Method Statement For Paving: Star Rafineri, A.S. Aegean Refinery Project (Arp)

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STAR RAFİNERİ, A.S.

CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 1/17
SUBCONTRACTOR DOCUMENT No.
000-A-EE-0230024-505

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Method Statement for Paving

0 06.11.2015 Issued for Approval R.GURKAN A.CORDUK O.YAZAR


PREPARED CHECKED APPROVED
REV. ISSUE DATE REASON FOR ISSUE
BY BY BY

All rights reserved. Contains confidential information proprietary to Yenigün&Dere not to be used, reproduced,

or disclosed outside Yenigün&Dere without prior written permission.


STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 2/17
SUBCONTRACTOR DOCUMENT No.
000-A-EE-0230024-505

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Contents

1. Purpose ................................................................................................................ 3
2. Scope ................................................................................................................... 3
3. References ........................................................................................................... 3
4. Equipment ............................................................................................................ 3
5. Manpower ............................................................................................................ 4
6. Materials............................................................................................................... 5
7. Pre-Commencement Works ................................................................................. 6
7.1. Existing Underground Facilities .................................................................. 6
7.2. Access Road and Site Preparation ............................................................ 6
8. Execution of Work ................................................................................................ 6
8.1. Cast in Place (in situ) Concrete .................................................................. 8
8.1.1. Formwork .............................................................................................. 11
8.1.2. Reinforcement....................................................................................... 11
8.1.3. Concrete Pouring .................................................................................. 12
8.2. Concrete Curing / Protecting and Stripping of Formwork ......................... 13
9. Test & Control .................................................................................................... 14
10. GENERAL HSE REGULATIONS ....................................................................... 14
Attachment : *Risk Assessment................................................................................ 17
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 3/17
SUBCONTRACTOR DOCUMENT No.
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1. Purpose

This document describes construction of Paving application that shall be carried out as
part of civil works of the STAR Project.

2. Scope

The work scope shall consist of construction activities of Paving Works.

Paving works are performed according to procedure written below.

3. References

 Contract : 2248 - 2505


 Related drawings & specifications: STGPS-R1R2 Rev8; STGPS-S3 Rev6; STGPS-
R5 Rev3; STGPS-S5 Rev8; 000-Q-EB-0031001; 000-Q-EB-0031007.
 TS EN 12350-1,EN 12620, TS 706, TS EN 206, TS EN 196, TS 708, EN 1090, TS
1247, TS 1248, TS EN 12390-1, TS EN 12390-2, TS EN 12390-3, EN 10080, TS 500.
 TSGI HSE Plan Doc. 000-A-EE-0190312
 TSGI PTW Procedure 000-A-EE-0190319 PTW
 TSGI JSA Procedure 000-A-EE-0190326
 YGDR Emergency Response Plan

4. Equipment

 Surveying equipment and instruments,


 Concrete Testing Equipment,
 Soil Testing Equipment (if needed),
 Excavators,
 Rollers,
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
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 Loader, Backhoe Loaders,


 Trucks / Dump Trucks,
 Compactors,
 Crane,
 Jigsaw,
 Iron cutting shears,
 Concrete vibrators,
 Surface finishing equipments,
 Steel fitter pliers, adzes or hammer for form-workers, saw, steel tape meters, rebar
cutting and bending equipments,
 Shovels, rake and scratches, trowels, brushes, mechanical water levels,
 Air compressor,
 Wheelbarrows,
 Water Tank,
 Transmixers and concrete pump,
 Lighting equipments for night shift,
 Formwork material (plywood, ready or prefabricated plywood formworks, timbers; 5
cm * 10 cm and/or 10 cm * 10 cm cross-sectional area, shoring, supporting and
bracing materials, tie rod etc.)
 Generator,
 Water pump,

Equipment shall be visually checked only after valid certificate submittal prior entrance the
Site. Daily Check in accordance with dedicated check list shall be ensured by Supervisors.
All testing and measuring equipment shall be calibrated prior to use at site.

5. Manpower

All personnel shall be inducted and trained before and during work progress.
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
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 Site Engineer  Banksman


 Foreman  Drivers
 Operators  Rebar Workers with Helpers
 HSE personnel  Formwork Workers with Helpers
 QC Engineer/ Inspector  Concrete Casting workers with Helper
 Surveyor

During execution the above listed equipment of manpower shall actually be shared with
different locations and different durations as well and values may be subject to changes
depending on the requirements of the project. Specific certificate required for specific role
and Occupational Competency Certificate shall be provided for other workers who have not
proper certificate/ HSE education (Legal Compliance). However, if the above-listed
equipment or manpower proves not sufficient for the timely completion of the facilities and
project; additional shall be provided to complete the works on time and in line with rules,
regulations and specifications.

6. Materials

 Ready-mix Concrete,
 Repair mortar for in situ concrete,
 Steel Reinforcement (Rebar)/ Wire mesh,
 Steel tie wire, steel nails,
 Concrete spacer (concrete / plastic spacers),
 Mould oil,
 Extruded Polystyrene board,
 Expansion joint sealant & filler,
 Polyethylene sheet,
 PVC Sleeve,
 Grease,
 Geotextile,
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 6/17
SUBCONTRACTOR DOCUMENT No.
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 20-60 mm Gravel.

All required material data sheets, laboratory reports and mill certificates shall be submitted to
Contractor for approval before work commence. MSDS (material safety data sheet) shall be
provided.

7. Pre-Commencement Works

7.1. Existing Underground Facilities

Prior to work commencement, the existing and possible underground structures shall be
checked. Additionally U/G utilities shall be marked with signs on the field. The locations of
such installations shall be marked at site and posted with signs.

7.2. Access Road and Site Preparation

The locations of access roads within the execution area shall be pointed out by YGDR.
These access roads shall be used for the planning of concrete activities within the area.

 Local traffic management plan for diversion of temporary roads and ditches shall be
provided.
 The site shall be graded to the levels shown in the drawings.
 The work will be kept free of water at all times and all water shall be drained by
pumping.
 All areas must be bottomed up by removing loose material and compact to achieve
the specification requirements before any concrete is placed.

8. Execution of Work

After completion of structural fill in required elevation, paving works will be started.
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 7/17
SUBCONTRACTOR DOCUMENT No.
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 0.40 mm polyethylene sheet (overlapped 150 mm) as a damp-proof membrane will be


laid on the compacted structural fill (subbase), before the concrete paving is placed.

According to their purpose, four types of paving will be used:

a) Heavy-Duty Paving: The concrete paving shall have thickness of 0.2 m and shall be
reinforced at top and bottom.
b) Light-Duty Paving: The concrete paving shall have thickness of 0.15 m and shall be
reinforced at bottom.
c) The concrete paving inside dike wall shall have thickness of 0.10 m and shall be
reinforced at bottom.
d) Gravel Paving: 20-60 mm crushed gravel shall have thickness of 0.10 m and shall be
laid on geotextile according to drawings.

Sketch: Light-duty paving for inside dike (100mm)

Sketch: Light-duty paving (150mm)


STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 8/17
SUBCONTRACTOR DOCUMENT No.
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Sketch: Heavy-duty paving (200mm)

Sketch: Gravel paving (100mm)

8.1. Cast in Place (in situ) Concrete

 Q188/188 electrowelded wire mesh (reinforcement) will be used. Wire meshes will be
installed in a single or double layer according to design drawings
 In situ reinforced concrete shall be used for paving construction. Concrete class shall
be C20/25 for light and heavy paving. Mix design will be submitted to Contractor for
approval before commencement of work (design drawings will be referred for the
concrete & exposure classes).

 After tamping the concrete must be finished with a stiff brush finish.
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 9/17
SUBCONTRACTOR DOCUMENT No.
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Paving Application Sketch

 Expansion joints 12 mm wide shall be spaced a maximum of 12 m in 0.15 m slabs


and max. 10 m. in 0.20 m. slabs. Slabs shall be scored at intervals not exceeding 6
m. both ways.
 20 mm dia. steel dowels will be installed in the expansion joints with measurements
given in the drawings. Dowels will be wrapped with grease before casting the
concrete.
 Dowels will be wrapped with PVC sleeve.

Expansion Joints
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
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The slope of the paving towards the catch basins will be given according to the drawings
under control of survey team.

Contraction Joints

Contraction joints will be constituted after hardening of concrete by means of mechanical


equipment and sealed as per drawings.

Expansion joints must be formed with the thickness of joint filler specified on the drawings
and finished off with the correct joint sealant.

Before installing the joint sealants, the grooves must be cleaned of all loose material, and
concrete must be surface dry. The sealants must be installed in accordance with the sealant
manufactures instructions, which must be considered to be part of this Specification.

Expansion Joint Filler must be made from either oak fibres impregnated with bitumen or cork
impregnated with bitumen.

Extruded Polystyrene board will be temporarily installed on the joint filler to provide proper
joint thickness between first and second part slab and will be removed after construction in
order to apply joint sealant.

Expansion Joint Sealing


STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
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SUBCONTRACTOR DOCUMENT No.
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8.1.1. Formwork

Formwork shall be designed and constructed in accordance with Technical Specification


(STGPS‐R1R2 Rev 8) and drawings.
 Formwork may be made from timber, plywood or metal. Formwork shall conform to
shape, lines, grade and dimensions indicated on construction drawings.
 Forms will be erected true to line all joints either vertical or horizontal, and will be
rigidly braced and adequately supported by falsework, props, wedges or other means
so as to carry the weight of the concrete to be placed without sagging or moving from
true line and position.
 The contact surface of all forms shall be dressed with approved mould oil. Care shall
be taken to keep steel reinforcement free from any such mould oil.

 Every tipe of joint shall be installed as specified on the drawings.

 Formwork/timbers should be clean and kept in good conditions.

 Prior to placing reinforcement, all formwork will be checked for accuracy by YGDR &
TSGI construction supervisor and survey team. They shall be rigidly constructed and
sufficiently tight to prevent loss of grout and fines.
 Plumb and direction of formwork shall be checked by TSGI and YGDR construction
supervisor before concrete pouring.
 After finishing formwork; surplus and all dirts on form surfaces and construction joints
will be properly removed before installing reinforcing bars and placing concrete.

8.1.2. Reinforcement

 All reinforcement steel and wire mesh to be used for STAR Project shall be procured
from approved steel company. In case, another supplier shall be used and approval
shall be received from the Contractor. Certificates of supplied material will be
submitted to Contractor.
 Reinforcement shall be fabricated to the shapes and dimensions shown on the
drawings.
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 12/17
SUBCONTRACTOR DOCUMENT No.
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 Reinforcement will conform to project drawings, EN 10080 and TS 708 and other
requirements specified in Project Specification STGPS-R1R2 Rev08.
 All reinforcement shall be stored on supports spaced sufficiently close together to
prevent buckling & sufficiently high to keep to the steel clear off the ground and shall
be covered.
 Before fixing, wire mesh (reinforcement) shall be cleaned from all loose material, dirt,
ice and oil, or any other substance which may adversely affect adherence within
concrete.
 Reinforcement must be fixed to form a rigid assembly which will not come apart
during concreting, using tie wire.
 Q20 mm Dowels will be used in expansion joints. Dowel bars shall be greased before
installation.

8.1.3. Concrete Pouring

Concrete Cover will be:


- For the reinforcement 40 mm
- For curbs 25 mm

 The loose material at the excavation bottom level will be removed and leveled and
compacted by vibration using mechanical compactors.
 The site will be checked and approved by survey team before pouring of concrete.

Pouring of Concrete: Concrete shall be transported by trans-mixers to site within the


specified time. Placement shall be done either directly from trans-mixer or by using concrete
pump depending upon the physical conditions on site.
 Precautions shall be taken to prevent segregation.
 Precautions shall be taken at the cold weather conditions according to TS 1248.
 Concrete works shall be a continuous operation through to completion. Concrete shall
be deposited as close as possible to its final position in the forms. Free fall, in excess
of 1.5m of concrete shall be prevented by using chutes or troughs in placing concrete.
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
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SUBCONTRACTOR DOCUMENT No.
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 Placing of concrete shall not be commenced until all inspections are completed and
before approval of the reinforcement and formwork by Contractor.
 All concrete must be compacted by vibration using mechanical vibrators.
 Particular care must be taken to ensure that the concrete is compacted in the corners
of formwork and around reinforcement. Vibrators will not be used to transport
concrete within the forms.
 Surface shall be finished by wooden/steel trowel to reach a smooth surface. After
tamping the concrete must be finished with a stiff brush finish.
 Allowable concrete pouring time is 2 hours after the transmixers leaving the batch
plant.

Finishing / repairing works: After removal of forms;

 Improper concrete surfaces will be repaired with approved repair material according
to repair method if necessary.

8.2. Concrete Curing / Protecting and Stripping of Formwork

 All concrete shall be cured according to weather conditions. Curing and protecting of
concrete shall be satisfied the TS 1247 & TS 1248.
 All concrete shall be cured properly preferably by preventing escape of water from the
concrete (in warm weather conditions by ponding & soaking with additional water or
by curing compounds; in cold weather conditions by covering with PE sheet, tent etc).
Curing shall be minimum 3 days in accordance with TS 1247 & TS 1248 and
recorded.
 Exposed concrete surfaces must be protected until the concrete is hard enough to
resist washing or leaching.
 Forms will not be removed until concrete has attained sufficient hardness so as not to
be thereby injured.
 All formwork must be cleaned of hardened concrete, rubbish and dirt, and coated with
mould oil before re-use.
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 14/17
SUBCONTRACTOR DOCUMENT No.
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After completion of repairing works, approved water proofing material will be applied
according to design drawings. Exposed faces of embedded items will be checked and
necessary actions (such as cleaning, coating etc.) will be taken if required.

9. Test & Control

 YGDR shall perform the tests at a laboratory established by himself at jobsite.


 The Field Engineers/Technicians shall monitor concrete receival, conduct the
necessary field test & sampling of fresh concrete and record the results and confirm
the mix ID on the batch ticket.
 Performance of acceptance control or rejection of the received concrete mixture from
batch plant shall conform to the requirements of the project.
 Tests shall be performed in accordance with TS EN 12390-3 and recorded.
 YGDR shall made one set of cubes (six cubes) each day for each type of concrete
during which concrete is being placed. If more than 50 cubic meters are placed in one
day, one additional set of cube sample set for each additional 50 cubic meters shall
be taken. Three of them at 7 days and the other three at 28 days for compressive
strength shall be tested.
 All cubes shall be marked and dated, so that they can be identified with the
appropriate section of the works.
 Compressive Stregth test results shall be recorded and followed by Test Log.
 All checklist form must be filled immediately after operations at site, by Contractor.

10. GENERAL HSE REGULATIONS

 Contractor Management should be aware of and comply with the YGDR emergency
procedure and communicate this information to its employees for use in the event of
major incidents which may occur.
 Personal Protective Equipments (PPE) to be worn at all times on site. (Hard hat, Hi-
Viz Vest, Safety Glasses, Footwear). Additional PPE will be issued as and when
required to the relevant personnel.
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
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SUBCONTRACTOR DOCUMENT No.
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 All risk zones will be identified and adequate signage will be erected to notify the
public/and other personnel if applicable.
 Prior to commencement of works, site will be visited and all potential obstructions are
to be recognized and measures taken to reduce the risks involved.
 Supervisors shall ensure that all pedestrians’ access to site is well controlled.
 A Toolbox Talk to be conducted prior to commence of any work.
 Site facilities (toilet block, smoking point, shade area) shall never be located close to
the work point.
 Any incident is to be reported immediately to the site office. All works will be stopped
until clearance is received to continue.
 Work shall be stopped during extreme poor visibility conditions.
 Personal exposure to the risk inside the trench will be reduced by minimizing the
working time for the surveyor, workers and supervisors.

PERMITS
A general work permit will be obtained for all work and depending on the scope of
work to be carried out respective additional work permits will be completed and
authorized.
PTW will be provided with Dedicated JSA (Job Safety Analysis), Map, List of crew
member performing the job after pre-job task briefing, drawing of trench section.

EXCAVATIONS
Before commencing work on any excavation:
• An Excavation Permit will be completed and authorized.
 It should be determined if there are any underground or overhead utilities at
the working location and precautions taken in line with established working
practices and procedures.
• All excavations shall be either sloped, stepped or shored.
• When an excavation is opened a proper metal hard and soft barricade must be
installed at all open edges.
• Barricades once installed must be maintained in a safe manner. This kind of
barricading can be done by scaffolding material (metal structure), newjerseys or, etc.
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
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• Excavated soil must be kept at a minimum distance of 1 meter (3 feet) from the
edge of the excavation.
• All excavation will be inspected, by a competent person, once a week as a minimum
and after inclement weather.
• The supervisor in charge must inspect the excavation area before work commences
and suspend work if the inspection shows that the excavation is unsafe.
• All plant and equipment used in the excavation works shall be well maintained in
good condition and free from defects.
• Daily checks of heavy equipment shall be conducted by the operator prior to
commencing of work.
• Equipment will be operated by trained and qualified employees.
• Speed limits shall be restricted to 20km/hours and enforced for heavy equipment.
• All vehicles shall be fitted with Reverse Alarms.
• All personnel to keep clear from swing radius of excavators or any heavy equipment
on site.
• Where vehicles are used in close proximity to the excavation's edges and slopes,
vehicle stops should be erected at a safe distance, 1.0 meter (3 feet) minimum, from
the edge of the excavations.
• All lifting equipment used in raising and lowering supports and equipment in
excavations work should be inspected by a competent person.

LIFTING
• A Lifting Permit will be completed for all lifts.
 The type of Lifting Permit and the classification of the lift will depend on the
load's weight (including rigging attachments), its size, its shape and the
excavator lifting configuration
• Excavator Operator to have current certification.
• Excavator selection will depend on the load(s) to be lifted and the lifting distances.
• The lifting will be done in conjunction with the load charts.
• Lifting Equipment to be inspected.
• Periodical verification and maintenance of the lifting elements and equipments
(written check).
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
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• Excavator to be set-up at least 1 meter (3 feet) away from the edge of excavation on
solid ground
• Swing radius of the crane to be barricaded prior to lifting operations.
• Personnel will not be permitted within the barricaded area during lifting operations.
• Rigger to ensure that the load is rigged in accordance with lifting and rigging
established practices and procedures.
• Rigger to ensure that tag lines are used on all lifts.
• ONLY the rigger to give signals to the crane operator. Radios or signal relays may
need to be established in the event of a 'blind' lift. ('Blind Lift' is where the rigger and
crane operator do not have direct line of sight.)
• During lifting operations the crane operator will always remain at the crane's
controls.
• During lifting operations the load will never be left suspended in mid-air.
• The load will only be de-rigged after the load is set safely in its final position.

Attachment : *Risk Assessment


STAR RAFİNERİ, A.Ş. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01

Paving Works Risk Assessment


SH/OF
1/5

Tolerable
Low Priority
Medium Priority
High

Hazards Identified (include the Probability Severity Risk Control Measures to be implemented Probability Severity Risk Residual Risk Date Action
exposed groups) 1-5 1-5 1 - 25 1-5 1-5 1 -25 Completed

1. Dedicated training will be held for the personnel


involved for the activity
1 - Involving of untrained personnel for Medium
3 3 9 2. Daily Pre-Task Briefing will be held regarding the 2 3 6
the activity Priority
risks on regular basis
3. Supervision must be in place
1. At all times wear Hard Hat, Hi-Viz Clothing, Safety
Glasses and Safety Footwear.
2. Proper access to be provided
3. Daily Pre-Task Briefing will be held regarding the
2 - Injury due to falling from same level hazards on regular basis Medium
4 4 16 2 4 8
while working 4. Training must be given to the personnel involved for Priority
the activity
5. Walkways must be kept clear
6. Unnecessary materials must be removed from
working area
1. Equipment to be inspected by a competent person -
prior to shipment/mobilization to project site.
2. Faulty or damaged equipment or equipment not in
compliance to be rectified prior to shipment to
project site. Medium
3 - Injured due to defective equipments 4 3 12 3. Equipment to be routinely maintained in 2 3 6
Priority
compliance with the planned maintenance
program.
4. Equipment to be inspected daily before use by
operator or worker
STAR RAFİNERİ, A.Ş. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01

Paving Works Risk Assessment


SH/OF
2/5

Tolerable
Low Priority
Medium Priority
High

Hazards Identified (include the Probability Severity Risk Control Measures to be implemented Probability Severity Risk Residual Risk Date Action
exposed groups) 1-5 1-5 1 - 25 1-5 1-5 1 -25 Completed

1. Work must be stopped


4 - Adverse weather conditions, dark Medium
3 3 9 2. Electrical tools must be protected 2 3 6
hours and lack of illumination Priority
3. Illumination must be provided
1. Personnel will wear suitable gloves, safety -
footwear and eye protection.
5 - Back Injury due to Manual 2. Use mechanical lifting devices as first choice.
3. Employees will be reminded to get help when 1 4 4 Low
handling/Lifting needed. Priority
3 4 12
4. Employees will be reminded to use proper lifting
techniques, "lift with your legs not your back".
1. Use adequate vibration emission guards. -

6 - Damage to soft tissue extremities 2. Use equipment per the manufacturers’


recommendations.
(hand, arms) due to vibration 3. Instructions to be obeyed. 1 4 4 Low
2 4 8 4. Properly maintain equipment, do not remove Priority
guards or other safety devices.
5. Ensure workers are rested at regular times
1. Rubber gloves, boots and face shield or
goggles must be used to protect eyes and
face.
7- Working with Concrete / Skin irritation 2. Remove clothing that is saturated with Medium
concrete. 3 3 9
4 3 12 3. Immediately wash body parts with soap and Priority
and burns
water that come into contact with wet
concrete.
4. If contact with eyes; flush with copious
amounts of water and seek medical help.
STAR RAFİNERİ, A.Ş. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01

Paving Works Risk Assessment


SH/OF
3/5

Tolerable
Low Priority
Medium Priority
High

Hazards Identified (include the Probability Severity Risk Control Measures to be implemented Probability Severity Risk Residual Risk Date Action
exposed groups) 1-5 1-5 1 - 25 1-5 1-5 1 -25 Completed

1. All rebar ends will be protected by means of


capping.
2. Rebar not being used shall be removed and
8- Falling on to rebar, stabbing injury, stored safely. Medium
2 4 8
3 4 12 3. Maintain good housekeeping standards. Priority
Falling of rebar during lifting/unloading 4. Tetanus vaccine to be done when injured.
5. Loads must be secured properly
6. Taglines must be used during lifting of rebars
7. Banksman must be in place
8. Lifting operation must be supervised
1. Necessary PPE to be provided and ensure PPE
are used
2. MSDS to be provided and are available on site.
3. Training and tool box to be done to all chemical Medium
9- Contact with chemicals 2 4 8
3 4 12 users
Priority
4. Remove the chemical when it is not used
5. Labelling of the chemical to be done
6. Cover of the chemical to be closed when not
used
1. Wear appropriate gloves for the task.
2. Do not use homemade tools.
10- Cuts, Abrasions and Lacerations by 3. Inspect hand tools before use and ‘’CE’’
certified. 2 3 6 Low
3 3 9 4. Defective tools to be replaced or returned to
power tools, hand tools
store for repair. Priority
5. Use hand tools properly and only for their
intended use.
STAR RAFİNERİ, A.Ş. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01

Paving Works Risk Assessment


SH/OF
4/5

Tolerable
Low Priority
Medium Priority
High

Hazards Identified (include the Probability Severity Risk Control Measures to be implemented Probability Severity Risk Residual Risk Date Action
exposed groups) 1-5 1-5 1 - 25 1-5 1-5 1 -25 Completed

1. Certain angled and securely fixed ladder to be


used for proper access/egress
2. Make sure enough number of ladders are
provided. Medium
11- Access/egress to the work area 3. Gas test must be performed before entrance 2 4 8
4 4 16 and gas detector must be stayed all time during Priority
operation
4. Watchmen to be provided
5. Ladders to be complied with the standards
6. Safety harness to be worn

1. Trucks to be driven by trained and certified drivers


2. Signboards must be fixed for warn drivers and all
personnel
3. Personnel will not walk around the excavation
operation Medium
12 - Man&machine interface 3 4 12 4. Work shall be stopped during extreme and poor 2 4 8
Priority
visibility conditions.
5. Tool box to be conducted to personnel to increase
awareness about this issue.
6. Banksman will be assigned

13- Cuts, Abrasions and Lacerations 1. Housekeeping must be done Medium


2. TBT will be conducted 2 4 8
4 4 16 3. Experience workers must be assigned Priority
during rebar works
4. Full time supervision will be in place
STAR RAFİNERİ, A.Ş. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01

Paving Works Risk Assessment


SH/OF
5/5

Tolerable
Low Priority
Medium Priority
High

Hazards Identified (include the Probability Severity Risk Control Measures to be implemented Probability Severity Risk Residual Risk Date Action
exposed groups) 1-5 1-5 1 - 25 1-5 1-5 1 -25 Completed

1. Equipment should be turned off while leaving the


14- Accidental start or movement of equipment Medium
4 4 16 2. Regular maintenance must be done 2 4 8
power tools 3. Plugs must not be kept on Priority

15- Falling of surveyor during surveying 1. All PPE must be worn.


2. TBT will be conducted 1 5 5 Low priority
3 5 15 3. Equipment shall be checked prior to work
activities
4. Full time supervision must be in place.

1. Equipment must be checked on regular basis


2. Daily visual check must be done and recorded
16- Electrocution due to failure on 3. Defective parts must be changed immediately Medium
2 4 8
4 4 16 4. PPE must be used at all times
Priority
generator/power tools 5. Toolbox must be conducted regarding the
hazards on daily basis
6. Grounding must be done for generators

1. U/G facilities must be identified with warning


signs on ground level
17- Contact with U/G facilities during 2. Supervision must be in place Medium
2 4 8
3 5 12 3. Pre-task meeting must be conducted prior to
Priority
grading works start the activities
4. Electrical department chief must be kept aware
for the activities

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