
tuning. If the difference is an integral multiple of 360/motor
polarity pair number, the tuning result is acceptable.
This chapter lists the inverter parameters, briefly introduces the setting ranges, min. units, defaults of the parameters and
marks whether they can be modified.
In the "Mod." column of the tables,
"O" means that the parameter can be modified during operation
"" means that the parameter cannot be modified during operation
"*" means the actual measured or fixed parameters can not be modified
"-" means that it is set by the manufacturer and can not be modified by the user
Abbreviation in the table:
OD: opening door
CD: closing door
MS: multi-speed
This chapter introduces in detail the inverter parameters, their setting ranges, defaults, and points needing attention.
Only qualified personnel is allowed to test this product, 2: distance control 2
otherwise, accidents might occur
The inverter operates in vector control mode without speed
Make sure that the mechanical system and electrical
sensor. When the inverter controls elevator door, the PG
connections of elevator door are correct, accidents
might occur parameters must be set correctly, otherwise the accuracy of
All the parameters must be set properly according to door width cannot be ensured. The door width should be
relevant industrial standards, otherwise, accidents obtained via auto-learning, and the door width information
might occur should be saved after auto-learning. Besides, the distance
Don't walk to the area where the door is under testing, control parameters should be set correctly. During operation,
otherwise, personal injuries might occur the pulse count will be compared with the preset value to
achieve speed decrease and complete CD or OD.
Reference frequency: Target frequency at which the inverter
In this mode, PG may not be connected to the motor shaft.
operates stably.
3: distance control 3
Operating frequency: The inverter's actual output frequency
during operation. The inverter operates in vector control mode without speed
sensor. When the inverter controls elevator door, the PG
The data in "" are defaults of corresponding parameters.
parameters must be set correctly, otherwise the accuracy of
door width cannot be ensured. The door width should be
6.1 Basic Operation Parameters F0 obtained via auto-learning, and the door width information
should be saved after auto-learning. Besides, the distance
F0.00 User passward Setting range: 0 ~ 99990 control parameters should be set correctly. During operation,
the pulse count will be compared with the preset value to
Set up any non- zero number as user's password to enable achieve speed decrease and complete CD or OD.
the password protection function.
CD and OD completion judgement logic: when OD position
0000: no password limiting pulse and OD limit switch mounted on the elevator
Note door are both active, OD is complete; when CD position
limiting pulse and CD limit switch mounted on the elevator
Once user's password is set, you can only read the parameters but
not set or modify them if you don't input the correct password. door are both active, CD is complete.
In this mode, PG may not be connected to the motor shaft.
F0.01 Control mode Setting range: 0 ~ 30
F0.02 Control command selection Setting range: 0 ~ 70
The elevator control system sends OD and CD commands F0.03 Running direction selection Setting range: 0, 10
to realize door opening or closing. The operating logic is
shown in Figure 6-1. This parameter changes the motor running direction. The
Running motor running direction is determined after the motor is
K1 K2
command wired correctly. You can change the setting of this
0 0 Stop K1
. OD parameter to change the direction without rewiring the
K2 EV3200
OD . CD motor.
1 0 inverter
. COM 0: same as preset direction
0 1 CD
1: reverse to preset direction
1 1 OD
Setting range: 50.00 ~
F0.04 Max. output frequency
Figure 6-1 Terminal control logic 128.00Hz50.00
general-purpose inverter mode is the OD high speed phase Figure 6-4 OD operation curve for speed control
frequency by default.
OD process of speed control:
Note 1. When the OD command is active, the inverter starts at
1. Door width auto-learning is valid only in keypad control mode start creep speed, and then operates at constant speed in
and terminal control mode for elevator door control. low-speed section.
2. In keypad control mode, pressing the key starts 2. Timing begins when OD starts. When the OD start creep
auto-learning. In terminal control mode for elevator door control,
time (F1.00) is over, the inverter starts to operate at OD
you need to set F5.04 to 22, and input the valid level to start
auto-learning. reference frequency (F1.04), and accelerates according to
OD Acc time (F1.03), and then operates at high speed after
the acceleration.
3. When the OD speed decrease signal is active, the OD process of distance control:
inverter decelerates within OD Dec time (F1.07) to OD 1. When the OD command is active, the inverter starts at
ending creep speed (F1.08), and operates at constant start creep speed (F1.02), and then operates at constant
ending speed in low-speed section when deceleration is speed in low-speed section.
over.
2. When reaching D1, the inverter starts to operate at OD
4. When OD position limiting signal is active, the inverter reference frequency (F1.04), and accelerates according to
continues to run at OD low speed, and the inverter judges OD Acc time (F1.03), and then operates at high speed after
the output torque. If the torque is bigger or equal to the the acceleration.
threshold of OD torque changing (F1.10), the inverter will
3. When reaching D2, the inverter decelerates within OD
keep the OD torque of F1.11, ending the whole OD process.
Dec time (F1.07) to OD ending creep speed (F1.08), and
5. When OD command is cancelled, the inverter will not operates at constant ending speed in low-speed section
maintain the OD torque any more. when after the deceleration.
4. When reaching D3, the inverter continues to run at OD
6.2.2 OD Operation Curve For Distance Control
low speed in OD ending phase. If the output torque is bigger
Distance control is based on the self-learned door width or equal to the threshold of OD torque changing (F1.10), the
information. In the OD and CD processes, the pulse is inverter will maintain the torque of F1.11, thus the whole OD
counted in real time, and compared with the preset pulse process is over.
value, so as to judge when to decrease the OD speed and 5. When OD command is disabled, the inverter exits the OD
CD speed, and when the OD process and CD process torque maintaining status.
should be over. The control process is shown in Figure 6-5.
Note
Three distance control modes are available, respectively
1. Acc time is the time taken for the inverter to accelerate from
distance control 1, distance control 2 and distance control 3, 0Hz (zero speed) to the maximum frequency (maximum speed).
which have the same control logic and operation curve. In 2. Dec time is the time taken for the inverter to decelerate from
distance control 1, the PG information is used both in maximum frequency (maximum speed) to 0Hz (zero speed).
control and pulse counting, and under this condition, the PG
must be connected to the shaft of the motor. In distance F1.00 OD start creep time for Setting range: 10 ~ 9999ms
control 2 and distance control 3, the PG information is only speed control 500
used in pulse counting, and under this condition, the PG
need not to be connected to the shaft of the motor. Defines the duration the inverter operates at start creep
CD speed in OD process under speed control.
F1.01 OD start creep distance Setting range: 0 ~ 30.0%
F1.09 F1.06 F2.06 F2.09 for distance control (door width)15.0%
Door width
Complete CD position (zero)
Complete OD position In OD process under distance control, the pulse number is
door width OD
recorded in real time. When the pulse number is bigger or
Figure 6-5 Illustration of distance control
equal to the product of F1.01 and the door width, the
The operation curve parameters in group F1 related to inverter switches from OD start creep speed (F1.02) to OD
distance control should be set correctly. high speed (F1.04).
Door width auto-learning should be implemented before F1.02 OD start creep Setting range: 1.00 ~ 25.00Hz
distance control. The OD speed curve of distance control is speed 7.00Hz
illustrated in Figure 6-6. Defines the low operating frequency (speed) in OD process.
Frequency F1.03 OD Acc time Setting range: 0.1s ~ 3600s2.0s
F1.04
F1.07 F1.10
Defines the time taken for the inverter to accelerate from the
F1.03 F1.11
F1.02 OD start creep speed to the OD frequency.
F1.08
Time F1.04 OD Setting range: 0.00 ~ max frequency
OD ON OFF
reference frequency 20.00Hz
OD start
creep distance F1.01door width
Door width
0 Defines the high operating frequency (speed) in OD
OD speed D1
decrease distance F1.06door width process.
Door width
0
D2 F1.05 Rush hour Setting range: 0.00 ~ max
OD position F1.09
limiting distance Door width operation OD speed frequency25.00Hz
0 D3
When the rush hour operation signal is active, this 1: F1.04 and F1.06 are invalid, the OD process observes
parameter defines the frequency (speed) the inverter the best OD speed and speed decrease point calculated
operates at high speed in OD process, or the running automatically based on the door width, OD optimum curve
frequency in the general-purpose inverter mode. correction factor (F1.13), Acc time and Dec time. As the
F1.06 OD speed decrease Setting range: 60% ~ operation curve shows in Figure 6-7, when the OD creep
point in distance control 95%(door width)70% distance S1, OD optimum curve correction factor (F1.13)
and door width S are determined, adjust the OD Acc time
In the OD process under distance control, the pulse number (F1.03) and OD Dec time (F1.07) to regulate the Acc slope
is recorded in real time. When the pulse number is bigger or and Dec slope of the operation curve (the shorter the time,
equal to the product of F1.06 and the door width, the the steeper the slope, and the higher the max frequency),
inverter will switch from OD speed to OD ending creep so as to achieve the highest OD efficiency.
speed. Frequency
Acc Dec
F1.07 OD Dec time Setting range: 0.1 ~ 3600s2.0s
Max.freq.1
Defines the time taken for the inverter to decelerate from the Max.freq.2
OD process.
F1.08 OD ending creep Setting range: 0 ~ 15.00Hz
Doorwidth
speed 3.00Hz S1
S
Defines the motors low frequency (speed) after the OD low Figure 6-7 Optimum OD curve for distance control
speed signal is active in OD process. F1.13 OD optimum Setting range: 3.0% ~ 15.0% (door
F1.09 OD position limit in curve correction factor width)10.0%
Setting range: 1 ~ 9999600
distance control
When the inverter runs at the optimum OD curve (F1.12 =
In OD process under distance control, the pulse number is 1), the pulse number is recorded in real time in the OD
recorded in real time. When the result of total door-width process under distance control. When the left pulse number
pulse number subtracts the pulse number already passed is is smaller than or equal to the product of F1.13 and the door
smaller or equal to the value of F1.09, OD completion width, the inverter will switch from OD speed to OD ending
processing is implemented. creep speed. See Figure 6-7.
F1.10 Threshold for Setting range: 0.0% ~ 100.0% (motor
OD torque changing rated torque)50.0%
6.3 CD Operation Parameters F2
In OD process, if the OD position limiting signal is active or
the pulse count for distance control reaches the product of 6.3.1 CD Operation Curve For Speed Control
F1.09 and the door width, the inverter continues to run at
low speed in the ending phase of OD. When the door Set the parameters in F2 group related to speed control,
reaches the limited position, the motor is caught. When the define the speed decrease contacts and position limiting
motor catching torque is bigger or equal to the product of signal accurately. CD operation curve is illustrated in Figure
F1.10 and motor's rated torque, the door is in complete OD 6-8.
status and maintaining the current torque until the door Frequency
opens again or stops. F2.04
F2.00 F2.07 F2.10
F1.11 Maintaining torque Setting range: 0.0% ~ 100.0% (motor
at OD completion ratd torque)50.0% F2.03 F2.11
F2.02
When the motor is in OD operating process, the OD position F2.08
Time
limiting function is enabled. When the torque of catching CD ON OFF
spinning motor is bigger or equal to the setting of F1.10, and
CD speed
OFF ON
in the mean time the torque maintaining prohibition function decrease signal
is disabled, the inverter maintains at complete OD status CD position
limiting signal OFF ON
with the maintaining torque of the product of F1.11 and
Figure 6-8 CD operation curve for speed control
motor's rated torque.
F1.12 OD operation curve selection in CD process of speed control:
Setting range: 0 ~ 10
distance control 1. When the CD command is active, the inverter starts at
start creep speed (F2.02), and then operates at constant
0: F1.04 setting is observed in OD operation.
speed in low-speed section.
2. Timing begins when CD starts. When the CD start creep 4. When reaching D3, the inverter will run at the CD speed
time (F2.00) is over, the inverter starts to operate at CD after door locking point (F2.16), speeding up the CD
reference frequency (F2.04), and accelerates according to process.
CD Acc time (F2.03), and then operates at high speed after 5. When reaching D4, the inverter continues to run at CD
the acceleration. speed after door locking point. If the output torque is bigger
3. When the CD speed decrease signal is active, the or equal to the threshold for CD torque changing (F2.10),
inverter decelerates within CD Dec time (F2.07) to CD the inverter will maintain the torque of F2.11, thus the whole
ending creep speed (F2.08), and operates at constant CD process is over.
ending speed in low-speed section when deceleration is 5. When CD command is disabled, the inverter exits the CD
over. torque maintaining status.
4. When CD position limiting signal is active, the inverter F2.00 CD start creep time for Setting range: 10 ~ 9999ms
continues to run at CD low speed, and the inverter judges speed control 500ms
the output torque. If the torque is bigger or equal to the
threshold of CD torque changing (F2.10), the inverter will Defines the duration the inverter operates at start creep
keep the CD torque of F2.11, thus the whole CD process is speed in CD process under speed control.
over. F2.01 CD start creep Setting range: 0 ~ 30.0% (door width)
5. When OD command is cancelled, the inverter will not distance 15.0%
maintain the OD torque any more.
In CD process under distance control, the pulse number is
6.3.2 CD Operation Curve For Distance Control recorded in real time. When the pulse number is bigger or
equal to the product of F2.01 and the door width, the
The operation curve parameters in group F2 related to inverter switches from CD start creep speed (F2.02) to CD
distance control should be set correctly. high speed (F2.04).
Door width auto-learning should be implemented before Setting range: 1.00 ~ 25.00Hz
F2.02 CD start creep speed
distance control. The CD speed curve of distance control is 6.00Hz
illustrated in Figure 6-9.
Defines the low operating frequency (speed) in CD process.
Frequency
F2.04
F2.03 CD Acc time Setting range: 0.1s ~ 3600s2.0s
F2.07 F2.15
F2.03 F2.10
F2.16 F2.11
Defines the time taken for the inverter to accelerate from the
F2.02
F2.08 CD start creep speed to the CD frequency.
Time
CD ON OFF F2.04 CD reference Setting range: 0.00 ~ max
frequency frequency15.00Hz
CDstartcreep F2.01 Doorwidth
distance 0
D1
Doorwidth
CD speed
F2.06 Doorwidth
Defines the high operating frequency (speed) in CD
decrease distance
0
D2 process.
F2.09 Doorwidth
CDposition
limitingdistance F2.05 Rush hour Setting range: 0.00 ~ max
0
D3D4 Doorwidth operation CD speed frequency20.00Hz
Figure 6-9 CD operation curve for distance control
When the rush hour operation signal is active, this
CD process of distance control 1:
parameter defines the frequency (speed) the inverter
1. When the CD command is active, the inverter starts at operates at high speed in CD process, or the running
start creep speed (F2.02), and then operates at constant frequency in the general-purpose inverter mode.
speed in low-speed section.
F2.06 CD speed decrease Setting range: 60% ~ 95%
2. When reaching D1, the inverter starts to operate at CD point in distance control (door width)70%
reference frequency (F2.04), and accelerates according to
CD Acc time (F2.03), and then operates at high speed after In the CD process under distance control, the pulse number
the acceleration. is recorded in real time. When the pulse number is bigger or
3. When reaching D2, the inverter decelerates within CD equal to the product of F2.06 and the door width, the
Dec time (F2.07) to CD ending creep speed (F2.08), and inverter will switch from CD high speed to CD ending creep
operates at constant ending speed in low-speed section speed.
when after the deceleration. F2.07 CD Dec time Setting range: 0.1 ~ 3600s2.0
Defines the time taken for the inverter to decelerate from the the steeper the slope, and the higher the max frequency),
CD frequency (high speed) to the CD ending creep speed in so as to achieve the highest CD efficiency.
CD process. Frequency
Acc Dec
F2.08 CD ending creep
Setting range: 0 ~ 15.00Hz2.00 Max.freq.1
speed
Max.freq.2
Defines the motors low frequency (speed) after the CD low F2.14
speed signal is active in CD process.
F2.09 CD position limit in
Setting range: 1 ~ 9999600 Doorwidth
distance control S1
S
be completed, the operation time may exceed F3.01, and completely and CD command is cancelled at that time, the
OD error (E030) will be activated. E029 will be activated if inverter will stop immediately and the delay function is
OD overtime occurred during the door width auto-learning. invalid. If F3.05 is set to 9999, the CD delay, once triggered,
When you set F3.01 to 0 or 3600, that is, set the OD time will be maintained endlessly.
limit to infinity, F3.01 is invalid. F3.06 Position of safety edge lift Setting range: 0% ~
F3.02 CD time limit Setting range: 0 ~ 3600s300s signal output 40.0%(door width)10%
Defines the maximum time of CD operation. You should set When the door position F3.06 door width, safety edge lift
it properly according to the actual conditions. The setting is needed. In this case, if safety edge lift signal output
must be bigger or equal to the sum of all the settings of CD function is configured, safety edge lift signal will be activated.
(parameter group of CD curve), otherwise error may occur when the door position F3.07 door width, safety edge lift
(E028). Setting F3.02 correctly can protect the system signal will not be activated.
against abnormal operation of elevator door. Normal CD
operation time will not exceed F3.02, but when the CD
position limit is invalid and causes the CD process unable to F3.06
door width
be completed, the operation time may exceed F3.02, and
Safety edge
CD error (E031) will be activated. E029 will be activated if lift signal output
OD overtime occurred during the door width auto-learning. Door width
When you set F3.02 to 0 or 3600, that is, set the CD time OD
limit to infinity, F3.02 is invalid. Figure 6-11 Safety edge lift signal output position
Defines the maximum time of slow OD and CD operation Defines the handling method in the case CD process is
when slow operation enable signal is active. You should set obstructed.
it properly according to the actual conditions. The setting 0: stop. The CD process can continue only after 10s, unless
must be bigger or equal to the sum of all the settings of OD OD operation is conducted within 10s.
or CD (parameter group of OD curve and CD curve),
1: re-open the elevator door
otherwise error may occur (E028). Setting F3.03 correctly
F3.08 CD obstruction
can protect the system against abnormal slow operation of Setting range: 0 ~ 150%100%
sensitivity
elevator door. Normal operation time will not exceed F3.03,
but when the OD or CD position limit is invalid and causes During CD process, the motor's output torque is detected in
the OD or CD process unable to be completed, the real time. When the output torque is bigger than or equal to
operation time may exceed F3.03, and OD or CD error the product of F3.08 and motor rated torque, it is regarded
(E030, E031) will be activated. When you set F3.03 to 0 or that the CD process is obstructed, and the situation will be
3600, that is, set the OD or CD time limit to infinity, F3.03 is addressed according to the setting of F3.07
invalid.
When set to 0, CD obstruction sensing is disabled.
F3.04 Delay time for external OD Setting range: 0 ~ 9999s
F3.09 Dec time upon
command 0s Setting range: 10 ~ 2500ms300ms
abnormality
1: enabled
When the PG input signal is detected abnormal, after the
Set F4.05 to 1, press (or when terminal auto-learning
time set by F4.09, the inverter will report PG cable broken
command is valid) , and the inverter will begin door-width
fault. If F4.09 is set to 0, PG cable broken detection function
auto-learning automatically.
is disabled.
After the auto-learning, the setting of F4.05 will be restored F4.10 Ratio of gear Setting range: 1.0 ~ 100.01.0
to 0 automatically.
Process of door-width auto-learning: After auto-learning is The ratio of shaft radius of traction wheel to motor shaft
started, the door will be closed, opened and then closed. radius, as shown in Figure 6-13.
After the auto-learning is finished, the door width information Ratio of gear = shaft radius of traction wheel N1/motor shaft
will be saved automatically. radius N2.
Parameters F5 0: No function
1: External reset (RESET) signal input
Functions and parameters of control terminals X1 ~ X5 are
When a fault occurs, the inverter can be reset via this
defined by the following parameters.
terminal. This function is enabled at the falling edge of the
F5.00 Function selection for pulse, and its function is the same with that of the key
Setting range: 0 ~ 200
control terminal X1
on the keypad.
F5.01 Function selection for
Setting range: 0 ~ 200 2, 3: Normally open/closed input contacts for light curtain
control terminal X2
F5.02 Function selection for signal
Setting range: 0 ~ 200
control terminal X3 In CD process, if this terminal is activated, CD obstruction
F5.03 Function selection for protection will be executed. During the re-opening process,
Setting range: 0 ~ 200
control terminal X4
the inverter will not response to CD command.
F5.04 Function selection for
Setting range: 0 ~ 220 If the door has reached the CD position limit, this protection
control terminal X5
signal is ineffective.
Control terminals X1 ~ X5 are programmable input terminals, 4, 5: Normally open/closed input contacts for safety edge
and their functions can be defined by F5.00 ~ F5.04. The In CD process, if this terminal is activated, CD obstruction
functions are listed in Table 6-1. protection will be executed. During the re-opening process,
Table 6-1 Function selection for multi-function inputs the inverter will not response to CD command.
Settings Functions Settings Functions If the door has reached the CD position limit, this protection
Normally open input signal is ineffective.
0 No functions 12 contacts for CD
6, 7: Normally open/closed input for OD position limiting
speed decrease
Normally closd input In OD process under speed control, the inverter will take
External reset (RESET)
1 13 contacts for CD actions of OD position limiting after this signal is enabled.
signal input
speed decrease
8, 9: Normally open/closed input for CD position limiting
Normally open input
Terminal for inputting In CD process under speed control, the inverter will take
2 contacts for light curtain 14
OD prohibition signal actions of CD position limiting after this signal is enabled.
signal
Normally closed input Terminal for 10, 11: Normally open/closed input for OD speed decrease
3 contacts for light curtain 15 disabling torque
In OD process under speed control, the inverter starts low
signal maintaining
speed operation in ending phase after the normally
open/closed input for OD speed decrease is enabled.
12, 13: Normally open/closed input for CD speed decrease Settings Functions Settings Functions
In CD process under speed control, the inverter starts low Output signal 1 for Safety edge lift signal
2 8
complete OD output
speed operation in ending phase after the normally
Output signal 1 for Lock signal synchronous
open/closed input for CD speed decrease is enabled. 3 9
complete CD output
14: Terminal for inputting OD prohibition signal Output signal 2 for Re-opening signal
4 10
OD command will not be executed if this signal is enabled. complete OD output
Output signal 2 for Obstruction signal
15: Terminal for inputting torque maintaining prohibition 5 11
complete CD output
signal
In CD/OD torque maintaining process, the inverter will 0: Output signal 0 for complete OD
maintain the 0 torque if this signal is enabled. In OD process, when the inverter receives OD position
16: Low speed OD/CD enabling signal input limiting signal or when the pulse count number reaches the
If this signal is enabled, the motor operates at low speed OD position limit, the relay will activate to output OD
according to the speed set by F3.00. complete signal.
17/18: Normally open/closed input for lock signal Complete OD signal is disabled in demo mode,
general-purpose inverter operation mode and CD process.
19: EFS signal input
1: Output signal 0 for complete CD
When this signal is activated, OD is prohibited, and the door
closes at the high speed set by F2.12. In CD process, when the inverter receives CD position
limiting signal or when the pulse count number reaches the
20: Rush hour operation enable signal input
CD position limit, the relay will activate to output CD
When the signal is activated, the OD speed and CD speed
complete signal.
are the speeds set by F1.05 and F2.05 respectively.
The complete CD signal is disabled in demo mode,
21: Operation enable signal input
general-purpose inverter operation mode and OD process.
when X5 is not set to 21, the door is controlled by the
2: Output signal 1 for complete OD
external door control signals.
In OD process, when the inverter receives OD position
When X5 is set to 21:
limiting signal or when the pulse count number reaches the
If X5 is valid, external door control is enabled. OD position limit, and at the same time the inverter torque
If X5 signal is invalid, the inverter will stop immediately reaches the setting of F1.10, the relay will activate to output
when in operation state, and does not respond when OD complete signal.
in stopping state. The complete OD signal is disabled in demo mode,
22: Door width auto-learning command input general-purpose inverter operation mode and CD process.
Under terminal control mode (F0.02=2), when X5 is set to 3: Output signal 1 for complete CD
22: In CD process, when the inverter receives CD position
If F4.05=1 and X5 terminal input command is valid, limiting signal or when the pulse count number reaches the
door width auto-learning will start. CD position limit, and at the same time the inverter torque
If F4.05=0 and X5 terminal input command is valid, reaches the setting of F2.10, the relay will activate to output
door width auto-learning will not start. CD complete signal.
F5.05 Function of programmable relay Setting range: 0 ~ 11 The complete CD signal is disabled in demo mode,
output PA1/PC1 2 general-purpose inverter operation mode and OD process.
F5.06 Function of programmable relay Setting range: 0 ~ 11 4: Output signal 2 for complete OD
output PA2/PC2 3
In OD process, when the inverter receives OD position
F5.07 Function of programmable relay Setting range: 0 ~ 11
limiting signal or when the pulse count ed reaches the OD
output PA3/PB3/PC3 6
position limit, locking signal is invalid and at the same time
the inverter torque reaches the setting of F1.10, the relay
Functions of programmable relay are shown in Table 6-2.
will activate to output OD complete signal.
Table 6-2 Relay output functions
The complete OD signal is disabled in demo mode,
Settings Functions Settings Functions general-purpose inverter operation mode and CD process.
Output signal 0 for
0 6 Fault relay output 1 5: Output signal 2 for complete CD
complete OD
Output signal 0 for In CD process, when the inverter receives CD position
1 7 Fault relay output 2
complete CD limiting signal or when the pulse count ed reaches the CD
position limit, locking signal is disabled and at the same time
the catching torque reaches the setting of F2.10, the relay Note
will activate to output CD complete signal. 1. Relevant parameters of motor (F6.01 ~ F6.06) must be input
The complete CD signal is disabled in demo mode, correctly before auto-tuning.
general-purpose inverter operation mode and OD process. 2. The motor power should match that of the inverter, that is, the
setting of F069 can be only one grade higher or two grades lower
6: Fault relay output 1 than standard motor capacity, to ensure the performance.
When the inverter has fault, the relay will output fault signal.
But when parameter setting error (E028) occurs, the inverter F6.07 Motor tuning Setting range: 0, 10
only displays the alarm information and will not output fault
relay output signal 1. 0: disable 1: enable
7: Fault relay output 2 Enter the motor parameters according to the nameplate
When the inverter has fault or the inverter's DC bus voltage (F6.01 ~ F6.06) before tuning. First set F6.07 to 1, press
is low (LED displays "P.oFF"), the relay will output fault on the operation keypad, the inverter will execute
signal. But when parameter setting error (E028) occurs, the auto-tuning function.
inverter only displays the alarm information and will not After tuning completed, setting of F6.07 will be restored to 0
output fault relay output signal 2. automatically.
8: Safety edge lift signal output Note
When width left open in CD is less than or equal to F3.06 1. Do not start tuning with load on motor;
setting, the relay outputs safety edge lift signal. When it is 2. Make sure the motor is in stopping status before tuning,
bigger than F3.06 setting, there is no output of safety edge otherwise, the tuning can not be processed normally;
lift signal. 3. Tuning can be performed in keypad control mode only
9: Lock signal output (F0.02=0, factory default value);
When the door is obstructed in OD or CD process, the relay F6.13 Exciting current
Setting range: 0.00 ~ 99.99A1.08
with no load
outputs this signal.
Note I1 Rm I2
U1 1-S
1. For EV3200-2S0002A and EV3200-2S0004A, the default R2
I0 Lm S
setting of this parameter is 0.
2. For EV3200-2S0002S and EV3200-2S0004S, the default
setting of this parameter is 1. Figure 6-14 Steady-state equivalent circuit of asynchronous
motor
F6.01 Motor rated power Setting range: 0 ~ 500W370
In Figure 6-14, R1, L1, R2, L2, Lm, I0 represent stator
F6.02 Motor rated voltage Setting range: 0 ~ 250V220
resistance, stator inductance, rotor resistance, rotor
F6.03 Motor rated current Setting range: 0.10 ~ 9.90A1.94
inductance, mutual inductance and exciting current
F6.04 Motor max Setting range: 100.0% ~ 200.0%
respectively.
allowable operation current 150%
F6.05 Motor rated Setting range: 1.00 ~ 128.00Hz
frequency 50.00 6.8 Vector Control Parameters F7
F6.06 Motor rated
Setting range: 1 ~ 9999rpm1400 F7.00 Speed regulator's Setting range: 0.000 ~ 6.000
spinning speed
proportional gain 1 0.600
F7.01 Speed regulator's Setting range: 0, 0.032 ~ 32.00s when the system runs at low frequency, the transient
integral time 1 1.000 response performance can be improved by increasing P
F7.02 Speed regulator's Setting range: 0.000 ~ 6.000 and decreasing I.
proportional gain 2 0.600
Adjust speed regulator's parameters following the
F7.03 Speed regulator's Setting range: 0, 0.032 ~ 32.00s
procedures below:
integral time 2 1.000
Set appropriate switching frequency F7.04.
F7.04 Speed regulator's Setting range: 0.00 ~ 50.00Hz
changing frequency 5.00 First tune P (F7.00) and I (F7.01) for high-speed application,
ensuring no oscillation and short response time.
Speed regulator's proportional gain P and integral time I can Next, tune P (F7.02) and I (F7.03) for low-speed application,
be set by F7.00 ~ F7.04 to change the speed response of ensure no oscillation and good response performance at
vector control. low frequency.
1. Structure of speed regulator (ASR) is shown in Figure F7.05 Slip compensation Setting range: 0, 50.0% ~
6-15, where Kp is proportional gain P, and KI is integral time gain 250.0%100.0%
I.
Frequency F7.05 is used in calculating slip frequency. The setting
+ -
Speed Reference
instruction error 1 torque current 100% means rated slip frequency corresponds to rated
Kp(1+ )
KI S
torque current. The user may decrease/increase the
Actual speed Torque limit
(F7.06, F7.07) settings of F7.05 to adjust the speed control's difference
Figure 6-15 Simplified speed regulator diagram accurately.
F7.06 Motoring Setting range: 0.0% ~ 200.0%
If the integral time is set at 0 (F7.01=0, F7.03=0), which
torque limit 100.0%
means integral function is disabled, and the speed loop is
F7.07 Braking Setting range: 0.0% ~ 200.0%
simply a proportion regulator.
torque limit 100.0%
2. Adjustment of proportional gain P and integral time I for
speed regulator. Torque limiting is used to limit the speed regulator's output
Bigger proportional gain Shorter integral time torque current.
Instructed Instructed
speed speed Torque limit is the percentage of the inverter's rated current;
Small proportional gain
Longer integral time if the torque limit is 100%, then the torque current limit is the
inverter's rated current. F7.06 and F7.075 limit the output
torque in motorizing state and braking state respectively, as
shown in Figure 6-18.
Figure 6-16 Speed regulator's step response vs. P and I
Positive torque Output torque
Increasing P will fasten system transient response, but
F7.07 F7.06
system oscillation may occur given too big P.
Braking Motorizing
Motor running speed
Decreasing I will fasten transient response, but system status status
oscillation and overshoot may occur given too small. REV runing Motorizing Braking FWD running
status status
Normally, you may tune P first, increase its value as long as F7.06 F7.07
Note 6: 115200bps
Normally, there is no need to change the PI parameters of current 7: 125000bps
loop. Do not change them unless absolutely necessary. F8.01 Modbus data format Setting range: 0 ~ 50
6.9 Communication Parameters F8 You may define the response delay of the inverter in
communication according to the speed of the Modbus main
(Reserved)
station.
EV3200 inverter provides reserved standard RS485 and In RTU mode, the actual communication delay shall not be
CAN communication ports, which use open Modbus serial less than 3.5 character spaces. In ASCII mode, the actual
communication protocol. communication delay shall not be less than 1ms.
If you wish to control EV3200 inverter through F8.05 CAN communication
Setting range: 0 ~ 150
station enable
communication, you may connect it to a computer or an
PLC, or you may control it through a communication
This parameter is used to select to enable or disable the
adapter.
communication stations.
F8.00 Modbus baud rate selection Setting range: 0 ~ 74
Bit 0: station 1 enable
Defines the serial communication speed rate. Bit 1: station 2 enable
0: 1200bps Bit 2: station 3 enable
1: 2400bps Bit 3: station 4 enable
2: 4800bps Corresponding station =1 means to enable the station
3: 9600bps Corresponding station=0 means to disable the station.
4: 19200bps F8.06 CAN baud rate selection Setting range: 0 ~ 40
5: 38400bps
Defines the data format adopted in CAN communication the inverter detects the terminal is on, and is "0" if the inverter
protocol. detects the terminal is off. We define the relation of bits and
terminals as follows:
0: 10kbps Bit bit6 bit5 bit4 bit3 bit2 bit1 bit0
1: 20kbps Input terminal CD OD X5 X4 X3 X2 X1
2: 40kbps The number displayed by LED is the decimal number of the
corresponding binary code.
3: 80kbps
4: 125kbps Bit 7: Status of output terminal (no unit)
F8.07 CAN communication Setting range: 0, 0.1 ~ 100.0s
failure detection time 0 Note
Terminal input status is represented by a 4-bit binary code. Each
If communication control mode is not selected (F0.02=0 ~ 2 bit represents ON/OFF state of an input terminal. The bit is "1" if
the inverter detects the terminal is activated, and is "0" if the
or F0.02=4 ~ 5), this function is disabled. inverter detects the terminal is not activated. We define the
When F8.07=0, this function is disabled. relationship of bits of the binary code and terminals as follows:
Bit bit2 bit1 bit0
When F8.07 is not set to 0, if the communication interrupt
Output terminal PA3/PB3/PC3 PA2/PC2 PA1/PC1
lasts longer than the setting of F8.07, fault code E017
(communication error) will be displayed, and the inverter will The number displayed by LED is the decimal number of the
corresponding binary code.
stop.
F8.08 CAN communication Setting range: 0.01 ~ 1.000s
Bit 8: Low digits of pulse of door position (0 ~ 9999)
delay 0.01
Bit 9: High digits of pulse of door position (0 ~ 9999)
You may define the response delay of the inverter in Note
communication according to the speed of the CAN main
Door position = High digits of pulse counted for door position
station. The contents of the CAN communication protocol 10000+low digits of pulse counted for door position
can be modified according to your requirement.
How to set the values
6.10 Monitoring And Recording To determine what you want to display first and then set the
corresponding bit to "1". For example, if you need to
Parameters F9
display the corresponding parameters controlled by Bit 0 ~
F9.00 Parameters displayed Bit 4, and not display other parameter, the setting should be
Setting range: 1 ~ 102331
by LED 0000011111.
To convert the binary code into the decimal code, the
F9.00 is to set the parameters that can be displayed on LED. 7
i
biti 2
For parameters that have been selected, you may scroll calculation formula is: i=0 , where, i: 0 ~ 9.
through them by pressing on the keypad.
As mentioned above, to convert the binary code into
The display of each parameter is controlled by a binary bit, 0 1 2 3 4
decimal code: 1 2 +1 2 +1 2 +1 2 +1 2 = 31
"1" for display, "0" for not display. Therefore whether these
Therefore, this parameter is set to 31.
10 parameters can be displayed is determined by 10-bit
F9.01 Selection of parameters
binary code. For example, Bit 0 controls whether to display Setting range: 0 ~ 60
displayed by LED in stopping status
operating frequency, if Bit 0=0, the frequency will not be
displayed, if Bit 0=1, the frequency will be displayed. The 0: Preset OD frequency (Hz)
representation of each bit is shown below:
1: Preset CD frequency (Hz)
Bit 0: running frequency (Hz)
2: Status of input terminal (No unit)
Bit1: reference frequency (Hz)
3: Status of output terminal (No unit)
Bit 2: output voltage (V)
4: DC bus voltage (V)
Bit 3: output current (A)
5: Low digits of pulse counted for door position (0 ~ 9999)
Bit 4: output torque (%)
6: High digits of pulse counted for door position (0 ~ 9999)
Bit 5: DC bus voltage (V)
Door position = High digits of pulse counted for door
Bit 6: Status of input terminal (No unit) position 10000+ Low digits of pulse counted for door
Note position
This chapter introduces the basic procedures and parameter setting methods for the elevator door control system using
EV3200 series inverter. Applications of speed control and distance control are introduced below, including the system
configuration and parameter settings.
Start
Synchronous
F6.00=1 F6.05
F6.02 End
Note
During the tuning, the motor should be connected without load. Otherwise, the motor parameters obtained from tuning will be incorrect,
and the tuning might fail.
In speed control, speed decrease contacts are used to decrease the speed, and the position limiting signal is used to judge
whether the door is opened or closed completely. System wiring diagram for speed control 1 is shown in Figure 7-2.
MCCB
L U
Single phase
power supply V
M
50/60Hz N W
EV3200 inverter
OD speed PE
decrease NO input
Elevator door mechanical system
CD speed X1
decrease NO input
X2 PA3
OD position
limiting NO input PB3
CD position X3 Fault relay
limiting NO input X4 PC3
PA1
light curtain or safety
edge signal NO input
X5 Complete OD
relay output
Control system
PC1
COM
PA2
Control system
Complete CD
OD command input relay output
OD PC2
CD command input
CD
Note
If the actual operation is reverse to OD/CD command, please change the setting of F0.03 or change the phase connection of motor.
5. After testing, set F0.02 to 2 (terminal control mode), and the inverter will begin to work normally.
Note
1. Setting of F3.01 (OD time limit) must be bigger than the sum of time in all phases of OD curve.
2. Setting of F3.02 (CD time limit) must be bigger than the sum of time in all phases of CD curve.
For distance control 1, PG should be installed on the motor shaft. In distance control, the speed decrease and complete CD
and OD judgments are made according to the actual number of pulses counted. System wiring diagram for distance control is
shown in Figure 7-3 and Figure 7-4.
MCCB
L U
Single phase V M
power supply
W
50/60Hz N EV3200 inverter PE
P24 PG
COM
A
mechanical system
B
Light curtain NO input PG: pulse generator
X1 PA3
Elevator door
Fault relay
Safety edge NO input PB3
X2
PC3
COM
PA1
Complete OD
Control system
relay output
Control system
PC1
Figure 7-3 System wiring diagram for distance control 1(asynchronous motor)
MCCB
L U
Single phase V
power supply EV3200 inverter W
M
50/60Hz N
11
PE
1
PG
SK2
mechanical system
X1 PA3
Elevator door
Complete OD
relay output
Control system
Control system
PC1
Figure 7-4 System wiring diagram for distance control 1(synchronous motor, UVW incremental PG)
1. Do the wiring according to Figure 7-3 and Figure 7-4 (refer to 3.4 PG Terminals Of Synchronous Motor and 3.5 Wiring
Diagram Of Inverter for PG wiring).
2. Switch on the inverter, set F9.18 to 2 to restore the factory settings.
3. Carry out motor tuning according to instructions provided in 7.1 Motor Type Setup. The parameters will be saved
automatically after tuning.
4. Set F0.01 to 1, set F4.01 and F4.02 (0: forward, 1: reverse) correctly. After exiting the programming status, press (or )
to start the operation in keypad control mode, and adjust F4.02 setting according to the actual operating conditions. If over
current or over load occurs, or the output current exceeds the motor rated current, adjust the setting of F4.02 to ensure correct
PG parameter settings, and restart the inverter.
5. Switch off the inverter, connect the elevator door mechanical system and switch on the inverter again.
6) Set F0.02 to 1 (keypad control mode), select auto-learning speed properly via F4.04, set F4.05 to 1, press to start
door-width auto learning, and the motor operates according to the procedures of CDODCD. The inverter stops after the
last motor catching. The door width information will be saved automatically after auto-learning.
Note
If the actual operation direction is reverse to OD/CD command, change the setting of F0.03 to 1, and change the setting of F4.02
accordingly.
7. Switch on the inverter again, in first time operation (OD or CD), the inverter will operate at the speed set by F3.00. When
the door is opened or closed completely, the inverter will switch to OD (or CD) completion torque maintaining status.
8. Set relevant parameters according to Table 7-3. The CD and OD parameters can be adjusted according to Figure 6-8 and
Figure 6-9.
9. Set F0.02 to 2 (terminal control mode), and the inverter can work normally.
Note
1. Setting of F3.01 (OD time limit) must be bigger than the sum of time in all phases of OD curve.
2. Setting of F3.02 (CD time limit) must be bigger than the sum of time in all phases of CD curve.
3. Setting of F3.03 (slow speed operation time limit) must be bigger than the sum of time in all phases of OD and CD curves.
MCCB
L U
Single phase V M
power supply W
N
50/60Hz EV3200 inverter PE
P24 PG
CD position X3
PB3 Fault relay
limiting NO input X4
PC3
COM
PA1
Complete OD
Control system
relay output
Control system
PC1
Figure 7-5 System wiring diagram for distance control 3(asynchronous motor)
Note
If the actual operation direction is reverse to OD/CD command, change the setting of F0.03 to 1, and change the setting of F4.02
accordingly.
7. Switch on the inverter again, in first time operation (OD or CD), the inverter will operate at the speed set by F3.00. When
the door is opened or closed completely, the inverter will switch to OD (or CD) completion torque maintaining status.
8. Set relevant parameters according to Table 7-4. The CD and OD parameters can be adjusted according to Figure 6-8 and
Figure 6-9.
9. Set F0.02 to 2 (terminal control mode), and the inverter can work normally.
Chapter 8 Troubleshooting
EV3200 can detect 19 types of faults. When fault occurs, you can get the information of fault codes, DC bus voltage, output
current, operating frequency and terminal status by reviewing the values of F9.02 ~ F9.09. You can check the faults according
to the following table and note down the fault phenomena before seeking technical service.
Fault code Fault type Possible cause Action to take
1) Acc time is too short.
1) Prolong the Acc time;
2) Restart the motor in motion when momentary
2) Start the motor after it stops.
Over-current in Acc stop occurs.
E001 3) Wiring correctly
process 3) Incorrect external wiring
4) Change the setting of F4.02 or the wiring of PG
4) Incorrect wiring of PG
5) Check the cable connection of the motor
5) Output phase failure
Overcurrent in Dec 1) Dec time is too short 1) Increase Dec time or adjust PI parameters
E002
process 2) Output phase failure 2) Check the cable connection of the motor
Overcurrent in 1) Sudden change of load 1) Adjust PI parameters
E003 constant speed 2) Abnormal load\ 2) Check load
operation 3) Output phase failure 3) Check the cable connection of the motor
1) Abnormal input voltage 1) Check input power source.
Overvoltage in Acc
E004 2) Unsuitable setting of PI parameters 2) Adjust PI parameters
process
3) Big load inertia 3) Connect external braking resistor
1) Dec time is short 1) Prolong Dec time
Overvoltage in Dec 2) Unsuitable selection of braking resistor 2) Re-select the braking resistor
E005
process 3) Abnormal input voltage 3) Check input voltage
4) Unsuitable setting of PI parameters 4) Adjust PI parameters
Overvoltage in
1) Abnormal change of input voltage 1) Mount input reactor
E006 constant speed
2) Energy regenerated by negative torque load 2) Connect external braking resistor
operation
E007
Reserved
E008
The output cables of the inverter are broken,
Check the 3-phase output cables of the inverter and
E009 Output phase loss phase failure or 3-phase loads are severely
check if the 3-phase loads are balanced
unbalanced
E010 Reserved
Heatsink 1) Air duct blocked 1) Clear the air duct
E011
overheating 2) IGBT abnormal 2) Seek service
E012 Reserved
1) Heavy load 1) Select inverters with bigger ratings
E013 Inverter overload 2) Low mains voltage 2) Check mains voltage
3) PG error 3) Check the PG wiring or replace the PG
1) Motor rated current setting error
1) Check the setting of F6.03
2) Motors max allowable operating current set
E014 Motor protection 2) Check the setting of F6.04
too small
3) Select applicable motor
3) Motor model selection error
E015 Reserved
EEPROM read or Fault occurs during the read-write of control
E016 Seek service
write fault parameters
E017, E018 Reserved
Current detecting 1) Current detecting circuit fails
E019 Seek service
circuit fault 2) Power source fails
E020
E021
Reserved
E022
E023
1) Set the motor parameters correctly according to the
1) Motor parameter setting error motor nameplate
E024 Motor tuning error
2) Tuning overtime 2) Check if the motor is broken away from its load and
check the motor cables
Chapter 9 Maintenance
Lots of factors such as ambient temperature, humidity, acid/alkali substances, dust, vibration, internal component aging and
wearing may raise the chance of the occurrence of potential faults. Therefore, it is quite necessary to conduct daily checking
and periodical maintenance to the inverters that are operated or stored.
If the inverter is transported from a distant place, routine inspections such as integrity of components and tightening of screws
must be done before using the inverter.
During normal operation, clean the dust inside the inverter periodically, and check if the screws become loose.
If the inverter has not been used for a long time, it is recommended to energize it every six months for more than half an hour
to keep the internal electronic elements in good conditions.
For the drive that has been stored for more than two years, when supplying AC power to the drive, use a voltage regulator to
raise the input voltage to rated input voltage gradually, otherwise the drive may be damaged
During drive's operation, the voltage is very high. Misoperation may result in serious personal injuries.
Within a certain period of time after the power is cut off, dangerous high voltage still exsit inside the drive.
Maintenance of drive shall only be done by qualified, trained professionals.
Before maintenance, maintenance personnel must take off personal metal articles such as: watches, rings. Working uniforms
and tools used during the operation must satisfy insulation requirements to avoid electric shock.
Before check and maintenance, please confirm the following items first.
Otherwise, there is the hazard of electric shock:
The inverter has been switched off;
Use a volt-meter to test the voltage between terminals P(+) and P(-)and the voltage should be below 36V.
Note
Some IC components on the control board are sensitive to ESD, so do not touch these components.
General Inspection:
1. Check if screws of control terminals are loose. If so, tighten them with a screwdriver.
2. Check if the main circuit terminals are properly connected, and check if the connection points of mains cables or buses, or
screws are over heated.
3. Check if the power cables and control cables are damaged, especially the skin of the cables.
4. Check if the insulating tapes around the cable lugs are stripped or the connection between the cable and cable lugs is
loose.
5. Before the insulation test of the motor, the motor must be disconnected from the inverter. Otherwise, the inverter might be
damaged.
Note
Dielectric test of the inverter has already been done in the factory. It is not necessary for the user to do dielectric test again in order to
avoid potential damage of its internal components.
Note
The inverter may be damaged if the new component's model and parameters are different from those of the exchanged component.
Possible cause of damages of electrolyte capacitor: high ambient temperature, aging of electrolyte and big pulse current.
Criteria: Check if over-current or over-voltage failures occur frequently during inverter startup with load, or if there is any
leakage of liquids, or if the safety valve protrudes. Measure static capacitance and insulation resistance.
9.4 Storage
1. The following points must be followed for the temporary and long-term storage of the inverter.
Table 9-2 Storage environment of the inverter
Item Requirements Remark
Long-time storage temperature should be less than 30C to avoid
Ambient temperature -40C ~ 70C the deterioration of the capacitor. Condensation and frozen
caused by sharp temperature change should be avoided
Relative humidity 20 ~ 90%
Store in locations free of direct sun shine, dust,
Use plastic film to seal the inverter and desiccant, etc.
Storage environment corrosive or combustible gases, oil mist, vapor,
water drop, vibration and salt
2. Long-time storage will cause the deterioration of electrolytic capacitors. Therefore, the inverter must be powered on
periodically. For the inverter that has been stored for a long time, it should be powered on without driving a motor for at least
half an hour every half year.
9.5 Warranty
Emerson Network Power will offer warranty service if the inverter has faults in the following situations:
1. There are 18 months defects liability period as of the date of manufacture for the inverter, providing that the inverter is used
as required in this user manual. After the 18 months, servicing will be charged properly;
2. Even within the 18 months, servicing will be charged in case of the following situations:
Damages incurred to the inverter due to mis-operations that are not in compliance with the User Manual.
Damages incurred to the inverter due to wrong wire connections.
Damages incurred to the inverter due to fire, flood, abnormal voltage and so on.
Damages incurred to the inverter due to the improper application of the inverter.
The service will be charged based on the costs. If there are any contracts, the contracts prevail.
EMI filter should be provided by the user. Test proved that the filters described below can be used with EV3200 series inverter.
Filter rated current Filter max. power Filter operation leakage Terminal torque Weight
Inverter model Filter model
(A) consumption (W) current (mA) (Nm) (kg)
EV3200-2S0002A
EV3200-2S0004A Schaffner
12 3.7 51.2 0.8 0.65
EV3200-2S0002S FS6512-12-07
EV3200-2S0004S
The dimensions A, a, B, b, and D of the EMI filter shown in Figure 1 differ with the filter model. Refer to the following table:
Dimensions
EMI filter model
A (mm) a (mm) B (mm) b (mm) D (mm)
Schaffner-FS6512-12-07 74 48 193 173 40
Network Topology:
RS232 RS232
RS485
RS485
Interfaces
RS485 or RS232: asynchronous, half-duplex.
Default: 8-N-2, 19200bps. See parameter settings of parameter group F8.
Communication mode
1. The protocol is Modbus protocol.
2. The inverter is a slave in the network. It communicates in point to point master-slave mode. It will not respond to the
command sent by the master via broadcast address.
3. In the case of multi-inverter communication or long-distance transmission, connecting a 100 ~ 120 resistor in parallel with
the master signal line will help to enhance the immunity to interference.
Protocol format:
Modbus protocol supports both RTU and ASCII mode. The frame format is illustrated as follows:
RTU mode
ASCII mode
Slave Function
Start: "03A" Data Check End: "0 D, 0 A"
address code
Modbus adopts Big Endian representation for data frame. This means that when a numerical quantity larger than a byte is
transmitted, the most significant byte is sent first.
RTU mode:
In RTU mode, the idle time between frames is decided by the bigger value between parameter setting and the Modbus
minimum idle time. The minimum Modbus idle time between frames should be no less than 3.5 bytes. The checksum adopts
CRC-16 method. All data except checksum itself sent will be counted into the calculation. Please refer to the examples given
in the end of this appendix for details on CRC Check. Note that at least 3.5 bytes of Modbus idle time should be kept, and the
start and end idle time need not be summed up to it.
The table below shows the data frame of reading parameter 002 from Inverter No. 1.
Address Function parameter Register address Quantity of inputs Check sum
0x01 0x03 0x00 0x02 0x00 0x01 0x25 0xCA
The table below shows the reply frame from Inverter No.1.
Address Function parameter Reply bytes Register content Check sum
0x01 0x03 0x02 0x00 0x00 0xB8 0x44
ASCII mode
In ASCII mode, the frame head is 0x3A, and default frame tail is 0x0D or 0x0A. The frame tail can also be configured by
users. Except frame head and tail, other bytes will be sent as two ASCII characters, first sending higher nibble and then lower
nibble. The data have 7 bits. A ~ F corresponds to the ASCII code of respective capital letter. LRC check is used, the check
covers the information from slave address to data.
The following example shows the command frame of writing 1000 (0x3E8) into Register 003 of Inverter No. 1.
Frame head Address Function parameter Register address Content written Check sum Frame tail
Code : 0 1 0 6 0 0 0 2 0 F A 0 4 8 CR LF
ASCII 3A 30 31 30 36 30 30 30 33 30 33 45 38 30 42 0D 0A
Protocol function
The main function of Modbus is to read and write parameters. Different function parameters decide different operation
requests. The Modbus protocol supports the following function codes:
Function parameter Description
0x03 Read inverters parameter and operation status parameters
0x06 Modify single inverters parameter or control parameters. Not save them upon power-off
0x41 Modify single inverters parameter or control parameters. Saving them upon power-off
0x10 Modify several inverters parameter or control parameters. Not save them upon power-off
All inverters parameters, control and status parameters are mapped to Modbus R/W Register. The R/W properties of the
parameters and their setting ranges are specified in the user manual. The group number of the inverters parameter maps to
the most significant byte of the register address, and the index number of the parameter in the group maps to the least
significant byte. The control and status parameters of the inverter are virtually taken as parameter group. The relationship of
group number of the parameters and the most significant byte of register address is listed below:
F0 group: 0x00. F1 group: 0x01. F2 group: 0x02.
F3 group: 0x03. F4 group: 0x04. F5 group: 0x05.
F6 group: 0x06. F7 group: 0x07. F8 group: 0x08.
F9 group: 0x09. FE group: 0x0E.
For example, the register address of F3.02: 0x302, register address of FE.01: 0xE01.
Inverter status parameter group: 0x33. Index of inverter status parameters:
Register address Parameter
0x3300 Operation status
0x3301 Running frequency
0x3302 Output current
0x3303 Output voltage
0x3304 Frequency setting
0x3305 DC bus voltage
0x3306 Software version
0x3307 Product configuration
0x3308 Angle of synchronous machine
0x3309 Reserved
0x3310 Input terminal group status (0: OFF 1: ON), X1 ~ X5, OD, CD corresponding to bits 0 ~ 6 respectively
Format and meaning of Modbus function code and data unit: The following takes RTU mode as an example to describe the
frame format. The length of data unit in ASCII mode should be doubled.
Protocol data unit format of reading parameters:
Request format:
Protocol data unit Data length (bytes) Range
Function parameter 1 0x03
Initial register address 2 0x0000 ~ 0xFFFF
Register quantity 2 0x0001 ~ 0x0004
Response format:
Protocol data unit Data length (bytes) Range
Function parameter 1 0x03
Number of bytes read out 1 2*register quantity
Contents 2*register quantity
If the operation fails, error code and exception code forming the protocol data unit will be replied. The error code is (Parameter
+ 0x80). The exception code denotes cause of the error; see the table below.
Exception code Meaning
0x03 Data error, exceeding upper or lower limit
0x18 Information frame error, including data length or check sum error
0x20 Parameter cannot be modified
0x21 Parameter cannot be modified during operation
0x22 Parameter protected by password
Example:
Request frame: read two function parameters, F0.01 as the initial address.
Address Function parameter Register address Quantity of inputs Check sum
0x01 0x03 0x00 0x01 0x00 0x02 0x95 0xCB
Response frame: read two function parameters, from high to low, that is, from F0.02 to F0.01
Content of inputs
Address Function parameter Bytes Check sum
F0.02 F0.01
0x01 0x03 0x04 0x00 0x03 0x00 0x01 0x0A 0x33
Response frame:
Address Function parameter Bytes Content of inputs Check sum
0x01 0x03 0x02 0x01 0x47 0XF9 0xE6
Response format:
Protocol data unit Data length (bytes) Range
Function parameter 1 0x06
Register address 2 0x0000 ~ 0xFFFF
Register content 2 0x0000 ~ 0xFFFF
For modifying single inverters parameters, the request frame is the same as the response frame: If the operation fails, error
code and exception code forming the protocol data unit will be replied. The error code is (Parameter + 0x80). For the error
code, refer to the above description.
Example:
Request frame: change F0.02 setting to 3.
Address Function parameter Register address Register content Check sum
0x05 0x06 0x00 0x02 0x00 0x03 0x69 0x8F
Parameter 0x41 is to modify single inverter parameter or control parameter and save it in a non-volatile memory. The format
is similar to that of 0x06. The only difference is that 0x41 parameter is saved upon power failure, while 0x06 not.
Protocol data unit format of modifying several inverters parameters:
Request format:
Protocol data unit Data length (bytes) Range
Function parameter 1 0x06
Initial register address 2 0x0000 ~ 0xFFFF
Operation register quantity 2 0x0000 ~ 0x016
Register bytes number 1 2* operation register quantity
Register contents 2*operation register quantity Depending on parameter range
Response format:
Protocol data unit Data length (bytes) Range
Function parameter 1 0x06
Register address 2 0x0000 ~ 0xFFFF
Operation register quantity 2 0x0000 ~ 0x016
Example:
Request frame: initial address F1.01, change two function parameters, the change contents in the sequence from low to high,
as in the table below.
Function Initial Modification contents
Address Register quantity Bytes Check sum
parameter address F1.01 F1.02
05 10 01 01 00 02 04 00 64 02 58 68 86
Response frame:
Address Function parameter Register address Register quantity Check sum
0x05 0x10 0x01 0x01 0x00 0x02 0x10 0x70
In RTU mode, when changing multiple function parameters, the max number is 22. In ASCII mode, the max number is halved.
If the operation request fails, error code and exception code forming the protocol data unit will be replied. The error code is
(Parameter + 0x80). For the error code, refer to the above description.
Modbus error detection mechanism:
Check sum of ASCII mode: LRC check sum covers the information part from slave address to data, equal to the complement
the of sum of the check data characters. For example: The complement of (01H+06H+00H+03H+03H+0xE8H) is 0AH
Check sum of RTU mode: CRC-16 check sum covers information from slave address to data. The calculation is shown below:
unsigned int crc_check (unsigned char *data, unsigned char length)
{
int i;
unsigned crc_result=0xffff;
while(length--)
{
crc_result^=*data++;
for(i=0;i<8;i++)
{
if(crc_result&0x01)
crc_result=(crc_result>>1)^0xa001;
else
crc_result=crc_result>>1;
}
}
return (crc_result=((crc_result&0xff)<<8)|(crc_result>>8));}
is herewith confirmed to comply with the requirements set out in the Council Directive 2006/95/EC for electrical equipment
used within certain voltage limits and the Amendment Directive 93/68/EEC and with the requirements of the Directive
89/336/EEC. For the evaluation of the compliance with this Directives, the following standards were applied:
LVD Compliance technical report issued by Emerson Network Power Co. Ltd, report number: F3AS241AZ&
F3AS221AZ&F3AS241SZ&F3AS221SZ -TSR-2V1, dated Jun. 21, 2007.
EMC Compliance technical report issued by Emerson Network Power Co. Ltd, report number:
EV3200-F3AS241AZ&F3AS221AZ&F3AS241SZ&F3AS221SZ-TCC-2V1, dated May 30, 2007.
Responsible for making this declaration is the manufacturer.
2007-06-21
Signature Date
Visiting Record of Customer Service Center: Visiting Record of Customer Service Center:
Note: This paper becomes invalid if the user cannot be revisited! Note: This paper becomes invalid if the user cannot be revisited!
Notice Notice
1. The warranty range is confined to the inverter only. 1. The warranty range is confined to the inverter only.
2. Warranty period is 18 months, within which period Emerson Network 2. Warranty period is 18 months, within which period Emerson Network
Power conducts free maintenance and repairing to the drive that has any fault Power conducts free maintenance and repairing to the drive that has any fault
or damage under the normal operation conditions. or damage under the normal operation conditions.
3. The start time of warranty period is the delivery date of the product, of 3. The start time of warranty period is the delivery date of the product, of
which the product SN is the sole basis of judgment. Inverters without a product which the product SN is the sole basis of judgment. Inverters without a product
SN shall be regarded as out of warranty. SN shall be regarded as out of warranty.
4. Even within 18 months, maintenance will also be charged in the following 4. Even within 18 months, maintenance should also be charged in case of the
situations: following situations:
Damages incurred to the drive due to mis-operations, which are not in Damages incurred to the drive due to mis-operations which are not in
compliance with the User Manual; compliance with the User Manual;
Damages incurred to the drive due to fire, flood, abnormal voltage, etc; Damages incurred to the drive due to fire, flood, abnormal voltage, etc;
Damages incurred to the drive due to the improper use of inverter Damages incurred to the drive due to the improper use of inverter
functions. functions.
5. The service fee will be charged according to the actual costs. If there is any 5. The service fee will be charged according to the actual costs. If there is any
contract, the contract prevails. contract, the contract prevails.
6. Please keep this paper and show this paper to the maintenance unit when 6. Please keep this paper and show this paper to the maintenance unit when
the product needs to be repaired. the product needs to be repaired.
7. If you have any question, please contact the distributor or our company 7. If you have any question, please contact the distributor or our company
directly. directly.
E NP S e r vi c e s C h i n a E NP S e r vi c e s C h i n a
Em er so n N e tw ork P ow er Co., L td. Em er so n N e tw ork P ow er Co., L td.
Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District, 518057, Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District, 518057,
Shenzhen, PRC Shenzhen, PRC
Customer Service Hotline: +86 755 86010537, 400-887-6510 Customer Service Hotline: +86 755 86010537, 400-887-6510
Complaint Hotline: +86 755 86010800 Complaint Hotline: +86 755 86010800
To Customers:
Thank you for choosing our products. We are expecting your comments about the quality of the products, so that we can
improve our work and serve you better. We really appreciate if you would fill in the form after the product has operated for 1
month, and then mail or fax it to the Customer Service Center of Emerson Network Power. We will send you an exquisite
souvenir upon the receipt of the completed Product Quality Feedback Paper. You will receive a special gift if you can give us
any advices on improving the product and service quality.
Customer Service Dept
Emerson Network Power Co., Ltd.
Product SN
Product outline or
structure
Product
performance
Product package
Product manual
Product quality
condition in using
Your advices on
product
improvement
Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District, 518057, Shenzhen, PRC
Tel: +86 755 86010581