UENR63830001

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SCHEMATIC FEATURES AND TIPS


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THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR EASY WIRE TRACING

Function Isolation Tools

Grids On/Off

All Circuits Off

All Circuits On
STANDARD VIEW
Vol 1 - Cab Wiring

032 (Red) (Battery Power)

640 (Blue) (Key Power)

021 (Orange) (Starting)

640 (Blue) (Key Power) CIRCUIT ISOLATED

CLICK HERE TO VIEW THE SCHEMATIC


UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level


Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring


Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL


VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge” and Cat
“Modern Hex” trade dress, as well as corporate and product identity used herein,
are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction


MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional


REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge” and Cat
“Modern Hex” trade dress, as well as corporate and product identity used herein,
are trademarks of Caterpillar and may not be used without permission.
UENR6383-01
March 2020

CP74B, CS74B, CS76B and CS78B


Vibratory Soil Compactor
Hydraulic System
4911-UP
P741-UP
4901-UP
CS41-UP
4921-UP
CB71-UP
4931-UP
S781-UP

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION

Schematic Machine
Description
Location Location
Cooler Gp - Radiator D-14 1
Cylinder Gp - Blade Lift I-4 2
Cylinder Gp - C4C Steering LH J-4 3
Cylinder Gp - C4C Steering RH J-2 4
Cylinder Gp - Steering LH G-4 5
Cylinder Gp - Steering RH G-4 6
Filter Gp - Hydraulic Oil Charge F-6 7
Manifold Gp - Loop Orifice G-12 8
Motor Gp - Fan (Hydraulic) F-14 9
Motor Gp - Propel (Drum) I-8 10
Motor Gp - Propel (Rear Axle) H-12 11
Motor Gp - Vibratory (Drum) D-6 12
Pump Gp - Fan / Steering D-14 13
Pump Gp - Propel E-13 14
Pump Gp - Vibratory (Fixed Frequency) B-8 15
Pump Gp - Vibratory (Variable Frequency) E-9 16
Sensor Gp - Speed (Drum Motor) I-9 17
Sensor Gp - Speed (Rear Axle Motor) I-13 18
Sensor Gp - Temperature (Hydrulic Oil) C-11 19
Strainer Gp - Hydraulic Oil (Steer Pump) D-9 20
Strainer Gp - Hydraulic Oil (Suction) C-9 21
Tank As - Hydraulic Oil C-10 22
Valve Gp - Bypass (Hydraulic Oil) C-13 23
Valve Gp - Control (Blade) G-6 24
Valve Gp - Flow Control (C4C Steering) I-2 25
Valve Gp - Flow Control (Steering) F-5 26
Valve Gp - Solenoid (Fan Speed Control) G-14 27
Valve Gp - Solenoid (Shift) H-10 28
TAP LOCATION

Tap Schematic
Number Description Location
TP1 Axle Propel Forward E-11
TP2 Drum Propel Forward E-10
TP3 Axle Propel Reverse E-11
TP4 Drum Propel Reverse E-11
Vibratory High Amplitude (Variable Frequency) F-7
TP5
Vibratory High Amplitude (Fixed Frequency) C-7
Vibratory Low Amplitude (Variable Frequency) F-7
TP6
Vibratory Low Amplitude (Fixed Frequency) C-7
TP7 Charge E-7
SOS Oil Sampling Test Port E-6
TP9 Steering Pump Outlet E-14
TP10 Blade Cylinder Bore End I-5
TP11 Blade Cylinder Rod End I-5
14 13 12 11 10 9 8 7 6 5 4 3 2 1

RIGHT
TURN
J (3) CYLINDER GP (4) CYLINDER GP J
C4C STEERING (LH) STRG C4C STEERING (RH)
547-7926 547-7926
CYL
(Dimensions: 48 inches x 35 inches)

LOWER
UENR6383-01

(2) CYLINDER GP
TP10 BLADE LIFT
419-9380
DEAD ENGINE
BLADE LOWER VALVE
A B

X
X
I (17) SENSOR GP I
SPEED (DRUM MOTOR) OUT
(18) SENSOR GP (10) MOTOR GP
358-2399 PROPEL (DRUM)
SPEED (R AXLE MOTOR) G G 353-5924 SOLENOID B
358-2398
D D T1 TP11
(25) VALVE GP
AXLE RAISE FLOW CONTROL (C4C STEERING)
BRAKES B 575-4860
B
(IF EQUIPPED)
36 Page,

(11) MOTOR GP
PROPEL (REAR AXLE)
FS1 FS2
353-5925
IN

C P
A A
H H
T

T2
T2
SOLENOID A
(28) VALVE GP
SOLENOID (SHIFT)
276-2609
(5) CYLINDER GP
STEERING (LH)
356-2015
(24) VALVE GP
CONTROL (BLADE)
FROM C4C 539-5488
STEER VALVE DRAIN

L R
G G
EP EP
CONTROL CONTROL
(6) CYLINDER GP
(27) VALVE GP STEERING (RH)
A B (8) MANIFOLD GP B A
SOLENOID (FAN SPEED CONTROL) 356-2015
211-2092
LOOP ORIFICE PP1
357-0323
X1 R X2 X2 R X1
TP5 TP6
(26) VALVE GP
FLOW CONTROL (STEERING)
353-5936
LS1
T2 PS YST B A A B A B DR
T2 R T2 PS MA A B MB

F POR T P F
(9) MOTOR GP PRESSURE
FAN (HYDRAULIC) RESOLVERS
395-0521
G
SEQUENCE
AXLE DRUM
VALVE
(7) FILTER GP
ENGINE HYDRAULIC OIL (CHARGE)
FLYWHEEL 395-2105

T1 G MA MB MB MA T1 T1 X1 X2 G G1
E E
(14) PUMP GP TP1 TP3 TP4 TP2
(16) PUMP GP TP7 SOS STEER VALVE T
VIBRATORY (VARIABLE FREQUENCY) P
PROPEL
389-8424
458-7912
TP9

(13) PUMP GP TO REAR AXLE


FAN/STEERING
352-3675
PROPEL MOTOR DRAIN

P1 P2

(12) MOTOR GP
COMPONENTS INSIDE THIS
VIBRATORY (DRUM) BOX ARE PRODUCTION INSTALLED
353-5934
D AND ARE LOCATED ON THE MAIN D
(20) STRAINER GP
HYDRAULIC OIL (STEER PUMP)
L B PART OF THIS SCHEMATIC.
567-0106
(1) COOLER GP
RADIATOR
348-8897
R
STEER/FAN
(19) SENSOR GP
TEMPERATURE (HYD OIL) PUMP
145-7028

TC

(21) STRAINER
HYDRAULIC
L1 A
HYD OIL (SUCTION)
363-3445
TANK
(23) VALVE GP
C BYPASS (HYD OIL) C
358-9497 CHARGE FROM BLADE LIFT
TP5 TP6 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PROPEL MOTOR SHIFT CIRCUIT
FILTER VALVE IF EQUIPED
B A FAN / CHARGE PUMP OUTPUT
(22) TANK AS R T2
DRUM PROPEL PUMP OUTPUT

HYDRAULIC OIL PS MA A B MB STEERING CIRCUIT


SUPPLY LINE
347-9650 BRAKE CONTROL CIRCUIT
VIBRATORY PUMP OUTPUT TO CHARGE
AXLE PROPEL PUMP OUTPUT
DRAIN / RETURN LINE CIRCUITS
BLADE CYLINDER CONTROL CIRUIT
STEERING PUMP OUTPUT
PROPEL PUMPS SYNC CONTROL CIRCUIT
C4C STEERING CYLINDER CONTROL CIRCUIT

LINE PATTERNS
B Pressure Line
B
Pilot / Load Sensing Pressure CHARGE
Drain / Return Lines PRESS.
Air Line TP7 SOS
T1 X1 X2 G G1 Component Group

CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)
(15) PUMP GP
VIBRATORY (FIXED FREQUENCY) DL DL D Connectors (By letter)
389-8423 Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234
COMMAND FOR COMPACTION (C4C) FIELD INSTALLATION
Part Number

A A
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc- THIS SCHEMATIC IS FOR THE CP74B, CS74B, CS76B, AND CS78B
tions or heed the warnings could result in injury or
death. Proper care is your responsibility. VIBRATORY SOIL COMPACTOR HYDRAULIC SYSTEM
MEDIA NUMBER: UENR6383-01
SCHEMATIC PART NUMBER: 355-5808, CHANGE: 06, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, and propel control in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
DRUM AND BLADE ATTACHMENT
VIEW ALL CALLOUTS

12

TP10

17

10

2
TP11
LEFT REAR OF MACHINE
VIEW ALL CALLOUTS

9
13

1
TP9

27
LH UNDER PLATFORM
VIEW ALL CALLOUTS

20

6
MOTORS AND PUMPS
VIEW ALL CALLOUTS

15 16
28

TP5
TP6
14

TP4

23
TP2
TP1
TP3
18

19 11
RH FRONT VIEW OF FIELD INSTALLED CONTROL
FOR COMPACTION

STEERING WHEEL
CONTROL (ELECTRONIC)
RH REAR VIEW OF FIELD INSTALLED CONTROL
FOR COMPACTION
VIEW ALL CALLOUTS

25 3

STEERING WHEEL
CONTROL (ELECTRONIC)
RH UNDER PLATFORM
VIEW ALL CALLOUTS

24 26

SOS

TP7

22 7

21

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